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VAV Systems

Jeff Wotnosky
Trane Sales Engineer
Raleigh, North Carolina

American Standard, Inc. 2000 - All Rights Reserved

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VAV systems

Agenda

What is Variable Air Volume (VAV)


Why(/Not) design VAV systems
What buildings utilize VAV
VAV system types and their components
Changeover Bypass ( Varitrac)
True VAV ( Varitrane)
Single Zone VAV

System control considerations


Leed and VAV
Questions?

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What is Variable Air Volume(VAV)


?

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VAV System
Air handler/Packaged Unit

supply
ductwork

supply-air
diffusers

return
ductwork
VAV
terminal
units

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building
automation
system (BAS)

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Characterstics of VAV systems


Constant air temperature off AC Unit
Vary the air volume as load requires

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Why use VAV?

Provides multiple zones of comfort


Life cycle cost will be less than other HVAC Systems trying
to accomplish similar comfort levels
Load diversity
Smaller equipment ( lower AC unit first cost compared to
Constant Volume)
Less supply air ( less energy consumption)

Able to adapt to changes in building use

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Why Not ??

Higher first cost than comparable single zone


Controls, equipment, commissioning

Increased maintenance cost


More pieces to look after
Terminal units might be located in occupied space

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Common places to use VAV systems


Commercial/Medical Office buildings
Schools ( all levels)
Houses of worship
Conference Centers

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VAV System Types

Changeover Bypass (Varitrac)


True VAV (Varitrane)
Single Zone VAV

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VariTrac Changeover / Bypass System

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What is VariTrac?
Cost Effective way to zone Standard packaged
Rooftop units or Split Systems
Often Driven by Light Commercial contractors:
Used to Package Rooftop Equipment
Desire somewhat simple installations and want to get on
and off the job quickly.
Want to get a little more flexibility than their typical
applications

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Changeover/Bypass VAV
System Layout
RA
EA
bypass damper

PA
OA

VariTrac
Constant volume damper
Supply fan

SA

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VAV to space

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Where would you use VariTrac?


Ideal candidates for VariTrac Systems
are:
one-story office buildings, clinics, movie
theaters, strip malls, light manufacturing
centers.
Examples are offices within a church, school,
or manufacturing facility seeking individual
(zoned) temperature control.

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Light Commerical RTU

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Light Commercial Split System

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VariTrac Changeover Bypass


System
Main unit options:
-Voyager or Precedent RTU (ReliaTel)
-Odyssey Split System (ReliaTel)
-Existing Non-DDC w/opt. relay board (CCP)

VaiTrac or VariTrane
Units with reheat

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VariTrac Dampers
Cooling only standard
Trane Controller
Factory-installed, downloaded, and
tested controller
Remote reheat control

Round or Rectangular
Airside
Pressure Dependent System
(damper position control- no direct
CFM measurement)
Up to 1.75 system pressure

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Central Control Panel


Self-Configuring
High Quality Installation
Repeatable Performance

Up to 24 Zones
Optional touch screen user interface
PC-Free Setup for basic functions
Simple PC interface with Windows based
software
Interfaces with Main AHU via 2H/2C Control
Scheduling
2 Start/Stop Times
Schedule 4 Groups of Zones

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How is changeover achieved?


Voting
CCP polls UCMs

On a minimum calls for changeover the


CCP will disable heat or cool and enable
heat or cool
CCP then communicates to UCMs new
control mode and UCMs control to
different setpoints

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True VAV System (Varitrane)


Air handler/Packaged Unit

supply
ductwork

supply-air
diffusers

return
ductwork
VAV
terminal
units

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building
automation
system (BAS)

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True Variable-Air-Volume System


RA
EA

supply
fan
OA
cooling
coil
variablespeed drive

PA
VAV
box

SA
thermostat

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VAV Terminal Units


Fan-powered
VAV terminal unit

Single-duct, coolingonly
VAV terminal unit
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Dual-duct
VAV terminal unit
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VCCF
Single duct
Cooling only
No auxiliary heat

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VCCF
primary
air

supply
air
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VCWF
Single Duct w/hot water
reheat
Hot Water Coils
1 & 2 row coils
Built in access panel for
cleaning

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VCWF
supply
air

primary
air
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VCEF
Single duct w/electric
reheat
8 different voltages
Up to 3 stages of heat
Interlocking door
disconnect
Heater line fuse
Magnetic or mercury
contactors
Element removal
through control
enclosure

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Terminal Reheat System


RA
EA

PA
OA

reheat
coil

cooling supply
coil
fan
SA
thermostat

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Fan-Powered VAV

parallel,
fan-powered VAV
terminal unit

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Parallel, Fan-Powered
plenum
air

terminal
mixing fan

primary
air

supply
air
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Parallel Fan-Powered VAV


heating coil
(second stage of heat)

cool primary air


from rooftop unit
warm air recirculated
from ceiling plenum
(first stage of heat)

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Series, Fan-Powered
(Electrically Commutated Motors ECMs )

primary
air

terminal
mixing fan

plenum
air
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supply
air
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Parallel vs. Series

Intermittent fan
Fan only runs in the
heat mode (Variable
Volume to the space)
Fan is the first stage of
heat
Fan CFM < Max Cooling
Most energy efficient
design
Sound in space will vary

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Continuous fan
Fan runs continuously
in the occupied mode
(constant volume to the
space)
Fan CFM = Max Cooling
Less energy efficient
system design
Smaller main supply
fan?
ECM Motors
Sound remains same

