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C1XX

SGE
GM
E2XX
31XX GAS
31XX D
P473
H567 Gas
FORD
H567 D
P558
TOYOTA 760A
PROMASTER

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Chrysler
Nissan
JD
Daimler
EMD
PACCAR

HPV
D2UC
GMT610
K2XX
CSS
CD4
484/519
U502
U22X
HD Diesel
DT
P71A
T4F
DTNA
LOCO

H567 Gas
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Outlet Pipe Fixture Price

Mach Rebuild

Integration

Switch Back Fixture Price

Total

31XX Diesel
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Total

C1XX
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Total

E2XX
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Total

SGE
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Total

$1,471,360

$2,380,195

$426,695

$73,410

$408,730

SGE LE2 Short Turbo CCC Assembly-Robotic


All Tech, Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
Tenneco Part #82027352
Tenneco Part #82027352
Station A
Station B
Upper Clamshell to Lower Clamshell (Inner)
Upper Clamshell to Lower Clamshell (Inner)

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$14,570
$8,970
$11,960
$2,845

B
$14,570
$0
$11,960
$2,845

Subtotal

$2,685
$785
$41,815

$1,020
$785
$31,180

$3,705
$1,570
$72,995

$29,140
$8,970
$23,920
$5,690

Integration

Total

$34,345

Run-Off
$4,900

Equipment Price
Tenneco Provided

$112,240

SGE LE2 Short Turbo CCC Assembly-Robotic


Weld Cell #2 = MOTOMAN 4M2RFW Weld Fixtures
All Tech, Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
Tenneco Part #82027352
Tenneco Part #82027352
Station A
Station B
Press and Weld Upper Clamshaell to Lower Clamshell (outer)
Press and Weld Upper Clamshell to Lower Clamshell (outer)

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$14,570
$21,650
$29,370
$6,900

B
$14,570
$0
$29,370
$6,900

Subtotal

$2,685
$785
$75,960

$1,020
$785
$52,645

$3,705
$1,570
$128,605

$29,140
$21,650
$58,740
$13,800

Integration

Total

$34,345

Run-Off
$4,900

Equipment Price
Tenneco Provided

$167,850

SGE LE2 Short Turbo CCC Assembly-Manual


Manual Repair Weld with Manual Trunnion
Tenneco Part #82027352
Station A
Repair Weld Clamshell

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$4,550
$5,430
$0

$4,550
$5,430
$0

Run-Off
$785

Equipment Price
$0
$9,980

$0
$9,980

$39,020

Total

$49,785

SGE LE2 Short Turbo CCC Assembly-Manual


Manual Repair Weld with Manual Trunnion
Tenneco Part #82027352
Station A
Repair Weld Clamshell

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$0
$5,430
$0

$0
$5,430
$0

Run-Off
$785

Equipment Price
$0
$5,430

$0
$5,430

$39,020

Total

$45,235

SGE LE2 Short Turbo CCC Assembly Welding Cell #1-Robotic


Easom 3M 2 Fanuc Robot Ferris Wheel with Miller GMAW Package
Tenneco Part #82027352
Tenneco Part #8202352
Station A
Station B

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$15,370
$32,530
$42,210
$11,190

B
$15,370
$28,705
$36,685
$10,485

Subtotal

$1,980
$2,355
$105,635

$1,980
$2,355
$95,580

$3,960
$4,710
$201,215

$30,740
$61,235
$78,895
$21,675

Integration

Total

$49,395

Run-Off
$6,370

Equipment Price
Tenneco Provided

$256,980

SGE LE2 Short Turbo CCC Assembly Welding Cell #2-Robotic


Easom 3M 2 Fanuc Robot Ferris Wheel with Miller GMAW Package
Tenneco Part #82027352
Tenneco Part #8202352
Station A
Station B

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$15,370
$0
$42,210
$11,190

B
$15,370
$0
$36,685
$10,485

Subtotal

$1,605
$2,355
$72,730

$1,605
$2,355
$66,500

$3,960
$4,710
$139,230

$30,740
$0
$78,895
$21,675

Integration

Total

$49,395

Run-Off
$6,370

Equipment Price
Tenneco Provided

$194,995

SGE LE2 Short Turbo CCC Assembly and SGE Erev Hybrid CCC Assembly-Robotic
Easom 3M 2 Fanuc Robot Ferris Wheel with Miller GMAW Package
Tenneco Part #82027352 or #8211967
Tenneco Part #82027352 or #8211967
Station A
Station B

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$15,370
$0
$42,210
$11,190

B
$15,370
$0
$36,685
$10,485

Subtotal

$1,605
$2,355
$72,730

$1,605
$2,355
$66,500

$3,960
$4,710
$139,230

$30,740
$0
$78,895
$21,675

Integration

Total

$29,460

Run-Off
$6,370

Equipment Price
Tenneco Provided

$175,060

SGE LE2 Short Turbo CCC Assembly-Manual


Manual Repair Weld with Manual Trunnion
Tenneco Part #82027352
Station A
Heat Shield Bracket to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$14,735
$19,250
$5,265

$14,735
$19,250
$5,265

Run-Off
$1,765

Equipment Price
$785
$40,035

$785
$40,035

$55,115

Total

$96,915

SGE LE2 Short Turbo CCC Assembly-Manual


Manual Repair Weld with Manual Trunnion
Tenneco Part #82027352
Station A
Heat Shield Bracket to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$0
$19,250
$5,265

$0
$19,250
$5,265

Run-Off
$1,765

Equipment Price
$785
$25,300

$785
$25,300

$55,115

Total

$82,180

SGE LE2 Short Turbo CCC Assembly-Manual


Manual Repair Weld with Manual Trunnion
Tenneco Part #82027352
Station A
Heat Shield Bracket to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$0
$19,250
$5,265

