Beruflich Dokumente
Kultur Dokumente
speciFications
iso
The objective of ISO 14692 is to provide the oil &
gas industry and the supporting engineering and
manufacturing industry with mutually agreed
upon specifications and recommended
practices for the design, purchase,
manufacturing, qualification testing, handling,
storage, installation, commisioning and
operation of GRP (Glassfiber Reinforced Plastic -
no contamination
Bondstrand GRE does not rust or scale.
This prevents plugging of nozzles, valves
and other components.
engineering capabiLities
With manufacturing locations all over the world,
NOV Fiber Glass Systems has experienced teams
of engineers supporting the customer with support
design, engineering analysis, spool and isometric
drawings and installation procedures.
NOV Fiber Glass Systems Engineering Service
can include:
General engineering calculations such as
support span, thrust loads, joint strength,
collapse pressure and internal pressure ratings,
etc.
Design drawings, stress- and surge analyses
Pipe Spool drawings from piping isometrics
Pipe support detailing
Material take offs (MTO)
Supervision and/or survey of installation
Special product design for custom made parts
Expertise on international specification work
towards approval authorities
Field service
Training to certify installers.
preFabrication
testing
Fire enDurance
epoxy pipe
Under IMO Rules, Bondstrand epoxy products can
be used for systems (normally water filled) without
additional passive fire protection. Fire
exposure will cause the outer surface of the pipe
to char, but the functionality of the piping remains.
additional fire protection
Depending on the level of fire endurance required,
epoxy pipe with enhanced fire resistance
properties can be supplied.
phenolic pipe
Bondstrand jetfire protected PSX-L3 pipe can also
be used in normally wet service and in those
locations where smoke density and toxicity are of
concern. The PSX-JF pipe is used in normally dry
service (such as deluge lines).
wiDe range oF
appLications
Ballast water
Caissons
Cooling water
Disposal
Deluge (dry)
Drains
Quick-Lock
Drilling mud
Fresh water
Potable water
Produced water
tolerance piping.
Fire mains
Saltwater / seawater
taper-taper
Sanitary / sewage
Column piping
Vent lines
wiDe range oF
soLutions
DoubLe o-ring
A mechanical joint offering quick assembly between
male and female ends. Two O rings are
employed to provide sealing.
Fittings
SALES OFFICES
United States
San Antonio, Texas
Oilfield Products
Phone: 210 434 5043
Little Rock, Arkansas
C&I/Fuel Handling Products
Phone: 501 568 4010
Burkburnett, Texas
Marine Offshore & Fuel Handling
Phone: 940 569 1471
Headquarters
2425 SW 36th Street
San Antonio, Texas 78237 USA
Phone: 210 434 5043
Fax: 210 434 7543
Middle East
Dubai, United Arab Emirates
Phone: 9714 886 5660
Downhole Solutions
Drilling Solutions
Shanghai, China
Phone: 86 21 5888 1677
Suzhou, China
Phone: 86 512 8518 0099
Canada
Use U.S.A. Contacts
Mexico, Caribbean,
Central America
Use U.S.A. Contacts
South America
Recife, Pernambuco, Brazil
Phone: 55 81 3501 0023
Central Asia / Russia
Aktau, Kazakhstan
Phone: 7 701 5141087
MANUFACTURING
FACILITIES
Burkburnett, Texas USA
Mineral Wells, Texas USA
Wichita, Kansas USA
Little Rock, Arkansas USA
San Antonio, Texas, USA
Sand Springs, Oklahoma USA
Geldermalsen, The Netherlands
Harbin, China
Malaysia
Recife, Brazil
Singapore
Sohar, Oman
Suzhou, China
Production Solutions
National Oilwell Varco has produced this brochure for general information only, and it is not intended
for design purposes. Although every effort has been made to maintain the accuracy and reliability
of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material
described are at the users risk and are the users responsibility.
All brands listed are trademarks of National Oilwell Varco.
w w w. f g s p i p e . c o m
2012 National Oilwell Varco. All rights reserved
BONDSTRAND
GLASSFIBER REINFORCED EPOXY PIPE SYSTEMS
Eliminate corrosion:
Eliminate corrosion:
Corrosion
does not have
to be a
problem.
SolutionS
NOV Fiber Glass Systems offers the solution
to your corrosion problems aboard ships
and offshore units. It is called Bondstrand.
Bondstrand GRE pipe systems have a
number of significant advantages when
compared to steel or other metallic piping.
Bondstrand GRE pipe systems are extremely
resistant to corrosion from salt water and to
a wide range of chemicals. Also, there is
very little scaling or fouling that will occur,
avoiding pressure loss. Bondstrand GRE
pipe systems are easy to install, lightweight
and require no "hot work". Bondstrand GRE
pipe can be designed to operate at
temperatures up to 121 C.
Since 1957, Bondstrand GRE piping
systems have been installed successfully
and proven their performance on thousands
of ships and offshore units all over the world.
IMO recognizes the
increasing interest to use
materials other than steel
for pipes on ships. In 1993, IMO developed
guidelines (Res. A.753 [18]) to provide
acceptance criteria for plastic materials in
piping systems.
ClASS APPRoVED
Major certifying bodies such as
Lloyds Register, Bureau Veritas,
Det Norske Veritas, American Bureau of
Shipping, GL, RINA, RMRS, etc. have
adopted and implemented the IMO
Guidelines in their respective Rules and
Regulations for the Classification of Ships.
Bondstrand pipe series that are used
in the marine/offshore industry are
Type Approved by all major certifying
bodies.
Bondstrand GRE piping systems include
easy to install standard filament wound
fittings. When standard fittings can not be
used, laminated fittings and spools can be
tailor-made to fit almost any system.
Replacement can take place at sea during
the voyage, at anchorage, during regular
loading and discharge operations or during
dry dock periods.
REDuCE CoStS
WiDE RAnGE oF
APPliCAtionS
on installation
on material
on downtime
no painting required
on improved flow characteristics
on life-cycle maintenance
one time investment
SALES OFFICES
United States
San Antonio, Texas
Oilfield Products
Phone: 210 434 5043
Little Rock, Arkansas
C&I/Fuel Handling Products
Phone: 501 568 4010
Burkburnett, Texas
Marine Offshore, Bondstrand Products
Phone: 940 569 1471
Mineral Wells, Texas
Centron Products
Phone: 940 325 1341
NOV DIVISIONS
Middle East
Dubai, United Arab Emirates
Phone: 9714 886 5660
Asia, Pacific Rim
Singapore
Phone: 656861 6118
Harbin China
Phone: 86 451 8709 1718
Headquarters
2425 SW 36th Street
San Antonio, Texas 78237 USA
Phone: 210 434 5043
Fax: 210 434 7543
South America
Recife, Pernambuco, Brazil
Phone: 55 81 81312488
Betim, Minas Gerais, Brazil
Phone: 55 31 3326 6900
Central Asia / Russia
Aktau, Kazakhstan
Phone: 7 701 5141087
Moscow, Russian Federation
Phone: 7 495 287 2685
Drilling Solutions
Suzhou, China
Phone: 86 512 8518 0099
Europe, Africa, Caspian
Geldermalsen, The Netherlands
Phone: 31 345 587 587
Canada
Use U.S.A. Contacts
Mexico, Caribbean,
Central America
Use U.S.A. Contacts
Downhole Solutions
Production Solutions
National Oilwell Varco has produced this brochure for general information only, and it is not intended
for design purposes. Although every effort has been made to maintain the accuracy and reliability
of its contents, National Oilwell Varco in no way assumes responsibility for liability for any loss, damage or injury resulting from the use of information and data herein. All applications for the material
described are at the users risk and are the users responsibility.
All brands listed are trademarks of National Oilwell Varco.
w w w. f g s p i p e . c o m
2012 National Oilwell Varco
March 2012 FP 1006 A
Ballast water
Fire water
Cooling water
Fresh water
Disposal
Potable water
Drains
Produced water
Drilling muds
Saltwater/seawater
Sanitary/sewage
Column piping
Vent lines
Approvals
Characteristics
Joining Systems
Quick-Lock joint
1-4 Inch
Taper/Taper joint
6-40 Inch
Quick-Lock adhesive-bonded joint
Table of Contents
GENERAL DATA
Adhesive.................................................................................................................... 25
Conversions.............................................................................................................. 26
Engineering design & installation data..................................................................... 26
Hydrostatic testing.................................................................................................... 26
Important notice........................................................................................................ 26
Joining system and configuration.............................................................................. 3
Mechanical properties................................................................................................ 4
Physical properties..................................................................................................... 4
Pipe series................................................................................................................... 3
Pipe length.................................................................................................................. 4
Pipe dimensions and weights..................................................................................... 6
Pipe performance....................................................................................................... 5
Span length................................................................................................................. 7
Surge pressure......................................................................................................... 26
FITTINGS DATA
Couplings.................................................................................................................. 23
Crosses .................................................................................................................... 15
Deluge Couplings..................................................................................................... 15
Elbows ..................................................................................................................... 8-9
Flanges................................................................................................................. 21-23
Joint dimensions Quick-Lock ................................................................................. 7
Joint dimensions Taper/Taper..................................................................................... 7
Laterals................................................................................................................. 16-17
Nipples...................................................................................................................... 24
Reducers.............................................................................................................. 19-20
Saddles............................................................................................... 15-16, 18, 24-25
Specials .................................................................................................................... 25
Stub-ends.................................................................................................................. 22
Tees...................................................................................................................... 10-14
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Bondstrand representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Bondstrand 2000/2000G
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C (IPD) or 121C (MDA);
For higher temperatures, please contact NOV Fiber Glass Systems;
Maximum pressure rating: 10 bar.
Bondstrand 2410/3410
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C (IPD) or 121C (MDA);
For higher temperatures, please contact NOV Fiber Glass Systems;
Maximum pressure rating: 10 bar.
Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description
Pipe Diameter
Joining system
Liner*
Temperature**
Cure
Pressure rating
Bondstrand
2000
1-4 inch
Quick-Lock
0.5 mm
121 C
MDA
10 bar
Bondstrand
2000G
1-4 inch
Quick-Lock
0.5 mm
93 C
IPD
10 bar
Bondstrand
2410
6-40 inch
Taper/Taper
0.5 mm
121 C
MDA
10 bar
Bondstrand
3410
6-40 inch
Taper/Taper
0.5 mm
93 C
IPD
10 bar
Pipe
25-100 mm (1-4 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end;
End configuration: Integral Quick-Lock bell end x shaved straight spigot.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.
Fitting
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell ends.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Flange
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell end.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Note: Pipe nipples, saddles and flanged fittings have different end configurations.
Nominal
Joining
Approximate overall
Length*
Pipe Size
System
Europe Plant
Asia Plant
[mm] [inch]
[m]
[m]
25-40 1-1 Quick-Lock
5.5
3.0
50-100 2-4 Quick-Lock
6.15
5.85/9.0
150
6 Taper/Taper
6.1
5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.7/11.8
9.0/11.89
450-1000 18-40 Taper/Taper 6.0/11.7/11.8
11.89
Typical physical
properties
Pipe property
Thermal conductivity pipe wall
Thermal expansivity (lineair)
Flow coefficient
Absolute roughness
Density
Specific gravity
Typical mechanical
properties
Units
Value
Method
W(m.K)
.33
NOV FGS
10-6 mm/mm C
18.0
NOV FGS
Hazen-Williams
150
10-6 m
5.3
kg/m3 1800
-
1.8
ASTM D-792
Typical pipe
performance
Bondstrand 2000/2410 (MDA cured) at 21C with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.
Nominal Internal *Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size **Rating Pressure
[mm] [inch]
[bar]
[bar]
[N/m2]
[lb.in]
[psi]
25
1
10
499 3142383
502 16187
40 1
10
148 949574
502 4812
50
2
10
85 534665
554 2729
80
3
10
24.5 157309
554 796
100 4
10
26.6 154414 1281 863
150 6
10 0.97 4026 149 31
200 8
10 0.94 3907 327 30
250 10
10
0.72 3016 502 23
300 12
10
0.62 2589 730 20
350 14
10
0.56 2325 867 18
400 16
10
0.51 2137 1189 17
450 18
10
0.51 2126 1583 17
500 20
10
0.51 2139 2187 17
600 24
10
0.49 2053 3626 16
700 28
10
0.47 1953 6105 15
750 30
10
0.47 1959 7531 15
800 32
10
0.47 1963 9163 15
10
0.46 1907 12665 15
900 36
1000 40
10
0.46 1920 17415 15
* No safety factor included;
** At 93C using NOV Fiber Glass Systems approved adhesive.
Taper/Taper
dimensions
Insertion
Spigot D
Spigot Length
iameter
Depth
Min. Max. Min. Max.
DS Sd Sd L L
[mm] [mm] [mm] [mm] [mm]
27 32.6 32.9 28.5 31.0
32 47.5 47.8 33.5 36.0
46 59.2 59.6 49.0 52.0
46 87.6 88.0 49.0 52.0
46 112.5 112.9 49.0 52.0
Span length
Elbows 90
Quick-Lock
Taper/Taper
Elbows 45
Quick-Lock
Taper/Taper
Elbows 22
Quick-Lock
Taper/Taper
Equal Tees
Quick-Lock
Filament-wound equal Tee with integral Quick-Lock (1-4 inch) or Taper/Taper (6-40 inch)
socket ends for adhesive bonding.
Nominal Laying Overall Laying Overall Average
Pipe Length Length Length Length Weight
Size
total run
total run
branch
branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
25 1 54 108 27 54 0.2
40 1 60 124 30 62 0.4
50 2 128 220 64 110 1.0
80 3 172 264 86 132 1.8
100 4 210 302 105 151 2.5
150 6 306 406 153 203 8.7
200 8 376 536 188 268 18.0
250 10 452 612 226 306 25
300 12 528 688 264 344 44
350 14 544 704 272 352 47
400 16 590 810 295 405 56
450 18 678 898 339 449 67
500 20 740 960 370 480 99
600
24 868 1088 434 544 130
700
28 994 1274 497 637 240
750
30
1046 1326 523 663 285
800
32
1118 1458 559 729 363
36
1248 1648 624 824 518
900
1000
40
1362 1782 691 891 683
Taper/Taper
Reducing Tees
Quick-Lock standard
Quick-Lock fabricated
10
Taper/Taper standard
Taper/Taper fabricated
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
11
Taper/Taper standard
Taper/Taper fabricated
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
12
Taper/Taper standard
Taper/Taper fabricated
Fabricated Reducing
Tees with Flanged Branch
Quick-Lock
Fabricated reducing tees with integral Quick-Lock (1-4 inch) socket ends for adhesive
bonding and flanged branch.
Nominal Laying Overall Laying Average
Pipe
Length
Length
Length
Weight
Size
(LL1)
(OL1)
(LL2)
with flange
(runxrunxbranch)
half run
hafl run
branch
CL150
[mm]
[inch]
[mm]
[mm]
[mm]
[kg]
50x50x25
2x2x1
72
118
179
3.2
80x80x25
3x3x1
72
118
193
4.1
80x80x40
3x3x1
89
135
198
5.0
80x80x50
3x3x2
104
150
212
6.6
100x100x25
4x4x1
72
118
225
8.0
100x100x40
4x4x1
89
135
230
9.7
100x100x50
4x4x2
104
150
244
12.0
100x100x80
4x4x3
104
150
245
12.8
Note: Other sizes, or multiple branched tees available on request. Please contact NOV Fiber Glass
Systems.
13
Fabricated Reducing
Tees with Flanged
Branch (Ctnd)
Taper/Taper
Fabricated reducing tees with integral Taper/Taper (6-40 inch) socket ends and
flanged branch.
Nominal Laying Overall Laying
Average
Pipe
Length
Length
Length
Weight
(LL1)
(OL1)
(LL2)
with flange
Size
(runxrunxbranch) half run
half run
branch
[mm]
[inch] [mm] [mm] [mm]
[kg]
150x150x25 6x6x1 88
138
251
17.8
150x150x40 6x6x1 88
138
256
23
168
275
25
200x200x25 8x8x1 88
200x200x40 8x8x1 88
168
281
26
200x200x50 8x8x2 88
168
316
26
250x250x25 10x10x1 88
168
302
30
250x250x40 10x10x1
88
168
308
31
168
343
31
250x250x50 10x10x2 88
250x250x80 10x10x3 100
180
343
34
300x300x25 12x12x1 88
168
328
35
300x300x40 12x12x1
88
168
333
36
300x300x50 12x12x2 88
168
369
36
180
369
39
300x300x80 12x12x3 100
350x350x25 14x14x1 88
168
343
38
350x350x40 14x14x1
88
168
348
38
350x350x50 14x14x2 88
168
384
39
350x350x80 14x14x3 100
180
384
42
193
384
46
350x350x100 14x14x4 113
400x400x25 16x16x1 88
198
368
50
400x400x40 16x16x1
88
198
373
51
400x400x50 16x16x2 88
198
409
51
400x400x80 16x16x3 100
210
409
55
400x400x100 16x16x4 113
223
409
59
198
388
55
450x450x25 18x18x1 88
450x450x40 18x18x1
88
198
393
55
198
429
56
450x450x50 18x18x2 88
210
429
60
450x450x80 18x18x3 100
450x450x100 18x18x4 113
223
429
64
450x450x150 18x18x6 138
147
429
72
500x500x25 20x20x1 88
198
412
60
88
198
417
61
500x500x40 20x20x1
198
453
61
500x500x50 20x20x2 88
500x500x80 20x20x3 100
210
453
65
500x500x100 20x20x4 113
223
453
70
500x500x150 20x20x6 138
248
453
78
198
460
71
600x600x25 24x24x1 88
88
198
466
72
600x600x40 24x24x1
600x600x50 24x24x2 88
198
501
72
600x600x80 24x24x3 100
210
501
77
600x600x100 24x24x4 113
223
501
82
248
501
93
600x600x150 24x24x6 138
228
521
97
700x700x25 28x28x1 88
700x700x40 28x28x1
88
228
526
98
700x700x50 28x28x2 88
228
562
98
700x700x80 28x28x3 100
240
562
101
253
562
110
700x700x100 28x28x4 113
278
562
122
700x700x150 28x28x6 138
750x750x25 30x30x1 88
228
546
104
750x750x40 30x30x1
88
228
551
104
750x750x50 30x30x2 88
228
587
105
750x750x80 30x30x3 100
240
587
111
750x750x100 30x30x4 113
253
587
117
750x750x150 30x30x6 138
278
587
128
800x800x25 32x32x1 88
258
571
124
800x800x40 32x32x1
88
258
576
125
800x800x50 32x32x2 88
258
612
125
800x800x80 32x32x3 100
270
612
132
800x800x100 32x32x4 113
283
612
139
800x800x150 32x32x6 138
308
612
152
900x900x25 36x36x1 88
288
621
155
900x900x40 36x36x1
88
288
626
156
900x900x50 36x36x2 88
288
662
156
900x900x80 36x36x3 100
300
662
163
900x900x100 36x36x4 113
313
662
170
900x900x150 36x36x6 138
338
662
185
1000x1000x25 40x40x1
88
288
671
170
1000x1000x40 40x40x1
88
288
676
171
1000x1000x50 40x40x2
88
288
712
172
1000x1000x80 40x40x3
100
300
712
179
1000x1000x100 40x40x4
113
313
712
186
1000x1000x150 40x40x6
138
338
712
201
Note: Other sizes, or multiple branched tees available on request.
Please contact NOV Fiber Glass Systems.
14
Crosses
Filament-wound crosses with integral Quick-Lock (2-4 inch) or Taper/Taper (6-16 inch)
socket ends for adhesive bonding.
Nominal
Pipe
Size
[mm] [inch]
50 2
80 3
100 4
150 6
200 8
250 10
300 12
350 14
400 16
Quick-Lock
Taper/Taper
Deluge Couplings
Quick-Lock
Filament-wound deluge couplings with reversed taper bushings with inch or inch
threaded outlets with integral Quick-Lock (2-4 inch) or Taper/Taper (6-16 inch) socket
ends for adhesive bonding.
Nominal
Laying
Overall Outside Average
Length
Length
Diameter
Weight
Pipe
Size (LL) (OL) (OD)
[mm]
[inch]
[mm]
[mm]
[mm[
[kg]
50
2
60
152
95
1.0
3
60
152
126
1.3
80
4
60
152
147
1.7
100
150
6
160
260
201
4.1
200
8
160
320
251
5.5
250
10
160
320
305
7.6
12
160
320
356
9.7
300
350 14
160 320 387 10.3
400 16
160 380 436 12.6
Taper/Taper
Note:
Outlets are NPT or BSP, to be specified with order;
Other configurations are available on request;
Bushings are only available in titanium.
Deluge Saddles
Note:
Outlets are NPT or BSP, to be specified with order;
Other configurations are available on request;
Bushings are only available in titanium.
15
Bushing Saddles
45 Laterals
Quick-Lock
Taper/Taper
16
Filament-wound 45 laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6-16 inch) socket ends for adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Length
Length
Length
Length
Weight
Pipe
(LL1)
(OL1)
(LL2)
(OL2)
Size
[mm]
[inch]
[mm]
[mm]
[mm]
[mm]
[kg]
64 110 203 249 1.6
50 2
80 3
76 122 254 300 3.0
100 4
76 122 305 351 3.9
150 6
99 149 378 428 12.3
200 8
124 204 455 535 27
137 217 531 611 43
250 10
300 12
150 230 632 712 52
350 14
150 230 632 712 69
400 16
150 260 632 742 95
Reducing Laterals
Quick-Lock
Taper/Taper
Filament-wound 45 laterals with integral Quick-Lock (2-4 inch) or
Taper/Taper (6-24 inch) socket ends for adhesive bonding.
Nominal Laying Overall Laying Overall Laying
Overall Average
Pipe Length Length Length Length Length
Length
Weight
Size (L1) (OL1) (L2) (OL2)
(L3)
(OL3)
(mm)
(inch) (mm)
(mm) (mm) (mm)
(mm)
(mm)
(kg)
80x50
3x2 76 122 254 300 254
300
2.5
100x50
4x2 76 122 305 351 305
351
3.5
100x80
4x3 76 122 305 351 305
351
3.7
150x80
6x3 100
150 378 428
378
428
8.2
150x100
6x4 100
150 378 428
378
428
9.3
200x100
8x4 124
204 455 535
455
505
15.6
200x150
8x6 124
204 455 535
455
505
19.6
250x150
10x6 137
217 531 611
531
581
28
250x200
10x8 137
217 531 611
531
611
32
300x150
12x6 150
230 632 712
632
682
28
300x200
12x8 150
230 632 712
632
712
38
300x250 12x10 150
230 632 712
632
712
45
350x200
14x8 150
230 632 712
632
712
45
350x250 14x10 150
230 632 712
632
712
52
350x300 14x12 150
230 632 712
632
712
58
400x150
16x6 150
260 632 742
632
682
53
400x200
16x8 150
260 632 742
632
712
61
16x8 150
260 632 742
632
712
69
400x250
400x300 16x12 150
260 632 742
632
712
74
400x350 16x14 150
260 632 742
632
712
82
18x8 174
284 679 789
679
759
69
450x200
450x250 18x10 174
284 679 789
679
759
77
450x300 18x12 174
284 679 789
679
759
82
450x350 18x14 174
284 679 789
679
759
90
450x400 18x16 174
284 679 789
679
789
103
296 759 869
759
839
90
500x300 20x12 186
500x350 20x14 186
296 759 869
759
839
98
500x400 20x16 186
296 759 869
759
869
111
500x450 20x18 186
296 759 869
759
869
119
600x300 24x12 216
326 919 1029
919
999
98
600x350 24x12 216
326 919 1029
919
999
106
600x400 24x16 216
326 919 1029
919
1029
119
600x450 24x18 216
326 919 1029
919
1029
127
600x500 24x20 216
326 919 1029
919
1029
135
17
Flanged Reducing
Saddles
18
Concentric Reducers
Quick-Lock
Taper/Taper
19
Eccentric Reducers
Quick-Lock
Taper/Taper
20
Heavy-Duty Flanges
Quick-Lock
Taper/Taper
Orifice flanges
Filament-wound orifice flanges, ANSI B16.5 Class 150 drilling, with integral Quick-Lock
(2-4 inch) or Taper/Taper (6-18 inch) socket ends for adhesive bonding.
Nominal
Laying
Overall Average
Pipe
Length
Length
Weight
Size
(LL)
(OL) Flange (CL150)
[mm] [inch]
[mm]
[kg] [kg]
50
2
40
86 2.2
80
3
39
85 3.0
100
4
39
85 4.7
150
6
54
104 8.3
200
8
54
104 11.0
250
10
55
135 18.0
300
12
55
135
25
350
14
55
135
31
400
16
55
135
37
450
18
55
135
46
Note:
Other drillings are available. Please consult NOV Fiber Glass Systems;
Flanges with 1/2 NPT female thread, 316 SS nipple and bushing;
Other metals on request;
Also available with 2 outlets spaced at 180 degree, on special request.
21
Stub-ends
Quick-Lock
Taper/Taper
Nominal ANSI Average ANSI Average DIN 2632 Average DIN 2633 Average
Pipe B16.5 Weight B16.5 Weight Weight Weight
Size CLASS.150 CLASS.300
PN 10
PN 16
(D)
(D)
(D)
(D)
[mm]
[mm] [kg]
[mm] [kg] [mm] [kg] [mm] [kg]
[inch]
14.3 0.8
17.5 1.3 16 1.0 16 1.0
25 1
40
1
17.5 1.2
20.6 2.3 16 1.7 16 1.7
19.0 1.8
22.2 2.5 18 2.2 18 2.2
50 2
80 3
23.8 3.2
28.6 4.8 20 3.0 20 3.0
100
4
23.8 4.2
28.6 7.0 20 3.1 20 3.1
150
6
25.5 5.2
36.5 12.2 22 4.9 23 5.1
200
8
28.8 8.5
41.3 18.3 25 7.1 27 7.3
250
10
35.6 13.5 47.6 26.0 28 9.3 32 11.8
12 40.0 23 50.8 38.7
29 10.7 35 15.4
300
350
14
41.6 32
54.0
56.3 36 21 40 26
400
16
47.9 42
58.2
70.1 40 27 44 33
450
18
50.2 40
63.6
86.5 42 27 50 41
500
20
52.0 51
66.5
104.1 45 35 54 60
600
24
63.7 86
78.4
182.9 52 55 63 72
700 28 69.0 101 96.0 213.4
57
79
59 102
750 30 71.6 117 99.9 229.3
-
- - 800 32 76.9 154 106.0 289.0
62 95
66 106
900
36
85.4 197
117.7
424.1 66 112 71 125
1000
40
94.0 303
103.0
438.9 74 242 82 291
Note:
Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
Other drillings are available. Please consult NOV Fiber Glass Systems.
22
Blind flanges
Couplings
Quick-Lock
Nominal
Laying
Pipe Length
Size
(LL)
[mm] [inch] [mm]
25
1
10
40
1
10
2
10
50
80
3
10
100
4
10
150
6
70
200
8
70
250
10
70
300
12
70
350
14
70
400
16
70
18
70
450
500
20
70
600
24
70
700
28
70
750
30
70
800
32
70
900
36
70
1000
40
70
Overall
Outside Average
Length
Diameter Weight
(OL)
(OD)
[mm]
[mm] [kg]
64
42 0.1
74
58 0.1
102
72 0.3
102
100 0.4
102
129 0.6
170
180 1.5
230
230 2.5
230
286 3.4
230
339 4.5
230
370 4.8
290
419 6.4
290
460 7.3
290
510 14.4
290
606 18.9
350
737 24
350
787 25
410
840 27
470
943 29
470
1037 33
Taper/Taper
23
Nipples
Quick-Lock
Taper/Taper
* Remaining gap after bonding (is distance between the edges of the socket ends).
Transition Nipples
Support Saddles
24
Grounding saddles
Adhesive
Number of Adhesive Kits per joint with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.
Nominal
Required
Minimum number
Pipe Adhesive Kit
of Adhesive Kits
Size
Size
required per joint
[mm]
[inch]
[cm3]
[Oz]
nr.
25
1
88.7
3
40
1
88.7
3
50
2 88.7 3
80
3 88.7 3
100
4 88.7 3
150
6
88.7
3
200
8
88.7
3
250
10
88.7
3
1
300
12
177.4
6
1
350
14
177.4
6
1
400
16 177.4 6 1
450
18
177.4
6
2
500
20
177.4
6
2
600
24
177.4
6
2
700
28
177.4
6
3
750
30
177.4
6
3
800
32
177.4
6
3
900
36
177.4
6
4
1000
40 177.4 6 5
Note:
Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;
Required adhesive for saddles is shown in the dimension table of the respective saddles;
For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide;
Quick-Lock and Taper/Taper adhesive bonded joints require different types of adhesive.
25
Consult de following literature for recommendations about design, installation and use
of Bondstrand pipe, fittings and flanges:
Assembly Instructions for Quick-Lock adhesive-bonded joints
Assembly Instructions for Taper/Taper adhesive-bonded joints
Assembly Instructions for Bondstrand fiberglass flanges
Bondstrand Corrosion Guide for fiberglass pipe and tubing
Bondstrand Pipe Shaver Overview
Bondstrand Marine Design Manual
FP 170
FP 1043
FP 196
FP 132
FP 599
FP 707
Please consult NOV Fiber Glass Systems for the latest version of the above mentioned
literature.
Specials
Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult NOV Fiber Glass Systems.
Field testing
Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.
Surge pressure
Conversions
1 psi
= 6895 Pa
1 bar
= 105Pa
1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C
= 0.07031 kg/cm2
= 14.5 psi = 1.02 kg/cm2
= 145 psi = 10.2 kg/cm2
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Glassfiber Reinforced Epoxy (GRE) pipe systems for Marine and Offshore services for 16 bar pressure
Ballast water
Cassions
Cooling water
Disposal
Drains
Drilling muds
Fresh water
Potable water
Produced water
Fire water
Saltwater/seawater
Sanitary/sewage
Column piping
Vent lines
Approvals
Characteristics
Joining Systems
Quick-Lock joint
1-4 Inch
Taper/Taper joint
6-40 Inch
Quick-Lock adhesive-bonded joint
Table of Contents
GENERAL DATA
Adhesive................................................................................................................ 23
Conversions.......................................................................................................... 24
Engineering design & installation data................................................................. 24
Hydrostatic testing................................................................................................ 24
Important notice.................................................................................................... 24
Joining system and configuration.......................................................................... 3
Mechanical properties............................................................................................ 4
Physical properties................................................................................................. 4
Pipe series............................................................................................................... 3
Pipe length.............................................................................................................. 4
Pipe dimensions and weights................................................................................. 6
Pipe performance................................................................................................... 5
Span length............................................................................................................. 7
Surge pressure..................................................................................................... 24
FITTINGS DATA
Couplings.............................................................................................................. 21
Deluge Couplings................................................................................................. 16
Elbows ................................................................................................................. 8-9
Flanges............................................................................................................. 19-21
Joint dimensions Quick-Lock ............................................................................. 7
Joint dimensions Taper/Taper................................................................................. 7
Laterals.................................................................................................................. 15
Nipples.................................................................................................................. 22
Reducers.......................................................................................................... 17-18
Saddles................................................................................................. 14-15, 22-23
Specials................................................................................................................. 23
Stub-ends.............................................................................................................. 20
Tees.................................................................................................................. 10-14
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Bondstrand representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Bondstrand 2000/2000G
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C (IPD) or 121C (MDA);
For higher temperatures, please contact Bondstrand;
Maximum pressure rating: 16 bar.
Bondstrand 2416/3416
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C (IPD) or 121C (MDA);
For higher temperatures, please contact Bondstrand;
Maximum pressure rating: 16 bar.
Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description
Bondstrand
Bondstrand
Bondstrand
Bondstrand
2000
2000G
2416
3416
Pipe Diameter
1-4 inch
1-4 inch
6-40 inch
6-40 inch
Joining system
Quick-Lock
Quick-Lock
Taper/Taper
Taper/Taper
Liner*
0.5 mm
0.5 mm
0.5 mm
0.5 mm
Temperature**
121 C
93 C
121 C
93 C
Cure
MDA IPD MDA IPD
Pressure rating
16 bar
16 bar
16 bar
16 bar
* Also available without liner.
** Above 93C, derate the pressure rating lineairly to 50% at 121C.
Pipe
25-100 mm (1-4 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end;
End configuration: Integral Quick-Lock bell end x shaved straight spigot.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.
Fitting
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell ends.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Flange
25-100 mm (1-4 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end;
End configuration: integral Quick-Lock bell end.
150-1000 mm (6-40 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Note: Pipe nipples, saddles and flanged fittings have different end configurations.
Nominal
Joining
Approximate overall
Length*
Pipe Size
System
Europe Plant
Asia Plant
[mm] [inch]
[m]
[m]
25-40 1-1 Quick-Lock
5.5
3.0
50-100 2-4 Quick-Lock
6.15
5.85/9.0
150
6 Taper/Taper
6.1
5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.7/11.8
9.0/11.89
450-1000 18-40 Taper/Taper 6.0/11.7/11.8
11.89
Typical physical
properties
Pipe property
Thermal conductivity pipe wall
Thermal expansivity (lineair)
Flow coefficient
Absolute roughness
Density
Specific gravity
Typical mechanical
properties
Units
Value
Method
W(m.K)
.33
NOV FGS
10-6 mm/mm C
18.0
NOV FGS
Hazen-Williams
150
10-6 m
5.3
kg/m3 1800
-
1.8
ASTM D-792
Typical pipe
performance
Bondstrand 2000/2416 (MDA cured) at 21C with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.
Nominal Internal *Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size **Rating Pressure
[mm] [inch]
[bar]
[bar]
[N/m2]
[lb.in]
[psi]
25
1
16
499 3142383
502 16187
40 1
16
148 949574
502 4812
50
2
16
85 534665
554 2729
80
3
16
24.5 157309
554 796
100 4
16
26.6 154414 1281 863
150 6
16
3.7 12069 453 94
200 8
16
3.4 11085 941 86
250 10
16
3.3 10679 1809 83
300 12
16
3.3 10743 3092 84
350 14
16
3.4 11070 4218 86
400 16
16
3.3 10731 6105 84
450 18
16
3.3 10719 8158 83
500 20
16
3.3 10547 11015 82
600 24
16
3.3 10605 19148 83
700 28
16
3.2 10303 32924 80
750 30
16
3.3 10387 40831 81
800 32
16
3.2 10240 48843 80
900 36
16
3.2 10192 69208 79
1000 40
16
3.3 10328 96228 80
* No safety factor included;
** At 93C using NOV Fiber Glass Systems approved adhesive.
Taper/Taper
dimensions
Span length
Elbows 90.
Quick-Lock
Taper/Taper
Elbows 45
Quick-Lock
Taper/Taper
Elbows 22
Quick-Lock
Taper/Taper
Equal Tees
Quick-Lock
Taper/Taper
Filament-wound equal Tee with integral Quick-Lock (1-4 inch) or Taper/Taper (6-40 inch)
socket ends for adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Pipe
Length
Length
Length
Length
Weight
Size
total run
total run
branch
branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
25 1 54 108 27 54 0.2
40 1
60 124 30
62 0.4
50 2 128 220 64 110 1.0
80 3 172 264 86 132 1.8
100 4 210 302 105 151 2.5
150 6 306 406 153 203 8.7
200 8 376 536 188 268 21
250 10
452 672 226 336
31
300 12
528 808 264 404
50
350 14
544 824 272 412
55
400 16
590 930 295 465
87
450 18
678 1018 339 509 103
500 20
740 1140 370 570 209
600 24
868 1328 434 664 351
700 28
994 1454 497 727 476
750 30 1046 1566 523 783 591
800 32 1118 1698 559 849 727
900* 36 1248 1948 624
974 1213
900** 36
1248 1768 624
884 1080
1000* 40
1416 2056 708
1028
760
1000** 40
1416
1876
708
938
700
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.
Reducing Tees
Quick-Lock standard
Quick-Lock fabricated
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
10
Taper/Taper standard
Taper/Taper fabricated
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
11
Taper/Taper standard
Taper/Taper fabricated
Overall
Average
Length Weight
(OL2)
branch
[mm]
[kg]
457
71
263
71
414
71
414
75
414
80
545
211
546
281
576
220
598
239
628
279
518
97
523
97
475
97
475
102
475
107
615
413
655
423
653
428
691
440
721
458
543
103
548
103
500
103
500
109
500
114
641
506
671
516
679
522
709
534
747
555
747
573
568
124
573
124
525
124
525
130
525
136
669
616
707
628
707
633
745
647
775
667
783
689
813
706
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
12
Taper/Taper standard
Taper/Taper fabricated
Fabricated Reducing
Tees with Flanged Branch
Quick-Lock
Fabricated reducing tees with integral Quick-Lock (1-4 inch) socket ends for adhesive
bonding and flanged branch.
Nominal Laying
Overall
Laying
Average
Pipe
Length Length Length Weight
Size
(LL1)
(OL1)
(LL2)
with flange
(runxrunxbranch) half run
half run
branch
CL150
[mm]
[inch] [mm]
[mm]
[mm]
[kg]
50x50x25
2x2x1
72
118
179
3.2
80x80x25
3x3x1
72
118
193
4.1
80x80x40
3x3x1
89
135
198
5.0
80x80x50
3x3x2
104
150
212
6.6
100x100x25
4x4x1
72
118
225
8.0
100x100x40
4x4x1
89
135
230
9.7
100x100x50
4x4x2
104
150
244
12.0
100x100x80
4x4x3
104
150
245
12.8
Note: Other sizes, or multiple size branched tees available on request. Please contact
NOV Fiber Glass Systems.
13
Fabricated Reducing
Tees with Flanged
Branch (Ctnd)
Taper/Taper
Fabricated reducing tees with integral Taper/Taper (6-36 inch) socket ends and
flanged branch.
Nominal Laying
Overall Laying Average
Pipe Length
Length
Length
Weight
Size
(LL1)
(OL1)
(LL2) with flange
(runxrunxbranch) half run
half run
branch
[mm]
[inch] [mm]
[mm] [mm]
[kg]
150x150x25
6x6x1
88
138
251 18
150x150x40
6x6x1
88
138
256 23
200x200x25
8x8x1
88
168
275 25
200x200x40
8x8x1
88
168
281 26
200x200x50
8x8x2
88
168
316 26
250x250x25
10x10x1
88
198
302 30
250x250x40
10x10x1
88
198
308 31
250x250x50
10x10x2
88
198
343 31
250x250x80
10x10x3
100
210
343 34
300x300x25
12x12x1
88
228
328 35
300x300x40
12x12x1
88
228
333 36
300x300x50
12x12x2
88
228
369 36
300x300x80
12x12x3
100
240
369 39
350x350x25
14x14x1
88
228
343 38
350x350x40
14x14x1
88
228
348 38
350x350x50
14x14x2
88
228
384 39
350x350x80
14x14x3
100
240
384 42
350x350x100 14x14x4
113
253
384 46
400x400x25
16x16x1
88
258
368 50
400x400x40
16x16x1
88
258
373 51
400x400x50
16x16x2
88
258
409 51
400x400x80
16x16x3
100
270
409 55
400x400x100 16x16x4
113
283
409 59
450x450x25
18x18x1
88
258
388 55
450x450x40
18x18x1
88
258
393 55
450x450x50
18x18x2
88
258
429 56
450x450x80
18x18x3
100
270
429 60
450x450x100 18x18x4
113
283
429 64
500x500x25
20x20x1
88
288
412 60
500x500x40
20x20x1
88
288
417 61
500x500x50
20x20x2
88
288
453 61
500x500x80
20x20x3
100
300
453 65
500x500x100 20x20x4
113
313
453 70
600x600x25
24x24x1
88
318
460 71
600x600x40
24x24x1
88
318
466 71
600x600x50
24x24x2
88
318
501 72
600x600x80
24x24x3
100
330
501 77
600x600x100 24x24x4
113
343
501 82
700x700x25
28x28x1
88
318
521 97
700x700x40
28x28x1
88
318
526 98
700x700x50
28x28x2
88
318
562 98
700x700x80
28x28x3
100
330
562 101
700x700x100
28x28x4
113
343
562 110
750x750x25
30x30x1
88
348
546 104
750x750x40
30x30x1
88
348
551 104
750x750x50
30x30x2
88
348
587 105
750x750x80
30x30x3
100
360
587 111
750x750x100
30x30x4
113
373
587 117
800x800x25
32x32x1
88
378
571 124
800x800x40
32x32x1
88
378
576 125
800x800x50
32x32x2
88
378
612 125
800x800x80
32x32x3
100
390
612 132
800x800x100
32x32x4
113
403
612 139
900x900x25*
36x36x1
88
438
621 155
900x900x40*
36x36x1
88
438
626 159
900x900x50*
36x36x2
88
438
662 156
900x900x80*
36x36x3
100
450
662 163
900x900x100* 36x36x4
113
463
662 170
900x900x25** 36x36x1
88
348
621 145
900x900x40** 36x36x1
88
348
626 149
900x900x50** 36x36x2
88
348
662 146
900x900x80** 36x36x3
100
360
662 153
900x900x100** 36x36x4
113
373
662 160
* For Bondstrand 2416 only;
** For Bondstrand 3416 only.
Note: Other sizes, or multiple size branched tees available on request. Please contact
NOV Fiber Glass Systems.
14
Deluge Couplings
Quick-Lock
Taper/Taper
Deluge Saddles
Filament-wound deluge couplings with reversed taper bushings with inch or inch
threaded outlets with integral Quick-Lock (2-4 inch) or Taper/Taper (6-12 inch) socket
ends for adhesive bonding.
Nominal
Laying
Overall
Outside Average
Pipe
Length
Length
Diameter
Weight
Size
(LL)
(OL)
(OD)
[mm]
[inch] [mm] [mm] [mm[
[kg]
50
2
60
152
95
1.0
80 3 60 152 126
1.3
100
4 60 152 147
1.7
150
6 160 260 201
4.0
200
8 160 320 251
5.4
250
10 160 380 305
9.0
300
12 160 440 356
11.0
Note:
Outlets are NPT or BSP, to be specified with order;
Other configurations are available on request;
Bushings are only available in titanium.
Bushing Saddles
15
45 Laterals
Quick-Lock
Taper/Taper
45 Reducing
Laterals
Quick-Lock
Taper/Taper
Flanged Reducing
Saddles
16
Concentric Reducers
Quick-Lock
Taper/Taper
17
Eccentric Reducers
Quick-Lock
Taper/Taper
18
Heavy-Duty Flanges
Quick-Lock
Taper/Taper
Orifice flanges
Filament-wound orifice flanges, ANSI B16.5 Class 150 drilling, with integral Quick-Lock
(2-4 inch) or Taper/Taper (6-24 inch) socket ends for adhesive bonding.
Nominal
Laying
Overall Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
Flange (CL150)
[mm] [inch]
[mm]
[kg] [kg]
50
2
40
86 2.2
80
3
39
85 3.0
100
4
39
85 4.7
150
6
54
104 8.5
200
8
55
135 14.7
250 10
55
165 23
300 12
55
165 40
350 14
55
165 44
400 16
55
195 50
450 18
55
195 57
500 20
55
225 75
600
24
55
255 118
Note:
Other drillings are available. Please consult NOV Fiber Glass Systems;
Flanges with 1/2 NPT female thread, 316 SS nipple and bushing;
Other metals on request;
Also available with 2 outlets spaced at 180 degree, on special request.
19
Stub-ends
Quick-Lock
Taper/Taper
Nominal ANSI
Average
ANSI
Average DIN 2633 Average
Pipe B16.5
Weight
B16.5
Weight Weight
Size CLASS.150 CLASS.300
PN 16
(D)
(D)
(D)
[mm] [inch] [mm]
[kg]
[mm]
[kg]
[mm]
[kg]
25
1 14.3
0.8
17.5
1.3
16
1.0
40 1 17.5
1.2
20.6
2.3
16
1.7
50
2 19.0
1.8
22.2
2.5
18
2.2
80
3 23.8
3.2
28.6
4.8
20
3.0
100 4 23.8
4.2
28.6
7.0
20
3.1
150 6 25,5
5,2
36.5
12.2
23
5.1
200 8 28,8
8,5
41.3
18.3
27
7.3
250 10 35,6
13,5
47.6
26
32
11.8
300 12
40
23
50.8
39
35
15.4
350 14 41,6
32
54
56
40
26
400 16 47,9
42
58.2
70
44
33
450 18 50,2
40
63.6
87
50
41
500 20
52
51
66.5
104
54
60
600 24 63,7
86
78.4
183
63
72
700 28
69
100
95
213
59
102
750 30 71,6
117
99.9
229
-
800 32 76,9
154
106
289
66
106
900 36 85,4
197
117.7
424
71
125
1000 40
94
303
103
439
82
291
Note:
Ring flanges will standard be made from galvanised steel. Other materials are available on
request;
Other drillings are available. Please consult NOV Fiber Glass Systems.
20
Blind flanges
Couplings
Quick-Lock
Taper/Taper
Laying
Length
(LL)
[mm]
10
10
10
10
10
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
70
Overall
Length
(OL)
[mm]
64
74
102
102
102
170
230
290
350
350
410
410
470
530
530
590
650
770
590
710
530
Outside Average
Diameter Weight
(OD)
[mm]
[kg]
42
0.1
58
0.1
72
0.3
100
0.4
129
0.6
180
1.5
230
2.5
286
4.0
350
9.8
381
10.5
430
13.2
460
9.0
524
21
619
24
745
31
795
34
840
32
951
50
945
41
1065
86
1055
52
21
Nipples
Quick-Lock
Taper/Taper
Transition Nipples
Support Saddles
22
Filament-wound support saddles are intended for protection of pipe at supports and clamps,
as well as for anchoring purposes;
Support and anchor saddles are standard 180;
Saddles are supplied in standard lengths of 100 mm and 150 mm;
For special saddle -lengths, -thickness and/or angles consult NOV Fiber Glass Systems;
Wear saddles are standard 90. 90 saddle weights are 50% of value shown.
