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Page: 1 of 11
TAM/GPOS - 02
Document Class
Revised as comments
For approval
Rev. Description
Date
OWNERS
NO.
DOC. NO.
TAM01-NW0095-BB-0001
Date of Issue:
Revision No.
1.0
SCOPE
This procedure covers the general requirements for boiler refractory dry out.
2.0
PURPOSE
During the installation of refractory, its humidity and size is relevantly larger than the size after it
is dried up. So that it shall be driying up before it is put into high temperature during boiler
normal operation to eliminate natural water and crystal water.The remained water evaporation
will cause cracks, protrusion, displacement or even worse falling off. In order to lengthen
refractory lifespan and prevent boiler part abrasion, the curing process is necessary.
3.0 REFERENCE
3.1 VENDOR REFRACTORY DATA SHEET
: CFB
: 130t/hr
: 540 C
: 9.81 MPa
High velocity gas firing is proposed to effect the dry-out of the component by : Internal
vessel firing. The thermal input will be supplemented with the use of 1 or 2 Under Bed
Burners for the High Temperature segment of the process (*if wood firing not reach the
temp.)
5.2
It is assumed that the low temperature a n d high temperature dry-out operations will be
undertaken in one stage for the item parts of the site integrated plant.
5.3
Furnace
Cyclone Inlet Duct / Crossover
Cyclone
Cyclone Outlet Duct
Seal Pot
Ash Return Duct
Page 2 of 11
All staff shall wear helmet correctly before entering the site.
6.2
All staff shall well familiar with Electric Power Construction Safe Working Regulation.
6.3
Field apparatus and valve shall have nameplate. Work yard shall have security facilities
and warning logo. Holes, channels and cavities shall be covered with board parallel with
the ground or the reliable fence and red lamp shall be set in the dangerous place at night.
6.4
6.5
6.6
Complete footpath, crawling ladder and fence with unimpeded passageway, fire goods
and trash shall be totally cleaned.
6.7
Warning board of No Open Flames shall be hanging out in the operating region of fuel
equipment. Tinder taking is strictly forbidden for entering this region and special person
shall be arranged to take good care of that.
6.8
Oil box and running pipe shall be kept strictness without oil leaking. If there has oil leak,
it shall be repaired in time and clean up the oil in time.
6.9
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Page 4 of 11
Temperature rising
Time
(C)
speed C /h
(hr)
17
maintain
32
16
Remarks
32
maintain
Temperature rising
(C)
speed C /h
Time (hr)
10 20
5 - 10
150
maintain temp.
10
150 - 250
250
10 20
16
Maintain temp.
16
250 350
15 25
16
350
Maintain temp.
48
Cooling Down
Total minimum curing time
After finish, natural cooling down
Page 5 of 11
Remarks
Low temperature
1) Startup Burner and Hot Primary Air :
Gas flow:
Hot Primary Air Start up Burner Seal Pot and Separator Separator Outlet
Flue Duct ID fan
Operation method:
In the initial stage, remove start up oil gun, open ID fan inlet and Outlet dumper. Open
man hole, set the fire wood, cover the primary air nozzle at bed furnace with rockwoll
and Supervise burner wall and wind box temperature during baked period. The
temperature rising rate shall strictly follow the requirement in the curve.
In order to make hot flue gas reach the loop seal connect the temporary thin pipe of
drain wind box to drain of seal pot for flue emission.
When baked for period, then the natural cooling to ambient temperature install the
start up burner back for the high temperature curing period.
Operation method:
In the initial period, bake the furnace from thermal firewood and the temperature
rising rate shall follow the curve. If the firewood heat quantity cannot meet
temperature rising requirement, input burner into service to continue heating up.
Closely supervise wall temperature metering point until the first stage of curing is
finished.
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High-temperature Refractory Dry Out (*if wood firing methode not reach temp.)
After the first stage of Refractory Dry Out remove all temporary facilities, recover
formal system and start the second stage of curing, that is, high temperature curing stage.
High-temperature curing stage is boiler formal operation stage. Start up ID fan and
primary fan. Ignite under burner and Control air room temperature rising rate with
primary air flow rate and oil flow rate. At this time all the systems are in normal
operation status. Control Burner and primary air flow rate to meet temperature rising
curve requirement.
As the steam parameter is very high at the later stage of phrase 2 curing, so this time
boiler blow pipe shall be kept on executed through Boiler Blow Pipe Measures. Carry out
the moisture content test of presetting model after its natural cooling.
Page 7 of 11
Page 8 of 11
12.0 APPENDIX
12.1 General Arrangement of High Velocity Gas Flow
12.2 Temperature Rise Curve
Page 9 of 11
TO FLUE DUCT
Firewood Combustion
Temporary Line ( drain wind
box to drain seal pot)
Page 10 of 11
Page 11 of 11
Form No. :
Page No.
Drawing No. :
CHECK LIST
No
1
2
3
4
5
6
7
8
9
10
11
12
Subject
Check and clean the inside of furnace, flue/air duct,
cyclone separator, loop seal, air preheater
preheater, wind box,
burner and dust remover
Complete the installation of boiler expansion
indicator and adjust the needle to zero
Completion of fuel oil system and burner
Completion of Combustion system and Feed Water
System
Drum water level shall be clear and accurate
Install and pre-commission
commission boiler relevant
thermal instruments and electrical instruments.
Put into operation after colligation.
Supply demineralized water until normal water
level.Clean the water level gauge
Make sure manhole at back opening on open
position
Availability of fire
ire woods and other material as fuel
Interconnection temporary line between drain
windbox and drain sealpot
Tool, Instrumentation, and communication
equipment related to the test shall be furnished.
Fire fighting equipment should be ready on area
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
Yes
No
N/A
Remarks
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
Date : ....................
Parameter
No
Area
Time
Tested by
Remarks
Temp
Responsible by
TAME - SFECO
Signature
Print name
Date
Temp Rising
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
Temperature
Rising Speed
(C)
1.
17
maintain
32
10
maintain
36
17
maintain
32
10
maintain
36
15 25
10
Maintain temp.
56
Result
OK
Remarks
NO
2.
(C)
Time
(Duration)
hr
3. High Temperature
250 350
350
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
Date
Activity
Equipment
Refractory
No
Condition
Good
Bad
Subject
REFRACTORY FURNACE
REFRACTORY WINDBOX
Remarks
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
FURNACE
PICTURE
PICTURE
BEFORE RDO
BEFORE RDO
PICTURE
PICTURE
AFTER RDO
AFTER RDO
Remarks :
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
WIND BOX
PICTURE
PICTURE
BEFORE RDO
BEFORE RDO
PICTURE
PICTURE
AFTER RDO
AFTER RDO
Remarks :
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
PLN
PLN COMM.
Form No. :
Page No.
Drawing No. :
CYCLONE L/R
PICTURE
PICTURE
BEFORE RDO
BEFORE RDO
PICTURE
PICTURE
AFTER RDO
AFTER RDO
Remarks :
Tested by
Responsible by
TAME - SFECO
Signature
Print name
Date
PLN
PLN COMM.