$0
$19,250
$5,265

Run-Off
$1,765

Total

$82,180

Equipment Price
$785
$25,300

$785
$25,300

$55,115

Sub Total

$787,320

$1,263,420

$196,940

$35,775

$243,385

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Robotic


All Tech Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
Erev #82119679 & SVCC 82162834
Erev #82119679 & SVCC 82162834
Station A
Station B
Cast Flange to Inlet Pipe
Cast Flange to Inlet Pipe

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$14,570
$7,605
$10,090
$2,405

B
$14,570
$0
$10,090
$2,405

Subtotal

$1,765
$785
$37,220

$670
$785
$28,520

$2,435
$1,570
$65,740

$29,140
$7,605
$20,180
$4,810

Integration

Total

$34,345

Run-Off
$4,900

Equipment Price
Tenneco Provided

$104,985

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Robotic


All Tech Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
Erev #82119679 & SVCC 82162834
Erev 82119679 & #SVCC 82162834
Station A
Station B
Sensor Boss to Converter Shell
Sensor Boss to Converter Shell

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

E-Rev A
$14,570
$8,135
$10,820
$2,580

SVCC A
$0
$2,275
$2,945
$715

$1,765 Included
$785
$395
$38,655
$6,330

SVCC B
$0
$0
$2,945
$715

Subtotal

$670 Included
$785
$395
$29,425
$4,055

$2,435
$2,360
$78,465

E-Rev B
$14,570
$0
$10,820
$2,580

$29,140
$10,410
$27,530
$6,590

Integration

Total

$34,345

Run-Off
$4,900

Equipment Price
Tenneco Provided

$117,710

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Robotic


Easom 3M 2 Fanuc Robot Ferris Wheel with Miller GMAW Package
Erev #82119679 & LE2 Short Turbo #82927352
Erev #82119679 & LE2 Short Turbo #82927352
Station A
Station B
Inlet Cone to Converter, Converter Sub to Outlet Cone Sub, Outler
Inlet Cone to Converter, Converter Sub to Outlet Cone Sub, Outler
Flange to Outlet Cone
Flange to Outlet Cone

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$15,370
$21,925
$31,470
$4,230

B
$15,370
$24,370
$35,000
$4,680

Subtotal

$2,475
$2,355
$77,825

$2,685
$2,355
$84,460

$5,160
$4,710
$162,285

$29,140
$46,295
$66,470
$8,910

Integration

Total

$49,395

Run-Off
$6,370

Equipment Price
Tenneco Provided

$218,050

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Manual


Manual Weld with Manual Trunnion
Tenneco Part #82119679
Station A
Heat Shield Bracketm Heat Shield and Hanger Rod to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$18,740
$25,375
$5,970

$18,740
$25,375
$5,970

Run-Off
$1,765

Equipment Price
$785
$50,870

$785
$50,870

$55,115

Total

$107,750

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Manual


Manual Weld with Manual Trunnion
Tenneco Part #82119679
Station A
Heat Shield Bracket Heat Shield and Hanger Rod to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$0
$25,375
$5,970

$0
$25,375
$5,970

Run-Off
$1,765

Total

$89,010

Equipment Price
$785
$32,130

$785
$32,130

$55,115

Sub Total

$389,490

$637,505

$118,085

$19,700

$110,230

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Robotic


All Tech Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
Erev $82119679 & SVCC #82162834
Erev $82119679 & SVCC $82162834
Station A
Station B
Cast Flange to Converter
Cast Flange to Converter

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$16,725
$8,900
$11,870
$2,820

B
$16,725
$0
$11,879
$2,820

Subtotal

$1,765
$785
$42,865

$670
$785
$32,870

$2,435
$1,570
$75,735

$33,450
$8,900
$23,740
$5,640

Integration

Total

$27,930

Run-Off
$4,900

Equipment Price
Tenneco Provided

$108,565

SGE Erv Hybrid CCC Assembly and SGE SVVCC Assembly-Robotic


All Tech Single Fanuc Robot, Two Station each with Custom TR Positioners with Fanuc Motors, and Miller GMAW Package
SVCC #82162834
SVCC #82162834
Station A
Station B
Cast Convverter Sub to Outlet Cone Flange Sub
Outlet Flange to Outlet Cone

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$16,725
$7,770
$11,155
$1,495

B
$16,725
$7,115
$10,210
$1,375

Subtotal

$1,765
$785
$39,695

$1,765
$785
$37,975

$3,530
$1,570
$77,670

$33,450
$14,885
$21,365
$2,870

Integration

Total

$34,345

Run-Off
$4,900

Equipment Price
Tenneco Provided

$116,915

SGE SVVCC Assembly-Manual


Manual Weld with Manual Trunnion
SVCC #82162834
Station A
Bracket to Converter Sub

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

Subtotal

Integration

$9,750
$14,025
$1,860

$9,750
$14,025
$1,860

Run-Off
$1,765

Total

$83,300

Equipment Price
$785
$26,420

$785
$26,420

$55,115

Sub Total

$179,825

$308,780

$62,275

$11,565

$55,115

SGE LE2 Underfloor Converter Assembly-Robotic


Easom 3M 2 Fanuc Robot Ferris Wheel with Miller GMAW Package
LE2 #82027445
LE2 #82027445
Station A
Station B
Inlet Cone to Converter, Converter Sub to Outlet Cone
Inlet Cone to Converter, Converter Sub to Outlet Cone