Grounding saddles
Adhesive
Number of Adhesive Kits per joint with integral Quick-Lock (1-4 inch) or
Taper/Taper (6-40 inch) socket ends for adhesive bonding.
Nominal
Required
Minimum number
Pipe Adhesive Kit
of Adhesive Kits
Size
Size
required per joint
[mm]
[inch]
[cm3]
[Oz]
nr.
25
1
89 3
40
1
89 3
50
2
89
3
/3
80
3
89
3
/3
100
4
89
3
150
6
89
3
200
8
89
3
1
250
10
177
6
1
300
12
177
6
1
350
14
177
6
2
400
16
177
6
2
450
18
177
6
2
500
20
177
6
3
600
24
177
6
3
700
28 177 6 4
750
30
177
6
5
800
32
177
6
6
900*
36 177 6 7
900** 36 177 6 6
1000* 40 177 6 7
1000**
40
177
6
5
*
**
Note:
Adhesive Kits should never be split. If remainder is not used for other joints made at the
same time, the surplus must be discarded;
Required adhesive for saddles is shown in the dimension table of the respective saddles;
For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide;
Quick-Lock and Taper/Taper adhesive bonded joints require different types of adhesive.
23
Consult de following literature for recommendations about design, installation and use
of Bondstrand pipe, fittings and flanges:
Assembly Instructions for Quick-Lock adhesive-bonded joints
Assembly Instructions for Taper/Taper adhesive-bonded joints
Assembly Instructions for Bondstrand fiberglass flanges
Bondstrand Corrosion Guide for fiberglass pipe and tubing
Bondstrand Pipe Shaver Overview
Bondstrand Marine Design Manual
FP 170
FP 1043
FP 196
FP 132
FP 599
FP 707
Please consult NOV Fiber Glass Systems for the latest version of the above mentioned
literature.
Field testing
Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.
Surge pressure
Conversions
1 psi
= 6895 Pa
1 bar
= 105Pa
1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C
= 0.07031 kg/cm2
= 14.5 psi = 1.02 kg/cm2
= 145 psi = 10.2 kg/cm2
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Bondstrand 2425/3425
Glassfiber Reinforced Epoxy (GRE) pipe systems for Marine and Offshore services for 25 bar pressure
Ballast water
Cassions
Cooling water
Disposal
Drains
Drilling muds
Fresh water
Potable water
Produced water
Fire water
Saltwater/seawater
Sanitary/sewage
Column piping
Vent lines
Approvals
Characteristics
Joining Systems
Taper/Taper joint
2 - 28 Inch
Table of Contents
GENERAL DATA
Adhesive................................................................................................................ 19
Conversions.......................................................................................................... 20
Engineering design & installation data................................................................. 20
Hydrostatic testing................................................................................................ 20
Important notice.................................................................................................... 20
Joining system and configuration.......................................................................... 3
Mechanical properties............................................................................................ 4
Physical properties................................................................................................. 4
Pipe series............................................................................................................... 3
Pipe length.............................................................................................................. 4
Pipe dimensions and weights................................................................................. 6
Pipe performance................................................................................................... 5
Span length............................................................................................................. 7
Surge pressure..................................................................................................... 20
FITTINGS DATA
Couplings.............................................................................................................. 17
Deluge Couplings................................................................................................. 13
Elbows ................................................................................................................. 8-9
Flanges............................................................................................................. 19-21
Joint dimensions Quick-Lock ............................................................................. 7
Joint dimensions Taper/Taper................................................................................. 7
Nipples.................................................................................................................. 18
Reducers.......................................................................................................... 14-15
Saddles............................................................................................................ 18-19
Specials................................................................................................................. 20
Stub-ends.............................................................................................................. 16
Tees....................................................................................................................... 13
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Bondstrand representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty and stub-end flanges
for Quick-Lock and Taper/Taper adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also available.
Bondstrand 2425/3425
Glassfiber Reinforced Epoxy (GRE) pipe system; MDA or IPD cured;
Standard 0.5 mm internal resin-rich reinforced liner;
Maximum operating temperature: 93C (IPD) or 121C (MDA);
For higher temperatures, please contact NOV Fiber Glass Systems;
Maximum pressure rating: 25 bar.
Conductive
Conductive pipe systems are available to prevent accumulation of potentially dangerous
levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description
Bondstrand
Bondstrand
2425
3425
Pipe Diameter
2-28 inch
2-28 inch
Joining system
Taper/Taper
Taper/Taper
Liner*
0.5 mm
0.5 mm
Temperature**
121 C
93 C
Cure
MDA IPD
Pressure rating
25 bar
25 bar
* Also available without liner.
** Above 93C, derate the pressure rating lineairly to 50% at 121C.
Pipe
50-700 mm (2-28 inch):
Taper/Taper adhesive joint;
End configuration: Integral Taper bell x shaved taper spigot.
Fitting
50-700 mm (2-28 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Flange
50-700 mm (2-28 inch):
Taper/Taper adhesive joint. End configuration: Integral Taper bell ends.
Note: Pipe nipples, saddles and flanged fittings have different end configurations.
Nominal
Joining
Approximate overall
Length* System
Pipe Size
Europe Plant
Asia Plant
[mm] [inch]
[m]
[m]
50
2-4 Taper/Taper
6.15
5.85/9.0
150
6 Taper/Taper
6.1
5.85/9.0
200-600 8-24 Taper/Taper 6.1/11.8
9.0/11.89
700
28 Taper/Taper
11.8
11.89
Typical physical
properties
Pipe property
Thermal conductivity pipe wall
Thermal expansivity (lineair)
Flow coefficient
Absolute roughness
Density
Specific gravity
Typical mechanical
properties
Units
Value
Method
W(m.K)
.33
NOV FGS
10-6 mm/mm C
18.0
NOV FGS
Hazen-Williams
150
10-6 m
5.3
kg/m3 1800
-
1.8
ASTM D-792
Typical pipe
performance
Bondstrand 2425 (MDA cured) at 21C with integral Taper/Taper (2-28 inch) socket
ends for adhesive bonding.
Nominal Internal *Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size **Rating Pressure
[mm] [inch]
[bar]
[bar]
[N/m2]
[lb.in]
[psi]
50
2
25
23.4 73612
108 573.1
80
3
25
11.9 37727
198 293.7
100
4
25
11.5 36595
408 284.9
150
6
25
10.5 33359 1281 259.7
200
8
25
10.0 31856 2767 248.0
250 10
25
10.1 32232 5590 250.9
300 12
25
9.8 31128 9163 242.3
350 14
25
9.9 31411 12238 244.5
400 16
25
10.0 31919 18585 248.5
450 18
25
10.0 31762 24737 247.3
500 20
25
9.9 31574 33748 245.8
600 24
25
9.8 31309 57839 243.8
700 28
25
9.4 29963 97906 233.3
* No safety factor included;
** At 93C using NOV Fiber Glass Systems approved adhesive.
Bondstrand 3425 (IPD-cured) at 21C with Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal Internal *Ultimate
STIS Stifness Pipe
Pipe
Pressure
Collapse
Factor Stiffness
Size
**Rating Pressure
[mm] [inch]
[bar]
[bar] [N/m2]
[lb.in] [psi]
50
2
25
23.4 73904
109 575.4
80
3
25
7.7 24662
128 192.0
100
4
25
7.3 23396
258 182.1
150
6
25
6.1 19347
733 150.6
200
8
25
6.2 19797 1700 154.1
250 10
25
5.7 18142 3104 141.2
300 12
25
5.8 18446 5364 143.6
350 14
25
6.1 19622 7561 152.8
400 16
25
6.0 19221 11059 149.6
450 18
25
5.9 18884 14529 147.0
500 20
25
5.9 18752 19801 146.0
600 24
25
6.0 19016 34721 148.0
700 28
25
5.3 16916 54562 131.7
* No safety factor included;
** At 93C using NOV Fiber Glass Systems approved adhesive.
Bondstrand 2425 (MDA-cured) with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Minimum Average
Designation per
Pipe
Inside
Structural Wall
Pipe
ASTM
Size
Diameter
Thickness [t] Weight
D-2996
[mm] [inch]
[mm]
[mm] [kg/m]
(RTRP-11...)
50
2
53.0
1.8 0.7
AW1-2111
80
3
81.8
2.2 1.2
AW1-2111
100 4 105.2
2.8 1.9
AW1-2112
150 6 159.0
4.1 4.1
AW1-2113
200 8 208.8
5.3 6.8
AW1-2116
250 10
262.9
6.7 10.7
AW1-2116
300 12
313.7
7.9 15.0
AW1-2116
350 14
344.4
8.7 18.1
AW1-2116
400 16
393.7
10.0 23.6
AW1-2116
450 18
433.8
11.0 28.5
AW1-2116
500 20
482.1
12.2 35.1
AW1-2116
600 24
578.6
14.6 50.1
AW1-2116
700 28
700.0
17.4 72.0
AW1-2116
Bondstrand 3425 (IPD-cured) with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal
Pipe
Minimum Average
Designation per
Pipe
Inside
Structural Wall
Pipe
ASTM
Size
Diameter
Thickness [t] Weight
D-2996
[mm] [inch]
[mm]
[mm] [kg/m]
(RTRP-11...)
50
2 53.0
1.8 0.7
AX1-2111
80
3 81.8
1.9 1.1
AX1-2111
100 4 105.2
2.4 1.7
AX1-2112
150 6 159.0
3.4 3.4
AX1-2112
200 8 208.8
4.5 5.8
AX1-2114
250 10 262.9
5.5 8.9
AX1-2116
300 12 313.7
6.6 12.6
AX1-2116
350 14 344.4
7.4 15.4
AX1-2116
400 16 393.7
8.4 19.9
AX1-2116
450 18 433.8
9.2 23.9
AX1-2116
500 20 482.1
10.2 29.4
AX1-2116
600 24 578.6
12.3 42.3
AX1-2116
700 28 700.0
14.3 59.2
AX1-2116
Taper/Taper
dimensions
Span length
Elbows 90.
Taper/Taper
Elbows 45
Taper/Taper
Elbows 22
Taper/Taper
Filament-wound 22elbows with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal
Laying
Overall
Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
[mm]
[inch]
[mm]
[mm]
[kg]
50
2
29
79
1.4
80
3
37
117
1.5
100
4
43
123
2.0
150
6
60
170
5.9
200
8
76
216
10.5
250
10
68
238
19.1
300
12
77
277
32
350
14
81
251
26
400
16
85
315
57
450
18
131
331
51
500
20
141
371
71
600
24
161
421
114
700
28
157
507
221
Equal Tees
Taper/Taper
Filament-wound equal Tee with integral Taper/Taper (2-28 inch) socket ends for
adhesive bonding.
Nominal
Laying
Overall
Laying
Overall
Average
Pipe
Length
Length
Length
Length
Weight
Size
total run
total run
branch
branch
(LL1) (OL1) (LL2) (OL2)
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[kg]
50 2 148 248 74 124 1.6
80 3 192 352 96 179 3.6
100 4 230 390 115 195 6.4
150 6 306 526 153 263 18
200 8 376 656 188 328 37
250 10
452 792 226 396
55
300 12
528 928 264 464
92
350 14
564 904 282 452
80
400 16
590 1050 295 525 126
450 18
728 1128 364 564 218
500 20
790 1250 395 625 297
600 24
918 1438 459 719 483
700 28
994 1694 497 847 828
10
Reducing Tees
Taper/Taper standard
Taper/Taper fabricated
11
Taper/Taper
Deluge Couplings
Taper/Taper
Fabricated reducing tees with integral Taper/Taper (2-28 inch) socket ends and flanged
branch.
Nominal Laying
Overall Laying Average
Pipe
Length
Length
Length
Weight
Size (LL1)
(OL1) (LL2)
(runxrunxbranch)
half run
half run
branch
[mm]
[inch] [mm]
[mm] [mm] [kg]
50x50X25 2x2x1 88 138 179 4.4
80x80x25 3x3x1 88 168 193 5.8
80x80X40 3x3x1 88 168 198 6.5
100x100x25 4x4x1 88 168 225 12.6
100x100x40 4x4x1 88
168 230 13.3
150x150x25 6x6x1 88 198 252 17.8
150x150x40 6x6x1 88
198 257
23
200x200x25 8x8x1 88 228 276 25
200x200x40 8x8x1 88
228 281
26
200x200x50 8x8x2 88 228 316 26
250x250x25 10x10x1 88
258
303
30
250x250x40 10x10x1
88
258
308
31
250x250x50 10x10x2 88
258
343
31
250x250x80 10x10x3 100
270
343
34
300x300x25 12x12x1 88
288
329
35
300x300x40 12x12x1
88
288
334
36
300x300x50 12x12x2 88
288
369
36
300x300x80 12x12x3 100
300
369
39
350x350x25 14x14x1 88
258
344
38
350x350x40 14x14x1
88
258
349
38
350x350x50 14x14x2 88
258
384
39
350x350x80 14x14x3 100
270
384
42
400x400x25 16x16x1 88
318
369
50
400x400x40 16x16x1
88
318
374
51
400x400x50 16x16x2 88
318
409
51
400x400x80 16x16x3 100
330
409
55
450x450x25 18x18x1 88
288
389
55
450x450x40 18x18x1
88
288
394
55
450x450x50 18x18x2 88
288
429
56
450x450x80 18x18x3 100
300
429
60
500x500x25 20x20x1 88
318
413
60
500x500x40 20x20x1
88
318
418
61
500x500x50 20x20x2 88
318
453
61
500x500x80 20x20x3 100
330
453
65
600x600x25 24x24x1 88
348
462
71
600x600x40 24x24x1
88
348
467
72
600x600x50 24x24x2 88
348
501
72
600x600x80 24x24x3 100
360
501
77
Filament-wound deluge couplings with O-ring sealed reversed taper bushings with
inch or inch threaded outlets with integral Taper/Taper (2-24 inch) socket ends for
adhesive bonding.
Nominal
Laying
Overall
Outside Average
Pipe
Length
Length
Diameter
Weight
Size
(LL)
(OL)
(OD)
[mm]
[inch] [mm] [mm] [mm[
[kg]
50
2
160
260
95
2.3
80 3 160 320 124
3.8
100
4 160 320 147
4.6
150
6 160 380 201
7.5
200
8 160 440 251
10.8
250
10 160 500 305
14.2
300
12 160 560 356
18.1
350
14 160 500 386
21
400
16 160 620 436
23
450
18 160 560 476
23
500
20 160 620 524
26
600
24 160 680 621
32
Note:
Outlets are NPT or BSP, to be specified with order;
Other configurations are available on request;
Bushings to be specified with order.
12
Concentric Reducers
Taper/Taper
Filament-wound concentric reducers with integral Taper/Taper (2-28 inch) socket ends
for adhesive bonding.
Nominal
Laying
Overall
Average
Pipe
Length
Length
Weight
Size
(LL)
(OL)
(runxrun)
[mm]
[inch]
[mm]
[mm]
[kg]
80x50 3x2 74 204 0.9
100x50 4x2 96 226 2.7
100x80 4x3 94 254 2.0
150x80 6x3 117 307 3.9
150x100 6x4 124 314
4.2
200x100 8x4 163
383
9.5
200x150 8x6 129
379
9.5
250x150 10x6 148
428 14.5
250x200 10x8 135
445
16
300x200 12x8 180
520
33
300x250 12x10 167
537
35
350x250 14x10 224
564
31
350x300 14x12 218
588
34
400x300 16x12 195
625
42
400x350 16x14 193
593
45
450x400 18x16 153
583
51
500x400 20x16 274
734
81
500x450 20x18 201
631
78
600x400 24x16 511 1001
108
600x450 24x18 438
898
100
600x500 24x20 317
807
106
700x400 28x16 796 1376
264
700x450 28x18 723 1273
257
700x500 28x20 602 1182
262
700x600 28x24 365
975
263
13
Eccentric Reducers
Taper/Taper
Heavy-Duty Flanges
Taper/Taper
14
Filament-wound heavy-duty flanges with integral Taper/Taper (2-14 inch) socket end
for adhesive bonding.
Nominal
Laying
Overall
Average Weight
Pipe Length Length
ANSI DIN
Size (LL)
(OL)
B16.5 2634
CL.300 PN25
[mm]
[inch]
[mm]
[mm]
[kg]
[kg]
50
2
5
55
1.7 1.9
80
3
5
55
2.6 2.6
100 4
5
85
5.9 5.3
150 6
5
85
8.1 7.7
200
8
6
116
14.8 13.8
250 10
6
146
22.0 22.0
300 12
6
176
37.0 33.0
350 14
6
176
48.0 46.0
Note:
Other drillings may be possible. Please consult NOV Fiber Glass Systems;
Full-face elastomeric gaskets may be used suitable for the service pressure, service t emperature and fluid.
Shore A durometer hardness of 60 5 is recom mended (3 mm thick). Compressed fibre gaskets (3 mm
thick), compatible with pressure, t emperature and medium m
ay also be used. Mechanical properties should
be in accordance with DIN 3754 (IT 400) or equal;
For maximum bolt torque refer to the appropriate Bondstrand literature;
A torque-wrench must be used, since excessive torque may result in flange damage.
Stub-ends
Taper/Taper
Nominal
ANSI
Average
DIN 2634
Average
Pipe
B16.5 Weight PN25 Weight
Size CLASS.300
(D)
[mm]
[inch]
[mm]
[kg]
[mm]
[kg]
50 2 22.2 2.5 20 2.4
80 3 28.6 4.8 24 3.7
100 4 28.6 7.1 24 4.6
150 6 36.5 12.3 28 7.6
200 8 41.3 18.6 32 11.2
250 10
47.6 26.4
37 17.1
300 12
50.8
39
45 25
350 14
54.0
57
45 39
400 16
58.2
71
51 52
450 18
63.6
87
--
-500 20
66.5 109
59 73
600 24
78.4 185
69 115
700 28
95.0 253
75 136
Note:
Ring flanges will standard be made from galvanised steel. Other materials are available on request;
Other drillings are available. Please consult NOV Fiber Glass Systems.
15
Couplings
Taper/Taper
Nipples
Taper/Taper
Overall
Length
(OL)
[mm]
170
230
230
290
350
410
470
410
530
470
530
590
770
Outside Average
Diameter Weight
(OD)
[mm]
[kg]
70
0.4
100
0.9
124
1.2
180
2.2
238
5.0
296
7.9
350
11.6
381
11.3
435
17.4
472
15.8
524
21
634
39
752
39
16
Laying
Length
(LL)
[mm]
70
70
70
70
70
70
70
70
70
70
70
70
70
Remaining gap after bonding (is distance between the edges of the socket ends).
Adhesive
Number of Adhesive Kits per joint with integral Taper/Taper (2-28 inch) socket ends
for adhesive bonding.
Nominal
Required
Minimum number
Pipe
Adhesive Kit
of Adhesive Kits
Size
Size
required per joint
[mm]
[inch]
[cm3] [Oz] nr.
50
2
89 3 0.2
80
3
89 3 0.4
100
4
89 3 0.4
150
6
89 3 0.8
200
8
89 3 2.0
50
10
177 6 1.0
300
12
177 6 2.0
350
14
177 6 2.0
400
16
177 6 2.0
450
18
177 6 2.0
500
20
177 6 3.0
600
24
177 6 4.0
700
28
177 6 6.0
Note:
Adhesive Kits should never be split. If remainder is not used for other joints made at the same time, the
surplus must be discarded;
Required adhesive for saddles is shown in the dimension table of the respective saddles;
For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.
17
Consult de following literature for recommendations about design, installation and use
of Bondstrand pipe, fittings and flanges:
Marketing Bulletin Engineering and Design Support Services
Assembly Instructions for Quick-Lock adhesive-bonded joints
Assembly Instructions for Taper/Taper adhesive-bonded joints
Assembly Instructions for Bondstrand fiberglass flanges
Bondstrand Corrosion Guide for fiberglass pipe and tubing
Bondstrand Pipe Shaver Overview
Bondstrand Marine Design Manual
FP 934
FP 170
FP 1043
FP 196
FP 132
FP 599
FP 707
Please consult NOV Fiber Glass Systems for the current version of the above literature.
Specials
Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult NOV Fiber Glass Systems.
Field testing
Bondstrand pipe systems are designed for hydrostatic testing with water at 150% of
rated pressure.
Surge pressure
Conversions
1 psi
= 6895 Pa
1 bar
= 105Pa
1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C
18
= 0.07031 kg/cm2
= 14.5 psi = 1.02 kg/cm2
= 145 psi = 10.2 kg/cm2
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)
19
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
1 to 16 inch (Quick-lock joint), 18 to 40 inch (Taper/Taper joint) with external pressure requirements
Ballast
Portable discharge line
Chlorination
Stripping lines
Draining
Tankcleaning (salt water)
Cargo line
Fire protection mains
Sanitary service & sewage
Various other applications
A complete library of Bondstrand pipe and fittings in PDS and PDMS-format is available
on CD-ROM. Please contact NOV Fiber Glass Systems for details.
For specific fire protection requirements, an outher layer of passive fire protection is
available.
For pipe systems without external pressure requirements, please contact your Bondstrand
representative.
Approvals
Characteristics
Joining Systems
Quick-Lock joint
1-16 Inch
Taper/Taper joint
18-40 Inch
Quick-Lock adhesive-bonded joint
Table of Contents
General Data
Adhesives......................................................................................................................27
Conversions..................................................................................................................28
Engineering design & installation data.........................................................................28
Hydrostatic testing........................................................................................................28
Important notice............................................................................................................28
Joining system and configuration..................................................................................3
Mechanical properties....................................................................................................4
Physical properties.........................................................................................................4
Pipe series.......................................................................................................................3
Pipe length......................................................................................................................4
Pipe dimensions and weights.........................................................................................7
Pipe performance....................................................................................................... 5-6
Span length.....................................................................................................................9
Surge Pressure.............................................................................................................28
Ultimate Collapse Pressures...........................................................................................8
Fittings Data
Adaptors.................................................................................................................. 26-27
Bell mouth.....................................................................................................................25
Couplings......................................................................................................................22
Elbows ...................................................................................................................... 9-11
Expansion coupling......................................................................................................26
Flanges.................................................................................................................... 20-22
Joint dimensions Quick-Lock .......................................................................................8
Joint dimensions Taper/Taper.........................................................................................8
Laterals..........................................................................................................................17
Nipples..........................................................................................................................23
Reducers................................................................................................................. 18-19
Saddles................................................................................................................ 17 & 24
Specials .......................................................................................................................28
Tees......................................................................................................................... 11-16
Pipe series
Pipe
Filament-wound Glassfiber Reinforced Epoxy (GRE) pipe for Bondstrand adhesivebonding systems. MDA (diaminodiphenylmethane) or IPD (isophoronediamine) cured.
Fittings
A wide range of lined filament-wound Glassfiber Reinforced Epoxy (GRE) fittings for
Bondstrand adhesive-bonding systems. For special fittings, not listed in this product
guide, please contact your Bondstrand representative.
Flanges
Filament-wound Glassfiber Reinforced Epoxy (GRE) heavy-duty flanges, hubbed and
stub-end flanges for Quick-Lock adhesive bonding systems. Standard flange drilling
patterns as per ANSI B16.5 (150 Lb). Other flange drilling patterns, such as ANSI B16.5
(> 150 Lb), DIN, ISO and JIS are also availabe.
Bondstrand 2000M
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Standard 0.5 mm internal resin-rich reinforced liner.
Maximum operating temperature: 121C for MDA cured and 93C for IPD cured.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
Bondstrand 7000M (* conductive)
Glassfiber Reinforced Epoxy (GRE) pipe system; IPD or MDA cured.
Maximum operating temperature: 121C for MDA cured and 93C for IPD cured.
Maximum pressure rating: 16 bar.
Minimum pressure: full vacuum.
External Pressure Requirements: In accordance with IMO Regulations.
* Conductive
Our conductive pipe systems have been developed to prevent accumulation of potentially
dangerous levels of static electrical charges. Pipe, fittings and flanges contain high strength
conductive filaments. Together with a conductive adhesive this provides an electrically
continuous system.
Description Bondstrand 2000M
Bondstrand 7000M
Pipe diameter
1-40 inch
1-40 inch
Joining system
Quick-Lock 1-16 inch
Quick-Lock 1-16 inch
Taper/Taper 18-40 inch
Taper/Taper 18-40 inch
Liner
*0.5 mm
**Temperature 121C 121C
Pressure Rating
16 bar
16 bar
* Also available without liner;
** Above 93C, derate the pressure rating lineairly to 50% at 121C.
Pipe
25-400 mm (1-16 inch):
Quick-Lock (straight/taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end x shaved straight spigot.
450-1000 mm (18-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell x shaved taper spigot
Fitting
25-400 mm (1-16 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell ends.
450-1000 mm (18-40 inch):
Taper/Taper adhesive joint.
End configuration: Integral Taper bell ends.
Flanges
25-1000 mm (1-40 inch):
Quick-Lock (straight/ taper) adhesive joint with integral pipe stop in bell end.
End configuration: Integral Quick-Lock bell end.
Note: * Pipe nipples, saddles and flanged fittings have different end configurations.
Nominal
Joining
Approximate overall
Length*
Pipe Size
System
Europe Plant
Asia Plant
[mm] [inch]
[m]
[m]
25-40 1-1 Quick-Lock
5.5
3.0
50-125 2-5 Quick-Lock
6.15 5.85/9.0
150
6 Quick-Lock
6.1 5.85/9.0
200
8 Quick-Lock 6.1/11.8 5.85/9.0
250
10
Quick-Lock
6.1/11.8 5.85/11.89
300-400 12-16
Quick-Lock
6.05/11.8 5.85/11.89
450-1000 18-40
Taper/Taper
11.8
11.89
* Tolerance +/- 50 mm.
Typical physical
properties
Pipe property
Units
Thermal conductivity pipe wall
W(m.K)
Thermal expansivity (lineair)
10-6 mm/mm C
Flow coefficient
Hazen-Williams
Absolute roughness
10-6 m
Density kg/m3
Specific gravity
-
Typical mechanical
properties
Value
Method
.33
NOV FGS
18.0
NOV FGS
150
5.3
1800
1.8
ASTM D-792
Beam
Apparent elastic modulus
N/mm2
9200
7000
Hydrostatic Design Basis
Static N/mm2
148*
ASTM D-2925
ASTM D-2992
(Proc. B.)
Nominal
STIS Stifness Pipe
Pipe
Factor Stiffness
Size
[mm] [inch]
[kN/m2] [lb.in] [psi]
25
1
2079.1
502 16187
40 1
618.1 502 4812
50 2
350.6 554 2729
80 3 102.2 554 796
100 4 110.8 1281 863
125 5
57.7 1281 449
150 6
33.4 1281 260
200 8
35.5 3092 276
250 10
36.6 6375 285
300 12
35.9 10627 280
350 14
36.8 13548 286
400 16
36.9 20308 287
450 18
36.2 28265 282
500 20
36.3 38976 283
600 24
36.6 67877 285
700 28
36.9 121531 288
750 30
36.8 148680 286
800 32
37.1 182139 289
900 36
36.8 256919 286
1000 40
37.7 361759 294
Bondstrand 2000M (IPD-cured) at 21C.
Nominal
STIS Stifness Pipe
Pipe
Factor Stiffness
Size
[mm] [inch]
[kN/m2] [lb.in] [psi]
25
1
2087.4
504 16251
40 1
620.6 504 4831
50 2
352.0 556 2740
80 3 102.6 556 799
100 4 111.3 1286 866
125 5
57.9 1286 451
150 6
33.5 1286 261
200 8
35.6 3104 277
250 10
36.8 6400 286
300 12
36.1 10669 281
350 14
36.9 13602 287
400 16
37.1 20389 289
450 18
36.3 28378 283
500 20
36.5 39130 284
600 24
36.6 68147 285
700 28
36.9 122013 289
750 30
36.8 149270 288
800 32
37.1 182862 290
900 36
36.8 257939 288
1000 40
37.7 363195 295
Nominal
STIS
Stifness
Pipe
Pipe Factor Stiffness
Size
[mm] [inch]
[kN/m2] [lb.in] [psi]
25
1
3142.4
797
24464
40
1
949.6
797
7393
50 2
534.7 867
4162
80 3
157.3 867
1225
100 4 154.4 1809 1202
125 5 80.6 1809 627
150 6 46.7 1809 363
200 8 39.4 3092 276
250 10 38.2 6375 285
300 12 37.2 10627 280
350 14 38.0 13548 286
400 16 37.2 20308 287
450 18 38.0 28265 282
500 20 37.2 38976 283
600 24 36.7 67877 285
700 28 37.1 121531
288
750 30 36.9 148680
286
800 32 37.3 182139
289
900 36 36.9 256919
286
1000 40 37.9 361759
294
Bondstrand 7000M (IPD-cured) at 21C.
Nominal
STIS
Stifness
Pipe
Pipe Factor Stiffness
Size
[mm] [inch]
[kN/m2] [lb.in] [psi]
25 1
3154.9 800
24561
40 1 953.3 800 7422
50 2
536.8 871
4179
80 3
157.9 871
1230
100 4 155.0 1816 1207
125 5 80.9 1816 630
150 6 46.9 1816 365
200 8 35.6 3104 277
250 10 36.8 6400 286
300 12 36.1 10669 281
350 14 36.9 13602 287
400 16 37.1 20389 289
450 18 36.3 28378 283
500 20 36.5 39130 284
600 24 36.7 68147 286
700 28 37.1 122013
289
750 30 36.9 149270
288
800 32 37.3 182862
290
900 36 36.9 257939
288
1000 40 37.9 363195
295
Bondstrand 2000M.
Nominal
Pipe
Minimum Average Designation
Pipe
Inside Struct. Wall
Pipe per ASTM
Size Diameter Thickness [t] Weight
D-2966
[mm] [inch]
[mm]
[mm] [kg/m]
MDA
IPD
25
1
27.1
3.0
0.7 RTRP-11 FW1-2112
FX1-3112
40
1
42.1
3.0
1.3 RTRP-11 FW1-2112
FX1-3112
50
2
53.0
3.1 1.3 RTRP-11FW1-2112 FX1-3112
80
3
81.8
3.1 1.8 RTRP-11FW1-2112 FX1-3112
100
4 105.2
4.1 3.1 RTRP-11FW1-2113 FX1-3113
125
5 131.9
4.1 3.5 RTRP-11FW1-2113 FX1-3113
150
6 159.0
4.1 4.6 RTRP-11FW1-2113 FX1-3113
200
8 208.8
5.5 7.4 RTRP-11FW1-2116 FX1-3116
250
10 262.9
7.0
12 RTRP-11FW1-2116 FX1-3116
300
12 313.7
8.3
17 RTRP-11FW1-2116 FX1-3116
400
14
337.6
9.0
19
RTRP-11FW1-2116
FX1-3116
400
16 385.8
10.3
25 RTRP-11FW1-2116 FX1-3116
450
18 433.8
11.5
32 RTRP-11FW1-2116 FX1-3116
500
20 482.1
12.8
39 RTRP-11FW1-2116 FX1-3116
600
24 578.6
15.4
56 RTRP-11FW1-2116 FX1-3116
700
28 700.0
18.7
75 RTRP-11FW1-2116 FX1-3116
750
30 750.0
20.0
93 RTRP-11FW1-2116 FX1-3116
800
32 800.0
21.4 102 RTRP-11FW1-2116 FX1-3116
900
36 900.0
24.0 132 RTRP-11FW1-2116 FX1-3116
1000 40 1000.0
26.9 165 RTRP-11FW1-2116 FX1-3116
Bondstrand 7000M.
Nominal
Pipe
Minimum Average Designation
Pipe
Inside Struct. Wall
Pipe per ASTM
Size Diameter Thickness [t] Weight
D-2966
[mm] [inch]
[mm]
[mm] [kg/m]
MDA
IPD
25
1
27.1
3.5 0.7 RTRP-11AW1-2112 AX1-3112
40
1
42.1
3.5 1.3 RTRP-11AW1-2112 AX1-3112
50
2
53.0
3.6 1.3 RTRP-11AW1-2112 AX1-3112
80
3
81.8
3.6 1.8 RTRP-11AW1-2112 AX1-3112
100
4 105.2
4.6 3.1 RTRP-11AW1-2113 AX1-3113
125
5 131.9
4.6 3.5 RTRP-11AW1-2113 AX1-3113
150
6 159.0
4.6 4.6 RTRP-11AW1-2113 AX1-3113
200
8 208.8
5.5 7.4 RTRP-11AW1-2116 AX1-3116
250
10 262.9
7.0
12 RTRP-11AW1-2116 AX1-3116
300
12 313.7
8.3
17 RTRP-11AW1-2116 AX1-3116
350
14 337.6
9.0
19 RTRP-11AW1-2116 AX1-3116
400
16 385.8
10.3
25 RTRP-11AW1-2116 AX1-3116
450
18 433.8
11.5
32 RTRP-11AW1-2116 AX1-3116
500
20 482.1
12.8
39 RTRP-11AW1-2116 AX1-3116
600
24 578.6
15.4
56 RTRP-11AW1-2116 AX1-3116
700
28 700.0
18.7
75 RTRP-11AW1-2116 AX1-3116
750
30 750.0
20.0
93 RTRP-11AW1-2116 AX1-3116
800
32 800.0
21.4 102 RTRP-11AW1-2116 AX1-3116
900
36 900.0
24.0 132 RTRP-11AW1-2116 AX1-3116
1000 40 1000.0
26.9 165 RTRP-11AW1-2116 AX1-3116
Quick-Lock dimensions
Nominal
Insertion
Spigot Diameter
Spigot
Length Pipe
Depth
Min.
Max.
Min.
Max.
Size (Ds) Sd Sd L L
[mm]
[inch] [mm] [mm] [mm] [mm]
[mm]
25 1 27 32.6 32.9 28.5
31.0
40
1 32 47.5 47.8 33.5
36.0
50 2 46 59.2 59.6 49.0
52.0
80 3 46 87.6 88.0 49.0
52.0
100 4
46 112.5 112.9 49.0 52.0
125 5
57 139.5 139.9 58.5 61.5
150 6
57 166.2 166.6 59.0 62.0
200 8
64 217.1 217.5 65.0 68.0
250 10
70 271.3 271.7 71.0 74.0
300 12
76 322.2 322.6 78.0 81.0
350 14
89 353.8 354.2 89.0 93.0
400 16 102 404.1 404.5 103.0
106.0
Dimensions for Quick-Lock Spigots for bonding HD Flanges.
Dia of Straight
Spigot [Sd]
450 18 111 455.8
500 20 111 506.6
600 24 127 608.2
700 28 152 736.3
750 30 165 788.4
800 32 178 840.5
900 36 163 943.4
1000 40
230 1051.4
Taper/Taper dimensions
Span length
Bondstrand 2000M.
Nominal
Single MDA Contininuous Single IPD Continuous
Pipe Size
Span*
Span*
Span*
Span*
[mm]
[inch] [m] [m] [m] [m]
25 1 2.6 3.3 2.4 3.0
40
1 2.9 3.7 2.7 3.4
50 2 3.1 4.0 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100
4 4.0 5.1 3.7 4.7
125
5 4.3 5.4 4.0 5.0
150
6 4.5 5.7 4.2 5.3
200
8 5.1 6.5 4.8 6.1
250
10 5.8 7.3 5.3 6.8
300
12 6.3 8.0 5.8 7.4
350
14 6.5 8.3 6.0 7.7
400
16 7.0 8.8 6.4 8.2
450
18 7.4 9.3 6.8 8.7
500
20 7.7 9.8 7.2 9.1
600 24 8.5 10.8 7.9 10.0
700 28 9.3 11.8 8.6 11.0
750 30 9.6 12.2 8.9 11.3
800 32 10.0 12.7 9.2 11.7
900 36 10.5 13.4 9.8 12.4
1000
40 11.1 14.1 10.3 13.1
Bondstrand 7000M.
MDA
IPD
25 1 2.5 3.3 2.4 3.0
40
1 2.9 3.8 2.7 3.4
50 2 3.1 4.1 2.9 3.7
80 3 3.5 4.5 3.3 4.2
100
4 4.0 5.2 3.7 4.7
125
5 4.3 5.6 4.0 5.0
150
6 4.5 5.9 4.2 5.3
200
8 5.0 6.5 4.7 5.9
250
10 5.7 7.3 5.3 6.7
300
12 6.2 8.0 5.7 7.3
350
14 6.4 8.3 6.0 7.6
400
16 6.9 8.8 6.4 8.1
450
18 7.3 9.3 6.7 8.6
500
20 7.7 9.8 7.1 9.0
600 24 8.4 10.8 7.8 9.9
700 28 9.3 11.8 8.6 10.9
750 30 9.6 12.2 8.9 11.3
800 32 9.9 12.7 9.2 11.7
900 36 10.5 13.4 9.7 12.4
1000
40 11.1 14.1 10.3 13.0
* Span recommendations are based on pipes filled with water having a density of 1000 kg/m3
and include no provisions for weights caused by valves, flanges or other heavy objects.
Elbows 90
Quick-Lock
Taper/Taper
Nominal
Laying
Overall Max. Working
Average
Pipe Size
Length (LL)
Length (OL)
Pressure
Weight
[mm] [inch]
[mm]
[mm]
[bar]
[kg]
25
1 65 92 20
0.3
40 1 81 113 20 0.4
50 2 76 122 20 0.5
80 3 114 160 20 1.1
100 4 152 198 20 1.6
125 5 195 252 16 2.7
150 6 229 286 16 3.6
200 8 305 369 16 6.8
250 10 381 451
16 11.0
300 12 457 533
16 18.0
350 14 359 448
16 26.0
400 16 397 499
16 31.0
450 18 458 572
16 53.0
500 20 508 635
16 65.0
600 24 584 762
16 122.0
700 28 711 889
16 205.0
750 30 762 940
16 243.0
800 32 813 991
16 330.0
900 36 915 1118
16 417.0
1000 40 1040 1450
16 489.0
Elbows ANSI 90
short radius
Laying
Length
(LL)
[mm]
110
135
160
198
224
275
300
Maximum
Working
Pressure
[bar]
12
12
12
12
12
12
12
Average
Weight
Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Average
Weight
[kg]
0.4
0.7
1.0
2.4
3.9
6.3
13.3
Elbows 45
Taper/Taper
Nominal
Pipe
Size
[mm]
[inch]
25
1
40
1
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
Elbows ANSI 45
Quick-Lock
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
150
6
200
8
250
10
300
12
* Also available with flanges.
10
Laying
Length
(LL)
[mm]
22
29
35
51
64
84
95
127
159
191
121
137
191
210
252
295
322
337
400
450
Overall
Length
(OL)
[mm]
49
61
81
97
110
141
152
191
229
267
210
239
305
337
430
473
500
515
603
860
Laying
Length
(LL)
[mm]
60
71
97
121
134
159
186
Maximum
Working
Pressure
[bar]
12
12
12
12
12
12
12
[kg]
0.2
0.3
0.4
0.8
1.1
1.8
2.4
4.3
7.3
11.0
17.0
20.0
33.0
40.0
82.0
140.0
164.0
283.0
283.0
334.0
Average
Weight
[kg]
0.2
0.4
0.9
1.9
3.9
8.3
10.0
Elbows 22
Equal Tees
Quick-Lock
Taper/Taper
11
Laying
Length
(LL)
[mm]
9
9
13
21
29
43
43
57
67
76
83
89
Overall
Length
(OL)
[mm]
36
41
59
67
75
100
100
121
137
152
172
191
Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
Average
Weight
[kg]
0.1
0.2
0.5
0.7
1.0
1.4
1.9
3.9
5.9
10.4
12.0
14.0
Laying
Length
total run
(LL1)
[mm]
54
60
128
172
210
254
286
356
432
508
534
584
648
712
838
964
1016
1090
1220
1416
Overall
Length
total run
(OL1)
[mm]
108
124
220
264
302
368
400
484
572
660
712
788
876
966
1194
1320
1372
1446
1626
2236
Laying
Length
branch
(LL2)
[mm]
27
30
64
86
105
127
143
178
216
254
267
292
324
356
419
482
508
545
610
708
Overall
Length
branch
(OL2)
[mm]
54
62
110
132
151
184
200
242
286
330
356
394
438
483
597
660
686
723
813
1118
Maximum
Working
Pressure
Average
Weight
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
[kg]
0.2
0.4
1.0
1.8
2.5
5.0
6.7
10.0
18.0
29.0
37.0
56.0
69.0
92.0
168.0
285.0
337.0
459.0
581.0
686.0
Reducing Tees
Standard
Fabricated
[mm]
[inch]
40x40x25
1x1x1
50x50x25
2x2x1
50x50x40
2x2x1
80x80x25
3x3x1
80x80x40
3x3x1
80x80x50
3x3x2
100x100x25
4x4x1
100x100x40
4x4x1
100x100x50
4x4x2
100x100x80
4x4x3
125x125x50
5x5x2
125x125x80
5x5x3
125x125x100
5x5x4
150x150x25
6x6x1
150x150x40
6x6x1
150x50x50
6x6x2
150x150x80
6x6x3
150x150x100
6x6x4
150x150x125
6x6x5
200x200x25
8x8x1
200x200x40
8x8x1
200x200x50
8x8x2
200x200x80
8x8x3
200x200x100
8x8x4
200x200x125
8x8x5
200x200x150
8x8x6
250x250x25
10x10x1
250x250x40 10x10x1
250x250x50
10x10x2
250x250x80
10x10x3
250x250x100 10x10x4
250x250x125 10x10x5
250x250x150 10x10x6
250x250x200 10x10x8
300x300x25
12x12x1
300x300x40 12x12x1
300x300x50
12x12x2
300x300x80
12x12x3
300x300x100 12x12x4
300x300x150 12x12x6
300x300x200 12x12x8
300x300x250 12x12x10
350x350x25
14x14x1
350x350x40 14x14x1
350x350x50
14x14x2
350x350x80
14x14x3
350x350x100 14x14x4
350x350x150 14x14x6
350x350x200 14x14x8
350x350x250 14x14x10
350x350x300 14x14x12
400x400x25
16x16x1
400x400x40 16x16x1
400x400x50
16x16x2
400x400x80
16x16x3
400x400x100 16x16x4
400x400x150 16x16x6
400x400x200 16x16x8
400x400x250 16x16x10
400x400x300 16x16x12
400x400x350 16x16x14
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
30
64
64
86
86
86
72
89
105
105
127
127
127
83
101
143
143
143
143
84
101
116
178
178
178
178
83
100
115
115
216
216
216
216
84
102
117
117
254
254
254
254
81
99
114
114
114
267
267
267
267
85
103
118
118
118
292
292
292
292
292
half run
[mm]
62
110
110
132
132
132
118
136
151
151
184
184
184
140
158
200
200
200
200
148
165
180
242
242
242
242
153
170
185
185
286
286
286
286
160
178
193
193
330
330
330
330
170
188
203
203
203
356
356
356
356
187
205
220
220
220
394
394
394
394
394
Laying
Length
(LL2)
branch
[mm]
30
57
57
76
76
76
194
194
89
98
102
111
118
221
221
114
124
130
136
245
246
246
149
162
168
168
273
273
273
273
184
194
194
203
298
298
298
298
206
219
229
241
314
314
314
314
314
244
254
267
279
338
338
338
338
338
264
273
283
295
292
[mm]
57
84
89
103
108
122
221
226
135
144
148
157
164
248
253
160
170
176
193
272
278
292
195
208
225
225
300
305
320
320
230
251
251
267
325
330
344
344
252
276
293
311
341
346
361
361
361
301
318
337
355
365
370
384
384
384
321
337
353
371
381
[bar]
20
20
20
20
20
20
20
20
20
20
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees;
Filament-wound standard and fabricated reducing tees with integral.