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fan-powered VAV

Series Versus Parallel


HVAC energy consumption,
% of base

140

120

100

80

60

40

Atlanta

VAV reheat

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Los Angeles
parallel FPVAV

Minneapolis
series FPVAV with ECM

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Fan Powered Units: Cooling


Only
Plenum Air provides
free reheat from
lights, etc.
Parallel units (only
when fan energized)
Series (increases as air
valve closes)

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Fan Powered Units: Cooling


with Hot Water Reheat
Model VPWF/LPWF (Parallel)
Reheat coil mounted on plenum
inlet (optional discharge)

Model VSWF, LSWF (Series)


Reheat coil mounted on
discharge

Coil Offerings
1 Row
2 Row

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Fan Powered Units: Cooling


with Electric Reheat

Model VPEF / LPEF(Parallel)


Discharge mounted
UL listed

Model VSEF/ LSEF (Series)


Discharge mounted
UL listed

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Fan Powered Units: Electric


Heater Options
8 different voltages
2 stages of heat (plus the
fan as stage 1)
Interlocking door
disconnect
Heater line fuse
Air flow switch
Magnetic or mercury
contactors

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Differences between VariTrac


and VariTrane
VariTrac

Used in Smaller buildings seeking cost-effective zone control


Simpler System Control
Less expensive than VariTrane
Smaller Constant Volume AHU/RTU (Typically 15 tons or less)
Up to 24 zones
Pressure Dependent

VariTrane

Used in Larger Buildings seeking ideal occupant comfort


Very Flexible System Control (more complex sequences)
Larger Variable Volume AHU/RTU equipment (up to 130 Tons)
Up to 120+ zones
30% fan energy savings over CV
Pressure Independent

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VAV System Types

Single Zone VAV

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Single Zone VAV


AHU is your VAV Box !!

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Application for Single Zone VAV

Large areas ( conference rooms, assembly halls)


Control air flow off room sensor

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Controls
Unit controls
System controls

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Unit Controls

Pneumatic Controls - about 5%


(PN**)
No- controls- field installation of others controllersabout 5% (ENON)
Factory Installation of others Controls- about 20%
(FM0*)
DDC Controls - around 70% (DD**)
Trane DDC (Communicates to a Trane-Trane-Trane
System)
Trane LonTalk DDC (designed to talk a language which is
not proprietary to Trane)

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VAV systems

Optimized System Controls

Optimal start
Optimal stop
Fan-pressure optimization
Supply-air-temperature reset
Ventilation optimization

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Optimal Start
system
on

system
off
optimal
start

occupied
heating
setpoint

occupied hours

unoccupied
heating
setpoint

mid

6 AM

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noon

6 PM

mid

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Optimal Stop
system
on

system
off

optimal
stop

occupied
heating
setpoint

occupied hours

unoccupied
heating
setpoint

mid

6 AM

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noon

drift below
occupied
setpoint

6 PM

mid

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Fan-Pressure Optimization
static
pressure
sensor
supply
fan

VAV boxes

communicating BAS

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fan-pressure optimization

Part-Load Energy Savings

static pressure

surge

duct static
pressure control

fan-pressure
optimization
airflow

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ASHRAE Standard 62.1-2004

Dynamic Reset of OA
May reset OA intake flow (or zone OA flow)
in response to:
Variations in zone population
(demand-controlled ventilation, or DCV)
Variations in ventilation efficiency
due to changes in airflow
(ventilation reset)

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ventilation optimization

Zone Level: DCV


BAS

lounge

rest
room

mech
room

storage

office

AHU

CO2

corridor

TOD

reception area

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elevators

vestibule

OCC

TOD
OCC
office

CO2
conference rm

computer room

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ventilation optimization

System Level: Ventilation Reset


rooftop unit
with controls

OA
SA

Reset outdoor airflow (Traq damper)

RA

CO2

TOD

communicating BAS
New OA setpoint
per ASHRAE 62

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CO2

OCC

TOD

OCC

DDC/VAV terminals
Required ventilation (TOD, OCC, CO2)
Actual primary airflow (flow sensor)

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rooftop VAV system

HVAC Energy Savings


HVAC energy consumption,
% of base

100

80

60

40

20

Atlanta

Los Angeles

conventional system

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Minneapolis

optimized controls

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Trane Control Systems Architecture


Tracer Summit
(Workstation Software)

Tracker
Building
Control Unit

AH541
MP580/1

Central
Control Panel 3
ReliaTel

ReliaTel

VV550

ZN5XX

MP501/3

ZN517
ZN510/1
ZN524

MP503

Central
Control Panel 2
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VAV systems

Sustaining Performance
Centralized alarming, diagnostics, trending

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VAV systems

Sustaining Performance
Centralized alarming, diagnostics, trending
Building operations, energy management,
commissioning, validation

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VAV systems

Sustaining Performance
Centralized alarming, diagnostics, trending
Facility management services
Periodic commissioning and calibration

parallel, fan-powered
VAV terminal unit

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VAV systems

Sustaining Performance

Centralized alarming, diagnostics, trending


Facility management services
Periodic commissioning and calibration
Wireless zone sensors
for flexibility

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EA credit 1: Optimize
Energy Performance

EQ credit 1: Outdoor-Air
Delivery Monitoring

TRACE 700
(90.1-2004, App G)

Ventilation optimization
in Tracer Summit
CO2 sensors only in
densely-occupied zones
Traq dampers in IntelliPak
rooftop unit

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Summary

What is Variable Air Volume (VAV)


Why(/Not) design VAV systems
What buildings utilize VAV
VAV system types and their components
Changeover Bypass ( Varitrac)
True VAV ( Varitrane)
Single Zone VAV

System control considerations


Leed and VAV
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QUESTIONS ??

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THANK YOU

Jeff Wotnosky Trane Company


919-781-0458

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