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

A
$15,370
$18,220
$24,315
$5,780

B
$15,370
$0
$24,315
$5,780

Subtotal

$1,765
$1,570
$67,020

$670
$1,570
$47,706

$2,435
$3,140
$114,725

$30,740
$18,220
$48,630
$11,560

Integration

Total

$49,395

Run-Off
$6,370

Equipment Price
Tenneco Provided

$170,490

H567 Diesel
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Mach Rebuild

Integration

$317,310

$122,575

Outlet Pipe Fixture


Price

Switch Back Fixture Price

Total

$665,480

$231,610

$1,432,975

Joint Description

Type of Machine
#8829

3 Stud Flange Assy to Pipe


Inlet
Single-Torch, SingleNOTE: Pipe will not have Axis Horizontal Rotary
flat or boss holes
Machine
DOC Shell to 7-Hole
Flange
NOTE: Shell will be spun
down, but will not have
boss holes

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216090
Mach Rebuild
Integration
OP #
Torpedo Fixtures

Price

$21,725

$8,000

10

Flange Fixture
Pipe Fixture

$17,420

$21,725

$8,000

15

Flange Fixture
DOC Ficture

$18,650

#8828
Single-Torch, SingleAxis Horizontal Rotary
Machine
#8830

Boss-Pressure to DOC
NOTE: Bosses are Staged

20
Two-Torch, Nine-Axis
Horizontal Rotary
Machine

$35,035

$10,000

Boss-Temp to DOC

Pipe-Inlet to DOC

Bracket to Inlet Pipe of


DOC Subassembly, Heat
Shield to DOC
NOTE: Pressure tube will
be torqued on in the Leak
Test Unit

#88832
Two-Torch, Nine-Axis
Horizontal Rotary
Machine: use 1 torch as
auto unload
#8334-1
Manual Welding
Station (Rebuild $
include addition of
Band-It Smart Gun)

$41,825

$26,220

Pressure Boss Fixture


$22,060
DOC Fixture

$10,000

$4,000

30

Temp Boss Fixture


DOC Fixture

$22,060

40

Inlet Flange Fixture


DOC/Outlet Flange
Fixture

$30,905

50

DOC Sub Fixture


Bracket Fixture
(2) Heat Shield
Tooling

$27,858

Operation Image

OP #

Operation Image

OP #

Continued from above


Switch Back Fixtures
Price

Operation Image

Install Price

10

15

20
Switch Back DOC & DPF Assemblies Common to the Torpedo DOC & DPF Assemmblies
30

40

50

$19,200

Joint Description

Type of Machine
#8828

7-Stud Outlet Flange Assy Single-Torch, Single


to DPF Sub Pipe
Axis Horizontal Rotary
Machine

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216111
Mach Rebuild
Integration
OP #
Torpedo Fixtures

see above

see above

60

Pipe Fixture
Flange Fixture

Price

$18,255

#8831
7-Stud Inlet Flange Assy to
DPF

DPF Stub Pipe/Flange to


DPF

Heat Shield to DPF Sub


including Banding
Operation
NOTE: Fixture wont
unclamp until gun is done

70
Single-Torch, Single
Axis Horizontal Rotary
Machine
has auto unload

$37,120

Inlet Flange Fixture


DPF Fixture
$39,235
Outlet Flange Fixture

$8,000
75

#8834-1
Manual Welding
Station

see above

see above

80

DPF Sub Fixture


(2) Heat Shield
$30,858
Tooling Band Locator
Tool

Operation Image

OP #

Operation Image

OP #

Continued from above


Switch Back Fixtures
Price

Operation Image

Install Price

60

70
Switch Back DOC & DPF Assemblies Common to the Torpedo DOC & DPF Assemmblies
75

80

$19,200

Joint Description

Type of Machine
#8828

Ford H567 Medium Duty Diesel Assembly


Mach Rebuild
Integration
OP #
Torpedo Fixtures

Price

Inlet Pipe Stub to 7-Hole


Flange
Single-Torch, SingleNOTE: Piple will not have Axis Horizontal Rotary
flat or boss holes
Machine

see above

see above

100 T

Flange Fixture
Pipe Fixture

$19,700

#8828
Mixer/Shell Assy to Inlet
Cone Assy
NOTE: Inlcude prox
Single-Torch, Singleswitched to pokayoke the Axis Horizontal Rotary
dimple pattern between
Machine
topedo & switchback

see above

see above

105 T

End Cone Fixture


SCR Fixture

$21,645

see above

see above

110 T

Flange Fixture
Pipe Fixture

$19,190

$21,725

see above

N/A

see above

see above

N/A

see above

see above

120 T

see above

see above

130 T

#8828
Outlet Pipe to Flange
Single-Torch, SingleNOTE: Piple will not have
Axis Horizontal Rotary
flat or boss holes
Machine
#10163
Outlet Pipe to Flange
Single-Torch, SingleNOTE: Piple will not have
Axis Horizontal Rotary
flat or boss holes
Machine
#8830
Outlet Pipe/Flange to Boss- Two-Torch, Nine-Axis,
PM Sensor
Horizontal Rotary
Machine
#8828
Outlet Pipe/Flange to
Single-Torch, SingleOutlet Cone
Axis Horizontal Rotary
Machine
#8828
Single-Torch, SingleInlet Tube Assy to Inlet
End Cone/Mixer Assembly Axis Horizontal Rotary
Machine

Flange Fixture
Cone Fixture

$21,530

Inlet Flange/Pipe
Fixture,
$21,610
Inlet Cone/Shell Sub

Operation Image

OP #

Operation Image

100 T

105 T

OP #

Continued from above


Switch Back Fixtures

Price

110 S

Flange Fixture
Pipe Fixture

$18,255

105 S

Common to Torpedo, except


different dimple in outer shell to
identify differnet mixer
configuration. We need to
pokayoke dimples to ID between
Topedo & Switchback