12
[kg]
0.6
0.9
1.0
1.6
1.6
1.7
7.5
9.0
2.1
2.3
3.4
4.0
4.6
11.7
13.8
5.4
6.0
6.2
6.5
15.0
17.5
19.9
9.1
9.7
10.6
11.4
18.1
21.0
24.0
24.0
14.8
15.2
15.5
16.5
21.2
25.0
29.0
29.0
21.0
22.0
23.0
24.0
24.0
28.0
31.0
31.0
31.0
29.0
30.0
32.0
34.0
29.0
33.0
37.0
37.0
37.0
37.0
38.0
41.0
45.0
49.0
Reducing Tees
[mm]
[inch]
450x450x25
18x18x1
450x450x40 18x18x1
450x450x50
18x18x2
450x450x80
18x18x3
450x450x100 18x18x4
450x450x150 18x18x6
450x450x200 18x18x8
450x450x250 18x18x10
450x450x300 18x18x12
450x450x350 18x18x14
450x450x400 18x18x16
500x500x25
20x20x1
500x500x40 20x20x1
500x500x50
20x20x2
500x500x80
20x20x3
500x500x100 20x20x4
500x500x150 20x20x6
500x500x250 20x20x10
500x500x300 20x20x12
500x500x350 20x20x14
500x500x400 20x20x16
500x500x450 20x20x18
600x600x25
24x24x1
600x600x40 24x24x1
600x600x50
24x24x2
600x600x80
24x24x3
600x600x100 24x24x4
600x600x150 24x24x6
600x600x200 24x24x8
600x600x250 24x24x10
600x600x300 24x24x12
600x600x350 24x24x14
600x600x400 24x24x16
600x600x450 24x24x18
600x600x500 24x24x20
700x700x25
28x28x1
700x700x40 28x28x1
700x700x50
28x28x2
700x700x80
28x28x3
700x700x100 28x28x4
700x700x150 28x28x6
700x700x350 28x28x14
700x700x400 28x28x16
700x700x450 28x28x18
700x700x500 28x28x20
700x700x600 28x28x24
750x750x25
30x30x1
750x750x40 30x30x1
750x750x50
30x30x2
750x750x80
30x30x3
750x750x100 30x30x4
750x750x150 30x30x6
750x750x300 30x30x12
750x750x350 30x30x14
750x750x400 30x30x16
750x750x450 30x30x18
750x750x500 30x30x20
750x750x600 30x30x24
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
88
88
88
100
113
138
324
324
324
324
324
88
88
88
100
113
138
356
356
356
356
356
88
88
88
100
113
138
419
419
419
419
419
419
419
88
88
88
100
113
138
482
482
482
482
482
88
88
88
100
113
138
508
508
508
508
508
508
half run
[mm]
202
202
202
214
227
252
438
438
438
438
438
215
215
215
227
240
265
483
483
483
483
483
266
266
266
278
291
316
597
597
597
597
597
597
597
266
266
266
278
291
316
660
660
660
660
660
266
266
266
278
291
316
686
686
686
686
686
686
Laying
Length
(LL2)
branch
[mm]
358
358
358
358
358
367
306
319
319
317
319
382
382
382
382
382
391
344
345
343
344
350
430
430
430
430
430
439
412
386
408
394
395
413
406
491
491
491
491
491
500
490
500
500
506
506
516
516
516
516
516
525
756
722
698
488
495
481
[mm]
385
390
404
404
404
424
370
389
395
406
421
409
414
428
428
428
448
414
421
432
446
464
457
462
476
476
476
496
476
456
484
483
497
527
533
518
523
537
537
537
557
579
602
614
633
684
543
548
562
562
562
582
832
811
800
602
622
659
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
13
[kg]
31.0
31.0
22.0
35.0
38.0
45.0
53.0
60.0
67.0
66.0
69.0
35.0
35.0
36.0
39.0
43.0
50.0
77.0
82.0
85.0
85.0
89.0
51.0
51.0
52.0
56.0
61.0
69.0
78.0
85.0
85.0
101.0
123.3
137.0
156.0
59.0
59.0
59.0
64.0
70.0
80.0
147.0
166.0
189.0
210.0
252.0
63.0
63.0
63.0
69.0
74.0
85.0
118.0
157.0
178.0
202.0
225.0
270.0
Standard
Fabricated
[mm]
[inch]
800x800x25
32x32x1
800x800x40 32x32x1
800x800x50
32x32x2
800x800x80
32x32x3
800x800x100 32x32x4
800x800x150 32x32x6
800x800x500 32x32x20
800x800x600 32x32x24
800x800x700 32x32x28
800x800x750 32x32x30
900x900x25
36x36x1
900x900x40 36x36x1
900x900x50
36x36x2
900x900x80
36x36x3
900x900x100 36x36x4
900x900x150 36x36x6
900x900x400 36x36x16
900x900x450 36x36x18
900x900x500 36x36x20
900x900x600 36x36x24
900x900x700 36x36x28
900x900x750 36x36x30
1000x1000x400 40x40x1
1000x1000x450 40x40x1
1000x1000x500 40x40x2
1000x1000x600 40x40x3
1000x1000x600 40x40x24
1000x1000x700 40x40x28
1000x1000x750 40x40x30
1000x1000x800 40x40x32
1000x1000x900 40x40x36
Laying Overall
Length Length
(LL1)
(OL1)
half run
[mm]
88
88
88
100
113
138
545
545
545
545
88
88
88
100
113
138
610
610
610
610
610
610
120
120
120
132
708
708
708
708
708
half run
[mm]
266
266
266
278
291
316
723
723
723
723
291
291
291
303
316
341
813
813
813
813
813
813
530
530
530
542
1118
1118
1118
1118
1118
Laying
Length
(LL2)
branch
[mm]
541
541
541
541
541
550
523
523
532
534
591
591
591
591
591
600
563
563
563
541
570
584
641
641
641
641
593
632
633
652
652
[mm]
568
573
587
587
587
607
650
701
710
712
618
623
637
637
637
657
665
677
690
719
748
762
668
673
687
687
771
810
811
830
855
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Note: Regular numbers are filament wound tees; Italic numbers are fabricated tees.
14
[kg]
66.0
67.0
67.0
73.0
79.0
90..0
257.0
310.0
348.0
387.0
78.0
78.0
78.0
85.0
92.0
105.0
270.0
290.0
323.0
387.0
459.0
484.0
92.0
92.0
92.0
100.0
457.0
541.0
571.0
605.0
634.0
Fabricated Reducing tees with integral Quick-Lock (1-16 inch) socket ends and
flanged branch.
Nominal
Pipe
Size
Laying
Length
(LL1)
Overall
Length
(OL1)
Laying
Length
(LL2)
[mm]
[inch]
100x100x25
4x4x1
100x100x40
4x4x1
150x150x25
6x6x1
150x150x40
6x6x1
200x200x25
8x8x1
200x200x40
8x8x1
200x200x50
8x8x2
250x250x25
10x10x1
250x250x40 10x10x1
250x250x50
10x10x2
250x250x80
10x10x3
300x300x25
12x12x1
300x300x40 12x12x1
300x300x50
12x12x2
300x300x80
12x12x3
350x350x25
14x14x1
350x350x40 14x14x1
350x350x50
14x14x2
350x350x80
14x14x3
350x350x100 14x14x4
400x400x25
16x16x1
400x400x40 16x16x1
400x400x50
16x16x2
400x400x80
16x16x3
400x400x100 16x16x4
[mm]
72
89
83
101
84
101
116
83
100
115
115
84
102
117
117
81
99
114
114
114
85
103
118
118
118
[mm]
118
135
140
158
148
165
180
153
170
185
185
160
178
193
193
170
188
203
203
203
187
205
220
220
220
[mm]
225
230
252
257
276
281
295
303
308
322
323
329
334
348
349
344
349
363
369
364
369
374
388
389
389
(runxrunxbranch)
half run
half run
branch
15
Maximum Average
Working
Weight
Pressure with flange
CL150
[bar]
[kg]
16
8.0
16
9.7
16
12.2
16
14.5
16
15.5
16
18.2
16
21.4
16
18.6
16
22.0
16
25.6
16
26.3
16
22.3
16
26.1
16
30.2
16
30.9
16
24.3
16
28.4
16
32.7
16
33.4
16
34.2
16
29.1
16
33.8
16
38.5
16
39.2
16
39.9
Fabricated Reducing tees with integral Taper/Taper (18-40 inch) socket ends and
flanged branch.
Nominal
Laying
Overall
Laying Maximum Average
Pipe Length Length Length
Working Weight
Size (LL1) (OL1) (LL2)
Pressure
with flange
(runxrunxbranch)
half run
half run
branch
CL150
[mm]
[inch] [mm] [mm] [mm] [bar] [kg]
450x450x25 18x18x1
88
202
388
16 31.7
450x450x40 18x18x1
88
202
394
16
32.0
450x450x50 18x18x2
88
202
408
16 33.0
450x450x80
18x18x3 100 214 409 16
37.0
450x450x100
18x18x4 113 227 409 16
41.2
450x450x150
18x18x6 138 252 430 16
49.9
500x500x25 20x20x1
88
215
412
16 35.8
500x500x40 20x20x1
88
215
418
16
36.0
500x500x50 20x20x2
88
215
432
16 37.0
500x500x80
20x20x3 100 227 433 16
41.4
500x500x100
20x20x4 113 240 433 16
45.9
500x500x150
20x20x6 138 265 454 16
54.8
600x600x25 24x24x1
88
266
460
16 51.9
600x600x40 24x24x1
88
266
467
16
52.0
600x600x50 24x24x2
88
266
480
16 53.0
600x600x80
24x24x3 100 278 481 16
58.2
600x600x100
24x24x4 113 291 481 16
63.4
600x600x150
24x24x6 138 316 502 16
73.7
700x700x25 28x28x1
88
266
521
16 59.3
700x700x40 28x28x1
88
266
527
16
59.3
700x700x50 28x28x2
88
266
541
16 60.5
700x700x80
28x28x3 100 278 542 16
66.5
700x700x100
28x28x4 113 291 542 16
72.6
700x700x150
28x28x6 138 316 563 16
84.5
750x750x25 30x30x1
88
266
546
16 63.2
750x750x40 30x30x1
88
266
552
16
63.4
750x750x50 30x30x2
88
266
566
16 64.4
750x750x80
30x30x3 100 278 567 16
70.8
750x750x100
30x30x4 113 291 567 16
77.1
750x750x150
30x30x6 138 316 588 16
89.8
800x800x25 32x32x1
88
266
571
16 66.9
800x800x40 32x32x1
88
266
576
16
67.2
800x800x50 32x32x2
88
266
590
16 68.1
800x800x80
32x32x3 100 278 590 16
74.9
800x800x100
32x32x4 113 291 590 16
81.6
800x800x150
32x32x6 138 316 610 16
94.9
900x900x25 36x36x1
88
291
621
16 78.3
900x900x40 36x36x1
88
291
627
16
78.6
900x900x50 36x36x2
88
291
641
16 79.6
900x900x80
36x36x3 100 303 642 16
87.0
900x900x100
36x36x4 113 316 642 16
94.4
900x900x150
36x36x6 138 341 663 16
109.2
1000x1000x25
40x40x1 120 530 672 16
92.3
1000x1000x40
40x40x1 120 530 677 16
92.6
1000x1000x50
40x40x2 120 530 691 16
93.7
1000x1000x80
40x40x3 132 542 692 16
103.0
Note: Other sizes, or multiple size branched tees available on request.
Please contact NOV Fiber Glass Systems.
16
Bushing Saddles
Filament-wound pipe saddles with stainless steel, 1/2 inch and 3/4 inch
threaded bushings.*
Nominal
Angle Saddle
Saddle Maximum Average
Required
Pipe
Length
Thickn. Working
Weight
Adhesive
Size (B) (ts) Pressure
Kits
[mm] [inch] [degree]
[mm]
[mm]
[bar]
[kg]
[3 Oz] [6 Oz]
50 2 180 100 14 16 0.5 1 80 3 180 100 14 16 0.6 1 100
4 180 100 14 16 0.8 1 125
5 180 100 14 16 0.9 - 1
150
6 180 100 14 16 1.0 - 1
200
8 180 100 14 16 1.2 - 1
250
10 180 100 14 16 1.6 1 1
300
12 180 100 14 12 1.9 1 1
350
14 180 100 14 12 2.1 1 1
400
16 180 100 14 12 2.5 - 2
450
18 90
100 14 12 3.3 -
1
500
20 90
100 14 12 3.7 1
1
600
24 90
100 14 12 4.4 -
2
* Consult NOV Fiber Glass Systems for other type material, or other sized bushings.
45 Laterals
17
Concentric Reducers
Quick-Lock
Taper/Taper
18
Eccentric Reducers
Quick-Lock
Taper/Taper
19
Heavy-Duty Flanges
Filament-wound Heavy-Duty flanges with integral Quick-Lock (1-40 inch) socket end.
Nominal
Laying
Overall Maximum
Average weight DIN 2632 DIN 2633
Pipe Length Length
Working ANSI ANSI
Size
(LL)
(OL) Pressure
B16.5 B16.5
CL.150
CL.300
PN10
PN16
[mm] [inch]
[mm]
[mm]
[bar]
[kg]
[kg]
[kg]
[kg]
25
1 3 29 16 0.5 0.6
0.5
0.5
40
1 3 35 16 1.1 1.1
1.0
1.0
50
2 4 51 16 1.3 1.7
1.8
1.8
80
3 5 51 16 1.8 2.6
2.4
2.4
100
4 5 51 16 2.8 3.8
2.7
2.7
125
5 5 62 16 3.8 5.4
4.0
4.0
150
6 6 63 16 4.5 6.7
4.9
4.9
200
8 6 70 16 5.0 9.9
7.1
6.9
250
10 6 76 16 9.5
13.2
9.1
9.8
300
12 5 81 16
14.5
19.2
11.2
12.7
350
14 8 97 16
20.5
29.8
18.6
20.5
400 16
8 110
16 27.0 40.0 25.0 27.4
450
18 10
114 16
32.0 - - 500
20 10
121 16
40.0 - - 600
24 11
138 16
58.0 - - 700
28 14
165 16
73.0 - - 750
30 14
178 16
88.0 - - 800
32 14
192 16
112.0 - - 900
36 14
178 16
116.0 - - 1000
40 15
245 16
162.0 - - Note: Other drillings may be possible. Please consult NOV Fiber Glass Systems.
1)
2)
3)
Hub Flanges
Full-face elastomeric gaskets may be used suitable for the service pressure, service
temperature and fluid. Shore A durometer hardness of 60 +5 is recom mended (3 mm thick).
Compressed fibre gaskets (3 mm thick), compatible with pressure, temperature and medium
may also be used.
Mechanical properties should be in accordance with DIN 3754 (IT 400) or equal.
For maximum bolt torque refer to the appropriate Bondstrand literature.
A torque-wrench must be used, since excessive torque may result in flange damage.
Size 18-40 inch can be bonded directly to a fitting by using a Quick-Lock to Taper/Taper
transition nipple. For bonding to pipe, a Quick Lock (straight) spigot has to be shaved on
the pipe.
Filament-wound Hubbed flanges with integral Quick-Lock (1-36 inch) socket end.
20
Stub-end Flanges
Quick-Lock
Taper/Taper
Filament-wound O-ring sealed stub-end flanges with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket ends with loose steelrings.
Nominal
Laying Overall
Face
Ring Maximum Average
Pipe
Length
Length Diameter
to Face
Working Weight
Size
(LL)
(OL)
(RF)
(H) Pressure Stub-end
[mm] [inch]
[mm]
[mm]
[mm]
[mm]
[bar]
[kg]
25
1 10 37 51 10 16
0.1
40
1 10 42 73 10 16
0.2
50
2 10 56 92 10 16
0.2
80
3 10 56
127 10 16
0.4
100
4 10 56
157 16 16
0.6
125
5 10 67
186 16 16
1.0
150
6 10 67
216 16 16
1.2
200
8 10 74
270 16 16
1.8
250
10 10 80
324 23 16
2.5
300
12 10 86
378 23 16
3.3
350
14 10 98
413 27 16
3.8
400
16 10
112
470 27 16
5.7
450
18 20
134
532 35 16
11.1
500
20 20
147
580 39 16
13.2
600
24 20
198
674 47 16
17.2
700
28 20
198
800 51 16
21.0
750
30 20
198
850 46 16
24.4
800
32 20
198
900 48 16
21.8
900
36 20
223
1000 53 16
30.8
1000
40 20
430
1100 58 16
470
Note: Up to 12 bar flat faced stub-ends suitable for elastomeric gaskets can be used.
From 12 bar and above O-ring sealed stub-ends should be used.
Make sure that when using O-ring sealed stub-end, its counter flange is compatible, e.g. use a flat
faced stub-end (without O-ring groove) or another flat surface flange as counter flange.
Nominal
ANSI Average
ANSI Average DIN 2632 Average DIN 2633 Average
Pipe B16.5 Weight B16.5 Weight Weight Weight
Size
CLASS.150
CLASS.300 PN 10 PN 16
(D)
(D)
(D)
(D)
[mm]
[inch]
[mm] [kg]
[mm] [kg]
[mm] [kg]
[mm]
[kg]
25 1
14.3 0.8
17.5 1.3 16 1.0 16
1.0
40
1
17.5 1.2
20.6 2.3 16 1.7 16
1.7
50 2
19.0 1.8
22.2 2.5 18 2.2 18
2.2
80 3
23.8 3.2
28.6 4.8 20 3.0 20
3.0
100
4
23.8 4.2
31.7 7.0 20 3.1 20
3.1
125
5
23.8 4.4
34.9 9.5 22 3.6 23
3.8
150 6 25.5 5.2 36.5 12.2 22 4.9 23 5.1
200 8 28.8 8.5 41.3 18.3 25 7.1 27 7.3
250
10 35.6 13.5 47.6 26.0 28 9.3 32
11.8
300
12 40.0 23.0 50.8 38.7 29 10.7 35
15.4
350
14 41.6 32.0 54.0 56.3 36 21.3 40
26.3
400
16 47.9 42.0 58.2 70.1 40 26.6 44
33.0
450
18 50.2 39.7 63.6 86.5 42 27.2 50
40.9
500
20 52.0 50.6 66.5
104.1 45 34.7 54
59.8
600
24 63.7 86.1 78.4
182.9 52 55.3 63
72.2
700 28 69.0 100.5 95.6 213.4 57 78.8 59
101.9
750 30 71.6 117.0 99.9 229.3
-
-
-
800 32 76.9 153.5 106.2 289.0 62 95.3 66
105.7
900 36 85.4 197.2 117.7 424.1 66 111.8 71
125.1
1000
40
93.7 -
102.8 -
74 -
82
Note: Other materials and/or drillings are available.
Please consult NOV Fiber Glass Systems.
21
Blind Flanges
Couplings
Quick-Lock
Taper/Taper
22
Laying
Length
(LL)
[mm]
10
10
10
10
10
10
10
10
10
10
19
19
70
70
70
70
70
70
70
70
Overall
Length
(OL)
[mm]
64
74
102
102
102
124
124
138
150
162
197
223
298
324
426
426
426
426
476
890
Outside
Diameter
(OD)
[mm]
42
58
72
100
129
153
183
235
289
340
372
422
460
514
619
742
795
848
950
1057
Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Average
Weight
[kg]
0.1
0.1
0.3
0.4
0.6
0.9
1.1
1.7
2.3
2.8
4.6
7.2
10.7
13.0
18.8
23.5
24.5
27.0
34.5
40.7
Nipples
Quick-Lock
Taper/Taper
Laying
Gap*
Length
(LL)
[mm]
[mm]
57
3
67
3
95
3
95
3
95
3
117
3
118
3
130
3
143
3
156
3
184
3
210
3
278
50
304
50
406
50
406
50
406
50
406
50
456
50
870
50
Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Average
Weight
[kg]
0.1
0.1
0.1
0.1
0.2
0.3
0.4
0.6
0.9
1.1
3.1
4.4
5.9
7.8
12.0
21.0
22.0
24.0
36.0
51.0
Transition Nipples
Filament-wound transition nippels with integral Taper/Taper (18-40 inch) male ends.
Nominal
Pipe
Size
[mm]
[inch]
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
* Remaining gap after bonding.
23
Laying
Gap*
Length
(LL)
[mm]
[mm]
238
19
263
25
338
33
374
44
386
44
400
44
410
43
685
45
Maximum
Working
Pressure
[bar]
16
16
16
16
16
16
16
16
Average
Weight
[kg]
6
7
9
15
22
30
40
45
Support Saddles
Grounding Saddles
Nominal
Saddle
Saddle
Saddle
Average
Required
Pipe
Angle
Length
Thickness
Saddle
Adhesive
Size B ts
Weight
Kits
[mm] [inch] [degree]
[mm]
[mm]
[kg]
[3Oz]
25
1 90 76 14 0.1 1
40
1 90 76 14 0.1 1
50
2 90 76 14 0.1 1
80
3 90 76 14 0.1 1
100
4 90 76 14 0.2 1
125
5 90 76 14 0.3 1
150
6 90 76 14 0.3 1
200
8 45 76 14 0.2 1
250
10 45 76 14 0.2 1
300
12 45 76 14 0.2 1
350
14 45 76 14 0.3 1
400
16 45 76 14 0.3 1
450 18 221/2
76 16 0.2 1
500 20 221/2
76 16 0.2 1
600 24 221/2
76 16 0.3 1
700 28 221/2
76 16 0.3 2
750 30 221/2
76 16 0.4 2
800 32 221/2
76 16 0.4 3
900 36 221/2
76 16 0.4 3
1000 40 221/2
76 16 0.5 3
Notes:
1) Bondstrand conductive adhesive should be used for mounting.
24
Bell Mouths
25
Assembly of double
O-ring expansion joint
Expansion Coupling
Laying
Length
(LL)
[mm]
50
50
50
50
50
50
50
50
50
50
50
50
50
50
Overall
O-ring
Key
Length
Size
Size
(OL)
[mm]
[mm]
[mm]
222
7 x 59.7
6 x 305
222
7 x 88.3
6 x 400
222
7 x 113.7
6 x 483
264
9 x 135
8 x 580
270
10 x 161.3
8 x 660
337
10 x 225.5
10 x 840
356
12.5 x 302
12 x 1270
410
12.5 x 342.3
15 x 1270
430
12.5 x 342.3
15 x 1360
450
12.5 x 393.1
18 x 1585
416
15.0 x 445.0
15x1750
433
15.0 x 490.0
15x1930
479
18.0 x 580.0
18x2240
560
20.0 x 685.0
20x2700
Quick-Lock
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
Taper/Taper
26
Laying
Length
(LL)
[mm]
85
85
85
102
105
138
148
175
185
195
193
201
224
265
272
307
362
355
Overal
Pressure
Length
(OL)
[mm]
[bar]
131
16
131
16
131
16
159
16
162
16
202
16
218
16
251
16
274
16
297
16
307
16
328
16
402
16
443
16
450
16
485
16
465
16
765
16
Average
Weight
[kg]
1.3
1.7
3.5
4.6
6.6
15.4
19.9
21.0
25.0
32.0
27.0
32.0
52.0
99
Weight
[kg]
0.4
0.6
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
23.5
25.0
29.0
34.0
42.0
50.0
64.0
Filament-wound double O-ring male adapter with integral Quick-Lock (1-16 inch) or
Taper/Taper (18-40 inch) socket end.
Quick-Lock
Nominal
Pipe
Size
[mm]
[inch]
50
2
80
3
100
4
125
5
150
6
200
8
250
10
300
12
350
14
400
16
450
18
500
20
600
24
700
28
750
30
800
32
900
36
1000
40
Taper/Taper
Adhesive
Laying
Length
(LL)
[mm]
85
85
85
102
105
138
148
175
185
195
193
201
224
265
272
307
362
355
Overall
Length
(OL)
[mm]
131
131
131
159
162
202
218
251
274
297
307
328
402
443
450
485
465
765
Average
Weight
Required
Adhesive Kit
Size
[Oz]
3
3
3
3
3
3
3
3
6
6
6
6
6
6
6
6
6
6
6
6
Minimum number
of Adhesive Kits
required per joint
nr.
1/5
1/5
1/4
1/3
1/2
1
1
1
1
1
2
2
2
3
4
4
5
5
6
6
[kg]
0.4
0.7
0.9
1.6
1.8
5.1
11.8
14.6
10.7
15.9
19.5
23.5
25.0
29.0
34.0
42.0
50.0
64.0
Notes:
1) Adhesive Kits should never be split. If remainder is not used for other joints made at the same
time, the surplus must be discarded.
2) Required adhesive for saddles is shown in the dimension table of the respective saddles.
3) For type of adhesive to be used, please refer to the Bondstrand Corrosion Guide.
27
FP 170
FP 1043
FP 196
FP 132
FP 599
FP 707
Please consult NOV Fiber Glass Systems for the latest version of the above mentioned
literature.
Specials
Field testing
Surge pressure
Conversions
Note: Elbows with non-standard angles, non-standard drilled flanges, multi branch tees
and special spools are available on request, please consult NOV Fiber Glass Systems.
Pipe system is designed for hydrostatic testing with water at 150% of rated pressure.
1 psi
= 6895 Pa
1 bar
= 105Pa
1 MPa
= 1 N/mm2
1 inch
1 Btu.in/ft2hF
C
= 0.07031 kg/cm2
= 14.5 psi = 1.02 kg/cm2
= 145 psi = 10.2 kg/cm2
= 25.4 mm
= 0.1442 W/mK
= 5/9 (F-32)
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
28
2. References
These instructions are completed with the following referenced documents:
Documentation Reference number
Operating instructions M74 Pipe Shaver
FP 696
Operating instructions for Bondstrand Heating Blankets
FP 730
RP60B epoxy adhesive for bonding GRE pipe & fittings
FP 458
Operating instructions for B-1 Tool pipe shaver
FP 810
3. Quality
It is advised that the bonder possesses a valid Jointer/Bonder Qualification Certificate, issued by the pipe manufacturer or
a Qualified Certifier.
After preparation of spigot- and bell end, the actual bonding and finishing of the adhesive joint shall be performed
continuously and without any interruption or delay.
4. Inspection
All pipes, fittings or components used in the pipeline/piping system shall be inspected for damages, prior to the actual
bonding activity. Rejected items shall be separated and quarantined from undamaged materials to avoid unintentional use.
Adhesive kits shall be inspected prior to use. Do not use adhesive kits or containers showing evidence of damage or
leakage.
The adhesive shall be used before the expiry date, which is shown on the adhesive kit.
Make sure that storage of adhesive kits complies with the storage requirements.
Ensure all necessary tools and materials are available. Take notice of the safety precautions stated in this document and
those in the referenced instructions.
Table of contents
1.
General
2.
References
3.
Quality
4.
Inspection
5.
5.1
5.2
5.3
5.4
5.5
4
4
4
4
5
5
6.
6.1
6.2
7.
7.1
7.2
7.3
8.
8.1
8.2
8.3
8.4
Bonding
Preparation of adhesive
Application of adhesive
Assembly of the spigot in the bell
Curing of the adhesive
10
10
10
11
12
9.
9.1
9.2
9.3
13
13
13
13
10.
14
6
6
7-8
9
9
9
9
15
15
16
17
18
18
19
11.
20
Important notice
Fig. 5.1.a
Fig. 5.5.a
Fig. 5.5.b
Fig. 5.5.c
Fig. 6.1.c
A (mm)
25 - 400
Fig. 6.1.e
Fig. 6.2.b
Fig. 6.2.c
Fig. 6.2.d1
Fig. 6.2.d2
Fig. 7.2
8. Bonding
The actual bonding starts with the preparation of the
adhesive and finishes when the adhesive between the
jointed parts is cooled down to ambient temperature, after
completion of curing of the adhesive.
The adhesive shall be supplied by the pipe manufacturer.
Be aware that the bonding procedure shall be performed
continuously and without any interruption or delay, within
the potlife/working life of the adhesive. This means that
the period within mixing of the adhesive components until
the spigot has been pulled into the bell shall fall within the
potlife/working life.
Fig. 8.2.c
10
Fig. 8.2.d
Fig. 8.3.d1
Note
Continuation of activities on the pipeline/piping system may
never result in displacement of the position of the spigot
relative to the bell in whatever direction or orientation.
e
Fig. 8.3.d2
11
Fig. 8.4.b
Fig. 8.4.d
12
Fig. 8.4.g
9.2 Tools
Shaver *
Heating blanket (plus temperature controller, if
applicable) *
Measuring tape and/or folding rule
Vernier calliper
Pi-tape
Pipe fitters wrap-around
Level and marker
Pipe vice or stable supports (brackets) with rubber
coated clamping device
Hacksaw, disc grinder or power jigsaw
Protractor
Small electrical or air driven grinding machine
Pairs of whinches or come-alongs (if applicable)
Pairs of band clamps with puller rings (if applicable)
Insulation material or blankets
Digital temperature gauge for surface temperature
measurement
Dew point meter
Thermometer
Relative humidity meter
Infra-red thermometer
Hot air blower (if applicable)
Tenting (subject to weather conditions)
* To be supplied by the pipe manufacturer.
9.3 Consumables
Cutting disks
Emery disks, emery cups, emery cloth, flapper wheels
(all grade P40 to P60)
Spatula (rubber scraper plate, filling knife), marker pen,
dust (paint) brush
Rubber gloves, working gloves, dust masks, safety
goggles
Cleaning plug
Overalls, safety shoes, safety helmet
Cleaning rags, cleaning fluid such as acetone, Methyl
Ethyl Ketone (MEK) or
Methyl Iso Butyl Ketone (MIBK)
13
14
see section 5
Cutting pipe
Check spigot
dimensions:
diameter, length,
Not OK
Too small,
too big, out of
tolerance
Yes
OK
see Annex A2
Adhesive bonding
process
15
see section 5
Sanding
spigot and socket
Clean
spigot and socket
Marking
spigot
Installation
pulling equipment
16
Control temperature
of spigot, socket and
adhesive
Preparation adhesive
Applying
adhesive
Assembly
Curing
ID
Lo
Fig. B1 Minimum cut length (Lo) for pipe Conical-Cylindrical bell - spigot
ID
ID
PN (bar)
(mm)
(inch)
12
16
20
25
1
1
50
80
100
150
40
125
170
150
200
185
250
10
250
300
12
250
350
14
250
400
16
270
170
150
150
150
150
17
PN
(bar)
20
16
12
* (Tnom)
* S1
* SA
18
ID
ID
Tmin*
Tmax*
S1*
S1*
SA*
SA*
min
max
min
max
(mm)
(inch)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
25
2.6
3.2
32.6
32.9
25.5
28.5
40
2.6
3.2
47.5
47.8
33.5
36.5
50
3.6
59.2
59.6
49
52
80
2.8
3.4
87.6
88
49
52
100
3.5
4.1
112.5
112.9
49
52
125
3.7
4.3
139.5
139.9
58.5
61.5
150
3.5
4.1
166.2
166.6
59
62
200
3.9
4.7
217.1
217.5
65
68
250
10
3.9
4.9
271.3
271.7
71
74
300
12
3.8
322.2
322.6
78
81
350
14
4.2
5.6
353.8
354.2
89
92
400
16
4.6
6.2
404.1
404.5
103
106
60
90
Pipe-to-fitting joints
90
90
Pipe-to-flange joints
60
60
Note 1: Curing time starts when the required surface temperature (125C) of the jointed components is reached.
Note 2: Pipe-to-flange joints are cured from the inside.
19
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
2. References
These instructions are completed with the following referenced documents:
Documentation
Reference number
FP 919
FP 454
FP 455
FP 925
---
FP 730
FP 458
3. Quality
It is advised that the bonder possesses a valid Jointer/Bonder Qualification Certificate, issued by the pipe manufacturer
or a Qualified Certifier.
After preparation of bell- and spigot end, the actual bonding and finishing of the adhesive joint shall be performed
continuously and without any interruption or delay.
4. Inspection
All pipes, fittings or components used in the pipeline system shall be inspected for damages, prior to the actual bonding
activity. Rejected items shall be separated and quarantined from undamaged materials to avoid unintentional use.
Adhesive kits shall be inspected prior to use. Do not use adhesive kits or containers showing evidence of damage or
leakage. The adhesive shall be used before the expiry date, which is shown on the adhesive kit. Make sure that storage
of adhesive kits complies with the storage requirements.
Ensure all necessary tools and materials are available. Take notice of the safety precautions stated in this document and
those in the referenced instructions.
Table of contents
1.
General
2.
References
3.
Quality
4.
Inspection
5.
5.1
5.2
5.3
5.4
5.5
4
4
4
4
5
5
6.
6.1
6.2
7.
7.1
7.2
7.3
10
10
10
11
8.
8.1
8.2
8.3
8.4
Bonding
Preparation of adhesive
Application of adhesive
Assembly of the spigot in the bell
Curing of the adhesive
12
12
12
13
14
9.
9.1
9.2
9.3
15
15
15
15
10.
16
6
6
7-9
17
17
18
19
20
20
21
22
23
24 - 25
26
26
26
11.
28
Important notice
Fig. 5.1.a
Fig. 5.5.a
Fig. 5.5.b
Fig. 5.5.c
Fig. 6.1.c
A (MM)
25 - 600
700 - 900
1000 - 1200
Fig. 6.1.f
Fig. 6.2.b
Fig. 6.2.c
Fig. 6.2.d
Fig. 6.2.e
insert depth
Note:
Shaving the spigot diameter (S1) 1 mm smaller (nose
thickness 0.5 mm less) results in an additional insert depth
of the spigot in the bell depending on the taper angle
(see fig. N1):
- For a taper angle = 1.75 ,
the additional insert depth= 16.4 mm.
- For a taper angle = 2.50 ,
the additional insert depth= 11.5 mm.
Note:
Y is derived from the following equation:
Y= Minimum insert depth + X (Eq.1)
Where:
- For Minimum insert depth see Annex C, Table C1.
- X is taken as a default value of 50 mm in
Annex D, Table D1.
In case the value of X = 50 mm is not workable,
choose another practical value of X and
determine Y using equation (Eq.1).
10
Fig. 7.2.c
Fig. 7.2.d
Fig. 7.3.a
11
8. Bonding
The actual bonding starts with the preparation of the
adhesive and finishes when the adhesive between the
jointed parts is cooled down to ambient temperature, after
completion of curing of the adhesive.
The adhesive shall be supplied by the pipe manufacturer.
Be aware that the bonding procedure shall be performed
continuously and without any interruption or delay, within
the potlife/working life of the adhesive. This means that
the period within mixing of the adhesive components until
the spigot has been pulled into the bell shall fall within the
potlife/working life.
Fig. 8.2.c
12
Fig. 8.2.d
Fig. 8.3.c
Note:
Continuation of activities on the pipeline system may never
influence the load on the pulling equipment in either
positive or negative sense.
Fig. 8.3.d
Fig. 8.3.h
Fig. 8.3.h.1
13
Fig. 8.4.b
Fig. 8.4.d
14
9.2 Tools
Shaver*
Heating blanket*
(plus temperature controller, if applicable)
Dummy of bell end*
Measuring tape and/or folding rule
Vernier calliper
Pipe fitters wrap-around
Level and marker
Pipe vice or stable supports (brackets) with rubber
coated clamping device
Hacksaw, disc grinder or power jigsaw
Small electrical or air driven grinding machine
Pairs of winches or come-alongs
Pairs of band clamps with puller rings
Insulation material or blankets
Digital temperature gauge for surface temperature
measurement
Dew point meter
Temperature meter
Relative humidity meter
Digital thermometer for measurement of surface
temperature during curing process
Hot air blower
Tenting (subject to weather conditions)
* To be supplied by the pipe manufacturer.
9.3 Consumables
Cutting disks
Emery disks, emery cups, emery cloth, flapper wheels
(all grade P40 to P60)
Spatula (rubber scraper plate, filling knife), marker pen,
dust (paint) brush
Rubber gloves, working gloves, dust masks, safety
goggles
Cleaning plug
Overalls, safety shoes, safety helmet
Cleaning rags, cleaning fluid such as acetone, Methyl
Ethyl Ketone (MEK) or Methyl Iso Butyl Ketone (MIBK)
15
16
see section 5
see section 6 .1
Cutting Pipe
Shaving Pipe
Cut to length or
make new spigot
Yes
Check insert
depth
Not OK
Too long
No
OK
Check
tolerance nose
thickness
Not OK
Too big
Yes
OK
see Annex A2
Adhesive bonding
process
17
see section 5
Sanding
spigot and socket
Clean
spigot and socket
Marking
spigot
Installation
pulling equipment
18
Control temperature
of spigot, socket and
adhesive
Preparation adhesive
Applying
adhesive
Assembly
Curing
Fig. B1 Minimum cut length (Lo) for pipe Taper bell - Taper spigot
ID
PN (bar)
Inch
mm
10
16
20
25
50
500
500
500
500
80
500
500
500
500
100
500
500
500
500
150
500
500
500
500
200
580
580
580
640
10
250
580
610
610
670
12
300
580
640
640
700
14
350
580
640
640
700
16
400
610
670
670
730
18
450
610
670
670
730
20
500
610
700
720
860
24
600
610
730
730
860
28
700
870
1150
30
750
870
1150
32
800
870
1150
36
900
900
1060
19
10 bar
Shave
angle
()
Eccentric
Tolerance
DRY FIT
insert
depth
Ds
Nose
thickness
(reference)
(Tnom)
Spigot
diameter
(reference)
(S1)
Spigot
Length
(reference)
(SA)
mm
inch
+/- 10
mm
+/- 5mm
mm
mm
mm
50
1.75
0.6
50
1.0
55.0
26.2
80
1.75
0.6
50
1.0
83.8
26.2
100
1.75
0.6
50
1.0
107.2
26.2
150
2.5
0.6
50
1.0
161.0
22.9
200
2.5
0.6
80
1.0
210.8
36.6
250
10
2.5
0.8
80
1.0
264.9
45.8
300
12
2.5
0.9
80
1.0
315.7
55.0
350
14
2.5
1.1
80
1.5
347.4
48.1
400
16
2.5
1.2
110
1.5
396.7
55.0
450
18
2.5
1.4
110
1.5
436.8
59.5
500
20
2.5
1.5
110
2.0
486.1
66.4
600
24
2.5
1.8
110
2.0
582.6
80.2
700
28
1.75
2.1
140
4.0
708.0
81.8
750
30
1.75
2.3
140
4.0
758.0
88.4
800
32
1.75
2.4
170
4.0
808.0
94.9
900
36
1.75
2.7
200
4.0
908.0
111.3
1000
40
1.75
3.0
200
4.5
1007.5
117.8
20
16 bar
Shave
angle
()
Eccentric
Tolerance
DRY FIT
insert
depth
Ds
Nose
thickness
(reference)
(Tnom)
Spigot
diameter
(reference)
(S1)
Spigot
Length
(reference)
(SA)
mm
inch
+/- 10
mm
+/- 5mm
mm
mm
mm
50
1.75
0.6
50
1.0
55.0
26.2
80
1.75
0.6
50
1.0
83.8
26.2
100
1.75
0.6
50
1.0
107.2
32.7
150
2.5
0.6
50
1.0
161.0
34.4
200
2.5
0.6
80
1.0
210.8
45.8
250
10
2.5
0.8
110
1.0
264.9
64.1
300
12
2.5
0.9
140
1.0
315.7
80.2
350
14
2.5
1.1
140
1.5
347.4
77.9
400
16
2.5
1.2
170
1.5
396.7
93.9
450
18
2.5
1.4
170
1.5
436.8
107.6
500
20
2.5
1.5
200
2.0
486.1
112.2
600
24
2.5
1.8
230
2.5
583.6
130.6
700
28
1.75
2.1
230
5.5
711.0
147.3
750
30
1.75
2.3
260
6.0
762.0
153.8
800
32
1.75
2.4
290
5.5
811.0
193.1
900
36
1.75
2.7
260
6.0
912.0
222.6
1000
40
1.75
3.0
230
8.0
1014.5
202.9
21
20 bar
Nominal
Pipe size
Shave
angle
()
Eccentric
Tolerance
DRY FIT
insert
depth
Ds
Nose
thickness
(reference)
(Tnom)
Spigot
diameter
(reference)
(S1)
Spigot
Length
(reference)
(SA)
mm
inch
+/- 10
mm
+/- 5mm
mm
mm
mm
50
1.75
0.6
50
1.0
55.0
26.2
80
1.75
0.6
50
1.0
83.8
26.2
100
1.75
0.6
50
1.0
107.2
32.7
150
2.5
0.6
80
1.0
161.0
43.5
200
2.5
0.6
80
1.0
210.8
57.3
250
10
2.5
0.8
110
1.0
264.9
75.6
300
12
2.5
0.9
140
1.0
315.7
96.2
350
14
2.5
1.1
140
1.5
347.4
93.9
400
16
2.5
1.2
170
1.5
396.7
114.5
450
18
2.5
1.4
170
1.5
436.8
128.3
500
20
2.5
1.5
200
2.0
486.1
132.8
600
24
2.5
1.8
230
2.5
583.6
162.6
700
28
1.75
2.1
290
5.5
711.0
193.1
750
30
1.75
2.3
230
6.0
762.0
202.9
800
32
1.75
2.4
320
6.5
813.0
216.0
900
36
1.75
2.7
260
7.5
915.0
232.4
22
25 bar
Nominal
Pipe size
Shave
angle
()
Eccentric
Tolerance
DRY FIT
insert
depth
Ds
Nose
thickness
(reference)
(Tnom)
Spigot
diameter
(reference)
(S1)
Spigot
Length
(reference)
(SA)
mm
inch
+/- 10
mm
+/- 5mm
mm
mm
mm
50
1.75
0.6
50
1.0
55.0
26.2
80
1.75
0.6
80
1.0
83.8
29.5
100
1.75
0.6
80
1.0
107.2
45.8
150
2.5
0.6
110
1.0
161.0
55.0
200
2.5
0.6
140
1.0
210.8
80.2
250
10
2.5
0.8
170
1.5
265.9
91.6
300
12
2.5
0.9
200
1.5
316.7
116.8
350
14
2.5
1.1
170
2.0
348.4
123.7
400
16
2.5
1.2
230
2.5
398.7
135.1
450
18
2.5
1.4
200
2.5
438.8
153.5
500
20
2.5
1.5
230
3.0
488.1
164.9
600
24
2.5
1.8
260
3.5
585.6
201.6
700
28
1.75
2.1
260
7.0
714.0
238.9
750
30
1.75
2.3
290
8.0
766.0
242.2
800
32
1.75
2.4
290
8.5
817.0
258.6
23
Fig. D1
Fig. D2
24
PN (bar)
Inch
mm
10
16
20
25
50
95
95
95
95
80
95
95
95
125
100
95
95
95
125
150
95
95
125
155
200
125
125
125
185
10
250
125
155
155
215
12
300
125
185
185
245
14
350
125
185
185
215
16
400
155
215
215
275
18
450
155
215
215
245
20
500
155
245
245
275
24
600
155
275
275
305
28
700
185
275
335
305
30
750
185
305
275
335
32
800
215
335
365
335
36
900
245
305
305
40
1000
245
275
Fig. D3
(Eq. D3)
Table D1 Position insertion mark at distance Y (mm) from head of the spigot, for X=50mm
25
PN (bar)
Inch
mm
10
16
20
25
50
80
100
150
200
10
250
12
300
1.5
14
350
1.5
16
400
1.5
18
450
1.5
1.5
20
500
1.5
24
600
28
700
30
750
1.5
32
800
1.5
36
900
1.5
40
1000
mm
10
16
20
25
50
80
100
150
200
1.5
10
250
1.5
1.5
12
300
1.5
14
350
1.5
16
400
18
450
1.5
20
500
1.5
24
600
1.5
28
700
30
750
32
800
36
900
40
1000
PN (bar)
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National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
These instructions present NOV Fiber Glass Systems recommendations for the proper use of Bondstrand fiberglass
flanges. The mounting of flanges on the pipe is addressed by the assembly instructions for the particular joint type and
adhesive used.
Bondstrand fiberglass
Bondstrand flanges are Glassfiber Reinforced Epoxy (GRE) filament-wound epoxy pipe flanges in diameters 25 through
1000 mm (1-40 inch) designed to be used in combination with Bondstrand pipes. Flanges are used in Bondstrand pipe
systems to connect appendages and equipment, or to make connection with other lines of similar or other material.
It also gives the ability to divide a pipeline into several (prefabricated) sections making it easier to install. Three type of
flanges are available. Depending on the application and pressure one of the below described flanges can be used.
Stub-end (lap joint) type flanges consist of 2 parts; A Bondstrand GRE stub with a steel backing ring flange.
Always use a flat faced (stub end) flange against an o-ring sealed stub end flange, when using stub-ends as flange
pairs.
Tooling
Check the presence and quality of joint material (bolt, nut, washer, gasket) and tooling (Photo 4). The tooling and joint material listed below are,
as a minimum, required to make a flanged joint. A torque wrench and a
ring spanner are required for proper assembly of Bondstrand fiberglass
flanges.
1.
2.
3.
4.
5.
6.
7.
Level
Torque wrench
Ring spanner
Flange square
Winches
Band clamp
Steel cross
Gaskets
Size Range
Reinforced
Compressed
Steel
O-Ring
Elastomer
Fiber
Reinforced
(stub end)
Rubber
(inch)
(mm)
(bar)
(psi)
(bar)
(psi)
(bar)
(psi)
(bar)
(psi)
1-12
25-300
16
232
20
290
50
725
100
1450
14-24
350-600
16
232
16
232
40
580
75
1088
26-40
650-1000
16
232
16
232
25
363
50
725
Alignment
Flange joints shall be installed aligned and stress free. Never pull flanges together by
tightening the bolts. See table below for maximum misalignment allowance.
Table 2: Maximum misalignment allowance
(inch)
(mm)
(bar)
(mm)
(bar)
(mm)
1-16
25-400
5/128
5/64
18-40
450-1000
5/64
5/32
Leakage problems due to misalignment could be solved by using o-ring type gaskets (e.g.
Kroll & Ziller G-ST-P/S or Elastomet OR).
Bolt length
Note that Bondstrand flanges are thicker than metal flanges and require washers.
This should be taken into account when calculating the bolt length.
For flange thickness see the appropriate product datasheet, dimension data.
Prepare the cut pipe end by shaving the appropriate spigot. Apply adhesive to the pipe spigot
and flange socket. Refer to the Bondstrand Quick-Lock assembly instructions for detailed
instruction on joint preparation and assembly.
Without delay, slowly push the Quick-Lock flange onto the Quick-Lock spigot in a straight
forward motion. Do not rotate or jiggle the flange.
Final seating of the spigot can be accomplished by carefully tapping on a wooden block
placed on the flange face. The spigot end should be seated against the bell stop of the
socket.
For sizes 6 inch ( 150 mm) a steel cross (see photo 15) can be used to get final seating.
Support the flange from underneath while curing to maintain proper alignment.
Cure the adhesive joint using an NOV Fiber Glass Systems approved heating blanket.
Check the position of the thermostat. It should be facing inwards (6 oclock position) and
must be covered by the blanket. For the smaller sizes 1-3 inch (25-80 mm) special inner
blankets are available.
Photo 11 - Cure adhesive joint
Pull the joint together using the winches. Check the insertion depth.
Check the alignment of the flange face using a flange square, or by using a level and a
measuring tape.
Once again check the alignment of the bolt holes. Remove excessive adhesive.
Cure the adhesive joint using an NOV Fiber GLass Systems approved heating blanket.
Check the position of the thermostat. It should be facing inwards (6 oclock position) and
must be covered by the blanket. For the smaller sizes 1-3 inch (25-80 mm) special inner
blankets are available. Do not remove the winches while curing the joint.
Flange jointing
Place the gasket between the two flange faces.
Insert the bolts and finger-tighten all nuts. Bolt threads must be clean and lubricated to
attain proper torque. Use lubricated washers under both nuts and bolt heads to protect
flange back face.
Tighten all nuts following the sequences shown under tightening sequence.
Do not exceed the torque increments given in Recommended Bolt Torques.
After all bolts have been tightened to the recommended torque, re-check the torque on
each bolt in the same sequence, since previously tightened bolts may have relaxed.
Caution: Excess torque can damage the flange and prevent sealing.
Note! Always use washers on the back-facing of glassfiber hubbed and heavy duty
flanges. For stub end flange assembly with metal flange rings washers are optional.
Tightening sequence
3
7
7
10
8
12
16
13
14
10
20
11
14
16
28
17
9
29
32
18
10
12
20
23
15
24
13
21
16
11
22
25
5
17
9
21
3
10
19
11
28
15
18
27
6
7
26
21
20
12
19
7
14
13
22
15
6
18
17
12
17
9
15
16
13
24
12
20
10
24
16
12
8
2
11
14
13
23
11
19
25
3
26
14
19
11
22
C
B
A
Symbol
Date
Revision
AMERON
Title:
31
30
7
10
18
27
15
23
ALL DIM. IN mm
Drawn
DRAWING SIZE : A3
DWG. Scale
Checked
1:4
Appvd
By
Appv'd
TIGHTENING SEQUENCE
By
Date
S.P.
30-10-7
ECN No.
Sheet1 of1
DWG No.
2-CD2684
Rev
Flange Size
Initial Torque
Torque
Full Pressure Seal
(inch)
(mm)
(Nm)
(ftlb)
(N.m)
(ftlb)
2-4
50-100
10
30
22
6-12
150-300
20
15
40
30
14-16
350-400
30
22
70
52
Flange Size
Initial Torque
Torque
Full Pressure Seal
(inch)
(mm)
(N)
(ftlb)
(N)
(ftlb)
1-1.5
25-40
10
30
22
2-4
50-100
20
15
60
44
6-8
150-200
30
22
80
59
10-14
250-350
50
37
150
111
16
400
100
74
250
184
18-20
450-500
200
148
400
295
22-40
550-1000
250
184
500
369
Flange Size
Initial Torque
Torque
Full Pressure Seal
(inch)
(mm)
(N)
(ftlb)
(N.)
(ftlb)
1-4
25-100
20
15
90
66
6-12
150-300
50
37
150
111
14-16
350-400
100
74
300
221
18-24
450-600
200
148
600
443
26-40
650-1000
300
221
800
590
Troubleshooting
If the assembled flange joint leaks, loosen and remove all bolts, nuts, washers and gasket.
Check for alignment of assembly. Rebuild to correct alignment as required.
Check the gasket for damage. If damaged, discard and replace it with a new, undamaged
gasket. Check flanges for seal ring damage. In particular, check the condition of the inner
seal rings. Flanges with damaged inner seal rings must be
removed and new, undamaged flanges installed. If leaks occur as a result of
deficiencies in non-fiberglass components of the piping system, consult the
manufacturer of the defective components for recommended corrective procedures. Clean
and re-lubricate old threads and washers before rejoining. Repeat the joining procedure outlined above. After corrective action has been taken, retest the joint.
Safety
Wear suitable protective clothing, gloves and eye protection at all times.
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Scope
These instructions describe the proper procedures for mounting Bondstrand filament-wound epoxy saddles on epoxy
pipe. This procedure is suitable for all saddle types.
Tooling
Check the presence and quality of the material (saddle), adhesive and tooling. The tooling listed below is, as a
minimum, required to mount the saddle.
1. Level;
2.
Band clamp;
3.
Hole saw;
4.
Flapper wheel sander grid 40/60.
4
3
2
Tooling
Bondstrand
saddle types
Deluge saddle
Deluge saddles are available up to 16 bar (depending on size). Deluge saddles are
manufactured using titanium reversed taper bushings that are bonded in the
saddle. The outlet can be NPT or BSP threaded. Thread sizes up to 1 are
available. Deluge saddles are used in deluge piping to connect deluge nozzles.
Deluge saddle
Support saddle
Available in sizes 1 up to and including 40. Support saddle can be used at sliding
supports (wear saddle) or at anchor supports to restrict movement of the pipe.
Support saddle
Grounding saddle
Grounding saddles are used to ground conductive pipe. They are available in
size 1 40 and are bonded to the pipe using RP-60 conductive adhesive.
Grounding saddle
Asssembly of saddles
Mark the outline of the saddle on the surface of the pipe.
If a hole in the pipe is required, mark and drill the hole opening. Do not use
oil or other lubricants for drilling. Make the hole just slightly larger than the
outer diameter of the protuted part of the branch at the inner radius of the
saddle. A hole saw with a pilot drill and a carbide cutting works best for
-inch and larger holes, while a standard drill bit for steel will usually
suffice for smaller holes.
Examine the inside surface of the pipe around the newly cut hole for
cracks in the liner. Chipped or cracked liner material must be sanded off
and a thin layer of adhesive added to the affected areas.
When required mark and drill the hole
opening
Sand the inside surface of the saddle using a flapper sander. Lightly
re-sand the pipe surface and the edge of the hole, especially if the surface
may have been contaminated while drilling the hole.
All mating surfaces, plus the edge of the hole, must be clean and dry and
must be sanded within two hours of assembly.
After sanding, surfaces to be bonded should show a dull, fresh finish
(not a polished look).
Sand the inside surface of the saddle
Thoroughly wipe the sanded saddle and pipe surfaces with a clean, dry
paper cloth or use a duster brush to remove dust particles.
If surfaces become wet, warm with Bondstrand heating blanket until dry,
then re-sand. Protect the mating surfaces from moisture during wet
weather by tenting over the working area. Do not touch the prepared
surfaces with bare hands or any article that would leave an oily film.
Never use solvents for cleaning bonding surfaces.
Push the saddle into place and check the alignment of the outlet using a
level.
Draw the saddle against the pipe using two band clamps at each end of
the saddle.
Do not over tight as this will squeeze out all the adhesive. Put just enough
tension on the band clamps until adhesive is shown at all edges.
Remove excess adhesive for a nice finish. Once again check the
alignment.
Safety
Wear suitable protective clothing, gloves and eye protection at all times.
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
1. Introduction
1.1. Scope
This manual gives general information about various
aspects that are relevant for the installation of Glassfiber
Reinforced Epoxy (GRE) pipe systems. Respect for the
requirements, methods and recommendations given in
this guide will contribute to a successful operating pipeline
system.
Authorized, trained and certified personnel can only
contribute to a reliable pipeline system. Note that the
remarks about the various joints in this document are for
guidance only.
More specific and detailed information about underground
and aboveground installations, as well as various joining
methods, is given in manufacturers referenced documents.
Table of contents
1.
1.1.
1.2.
1.3.
Introduction
Scope
References
Notification
1
1
4
5
2.
2.1.
2.2.
2.3.
2.3.1.
2.3.2.
2.4.
Product introduction
Systems
Pipe fabrication process
Advantages and disadvantages of GRE compared with steel
Advantages
Disadvantages
Product identifcation
6
6
6
6
6
7
7
3.
3.1.
3.1.1.
3.1.2.
3.2.
7
7
7
8
9
4.
4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
10
10
10
11
11
12
12
12
5.
Tools and materials
5.1.
Tools
5.1.1.
Non-consumables
5.1.1.2. Heating blanket
5.1.1.3. Pullers and band clamps
5.1.1.4. Others
5.1.2.
Consumables
5.2.
Materials
5.2.1. Adhesive
5.2.2.
O-ring
5.2.3.
Locking key
5.3.
Check of incoming material
5.3.1.
Quality check
5.3.2.
Quantity check
13
13
13
13
14
14
14
15
15
15
15
15
15
15
6.
6.1.
6.2.
6.2.1.
6.2.2.
6.3.
6.3.1.
6.3.2.
6.3.3.
6.4.
6.4.1.
6.4.1.1.
6.4.1.2.
6.4.1.3.
6.4.1.4.
6.4.2.
6.5.
6.6.
6.7.
16
16
16
16
17
17
17
18
18
18
18
18
18
18
18
19
19
19
19
7.
Installation of aboveground pipe systems
7.1.
Supports
7.1.1. General
7.1.2.
Fixed support points
7.2.
Pipe clamps
7.3.
Valves
7.4.
Bellows
7.5.
Pipe connections through walls
7.5.1.
GRE pipe with sealing puddle flange
7.5.2.
Sand coated GRE pipe
7.5.3.
Link seal
7.5.4.
Special sealing shape
7.5.5.
Plain wall passing
7.6.
Joining with other materials
7.7.
UV-resistance
20
20
20
20
21
21
22
22
22
22
22
23
23
23
23
8.
8.1.
8.2.
8.3.
24
24
24
24
9.
9.1.
9.2.
9.3.
9.3.1.
9.3.2.
9.3.3.
10.
Repair
27
11.
Tolerances
28
12.
12.1.
12.2.
12.3.
Safety precautions
Resin, hardener, adhesive and lamination sets
Cutting, shaving and sanding
Environment
29
29
29
29
25
25
26
26
26
26 - 27
27
1.2. References
Following documentation gives additional and detailed information about various subjects, which are described in this
manual
Chapter
Subject
Reference number
2.4
Product Identification
---
3.1
FP 167
4.1
FP 170
4.2
FP 564
4.3
---
4.4
FP 196
4.5 - 4.6
FP 161
5.1.1
FP 696
5.1.1
FP 453
5.1.1
FP 919
5.1.1
FP 454
5.1.1
FP 455
5.1.1
FP 1022
5.1.1
FP 925
5.1.1
FP 810
5.1.1.3
FP 730
It is the users responsibility to ensure that he has the latest revision of the listed documents.
Documents can be obtained via fg-nld-customerservice@nov.com
1.3. Notification
This manual provides the following information:
A general overview on tooling and materials for
pipe system installation
A description of joining methods and systems
Handling, storage and transporting materials
Installation systems and procedures
System control and safety measures
2. Product introduction
2.1. Systems
GRE pipeline systems are made from glass fibers, which
are impregnated with an aromatic- or cyclo-aliphatic amine
cured epoxy resin.
This thermoset resin system offers superior corrosion
resistance together with excellent mechanical, physical and
thermal properties.
The glass fiber reinforced epoxy pipeline is resistant to the
corrosive effects of mixtures with a low concentration of
acids, neutral or nearly neutral salts, solvents and caustic
substances, both under internal and external pressure.
A reinforced resin liner can protect the helical wound
continuous glass fibers of the reinforced wall of the pipes
and the structural reinforcement of the fittings internally.
2.2. Pipe fabrication process
GRE pipes are manufactured using the filament winding
method. In this mechanical process, continuous glass fiber
rovings are impregnated with epoxy resin.
The production of GRE starts with the preparation of a steel
mandrel, which may be completed with a socket mould.
The dimensions of these tools determine the inner
dimensions of the pipe, fitting and joint system.
Glass fibers are guided through a resin bath, which is filled
with epoxy resin and are wound under constant tension in a
specific pattern around the polished mandrel.
This process continues until the required wall thickness
is reached. Generally, the higher the pressure class, the
greater the wall thickness of the product will be.
The winding process ends with curing the epoxy resin in an
oven, extraction of the mandrel/ mould from the product,
finishing the product by cutting to length and machining the
ends. The products are subjected to visual and dimensional
controls as well as a hydro test.
THETHE
WALL
STRUCTURE
WALL STRUCTURE
RESIN
0,3mm EPOXY COATING
E-GLASS WALL
..........
...
GLASS
100%
0%
30%
70%
E-GLASS
70%
30%
C-GLASS
W
AXIAL
......
2.3.2. Disadvantages
Attention should be paid to the following disadvantages of
GRE when comparing with conventional pipe systems, such
as:
Impact resistance
The pipe system is more susceptible to impact
damage due to the brittle nature of the thermoset resin
system.
Handling
GRE installations require more and careful preparation
due to other joining methods, handling- and
transportation requirements and installation
techniques.
Flexibility
The flexible GRE piping system requires specific
support design.
3.2. Storage
In order to avoid damage to GRE products, the following
recommendations shall be respected:
Provide a flat and horizontal supporting surface
Do not store the pipes directly on the ground, onto
rails or concrete floors
Ensure suitable supports such as clean, nail free
wooden beams
Machined ends must be protected (e.g. with PE-foil)
Bell and/or spigot ends may not touch each other
Pipes can be stacked economically by alternating the
orientation of spigot- and socket end
Avoid pipe bending by locating supports between the
layers of stacked pipe vertically above each other
Supports must be spaced at a maximum interval of
3 m and 1 m from each pipe end
The allowable stacking height is 1.5 m or 2 layers,
whichever is higher
Product diameters may flatten when stacked too high
and/or too long, specially at elevated temperature
Long term storage is recommended under tarpaulins
or PE-sheets
Pipe stacks must have side supports (e.g. wooden
wedges) to prevent rolling or slipping
Unprotected flange sealing faces shall not be placed
directly on the ground or on supporting floors
Spools shall not be stacked
No other materials shall be loaded on top of GRE
products
Do not drop, walk, or stand on GRE products
Avoid point loading due to careless stacking
10
5.1.1.4 Others
Other non-consumables may be required such as:
5.1.2. Consumables
Consumable tools can only be used once.
Following tools are supposed to be consumable:
Measuring tape
Pair of scissors
Marker
Sand paper/grinding discs P40 P60
Brushes
Rubber scrappers, bucket
Cleaning fluids, joint lubricant
Dust masks, gloves and safety glasses
Powerpull (2x)
Joint lubricant
Band clamps (2x)
Pulling rings (4x)
O-ring
Bucket with water
Screw driver
Hammer
Key
14
5.2. Materials
5.2.1. Adhesive
Different types of adhesive are available depending on the
application. Adhesive can be conductive or non-conductive.
An adhesive kit contains resin, hardener, mixing spatula and
bonding instructions.
Adhesive kits contain chemicals that are sensitive to
temperature and moisture.
It is important to check the expiry date of the adhesive,
which is printed on the package.
Do not use adhesive or resin after indicated expiry date.
5.2.2. O-ring
A rubber O-Ring provides sealing of the mechanical O-ring
(lock) joint. Standard O-rings are made of Nitryl Butadiene
Rubber (NBR).
15
16
6.3. Backfilling
Backfilling shall be performed according standard
procedures. Trench filling, proper compaction and
stabilizing of the system shall be performed in accordance
with the requirements.
6.3.1. Procedure and requirements
The procedure and the requirements comprise:
Temporary installation devices must be removed prior to
backfilling
The maximum particle size for pipe zone embedment is
related to the pipe diameter and is described in the
backfill material specification
Dumping large quantities of backfill material at one spot
on top of the pipe may cause damage; spread the
applied backfill material
Backfill material shall be compacted in layers of 150
mm. The pipe may not be displaced due to backfilling
When reaching a compaction height of 0.3 * ID below
the crown of the pipe, compaction may be continued in
layers of 300 mm
Each layer of backfill shall have a compaction grade of
at least 85 % Standard Proctor Density (SPD)
Compaction is performed on both sides of the pipe,
never across the pipe. A vibrating plate with an impact
force of 3000 N is used
Do not use heavy pneumatic hammers or vibrating
equipment until having reached a backfill level of
500 mm over the crown of the pipe.
Avoid any contact between compaction tools and
GRE-product
17
18
7.4. Bellows
GRE products can absorb low amplitude vibrations due to
the flexible properties of the composite material.
To eliminate high amplitude vibrations caused by e.g.
pumps and to compensate soil settlement or expansion of
e.g. tanks joined with pipes, bellows can be applied.
Bellows facilitate dismantling of pipe sections, valves, orifice
flanges and gaskets. This equipment also absorbs pipe
movements due to cyclic pressure and/or temperature in
pipe systems that are joined with relatively stiff adhesive
bonded joints.
In many cases, bellows are directly joined to the vibrating
item by means of flanges. Note that the pipe section next to
the bellow shall be supported separately to absorb the pipe
loads.
Inspection
method
Cause
Acceptance criterion
Corrective action
Incorrect spool
dimensions
Visual
Incorrect prefabrication
Accept
Accept
Movement during
cure. Incorrect shave
dimensions
Not permitted
Reject
If accessible, remove
by grinding
Impact, wear, or
abrasive damage
Incorrect transport or
handling
Misaligned spools
Misaligned joint
Visual
Visual
Visual
Misaligned components
e.g. flanges
Reject
Reject
Hydro test
24
Not permitted
Reject
25
9.2. Preparation
Prior to hydro testing, the following issues shall be checked:
All material that should not be on the inside of the
pipeline system shall be removed
All joining procedures shall be completed
Trenches should be partially backfilled and compacted;
the joints should be left exposed
All supports, guides, and (temporary) anchors shall be
in place and functional before pressurizing the system
All temporary supports and installation aids shall be
removed
Unless stated otherwise, all valves should be through-
body tested
All check valves shall be removed to enable monitoring
of the full line
Flange bolts shall be made up to the correct torque
Buried pipe systems must be backfilled sufficiently to
restrain the system
26
10. Repair
11. Tolerances
It is recommended to consider and use the dimensional tolerances illustrated and figured below.
25 - 200
5 mm
3 mm
0,5
3 mm
1 mm
0,5
250 - 300
5 mm
3 mm
0,3
3 mm
1 mm
0,5
350 - 400
5 mm
3 mm
0,3
3 mm
2 mm
0,5
450 - 600
10 mm
5 mm
0,3
3 mm
2 mm
0,5
Internal diameter
mm
700 - 900
10 mm
5 mm
0,2
4 mm
3 mm
0,5
1000 - 1200
10 mm
5 mm
0,15
6 mm
3 mm
0,5
Dimension A
a) Face to face dimensions
A
F
Dimension B
Lateral translation of branches or
connections
Dimension C
Rotation of flanges, from the indicated position
A
F
A
A
28
Dimension D
End preparations
Dimension E
Cut of alignment of flanges from the
indicated position, measured across
the full gasket face
Dimension F
Angular deflection
29
30
31
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Bondstrand pipe shavers are designed to prepare a spigot on the cut end of a Bondstrand pipe as described in the
individual assembly instructions. Pipe is shipped from the factory with spigots, but when the pipe is cut to length on the
job site, a spigot must be shaved for assembly to the bell end of another section of pipe, or to a fitting or coupling. Each
shaver is centered and fixed on the end of the pipe by an expanding arbor. Arbors are available for each pipe size. The
arbor slips in to the pipe and expands to grip the inside of the pipe when the tensioning bolt(s) is/are tightened. As the
frame is rotated around the stationary center shaft, the cutting tool advances automaticially.
Assembly technique
For the best possible joint reliability, NOV Fiber Glass Systems draws on broad experience to provide complete
assembly instructions. These well-defined and repeatable assembly techniques help the user avoid field-joining
problems and assure succesful installation. Training programs and audio-visual aids are available and are especially
helpful for first-time users of Bondstrand Pipe Shavers.
Bonding system
Size
B-1
Quick-Lock
1- 4
M74
Quick-Lock
2-16
M86
Taper/Taper
M86 XL
2-10
M87
6-16
M87 XL
16-24
2-6
M88
26-40
M95
Taper/Taper
24-40
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Introduction
Bondstrand heating blankets are specially designed to heat cure adhesive-bonded joints in pipe and fittings. Requiring either
120 Volts or 230 Volts alternating current, the blankets are quickly and easily applied. They provide thermostatically controlled
heat, ensuring maximum joint strength and reliability.
NOV Fiber Glass Systems supplies heating blankets for pipe sizes varying from 1 to 40 inch (25 -1000 mm) controlled by either
one or two thermostats.There are two types of blankets, Type A and Type B.
Type A: Inner joint heating blanket for pipe sizes 1-3 inch (25-75 mm)
This type of blanket is specially designed for curing bonded flange joints by inserting the
pre-formed shape in to the pipe.
Type A
Type B: Single-zone heating blankets for pipe sizes 1-40 inch (25-1000 mm)
This type of blanket is placed around or inside the bonded joint (with exception of
1 through 3 flange joints).
Type B blankets are divided in the following diameter ranges:
1-2 inch (25-50 mm)
18-20 inch (450-500 mm)
3-4 inch (75-100 mm)
22-24 inch (550-600 mm)
6-8 inch (150-200 mm)
28-32 inch (700-800 mm)
10-12 inch (250-300 mm)
34-40 inch (850-1000 mm)
14-16 inch (350-400 mm)
Type B
Note:
For sizes 28-32 inch (700-800 mm) and 34-40 inch (850-1000 mm) operating at 120 Volts two zone blankets are used.
Instructions
Type A:
1.
Insert the blanket flush with the end of pipe after removal of excess adhesive from the joint and leave the power cord
exposed from the joint;
2.
Ensure that the pre-formed blanket remains snugly against the inside joint surface by locking beginning and end with
each other;
3.
At removal after the recommended curing time beware not to pull the blanket by power cord when fixed by excess
adhesive;
4.
Release first before removal in order to avoid damage to the thermostat.
Type B:
1.
Place the thermostat end against the assembled joint with the thermostat facing out from the joint;
2.
Wrap the remainder of the blanket around the joint so that any overlap will cover the thermostat;
3.
Tie the blanket in place with heat-resistant wire (copper, or soft iron). Flange mounting requires a special wrap.
Instructions
Lay the blanket with the thermostat down and, starting with the thermostat end, roll up the blanket. Insert the rolled blanket in
to the pipe end for the depth of the joint be cured, leaving the power cord and part of the blanket exposed as shown. Keep the
blanket snugly against the inside joint surface by a flexible non metallic rod.
Handling precautions
1.
2.
3.
4.
5.
6.
7.
8.
For further information regarding the use of the blankets, please refer to the respective BondstrandAssembly Instructions.
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
1. Introduction
The ISO (International Standards Organization) 14692 standard is an international
standard dealing with the qualification, manufacturing, design and installation of
GRE piping systems. This document gives a brief summary of the ISO 14692 standard only
and is not intended to replace the ISO 14692 standard.
Qualification
Troublefree pipe
system
System design
Installation
Figure 1. The key to success
Content
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Introduction
What is ISO 14692?
Part 1: Vocabulary, symbols, applications and materials
Part 2: Qualification of components
Part 3: System design
Part 4: Fabrication, installation and operation
Conclusion
ISO in brief
References
Deviations list to the ISO quality program
1
2
3
3
5
7
9
9
9
10
The first part of the ISO 14692 gives the terms, definitions and
symbols used.
A few examples of common used abbreviations are given:
Composite pipe = pipe manufactured using fiber reinforced
thermoset plastics
GRP = Glass Reinforced Plastics
GRE = Glass Reinforced Epoxy
Lower confidence limit, LCL = 97.5% confidence limit of the
long-term hydrostatic pressure or stress based on a 20-year
lifetime.
Jet fire = turbulent diffusion flame resulting from the
combustion of a fuel continuously released with significant
momentum in a particular range of directions
Impregnate = saturate the reinforcement with a resin
>
_ 150
S
T
A product sector contains all the items within its diameter and
pressure range, the so called component variants. Component
variants are qualified by either two 1000 hr tests or through the
scaling method.
For quality control, short term tests could be performed, if
required and agreed with the principle. These are done to
establish a baseline value for quality control.
Other aspects to be considered are: the glass transition
temperature, the glass resin ratio and component dimensions.
These have to be determined from the replicate samples and
used by quality control during production as base line values.
Test standard
ASTM D-1598
ASTM D-1598
ASTM D-1598
ASTM D-1598
ASTM D-2992
ASTM D-2992
ASTM D-1598
2
2
2
2
Pipe
or scaling
or scaling
or scaling
or scaling
2
18
5
2
2
2
2
Elbows
or scaling
or scaling
or scaling
or scaling
2
2
2
2
2
18
5
Tees
or scaling
or scaling
or scaling
or scaling
2
2
2
2
Flanges
or scaling
or scaling
or scaling
or scaling
2
18
5
2
18
5
5.1 Introduction/abstract
The sum of all hoop stresses and the sum of all axial stresses
in any component in the piping system shall lie within the
long-term design envelope.
6.1 Introduction
Part 4 of ISO 14692 gives requirements and recommendations
for fabrication, installation and operation of GRP/GRE pipe
systems.
Past experience with GRP/GRE projects shows that a great
deal of the problems that occur are associated with bad
fabrication and installation.
A highly recommended approach to a successful installation is
to order the piping system as a set of pre-fabricated spools, to
the maximum extent possible. This will reduce the possibility of
poor fabrications or repairs at a very late and potentially costly
stage of the project.
Definitions:
Pipe fitter
Person working for a contractor who is responsible for the
construction of the GRP/GRE pipe system. He must be able to
make the relevant joint types according NOV Fiber Glass
Systems procedures. This certificate can be compared to a
welders certificate.
Supervisor
Person who is responsible for the quality of the installation and
is able to check the quality of the work done by the pipe fitters.
This person is normally employed by the responsible
contractor, for example as a foreman. This certificate is a
personal certificate.
QA/QC Inspector
Person who is able to check and judge the work of contractor
and is able to globally verify the soundness of the installation.
This includes lay-out related matters such as support
construction and location, flange connections etc. Can be
employed by client, contractor, third party (BV, DNV, Lloyds).
This certificate is a personal certificate.
6.2.1 Inspection
It starts with checking the incoming goods
Check supplied quantity
Check nominal dimensions of supplied material
Check supplied pressures class
Perform a visual control of supplied material (transport
damage, impact)
Check if storage is correct
Check availability of documentation (packing lists,
certification)
Handling and storage of the incoming goods
Use the NOV Fiber Glass Systems lifting, loading and
unloading procedure
Storage. Pay attention to the stacking of the pipe; support
width and stacking height, end protection of pipe and fittings
Preferably, pipe should be transported in containers or
crates
E.g.:
Impact > replace (major defect) or repair (minor defect)
Misaligned joints > replace components (major defect)
remake joint (minor defect)
Photo 7. Spool fabrication shop
7. Conclusion
8. ISO in brief
9. References
8.0
8.2
ISO 14692-2:2002(E)
Quality programme for manufacture
Calibration Quality Control equipment:
Pressure gauges:
Accurate +/- 0,5%
Calibration every two months
5% of total production.
1,5x Design Pressure
5% (if practicable)
8.3.3
8.3.4
8.3.5
None
8.3.6
ASTM-D-2563 (visual)
No notification
10
8.3.9
Thread dimensions
N/A
8.3.10
8.3.11
8.4.3
9.1
Pipes 3 locations,
Fitting one location
9.2
11.4.2
11.4.4
11
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
INTERNATIONAL MARITIME
ORGANISATION
A.18/Res. 753
22 November 1993
Original : ENGLISH
RESOLUTION A.753(18)
adopted on 4 November 1993
THE ASSEMBLY,
RECALLING Article 15(j) of the Convention on the International Maritime Organization
concerning the functions of the Assembly in relation to regulations and guidelines
concerning maritime safety and the prevention and control of marine pollution from ships,
NOTING that there is increasing interest within the marine industry in the use of
materials other than steel for pipes and that there are no specific requirements for plastic
and reinforced plastic pipes and piping systems in existing regulations,
RECOGNIZING that guidelines, covering acceptance criteria for plastic materials in
piping systems, appropriate design and installation requirements and fire test performance
criteria for assuring ship safety, are needed to assist maritime Administrations to determine,
in a rational and uniform manner, the permitted applications for such materials,
RECOGNIZING ALSO that the framework of the guidelines should provide the
freedom to permit the development of international and national standards and allow the
natural development of emerging technology,
HAVING CONSIDERED the recommendation made by the Maritime Safety Committee
at its sixtyfirst session,
1.
ADOPTS the Guidelines for the Application of Plastic Pipes on Ships, set out in the
Annex to the present resolution;
2.
INVITES Governments:
(a) to apply the Guidelines when considering the use of plastic piping on board
ships flying the flag of their State: and
(b) to inform the Organisation on the development of national standards
and emerging technology on plastic piping;
3.
REQUESTS the Maritime Safety Committee to keep the Guidelines under review
and amend them as necessary.
W/0322a
For reasons of economy, this document is printed in a limited number. Delegates are
kindly asked to bring their copies to meetings and not to request additions copies
A 18/Res.753
ANNEX
GUIDELINES FOR THE APPLICATION OF PLASTIC PIPES ON SHIPS
TABLE OF CONTENTS
1. INTRODUCTION
1.1 Purpose
1.2 Scope
1.3 Philosophy and contents
1.4 Definitions
4. INSTALLATION
4.1 Supports
4.2 External loads
4.3 Strength of connections
4.4 Control during installation
4.5 Testing after installation on board
4.6 Penetrations of fire divisions
4.7 Penetrations of watertight bulkheads and decks
4.8 Methods of repair
APPENDICES
Appendix 1 - Test method for fire endurance testing of plastic piping in the dry condition
Appendix 2
Appendix 3
Appendix 4
W/0322a
A 18/Res.753
1. INTRODUCTION
1.1 Purpose
1.1.1 The International Maritime Organization recognizes
that there is increasing interest within the marine industry
to use materials other than steel for pipes and that there
are no specific requirements for plastic pipes in existing
regulations.
1.1.2 These guidelines provide acceptance criteria for
plastic materials in piping systems to assist maritime
Administrations to determine, in a rational and uniform way,
the permitted applications for such materials. These
guidelines give appropriate design and installation
requirements and, for each application, fire testing
performance criteria necessary to ensure that vessel safety
is adequately addressed.
1.1.3 Within the framework of these guidelines, there is
freedom to permit development of international and
national standards, and allow the natural development of
emerging technology.
1.2 Scope
1.2.1 The status of these guidelines is advisory. They
are intended to cover the design and installation of plastic
pipes, both with and without reinforcement, in either
essential or non-essential systems, inboard of the shipside
valves.
A 18/Res.753
W/0322a
A 18/Res.753
W/0322a
A 18/Res.753
A 18/Res.753
3.4
Piping and fittings should be permanently marked
with identification in accordance with a recognized
standard. Identification should include pressure ratings,
the design standard that the pipe or fitting is manufactured
in accordance with, and the material system with which
the pipe or fitting is made.
3.5
Each length of pipe should be tested at the
manufacturers production facility to a hydrostatic pressure
not less than 1.5 times the rated pressure of the pipe. Other
test criteria may be accepted by the Administration.
3.6
Samples of pipe should be tested to determine the
short-term and/or long-term hydrostatic design strength.
These samples should be selected randomly from the
production facilities at a frequency to the satisfaction of
the Administration.
3.7
For piping required to be electrically conductive,
representative samples of pipe should be tested to
determine the electrical resistance per unit length. The
test method and frequency of testing should be acceptable
to the Administration.
3.8
Random samples of pipe should be tested to
determine the adhesion qualities of the coating to the pipe.
The test method and frequency of testing should be
acceptable to the Administration.
4. INSTALLATION
4.1. Supports
4.1.1 Selection and spacing of pipe supports in shipboard
systems should be determined as a function of allowable
stresses and maximum deflection criteria. Support spacing
should be not greater than the pipe manufacturers
recommended spacing. The selection and spacing of pipe
supports should take into account pipe dimensions,
mechanical and physical properties of the pipe material,
mass of pipe and contained fluid, external pressure,
operating temperature, thermal expansion effects, loads
due to external forces, thrust forces, water hammer,
vibration, maximum accelerations to which the system may
be subjected, and the type of support. The support spans
should also be checked for combinations of loads.
4.1.2 Each support should evenly distribute the load of
the pipe and its contents over the full width of the support
and be designed to minimize wear and abrasion.
4.1.3 Heavy components in the piping system such as
valves and expansion joints should be independently
supported.
4.1.4 Suitable provision should be made in each pipeline
to allow for relative movement between pipes made of plastics and the steel structure, having due regard to:
.1 the difference in the coefficients of thermal
expansion;
.2 deformations of the ships hull and its structure.
W/0322a
A 18/Res.753
the following:
A test assembly shall be fabricated in accordance with the
bonding procedure to be qualified and shall consist of at
least one pipe-to-pipe joint and one pipe-to-fitting joint.
When the test assembly has been cured, it shall be
subjected to a hydrostatic test pressure at a factor of safety
acceptable to the Administration times the design pressure
of the test assembly, for not less than one hour with no
leakage or separation of joints. The test shall be conducted
so that the joint is loaded in both the circumferential and
longitudinal directions similar to that to be experienced in
service. The size of the pipe used for the test assembly
shall be as follows:
(1)
When the largest size to be joined is 200 mm
nominal outside diameter, or smaller, the test
assembly shall be the largest piping size to be joined.
(2)
When the largest size to be joined is greater than
200 mm nominal outside diameter, the size
of the test assembly shall be either 200 mm or 25% of the
largest piping size to be joined, whichever is greater.
4.4.6 When conducting performance qualifications, each
bonder and bonding operator should make up a test
assembly consisting of one pipe-to-pipe joint and one pipeto-fitting joint in accordance with the qualified bonding procedure. The size of the pipe used for the test assembly
should be the same as required in 4.5. The joint should
successfully pass the hydrostatic test described in 4.5.
4.5 Testing after installation on board
4.5.1 Piping systems for essential services should be
subjected to a test pressure not less than 1.5 times the
design pressure of the system.
4.5.2 Piping systems for non-essential services should
be checked for leakage under operational conditions.
4.5.3 For piping required to be electrically conductive,
the resistance to earth should be checked. Earthing wires
should be accessible for inspection.
4.6 Penetrations of fire divisions
4.6.1 Where A or B class divisions are penetrated for
the passage of plastic pipes, arrangements should be
made to ensure that the fire resistance is not impaired.
These arrangements should be tested in accordance with
Recommendations for fire test procedures for A B and
F bulkheads (resolution A.517(13), as amended.
4.7 Penetrations of watertight bulkheads and decks
4.7.1 Where plastic pipes pass through watertight
bulkheads or decks, the watertight integrity and strength
integrity of the bulkhead or deck should be maintained.
4.7.2 If the bulkhead or deck is also a fire division and
destruction by fire of the plastic pipes may cause the inflow
of liquids from tanks, a metallic shut-off valve operable
from above the freeboard deck should be fitted at the
bulkhead or deck.
W/0322a
A 18/Res.753
quate for the intended service.
APPENDIX 1
TEST METHOD FOR FIRE ENDURANCE TESTING
OF PLASTIC PIPING IN THE DRY CONDITION
Test method
1
A furnace test with fast temperature increase likely
to occur in a fully developed liquid hydrocarbon fire. The
time/temperature of the furnace should be as follows:
at the end of 5 min.
945 C
at the end of 10 min.
1,033 C
1,071 C
1,098 C
1,100 C
Notes:
1 The accuracy of the furnace control should be as follows:
1.1
During the first 10 min. of the test the area under
the curve of mean furnace temperature should not
vary by more than + 15% of the area under the standard
curve.
1.2
During the first half hour of the test the area under
the curve of mean furnace temperature should not vary by
more than + 10% of the area under the standard curve.
1.3
For any period after the first half hour of the test
the area under the curve of mean furnace temperature
should not vary by more than + 5% of the area under the
standard curve.
1.4
At any time after the first 10 min of the test the
mean furnace temperature should not differ from the
standard curve by more than + 100C.
2 The locations where the temperatures are measured,
the number of temperature measurements and the
measurement techniques are to be agreed by the
Administration taking into account the furnace control
specification as set out in paragraph 3.1.3 of the Annex of
Assembly resolution A.517(13).
Test specimen
2
The test specimen should be prepared with the
joints and fittings intended for use in the proposed
application. The number of specimens should be sufficient
to test typical joints and fittings including joints between
non-metal and metal pipes and fitting to be used. The ends
of the specimen should be closed. One of the ends should
allow presssurized nitrogen to be connected. The pipe ends
and closures may be outside the furnace. The general
orientation of the specimen should be horizontal and it
should be supported by one fixed support with the
remaining supports allowing free movement. The free
length between supports should not be less than 8 times
the pipe diameter.
Test conditions
3
If the insulation contains, or is liable to absorb,
moisture the specimen should not be tested until the
insulation has reached an air-dry condition. This condition
is defined as equilibrium with an ambient atmosphere of
50% relative humidity at 20 + 5 C. Accelerated
conditioning is permissible provided the method does not
alter the properties of component material. Special
samples should be used for moisture content determination
and conditioned with the test specimen. These samples
should be so constructed as to represent the loss of water
vapour from the specimen by having similar thickness and
exposed faces.
4
A nitrogen pressure inside the test specimen should
be maintained automatically at 0.7 bar + 0.1 bar during
the test. Means should be provided to record the pressure
inside the pipe and the nitrogen flow into and out of the
specimen in order to indicate leakage.
Acceptance criteria
5
During the test, no nitrogen leakage from the
sample should occur.
6
After termination of the furnace test, the test specimen together with fire protection coating, if any, should be
allowed to cool in still air to ambient temperature and then
tested to the rated pressure of the pipes as defined in
paragraphs II-1/2.2 and II-1/3.2 of these guidelines. The
pressure should be held for a minimum of 15 min. without
leakage. Where practicable, the hydrostatic test should
be conducted on bare pipe, that is pipe which has had all
of its coverings including fire protection insulation removed,
so that leakage will be readily apparent.
7
Alternative test methods and/or test procedures
considered to be at least equivalent including open pit
testing method, may be accepted in cases where the pipes
are too large for the test furnace.
Notes: 1
Most materials other than steel used for
pipes will require a thermal insulation to be able to
pass this test. The test procedure should include the
insulation and its covering.
2.
The number and size of test specimens
required for the approval test should be specified by
the Administration.
W/0322a
A 18/Res.753
APPENDIX 2
TEST METHOD FOR FIRE ENDURANCE TESTING
OF WATER-FILLED PLASTIC PIPING
1
Test method
A propane multiple burner test with a fast
temperature increase should be used.
For piping up to 152 mm in diameter, the fire source
should consist of two rows of 5 burners as shown in Figure
1. A constant heat flux averaging 113.6 kW/m2 (+10%)
should be maintained 12.5 + 1 cm above the centreline
of the burner array. This flux corresponds to a pre-mix
flame of propane with a fuel flow rate of 5 kg/h for a total
heat release rate of 65 kW. The gas consumption should
be measured with an accuracy of at least +3% in order to
maintain a constant heat flux. Propane with a minimum
purity of 95% should be used.
For piping greater than 152 mm in diameter, one
additional row of burners should be included for each 31
mm increase in pipe diameter. A constant heat flux
averaging 113.6 kW/m2 (+10%) should still be maintained
at the 12.5 + 1 cm height above the centreline of the burner
array. The fuel flow should be increased as required to
maintain the designated heat flux.
The burners should be type Sievert No. 2942 or
equivalent which produces an air mixed flame. The inner
diameter of the burner heads should be 29 mm (see figure
1). The burner heads should be mounted in the same plane
and supplied with gas from a manifold. If necessary, each
burner should be equipped with a valve in order to adjust
the flame height.
The height of the burner stand should also be
adjustable. It should be mounted centrally below the test
pipe with the rows of burners parallel to the pipes axis.
The distance between the burner heads and the pipe
should be maintained at 12.5 + 1 cm during the test. The
free length of the pipe between its supports should be .8
+0.05 m.
Acceptance criteria
During the test, no leakage from the sample(s)
should occur except that slight weeping through the pipe
wall may be accepted.
After termination of the burner regulation test, the
test sample, together with fire protection coating, if any,
should be allowed to cool to ambient temperature and then
tested to the rated pressure of the pipes as defined in
paragraphs II-1/2.2 and II-1/3.2 of these guidelines. The
pressure should be held for a minimum of 15 minutes without significant leakages, i.e. not exceeding 0.2 1/min.
Where practicable, the hydrostatic test should be
conducted on bare pipe, that is pipe which has had all of
its coverings including fire protection insulation removed,
so that leakage will be readily apparent.
Test specimen
Each pipe should have a length of approximately
1.5 m. The test pipe should be prepared with permanent
joints and fittings intended to be used. Only valves and
straight joints versus elbows and bends should be tested
as the adhesive in the joint is the primary point of failure.
The number of pipe specimens should be sufficient to test
all typical joints and fittings. The ends of each pie specimen should be closed. One of the ends should allow
pressurized water to be connected.
10
A 18/Res.753
W/0322a
11
A 18/Res.753
APPENDIX 3
2
Test sample should be fabricated by cutting pipes
lengthwise into individual sections and then assembling
the sections into a test sample as representative as
possible of a flat surface. A test sample should consist of
at least two sections. The test sample should be 800 + 5
mm long. All cuts should be made normal to the pipe wall.
3
The number of sections that must be assembled
together to form a test sample should be that which
corresponds to the nearest integral number of sections
which should make a test sample with an equivalent
linearized surface width between 155 and 180 mm. The
surface width is defined as the measured sum of the outer
circumference of the assembled pipe sections that are
exposed to the flux from the radiant panel.
4
The assembled test sample should have no gaps
between individual sections.
5
The assembled test sample should be constructed
in such a way that the edges of two adjacent sections
should coincide with the centreline of the test holder.
6
The individual test sections should be attached to
the backing calcium silicate board using wire (No. 18
recommended) inserted at 50 mm intervals through the
board and tightened by twisting at the back.
7
The individual pipe sections should be mounted
so that the highest point of the exposed surface is in the
same plane as the exposed flat surface of a normal surface.
8
The space between the concave unexposed
surface of the test sample and the surface of the calcium
silicate backing board should be left void.
9
The void space between the top of the exposed
test surface and the bottom edge of the sample holder
frame should be filled with a high temperature insulating
wool if the width of the pipe segments extend under the
side edges of the sample holding frame.
W/0322a
12
APPENDIX 4
A18/Res.753
A B C D E F G H
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
W/0322a
J K
9
9
9
1
1
1
1
1
1
6
3
3
Location
A. Machinery spaces of Category A.
B. Other machinery spaces and
pump rooms
C. Cargo pump rooms
D. Ro-ro cargo holds
E. Other dry cargo holds
F. Cargo tanks
G. Fuel oil tanks
H. Ballast water tanks
I. Cofferdams void spaces pipe
tunnel and ducts
J. Accommodation service and
control spaces
K. Open decks
Not Applicable
Bondstrand approved systems
Not allowed
9
2
1-7
9
3
13
A 18/Res.753
A)
B)
C)
D)
E)
F)
G)
H)
I)
J)
K)
ABBREVIATIONS:
L1
Fire endurance test (appendix 1) in dry conditions,
60 min.
L2
Fire endurance test (appendix 1) in dry conditions,
30 min.
L3
Fire endurance test (appendix 2) in wet conditions,
30 min.
O
No fire endurance test required
NA
Not applicable
X
Metallic materials having a melting point greater
than 925C.
FOOTNOTES:
1/
Where non-metallic piping is used, remotely
controlled valves to be proved at ships side (valve is to be
controlled from outside space).
2/
Remote closing valves to be provided at the cargo
tanks.
3/
When cargo tanks contain flammable liquids with
f.p. >60C. O may replace NA or X.
4/
For drains serving only the space concerned, O
may replace L1.
5/
When controlling functions are not required by
statutory requirements or guidelines, O may replace L1.
6/
For pipe between machinery space and deck water seal, O may replace L1.
7/
For passenger vessels, X is to replace L1.
8/
Scuppers serving open decks in positions 1 and 2,
as defined in regulation 13 of the International Convention
on Load Lines, 1966, should be X throughout unless
fitted at the upper end with the means of closing capable
of being operated from a position above the freeboard deck
in order to prevent downflooding.
9/
For essential services, such as fuel oil tank heating
and ships whistle, X is to replace O.
10/
For tankers where compliance with paragraph 3(f)
of regulation 13F of Annex I of MARPOL 73/78 is required,
NA is to replace O.
LOCATION DEFINITIONS
A -
Location
Machinery spaces of category A
B -
C -
D -
E -
F G-
Cargo tanks
Fuel oil tanks
H -
I-
J-
Accommodation, service,
K -
Open decks
Definition
Machinery spaces of category A as defined in SOLAS*
regulation II-2/3.19.
Spaces, other than category A machinery spaces and
cargo pump rooms, containing propulsion machinery,
boilers,
steam
and
internal
combustion
engines,
generators and major electrical machinery, pumps, oil
filling stations, refrigerating, stabilizing, ventilation and airconditioning machinery, and similar spaces, and trunks to
such spaces.
Spaces containing cargo pumps and entrances and trunks
to such spaces.
Ro-ro cargo holds are ro-ro cargo spaces and special
category spaces as defined in SOLAS* regulation II-2/3.14
and 3.18.
All spaces other than ro-ro cargo holds used for non-liquid
cargo and trunks to such spaces.
All spaces used for liquid cargo and trunks to such spaces.
All spaces used for fuel oil (excluding cargo tanks) and
trunks to such spaces.
All spaces used for ballast water and trunks to such
spaces.
Cofferdams and voids are those empty spaces between
two bulkheads separating two adjacent compartments.
Accommodation spaces, service spaces and control
stations as defined in SOLAS* regulation II-2/3.10, 3.12,
3.22
Open deck spaces as defined in SOLAS* regulation II2/26.2.2(5).
* SOLAS 74 as amended by the 1978 SOLAS Protocol and the 1981 and 1983 amendments (consolidated text).
W/0322a
14
General
These case histories are intended to serve as documentation of installations of Bondstrand Glassfiber Reinforced Epoxy
(GRE) Pipe products in the services shown. The names of shipyards, owners, vessels, platforms companies are
included for the sake of completeness. Their inclusion does not imply an endorsement of NOV Fiber Glass Systems products
by those parties. More extensive information is also available from NOV Fiber Glass Systems, or via: www.fgspipe.com.