$0

Operation Image

Install Price

Common Fixture to Torpedo

N/A

110 T

$19,200

N/A

120 S

Flange Fixture
L-Pipe Fixture

N/A

100 S

(PM Sensor) Boss Fixture


Outler Pipe Fixture

120 T

N/A
130 T

$19,190

$19,355

Joint Description

Type of Machine

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216090
Mach Rebuild
Integration
OP #
Torpedo Fixtures

Outlet Cone to SCR

Mixer Shell Assy to SCR


Switch Back Clamshell to
Clamshell
NOTE: The Clamshells are
Stampings with Holes
Inlet Pipe Sub to Clamshell
Pipe of Switchback
Assembly NOTE:
Clamshells are Stampings
with Holes
Inlet Cone/Mixer Sub Assy
to Inlet Pipe/Clamshell

140 T

Tenneco Provided
Easom 3M Two Robot
(Fanuc) Ferris Wheel
Cell
With Controls Package
& GMAW included
complete as part of the
cell when it arrives at
MMCC.
NOTE: Integration price
subject to change after
receipt of celll
configuration and
specifications.

$0

Price

Inlet Sub SCR Outlet


$62,515
Sub

$74,575

N/A

Oulet Pipe to Outlet Cone


#9987-2
Assemble, Weld and Band
Heat Shields to SCR
NOTE: Fixture wont
unclamp until gun is done

Manual Welding
Station (Rebuild $
include addition of
Band-It Smart Gun)

$63,975

N/A

150 T

SCR Sub Fixture Heat


Shield Tooling Band $39,230
Locator Tool

Operation Image

OP #

Operation Image

140 T

OP #

Continued from above


Switch Back Fixtures

Price

130 S

Mixer Shell Fixture


Cradle Fixtures
Outlet Cone Fixture

$24,795

140 S

Two (2) Clamshell Fixture

$19,655

150 S

Inlet Clamshell Fixture


Inlet Flange Fixture

$21,260

N/A
Inlet Flange/Clamshell Fixture
SCR Sub Fixture
Outlet Flange Fixture
Inlet Sub from OP#140 S
Mixer/SCR Sub from OP#120 S
Outlet Sub from OP#130 S

$65,975

Includes: Tenneco Beam


Dress Out of Beam

SCR Sub Fixture Heat


Shield Tooling Band
Locator

Install Price

$19,200

160 S

150 T

Operation Image

170 S

SCR Sub Fixture


Heat Shield Tooling
Band Locator Tool

$43,125

Joint Description

Type of Machine
#8827
Single-Torch, SingleFlange (holes) to Pipe
Axis, Horizontal Rotary
Machine
#10163
Single-Torch, SinglePipe to Flange (3-Studs)
Axis, Horizontal Rotary
Machine
#8834-2
One (1) Hanger Rod &
Manual Welding
Two (2) Supports to Pipe
Station (Rebuild $
& Banding of Heat Shields
include addition of
Band-It Smart Gun)
Joint Description
Flange (holes) to Pipe

Pipe to Flange (3-Studs)

Inlet Pipe and Outlet Pipe


to Fles and Banding of
Heat Shields

Type of Machine
#8827
Single-Torch, SingleAxis, Horizontal Rotary
Machine
#10163
Single-Torch, SingleAxis, Horizontal Rotary
Machine
#8834-2
Manual Welding
Station (Rebuild $
include addition of
Band-It Smart Gun)

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216275
Mach Rebuild
Integration
OP #

Pipe Assembly

Price

$21,725

see above

10

Flange Fixture
Pipe Fixture

$15,710

see above

see above

20

Flange Fixture
Pipe Fixture

$15,710

$26,220

see above

Extension Pipe Sub


Fixture, Hanger
30 & 40
$28,535
Rod/Support Tooling
Band Locator Tool

DOC Assembly #82197317, 82197316, 82197313


Mach Rebuild
Integration
OP #
Pipe Assembly

Price

see above

10

see above

see above

20

Flange Fixture
Pipe Fixture

$14,785

30

Extension Pipe Sub


Fixture with 3positions for 3
different lengths,
Heat Shield & Band
Locator Tool

$41,454

see above

Operation Image

Flange Common Pipe


Fixture with 3$13,120
Positions for 3
different lengths

see above

see above

Operation Image

Intallation Support

$19,200

Joint Description

Type of Machine

Resistance Spot Weld


Torca

N/A

Tail Pipe to One (1)


Hanger Rod & Two (2)
Supports

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216165
Mach Rebuild
Integration
OP #
N/A

N/A

10

#8834-2
Manual Welding
Station

Joint Description

Type of Machine

Resistance Spot Weld


Torca

N/A

see above

see above

20

DOC Assembly #82216163


Mach Rebuild
Integration
OP #
N/A

N/A

30

Pipe Assembly

Price

Operation Image

Pipe Fixture One (1)


Hanger Rod Tooling
$15,925
Two (2) Supports
Tooling
Pipe Assembly

Price

Intallation Support

Operation Image

see above

Joint Description

Type of Machine
#8827
Flange to Pipe
Single-Torch, SingleNOTE: Pipe will be formed
Axis, Horizontal Rotary
before we weld the flange
Machine
#10163
Single-Torch, SinglePipe to Tip
Axis, Horizontal Rotary
Machine

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82216245
Mach Rebuild
Integration
OP #