Description
Abbreviations used:
Unitname: Name of the unit, or project
Country:
Country where unit was built
Service/Application
1
Firewater
10
Column piping
Deluge
11
Caissons
Seawater Cooling
12
Brine
13
Drilling mud
Seawater
14
Fresh water
Ballast
15
Potable water
Drains
16
Sanitary/sewage
Vent lines
17
Submersible pump
Chlorination
18
Water injection
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Africa
Year
Marathon Oil
Steelhead
20
12
Platform
Alaska
2000M
1986
Cea Cfem
BMD3
2, 3, 4, 6
10
Barge
Angola
2000M
1988
Chevron
2, 3, 4, 8, 10, 18, 24
16
Platform
Angola
2000M
1997
18
11
Platform
Angola
2000M
1995
Chevron Bouygues
Offshore
Takula WIP
2, 3, 4, 6, 8, 10, 12, 24
11
Platform
Angola
2000
1989
Elf
Buffalo
10
Platform
Angola
2000M
1987
Buf 1
2, 3, 4, 6
10
Platform
Angola
2000M
1987
14
1, 1, 2, 3, 4, 6, 8
Semi-sub
Angola
2000M
1999
W.T. Adams
Jack-up
Argentina
5000M
1984
R.W. Mowell
Jack-up
Argentina
5000M
1985
10
FPSO
Australia
7000M
1995
Woodside Offshore
Petroleum Pty
BP
Cossack Pioneer
*(FP 689)
3, 14, 20
British Gas/Clough
ONGC
DCN
2005
Panna
1, 1, 2, 3, 4, 6
Platform
Australia
7000M
2005
Wandoo Alliance
CGS PP - Platform / LQ
11
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30
Platform
Australia
2000M
1995
Wandoo Alliance
7, 6, 11, 20
Platform
Australia
2000M, 5000,
7000M
1996
Wandoo Alliance
CGS PP - Platform / LQ
6, 1, 11
16, 3, 30
Platform
Australia
2000M
1996
Wandoo Alliance
CGS PP - Platform / LQ
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18
Platform
Australia
7000M
1996
North Rankin A
1, 2, 3, 4, 6
Platform
Australia
5000
1996
North Rankin A
15
1, 3
Platform
Australia
2000
1993
AIOC
2, 16
20
Platform
Azerbaijan
2000
1999
5, 1, 3, 16,
7, 8
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30
16
Platform
Azerbaijan
7000, 3416
K-5
4, 6, 8
12
Platform
Belgium
6000
Woodside
Woodside Offshore
Petroleum Pty
BP
Azerbaijan International
Operating Company AIOC
Azerbaijan International
Operating Company AIOC
Elf Petroland
BP
12
2004 2008
1993
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30, 32, 36, 40
16, 20
FPSO
Brazil
7000M, 2425C,
5000M
2004
Petrobras
P-43 Baracuda,
P-48 Caratinga
*(FP 942)
ARCO
Process Platform
3, 7, 15
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18
10
Platform
Brunei
2000
1983
Champion 7 (CPCB-7)
1, 1, 2, 3, 4, 6, 8
16
Platform
Brunei
6016
1993
Hudbay
WHP
2, 3, 4, 6
10
Platform
Brunei
2000
1987
Huffco
Process Platform
16
10
Platform
Brunei
2000
1983
MAXUS
Process Platform
3, 20
10
Platform
Brunei
2000
1984
McDermott Engineering
WHP
1, 20
2, 3, 4, 6
Platform
Brunei
2000M
1985
ONGC
BPA
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30, 32, 36
Platform
Brunei
2000M
1986
P.T. Avlau
WHP
Platform
Brunei
2000M
1985
Shell Offshore
AMWP-7
2, 3, 4, 6, 8, 10, 12
13
Platform
Brunei
2000M
1980
Shell Offshore
Champion 7
2, 3, 4, 6, 8, 10, 12,
14, 16
10
Platform
Brunei
2000
1981
Shell Offshore
Champion Phase I
2, 3, 4, 6, 8, 10
13
Platform
Brunei
2000M
1981
Shell Offshore
Champion 7
2, 3, 4, 6, 8, 10, 12,
14, 16
13
Platform
Brunei
2000M
1981
Shell Offshore
AMPA-9
18
2, 3, 4, 6, 8, 10, 12
15
Platform
Brunei
2000M
1982
Shell Offshore
Champion 7
18
2, 3, 4, 6, 8, 10, 12
15
Platform
Brunei
2000M
1982
Shell Offshore
AMPA-9
10
Platform
Brunei
2000M
1986
Shell Offshore
AMPA 9
1, 1, 2, 3, 4, 6
10
Platform
Brunei
2000M
1992
Shell Offshore
AMPA 9
1, 1, 2, 3, 4, 6
16
Platform
Brunei
2000M
1992
Shell Offshore
Champion 7 (CPCB 7)
1, 1, 2, 3, 4, 6, 8, 10
16
Platform
Brunei
6016
1993
Shell Offshore
4, 6, 8, 10, 12
16
Platform
Brunei
2000M
1996
Shell Offshore
1, 1, 2, 3, 4, 6
Platform
Brunei
2000M, 2420
2002
Shell Offshore
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Platform
Brunei
2000M
2002
Platform
Brunei
2416-FM
2006
Platform
Brunei
2000M
Shell
16
2, 3, 4, 6
Shell Offshore
BSP
Champion 7
1, 1, 2, 3, 4, 6, 8, 10
Shell Offshore
Shell
Diana
4, 6, 8, 10, 12
10
Hull P-43
(Jurong Shipyard,
Singapore),
P-43 and P-48 and
integration of P-43
(Maua Jurong
Shipyards, Brazil)
Topsides , Hull
P-48 and integration of
P-48 (Keppel FELS
Brasil, Brazil)
1995 1996
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
2, 3, 4, 6, 8, 10
16
Platform
Brunei
2000M
1983
2, 3, 4, 6
10
Platform
Brunei
2000
1984
2, 3
10
Platform
Brunei
2000M
1985
TOTAL
Process Platform
Unocal
WHP
Unocal
WHP
Foramer
Alligator
14
Barge
Cameroon
2000M
1983
Forex Neptune
Pentagone 81
8, 10, 12
Platform
Cameroon
2000M
1982
BAP
2, 3, 4, 6, 8, 10
12
Platform
Cameroon
2000M
1996
Ekoundou
2, 3, 4, 6, 8
16
Platform
Cameroon
2000M
2000 2001
Total CG Doris
Victoria
2, 3, 4
Platform
Cameroon
2000M
1982
CNOOC
FPSO
4, 3, 20, 1
3, 20
Dalian New
Shipyard
FPSO
China
7000M
2001
CNOOC/BOC
Belanak
12, 20
Dalian New
Shipyard
FPSO
China
7000M
2003
CNOOC-CNNHW
1007
12, 2
Waigaoqiao
FPSO
China
7000M
2002
CONOCO
FPSO
6, 4, 8
4, 36
Dalian New
Shipyard
FPSO
China
7000M, 2416C
2002
Conoco
3, 6, 7, 1, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30, 32, 36
P.T. McDermott
FPSO
China
various
2003
ConocoPhillips China
Bohai II
1, 2, 7, 9, 16
2, 4, 6, 8, 10, 12
FPSO
China
2420C
2006
2, 8
Shanhaiguang
FPSO
China
2000M, 7000M
2002
Shanhaiguang
Phillips/CNOOC
TIV-1
3, 28
Jack-up
China
7000M
2002
CNOOC / OOEC
QK17-2
1, 3, 5
3, 4, 6, 8, 10
Platform
China
2000M
1999
CNOOC / OOEC
QHD32-6 WHP
1, 5
2, 3, 4, 6, 8
Platform
China
2000M
2000
CNOOC / OOEC
SZ36-1
1, 5
2, 4, 6, 8
Platform
China
2000M
2002
CNOOC/ OOEC
SZ36-1 WHP
1, 5
2, 3, 4, 6
Platform
China
2000M
2000
CNOOC/ OOEC
WC13-1/2 WHP
2, 3, 4, 6
Platform
China
2000M
2000
CNOOC/ OOEC
PL19-3 PH-I
1, 2
2, 4, 6, 8, 10
Platform
China
PSX-JFC
2002
PL19-3 PH-2
1, 5
2, 4, 6, 8, 10, 12
Platform
China
2420, 2420-FP
2005
COOEC
DF1-1
1, 5
2, 3, 4, 6, 8
Platform
China
2000M,
2000M-FP
2002
COOEC
LuDa
2, 4, 6, 8
Platform
China
2000M,
2000M-FP
2004
COOEC
Panyu 30-1
1, 5
2, 4, 6, 8, 10, 12
Platform
China
2000M,
2000M-FP
2005
COOEC / BP
1, 5
2, 6, 8
Platform
China
2000M
2002
CSSC
SZ36-1
2, 3, 4, 6
Platform
China
2000M
1999
Xinhe Shipyard
Owner
Operator
Unit Name
Service
Diameter (inch)
Jutal
PL19-3 P1
1, 5
2, 4, 6
Philips Petroleum
Xijiang 24 - 30/ 30 -2
3, 5, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Sembawang Engineering
1, 3, 7
SOME / CNOOC
UOCC
DF1-1
UOCC
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Platform
China
7000M,
PSX-JFC
2004
Platform
China
2000M
1993
2, 3, 4, 6, 8, 10, 12
Platform
China
2000M
1992
2, 3, 6, 8, 10
Platform
China
2420-FP
2002
1, 5
2, 4, 6, 8, 10
Platform
China
2000M,
2000M-FP
2002
WZ11-4
2, 4, 6, 8, 10
Platform
China
7000M
2003
UOCC
DF1-1
1, 5
2, 4, 6, 8, 10, 12
Platform
China
2000M,
2000M-FP
2004
UOCC
Weizhou
2, 4, 6, 8, 10, 12
Platform
China
2000M
2005
UOCC
Yachen
2, 4, 6, 8, 10, 12
Platform
China
2000M,
2000M-FP
2005
Zhaodong
1, 5
2, 3, 4, 6, 8, 10, 12
Platform
China
2000M,
2000M-FP
2002
Foramer
Barge IDS
Barge
Congo
2000M
1983
Elf Congo
Cobo / Cob P1
2, 4
16
Platform
Congo
2000M
1994
Elf Congo
16
Platform
Congo
2020
1997
Emeraude
2, 4, 6, 8, 10, 12
Platform
Congo
2000M
1972
AM6
2, 4, 6, 8, 10, 12
Platform
Congo
2000M
1974
Am15
2, 4, 6, 8, 10, 12
Platform
Congo
2000M
1974
Ponticelli
Tchibelli
2, 4, 6, 8, 10, 12
16
Platform
Congo
2000M
1999
Emeraude
5, 7
2, 3, 4, 6, 8, 10, 12
10
Platform
Congo
2000
1972
Dan Fe
2, 3, 4, 6, 8, 10, 12,
14, 16
16
Platform
Denmark
2000M
1992
Daewoo S H M
10
25
Halfdan Degassers
Overboad piping *(FP 958)
11
6, 10, 20, 24
Esbjerg Oiltool
Platform
Denmark
3425
1993
Platform
Denmark
3400
2005
Tyra East
6, 8
Esbjerg Oiltool
Platform
Denmark
3416, 2000M
1998
Gorm F
2, 3, 4, 6, 8, 10
12
Knock Allen
1, 5, 4, 7
20
Grootint
Platform
Denmark
1991
FPSO
Dubai
2400
2008
Dubai Petroleum
WF-3
18
30
15
ARO
560146500 / 5501464
16
Aker Rauma
Platform
Dubai
2000M
1986
Platform
Finland
2000M
2000
Chevron
SPA ROC - 33
11
20
Exxon
11
16
Aker Rauma
Platform
Finland
2000M MCI
1997
Aker Rauma
Platform
Finland
2000M
1996
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Cea Dam
BMD3
20
2, 3, 4, 6, 8, 10
10
Barge
France
2000M
1991
CEA DAM
1, 1, 2
Barge
France
2000
1994
Manutere
20
2, 3
Barge
France
2000M
1989
6, 8, 12, 13,
20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
Jack-up
France
2000M, 7000M
1999
Cea Cfem
Tila
2, 3, 4, 6
Platform
France
2000
1980
Cea Dam
Platform Tila
2, 3, 4, 6
Platform
France
2000
1990
S.B.P.I.
18
1, 1, 2, 3
12
Platform
France
2000M
1991
Thistle
3, 4
Platform
France
2000M
1975
Foramer
Barge IDM
Barge
Gabon
2000M
1982
18
2, 3, 4, 6, 8, 10, 12
10
Platform
Gabon
2000
1974
Clough Engineering
Hazira
2, 3, 4, 6, 8, 10
ONGC
ONGC
SHG
ONGC
DCN
Niko Resources
Platform
India
2420-FP
2003
2, 3, 4, 6, 8, 10, 12
16
Hindustan
Shipyard Ltd
Platform
India
2000M
1998
18, 21
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
Gesco
Platform
India
2000M
2003
SHG
21
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
20
Gesco
Platform
India
2020, 2432
2003
ONGC
MNW
1, 4
16
Platform
India
2000M
2003
ONGC
NQO
21
2, 3, 4, 6, 8, 10, 12
16
Platform
India
2000M
2003
ONGC
21
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Hindustan
Shipyard Ltd
Platform
India
2414, 2432
2004
ONGC
B173
1, 5
1, 1, 2, 3, 4
Carlton
Engineering
Platform
India
2000M
2008
ONGC
NQRC
1, 5
2, 3, 4, 6, 8, 10, 12
Platform
India
2000M
2008
ONGC
MHSRP II
1, 5
Platform
India
2000M
2008
ONGC
SHP
21
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
Veco
Engineering
Platform
India
2000M
2000
ONGC
21
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
Hindustan
Shipyard Ltd
Platform
India
2000M
2000
ONGC
BHN
21
10, 12, 16
16
Mazagon Dock
Limited
Platform
India
2000M
2000
ONGC
NH4
2, 3, 4, 6, 8, 10, 12
Platform
India
7000M,
PSX-JFC
2006
ONGC
BCP-B2
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Platform
India
7000M,
PSX-JFC
2006
ONGC / BHEL
9, 18
1, 3
Platform
India
2000M
2000
16
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
ONGC / BHEL
WIS, WIN
18
1, 2, 3
Qatar Petroleum
Bunduq GIP
2, 4, 6
Qatar Petroleum
Bunduq GIP
2, 4, 6
Arco
Barge
20
10
Unocal
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
16
Amosea Anoa
Process Platform
6, 10, 12
Arco
Platform
10
Arco
Platform
ARCO
BQ / HZEB / ETB
1, 3
1, 2, 4, 6
16
P.T. Gema
Sembrown
ARCO
BTSA / BZZA
3, 5, 16
1, 2, 4, 6
10
ARCO
Bali North
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
ARCO
Mike-Mike
1, 3, 4, 6
16
ARCO
MMC C & D
1, 2, 3, 5, 6, 8
10
Arli
N.G.L. Platform
Conoco Phillips
Conoco Belida
1, 3, 5, 6, 8, 10
16
Conoco Phillips
Belanak WHP
1, 3, 5, 7
1, 1, 2, 3, 4, 6, 8,
10, 12
Conoco Phillips
Rang Dong
1, 5
1, 3, 4, 6, 8, 12, 16, 20
Conoco Phillips
Kerisi CPP
1, 5, 7
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Conoco Phillips
1, 5, 7
Conoco Phillips- PT
Nisconi
Cuu Long/Mcdermott
Unit
Country (yard)
Serie
Year
Platform
India
2000M
2002
Platform
India
2416
2005
Platform
India
PSX-JF
2005
Barge
Indonesia
2000M
1984
FPSO
Indonesia
2000M
2002
10
Platform
Indonesia
2000
1989
4-17
Platform
Indonesia
2000M
1983
Platform
Indonesia
2000M
1986
Platform
Indonesia
2000M
1992
P.T. Komaritim
Platform
Indonesia
2000
1992
P.T. Petrosea
Platform
Indonesia
1992
Platform
Indonesia
2000M
1995
Platform
Indonesia
3000A,
2000M-FP
1997
HHI
PT Pal
Platform
Indonesia
2000M
1986
McDermott
Platform
Indonesia
2000M
1992
McDermott
Platform
Indonesia
2000M
2002
McDermott
Platform
Indonesia
2020C
2002
PT Technip
Platform
Indonesia
7000M,
7000M-FP
2006
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
PT Technip
Platform
Indonesia
7000M,
7000M-FP
2007
1, 5, 7
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
PT Nisconi
Platform
Indonesia
7000M,
7000M-FP
2007
Su Tu Vang
1, 5, 7, 21
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18
McDermott
Platform
Indonesia
2000M
2007
Kakap Gas
Kakap Gas
1, 2, 3, 4, 6, 8, 10, 12
16
P.T. Petrosea
Platform
Indonesia
2000M
2000
Liapco
Platform
16
2, 3, 4, 6
Platform
Indonesia
2000M
1984
Liapco
Platform
10
12
4-17
Platform
Indonesia
2000M
1984
Mobil
NSO A
3, 4
16
PT McDermott
Platform
Indonesia
2000M
1997
Petro China
WHP
1, 7
1, 3, 4, 6, 8, 12, 16, 20
PT Sempec
Platform
Indonesia
7000M
2004
20
10
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Pogo
Pogo
Pogo Tantawan `C
1, 2, 3, 5, 6, 8
16
Nippon Steel
Batam
Platform
Indonesia
2000M
1996
Premier Oil
1, 3, 7
1, 2, 3, 4, 6, 8, 10
Nippon Steel
Batam
Platform
Indonesia
2000M,
2000M-FP
2000
Pt Adiguna
Adiguna Bravo
14
10
Platform
Indonesia
2000M
1987
D35
1, 1, 2, 3, 4
10
Platform
Indonesia
2000
1992
Shell
D35
1, 1, 2, 3, 4, 6
10
Platform
Indonesia
2000
1993
Shell
D35
1, 1, 2, 3, 4, 6
10
Platform
Indonesia
2000
1993
Shell
M3 DR-A
1, 1, 2, 3, 4, 6
10
Telok Ramunia
Platform
Indonesia
2000
1993
Shell
MI / DR-A
1, 1, 2, 3, 4, 6
10
Penang
Platform
Indonesia
2000
1994
Shell
M3 PQ-A
1, 1, 2, 3, 4, 6, 8
10
Platform
Indonesia
2000
1995
Shell
MI / M3 LQ
1, 1, 2, 3, 4, 6, 8
10
Platform
Indonesia
2000
1994 1995
Shell
MI PQ-A
1, 1, 2, 3, 4, 6, 8
10
Platform
Indonesia
2000
1994
1995
Total
Bekepai
16
10
Platform
Indonesia
2000M
1984
Total
1, 1, 2, 3, 4
16
P T Gunanusa
Platform
Indonesia
2000M
1997
Total
6, 8, 12, 16, 20
20
P T Gunanusa
Platform
Indonesia
2420
1997
Total
Tunu 11 EPSC 5
2, 3, 4, 6, 8, 10, 12,
14, 16
PT Punj Lloyd
Platform
Indonesia
2000M, 2432,
2425
2008
Total
PT Gunanusa
Platform
Indonesia
2000M, 2432,
2425
2008
Total
2, 3, 4, 6, 8, 10, 12,
14, 16
PT Meindo
Platform
Indonesia
2000M, 2432,
2425
2008
Total
4, 6, 8, 10, 12, 14
PT SMOE
Platform
Indonesia
2000M, 2432,
2425
2008
Total/Bekapai
Platform
10
10
Platform
Indonesia
2000M
1985
Union Oil
Platform
16
2, 3, 4, 6
Platform
Indonesia
2000M
1984
Unocal
Yakin-P
Platform
Indonesia
2000M
1985
Unocal
Yakin West
2, 3, 5, 6, 8
16
Platform
Indonesia
2000M
1999
Unocal
1, 5, 7, 16
1, 2, 3, 4, 6, 8, 10, 12
16
McDermott
Platform
Indonesia
2000M
2001
Unocal
1, 5, 16
1, 2, 3, 4, 6, 8
16
HHI
TLP
Indonesia
2000M-FP
2002
Total
South Pars
20
1, 6, 8
16
Platform
Iran
3420
2000
Chevron
Chevron Sanhe
10, 14, 20
FPSO
Japan
7000M
2003
12
Semi-sub
Japan
2000M
1986
Stena Offshore
1650
22, 12, 6
Drillship
Korea
7000M
2006
HHI
13
SHI
Owner
Operator
Unit Name
Service
Diameter (inch)
Chevron
Sanha
1, 3, 5, 7
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
Husky Oil
White Rose
Modec
Sutuden FPSO
Petrobras
P-33
3, 5
Petrobras
P-35
Total
6, 3, 18, 1,
5, 15
Total
Girassol
3, 6, 8, 1, 20
Total
Dalia
Total
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
DSME
FPSO
Korea
2000M,
2000M-FP
2002
4, 8, 12, 20
SHI
FPSO
Korea
7000M
2002
10, 14, 20
SHI
FPSO
Korea
7000M
2002
HHI
11
FPSO
Korea
1997
FPSO
Korea
1998
HHI
FPSO
Korea
2000M, 7000M,
2000M-FP
2001
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
HHI
FPSO
Korea
various
2004
3, 6, 8, 1, 20
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
HHI
FPSO
Korea
various
2005
Mohobilondo
3, 6, 8, 1, 20
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30,
32, 36
HHI
FPSO
Korea
various
2006
Total
Akpo
3, 6, 8, 1, 20
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30,
32, 36, 40, 48
HHI
FPSO
Korea
various
2008
AGIP
Sabratha NC 41
1, 3, 5, 15
HHI
Platform
Korea
2000M, 2416,
2420, 2425
2004
Arco
Yacheng 13-1
1, 5, 7
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
HHI
Platform
Korea
2000M-FP,
2000M with
Pitchar
1994
BP
1, 5
1, 2, 3, 4, 6, 8, 10
20
HHI
Platform
Korea
2020
2002
Chevron
South Nemba
1, 3, 7, 15
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
16
DSME
Platform
Korea
2000M
1997
Chevron
North Nemba
1, 3, 7, 15
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30
16
DSME
Platform
Korea
2000M
1998
Chevron
KWIP
1, 3, 7
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30
16
DSME
Platform
Korea
2000M
1999
Chevron
North Nemba 2
3, 15
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30
16
DSME
Platform
Korea
2000M
2000
Chevron
Benguela-Belize-LobitoTomboco (BBLT)
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30,
32, 36
Platform
Korea
2000M
2005
Chevron
Escravos
2, 3, 4, 6, 8, 10
Platform
Korea
2000M,
2000M-FP,
7000M,
7000M-FP
2006
Chevron
Tombua Ladana
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30,
32, 36
Platform
Korea
2000M
2007
16
DSME
12
Owner
Operator
Unit Name
Service
Diameter (inch)
Chevron
2, 3, 4, 6, 8, 10, 12, 14
CTOC
Cakerawala CKP
1, 5, 7, 9
KNOC
Dong Hae
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
SHI
Platform
Korea
2000M,
2000M-FP
2007
2, 3, 4, 6, 8, 10, 12,
14, 16
SHI
Platform
Korea
2410, 5000,
PSX-JF
2001
1, 2, 3, 4, 6, 8, 10, 12,
16
HHI
Platform
Korea
2000M
2003
KNOC
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
HHI
Platform
Korea
2420, 2420-FP
2006
KNOC
Dong Hae II
1, 2, 3, 4, 6, 8, 10, 12
HDEC
Platform
Korea
2000M
2008
Lundin
1, 2, 3, 4, 6, 8, 10, 12
HHI
Platform
Korea
PSX-JFC
2002
Maersk Qatar
Al Shaheen Block 5
3, 7
16
HHI
Platform
Korea
7000M
2002
ONGC
BLQ/BPA
36
Platform
Korea
2000M
1987
ONGC
MSP
1, 2
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
HHI
Platform
Korea
2000M PSX-JF,
PSX-L3
2004
ONGC
Vasai East
2, 3, 4, 6, 8, 10, 12
SHI
Platform
Korea
2000M
2007
Pogo
Benchamas
1, 1, 2, 3, 4, 6, 8,
10, 12
10
HHI
Platform
Korea
2000M
1998
Texaco
Platform
16
2, 3, 4, 6, 8, 10, 12,
14, 16
HHI
Platform
Korea
2000M
1984
Total
Yadana MCP
1, 2, 3, 4, 6, 8, 10, 12
HHI
Platform
Korea
2432
2007
Umm Shaif
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24, 30,
32, 36
HHI
Platform
Korea
2020C
2008
Unocal
SZ36-1
1, 3, 7
1, 1, 2, 3, 4, 6, 8
HHI
Platform
Korea
2000M
2000
Unocal
West Seno
3, 2
HHI
Platform
Korea
2002
Amerada Hess
Oveng/Okume TLP
1, 2, 3, 4, 6, 8, 10, 12,
14, 16, 18, 20, 24
TLP
Korea
2000M
2005
ExxonMobil
1, 3, 7
1, 2, 3, 4, 6, 8, 10, 12
10
DSME
TLP
Korea
2000M
2002
ExxonMobil
3, 7
1, 1, 2, 3, 4, 6, 8, 10
10
DSME
TLP
Korea
2000M
2004
Modec
1, 3, 11
16
SHI
TLP
Korea
2000M
2002
Conoco Magnolia
2, 3, 4, 6
SHI
TLP
Korea
2000M 2420
2003
SBM
Kikeh
20
various
Malaysia
FPSO
Malaysia
2425C
2006
Carigali
ANDR-A
1, 5, 7, 15
MSE
Platform
Malaysia
7000M,
PSX-JF, 2020
2000
Carigali
ANDP-B
1, 5, 15
1, 2, 3, 4, 6
Brooke
Dockyard
Platform
Malaysia
2000, 2020,
PSX-JF
2001
Owner
Operator
Unit Name
Service
Diameter (inch)
Carigali
Resak
1, 5, 20
1, 1, 2, 3, 4, 6, 8
Carigali / SSE
ANPG-A
1, 2, 3, 4, 6
Carigali / SSE
ANPG-A
Carigali / SSE
ANPG-A
Carigali / SSE
ANPG-A
ESSO Malaysia
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Penang
Shipbuild
Corporation
Platform
Malaysia
2000, 2000M
2001
SSE
Platform
Malaysia
5000
2001
1, 2, 3, 4, 6, 8, 10, 12,
16
Platform
Malaysia
7000M
2001
1, 2, 3, 4, 6, 8, 10, 12,
16
Platform
Malaysia
PSX-JF
2001
1, 5, 15
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
Platform
Malaysia
2020
2001
Tapis B
Platform
Malaysia
2000M
1987
ESSO Malaysia
Tapis B
Platform
Malaysia
2000M
1988
ExxonMobil
Yoho
2, 3, 4, 6, 8, 10, 12, 14
SSE
Platform
Malaysia
2000M,
2000M-FP
2004
Petronas
Bardegg
3, 7, 9, 15,
16
1, 2, 3, 4, 6, 8
Penang
Shipbuilding
Platform
Malaysia
2000
1991
Petronas
Duyong
15
Platform
Malaysia
2000M
1994
13
Petronas
Dulang
2, 3, 4, 6, 8, 10, 12, 16
MSE
Platform
Malaysia
2000M
1995
Petronas
2, 3, 4, 6, 8, 10, 12,
16, 18
MSE
Platform
Malaysia
5000
1995
Petronas
M1 PQ-A
1, 7, 15, 16
1, 2, 3, 4, 6, 8, 10
SHI
Platform
Malaysia
2000
1995
Petronas
SSB M1 / M3 LQ
1, 7, 15, 16
1, 2, 3, 4, 6, 8, 10
SSE
Platform
Malaysia
2000
1995
Petronas
SSB M3 PQ-A
1, 7, 15, 16
1, 2, 3, 4, 6, 8, 10
SSE
Platform
Malaysia
2000
1995
Petronas
Fab-Resak
1, 5, 7
1, 2, 3, 4, 6, 8, 10
MSE
Platform
Malaysia
2000M
1999
Petronas
Resak RDP/RCPP/LQ
1, 2, 3, 4, 6, 8, 10, 12
SSE
Platform
Malaysia
2000M
1999
Petronas
1, 2, 3, 4, 6, 8, 10, 12
SSE
Platform
Malaysia
2000
1999
1, 2, 3, 4
Platform
Malaysia
2000
1992
D 35 LQ & Riser
5, 7, 15
1, 2, 3, 4, 6
Platform
Malaysia
2000
1993
5, 7
1, 2, 3, 4, 6
Platform
Malaysia
2000
1993
1, 2, 3, 4, 6
Platform
Malaysia
2000
1993
M3 DR-A, SSE
7, 16
1, 2, 3, 4, 6
Teluk Ramunia
Platform
Malaysia
2000
1993
1, 5, 20
2, 3, 4, 6, 8
SSE
Platform
Malaysia
2000M
2002
3, 4, 6, 8
SSE
Platform
Malaysia
PSX-JF
2002
SSB
SSB M1 DR-A
7, 16
1, 2, 3, 4, 6
Penang
Shipyard
Platform
Malaysia
2000
1994
14
Owner
Operator
Unit Name
Service
Diameter (inch)
SSB
SSB M1 DR-A
16
1, 2, 3, 4, 6
SSB
SFJT-C Jacket
1, 5, 20
Technip
Total
Amenam II
Total
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Penang
Shipyard
Platform
Malaysia
2000
1994
2, 3, 4, 6, 8
Brooke
Dockyard
Platform
Malaysia
2020
2000
1, 5, 7
1, 2, 3, 4, 6, 8, 10
CTOC
Platform
Malaysia
2000M
2001
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
SSE Saibos
Platform
Malaysia
2000M, 2432,
2425
2005
Amenam II
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
SSE Saibos
Platform
Malaysia
2000M, 2425
2005
Woodside
Otway
1, 1, 2, 3
Platform
Malaysia
7000M
2005
Murphy Oil
Kikeh Spar
1, 10
2, 3, 4, 6, 8, 10, 12, 14
Spar
Malaysia
7000M,
PSX-JFC
2006
CPOC/Kencana HL
MDLQ
Malaysia
2416C
2008
MMHE
1, 1, 2, 3, 4, 6, 8,
10, 12
CPOC/Oil Fab
1, 1, 2, 3, 4, 6, 8
Al Shaheen Block 5
Malaysia
2416C
2008
Malaysia
7000M, 2425C
2008
Al Shaheen Block 5
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
Malaysia
7000M
2008
Al Shaheen Block 5
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Malaysia
2425C
2008
Petronas
J4
Petronas Carigali
Sumandak
SDE
Malaysia
1
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18
SDE
Malaysia
2008
2425, 2425-WD
2007
2007
Petronas Carigali
SCDR-A
1, 1, 2, 3, 4, 6, 8, 10
MMHE
Malaysia
7000M
Smedvig
T-9
3, 4
MSE
Malaysia
2, 3, 4, 6, 8, 10, 12
MMHE
Woodside
Angel B
Woodside/KBR
1, 1, 2, 3, 4, 6
SSB/MMHE
Pemex
Cayo de Arcas
(Estabilizado)
2, 3, 4, 6, 8, 10, 12
Pemex/Mirna
Contreras
Sanchez
Platform
Pemex
EPC 38
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Cimisa
Pemex
EPC 38
1, 1, 2, 3, 4, 6, 8, 10
Pemex/Cimisa
Malaysia
2410C
2007
Malaysia
2410C
2008
Malaysia
2000M
Mexico
PSX
Platform
Mexico
2000M
2003
Platform
Mexico
2000M
2003
2007
1998 2001
Owner
Operator
Unit Name
Service
Diameter (inch)
Pemex
EPC 37
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex
Abkatum Alfa
Pemex
Abkatum Delta
Pemex
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Pemex/Cimisa
Platform
Mexico
2000M
2003
2, 3, 4, 6, 8, 10
Pemex/Mirna
Contreras
Sanchez
Platform
Mexico
PSX
2004
2, 3, 4, 6, 8, 10, 12
Pemex/Mirna
Contreras
Sanchez
Platform
Mexico
2000M, PSX
2004,
2005
Citam-A-Mison
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Celasa
Platform
Mexico
2000M
2005
Pemex
HA-KU-H
1, 1, 2, 3, 4, 6, 8, 10
Pemex/Servicios
Maritimos de
Campeche
Platform
Mexico
PSX
2005
Pemex
Akal C
2, 3, 4, 6
Pemex/
Turbomex
Platform
Mexico
PSX
2005
Pemex
Sinan C
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2005
Pemex
Sinan D
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2005
Pemex
Abkatum Alfa
1, 2, 3, 4, 6, 8, 10
Pemex/Mirna
Contreras
Sanchez
Platform
Mexico
2000M
2005
Pemex
Akal
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Akal
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Akal
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Akal
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Akal W
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Akal Q
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Sihil A
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Sinan D
1, 1, 2, 3, 4, 6, 8,
10, 12
Pemex/Commsa
Platform
Mexico
2000M
2006
Pemex
Pemex Altamira
Mexico
Centron 4SPH
2006
15
16
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Accommodation module
1, 7, 16
1, 1, 2, 3, 4, 6, 8
2-16
Bluewater Hoofddorp
3, 1, 20, 5
1, 1, 2, 3, 4, 6, 8,
10, 12, 14, 16, 18, 20,
24, 28
38
footage available
Unit
Country (yard)
Serie
Year
Mexico
2000M
2007,
2008
FPSO
The Netherlands
7000, 3410,
3416, 3420,
3440
1998
Emtunga Finland
Sevan Marine
Petrobras
Perinema
20
12
Keppel
FPSO
The Netherlands
7000M
2007
Sevan Marine
Woodgroup
2, 3, 4, 6, 8, 10, 12, 14
Keppel Verolme
FPSO
The Netherlands
7000M
2007
Keppel Verolme
FPSO
The Netherlands
7000M
2007
Hummingbird
6, 1, 20
Sevan Marine
Voyageur
6, 1, 20
Amerplastics
Grootint - Amoco
2, 3, 4, 6, 8
16
Platform
The Netherlands
2000G,
2000M-FP
1997
Amoco
P-15
2, 3, 4, 6, 8
12
Platform
The Netherlands
6000-FM
1992
Chevron
Platform
The Netherlands
2000M
1987
Conoco
Kotterfield
Platform
The Netherlands
5000M
1984
Conoco
Loggerfield
Platform
The Netherlands
5000M
1984
Marmex
Diana
4, 6, 8, 10
16
Platform
The Netherlands
2000M
1999
NAM
L-2
12
Platform
The Netherlands
2000
Conductive
1991
NAM
F-3
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20
12
Platform
The Netherlands
6000
1991
NAM
L-15
2, 3, 4, 6, 8, 10
12
Platform
The Netherlands
6000
1992
NAM
L-9
1, 2, 3, 4, 6, 8, 10, 12,
14, 16
16
Platform
The Netherlands
3416
1997
Nam
Wood Comprison
20
2, 3, 4, 6, 8
20
Platform
The Netherlands
3420
2002
Nam
20
4, 6, 8, 10
20
Platform
The Netherlands
3420
2002
NAM/Heerema
L-5
1, 1, 2, 3, 4, 6, 8,
10, 12
16
Platform
The Netherlands
6000C
1992
Penzoil, Netherlands
K-10-B
20
Platform
The Netherlands
2000M
1982
Petro-Canada
De Ruyter Platform
*(FP 961)
1, 3, 16, 7,
20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
10,16, 20
Platform
The Netherlands
2420C
2006
Andoc/Dunlin A
2, 3, 4, 6, 8, 10, 12
13
Platform
The Netherlands
2000M
1975
TotalFinaElf
20
2, 3, 4, 6, 8, 10
16
Platform
The Netherlands
3416
2002
Helm
10
4-17
Platform
The Netherlands
2000M
1982
Helder
10
4-17
Platform
The Netherlands
2000M
1982
Helm
14
1, 1, 2, 3, 4
10
Platform
The Netherlands
2000M
1983
Helder
14
1, 1, 2, 3, 4
10
Platform
The Netherlands
2000M
1983
Hoorn
14
1, 1, 2, 3, 4
10
Platform
The Netherlands
2000M
1983
Helm
20
3, 4
Platform
The Netherlands
2000M
1983
Owner
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Helder
20
6, 8, 10
Platform
The Netherlands
2000M
1983
Hoorn
20
6, 8, 10
Platform
The Netherlands
2000M
1983
Helm
20
1, 2, 3, 4, 6
Platform
The Netherlands
2000M
1983
Helder
20
1, 2, 3, 4, 6
Platform
The Netherlands
2000M
1983
Hoorn
20
1, 2, 3, 4, 6
Platform
The Netherlands
2000M
1983
Unocall
Sea Fox
3, 4, 6, 8, 10, 12
12
Platform
The Netherlands
6000
1993
Unocall
P-9
1, 1, 2, 3, 4, 6, 8
12
Platform
The Netherlands
2000
1993
Brent B
10
2, 3, 4, 6, 8, 10, 12
4-17
Spar
The Netherlands
2000M
1975
Condeep/Brent B
10
12
4-17
Spar
The Netherlands
2000M
1975
Andoc/Brent A
10
2, 3, 4, 6, 8, 10, 12
4-17
Spar
The Netherlands
2000M
1975
Andoc Brent/B
10
2, 3, 4, 6, 8, 10, 12
4-17
Spar
STOS - MPA
WHP
Oso II / Y2 Mobil
4, 6, 8, 10
12
Operator
Chevron
The Netherlands
2000M
1975
New Zealand
6000
1996
Platform
Nigeria
2000M
1998
1, 1, 2, 3, 4, 6
Ewan
2, 3, 4, 6, 8, 10, 12
15
Platform
Nigeria
2000M
1997
SBPI / Ponticelli
2, 3, 4, 6, 8, 10
16
Platform
Nigeria
3416
1998
Energy
14
1, 1, 2, 3, 4, 6, 8
Semi-sub
Robertkiri Production
6, 8
Nigeria
2000M
1999
Nigeria
2000M
1982
17
Medoil
HED 840438
4, 6, 8
16
Nigeria
3400
1998
Aker Engineering/Statoil
Statfjord A
2, 14
Platform
Norway
2000
1991
Amoco
Val Hal
Platform
Norway
2000M
1987
Amoco
2, 3, 4, 6, 8, 10, 12,
14, 16
12
Platform
Norway
2000
1992
Amoco
PCP
16
Platform
Norway
2000M
1993
2, 3, 4, 6, 8
13
Platform
Norway
2000M
1991
1, 1, 2, 3, 4, 6, 8
Platform
Norway
2000M
1992
B.P.
15
1, 1, 2
10
Platform
Norway
2000
1989
B.P.
18
10, 12, 14
16
Platform
Norway
2000, 6000
1990
1, 3
12
Platform
Norway
2000
1989
B.P. Exploration
10, 12
10
Platform
Norway
2000
1991
15
1, 1, 2, 3
Platform
Norway
2000
1990
Dolphin A/S
20
Platform
Norway
2000M
1987
Elf Aquitaine
Condeep
3, 4, 6, 8
13
Platform
Norway
2000M
1984
Heimdal field
development
2, 16
Platform
Norway
7000
1990
18
Owner
Operator
Unit Name
Service
Diameter (inch)
Glassfiber Produkter
10
1, 2, 3, 4, 6
Kramp Wassertechnik
10
Kvaerner Eng.
Draugen field
development
20
Kvaerner Eng.
Draugen field
development
Kvaerner Eng.
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Platform
Norway
3420
2000
16
Platform
Norway
2000M
1993
20
Platform
Norway
3420
1992
0 to 2
Platform
Norway
2000
1990
10 to 20
Platform
Norway
2000
1990
Draugen field
development
10 to 20
Platform
Norway
2000
1990
Kvaerner Installation
Gullfaks A
10, 12
11
Platform
Norway
2000M
1991
Kvaerner Installation
Statfjord A
2, 12, 14
10
Platform
Norway
2000M
1992
Kvaerner Installation /
Statoil
Gullfaks A Phase II
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
16
Platform
Norway
2000
1991
Gullfaks B
2, 3, 4, 6, 8, 10, 12,
14, 16
12
Platform
Norway
2000
1991
Norske Fabricom
4, 10, 16
16
Platform
Norway
2000M
1992
Norske Fabricom
Gullfaks B&C
2, 6, 8
16
Platform
Norway
2000M
1993
5, 9
13
Platform
Norway
2000M, 5000M
1975
Philips Petroleum
Ekofisk
20
Platform
Norway
2000M
1987
Submersible pump
column pipe
10
20
Platform
Norway
3420
1989
Submersible pump
column pipe
10
20
Platform
Norway
3420
1990
Phillips Petroleum
Company Norway
20, 24
25
Platform
Norway
3425
1992
Seatank Platform
12
13
Platform
Norway
2000M
1978
Condeep/Strafjord
12
Platform
Norway
2000M
1975
Statoil
Statfjord A
2, 14
20
Platform
Norway
7000, 3420
1989
Statoil
Gullfaks A
1, 2
11
Platform
Norway
2000
1990
Statoil
Statfjord C
20
14, 24
19
Platform
Norway
2000
1990
Statoil
Gullfaks A
18
14
Platform
Norway
2000, 6000
1990
Statoil
Gullfaks A
4, 6, 8
10
Platform
Norway
2000M
1992
Statoil
Vesslefrikk
10
10
N/A
Platform
Norway
3440
1993
Statoil
Vesslefrikk
18
6, 8
16
Platform
Norway
2000M
1993
Statoil
Tordis/Gullfaks C Tie-in
2, 3, 4, 6, 8, 10, 12,
18, 24
16
Platform
Norway
2000M
1994
Statoil Norway
Statfjord C
16
10
Platform
Norway
2000M
1992
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
12
10
Semi-sub
Norway
2000
1990
Condeep/Brent B
2, 3, 4, 6, 8, 10, 12
13
Spar
Norway
2000M
1975
Condeep/Brent C
10, 12
13
Spar
Norway
2000M
1978
Condeep/Brent
12
Spar
Norway
2000M
1975
19
Statoil
Vesslefrikk B
14
Norway
2000
1988
CEA/Forex
Tyla
2, 3, 4, 6
10
Platform
Pacific
2000M
1980
2, 4
16
Platform
Pakistan
2000M
1998
Phase VIB
14
2, 3, 4, 6, 8, 10
10
Platform
Persian Gulf
2000M
1984
SBPI / Technip
Qatar Gas
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20,24
16
Platform
Qatar
3420
1997
SBPI / Technip
Qatar Gas
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
28, 30
16
Platform
Qatar
3420
1998
TRAGS
1, 2, 3, 4, 6, 8, 10
12
Platform
Qatar
PSX-JF
1998
Petrom
Offshore Firewater
system
2, 3, 4, 6, 8, 10, 12
16
Platform
Romania
2000M
2000
Petrom
2, 3, 4, 6, 8, 10, 12
12
Platform
Romania
2000M
2000
Petrom
8, 12
12
Platform
Romania
2000M
2003
Maleo
3, 4, 6, 20
1, 1, 2, 3, 4, 6, 8,
10, 12
Singapore
7000M
2006
Bergesen Offshore BW
Sendje Berge
1, 3, 4, 5, 20
Jurong
FPSO
Singapore
Watsila Power
Jurong
Barge
Singapore
Keppel
FPSO
Singapore
1986
Philip Xijiang
Keppel
FPSO
Singapore
1995
Baobab
20
Jurong
FPSO
Singapore
2004
Mutineer
Jurong
FPSO
Singapore
2004
BW Enterprise/ Yuum
Kaknaam
Sembawang
FPSO
Singapore
2006
Aoka Mizu
20
Sembawang
FPSO
Singapore
2007
Stybarrow
Jurong
FPSO
Singapore
2006
Rarao
Jurong
FPSO
Singapore
Aker Contracting FP
Akersmart I
3, 4, 8
1, 1, 2, 3, 4, 6, 8,
10, 12
Jurong
FPSO
Singapore
7000M
2007
Bergesen Offshore BW
Berge Ceiba
4, 3, 7, 20
Jurong
FPSO
Singapore
2416C
2000
Bergesen Offshore BW
BW Enterprise/ Yuum
Kaknaam
3, 4
Sembawang
FPSO
Singapore
7000M
2006
Global Process
Systems Pte.Ltd.
2000
2000M
2000
2007
20
Owner
Operator
Unit Name
Service
Diameter (inch)
ConocoPhillips China
ConocoPhillips China
ConocoPhillips China
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
FPSO
Singapore
2420C,
2420C-FP
2006
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
FPSO
Singapore
2420C-FP
2006
15
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
FPSO
Singapore
2420C
2006
ConocoPhillips China
7, 9
1, 1, 2, 3, 4
Maersk Contractors
Vincent
3, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
Mearsk
Vincent
Modec
Stybarrow
3, 6, 4, 20
Petrobras
P-37
Petrobras
Petrobras
FPSO
Singapore
5000C
2006
Keppel
FPSO
Singapore
7000M
2007
Keppel
FPSO
Singapore
Jurong
FPSO
Singapore
1, 3, 4, 5, 20
Jurong
FPSO
Singapore
1998
P-38
1, 3, 4, 5, 20
Jurong
FPSO
Singapore
1999
P-50
1, 3, 4, 20
Jurong
FPSO
Singapore
2003
Petrobras
Espardarte Sul
21, 2
Prosafe
Ruby Princess
20
Prosafe
Polvo
SBM
Exxon
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18
2007
7000M, 5000C
2006
Jurong
FPSO
Singapore
24
at Sea
FPSO
Singapore
7000M
2005
2002
10, 14, 16
Keppel
FPSO
Singapore
7000M
2006
Falcon
3, 6, 4, 8, 20
20
Keppel
FPSO
Singapore
2425C
2001
SBM
Serpentina
20
various
Jurong
FPSO
Singapore
2425C
2002
SBM
Xicomba
20
various
Jurong
FPSO
Singapore
2425C
2002
SBM
Marlim Sul
20
various
Jurong
FPSO
Singapore
2425C
2004
SBM
Capixaba
20
various
Jurong
FPSO
Singapore
2425C
2006
SBM
Mondo
20
various
Jurong
FPSO
Singapore
2425C
2007
SBM
Saxi Batuque
20
various
Jurong
FPSO
Singapore
2425C
2007
SBM
Espardante
20
Keppel
FPSO
Singapore
2000
SBM
Eagle
5, 2
Keppel
FPSO
Singapore
2002
SBM
Falcon
5, 2
Keppel
FPSO
Singapore
2002
SBM
Serpentina
5, 2
Keppel
FPSO
Singapore
2003
SBM
Martin Sul
5, 2
Keppel
FPSO
Singapore
Tanker Pacific
Rarao
4, 20
Jurong
FPSO
Singapore
Total
Total Bongkot
Sembawang
FPSO
Singapore
Acergy
Sapura3000
3, 1, 20, 8, 4
1, 1, 2, 3
Sembawang
Heavy lift/
pipelayer
Singapore
2000M
2006
3, 4, 6, 20
3, 6, 8, 10
PPL
Jack-up
Singapore
2000M
2006
2016 (Awilco 4)
3, 4, 6, 20
3, 6, 8, 10
PPL
Jack-up
Singapore
2000M
2006
1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28
2003
7000M, 5000C
2007
1993
Owner
Operator
Unit Name
Service
Diameter (inch)
2012 Awilco
20
3, 6, 8, 10
2016 (Awilco 4)
15
3, 6, 8, 10
Chiles Offshore
P2013
20
Maersk Contractors
B274
5, 6, 20
Maersk Contractors
Maersk Contractors
Maersk Contractors
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
PPL
Jack-up
Singapore
2000M
2007
PPL
Jack-up
Singapore
2000M
2007
3, 4, 6, 12
Sembawang
Jack-up
Singapore
2000M
2006
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Jack-up
Singapore
7000M
2006
3, 4, 6, 20
3, 8, 10
Jurong
Jack-up
Singapore
2000M
2006
various
Keppel Fels
Jack-up
Singapore
2000M
2006
B275
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Jack-up
Singapore
7000M
2007
Maersk Contractors
B276
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Jack-up
Singapore
7000M
2007
PetroJack ASA
3, 4, 6, 20
3, 8, 10
Jurong
Jack-up
Singapore
2000M
2006
PetroJack ASA
PetroJack IV
6, 3, 4
3, 8, 16
Jurong
Jack-up
Singapore
2000M
2007
ProdJack AS
B300
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8
Keppel Fels
Jack-up
Singapore
2000M, 7000M
2007
Sea Drill
2011(West Triton)
3, 4, 6, 20
3, 6, 8, 10
PPL
Jack-up
Singapore
2000M
2006
Sinvest
2015
3, 4, 6, 20
3, 6, 8, 10
PPL
Jack-up
Singapore
2000M
2006
Sinvest
2015
15
3, 6, 8, 10
PPL
Jack-up
Singapore
2000M
2007
Petobras
P-53
3, 4, 6, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
Keppel
Other
Singapore
2000M, 7000M,
5000C
2006
Platform
Platform
Singapore
5000M
1983
Halliburton
Malampaya
1, 7
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30
Platform
Singapore
2000M, 7000M
2001
JEL / BSP
Champion 7
1, 1, 2
16
Platform
Singapore
2000M
2002
Mobil Offshore
Tamdao I
Platform
Singapore
5000M
1987
Premier Oil
Yategun
1, 7
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
Singapore
PSX-L3,
PSX-JF, 2000M
1999
Platform
Platform
Singapore
5000M
1983
Sembawang Engineering
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30, 32, 36
Sembawang
Platform
Singapore
2000M
1994
Sembawang Engineering
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30, 32, 36
Sembawang
Platform
Singapore
2000M with
Pittchar coating
at yard.
1994
Shell Sarawak
Accommodation module
2, 3, 4, 6
Platform
Singapore
2000M
1981
Technip Offshore
White Tiger
1, 1, 2, 3, 4, 6, 8
10
Platform
Singapore
2000M
2001
Technip Offshore
Al Shaheen A Block 5
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20
Platform
Singapore
7000M
2002
2
Sembawang
21
22
Owner
Operator
Unit Name
Service
Diameter (inch)
Total
Yadana Platform
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Total
Yadana Platform
1, 5, 7, 4, 15
Total
Yadana Platform
Total ABK/Dubigeon
Nantes
Platform
Total Thailand
PP Bongkot Field
Total Thailand
PP Bongkot Field
Total Thailand
Unit
Country (yard)
Serie
Year
McDermott SEA
Pte Ltd
Platform
Singapore
5000M
1997
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
McDermott SEA
Pte Ltd
Platform
Singapore
2000M, 2425,
2432
1997
11
McDermott SEA
Pte Ltd
Platform
Singapore
2000M
1997
20
2, 3, 4, 6, 8, 10
Platform
Singapore
2000M
1984
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
20
McDermott
Platform
Singapore
2420
1992
15
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
10
McDermott
Platform
Singapore
2000M
1992
PP Bongkot Field
16
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
20
McDermott
Platform
Singapore
2420
1992
Total/ABK/Dubigeon
Nantes
Platform
2, 3, 4, 6, 8, 10
10
Platform
Singapore
2000M
1984
VietsoPetro
White Tiger
1, 7
1, 1, 2, 3, 4, 6, 8,
10, 12
10
Sembawang
Platform
Singapore
2000M
2001
Maersk Contractors
B280
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Semi-sub
Singapore
7000M
2006
Maersk Contractors
B281
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Semi-sub
Singapore
7000M
2006
Maersk Contractors
B295
3, 6, 4, 5, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel FELS
Semi-sub
Singapore
7000M
2008
Petrobras
P-27
20
Keppel FELS
Semi-sub
Singapore
1996,
1997
Petrobras
P-40
1, 5, 7, 9, 20
Jurong
Semi-sub
Singapore
1999
Petromena
1087 (Petrorig I)
6, 8
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Jurong
Semi-sub
Singapore
2000M
2007
Petromena
6, 8
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Jurong
Semi-sub
Singapore
2000M
2007
Sea Drill
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Jurong
Semi-sub
Singapore
2000M
2006
Sea Drill
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Jurong
Semi-sub
Singapore
2000M
2006
Transocean
3, 6, 4, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Keppel Fels
Semi-sub
Singapore
7000M
2006
Keppel Fels
Semi-sub
R298
3, 4, 6, 20
4, 6, 8
Baker Hughes
White Tiger
20
1, 1, 2, 3, 4
Conoco
Conoco Belida LQ
5, 7
2, 3, 4, 6
Pressure Shipyard
(bar)
Sembawang
Singapore
2000M
2006
Singapore
2000M
2001
Singapore
2000M
1993
Owner
Operator
Unit Name
Coogee/GPS
Montara
CPOC/SMOE
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30, 32, 36, 40
Denora / Carigali
Dulang
Ensco
B248
1, 1, 2, 3, 4, 6
GSI/VietsoPetro
White Tiger
Kvaerner / Carigali
Dulang
Al Shaheen Block 5
McDermott
1, 1, 2, 3, 4, 6, 8,
10, 12
16
McDermott
1, 1, 2, 3, 4, 6, 8,
10, 12
16
PTTEP/McDermott
Arthit APP
1, 2
PTTEP/TNS
Arthit AQP
Santa Fe
Trident 9
Country (yard)
Serie
Year
Singapore
2000M
2008
Singapore
2410C, 2416C,
PSX-JFC
2007
Singapore
5000
1995
Singapore
2000M
2000
Singapore
2000M
2001
Singapore
2000M
1995
8, 10, 12
Singapore
7000M
2008
McDermott SEA
Pte Ltd
Singapore
2000M
1996
McDermott SEA
Pte Ltd
Singapore
2000M
1996
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30, 32, 36
Singapore
2410C, 2416C,
PSX-JFC
2006
1, 2
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24,
28, 30, 32, 36
Singapore
2410C, 2416C,
PSX-JFC
2006
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
Singapore
2000M
2001
Keppel Fels
20
1, 1, 2, 3, 4, 6, 8,
10, 12
10
Jurong
Shell Maritime
Petrolier Leda
20
Singapore
7000
1978
Shell Maritime
Petrolier Lucina
20
10, 12
12
Singapore
7000
1979
Total
1, 1, 2, 3, 4, 6, 8,
10, 12
20
McDermott
Singapore
2420
1995
Total
15
1, 1, 2, 3, 4, 6, 8,
10, 12
10
McDermott
Singapore
2000M
1995
Total
16
1, 1, 2, 3, 4, 6, 8,
10, 12
20
McDermott
Singapore
2420
1995
Malampaya LQ
1, 1, 2, 3, 4, 6
Sembawang
Singapore
2000M
2000
Petrobras
Chevron Thailand
Malampaya LQ
1, 1, 2, 3, 4, 6
Sembawang
Singapore
2000M
2000
PTT Bongkot Ph 3
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18
Sembawang
Singapore
2000M, 2420,
2425, 2432
2003
19, 20, 6, 9
1, 1, 2, 3, 6, 8, 12,
16, 18, 24, 32
FSO
Spain
2000M, 7000M
1998
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
Thailand
7000M, 2000M
2002
Astilleros de
Cadiz SRL
23
24
Owner
Operator
Unit Name
Chevron Thailand
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
Thailand
7000M, 2000M
2002
CUEL / UNOCAL
PLOCCP Platform 2
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
Thailand
2000M, 2020,
PSX-JF
2004
CUEL / UNOCAL
PLOCCP Platform 2
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
Thailand
2000M, 2020,
PSX-JF
2004
UCU/ UNOCAL
PLOCCP 1 Platform
5, 7
1, 1, 2, 3, 4, 6, 8,
10, 12
10
Platform
Thailand
2000M
2001
UCU/ UNOCAL
PLOCCP 1 Platform
1, 1, 2, 3, 4, 6, 8
20
Platform
Thailand
PSX-JF, 2020
2001
UCU/ UNOCAL
PLOCCP 1 Platform
1, 1, 2, 3, 4, 6, 8,
10, 12
10
Platform
Thailand
2000M
2001
UCU/ UNOCAL
PLOCCP 1 Platform
1, 1, 2, 3, 4, 6, 8
10
Platform
Thailand
5000
2001
10
4-17
Platform
Thailand
2000M
1983
2, 3
10
Platform
Thailand
2000M
1990
Platform
Thailand
2000M,
2000M-FP
2005
Union Oil
Unocal
Unocal Thailand
Erawan Mercury
2, 3, 4, 6, 8
BG/Lambrell/CUEL
Tapti
1, 1, 2, 3, 4, 6, 8, 10
Thailand
PSX-L3
2006
Chevron / TNS
MFPII
2, 3, 4, 6, 8, 10
Thailand
2000M
2003
Chevron / TNS
MFPII
2, 3, 4, 6, 8, 10
Thailand
2000M
2003
CTOC
1, 1, 2, 3, 4, 6, 8
Thailand
2425, 2425-FP
2006
Pearl Energy/CUEL
Pearl Jasmine B
Pearl Energy/CUEL
Pearl Jasmine C
1, 1, 2, 3, 4, 6, 8, 10
Thailand
2412
2006
1, 1, 2, 3, 4, 6, 8, 10
Thailand
2412
2006
Pearl Energy/CUEL
Pearl Jasmine D
1, 1, 2, 3, 4, 6, 8, 10
Thailand
2412
2007
Premier Oil
TNS Yetagun Ph 3
1, 1, 2, 3, 4, 6, 8,
10, 12, 14, 16, 18, 20,
24, 26
Thailand
PSX-JF,
PSX-L3, 2416
2003
PTTEP/TNS
Bongkot Phase 3e
2, 3, 4, 6, 8
Thailand
2000M
2006
PTTEP/TNS
Bongkot Phase 3f
2, 3, 4, 6, 8
Thailand
2000M
2007
PTTEP/TNS
2, 3, 4, 6, 8
Thailand
2000M
2007
PTTEP/TNS
Bongkot Phase 3G
2, 3, 4, 6, 8
Thailand
2000M
2008
Thailand
2000M-FP
2004
Trinidad
5000M
1974
Yadana Revamps
1, 2, 3, 4, 6, 8
Trinmar Ltd
Platform 9
8, 10, 12
Platform
S.B.P.I.
Serept Ashtart
20
2, 3, 4, 6, 8, 10, 12
12
Tunesia
2000M
1994
SBM
Cossack Pioneer
1, 2, 3, 4, 6, 8
16
FPSO
U.A.E.
7000M, 2000M
1999
Total ABK
12
14
Platform
U.A.E.
2000M
1983
Total ABK
Platform Phase IV
2, 3, 4, 6, 8
17
Platform
U.A.E.
2000M
1984
Owner
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Platform Phase II
2, 3, 4, 6, 8, 10, 12
15
Platform
U.A.E.
2000
1979
Platform
2, 3, 4, 6, 8, 10, 12
10
Platform
U.A.E.
2000M
1979
Platform
14
2, 3, 4
10
Platform
U.A.E.
2000M
1979
2, 3, 4, 6, 8, 10, 12
16
FPSO
United Kingdom
2000M, 7000M
1997
Operator
McCulloch
Field Development for
Conoco
Odebrecht SLP
Teeside, U.K.
Amec Development
Dunlin Alpha
19
Platform
United Kingdom
3432
1995
14
10
Platform
United Kingdom
7000M
1995
B.N.O.C.
Beatrice A
14
10
Platform
United Kingdom
2000M
1982
Magnus Helideck
Platform
United Kingdom
2000M
1987
11
Platform
United Kingdom
3400, 2020
1994
Britoil, U.K.
Thistle A
Platform
United Kingdom
2000M
1982
Britoil, U.K.
14
2, 3, 4, 6, 8
10
Platform
United Kingdom
2000M
1982
Britoil, U.K.
Platform
10
2, 3, 4, 6, 8
4-17
Platform
United Kingdom
2000M
1982
Britoil, U.K.
Beatrice A
Platform
United Kingdom
2000M
1983
Britoil, U.K.
Beatrice
18
15
Platform
United Kingdom
2000M
1983
Britoil, U.K.
Thistle
20
4, 6, 8
Platform
United Kingdom
2000M
1984
11
3, 6, 18
Platform
United Kingdom
3425
1994
2, 3, 4, 6
16
Platform
United Kingdom
2000M
1994
Chevron Offshore
Platform
Platform
United Kingdom
2000M
1982
Chevron U.K.
Takula W.I.P.
20
Platform
United Kingdom
2000M
1994
Conoco
Installation No. 1
20
Platform
United Kingdom
2000M
1983
Conoco
Installation No. 2
20
Platform
United Kingdom
2000M
1984
Conoco
Installation No. 3
20
Platform
United Kingdom
2000M
1984
Conoco
Murchison platform
20
Platform
United Kingdom
2000M
1987
Murchison platform
Hutton TLP
20
3, 8
Platform
United Kingdom
2000
1990
Elf Angola
20
2, 3, 4, 6
16
Platform
United Kingdom
2000M
1994
Esmond Platform
20
Platform
United Kingdom
2000M
1987
Hamilton Oil
Hamilton Field
20
10
Platform
United Kingdom
2000M
1984
25
26
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Jebsens
Ali Baba
20
Platform
United Kingdom
2000M
1984
Mobil Oil
Beryl Bravo
18
4, 6, 8, 10, 12
Platform
United Kingdom
2000M
1994
N.A.PC
Primos Delta
21
2, 3, 4, 6, 8
Platform
United Kingdom
2000M
1984
20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16, 18, 20, 24
20
Platform
United Kingdom
2020
1993
White Tiger II
18
1, 1, 2, 3, 4, 6, 8, 10
10
Platform
United Kingdom
2000M
1994
Bunduo Platform
1, 1, 2, 3, 4, 6, 8, 10,
12, 14
10
Platform
United Kingdom
2000M
1995
Platforms A, B, C
4, 6
10
Platform
United Kingdom
2000M
1968
20
2, 3, 4, 6, 8, 10, 12
Platform
United Kingdom
2000M
1975
Taylor Woodrow
20
Platform
United Kingdom
2000M
1994
Allwyn Site
20
4, 8
12
Platform
United Kingdom
7000M
1994
Condeep/Brent C
10, 12
13
Spar
United Kingdom
2000M
1978
Condeep/Brent D
20
Spar
United Kingdom
2000M
1975
Amec Offshore
Development
20
2, 6
16
United Kingdom
2000M
1993
4, 6, 10, 24
United Kingdom
2000M
1995
Shearwater
1, 1, 2, 3, 4, 6, 8, 10,
12, 14
16
United Kingdom
3400, 2000G
1998
Amoco
N.W.Hutton replacement
casing
18
10
United Kingdom
3420
1990
Baker Hughes
1, 1, 2, 3, 4, 6, 8
16
United Kingdom
2000M
1996
Baker Hughes
18
1, 1, 2, 3
20
United Kingdom
2020
1996
Baker Hughes
C099/00976
1, 2, 4, 12
10
United Kingdom
2000M
1996
Baker Hughes
W108/01408 Coarse
Filter
1, 1, 2, 3, 4, 6, 8
10
United Kingdom
2000M
1996
Baker Hughes
W108 / MR 300
1, 1, 2, 3, 4, 6, 8
10
United Kingdom
2000M
1996
West Omikron
3, 8, 10, 24
United Kingdom
2000M
1995
Mobil Galahad
11
15
United Kingdom
3425
1995
Ravenspurn North
Development
12
U.K.
2000
1989
Maersk Dan F
1, 1, 2, 3, 4
16
U.K.
2000M
1996
Maersk Dan F
1, 1, 2, 3, 4, 6
16
U.K.
2000M
1996
WO R-66
18
1, 1, 2, 3, 4
16
U.K.
2000M
1996
(reference letter)
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Hamilton Bros
Ravenspurn North
Development
20
McDermott Engineering
Country (yard)
Serie
Year
10
U.K.
2000
1990
3, 4, 8, 10, 18
11
U.K.
3416, 2000M
2001
1, 2
10
U.K.
2000M, 2000
1996
Salman Offshore
Complex
20
4, 6, 12, 16
U.K.
2000
1993
McDermott Offshore
LB 200
20
2, 3
12
U.K.
2000
1989
Q.G.P.C.
20
10
U.K.
2000
1991
Serck Baker
1, 1, 2, 3, 4, 6, 8
U.K.
2000M
1997
White Tiger II
1, 1, 2, 3, 4, 6
10
U.K.
2000M
1996
18
1, 2, 3, 4, 6, 8, 10
10
U.K.
2000M
1996
2, 3, 4, 6, 8
10
U.K.
2000M
1995
White Tiger
18
1, 1, 2, 3, 4, 6, 8
U.K.
2000M
1995
1, 2, 4, 10
16
U.K.
2000M
1995
1, 1, 2, 3, 4, 6, 8
12
U.K.
2000M
1996
Andoc/Dunlin A
10
2, 3, 4, 6, 8, 10, 12
4-17
U.K.
2000M
1975
Andoc/Dunlin B, C
20
U.K.
2000M
1975
SLP
1, 4
12
U.K.
7000M
1996
Texaco Captain
1, 1
U.K.
2000M
1995
Bollinger
Sea-going barge
Barge
U.S.A.
2000M
2007
US Shipbuilders
Sea-going barge
Barge
U.S.A.
7000M
2006
20
FPSO
U.S.A.
3, 15, 20
Jack-up
U.S.A.
2000M
1997
Chevron
Hermosa
2, 3, 4, 6, 8, 10, 12
Platform
U.S.A.
2000M
1984
Chevron
Platform
12
Platform
U.S.A.
2000M
1986
Chevron
Hidalgo
12
Platform
U.S.A.
2000M
1986
Chevron Offshore
Conoco
Philips
Keppel Fels
Singapore
Unit
2006
6, 8, 10
13
Platform
U.S.A.
2000M
1980
6, 8, 10, 12
15
Platform
U.S.A.
3000
1963
8, 10, 12
Platform
U.S.A.
2000
1967
10
4-17
Platform
U.S.A.
2000M
1984
Exxon
Installation No. 3
27
28
Owner
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Exxon
Installation No. 1
10
10
4-17
Platform
U.S.A.
2000M
1984
Exxon Offshore
Flourite
4, 6, 8
Platform
U.S.A.
2000M
1984
Exxon Offshore
4, 6, 8
Platform
U.S.A.
2000M
1984
Exxon Offshore
14
10
Platform
U.S.A.
2000M
1984
Exxon Offshore
Platform Citrine
Platform
U.S.A.
2000M
1985
Gulf Oil
Installation No. 3
10
10
4-17
Platform
U.S.A.
2000M
1983
Platform
U.S.A.
PSX-L3,
PSX-JF, 2000M
2003
KBR
Operator
Chevron
1, 2, 3
Venezuela
Keyes Offshore
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1983
Keyes Offshore
Installation No. 2
10
4-17
Platform
U.S.A.
2000M
1983
Marathon
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1983
Marathon
Installation No. 2
10
4-17
Platform
U.S.A.
2000M
1983
Marathon
Installation No. 3
10
10
4-17
Platform
U.S.A.
2000M
1983
Marathon
Installation No. 4
10
4-17
Platform
U.S.A.
2000M
1983
Marathon
Installation No. 5
10
10
4-17
Platform
U.S.A.
2000M
1983
4, 6, 8, 10, 12
Platform
U.S.A.
2000M
1975
Platform
U.S.A.
2000M/M-FP
2004
Chevron
Texaco
Cabinda
2, 3, 4, 6, 8
McMoran Offshore
Installation No. 5
10
4-17
Platform
U.S.A.
2000M
1983
McMoran Offshore
Installation No. 6
10
4-17
Platform
U.S.A.
2000M
1983
McMoran Offshore
Installation No. 4
10
4-17
Platform
U.S.A.
2000M
1984
Mesa Petroleum
Installation No. 4
10
4-17
Platform
U.S.A.
2000M
1983
Mobil Offshore
Platform
2, 3, 4
Platform
U.S.A.
2000M
1984
Mobil Oil
Installation No. 1
10
12
4-17
Platform
U.S.A.
2000M
1984
Mobil Oil
Installation No. 2
10
12
4-17
Platform
U.S.A.
2000M
1984
Mobil Oil
Installation No. 3
10
4-17
Platform
U.S.A.
2000M
1984
Baker
20
2, 3, 4, 6, 8, 10, 12
Platform
U.S.A.
2000M
1969
Santa Barbara
10
Platform
U.S.A.
2000M
1974
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1983
Installation No. 2
10
4-17
Platform
U.S.A.
2000M
1984
Sedco
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1984
Shell
SP-27J
Platform
U.S.A.
2000M
1985
Shell
EI-1586
Platform
U.S.A.
2000M
1985
Shell
SMI-27A
Platform
U.S.A.
2000M
1985
Shell
EC-240
Platform
U.S.A.
2000M
1985
Shell
VE-22 A, B, C, D
10
Platform
U.S.A.
2000M
1986
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
2, 4, 6, 8, 10, 12
10
Platform
U.S.A.
2000
1968
2, 4, 6, 8, 10, 12
10
Platform
U.S.A.
2000
1969
Platform A,B,C
2, 3, 4, 6, 8, 10, 12
Platform
U.S.A.
2000M
1989
Sonat
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1984
Superior Oil
Installation No. 1
10
4-17
Platform
U.S.A.
2000M
1984
5, 8, 20
1, 1, 2, 3, 4, 6, 8, 10,
12, 14, 16
16
Semi-sub
U.S.A.
2000M, 7000M
1999
Exxon
Installation No. 1
10
4-17
U.S.A.
2000M
1981
Exxon
Installation No. 2
10
4-17
U.S.A.
2000M
1981
Exxon
Exxon EI-182
20
14
U.S.A.
2000M
1983
Exxon Offshore
6, 8
U.S.A.
2000M
1984
Gulf Oil
Installation No. 1
10
10
4-17
U.S.A.
2000M
1981
Gulf Oil
Installation No. 2
10
4-17
U.S.A.
2000M
1982
McMoran Offshore
Installation No. 1
10
4-17
U.S.A.
2000M
1980
McMoran Offshore
Installation No. 2
10
4-17
U.S.A.
2000M
1980
McMoran Offshore
Installation No. 3
10
4-17
U.S.A.
2000M
1982
Mesa Petroleum
Installation No. 1
10
4-17
U.S.A.
2000M
1981
Mesa Petroleum
Installation No. 2
10
4-17
U.S.A.
2000M
1982
Mesa Petroleum
Installation No. 3
10
4-17
U.S.A.
2000M
1982
Odeco
Installation No. 1
10
4-17
U.S.A.
2000M
1981
Odeco
Installation No. 2
10
4-17
U.S.A.
2000M
1981
Offshore Projects
Installation No. 1
10
4-17
U.S.A.
2000M
1981
Offshore Projects
Installation No. 2
10
4-17
U.S.A.
2000M
1981
Offshore Projects
Installation No. 3
10
4-17
U.S.A.
2000M
1981
Offshore Projects
Installation No. 4
10
4-17
U.S.A.
2000M
1981
Offshore Projects
Installation No. 5
10
4-17
U.S.A.
2000M
1981
Shell Offshore
Installation No. 1
10
4-17
U.S.A.
2000M
1982
Shell Offshore
Installation No. 2
10
4-17
U.S.A.
2000M
1982
Shell Offshore
Installation No. 3
10
4-17
U.S.A.
2000M
1982
Installation No. 1
10
4-17
U.S.A.
2000M
1979
Installation No. 2
10
4-17
U.S.A.
2000M
1979
Installation No. 3
10
4-17
U.S.A.
2000M
1980
Installation No. 4
10
4-17
U.S.A.
2000M
1980
Installation No. 5
10
4-17
U.S.A.
2000M
1980
1, 3
U.S.A.
2007
29
30
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
Unit
Country (yard)
Serie
Year
Installation No. 6
10
4-17
U.S.A.
2000M
1980
Installation No. 7
10
4-17
U.S.A.
2000M
1980
Installation No. 8
10
4-17
U.S.A.
2000M
1981
Installation No. 9
10
4-17
U.S.A.
2000M
1981
Installation No. 10
10
4-17
U.S.A.
2000M
1981
Installation No. 11
10
4-17
U.S.A.
2000M
1981
Installation No. 12
10
4-17
U.S.A.
2000M
1981
Installation No. 13
10
4-17
U.S.A.
2000M
1981
Installation No. 14
10
4-17
U.S.A.
2000M
1981
Installation No. 15
10
4-17
U.S.A.
2000M
1981
Installation No. 16
10
4-17
U.S.A.
2000M
1982
Texaco
Texaco Harvest
4, 6, 8
U.S.A.
2000M
1983
BP
BP Marlin
1, 2, 3
U.S.A.
PSX-L3,
PSX-JF, 2000M
2001
BP
BP Cassia A and B
1, 3
U.S.A.
PSX-L3,
2000M
2003
Chevron
Venezuela
Firefilter skid
U.S.A.
2000M
2003
BP
BP Holstein
BP
BP Mad Dog
BP
Chevron
U.S.A.
2004
U.S.A.
2004
BP Thunderhorse
U.S.A.
Wilson Supply
1, 3
U.S.A.
Conoco
Philips
Magnolia
1, 3
U.S.A.
2005
Chevron
Angola Dynamic
3, 1
U.S.A.
2005
Chevron
U.S.A.
2005
Chevron
2004
2000M
U.S.A.
SBM Atlantia
U.S.A.
2007
BHP Angus
1, 3
U.S.A.
2007
Chevron GSL
1, 2
U.S.A.
2007
BP/PTSC
7, 1
1, 1, 2, 3, 4, 6, 8, 10
PTSC / JVPC
1, 1, 2, 3, 4, 6, 8,
10, 12
Platform
2000M-FP
2008
2005
Vietnam
7000M
2006
Vietnam
2020C
2004
Owner
Operator
Unit Name
Service
Diameter (inch)
Pressure Shipyard
(bar)
PTSC / JVPC
1, 1, 2, 3, 4, 6, 8,
10, 12
20
Talisman - PTSC
1, 5, 7
1, 1, 2, 3, 4, 6, 8,
10, 12
6, 8
EOG
1, 3, 2
1
Far East
Livingstone
Unit
Country (yard)
Serie
Year
Vietnam
2020C
2004
Vietnam
2416, 2420,
2420-FP
2007
Platform
2000M
1982
Semi-sub
1994
2000M-FP
2006
Chevron VR-38E
2007
BP Sevonette Field
1, 15
2007
PG poinseth
1, 3, 15
2007
31
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Project
Shipyard
Owners
:
:
:
:
16 bar
1.5 x design pressure
up to 65 C
5 minutes jet fire in dry
Installation date
www.fgspipe.com fgspipe@nov.com
Exxon selected the use of our 2000M Bondstrand GRE materials for its
light weight, corrosion resistance properties. Deck drains are a minor
part of an offshore structure, but take years of abuse from internal
corrosive fluids and the demands from external environmental
conditions.
Carbon steel piping materials are less expensive, but will only last
5-7 years. Bondstrand 2000M will give at minimum, 20-years of
maintenance-free operation and over the lifespan of the facility will
save money and time for the operator.
Scope of supply
Project
Client
Pipe system
Deck drain
Water
4 inch up to 8 inch (100 - 200 mm)
100 m approximately
Operating
conditions
Advantages
Operating pressure:
Design pressure:
Test pressure:
Operating temperature:
Design temperature:
Atmospheric
Atmospheric
225-PSI Hydrotest
Ambient
Ambient
Installation date
2009
www.fgspipe.com fgspipe@nov.com
Project
Scope
Pipe system
A study in 2002 proved that on Helder, Helm & Hoorn during 20 years
of operations, pumps, vessels, equipment but also parts of the living
quarters and kitchen blocks were replaced, repaired or renewed. The
Bondstrand piping however, was still in operation and will probably
survive the lifetime of these platforms.
Platform
Sewer
Open &
closed
drains
Cooling
water
Oil water
skimmers
Riser pipe
Potable
water
Helder
Helm
Hoorn
A&B-blocks
Client
Amerplastics Europa B.V. for Heerema, Zwijndrecht
The Netherlands
Operating Conditions
Operating pressure:
Operating temp:
Design pressure:
Design temp:
Test pressure:
2-10 bar
Various
16 bar
121C
24 bar
Installation date
1980 - 2007
Cooling water
www.fgspipe.com fgspipe@nov.com
Advantages
Unocals decision to specify Bondstrand was taken for a number of reasons:
Light-weight compared to steel, resulting in cheaper secondary structures
Absolute chemical and corrosion resistance against hydrocarbons and seawater
Reliable and long-time performance of the material
Lower installation costs because of the light weight
Avoiding of welding and hot work procedures for extensions or modifications
offshore (Amerplastics even executed so called hot-tap procedures on GRE)
Lower initial building costs, together with remarkably lower cost of ownership.
Weight saving aspect
For the Bondstrand piping on the AB-Block platform (load-out Spring 2007),
Amerplastics submitted a weight analysis showing a significant difference in weight
between Glassfiber Reinforced Epoxy (GRE) and equivalent steel concept where
Bondstrand compared to CS steel schedule 40 as 1:4.
The difference in weight concerns the difference in piping, excluding a lighter
concept for steel supports and secondary structures. Total profit weight will be even
higher. (Detailed comparison calculations are available from Amerplastics on request).
The Umm Shaif Field is located in Abu Dhabi Sector of the Arabian Gulf.
Umm Shaif processing facilities are located at one main offshore gathering
centre, designated the Umm Shaif Super Complex (USSC).
The USGIF project, one of the worlds largest offshore developments,
involves the supply and installation of three platforms, subsea pipelines,
and modifications to wellhead towers. It also incorporates a compression
platform to be located 2 km from the existing Umm Shaif super complex
(USSC) and connected to an accommodation platform. The third platform,
containing an oil separation unit, will be connected to the existing USSC.
Hyundai Heavy Industries (HHI) was awarded the project by ADMA-OPCO.
This is the first phase of a major re-development of the Umm Shaif Field.
The USGIF facilities comprise three new build platforms; a Compression
Platform (CP-1), a Collector Separator Platform (CSP-1) and an Umm Shaif
Accommodation Platform (UAP). CSP-1 is linked by bridge to the existing
Umm Shaif Super Complex.
Project Management and planned execution is key and differentiates NOV
Fiber Glass Systems from other suppliers. NOV Fiber Glass Systems
on-time delivery systematic spool production enabled HHI to meet the fast
track 10-month construction duration of this project.
Abu Dhabi Marine Operating Company (ADMA- OPCO) engages in
offshore oil and gas exploration, development and drilling. It was assigned
by its majority shareholder, the Abu Dhabi National Oil Company,
(ADNOC), the responsibility for all offshore drilling and the required
logistical support within its concession area of 30,370 km2 and elsewhere.
The remaining shareholders are BP, Total and the Japan Oil Development
Company. ADMA-OPCOs concession includes two major fields, Umm
Shaif and Zakum, one of the largest oil fields in the world. They are
the companys two main sources of offshore oil drilling. The crude is
transferred from these fields to Das Island, the companys main processing
and storage plant, and the first stop in the delivery cycle. Das contains
the oil and gas processing, storage and export facilities, utilities, power
generation and accommodation sites.
Project
ADMA-OPCO Umm Shaif Gas Injection facilities
USGIF located in the Abu Dhabi sector of the Arabian
Gulf
Shipyard
Client
Pipe system
Operating pressure:
up to 20 bar
Operating temperature: 10 - 93 C
Design pressure:
20 bar
Design temperature:
10 - 93 C
Test pressure:
30 bar
Installation date
Mid 2009
www.fgspipe.com fgspipe@nov.com
Scope of Supply
Amerplastics Europa BV, NOV Fiber Glass Systems distributor in
the Benelux received the purchase order for delivery of materials
and prefabrication. Amerplastics also assisted the construction yard
Heerema Offshore with installation and hydrotesting of Bondstrand
piping systems.
Pipex Ltd, NOV Fiber Glass Systems distributor in the United
Kingdom, was responsible for specification work with AMEC, London.
Project
De Ruyter Platform built for Petro-Canada, The
Netherlands
Client
Petro-Canada, The Hague, The Netherlands
Pipe system
Bondstrand 2420 C (conductive) Glassfiber
Reinforced Epoxy (GRE) pipe systems with
Taper/Taper adhesive-bonded joints for fire mains,
cooling water, sewers, drains and sump lines.
Diameter: 1-16 inch (25-400 mm)
Operating Conditions
Operating pressure:
Design pressure:
Design temperature:
Test pressure:
Installation date
2006
www.fgspipe.com fgspipe@nov.com
AIOC:
A
significant
commitment
to
GRE
pipe
Bondstrand Glassfiber Reinforced Epoxy pipe systems
CONTENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
PAGE
Introduction
Project description
History
Location of the ACG full field development project
Project scope of work
Pipe systems
Joining systems
Training and supervision
Spool manufacturing
Fire protection
Traceability
Advantages of Bondstrand fiberglass pipes
Conclusion
3
4
4
5
6
7
9
10
10
11
11
11
11
Photo 1.
Installation of Bondstrand seawater line
Operating Conditions
System
Diameter
Working pressure
Test pressure
Design temperature
(inch)
(bar)
(bar)
(C)
Firewater
2-10
15
24
40
Seawater
1-12
16
24
40
Coolingwater
2-30
4-8
24
65
Sewage
1-8
Atmospheric
Leak test
40
1-8
Atmospheric
Leak test
40
Atmospheric vent
6-8
Atmospheric
Leak test
40
Photo 2.
CA and CWP platform installed at the Azeri oil field
1. Introduction
In 2001, NOV Fiber Glass Systems secured an order
for the supply of Bondstrand GRE (Glassfiber
Reinforced Epoxy) pipes and fittings for several
platforms for the ACG (Azeri, Chirag, Guneshli full
field development project in the Caspian Sea,
Azerbaijan. The order was negotiated and finalised
with BP (British Petroleum) acting on behalf of AIOC
(Azerbaijan International Operating Company).
KBR (Kellogg, Brown and Root, London (UK)) was
responsable for the technical evaluation of the
bidding process, after which NOV Fiber Glass
Systems was awarded the contract.
Photo 3.
Overview of the Azeri oil field
3
2. Project description
In September 1994, a PSA (Production Sharing
Agreement) was signed in Azerbaijan between the
State Oil Company of the Azerbaijan Republic
(SOCAR) and the Azerbaijan International Operating
Company (AIOC). This PSA grants the consortium
the rights to develop and manage the hydrocarbon
reserves found in the ACG field termed the "Contract
Area" for a period of 30 years. In July 1999, British
Petroleum (BP) was appointed operator for the PSA
on behalf of the AIOC member companies.
3. History
Azerbaijan, the oldest known oil producing region in
the world, experienced an oil boom at the beginning
of the 20th century and later served as a major
refining center in the former Soviet Union.
Oil production peaked at about 500,000 barrels per
day during World War II, and then fell significantly
after the 1950s as the Soviet Union redirected
exploration resources elsewhere.
Azerbaijan has 1.2 billion barrels of proven oil
reserves, as well as enormous potential reserves in
the (yet) undeveloped offshore fields in the Caspian
Sea.
Photo 11. NOV Fiber Glass Systems field service engineer supervises
field joint
6. Pipe systems
The pipework scope of supply for the Azeri project
platforms included:
Seawater;
Firewater;
Coolingwater;
Sewage;
Non-hazardous open drains;
Atmospheric vent.
7. Joining systems
Quick-Lock adhesive bonded joints
Quick-Lock adhesive bonded joints are used for
pressure ratings up to 16 bar. Available pipe
diameters are 1-16 (25-400mm). Spigots (male
end) are cylindrical; bell ends (female end) are
slightly conical with a pipe stop inside.
For the ACG project the Quick-Lock joint was used
for pipe sizes 2-4 inch (50-100mm). For larger
diameters the Taper joint was preferred.
8. Site conditions
Besides some hot weeks in summer and cold weeks
in winter, the environmental conditions had minor
influence on the installation:
During hot summer days, the pipe fitters were
trained to pay attention to the relative short pot-life
of the adhesive;
During wet and cold winter days the pipe fitters
were trained to preheat the bonding surfaces
before starting bonding.
The workshop for pipe prefabrication of spools was
an enclosed, conditioned area, so no temperature or
moisture influence affected the bonding of joints.
The adhesive resin and hardener were stored in a
conditioned room with a temperature varying
between 18 and 24 C.
9. Spool manufacturing
The GRE piping systems for the first platform
(Central Azeri) were completely prefabricated in the
Netherlands by Amerplastics BV in Terneuzen.
These pipe spools were transported to site in big
wooden crates: the first Bondstrand spools arrived
in Baku in 2003.
The spools for the following five platforms were
prefabricated in a workshop (pre-fabrication shop)
set up locally in Baku.
Main advantages of setting up spool prefabrication
on site were related to the ability to modify spools to
site requirements and (late) design changes, and
lowering the relatively high transportation costs of
the spools. The overall flexibility of work and
planning improved.
a
b
c
a: 1 layer Combimat
b: 2 layers Favuseal
c: 1 layer impregnated glass
11. Traceability
Attention was paid to the traceability of pipe fitters,
joints and materials. All pipe fitters had a traceability
form to record the following:
Pipe fitters: the badge number of the pipe fitter
who made the joint was recorded on the
traceability form.
Joint numbers: the joints on the spool drawings
were numbered and the number of the joint was
recorded on the traceability form.
Adhesive: the batch number of the adhesive was
noted on the traceability form.
Pipe and fittings: all NOV Fiber Glass Systems
pipe and fittings have a unique ID-code. These
codes were noted on the spool drawings and the
traceability form.
13. Conclusion
After the successful completion of the ACG-AIOC
project, all parties agreed that the good cooperation
between KBR and NOV Fiber Glass Systems and the
continuous involvement of NOV Fiber Glass Systems
Engineers has resulted in an extraordinary low failure
rate and low installation cost of the Bondstrand piping
systems.
Special Thanks
NOV Fiber Glass Systems would like to thank everyone
who worked with them on this project.
11
FP 905 B 06/12
Vessel
FPSO OSX-1
Shipyard
Keppel Shipyard Singapore
Owner
NOV Fiber Glass Systems Pte Ltd supplies GRE materials for the
modification works.
Advantages
Pipe system
Operating conditions
10 bar
4.8 bar
1.5 x design pressure
up to 50C
27.5C
Installation date
2010 - 2011
www.fgspipe.com fgspipe@nov.com
Project
Technical requirements
Operator
Headers were built in accordance with Total Spec. GS EP PVV 178 and
GS EP PVV 148 and suitable for for an offshore marine environment in
West Africa.
Each header set included a 10 x 3 x 2 Top Header, 8 x 2 Mid
Header, 10 x 2 Bottom header and 3 x 1 Air Scour Header. In total
14. Header sets were fabricated.
Client
VWS Westgarth Ltd, East Kilbride, Scotland
(Head Office)
EDC contractor
Deawoo Shipbuilding and Marine Engineering
Location
Deepwater Offshore Angola, Block 17
Pipe system
The order included the design and
manufacture of a jig to ensure the
best possible fit between vessels
and headers. The jig, representing
a filter unit, was built and approved
by client to carry out a four-point
dimension check of each header
set.
Operating Conditions
Fluid:
Sea water
Operating pressure: 16.6 barg minimum rating
Installation date
2009
www.fgspipe.com fgspipe@nov.com
Headers assembled in the jig, with the branches bonded and ready to
wheel into the oven.
In 1999, BP drilled the Platina and Plutonio wells using the deepwater
drillship Pride Angola, and followed these in 2000 with four more: Galio,
Paladio, Cromio and Cobalto. These are all located within 20km of each
other and form the Greater Plutonio development offshore Angola. Later
discoveries included the Cesio and Chumbo fields, slightly further to the
south and west. If developed, Cesio could potentially be tied back to
Greater Plutonio although Chumbo might be developed separately. The
Greater Plutonio development was approved in early 2004. BP Angola and
Shell Exploration and Production Angola BV hold the Block 18 exploration
permit under a production-sharing contract with Angolas state-owned oil
company, Sociedade Nacional de Combustveis de Angola (Sonangol).
Project
Greater Plutonio, Block 18, Angola
Shipyard
Hyundai Heavy Industries, Korea
Client
British Petroleum (BP) Angola
Scope of Supply
Vendor
Contractor
Consultant
Specification
Pipe system
Bondstrand 7000M pipes with 2416C fittings
and Taper/Taper adhesive-bonded joints.
Various diameters ranging from 2-24 inch
(50-600 mm).
Total quantity: 2400 meter.
Operating Conditions
Operating pressure:
Operating temperature:
Design pressure:
Design temperature:
Test pressure:
Installation date
2007
www.fgspipe.com fgspipe@nov.com
Project
The AKPO FPSO hull has a storage capacity of two million barrels of oil
and a large deck space to accommodate more than 17 topsides modules.
AKPO FPSO, which will be anchored in 1,325 meters of water, will produce
225,000 barrels of oil equivalent per day. It includes two processing trains
to separate out gas and water. This floater is 310 m. long and 61 m. wide
and includes a 240 bed accommodation unit.
Pipe system
Scope of supply
2420C Water injection, Produced water, Seawater, Fire water (wet system) in
modules
5000M Chlorination Water
7000M Seawater, Ballast system (in the hull), Fresh Water
Design
Contractor
HHI
Consultant
Technip
Classification Bureau
Society
Veritas
Approval
IMO
Shipyard
Client
Operating conditions
Operating pressure:
Design pressure:
Design temperature:
Test pressure:
7000M
9.5
16.0
60.0
24.0
2420C
13.5
18.0
60.0
27.0
5000M
10.0
10.0
Ambient
15.0
Installation
date
2007-2008
www.fgspipe.com fgspipe@nov.com
Table of Contents
1 Introduction
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
General . . . . . . . . . . . . . . . . . .
Products Range and Series . . .
Standards and Specifications . .
Classification Society Approvals
Uses and Applications . . . . . . .
Joining Systems . . . . . . . . . . . .
Fittings and Flange Drillings . . .
Corrosion Resistance . . . . . . . .
Economy . . . . . . . . . . . . . . . . .
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.1
.1
.2
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General Principles . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thrust in an Anchored System . . . . . . . . . . . . . . . . . . .
Thrust due to Temperature . . . . . . . . . . . . . . . . . . . . . .
Thrust due to Pressure . . . . . . . . . . . . . . . . . . . . . . . . .
Formulas for Calculating Thrusts in
Restrained Pipe Lines (With Examples) . . . . . . . . . . . . .
3.6 Longitudinal Stress in Pipe & Shear Stress in Adhesive
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General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abrasion Protection . . . . . . . . . . . . . . . . . . . . . . . .
Spans Allowing Axial Movement . . . . . . . . . . . . . . .
Span Recommendations . . . . . . . . . . . . . . . . . . . .
Suspended System Restrained from Movement . . .
Euler and Roark Equations . . . . . . . . . . . . . . . . . . .
Support of Pipe Runs Containing Expansion Joints
Support for Vertical Runs . . . . . . . . . . . . . . . . . . . .
Case Study: Vertical Riser in Ballast Tank . . . . . . . .
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7 Hydraulics
7.1
7.2
7.3
7.4
7.5
Introduction . . . . . . . . . . . . . . . . . . . . . . . .
Head Loss . . . . . . . . . . . . . . . . . . . . . . . . .
Formulas for Calculating Head Loss in Pipe
Head Loss in Fittings . . . . . . . . . . . . . . . . .
Cargo Discharge Time & Energy Savings . .
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Appendices
A.
B.
C.
D.
E.