Manual Welding
Station

Price

see above

see above

10

Flange Fixture
Pipe Fixture

$14,785

see above

see above

20

Flange Fixture
Tip Fixture

$14,785

#8834-2
Tail Pipe Sub to One (1)
Hanger & Two (2)
Supports

Pipe Assembly

see above

see above

30

Tail Sub Fixture One


(1) Hanger Tooling
$17,660
Two (2) Support
Tooling

Intallation Support

Joint Description
Flange to Pipe

Type of Machine
#8827
Single-Torch, SingleAxis, Horizontal Rotary
Machine

DOC Assembly #82216242


Mach Rebuild
Integration
OP #

Operation Image

Pipe Assembly

Price

see above

see above

10

Flange common
Pipe common

$0

see above

see above

20

Flange common
Tip common

$0

see above

Operation Image

#10163
Pipe to Tip

Single-Torch, SingleAxis, Horizontal Rotary


Machine

Intallation Support

see above

Joint Description
Flange to Pipe
Pipe Stack to Pipe Diffuser
Inlet Sub to Outlet Sub
Boot Bracket to Outlet
Pipe Sub
NOTE: Four (4) Stack
Brackets to Outlet Pipe
Sub with Heath Shield will
be done in final asse,bly
station -non- MMCC
operation

Assembly

Type of Machine
#8834-2

Ford H567 Medium Duty Diesel Assembly


DOC Assembly #82197322
Mach Rebuild
Integration
OP #

Pipe Assembly

Price

see above

see above

10 &20

Flange Fixture
Pipe Fixture
Tip Fixture

$22,475

Manual Welding
Station

see above

see above

30,40,
& 50

Outlet Sub Fixture


Bracket Tooling

$18,280

N/A

N/A

N/A

Manual Welding
Station

Operation Image

#8834-2

Intallation Support

see above

31XX Gas
Date Last Edited
Date Purchased
Vender
Contact
Phone
Plant
Contact
Phone

Total

Front Converter Assembly - 6 cyl


Weld Cell #1 = EASOM 2M2R5A 2 STATION (ref. MMCC #11617 - FAM0 CELL) Weld Fixtures
82122419
82122425

Station 1A
1A
3A
4A
2A
1C

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Robot Weld Path
CMM & Shim Pack
Subtotal

Station 1B
1B
2B

1A
$0
$18,250
$26,425
$3,760
$2,475
$3,140
$54,050

1B
$0
$20,180
$29,210
$3,915
$2,330
$1,570
$57,205

2A
$0
$9,045
$13,095
$1,865
$1,235
$1,580
$26,820

Station 2A
1A
3A
4A
2A
1C

2B
$0
$16,245
$23,515
$3,190
$1,980
$1,570
$46,500

Station 2B
1B
2B

Subtotal

Integration

Total

$0
$63,720
$92,245
$12,730
$8,020
$7,860
$184,575

$71,145

$255,720

Center Assembly - 4 cyl

Rear Assembly - 4 cyl


Weld Cell #1 = MOTOMAN 4M2RFW Weld Fixtures

82118384

Station 1A
2-R1-Boss to Inlet/Flange Sub
3-R1 - Inlet Pipe to Flex
3-R2 - Int Pipe to Flex
4-R1 - Inlet Pipe to Flange
4-R2 - Outlet Pipe to Flange

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Robot Weld Path
CMM & Shim Pack
Subtotal

1A
$16,570
$26,565
$38,455
$5,345
$3,180
$3,140
$93,255

82118408

Station 1B
6-R1-Inlet Sub to Outlet Sub
6-R2 - Outlet Sub to Converter
7 to 11-R1-Hanger to Int Pipe
7 to 8-R2-Hanger to Outlet Pipe

1B
$16,570
$24,730
$35,790
$4,955
$3,535
$3,140
$88,720

2A
$0
$16,560
$23,965
$3,450
$3,885
$1,575
$49,435

2B
$0
$25,575
$37,020
$5,015
$4,590
$2,740
$74,940

Station 2A
2 to 5-R1 - Hanger SR #3 to Pipe
2 to 5-R2 - Hanger SR #2 to Pipe
5 to 7-R1 - Hanger R to SR #3
5 to 7-R2 - Hanger R to SR #2
8-R1 - Inlet Pipe to Flange

Station 2B
10-R1 - Inlet Sub to Muffler
10-R2 - Outlet Sub to Muffler
11 to 14-R1-Hanger to Inlet Pipe
11 to 14-R2-Hanger to Outlet
15 to 16-R1-Hanger to SR Inlet
15 to 16-R2-Hanger to SR Outlet
17 to 20-R1 - Heat S to Muffler

Subtotal

Integration

Total

$33,140
$93,430
$135,230
$18,765
$15,190
$10,595
$306,350

$63,345

$369,695

Center Assembly - 6 cyl


Weld Cell #2 = MOTOMAN 4M2RFW Weld Fixtures
82122405

Station 1A
2-R1 - Collector Side 1
2-R2 - Collector Side 2
3-R1 - Collector Side 3
4-R1 - LH Pipe Sub to Collector
4-R2 - Collector to Intermediate Pipe
5-R1 - RH Pipe/Flange Sub to LH Pipe/Collector/Intermediate
5-R2 - Flex to Outlet Flange (ID)

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Robot Weld Path
CMM & Shim Pack
Subtotal

Station 2A
7-R1 - Outlet Sub to Converter (with linear tranducer)
7-R2 - Intermediate Pipe to Flex/Flange Sub
8-R1 - Inlet Sub to Converter/Outlet Sub
9 to 10-R1 - Hanger to Intermediate Pipe