1.0 Introduction
1.1
GENERAL
Historically, offshore exploration, production platforms and ship owners have had to face the grim reality
of replacing most metal piping two or three times during the average life of a vessel or platform. This has
meant, of course, that piping systems end up costing several times that of the original investment since
replacement is more expensive than new installation. When you add the labor costs, the downtime and
the inconvenience of keeping conventional steel or alloy piping systems in safe operating condition, the
long-term advantages of fiberglass piping become very obvious.
1.2
Series 2000M
A lined epoxy pipe and fittings system for applications which include ballast lines, fresh and saltwater
piping, sanitary sewage, raw water loop systems and fire protection mains where corrosion resistance and light weight are of paramount importance.
Series 2000M-FP
A lined epoxy system covered with a reinforced intumescent coating suitable for dry service in a jet fire.
Series 2000USN
An epoxy system meeting the requirements of MIL-P-24608B (SH) for nonvital piping systems on
combatant and non-combatant vessels. Available in sizes from 1 to 12 inches (25 to 300mm).
Series 5000M
A lined vinylester pipe and fittings system in 2 inch diameter (50mm) for seawater chlorination.
Series 7000M
An epoxy pipe and fittings system with anti-static capabilities designed for white petroleum products
and applications passing through hazardous areas. Properly grounded Series 7000M prevents the
accumulation on the exterior of the pipe of dangerous levels of static electricity produced by flow of
fluids inside the pipe or by air flow over the exterior of the pipe. This is accomplished by NOV FGS
patented method of incorporating electrically conductive elements into the wall structure of pipe and
fittings during manufacture.
PSXL3
A polysiloxane-modified phenolic system for use in normally wet fire protection mains - also suitable
for confined spaces and living quarters due to low smoke and toxicity properties. Also available in a
conductive version.
PSXJF
A polysiloxane-modified phenolic system for use in deluge piping (normally dry). PSXJF has an
exterior jacket which allows the pipe to function even after 5 minutes dry exposure to a jet fire (follow
by 15 minutes with flowing water). Also available in a conductive version.
1.3
MIL-P-24608A (SH)
U.S. Navy standards for fiberglass piping systems onboard combatant and noncombatant ships.
ASTM (F1173)
U.S. standards for fiberglass piping systems onboard merchant vessels, offshore production and
explorations units.
1.4
1.5
PSXL3
Designed and approved for use in fire protection ring mains and for services in confined spaces of
living quarters where flame spread, smoke density and toxicity are critical.
PSXJF
Designed and approved for dry deluge service where pipe may be subject to a directly impinging jet fire.
1.6
JOINING SYSTEMS
Bondstrand marine and naval pipe systems offer the user a variety of joining methods for both new
construction and for total or partial replacement of existing metallic pipe.
All Series:
1-to 16-inch ....................Quick-Lock straight/taper adhesive joint;
2-to 24-inch (2000M) ......Van stone type flanges with movable flange rings for easy bolt alignment.
1-to 36-inch ....................One-piece flanges in standard hubbed or hubless heavy-duty configuration.
2-to 36-inch ....................Viking-Johnson or Dresser-type mechanical couplings.
1.7
1.8
CORROSION RESISTANCE
Bondstrand pipe and fittings are manufactured by a filament-winding process using highly corrosionresistant resins. The pipe walls are strengthened and reinforced throughout with tough fiberglass and
carbon fibers (Series 7000 only) creating a lightweight, strong, corrosion-resistant pipe that meets
U.S. Coast Guard Class II and U.S. Navy MIL-P-24608A (SH) standards for offshore and most shipboard systems.
1.9
ECONOMY
Bondstrand offshore piping and Bondstrand marine and naval pipe systems have corrosion resistance
surpassing copper-nickel and more exotic alloys, but with an installed cost less than carbon steel.
Numerous shipyards have recorded their Bondstrand installation costs on new construction projects and
report savings from 30 to 40 percent compared to traditional steel pipe.
L T
L T
= 10 x 10-6 in./in./F
T
L
L
L
=
=
=
=
90F
100 ft. = 1200 in.
(1200 in.) (10 x 10-6 in./in./F) (90F)
1.08 in.
b. Metric Units:
L =
where
L T
= 18 x 10-6 mm/mm/C
T
L
L
L
=
=
=
=
50C
30.48 m = 30480 mm
(30480 mm) (18 x 10-6 mm/mm/C) (50C)
27.4 mm
Note that 27.4 mm is equal to 1.08 in. which is the calculated thermal expansion for the same length
of pipe due to the same amount of temperature change.
In normal operating temperature range, the length change - temperature relationship can be represented by a straight line as illustrated in Figure 2-1 on the next page.
LENGTH CHANGE
MM / 100 M OF PIPE
Fig. 2-1
2.2
Unrestrained System
Subjected to an internal pressure, a free Bondstrand pipeline will expand its length due to thrust
force applied to the end of the pipeline. The amount of this change in the pipe length depends on the
pipe wall thickness, diameter, Poissons ratio and the effective modulus of elasticity in both axial and
circumferential directions at operating temperature.
L = L
p ID2
4t Dm El
lc
p ID2
2t Dm Ec
The first term inside the bracket is the strain caused by pressure end thrust while the second term,
lc
p ID2
2t Dm Ec
is the axial contraction due to an expansion in the circumferential direction, the Poissons effect. The
result is a net increase in length which can be calculated by the simplified formula:
L = L
where
p ID2
4t El Dm
2lc
El
Ec
lc
Fig. 2-2
a.English Units:
The physical properties of the pipe can be found from BONDSTRAND SERIES 2000M
PRODUCT DATA (FP194):
lc
= 0.56
Ec = 3,600,000 psi
El = 1,600,000 psi
ID = 8.22 in.
t = 0.241 in.
Dm = 8.46 in.
p = 145 psi
L = 394 in.
Note: Physical properties vary with temperature. See Bondstrand Series 2000M Product Data (FP194).
L = (394 in.)
1 - 2 (.56)
1,600,000 psi
3,600,000 psi
1 - 2 (.56)
113490 kg/cm2
253105 kg/cm2
L = 0.147 in.
b.
Metric Units:
lc
= 0.56
El = 113490 kg/cm2
Dm = 21.5 cm
ID = 20.9 cm
t = 0.612 cm
p = 10 bars = 10.02 kg/cm2
L = 1000 cm
L = (1000 cm)
L = 0.373 cm
Table 2-I provides the calculated length increase for 100 feet (30.48 meters) of Bondstrand Series 2000M
Pipe caused by 100 psi (7 kg/cm2) internal pressure. The Table is valid through the temperature range of
application. (The effect of temperature on length change due to pressure is small.)
Table 2-I
Size
(in.) (mm.)
2
50
3
80
4
100
6
150
36
900
Length Increase
(in.)
(mm)
0.2
5.0
0.3
7.8
0.3
7.6
0.4
10.2
0.4
10.2
Obtain length increase for other pressure by using a direct pressure ratio correction. For example, to
find the length change caused by 150 psi pressure in a 6-inch pipe, multiply 0.4 inch by the pressure
ratio 150/100 to obtain an amount of 0.6 inch length increase.
W.T. BHD.
Fig. 2-3
In the piping system, shown in Figure 2-3, all longitudinal thrusts are eliminated by the use of fixed
supports; therefore, the pipe is subjected only to load in the circumferential direction. Without the
end thrust present, the first term in the equation is dropped and the length change becomes:
L = L
where
-lc
p ID2
2t Ec Dm
lc
= Poissons ratio
Ec
a. English Units:
lc
= .56
p = 145 psi
ID = 8.22 in.
t = 0.241 in.
Dm = 8.46 in.
Ec = 3,600,000 psi
L = 472 in.
L = (472 in.)(-.56)
b.Metric Units:
lc
= .56
p = 10.02 kg/cm2
ID = 20.9 cm
Dm = 21.5 cm
t = 0.612 cm
Ec = 253105 kg/cm2
L = 1200 cm
As indicated by the formula and demonstrated by the example, in a restrained installation where a
mechanical coupling is used, application of pressure will result in a contraction of the pipe. This
shortening effect is found favorable in most applications where the designer can use the reduction in
length to compensate for thermal expansion. Conversely, allowances should be made where operating temperature is significantly lower than the temperature at which the system is installed.
2.3
There are two principal ways to control excessive stress caused by vibration. Either install, observe
during operation, and add supports or restraints as required; or add an elastometric expansion joint
or other vibration absorber.
2.4
2.5
11
2.6
Fig. 2-4
Consider a properly guided expansion loop as shown in Figure 2-4. The centroid 0 of this structure
is located at the center of the guides A and B, and the line of thrust will lie parallel to a line joining
the guides. The only force that acts on this loop is in the x direction and can be found by the equation.
Fx =
EI
Ix
where
=
=
=
=
2
3
Since Ix
4
12
Fx = 4
EI
3
Substituting
M = Fx
and
2
SA = M D
2I
and arranging the required length
Where
ED
SA
It should be noted here that similar result can be obtained using the Guided Cantilever Method of
pipe flexibility calculation.
Where
= 1
2
4
EI
M 2
4EI
SA 2
2ED
1/2
and again
ED
SA
Calculation example: Determine the required expansion loop for 8-inch Bondstrand Series 2000M
piping subjected to the following condition:
Operating temperature:
Installation temperature:
Total length of pipe between anchors:
From PRODUCT DATA SHEET
FOR
65C (149F)
20C (68F)
100 meter (328 ft)
Pipe O.D.
First determine the total thermal expansion for the entire length of the pipe section in question:
L
= L T
= 18 x 10-6/C (45C) (100 x 102) cm
= 8.1 cm
13
Then
1/2
ED
SA
1/2
1/2
= 299 cm
= 2.99 meter
Calculation of length
= 9 ft. - 10 in.
which is equivalent to 2.99 meters.
14
= 118 in
15
Table 2-II tabulates the length of loop in feet and meters required to absorb expansion.
2.7
Fx 3
4EI
ED
= M 2
4EI
1/2
SA
Fig. 2-5
16
SA 2
2ED
Note: In special cases where the pipe is insulated, longer length is needed to compensate for the
stiffer loop members.
The required length
(EIinsulated pipe/EI
)1/2
bare pipe
1/2
M
2EI
bp
bp
bp
EI
bp
/2
bp
1/2
ip
M 2ip
2EIip
ip
ip
EIip2
ip
1/2
ip
bp
EIip/EIbp
Loops using 90 elbows change length better than those using 45 elbows. Unlike a 90 turn, a 45
turn carries a thrust component through the turn which can add axial stress to the usual bending
stress in the pipe and fittings. Alignment and deflection are also directly affected by the angular displacement at 45 turns and demand special attention for support design and location.
A 45 elbow at a free turn with the same increment of length change in each leg will be displaced 86
percent more than a 90 elbow. The relative displacement in the plane of a loop is also more of a
problem. Figure 2-6 illustrates the geometry involved.
Comparison of Displacement in 90 vs. 45 elbows caused by a Unit Length Change:
A. Relative displacement of
elbows permitted to move
freely in a pipe run.
B. Relative displacement
configuration of loops
Fig. 2-6
17
18
Table 2-III tabulates the length of loop or bend in feet and meters required to absorb expansion.
GENERAL PRINCIPLES
Occasionally, the layout of a system makes it impossible to allow the pipe to move freely, as for
example, a ballast line running thwart-ships between longitudinal bulkheads. Or it may be necessary
to anchor certain runs of an otherwise free system. In a fully restrained pipe (anchored against movement at both ends), the designer must deal with thrust rather than length change. Both temperature
and pressure produce thrust which must be resisted at turns, branches, reducers and ends. Knowing
the magnitude of this thrust enables the designer to select satisfactory anchors and check the axial
stress in pipe and shear stress in joints. Remember that axial thrust on anchors is normally independent of anchor spacing.
Caution: In restrained systems, pipe fittings can be damaged by faulty anchorage or by untimely
release of anchors. Damage to fittings in service can be caused by bending or slipping of an improperly designed or installed anchor. Also, length changes due to creep are induced by high pressures
or temperatures while pipe is in service. When anchors must later be released, especially in long pipe
runs, temporary anchors may be required to avoid excessive displacement and overstress of fittings.
3.2
3.3
3.4
19
3.5
P =
where
TAEl
= 10 x 10-6in./in./F
T = 150F
A = 4.23 in2 for 6 inch pipe
El = 1.6 x 106 psi
then
3.5.2
pDmID
El
Ec
(-lc )
lc
= Poissons ratio.
Note: Use elastic properties at lowest operating temperature to calculate maximum expected thrust.
20
lc
then
= 0.56
P =
where
ID
2
p
4
ID = inside diameter of the pipe (in. or cm).
P =
3.6
where
P
A
f = 3,080 = 728psi
4.23
The allowable stress is one third of the longitudinal tensile strength at the appropriate temperature as
given in the Bondstrand Product Data Sheet. For Series 2000M and Series 7000M pipe the allowable
stress at 70F is 8,500 psi/3.0 = 2830 psi (199 kg/cm2). For short-term effects such as those resulting from green sea loads, a higher allowable stress may be justified.
21
=
where
P
DjLb
For example: In the case of 100 psi pressure on a closed end 6-inch pipe, as previously calculated:
P = 3,080 lbf
=
3,080
3.14 (6.54) 2.25
= 67 psi
The allowable shear stress for RP-34 adhesive (normally used with Series 2000M products) is 250 psi
(17.6 kg/cm2). The allowable shear stress for RP-60 adhesive (normally used with Series 7000M products) is 212 psi (14.4 kg/cm2).
22
TABLE 3-I
THRUST IN AN ANCHORED PIPELINE DUE TO TEMPERATURE CHANGE
FOR BONDSTRAND PIPING
Note:
1. For temperature change other than 100F or 100C use linear ratio for
thrust.
2. Calculations are based on elastic properties at room temperature.
3. Calculations are based on IPS dimensions for sizes 2 to 24 inch, MCI
dimensions for 28 to 36 inch.
23
TABLE 3-II
THRUST FORCE DUE TO INTERNAL PRESSURE IN AN ANCHORED PIPELINE
FOR BONDSTRAND PIPING
Note:
1. For temperature change other than 100 psi or 10 kg/cm2, use linear ratio for tensile
force.
2. Calculations are based on elastic properties at room temperature.
3. Calculations are based on IPS dimensions for sizes 2 to 24 inch, MCI dimensions for
28 to 36 inch.
24
TABLE 3-III
THRUST DUE TO PRESSURE ON A CLOSED END
FOR BONDSTRAND PIPING
Note:
1. For temperature change other than 100 psi or 10 kg/cm2, use linear ratio for thrust.
2. Calculations are based on IPS dimensions for sizes 2 to 24 inch, MCI dimensions for
28 to 36 inch.
25
TABLE 3-IV
ADHESIVE BONDED JOINT DIMENSIONS
Note:
1. Joint Diameters are based on IPS dimensions for sizes 2 to 24 inch, MCI
dimensions for 28 to 36 inch.
2. Adhesive bonded joints are available for field joining of pipe and fittings in size
range 2 to 16 inch. Only adhesive bonded flanges are available for field joints
above 16 inch.
26
GENERAL
This section gives recommendations on placement of supports and maximum support spacing.
These recommendations give minimum support requirements. Additional support may be needed
where pipe is exposed to large external forces as for example, pipe on desk subject to green wave
loading.
Techniques used in determining support requirements for Bondstrand are similar to those used for
carbon steel piping systems; however, important differences exist between the two types of piping.
Each requires its own unique design considerations. For example, Bondstrand averages 16 percent
of the weight of schedule 40 steel, has a longitudinal modulus 14 times smaller, and a thermal coefficient of expansion 50 percent larger.
4.2
ABRASION PROTECTION
Bondstrand should be protected from external abrasion where it comes in contact with guides and
support, particularly in areas of significant thermal expansion, in long runs of pipe on weather decks,
or in passageways which would be affected by dynamic twisting of the ships structure. Such protection is achieved through the use of hanger liners, rider bars or pads made of teflon or other acceptable material. Refer to Table 4-I for details.
TABLE 4-I
PIPE HANGER LINER, RIDER BAR, OR PAD MATERIAL
FOR ABRASION PROTECTION
27
4.3
4.4
SPAN RECOMMENDATIONS
Recommended maximum spans for Bondstrand pipe at various operating temperatures are given in
Table 4-Il. These spans are intended for normal horizontal piping arrangements, i.e., those which
have no fittings, valves, vertical runs, etc., but which may include flanges and nonuniform support
spacings. The tabular values represent a compromise between continuous and single spans. When
installed at the support spacings indicated in Table 4-Il, the weight of the pipe full of water will produce a long-time deflection of about 1/2 inch, (12.7 mm), which is usually acceptable for appearance
and adequate drainage. Fully continuous spans may be used with support spacings 20 percent
greater for this same deflection; in simple spans, support spacings should be 20 percent less. For
this purpose, continuous spans are defined as interior spans (not end spans), which are uniform in
length and free from structural rotation at supports. Simple spans are supported only at the ends and
are either hinged or free to rotate at the supports. In Table 4-Il, recommendations for support spacings for mechanical joints assume simple spans and 20 ft. (6.1m) pipe length. For additional information regarding the special problems involved in support and anchoring of pipe with mechanical joints,
see Appendix E.
4.4.1
Suspended pipe is often required to carry loads other than its own weight and a fluid with a specific
gravity of 1.0. Perhaps the most common external loading is thermal insulation, but the basic principle is the same for all loads which are uniformly distributed along the pipeline. The way to adjust for
increased loads is to decrease the support spacing, and conversely, the way to adjust for decreased
loads is to increase the support spacing. An example of the latter is a line filled with a gas instead of
a liquid; and longer spans are indicated if deflection is the controlling factor.
For all such loading cases, support spacings for partially continuous spans with a permissible deflection of 0.5 inch are determined using:
1/4
L = 0.258
28
(EI)
w
TABLE 4-II
RECOMMENDED MAXIMUM SUPPORT SPACINGS FOR
PIPE AT 100F (38C) AND 150F (66C) OPERATING TEMPERATURES
(FLUID SPECIFIC GRAVITY = 1.0)
Note:
1. For 14- through 36-inch diameters, loads tabulated are for Iron Pipe Size and are 7 to 12 percent
less than for Metric Cast Iron sizes. However, recommended spans are suitable for either.
2. Span recommendations apply to normal horizontal piping support arrangements and are calculated
for a maximum long-time deflection of 1/2 inch to ensure good appearance and adequate drainage.
3. Includes Quick-Lock adhesive bonded joints and flanged joints.
4. Maximum spans for mechanically joined pipe are limited to one pipe length.
5. Modulus of elasticity for span calculations:
29
where
In metric units:
L = 0.124
where
1/4
(EI)
w
For example: Calculate the recommended support spacing for 6-inch Bondstrand Series
2000M pipe full of water at 150F:
1/4
L = 0.258
4.5
1,200,000 x 19.0
1.36
16.5 ft.
TABLE 4-III
MODULUS OF ELASTICITY FOR CALCULATIONS OF SUPPORT SPACINGS
30
In pipe runs anchored at both ends, a method of control must be devised in order to prevent excessive lateral deflection or buckling of pipe due to compressive load. Guides may be required in conjunction with expansion joints to control excessive deflection. Tables 4-V and 4-VI give recommendations
on guide spacing versus temperature change for marine pipe with restrained ends.
4.6
L =
where
T A
L =
The equation gives maximum stable length of a pipe column when fixed ends are assumed.
In Tables 4-V and 4-VI this maximum length is reduced by 25 percent to allow for non-Euler behavior
near the origin of the curve.
31
TABLE 4-IV
PIPE DIMENSIONS AND SECOND MOMENT OF AREAS (SERIES 2000M)
IRON PIPE SIZE (IPS)
Notes:
1. Outside diameters approximate those for iron pipe size, ISO International Standard 559 - 1977 and for
cast iron pipes, ISO Recommendation R13-1965 as follows:
2. Values are for composite moment of area of structural wall and liner cross-section in terms of the
structural wall for Series 2000M. Beam second moment of area is also known as beam moment of
Inertia.
32
Using the length developed by the Euler equation, the weight of and the physical properties at the
operating temperature deflection of a horizontal pipe is calculated using the equation from Roark1:
y =
-wL
2KP
(tan
KL
KL
)
4
4
1/2
where
K =
P/(El)
P =
(El)
L2
TAE
If y is less than 0.5 inch (1.27cm), the L obtained using the Euler equation is the recommended
guide spacing. If y is greater than .5 inch (1.27cm), choose a shorter length L and solve the Roark
equation again for y. A final length recommendation is thus determined by trial and error when y
closely approximates 0.5 inch (1.27cm).
4.7
(1)
R.J. Roark, Formulas for Stress and Strain, 3rd Edition, McGaw-Hill Book Co., New York, 1954.
33
34
Note:
For horizontal pipe, values below the line may be taken from Table 4-II. For vertical pipe, use tabulated values
as shown.
TABLE 4-V
35
Note:
For horizontal pipe, values below the line may be taken from Table 4-II. For vertical pipe, use tabulated values as shown.
TABLE 4-VI
There are also very distinct advantages to these expansion joints. They reduce vibration caused by
equipment, are very compact and lightweight, and will compensate for axial movement.
When using an expansion joint to allow movement between anchors, the expansion joint should be
placed as close as possible to one anchor or the other. The opposite side of the expansion joint
should have a guide placed no further than five times the pipes diameter from the expansion joint
with a second guide positioned farther down the pipe. To determine the spacing for the second
guide, find manufacturers specifications on force required to compress the joint and refer to Figure
4-1 for recommended spacing.
The horizontal line at the top of each curve represents maximum support spacing for a totally unrestrained system. The lower end of the curve also becomes horizontal at the value for maximum guide
spacing for a totally restrained system. This graph only shows values for pipes smaller than 12 inch
diameter. In large diameters, the slightly increased guide spacing is not great enough to compensate
for the added cost of the expansion joint.
The guide spacing for variable end thrust as produced by an expansion joint may be calculated as
follows:
1/2
L =
1/2
TA
IEl
F
TAEl =
The values shown in Fig. 4-1 are calculated at 100F (38C) and reduced by 25 percent. Within the
cross-hatched area, the pipe will crush prior to compression of the expansion joint based on a compressive allowable stress of 20,000 psi (1400 kg/cm2).
36
37
(FEET)
(METERS)
(KILOGRAMS FORCE)
(POUNDS FORCE)
FIGURE 4-1
4.8
Anchor the vertical run near its base and use intermediate guides at the spacing shown in Tables
4-V or 4-VI, or
Anchor the vertical run near its base and use intermediate Dresser-type couplings as required to
accommodate the calculated expansion and contraction.
Treat columns more than 100 feet (30m) high (either hanging or standing) as special designs; support
and provision for length change are important. The installer should be especially careful to avoid
movement due to wind or support vibration while joints are curing.
4.9
4.9.1 What relative movement is expected between bottom of riser and bulkhead assuming no restraint on riser and no dresser-type couplings in the riser pipe?
Maximum relative movement due to temperature occurs when the steel bulkhead is at cargo temperature (1300F) and the fiberglass pipe is at minimum ballast water temperature (300F); i.e. at time of
loading cargo in Alaska.
Expansion of bulkhead
=
=
=
L T
6.38 x 10-6 (80 x 12) (130 - 70)
0.37 inches
Contraction of pipe
=
=
39
L = (80 x 12)
225 (15.19)2
4 (.47) 1,6000,000 (15.66)
Thus the maximum expected relative movement is 0.75 inch as caused by temperature.
4.9.2 Does the pipeline layout below the riser allow enough flexibility to absorb the expected relative movement?
The eductor is rigidly anchored to prevent vibration; therefore, the riser support forms a Z loop.
Interpolating from Table 2-Ill for a length change of 0.75 inch, the required leg length is 9.5 ft. Since
the layout provides only 3 ft., there is insufficient flexibility to absorb movement.
f = (33,750 + 20,840)/22.5
= 2,426 psi < 2,830 psi allowable
Check shear stress in RP60 adhesive (See Table 3-IV):
a = (33,750 + 20,840)/[ir(15.91)(4.00)]
= 273 psi > 212 psi allowable
Solution A is not feasible due to shear stress in adhesive.
40
4.9.4
L = (80 x 12)
225 (15.9)2
(.56) 2(.47) 3,600,000 (15.19 + .47)
= 0.53 inches
Thus the total contraction due to pressure and temperature is 0.75 + 0.53 = 1.28 inches. Each coupling allows 0.375 inch movement (See Appendix A) without gasket scuffing. However, considering
the infrequent nature of the worse-case condition, two couplings should be sufficient. Light duty
anchors will be required between couplings.
The riser bottom should be anchored against closed-end force. From Table 3-Ill, the force is:
41
42
INTRODUCTION
Proper support of fiberglass piping systems is essential far the success of marine fiberglass installations. In dealing with installations of fiberglass pipe by shipyards, riding crews, arid owners throughout the world, the need for a Chapter dedicated to commonly used installation details has become
evident.
The recommendations and details herein are based on sound engineering principles and experience
in successful fiberglass piping installations. They are offered as alternatives and suggestions for evaluation, modification and implementation by a qualified Marine Engineer. Taking short cuts to save
material or cost can cause grave consequences.
Notes: 1. Unless otherwise indicated, details are considered suitable for all approved piping systems.
2. Details are not intended to show orientation. Assemblies may be inverted or turned horizontal for
attachment to ships structure, bulkhead or deck. Good practice requires that support lengths in pipe
runs provide the minimum dimensions needed for clearance of nuts and bolts.
3. Location, spacing and design of hangers and steel supports are to be determined by the shipyard,
naval architect, or design agency. The necessary properties of fiberglass pipe are found in Chapters 2,
3 and 4.
4. Fiberglass piping systems on board ships are often designed to absorb movement and length changes
at mechanical joints. To control deflections, the designer must allow for the weight and flexibility (hinge
effect) introduced by mechanical couplings or expansion joints. See Appendix E.
5. Detailed dimensions are in inches and (mm) unless otherwise indicated.
6. Flange gaskets shall be 1/8 in. (3mm) thick, full face elastomeric gaskets with a Shore A Durometer
hardness of 60 + 5. A Shore flurometer hardness of 50 or 60 is recommended for elastomeric pads.
7. Refer to ASTM F708 for additional details regarding standard practice for design and installation of
rigid pipe hangers.
5.2
DETAILS
5.2.1
Water Tight Bulkhead Penetration, Flanged One End (Figure 51 On Following Page)
All water tight bulkheads and deck penetrations must be accomplished in steel and/or a non-ferrous
metal capable of being welded water tight to the steel structure and must comply with classification
societies rules. Fiberglass pipe can be attached to this penetration by a mechanical coupling
(Dresser-type) between the metallic spool piece and fiberglass plain end. A step down coupling can
also be used when the diameter of the metallic spool piece differs from the outside diameter of the
fiberglass pipe.
Note:
All spool pieces must be aligned with the longitudinal axis of the piping system within tolerance permitted by the mechanical coupling manufacturer regardless of the deck or bulkhead slope.
43
Fig. 51
Fig. 52
5.2.3 Adjustable Water Tight Bulkhead Penetration, Flanged or Plain End. (Figure 53)
This particular spool piece connection allows tack welding at the bulkhead prior to final assembly so
that the pipe is truly aligned, thus relieving fabrication stresses in the system. Two tanks can be
aligned simultaneously with the use of this adjustable bulkhead penetration for proper alignment of
the fiberglass pipe and fittings.
44
Fig. 53
Notes: 1. The steel clamp should fit squarely against the angle bar support where the clamp will be bolted.
Inserts, washers and spacers should not be used.
2. For thickness of the steel clamps refer to Note 3 under Paragraph 5.1.
5.2.5
Pipe Anchor Using 1800 Saddle Stock Full Collar (Figure 55 On Preceding Page)
This anchor support is accomplished in the same manner as Figure 54. It restricts the pipe from
axial movement. The additional saddles will increase the area of contact between the saddle and the
pipe to accommodate axial forces.
Calculations of thrust are discussed in Chapter 3. If the shear value of the adhesive to be used on a
particular systems is exceeded (see Section 3.6), alternate types of anchors should be used; especially at fittings. See Figures 58 and 59 for examples.
Fig. 54
45
Fig. 55
5.2.6
The flat bar clamp is designed to restrain the pipe from axial movement. Saddle stock is installed on
both sides of the steel clamp. In order to hold the pipe without damage see Table 51 below for
recommended space between the bottom part of the clamp and upper part of the clamp.
For small pipe diameters 16 in. (25150mm) it is useful to use a 1/4 thick (6mm) neoprene pad
(Durometer A 5060) compressed between the pipe and metal clamp. This will not prevent movement of the pipe in the axial direction. To prevent movement, the pipe must be properly anchored
with saddle supports using half or full collars depending on the thrust imposed by the hydrostatic
pressure or temperature change in the piping system.
Notes: 1. The steel clamp should fit squarely against the angle bar support where the clamp will be bolted.
Inserts, washers and spacers should not be used.
2. For thickness of the steel clamps refer to Note 3 under Paragraph 5.1.
TABLE 5I
NPS
1
1
2
3
4
6
8
10
12
14
16
18
46
1/2
Clearance At Bolts
(Without Liner)
(in)
(mm)
1/8
1/8
1/8
1/4
1/4
3/8
3/8
1/2
1/2
5/8
5/8
5/8
3
3
3
6
6
10
10
12
12
16
16
16
NPS
20
22
24
26
28
30
32
34
36
Clearance At Bolts
(Without Liner)
(in)
(mm)
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
5/8
16
16
16
16
16
16
16
16
16
5.2.5
Pipe Anchor Using 180 Saddle Stock Full Collar (Figure 55)
This anchor support is accomplished in the same manner as Figure 54. It restricts the pipe from
axial movement. The additional saddles will increase the area of contact between the saddle and the
pipe to accommodate axial forces.
Calculations of thrust are discussed in Chapter 3. If the shear value of the adhesive to be used on a
particular systems is exceeded (see Section 3.6), alternate types of anchors should be used; especially at fittings. See Figures 58 and 59 for examples.
5.2.6
The flat bar clamp is designed to restrain the pipe from axial movement. Saddle stock is installed on
both sides of the steel clamp. In order to hold the pipe without damage see Table 51 below for
recommended space between the bottom part of the clamp and upper part of the clamp.
For small pipe diameters 16 in. (25150mm) it is useful to use a 1/4 thick (6mm) neoprene pad
(Durometer A 5060) compressed between the pipe and metal clamp. This will not prevent movement of the pipe in the axial direction. To prevent movement, the pipe must be properly anchored
with saddle supports using half or full collars depending on the thrust imposed by the hydrostatic
pressure or temperature change in the piping system.
Fig. 56
Fig. 57
47
5.2.7 Anchor Supports Using Flat Bar Top Half and Steel Shape Bottom (Figure 57 Previous Page)
This type of anchor support is similar in purpose to that shown in Figure 56. Many shipyards prefer
this type.
Caution: Dimensions of the steel clamp must provide for a loose fit around the fiberglass pipe when attached to
the steel angle shape below. If the pipe is clamped against the flat steel surface on the bottom half, the
force imposed at the tangential point of contact between the pipe and steel can damage the fiberglass
pipe. (See Table 5I). For diameters greater than 8 inches this problem is less severe due to increased
thickness of the pipe wall. (See Chapter 4, Table 4IV)
Note:
The supports shown in Figs. 54, 55, 56 and 57 are designed to restrain axial movement of the
pipe when they are fitted with 180 deg. saddles.
Note:
It is recommended that a mechanical coupling (Dresser-type only) be incorporated on either side of the
fitting using thrust support plates to allow axial movement in the piping system and relieve part of the
thrust imposed on the fitting. This practice has been used successfully in previous installations. See
Note in Section 5.2.9.
48
Fig. 58
49
Fig. 59
The accommodation of the neoprene pad will be the same as Figure 58 with the objective to transfer the thrust force of the piping system into the thrust support plate and not into the flange or bonded joints of the tee. Because of the geometrical configuration of the tee, a torsional plate will not be
required. All the rest of the recommendations previously discussed in Figure 58 are also applicable
to the tee support.
Note:
It is advisable to coat the U bolts which hold the elbows and tees against the thrust support plates
with Amercoat, urethane or similar coatings to protect against corrosion, and also cushion between the
fittings and the U bolt. Another method used by some shipyards is to introduce a neoprene sleeve
around the U bolts. This Note applies to all supports using U bolts.
5.2.10 Anchor Support Plate Bolted to a Flanged Fitting (Figure 510 On Following Page)
This anchor support is used for flange fittings when the hydrostatic forces imposed by the design of
the piping system do not exceed the adhesive shear stress value. (See Section 3.6 of this manual.)
Figure 510 shows the plate pattern covering a minimum of four bolts (for all pipe sizes). Figure 5
10 shows a design used by shipyards to anchor large diameter elbows. See Note 3 on page 5.2.
5.2.11 Steel Supports for Large and Small Valves (Figure 511 On Page 5.10)
The steel supports shown in Figure 511 apply for various kinds of valves. Valves in sizes 4 in. and
under are relatively light can normally be supported with a single support. Gate valves and similar
large and heavy valves in sizes 6 in. and up require two supports to accommodate the weight and
directly transmit it to the ships structure. Valves such as globe or gate valves with reach rods
extending to the above decks require double support.
See Table 5Il below for required number of bolts in support plates.
50
Fig. 510
Flanged plates must be properly designed to support the weight of valves and transmit it directly to
the ships structure. It is recommended that all steel components in a piping system be supported.
This will prevent shifting the weight to the fiberglass piping system.
TABLE 5Il
Flange
Size
Required Minimum
Number Of Bolts
Attached To
Support Plate
1
1
2
3
4
6
8
10
12
14
16
18
2
2
2
4
4
4
4
6
6
6
6
8
1/2
Note:
Flange
Size
Required Minimum
Number Of Bolts
Attached To
Support Plate
20
22
24
26
28
30
32
34
36
8
8
10
10
10
12
12
12
12
Fig. 511
5.2.12 Guidance Support for Fiberglass Pipe. Teflon Sliding Pad (Figure 512)
This simple design has been adopted almost universally for guides in ship construction. Teflon has
selflubricating properties which help to reduce friction between the surface of the pipe and the
steel without inducing abrasion on the fiberglass component. Teflon also is inert to most chemicals
and petroleum derivatives used in tank ships, white product, and chemical carriers. The minimum
thickness of the teflon pad is recommended to be 1/5 inch (5mm). Teflon thickness should be
increased proportionally to the largest size of the piping system i.e., 1/4 inch (6mm) for 20 inches and
above. The teflon pad can be utilized (or installed) in different configurations, some shipyards feel
that the teflon pad in conjunction with the holes for the U bolt will be sufficient. Others shipyards prefer to have an indentation on the teflon pad to prevent any sliding in the center between the two
holes supporting the pad. The third anchor point will be in the center of the teflon pad and the metal
bar as shown as an alternative on Figure 512. It is also recommended that the U bolts be coated
with Amercoat, urethane or hot dip coating to prevent corrosion.
52
Fig. 512
Fig. 513
53
Note:
When joints are made with mechanical couplings, see manufacturers literature for permissible
misalignment.
Fig. 514
2
H=H x
20
C
400
Where
H = Total allowable
misalignment in (in.)
C = Support span in (ft.)
H = See Table
20
Notes: 1. For supports spans other than 20 feet the total misalignment can be calculated using the
above formula
2. Misalignment applicable applicable to any direction parallel to axis
54
INTERNAL PRESSURE
Pi =
2st
(ODt)
Where:
(OD - t) = ID + t + 2tl
ID = inside diameter (in. or cm).
To convert pressure in psi to bars, divide by 14.5. To convert pressure in kg/cm2 to bars, divide by
1.02.
Based on the formula given above, the rated operating pressure for Series 2000M and Series 7000M
pipe is tabulated in Table 6I. This provides longterm performance in accordance with the cyclic
Hydrostatic Design Basis (ASTM D2992, Method A) and provides a 4 to 1 safety factor on short
term hydrostatic performance as required by proposed ASTM Marine Piping Specifications.
Note:
Fittings and/or mechanical couplings may reduce the system working pressure below that
shown in Table 6I. See Bondstrand Product Data Sheets FP168 and FP169 and coupling manufacturers literature.
55
TABLE 6I
Rated Internal Operating Pressure for Series 2000M and Series 7000M Pipe
Nominal
Diameter
in.
mm
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
28
700
30
750
36
900
Note:
Rated Internal
Operating Pressure
at 2000F (930C)
psi
bar
550
38
450
31
450
31
300
21
300
21
300
21
300
21
300
21
300
21
300
21
300
21
300
21
300
21
300
21
300
21
Fittings and flanges have a lower pressure rating than the pipe.
Pc =
Where
2Ec ta3
(1-cl) ID3
Pc = external collapse pressure (psi or kg/cm2),
Ec = effective circumferential modulus of elasticity (psi or kg/cm2), see Table
6Il,
ta = average reinforced wall thickness (in. or cm), .875 is used because the
minimum thickness is 87.5% of nominal.
= (tt / .875) tl
tt = minimum total thickness (in. or cm) see Table 4IV,
tl = liner thickness, 0.020 in. (0.51 cm) for Series 2000M, zero for Series
7000M,
ID = pipe inside diameter (in. or cm), see Table 4IV,
l = Poissons ratio for contraction in the circumferential direction due to
tensile stress in the longitudinal direction, see Table 6Il,
56
To convert external pressure in psi to bars, divide by 14.5. Atmospheric pressure at sea level is 14.7
psi. To convert kg/cm2 to bars, divide by 1.02.
When installing pipe in the bottom of tanks, the pipe must resist the combined external fluid pressure
and internal suction. It is assumed that a positive displacement pump can pull a maximum of 75 percent vacuum. The designer should also allow for a safety factor of 3 in accordance with proposed
ASTM Specifications. Thus the allowable hydrostatic head, H in ft. is:
H = 2.31
Pc
3.0
11.0
Tabulated values of allowable hydrostatic head are shown in Table 6Ill on page 6.6 for temperatures of 1000F(380C) and 2000F(930C). For example, calculate the collapse pressure and
allowable hydrostatic head in English units for 12 inch Series 2000M pipe at 2000F:
ID = 12.35 inch
tt = 0.351 inch
tl = 0.020 inch
ta = (.351/.875) .020 = .381 inch
2(2.20 x 106).3813
Pc =
= 181 psi
[ 1 - .7 (.41)] 12.353
H = 2.31
181
3.0
11.0
= 114 ft.
Table 6Il
Elastic Properties for Calculation of External Collapse Pressure for Series 2000M and 7000M Pipe
Temperature
F
C
70
21
100
38
150
66
200
93
Ec
psi
3.15 x
3.06 x
2.90 x
2.20 x
106
106
106
i06
kg/cm2
2.21 x 105
2.15 x 105
2.04 x 105
1.55 x 105
c
l
0.56
0.57
0.60
0.70
0.37
0.38
0.39
0.41
Note: Ec is based on external collapse tests per ASTM D2924. Values of Poissons ratio are based on
tests per ASTM D1599
57
TABLE 6Ill
External Collapse Pressure and Allowable Hydrostatlc Head
for Series 2000M and Series 7000M Pipe
Nom. Pipe
Size
(in)
(mm)
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
28
700
30
750
36
900
58
1000F(380C)
2000F(930c)
Collapse
Allowable
Collapse
Allowable
Pressure
Hydrostatic Head
Pressure
Hydrostatlc Head
(psi)
(Bars)
(ft)
(in)
(psi)
(Bars)
(ft)
(in)
2,331
160
1,770
540
1,855
565
1,403
427
637
43.9
465
142
507
35.0
365
111
703
48.5
516
157
559
38.6
405
123
234
16.1
155
47
186
12.8
118
36
231
15.9
153
47
184
12.7
116
35
231
15.9
153
47
184
12.7
116
35
228
15.7
150
46
181
12.5
114
35
228
15.7
150
46
181
12.5
114
35
228
15.7
150
46
181
12.5
114
35
227
15.6
149
45
181
12.5
114
35
227
15.6
149
45
181
12.5
114
35
226
15.5
149
45
180
12.4
114
35
226
15.5
149
45
180
12.4
114
35
226
15.5
149
45
180
12.4
114
35
225
15.5
148
45
179
12.3
112
34
7.0 Hydraulics
7.1
INTRODUCTION
When comparing Fiberglass and carbon steel piping systems it becomes evident that selection of
Fiberglass pipe can result in significant savings due to favorable hydraulic properties.
7.2
HEAD LOSS
The frictional head loss in a pipe is a function of velocity, density, and viscosity of the fluid; and of
the smoothness of the bore, and the length and diameter of the pipe. Therefore, the best means of
minimizing this pressure drop in a particular piping service is to minimize the internal roughness of
the pipe. This internal roughness causes movement of the fluid particles in the boundary layer adjacent to the pipe wall, which causes flow through the pipe to be impeded.
Fiberglass pipe has a smoother inner surface than new steel piping. There is an even more significant
difference between the inner surface of Fiberglass and steel pipe after the pipes have been in service
for a while. In most systems Fiberglass maintains its low head loss performance for life.
Fiberglass does not scale, rust, pit or corrode electrolytically or galvanically. It resists growth of bacterial algae, and fungi that could build up on the inner surface. Also, Fiberglass has high chemical
and abrasion resistance. In marine applications, where pipelines are usually short, the major portion
of the total pressure drop in a system occurs in the valves and fittings. It is customary to express the
resistance of valves and fittings in terms of equivalent length of pipe, these are added to the actual
length for purposes of pressure drop calculation for the total system.
7.3
HL = 1046
Q
C ID2.63
1 . 852
59
HL = 1068
Q
C ID2.63
HL =
where
1 . 852
Q =
C =
ID =
HL = f
V2
ID
2g
f = 0.0055
1 +
20,000
ID
106
+
1/3
R =
ID
Where
60
= Reynolds Number,
=
If the Reynolds Number falls below 2000, the flow can be assumed to be laminar. Then the Darcy
friction factor becomes
f =
64
R
Roughness Parameter
The smoothness of the inside pipe surface over the life of Bondstrand pipe produces lower frictional
head loss compared to most other piping materials. The lower head loss means lower pressures will
be required to produce an equivalent discharge, thereby also conserving pumping energy.
Tests of Bondstrand pipe show that the roughness is 5.3 x 106 meters (1.7 x 106 feet). There is a high
probability that this low level roughness will be sustained, and will not be increased due to corrosion
and incrustation as often the case with steel piping, which may double in roughness under certain
conditions.
Kinematic Viscosity of Fluid
Increase in fluid viscosity leads to increased head loss. Table 7I illustrates the effect of kinematic
viscosity on head loss for several common fluids. Kinematic viscosity is defined as the absolute viscosity divided by the density. It varies with temperature. The kinematic viscosity for water at room
temperature is 0.000001115 square meters per sec (0.000012 sq. ft per sec)
Figure 7-2 shows how head loss and flow are affected by kinematic viscosity. The transition between
laminar flow and turbulent flow in 6-in. pipe is seen in the plot for a fluid having a kinematic viscosity
of 0.001 square feet per second.
7.4
61
62
Figure 71
Head Loss For Water as a Function of Flow Rate
Figure 72
Effect of Kinematic Viscosity on Head Loss vs. Discharge for 6-inch Pipe Flowing Full
Table 7-I
Head Loss for Various Flowing at 500 GPM in a 6-Inch Bondstrand Marine Pipe
63
64
Figure 7-3
Equivalent Pipe Length of Fittings
TABLE 7-Il
Resistance Coefficients for Bondstrand Fittings and Metal Valves
Description
45 Elbow Standard
0.3
0.5
90 Elbow Standard
0.5
1.4
0.8
0.6
1.3
Tees
0.4
1.4
1.7
>T
>T
>T
Note:
0.17
0.9
4.5
24.0
2.3
2.6
4.3
21.0
6.0
9.5
2.0
10.0
70.0
65
TABLE 7-Ill
Resistance Coefficients for Bondstrand Reducers, Tapered Body
11/2
2
2
3
3
4
4
6
6
8
8
10
10
7.5
SIZE
X 1
X 1
X 11/2
X 11/2
X 2
X 2
X 3
X 3
X 4
X 4
X 6
X 6
X 8
K
0.5
2.8
0.3
3.7
0.7
2.9
0.1
3.1
0.7
3.3
0.1
1.5
0.2
12
12
14
14
16
16
18
18
20
20
24
24
30
SIZE
X
X
X
X
X
X
X
X
X
X
X
X
X
8
10
10
12
12
14
14
16
16
18
18
20
24
K
0.8
0.1
0.12
0.01
0.08
0.03
0.16
0.02
0.13
0.02
0.17
0.07
0.22
Fig. 7-4
66
Where
C ID2.63
HL =
1 . 852
Q =
C =
ID =
With the same energy consumption rate to overcome the friction loss in the pipeline, the rate of discharge will be different due to the differences in friction coefficient in the pipe. In other words, using
the same head loss for both pipe, we obtain:
HL = 1068
Qsteel
Csteel IDsteel2.63
1 . 852
= 1068
QBS
CBS IDBS2.63
1 . 852
Rearrange the above expression to show the flow rate in Bondstrand pipe in terms of flow rate in
steel pipe:
2.63
CBS
IDBS
QBS = Qsteel
Csteel
IDsteel
][
Examining the above formula, we can conclude that for the same head loss, Fiberglass pipe will
deliver more volume flow rate that that of the same nominal diameter steel pipe since the product
of
CBS
Csteel
and
IDBS
IDsteel
Table 7-IV lists the calculated value of the flow ratio QBS / Qsteel where CBS = 150 and Csteel = 120 or
70. A C value of 120 represents a very slightly corroded steel pipe. A C value of 70 represents a
severely corroded steel pipe.