1A

2A

Subtotal

Integration

Total

$16,570
$23,365
$33,815
$4,655
$4,590
$2,355
$85,350

$16,570
$27,535
$39,850
$5,470
$3,885
$3,140
$96,450

$33,140
$50,900
$73,665
$10,125
$8,475
$5,495
$181,800

$63,345

$245,145

Rear Assemblies - 6 cyl


Weld Cell #3 = MOTOMAN 4M2RFW with MATERIAL HANDLING ROBOT Weld & Gripper Fixtures
82122433
82122435

Station 1A
2- R1- Inter. Pipe to Resonator
2-R2- Outlet Pipe to Resonator
3 to 6-R1- Hanger & SR#3 to Pipe
3 to 6-R2- Hanger & SR#2 to Pipe

Station
Dress Out
Fixture Design
Fabrication
Piping & Wiring
Material Handling
Robot Weld Path
CMM & Shim Pack
Subtotal

1A

Station 1B
10-R1 - Inlet Sub to Muffler
10-R2 - Outlet Sub to Muffler
11to14-R1- Hanger & SR to Inlet
11to14-R2-Hanger&SR to Outlet

1B

$16,570 $16,570
$20,645 $21,155
$29,880 $30,625
$4,105
$4,250
N/A
$23,410
$3,885
$3,180
$1,575
$1,965
$76,660 $101,155

2A

2B
$0
$0
$0
$0
$0
$0
$0
$0

$0
$0
$0
$0
$0
$0
$0
$0

Station 2A
2- R1- Inter. Pipe to Resonator
2-R2- Outlet Pipe to Resonator
3 to 6-R1- Hanger & SR#3 to Pipe
3 to 6-R2- Hanger & SR#2 to Pipe

Station 2B
10-R1 - Inlet Sub to Muffler
10-R2 - Outlet Sub to Muffler
11to14-R1- Hanger & SR to Inlet
11to14-R2-Hanger&SR to Outlet

Subtotal

Integration

Total

$33,140
$41,800
$60,505
$8,355
$23,410
$7,065
$3,540
$177,815

$79,175

$177,815

Flange Supermarket
Existing Rotary Machine MMC #6816-4/8057-1 (1T,5A) Weld Fixture & new MMCC Master Fixture Frames (no G3 Valves)
822122405
822122435
82122433
Station A
Station B
Station A
Station B
Flange to RH Inlet Pipe
Flange to LH Inlet Pipe
Flange to Inlet Pipe
Flange to Inlet Pipe

Station
Fixture Design
Fabrication
Piping & Wiring
CMM & Shim Pack
Subtotal

405-A
$8,390
$12,140
$1,545
$785
$22,860

405-B
$4,060
$5,875
$750
$395
$11,080

435-A
$6,750
$9,770
$1,245
$785
$18,550

433-B
$0
$0
$0
$0
$0

Subtotal
$19,200
$27,785
$3,540
$1,965
$52,490

Integration

Total

$76,470

$128,950

Front Converter Assembly - 4 cyl


Weld Cell #4 = MOTOMAN ArcWorld II-500 Weld Fixtures
82118383

Station 1A
2-3 - Inner clamshell seam
4-5 - Inner clamshell seam

Station
Fixture Design
Fabrication
Piping & Wiring
Robot Weld Path
CMM & Shim Pack
Subtotal

1A
$10,295
$14,900
$1,995
$1,765
$785
$29,740

Station 1B
8-9 - Outer clamshell seam
10-11 - Outer clamshell seam
Press Outer shell & Insulation
(1500 lbs of force)

1B
$17,535
$25,380
$3,330
$2,120
$785
$49,150

2A
$7,285
$10,545
$1,440
$1,060
$785
$21,115

2B
$6,000
$8,680
$1,205
$2,475
$785
$19,145

Station 2A
2-3 - Sensor Boss to clamshell

Subtotal
$41,115
$59,505
$7,970
$7,420
$3,140
$119,150

Station 2B
6-8 - Flange OD to clamshell
9-10 - Flange ID to clamshell

Integration

Total

$68,425

$187,575

Front Converter Assembly - 4 cyl


Existing Rotary Machine MMCC #7398-3/7863-3(1T,1A) with Part Length Gaging Weld Fixtures & new MMCC Master Fixture Frames
82118383
Station 1A
Station 1B
Station 2A
Station 2B
Inner/Outer Pipe/Sensor Boss
to Converter/Cones/Flange Sub

Station
Fixture Design
Fabrication
Piping & Wiring
CMM & Shim Pack
Subtotal

1A
N/A
N/A
N/A
N/A

1B
N/A
N/A
N/A
N/A
$0

2
N/A
N/A
N/A
N/A
$0

$0

2B
$9,240
$13,375
$1,700
$785
$25,100

Subtotal
$9,240
$13,375
$1,700
$785
$25,100

Integration

Total

$68,905

$94,005

Front Converter Assembly - 4 cyl

Station 1A

Station
Fixture Design
Fabrication
Piping & Wiring
CMM & Shim Pack
Subtotal

New Manual Weld Cell #2 Weld Fixtures & new MMCC Master Fixture Frames (no G3 Valves)
82118383
Station 1B
Station 2A
Station 2B
Bracket Saddles (2) to converter
Bracket assembly to conveter
Nut to Bracket assembly

A
N/A
N/A
N/A
N/A

B
N/A
N/A
N/A
N/A
$0

A
N/A
N/A
N/A
N/A
$0

$0

B
$10,235
$14,815
$1,885
$785
$27,720

Subtotal
$10,235
$14,815
$1,885
$785
$27,720

Integration

Total

$64,840

$92,560

Equipment, Fixtures & Tooling for Lexus 760A Program

Group

Operation

Layout

Equip.

Integration

Fixture

Total

Front Pipe Assembly


& Y-Pipe Subassembly

$0

$53,485

$139,900

$193,385

Y-Pipe Subassemblies

$0

$49,565

$83,665

$133,230

Y-Pipe Assembly

$0

$53,485

$175,870

$229,355

Center Pipe Assembly

$0

$53,485

$200,995

$254,480

Muffler Assembly

$0

$53,485

$141,800

$195,285

Muffler Tail
Subassemblies

$0

Tenneco & MMCC


During In-Plant
Services

$179,725

$179,725

Muffler Tail Assembly

$0

$53,485

$115,315

$168,800

Muffler Internal
Subassemblies

$59,410

Included in
Equipment Price

$35,740

$95,150

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #1 - Front Pipe Assembly
Side A
OP #20

OP #10
Front Pipe Inlet to
Inlet Pipe

Side B
OP #30

Front Pipe Inlet


Front Pipe Outlet
Flange/Pipe Assembly
Flange to Outlet Pipe
to Sensor Boss

OP #40

OP #50

Front Pipe Inlet Flange/Pipe/Boss


Sub to Intermediate Pipe

Front Pipe Inlet Flange/Pipe/Boss/


Intermediate Pipe Sub to Outlet
Flange/Pipe Sub

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld Two-Robot, 3-Meter Ferris


Wheel Welding Cell

Cell Integration

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
OP #10

Side A
OP #20

Side B
OP #30

Equipment
Integration

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

OP #40

OP #50

Inlet Flange/Pipe Fixture


Intermediate Pipe Fixture

Inlet Flange/Pipe/
Intermediate Pipe Fixture,
Outlet Flange/Pipe Fixture

$53,485

Inlet Flange Fixture,


Inlet Pipe Fixture

Inlet Flange/Pipe
Fixture,
Sensor Boss Fixture

Outlet Flange Fixture,


Outlet Pipe Fixture

$24,610
$17,230

Totals

$24,610

$17,990

$17,230

$17,575

$20,655

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$53,485

$49,220

$90,680

$193,385

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #2 - Y-Pipe Assembly
Side A
OP #10

Side B
OP #20

LH "D" Joint Pipe to RH "D" Joint Pipe

"D" Joint Pipe Sub to Outlet Flange/Pipe Sub


&
Upper & Lower Clamshells

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld One-Robot, Two-Station


Welding Cell. AWII-500 w/Tilt-Rotate Positioner

Cell Integration

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Perimeter Fencing and Service Door, Light Curtains,


PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

proper set-up and maintenance of the equipment would be provided in


our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
Side A
OP #10

Side B
OP #20

Equipment
Integration

$49,565

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

Totals

Inlet "D" Pipe(s) Fixture

Upper and Lower Clamshell Fixture

$22,835

$22,835

$17,235

$20,760

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$49,565

$45,670

$37,995

$133,230

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #3 - Y-Pipe Assembly
OP #10

Side A
OP #20

Y-Pipe Outlet Pipe to


Outlet Flange

Y-Pipe Inlet Pipe to


Inlet Flange

OP #30

OP #40

Side B
OP #50

OP #60

Y-Pipe Inlet
Flange/Pipe Sub to
Sensor Boss

Y-Pipe Sub to Outlet


Flange/Pipe Sub

Y-Pipe Sub to Inlet


Flange

T-Pipe Sub to Inlet


Flange/Pipe/Boss Sub

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld Two-Robot, 3-Meter Ferris


Wheel Welding Cell

Cell Integration

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Perimeter Fencing and Service Door, Light Curtains,


PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

proper set-up and maintenance of the equipment would be provided in


our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
OP #10

Side A
OP #20

OP #30

Equipment
Integration

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

OP #40

Side B
OP #50

OP #60

$53,485

Outlet Flange Fixture,


Outlet Pipe Fixture

Inlet Flange Fixture


Inlet Pipe Fixture

Inlet Flange/Pipe
Fixture,
Sensor Boss Fixture

Outlet Flange Fixture,


Y-Pipe Sub Fixture

$24,610
$17,230

Totals

Inlet Flange Fixture,


Y-Pipe Sub Fixture

Inlet Flange/
Pipe/Boss
Fixture,
Y-Pipe Sub
Fixture

$24,610

$17,230

$17,990

$23,060

$24,970

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$53,485

$49,220

$126,650

$229,355

$26,170

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #4 - Center Pipe Assembly
Side A
OP #20

OP #10
Inlet Flange &
Intermediate Pipe to
Converter

Outlet Flange to
Outlet Pipe

OP #30
Inlet Sub to Hanger
Rod,
Flex Outlet Flange/
Pipe Sub to Flex

OP #40
Inlet Flange &
Intermediate Pipe to
Converter

Side B
OP #50
Outlet Flange to
Outlet Pipe

OP #60
Inlet Sub to Hanger
Rod,
Flex
Outlet Flange/ Pipe
Sub to Flex

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld Two-Robot, 3-Meter Ferris


Wheel Welding Cell

Cell Integration

Cell to Include:
Robot Risers, Perimeter Fencing and Service Door,
Light Curtains, PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches
NOTE: TWO TYPES OF WELDING WIRE REQUIRED

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Robot Risers, Perimeter Fencing and Service Door,


Light Curtains, PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches
NOTE: TWO TYPES OF WELDING WIRE REQUIRED

our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
OP #10

Side A
OP #20

OP #30

Equipment
Integration

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

OP #40

Side B
OP #50

OP #60

$53,485
Inlet Flange Fixture,
Converter Fixture, Outlet Flange Fixture,
Intermediate Pipe
Outlet Pipe Fixture
Fixture

Inlet Sub Fixture, Flex


Fixture,
Outlet Flange/Pipe
Fixture,
Hanger Rod Tooling

DUPLICATE
From OP#10

$24,610
$26,205

Totals

DUPLICATE
From
OP #20

DUPLICATE
From OP #30

$24,610

$17,230

$35,420

$24,160

$16,065

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$53,485

$49,220

$151,775

$254,480

$32,695

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #5 - Muffler Assebmly
OP #10

Side A
OP #20

OP #30

Inlet Flange to Inlet


Pipe

Two (2) Hanger Rod


Subs to Muffler

Outlet Flange to
Outlet Pipe

Side B
OP #40
Inlet Flange/Pipe Sub
&
Outlet Flange/Pipe Sub to Muffler Sub

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld Two-Robot, 3-Meter Ferris


Wheel Welding Cell

Cell Integration

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
OP #10

Side A
OP #20

OP #30

Equipment
Integration

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

Side B
OP #40
$53,485

Inlet Flange Fixture,


Inlet Pipe Fixture

Muffler Fixture,
Hanger Rod Sub
Tooling

Inlet Flange Fixture,


Muffler Sub Fixture,
Outlet Flange Fixture

Outlet Flange Fixture,


Outlet Pipe Fixture

$24,610
$17,230

Totals

$24,610

$21,710

$17,230

$36,410

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$53,485

$49,220

$92,580

$195,285

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #6 - Muffler Tail Assemblies
OP #10
Cross Tube to Muffler

Side A
OP #20

OP #30

LH Tail Pipe & RH Tail


Pipe to Muffler Sub

Inlet Flange to Inlet


Pipe

OP #40

Side B
OP #50

OP #60

Cross Tube to
Muffler

LH Tail Pipe & RH Tail


Pipe to Muffler Sub

Inlet Flange to Inlet


Pipe

Equipment Description

Equipment and Fixturing Integration

Existing Tenneco-owned Motoman Two-Robot, RM2 Ferris Wheels


Welding Cell, MMCC #9222

Tenneco & MMCC During In-Plant Services

Price Breakdown
OP #10

Side A
OP #20

Equipment
Integration

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

OP #30

OP #40

Side B
OP #50

OP #60

Tenneco & MMCC During In-Plant Services

Muffler Fixture,
Muffler Fixture, Cross
LH Tail Pipe Fixture,
Tube Tooling
RH Tail Pipe Fixture

Inlet Flange Fixture,


Inlet Pipe Fixture

DUPLICATE
From OP#10

$24,610
$19,395

Totals

DUPLICATE
From
OP #20

DUPLICATE
From OP #30

$24,610

$31,135

$17,230

$17,805

$28,670

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$49,220

$130,505

$179,725

$16,270

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #7 - Muffler Tail Assembly
Side A
OP #10

Side B
OP #20

Muffler/Tail Pipe Sub to Two (2) Brackets

Muffler/Tail Pipe/Bracket Sub to (2) Hanger Rod Subs


&
Inlet Flange/Pipe Sub

Equipment Description

Equipment and Fixturing Integration

Tenneco Supplied Motoman ArcWorld Two-Robot, 3-Meter Ferris


Wheel Welding Cell

Cell Integration

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Air Cooled Torches

This machine would be completed and proven by a production run in


our shop using your parts and gages. Training of your personnel in the
proper set-up and maintenance of the equipment would be provided in
our shop in conjunction with the run-off of the equipment at no
additional charge.
(Robot Programming is included with
the Fixture and Tooling Pricing)

Price Breakdown
Side A
OP #10

Side B
OP #20

Equipment
Integration

$53,485

Fixture
Decription

Beam &
Controls
Fixture &
Tooling

Totals

Muffler/Tail Pipe Sub Fixture,


Two (2) Bracket Tooling

Muffler/Tail Pipe/Bracket Sub Fixture,


Two (2) Bracket Tooling,
Inlet Flange/Pipe Fixture

$24,610

$24,610

$29,985

$36,110

Equipment
Integration

Beam & Controls

Fixture & Tooling

Total

$53,485

$49,220

$66,095

$168,800

Equipment, Fixtures & Tooling for Lexus 760A Program


Group #8 - Muffler Internal Subassemblies
Side A
OP #10 & #20
LH Separator to Tube & RH Separator to Tube

Equipment Description
Refurbished Horizontal-Axis Rotary Machine #8647 Tenneco Re-deployable Asset #S 3432 S07664 00
Swing Radius = 24" Baffle Width = 72"
Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,

Air

Cell to Include:
Robot Risers,
Perimeter Fencing and Service Door, Light Curtains,
PLC, Miller GMAW Equipment,
Integrated to Robots & Tested,
HMI / Operator Station - Pedestal with Panel View,
Cooled Torches

Air

Price Breakdown
Side A
OP #10 & #20
Equipment
Integration

$59,410

Fixture
Decription

Master Fixture Frame,


LH Separator Fixture,
LH Tube Fixture,
RH Separator Fixture,
RH Tube Fixture

Beam &
Controls
Fixture &
Tooling

$35,740

Equipment
Integration

Totals

$59,410

Beam & Controls

Fixture & Tooling

Total

$35,740

$95,150

760A
Date Last Edited
Date Purchased
Vender
Contact
Phone

Plant
Contact
Phone

Totals

Equipment &
Integration

Beam & Controls

Fixture & Tooling

Total

$376,400

$340,990

$732,020

$1,449,410