67
Table 7-IV
Flow in Bondstrand and Steel Pipe for Same Head Loss
NPS
(in)
(mm)
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400
18
450
20
500
24
600
Bondstrand
Pipe ID
( inches)
2.095
3.225
4.140
6.265
8.225
10.350
12.350
13.290
15.190
17.080
18.980
22.780
Steel
Pipe ID
(inches)
2.067
3.068
4.026
6.065
7.981
10.020
12.000
13.25
15.25
17.25
19.25
23.25
C=120
QBS/QSteel
1.30
1.43
1.35
1.36
1.35
1.36
1.35
1.26
1.24
1.22
1.20
1.18
C=70
QBS/QSteel
2.22
2.45
2.31
2.33
2.31
2.33
2.31
2.16
2.13
2.09
2.06
2.02
HL = f
V2
ID
2g
68
The variable Darcy friction factor can be determined for any fluid in the turbulent range by use of the
Moody equation,
f = 0.0055
1 +
=
in which
R=
V ID
20,000
ID
106
R
1/3
= Reynolds Number,
=
where
Step 2:
From the head loss calculated in Step 1 above, the flow velocity (the only unknown quantity in the
equation for Bondstrand system) can be found by trial and error. A programmable calculator will
speed this calculation considerably. Subsequently, the volume flow rate can be easily determined.
For example, 1000 cubic meters of 1400F, 24.4 degree Baum~ crude oil with kinematic viscosity of
0.00001115 square meters per second is to be unloaded through a 1000-meter long standard
Schedule 40, 8-in. diameter steel pipeline at a rate of 500 cubic meters per hour. How much time can
be saved unloading the same amount of crude through Bondstrand Series 2000M, 8-in. pipeline?
Steel Pipe
Schedule 40
0.2027
0.0000457
4.30
78200
Data Given
Inside Diameter (in)
Roughness (in)
Flow Velocity (m/sec)
Reynolds Number
Bondstrand Pipe
Series 2000M
0.2089
0.0000053
To Be Found
To Be Found
Step 1:
The total head loss is calculated for the steel pipeline.
HL = .0055
1 + ( 20000
0.0000457
0.2027
1000000
78200
1/3
1000 ( 4.30 )2
.2027 ( 2 ) 9.806
HL = 94 meters
69
Step 2:
With 94 meters of friction head loss, the flow velocity for Bondstrand piping system can be found
from the equation.
94 = .0055
1 + ( 20000
0.0000053
0.2089
1000000
V
0.0000115
0.2089
1/3
1000 V2
.2089 ( 2 ) 9.806
7.5.4
Users of piping products have long known that Fiberglass piping has far lower friction factors than
carbon steel piping. It is equally important to recognize the energy cost savings which accrue over
the life of the installed system as a result of the lower friction factors.
The largest savings is found simply in lower pumping costs, where the power consumption can often
be cut in half. For example, let us assume a 6-in. line is to deliver 500 gallons per minute of water on
a year-round basis and determine energy cost per 100 feet. At this flow the average velocity is about
5 feet per second. Over a 10-year service life, a Bondstrand line can be expected to maintain a
Hazen-Williams C factor of 150, whereas for carbon steel the average C factor can be estimated
to be about 110. In English units:
HL = 1046
Where
HL =
ID =
C =
Q
C ID2.63
1 . 852
For a 100 foot run in the example described above, this formula yields 1.28 feet for Bondstrand and
2.65 feet for schedule 40 carbon steel pipe. To overcome this head loss, the horsepower demand
may be calculated as
For Bondstrand:
500 gpm x 8.34 lb of water/gal x 1.28 ft
= .162 hp
33,000 ft-lb/mm/hp
For Steel:
500 gpm x 8.34 lb of water/gal x 2.65 ft
33,000 ft-lb/mm/hp
70
= .335 hp
Then, the energy required for full-time operation for a one month period is:
For Bondstrand:
.162 x 24 hr/day x 30 day/month
= 146 hp-hr/month
.80 efficiency
For Steel:
.335 x 24 hr/day x 30 day/month = 301 hp-hr/month
.80 efficiency
It is impossible to make a generalization on the cost of electricity on board ship which is dependent
on the efficiency of the ships plant; however, if we assume that the ship is connected to shore
power, we could expect to pay approximately 10 cents per kilowatt-hour or 7.5 cents per horsepower-hour. This cost is significantly lower than ship-based generation. The cost per month is then
For Bondstrand:
146 hp-hr/month x U.S. $.075/hp-hr = U.S. $10.95/month/100 ft. of pipe
For Steel:
301 hp-hr/month x U.S. $.075/hp-hr = U.S. $22.58/month/100 ft. of pipe
Difference = U.S. $11.63
For a ship using 500 feet of Bondstrand fiberglass pipe the annual savings could be:
U.S.S11.63/month/100 ft. x 12 months x 500 ft. = U.S. $69,780 (Annual Savings)
The annual savings shown above for one ship during one year of operation can increase substantially
if the owner implements the usage of fiberglass for all the vessels in his fleet.
If you add up this savings over a ten-year period for every hp-hr for every 100 feet the saving is very
significant and Bondstrand pipe can be used for the life of the vessel while steel pipe probably must
be replaced several times.
In addition to time and energy saving, there are also savings due to purchase and maintenance of
significantly smaller pumps in terms of horsepower rating.
71
References
1. Flow through a Circular Pipe, PPX Program 628040, Texas Instruments Calculator Products
Division.
2. King, Reno C., Fluid Mechanics, Piping Handbook 5th ed. (King, Reno C. and Sabin Crocker,
McGraw-Hill Book Co., N.Y., 1967), pp. 3-135.
3. Hydraulic Institute Engineering Data Book, Hydraulic Institute, Cleveland, 1979, pp. 23-42.
4. Solution to Pipe Problems, PPX Program 618008, Texas Instruments Calculator Products
Division.
5. Guislain, Serge J., Friction Factors in Fluid Flow Through Pipe, Plant Engineering, 1980, pp. 134140.
6. Hydraulic Institute Engineering Data Book, op-cit, p. 15-19.
7. Nolte, Claude B., Optimum Pipe Size Selection, Gulf Publishing Co., 1979, pp. 268-275.
8. Anin, M.B. and Maddox, R.N., Estimate Viscosity vs. Temperature, Hydrocarbon Processing,
Dec., 1980, pp. 131-135.
9. Ehrlich, Stanley W., Cryogenic-Systems Piping, Piping Handbook, (McGraw-Hill Book Co.,
5th ed., N.Y., 1967), pp. 11-37,38.
10. Flow of Fluids Through Valves, Fittings and Pipe, Technical Paper 410, Crane Co., 1976,
p. A-26.
72
APPENDIX A
USING METALLIC PIPE COUPLINGS TO JOIN BONDSTRAND
Over the years, metallic pipe couplings have proven to be reliable and economical in certain
Bondstrand piping systems. However, when joining Bondstrand, the recommended procedure is
somewhat different than when joining rigid pipe materials such as steel and ductile iron. This bulletin
describes the joining of Bondstrand pipe using Viking Johnson Couplings* along with a brief review
of the couplings design, construction and operating features. Because of the similarity of design, the
same recommendations generally apply also to the use of Rockwell** or Dresser*** couplings.
DESCRIPTION
Viking Johnson mechanical couplings are manufactured in many different sizes and configurations to
meet many pipe joining requirements. Ease in close quarter installation and disassembly allow them
to be used in many areas where other pipe jointing methods would be impractical. The elastomeric
seals in the couplings help absorb movements such as length changes due to temperature or the
flexing of a ship, and help dampen vibrations such as are produced by a pump.
The Viking Johnson Coupling consists of a cylindrical center sleeve, two end flanges, two elastomeric sealing rings and a set of D neck cup-head bolts. (See Figure1)
Tightening the bolts pulls the end flanges together, compressing the sealing rings between the pipe
wall and center sleeves, producing a flexible, reliable seal.
FLANGE
Fig. 1
SEALING RING
SLEEVE
*
Viking Johnson is a trade name of the Viking Johnson International division of the Victaulic Co. Plc England
** Rockwell is a trade name of the Municipal and Utility Division of Rockwell International Corp.
*** Dresser is a registered trademark of Dresser manufacturing Division of Dresser Industries Inc.
A.1
DESCRIPTION
(cont.)
b. Pressure Plating
Maximum pressure ratings of the Viking Johnson Couplings are determined on the basis of
Barlows formula using a working stress equal to twothirds the minimum yield of the center
sleeve material. All pressure ratings exceed the minimum requirements for 10 bar (150 psi)
piping systems.
c. Chemical Resistance
Viking Johnson Couplings can serve in most chemical environments. This is accomplished
by changing the type of sealing rings and using different types of protective coatings on the
coupling.
d. Electrical Grounding
On special order, Viking Johnson provides a stud welded connection for grounding the center sleeve to the end flanges. Wires from the end flanges are bolted onto the stud on the
center sleeve, and the connection is bolted down. Connecting the wiring on the center
sleeve may be carried out prior to the assembly on the Bondstrand pipe ends.
e. Locating Plug
Where there is any possibility of coupling movement along the pipe, due to repeated expansion and contraction or under vibration conditions, it is preferable to use a locating plug
which centralizes the coupling over the pipe ends. If the coupling is to be slipped back along
the pipe at a later date, the plug can be removed and subsequently refitted. Locating plugs
are mandatory with most approval authorities when couplings are used on board ships. (See
Figure 2).
JOINT FUNCTION
The sealing ring used in the Viking Johnson coupling is not intended to slide. The coupling will
accommodate up to 9.5mm (3/8 in.) longitudinal pipe movement per joint as the rings deform (roll
slightly) in response to such movement.
Important:
Where pipe movement out of the coupling might occur, proper anchorage of the pipe
must be provided.
Fig. 2
A.2
Individual couplings must be protected against movements greater than 9.5mm (3/8 in.). Anchorage
must be provided to prevent excessive accumulation of movement, particularly at all points which
produce thrust, including valves, bends, branches and reducers.
ASSEMBLY PROCEDURE
Joining of Bondstrand pipe using Viking Johnson Couplings is similar to joining of steel pipe, but
there are important differences. You may need suitable coatings for the cut and sanded surfaces.
(See step d. below). Also, you will need the following tools:
1.
2.
3.
4.
Although Bondstrand pipe can be supplied with prepared ends, you may need to cut pipe to length
on site. If so, you will need one or more of the following:
Caution:
1.
For 100mm, 4-in. and smaller pipe, emery cloth strips to shoeshine pipe ends.
2.
For 150mm to 300mm (6 to 12 in.) pipe - Bondstrand MBO Pipe Shaver (NOV FGS CC
#34342) plus arbor sizes as required. Arbors used are same as for M74 shaver.
3.
For 350 to 600mm (14 to 24 in.) pipe Bondstrand M81 Pipe shaver (NOV FGS CC #34354).
4.
For 350 to 900mm (14 to 36 in.) pipe - Bondstrand M81 Pipe shaver (NOV FGS CC #34355).
Be aware that the standard assembly instructions for these couplings are intended for rigid metallic
pipe materials and MAY DAMAGE THE BONDSTRAND PIPE. Instead, follow this step- by-step procedure:
A.3
Note:
f.
Caution:
Excess torque can damage pipe. Instructions that accompany Viking Johnson Couplings show general
assembly instructions and specify 70-90 foot-pounds (100-125 N-m) torque. This torque has been
shown to damage Bondstrand pipe.
TESTING
Be sure all pipe, fittings and appurtenances are properly and securely anchored before testing.
Remember, the couplings themselves will not resist longitudinal load. Replace all air in the piping
system with water and test to 1-1/2 times the operating pressure for four hours, or as required by the
project specifications.
A.4
TROUBLE SHOOTING
If proper procedures have been followed, no difficulty should be experienced. If troublesome problems occur, try the following suggestions:
1.
2.
3.
4.
Measure the diameter of the pipe at the ring location. This measurement should be within the
limits shown on Table 1.
Table 1
Permissible Outside Diameter Limits at Pipe Ends for Metallic Pipe Couplings
Note: Tolerances apply only for a length of 6 inches back from pipe ends
A.5
STRAUB-FLEX COUPLINGS*
Straub-Flex couplings may be used as mechanical joints for Bondstrand pipe much like Dresser-type
couplings. Tests of the Straub design show that the seal is effected without grinding or sanding of
the pipes outer surface. The coupling is suitable for fire, salt water and crude oil lines and various
other services normally provided by Series 1600, 2000. 2000M, 6000 and 7000 piping, either suspended or buried. It may also be used with Series 4000 and 5000 piping in certain slurry applications.
The coupling design, shown in Figure 1, incorporates a stainless steel outer casing split longitudinally
at one point on the circumference. The casing encloses a rubber gasket with a patented lip seal,
which is pressed in place by a relatively low radial pressure. The coupling is installed on plain-end
pipe using a torque wrench with a hex bit to tighten two socket-head cap screws. These features
permit installation on Bondstrand pipe using the same bolt torques as recommended for steel pipe.
Straub-Flex couplings are not designed to withstand longitudinal forces. They allow 3/8-in. (10mm)
longitudinal pipe movement per joint without slippage of the gasket lip on the pipe surface. Individual
joints should be protected against movements greater than 3/8-in. (10mm) to prevent gasket wear.
Anchorages must be provided to prevent excessive accumulation of movement, particularly at thrust
points such as valves, turns, branches or reducers.
The rubber gasket both dampens vibration and allows flexing of joints such as in piping on a ship.
With proper support the coupling also allows up to 2 degrees of angular movement. This added flexibility, along with the couplings added weight, must be considered in the analysis of deflections and
spans in suspended systems.
Fig. 3
A.6
Straub-Flex Coupling
Straub. Flex is a trade name of Straub Kupplungen, AG, Wangs, Switzerland and Thornhill, Ontario, Canada.
MATERIALS
Casing
Straub-Flex Type LS couplings have type 304 stainless steel casings and galvanized steel lock bolts.
Type LS Special couplings are made of the same materials but have thicker casings. Types 316 and
316L stainless steel casings and stainless steel lock bolts are available on special order.
Gaskets. Two synthetic rubber gaskets are available:
a.
EPDM (ethylene propylene diene rubber)a high quality synthetic rubber with excellent
resistance to fresh or salt water, clean air, and sewage, and resistant to most moderately
corrosive liquids in a pH range from 2 to 11. This rubber is not recommended for use with
petroleum products.
b. Buna-N (nitrile rubber)-a synthetic rubber for use with oil, gasoline, natural gas and most
petroleum products.
PRESSURE RATING
All types of Straub-Flex couplings shown in Table 1 are rated for at least 150 psi pressure. Contact
the manufacturer for possible lower ratings if stainless steel bolts are specified. Ratings include an
allowance for test pressures up to 50 percent higher than rated pressure according to the manufacturer. Higher pressure ratings are available in all sizes.
The pressure ratings are for continuous service at 180F (82C) with the EPDM gasket, and for continuous services at 160F (71C) with the Buna-N gasket.
ELECTRICAL GROUNDING
A Straub-Flex coupling may act as a joint insulator. If electrical continuity is required across the pipe
joint for Bondstrand Series 7000 pipe, a separate electrical bonding strip should be placed across
the outside of the Straub-Flex casing, and connected to the pipe on both sides of the coupling.
**
Heat-shrinkable sleeves are produced by the Pipe Production Division of Raychem Corp., Redwood City, CA., by
Chemplast, Inc., Wayne, NJ, and outside the U.S. by Canusa Coating Systems, Ltd., Rexdale, Ontario, Canada.
A.7
ASSEMBLY PROCEDURE
Using Straub-Flex couplings, joining Bondstrand is similar to joining steel pipe, except for sealing cut
pipe ends. Depending on chemical exposure, you may need a suitable coating to cover exposed
glass fibers on the cut ends. It is usually not necessary to sand or shave the outer surface of
Bondstrand pipe as the Straub couplings make a tight seal on the as-wound surface. Exceptions are
given in step c of this procedure.
You may use the standard joining instructions for Straub-Flex couplings as used with steel pipe. You
will need the following tools:
1.
2.
3.
Steps b and d given below are recommended for piping in which the cut pipe ends must be protected against chemical attack or abrasion. In slurry applications, the user should be aware that the
joint cavity may fill with sediment, restricting flexibility.
A.8
d. Coat the Cut Ends and Gasket Sealing Surfaces (Lined Pipe Only)
Surfaces must be sanded, clean and dry for coating. Select and apply a coating to the cut
ends and shaved gasket sealing surfaces of the pipe and allow to dry thoroughly. A coating
covers
exposed glass fibers and is suitable for water and other mildly corrosive services.
Bondstrand PSXTM-34 adhesive may also be suitable.
Note:
On special order, NOV FGS can supply full-length Bondstrand pipe for Straub couplings with ends prepared in accordance with steps b, c and d.
Note:
Do not soap the inside surfaces of the gaskets or the outside surface of the pipe.
f.
TESTING
Because Straub-Flex couplings do not resist longitudinal load, make sure all pipe, fittings and appurtenances are properly and securely anchored before testing. Replace all air in the system with water,
and test to 1-1/2 times the operating pressure for four hours or as required by the project specifications.
TROUBLE SHOOTING
If proper procedures have been followed, no difficulty should be experienced. If a joint leaks, try the
following:
1.
Disassemble the leaky coupling and an adjacent coupling and remove a pipe section for
examinaton of the rubber gasket and the pipe ends.
2.
3.
If the pipe end is not within the diameter limits shown in Table 2, or has abnormally rough
surface or grooves, sand the pipe end surfaces and reinstall the pipe.
A.9
Table 2
Application Data for Straub-Flex Couplings
A.10
1.
2.
8 and 10 in. (200-250 mm) sizes must be ordered with special casing thickness because the standard coupling only provides (15 bar) and (12 bar) maximum pressure. Casing does provide > 225 psi (10 bar) minimum pressure rating.
3.
APPENDIX B
GROUNDING OF SERIES 7000M PIPING
Electrical charges generated within flowing fluids with low conductivity such as liquid hydrocarbon
fuels can cause hazardous static charges to build up on the surfaces of the pipe. To overcome this
problem and still offer the advantages inherent in RTB piping, NOV FGS has developed special piping
systems-Bondstrand Series 7000 and 7000M. These piping systems provide electrical continuity
throughout by incorporating conductive elements into the structural wall of the pipe, flanges and the
interior surface of the fittings, and through the use of a specially formulated adhesive which provides
the conductivity required at the bonded joints.
Proper installation and grounding is important for the safe operation of Series 7000 and 7000M pipe
when carrying these charge-generating fluids. This bulletin explains how these products are to be
installed, grounded and checked to verify their electrical continuity.
ASSEMBLY OF PIPE
All Series 7000 and 7000M piping are assembled using electrically conductive Bondstrand PSXTM-60
adhesive. This special two-component epoxy adhesive is supplied in kit form. Detailed application
instructions are contained in Bondstrand Assembly Instructions, PSXTM-60 Epoxy Adhesive, FP827.
METALLIC FITTINGS
All metallic fittings must be individually grounded. Tees, elbows, etc. should be welded or otherwise
connected directly to the ship or other grounding structure. Metallic mechanical joints such as
Dresser or Straub must be grounded. If mechanical joints are used, at least one grounding saddle will
be required for each length of pipe.
B.1
Fig. 1
Fig. 2
B.2
Fig. 3
Apply sufficient voltage between the hose clamps to measure the electrical resistance in the spool
using a standard generator- type insulation tester* capable of applying up to 1,500 volts dc. The
measured resistance should not exceed 106 ohms.
* NOV FGS recommends the use of a Megger Mark IV Insulation Tester, Cat. No. 211805, James G. Biddle Co., or equal.
B.3
Important:
To ensure that each grounding saddle is functioning properly, no more than one grounding strap at
a time should be connected to the ships structure during the test.
b. Grounded Piping
If it is impossible to electrically isolate the system, each section of pipe must be checked
separately. This may be done by placing a steel hose clamp on each section of pipe (defined
as a length between bonded joints) and measuring the resistance between it and the nearest
grounding location as described above.
Fig. 4
B.4
Test Setup For Electrical Continuity Check of Piping During New Construction and Drydock Periods
APPENDIX C
SIZING OF SHIPBOARD PIPING
Shipyards and design agencies have used various methods to evaluate and select velocities for each
application. These methods have yielded acceptable sizes, pressure drops and efficiency losses and
have allowed adaptation of the nearest standard pipe size in the preliminary design stages.
The method discussed herein uses the inside diameter factor to calculate maximum velocities and
flow in gallons per minute for Nominal Pipe Size (NPS) 1 to 36 with Iron Pipe Size (IPS) and Metric
Cast Iron (MCI) internal diameters.
For Bondstrand fiberglass piping systems a maximum allowable velocity of 15 ft./sec. has been
established. This is to prevent erosion which might occur at higher fluid velocities. Table 1 shows
inside diameter factors
[ID]
1/2
[ID ]
1/3
[ ]
; and ID
For NPS 1 to 36 IPS and MCI internal diameter configurations. Table 2 shows fourteen inside diameter functions for different shipboard piping systems.
Applying the IDF (inside diameter function) for a given piping system, maximum velocity value for different pipe sizes can be obtained as follows:
Example A:
Calculate the maximum velocity and maximum flow rate for a 6-in. IPS fiberglass pipe to be used in
a feed discharge system.
IDF for feed discharge
C.1
Q(gpm) =
Q(gpm) =
ID2 x Vfpm
24.51
39.19 x 550
24.51
Q(gpm) =
879.42 (gpm)
Q(gpm) =
Where:
V(fpm) =
ID2 =
24.51 =
Table 1
C.2
Example B:
Check for maximum velocity and maximum flow rate for a sea water discharge for 10-in. IPS.
V(fpm) =
V(fps) =
=
Q(gpm) =
ID2 x Vfpm
24.51
107.12 x 96824.51
Q(gpm) =
24.51
Q(gpm) =
Q(gpm) =
Where:
V(fpm) =
ID2 =
24.51 =
Based on the required system flow rate, the correct pipe size can be determined by trial and error.
C.3
Table 2
Note:
C.4
For bilge suction use V=400 fpm (feet per minute) for all NPS selections
APPENDIX D
Miscellaneous data
D.1 Adhesive Requirements (PSXtm-34 ; PSXtm-60)
The number of joints that can be made using 3 oz., 5 oz., or 8 oz. Kits of PSXtm-34 and/or PSXtm-60
are shown on the Table below.
Nominal
Pipe Size
3 oz.
KIT SIZE
5 oz.
8 oz.
1
1.5
2
3
4
5
6
8
10
12
14
16
10
6
4
3
2
1
1
.50
.50
.50
10
7
5
3
2
1
1
1
1
.50
.50
10
8
6
5
3
2
2
1
1
1
Note:
D.1
Note:
1) System internal operating pressures may be limited by mechanical joints, fittings or anchoring requirements to
values below the rating of the pipe itself.
2) Pipe design resists collapse due to combined internal suction head and external fluid pressure. For example, a
63-psi (4.3-bar) external pressure rating allows for 120 ft (37 m) of water plus a 75% (suction head) with a
safety factor of 2 to minimum ultimate collapse pressure
D.2
APPENDIX E
PIPING SUPPORT FOR NON-RESTRAINED MECHANICAL JOINTS
This bulletin offers suggestions for supporting and anchoring Bondstrand piping systems joined with
bolted coupling mechanical joints which do not offer axial restraint. These bolted couplings are the
standard designs offered by Dresser, Viking- Johnson, Rockwell, Straub, R.H. Baker and others
which seal by means of an elastomeric gasket or gland seal against the outside diameter of the pipe.
The flexibility allowed by bolted couplings must be accounted for in calculating allowable span
lengths. Also, provisions for anchoring against hydrostatic thrusts must be incorporated into the
design.
Span Recommendations
Recommended maximum spans for Bondstrand pipe joined with bolted couplings can be determined
by use of the following equation:
L = 0.207
Where
EI
w
1/4
L =
EI =
w =
In metric units:
L = 0.0995
Where
EI
w
1/4
L =
EI =
w =
These spans are intended for normal horizontal piping support arrangements as shown in Figure 1;
i.e., those which have no fittings, valves, or vertical runs incorporated within the span.
Anchoring Recommendations
Bolted couplings, not designed to withstand longitudinal forces, allow 3/8-in. (10mm) longitudinal
pipe movement per joint without slippage of the gasket lip on the pipe surface. Individual joints
should be protected against movements greater than 3/8-in. (10mm) to prevent gasket wear as well
as preventing, in severe cases, the pipe from moving out of the coupling. Anchors must be provided
at thrust points such as valves, turns, branches, or reducers, as well as at locations where excessive
movement may occur (see Figure 1).
Figure 2 shows how mechanically coupled pipe should be supported and anchored at fittings.
Supports must be designed to carry the weight of the pipe and its contents. Anchors are located at
the terminal points of the piping system or where there is a change in direction and should be
designed to withstand thrusts due to internal line pressure.
E.1
Fig. 1
Note:
Fig. 2
Note:
E.2
Support Arrangements
Each Pipe length (L) should be anchored at least once to keep pipe ends from moving out of couplings
or jamming together and abrading.
Anchors may be affixed to pipe using saddles as shear conntectors or bolted to flanges
Conversions
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
Introduction
PDS and PDMS are commonly used CAD/CAE applications for plant design, construction
and operation. For both applications, NOV Fiber Glass Systems can supply Bondstrand
piping specifications and related files.
These piping specifications and related files are created specifically to identify
Bondstrand piping material standards. Specifications may be modified to suit specific
contractor needs based on project requirements, or company standards. NOV Fiber
Glass Systems may provide revisions to these specifications or files as and when the need arises. The reference data
files and configuration files will continue to have revisions to fine-tune the deliverables.
Upon completion of modelling of the piping system in PDMS or PDS, isometric drawings with idf or pcf extensions
can be issued to NOV Fiber Glass Systems.
Catalogues
The following Bondstrand Glassfiber Reinforced Epoxy (GRE) catalogues are available in:
PDS
PDMS
From time to time new catalogues are developed and added to the above list. Please contact NOV Fiber Glass Systems
when catalogues for a specific Bondstrand product are not listed above.
Important notice
Prior to installing the data-files, customers are requested to contact NOV Fiber Glass Systems to ensure the latest data is
used. We appreciate receiving your feedback on discrepancies, errors and data related queries at fgspipe@nov.com
These system design data are believed to be reliable. It is intended that the data-files be used by personnel having
specialised training in accordance with currently acceptable industry practice.
We recommend that your engineers verify the suitability of the selected Bondstrand Series for your intended
applications. Since we have no control over your design methods, we expressly disclaim responsibility for the results
obtained or for any consequential or incidental damages of any kind incurred.
National Oilwell Varco has produced this brochure for general information only, and it
is not intended for design purposes. Although every effort has been made to maintain
the accuracy and reliability of its contents, National Oilwell Varco in no way assumes
responsibility for liability for any loss, damage or injury resulting from the use of information
and data herein nor is any warranty expressed or implied. Always cross-reference the
bulletin date with the most current version listed at the website noted in this literature.
North America
2425 SW 36th Street
San Antonio, TX 78237 USA
Phone: +1 210 434 5043
South America
Avenida Fernando Simoes
Recife, Brazil 51020-390
Phone: +55 31 3326 6900
Europe
P.O. Box 6, 4190 CA
Geldermalsen, The Netherlands
Phone: +31 345 587 587
Asia Pacific
No. 7A, Tuas Avenue 3
Jurong, Singapore 639407
Phone: +65 6861 6118
Middle East
P.O. Box 17324
Dubai, UAE
Phone: +971 4881 3566
www.fgspipe.com fgspipe@nov.com
January 2003
CEAC GL 2003-0101
General
1.1 Introduction
1.2 Scope
1.3 Industry Standards & Guidelines
1.4 Definitions
Advantages Of Fiberglass Pipe
2.1 Light Weight
2.2 Corrosion Resistance
2.3 Cost
2.4 Fire Endurance
2.5 Safety
2.6 Flow Characteristics
Application Guidelines
3.1 Common Applications
3.2 Regulatory Agencies and Classing
Societies
3.3 Fire Endurance Requirements
3.4 Conductivity Requirements
Engineering Considerations
4.1 Hydraulic Design
GENERAL
1.1
Introduction
1
1
1
2
4
4
5
5
5
5
5
5
6
6
6
7
8
9
9
9
9
9
10
12
12
15
15
15
15
16
20
21
22
25
32
This document provides guidance for the use of fiberglass pipe in offshore exploration and
production (E&P) operations. The document is intended for use by engineers involved in the
evaluation of alternative materials for piping systems, design of piping systems, the
specification of piping materials for procurement, and the procurement of piping materials.
The intent of this document is to provide guidance for the evaluation of fiberglass as an
alternative material and to cover issues that are unique to fiberglass pipe.
1.2
Scope
This guideline document is applicable to the use of FRP pipe on offshore production
systems, fixed platforms and floating production systems such as tension leg platforms
(TLPs), SPARs and floating production/storage/offload systems, (FPSOs). This
recommended practice is also applicable to mobile offshore drilling units (MODUs).
This document is applicable to pipe and fittings manufactured from fiber reinforced
thermoset resin by filament winding, centrifugal casting, resin transfer molding (RTM) or
CEAC
January 2003
hand lay-up. Fiber reinforced thermoset pipe will be called fiberglass pipe and fittings in
this document.
1.3
CEAC
January 2003
Guideline
Marine
Marine
Worldwide
GOM
IMO
A.753(18)
USCG
UKOOA
NVIC 1186
This CEAC
ABS Guide
Fire Test
Requirements
ASTM
F1173
ASTM
F1173
Offshore E&P
Systems
Worldwide
Offshore
E&P Systems
GOM
Onshore
E&P
ABS Guide
API RP 500
ASTM
F1173
ASME
B31.3
AWWA C950
ASTM F1173
ASTM F1173
PFM 1-98
ASTM
F1173
Water
Supply
Buried Pipe
Document
USCG
PFM 1-98
ASTM F1173
Procurement*
Chemical
Process
UKOOA
API 15 HR
ASTM F1173
ISO 14692
API 15 LR
UKOOA
Design
ISO 14692
API 14G
AWWA M45
API 14G
UKOOA
Installation
ISO 14692
* - Includes performance requirements (pressure ratings, fire integrity, conductivity etc.) and quality assurance requirements in manufacturing
and shipping.
CEAC
January 2003
1.4
Definitions
The following definitions provide clarification for regulatory requirements related to the use
of plastic pipe offshore. While API RP 500 is the source for most of the definitions, some
have been taken from USCG documents.
1. Flammable: Capable of igniting easily, burning intensely or spreading flame rapidly.
2. Flammable fluid: Any fluid, regardless of its flash point, capable of feeding a fire, is to
be treated as flammable fluid. Aviation fuel, diesel fuel, hydraulic oil (oil based),
lubricating oil, crude oil, and hydrocarbon, are to be considered flammable fluids.
Flammable liquid (Class I Liquid): Any liquid having a closed-cup flash point below
37.8C (100F) as determined by the test procedures and apparatus specified in
NFPA 30. Flammable liquids are subdivided into classes IA, IB and IC.
3. Combustible liquid: Any liquid having a closed cup flash point at or above 100F
(38C) as determined by the test procedures and apparatus specified in NFPA 30.
Combustible liquids are subdivided as follows:
Class II liquids liquids with flash point at or above 37.8C (100F) and
below 60C (140F).
Class IIIA liquids liquids having flash points at or above 60C (140F) and
below 93C (200F).
Class IIIB liquids liquids having flash points at or above 93C (200F)
4. Flash point: The minimum temperature at which a liquid gives off vapor in sufficient
concentration to form an ignitable mixture with air immediately above the liquid surface.
5. Hazardous location: Synonymous to Classified Area.
6. Classified Area: A location in which flammable gases or vapors are, or may be, present
in the air in quantities sufficient to produce explosive or ignitable mixtures.
7. Class I, Division 1 location: A location in which ignitable concentrations of flammable
gases or vapors are expected to exist under normal operating conditions
8. Class I, Division 2 location: A location in which flammable gases or vapors may be
present, but normally are confined within closed systems or are prevented from
accumulating by adequate ventilation.
9. Hazardous liquid: any liquid that is combustible, flammable or toxic.
10. Essential systems: Systems that are vital to the safety of the vessel, fire fighting and
protection of personnel.
CEAC
January 2003
2.1
Light Weight
Fiberglass pipe systems are 40 to 50 percent of the weight of competitive metallic pipe
materials. Piping systems typically constitute 5 percent of total topsides weight. If 20
percent of the piping is replaced with fiberglass, a weight savings of 30 to 50 tons can be
achieved through the use of fiberglass pipe.
2.2
Corrosion Resistance
Fiberglass pipe products do not corrode as metallic products do. Fiberglass firewater
systems are reliable because there is no corrosion debris to clog the nozzles. Corrosion
inhibitors are not required in piping systems that handle corrosive fluids. Fiberglass systems
require little maintenance and should provide good service for the entire life of most
projects.
2.3
Cost
The installed cost of fiberglass pipe systems may be less than coated steel and is typically
less than that for corrosion resistant alloys (CRA). Low maintenance cost is also a major
advantage of fiberglass systems. The life cycle cost of fiberglass systems is typically
substantially less than carbon steel as well as CRA systems. Fiberglass pipe requires less
maintenance and since hot work is not required, interruptions in production are not a factor
during repair or modification procedures.
2.4
Fire Endurance
Fiberglass products can offer significant performance advantages for fire water systems.
Fiberglass pipe is more resistant to hydrocarbon fires than Schedule 10 copper-nickel pipe.
Fiberglass has low thermal conductivity, which keeps the ID of dry deluge piping from
getting as hot as metal piping in a fire. (Dry metal piping can get very hot in a fire resulting in
the formation of high pressure steam when the deluge system is activated.) Some fiberglass
products are resistant to jet fires and others have very low smoke and toxicity ratings that
allow usage in inaccessible spaces in accommodation and control areas. The fire endurance
of normally wet (water filled) systems is very good.
2.5
Safety
Improved work place safety is a very significant advantage of using fiberglass piping
materials. The light weight of fiberglass results in fewer back and hand injuries during
construction. Hot work is not required during fabrication or repair of fiberglass systems and
that eliminates many potential injuries that can occur during construction and during
operations.
2.6
Flow Characteristics
Fiberglass pipe has excellent flow characteristics. The smooth I.D. surface of fiberglass
results in less resistance to fluid flow. The Hazen Williams coefficient for fiberglass is 150 as
compared to 130 for new welded galvanized steel. Accounting for the good flow
characteristics of fiberglass in the hydraulic design of piping systems can result in significant
cost savings. The cost savings can be realized in either of two ways. The proposed pipe
CEAC
January 2003
diameter may be decreased while maintaining the specified flow rate, or smaller pumps can
be specified with the original pipe diameter and flow rate [Reference 1]. The smooth I.D.
surface of fiberglass also inhibits the build up of marine growth.
2.7
Marine Growth
The smooth bore of fiberglass pipe also results in good resistance to marine growth. Marine
organisms may attach themselves to fiberglass surfaces under static conditions, but are
normally removed from the bore by flow of the effluent.
APPLICATION GUIDELINES
3.1
Common Applications
There are many piping systems on an offshore production platform. In the Gulf of Mexico
(GOM), fiberglass piping generally can be considered for water systems that are nonessential, non-hazardous and non-flammable (see definitions in Section 1.4). However,
fiberglass products can also be used in firewater systems, an essential system, if the chosen
products pass the specified fire tests and are approved by the authority having jurisdiction
(see Section 3.2). The following is a list of the more common offshore applications at this
time.
3.2
Injection water
Produced water
Potable water
Drain piping
Sanitary piping
Ballast water
Column piping
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January 2003
UK Health and Safety Executive (HSE) have regional jurisdiction for E&P facilities in the
North Sea.
The USCG requirements for fiberglass pipe are stated in NVIC 11-86 , GUIDELINES
GOVERNING THE USE OF FIBERGLASS PIPE ON COAST GUARD INSPECTED
VESSELS and IMO Resolution A.753 (18), GUIDELINES FOR THE APPLICATION
OF PLASTIC PIPE ON SHIPS. Policy file memoranda such as PFM 1-98 are issued to
clarify the IMO document.
The American Bureau of Shipping (ABS), a classing society, often has responsibility for
enforcement of USCG requirements in the GOM. ABS has guidelines (rules) for plastic
pipe that usually reflect USCG requirements. The ABS rules for plastic pipe are stated in
Appendix 1 of the ABS GUIDE FOR BUILDING AND CLASSING FACILITIES ON
OFFSHORE INSTALLATIONS 2000. There are several classing societies including Det
Norske Veritas (DNV), Lloyds Register (LR), Bureau Veritas (BV) and Nippon K (NKJapan). Any one of these societies may be responsible for the enforcement of regulatory
requirements on behalf of the authority having jurisdiction.
Offshore projects may also be located in parts of the world where there is no regulatory
agency. In this case owners often choose to have a classing society oversee the
construction of E&P systems. Each of the classing societies has rules that can be used to
assure the integrity of materials and designs for offshore facilities.
It is best if commercial products are qualified to the performance requirements of the
regulatory agencies and the classing societies prior to use on a project. Products that have
been qualified by these agencies are said to have Type Approval. The approval process is
incumbent on the manufacturers of fiberglass products since many agencies are used
globally in the E&P business. Products without Type Approval must be approved by the
authority on a project to project basis. This adds a time consuming step to the process, so
project teams will not usually accept products not having Type Approval.
It is important to know what set of requirements are assured by a Type Approval
certificate. A Type Approval granted by the USCG provides assurance that the product
meets all the performance criteria required by the USCG. However, a classing society may
grant a Type Approval to any specification desired by the manufacturer. A list of products
with ABS Type Approval can be found at http://www.eagle.org/typeapproval/contents.html.
3.3
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January 2003
Conductivity Requirements
IMO RESOLUTION A.753.(18), Section 2.2.5.3 states that all plastic piping in
hazardous areas must be electrically conductive regardless of the fluid conveyed. The IMO
requirement applies to all hazardous areas, both Division 1 and Division 2. The ABS rules
include an identical requirement. Where electrically conductive pipe is required by ABS, the
resistance per unit length of pipes and fittings must not exceed 1x105 Ohm/m, and the
resistance to earth (ground) from any point in the system must not exceed 1.0 megohm.
Most pipe manufacturers provide conductive products for the offshore market.
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January 2003
ENGINEERING CONSIDERATIONS
Fiberglass pipe systems can be quite robust with proper attention to system design. It is
also true that inadequate attention to system design can result in premature system failures.
Piping analysis and design are similar to metal systems, but input values for stress allowables
and elastic properties are different. Fiberglass systems have some unique characteristics that
designers must take into consideration.
4.1
Hydraulic Design
Fiberglass products have advantages in hydraulic performance as compared to steel
products. The ID of fiberglass products is normally larger than carbon steel for the same
nominal diameter. The smooth interior surface of fiberglass has a Hazen Williams coefficient
of 150, resulting in less friction loss and higher flow rates per unit horsepower. Further, the
interior surface remains smooth over time. The interior surface of carbon steel is not as
smooth when new, and the roughness will increase 30 to 40 percent over twenty years
service. These factors can have a significant impact on pipe size, pump size (horsepower) or
electric power usage over time. Reference 1 provides useful guidelines for the optimization
of the hydraulic performance of fiberglass systems.
4.2
Pressure Ratings
The pressure ratings for fiberglass offshore piping systems are normally based on the
pressure limits of connections and fittings. The pressure rating should include a safety factor
of 4.0, minimum, if based on short term burst tests of fittings and connections. Pressure
ratings may also be based on long or medium term pressure endurance tests as defined in
Appendix A, ASTM F1173. Manufacturers should always provide the basis when pressure
ratings are cited.
4.3
Line Layouts
Fiberglass pipe and fittings do not have standardized dimensions. A line layout for an
offshore system or spool isometric drawings for one product will usually apply to a second
product, but the pipe cut lengths may vary from product to product.
4.4
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January 2003
The following are typical properties for a 55 filament wound glass/epoxy pipe products.
The manufacturer should be consulted to obtain appropriate design properties for any
specific product.
70 F
150 F
200 F
3.7
3.4
3.2
1.6
1.4
1.2
1.7
1.3
1.0
0.9
0.8
0.8
11.4
10.3
9.2
8.8
6.4
5.8
5.3
24.0
17.7
Poissons Ratio
0.4
0.4
10.0
Thermal conductivity
BTU/(ft.2)(hr.)(F/in.)
2.8
The analysis needs to check for excessive stress that may result from internal pressure
combined with loadings caused by thermal expansion, bending, momentum, water hammer,
etc. Fiberglass pipe is generally designed to resist internal pressure and does not have the
same level of reserve strength in the axial direction as steel pipe. All service conditions that
produce axial stress or bending stress need to be included in the stress analysis to preclude
failures due to excessive axial stresses. The analyses are needed to locate and size anchors
and guides for the system. Manufacturers will provide assistance with the stress analysis and
most will take responsibility for the analysis for a fee.
4.5
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January 2003
Supports
Special attention is needed in the design of supports for fiberglass systems. The following
rules should be followed in design of supports, anchors and guides:
Provide independent steel supports for valves and other heavy components
Abuse
Fiberglass pipe may need protection during installation and service to prevent inadvertent
damage. Situations that may result in damage to the pipe include:
Incorporate air release valves at high points in system to bleed all air from
system.
Incorporate vacuum breakers in long vertical runs to prevent pipe failure from
internal vacuum pressure during system draining.
It is important that transient pressure loads are minimized to preclude premature failures in
the piping system.
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January 2003
5.
PROJECT ENGINEERING
Projects for offshore production facilities are often organized into five phases:
Phase I: The evaluation & development of alternative system concepts
Phase II: Feasibility studies & selection of one system concept
Phase III: Front-end engineering for selected concept
Phase IV: Detailed engineering, construction & installation
Phase V: Operation and evaluation
Fiberglass is an alternative piping material that could be of interest for any offshore facility.
The consideration of alternative materials for piping systems normally occurs in the third
stage of the project when engineering options are explored. A materials engineer can
provide a list of qualified commercial products, potential vendors and specifications for
fiberglass piping.
5.1
Type Approvals
Construction resin
A spreadsheet incorporating the above data will be quite helpful in selecting the best
candidate products. An example is shown in Table 5-1.
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January 2003
Pipe
Applicable
Applications Products
Series
Features
Fire
Endurance
Series 1
Product A
Product B
Series 2
Conductive
fiber
throughout
wall
Series 1
Impact
resistant
exteriorprovides 2
minute dry
jet fire
resistance
Series 2
Conductive
fiber
throughout
wall
Firewater
Ring Main
Product C
Series 1
Series 2
Product D
CEAC
Other
Qualification
Documents
Type
Approvals
Fittings
Constructio
Constructio
n
Manufacture
n
Resin
r
Bell Spigot
Adhesive
Filament
Wound
Oven
Cured
Epoxy
(265F Tg)
Company X
USCG
ABS
Bell Spigot
Adhesive
Filament
Wound
Oven
Cured*
Phenolic
(370F Tg)
Company Y
USCG
ABS
Hand
Layup
Ambient
Cure
Vinyl Ester
(230F Tg)
Company Z
USCG
ABS
Filament
Wound
Oven
Cured
Epoxy
(300F Tg)
Company ZZ
200F
Bell Spigot
Adhesive
IMO A.753(18)
USCG PFM 1-98
Flame
Spread,
Smoke,
Toxicity*
USCG
ABS
IMO A.753(18)
USCG PFM 1-98
Conductive
exterior
IMO A.753(18)
USCG PFM 1-98
Level 3
Resin rich
liner
Joint
Style
USCG
ABS
150 psi, or
225 psi (1" - 40")/
200F
Level 3
Series 1
Series 2
Level 3
System
Pressure/
Temperature
Ratings
IMO A.753(18)
USCG PFM 1-98
13
January 2003
Pipe
Applicable
Applications Products
Series 1
Series
Product E
Product F
Series 2
Conductive
fiber
throughout
wall
Series 1
Series 2
Conductive
exterior
Features
Jet Fire
&
Modified
Level 3
(wet/dry)
Fire
Endurance
System
Pressure/
Temperature
Ratings
Firewater
Deluge
(dry/wet)
225 psi (1" -16")/
266F
Other
Qualification
Documents
Flame
Spread,
Smoke,
Toxicity*
Fittings
Constructio
Constructio
n
Manufacture
n
Resin
r
Type
Approvals
Joint
Style
USCG
ABS
Bell-Spigot
Adhesive
Filament
Wound
Oven
Cured*
Phenolic
(370F Tg)
Company Y
USCG
ABS
Hand
Layup
Ambient
Cure
Vinyl Ester
(230F Tg)
Company Z
IMO A.753(18)
USCG PFM 1-98
Jet Fire,
Level 3, &
Modified
Level 3
(wet/dry)
IMO A.753(18)
USCG PFM 1-98
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January 2003
5.2
Cost Analysis
Economics is one of the most important factors in the evaluation of alternative materials.
Materials can be compared based on material costs, installed costs or life cycle costs. It takes
more effort to determine installed costs or life cycle costs, but these steps are essential to
develop a valid cost comparison of alternative materials. A cost analysis example is included in
Appendix B. This example includes installation and maintenance cost estimates for fiberglass,
Schedule 80 carbon steel and Schedule 40 copper nickel piping systems. The costs shown are
based on several assumptions and the reader is encouraged to perform an independent analysis
using material, labor and maintenance costs that are applicable to the project under
consideration.
5.3
Product Selection
Product selection should be based on the best match of product features and the performance
requirements for a given piping system. There is considerable variation in the features of
available fiberglass products as shown in Table 5-1. It is important that the characteristics for
each product are well understood and are evaluated carefully before selecting final candidates.
The projected cost is always an important consideration in product selection. Pipe
manufacturers will provide budgetary prices for use in the selection of acceptable product
candidates for a given project. However, budgetary pricing information needs to be evaluated
carefully. For example, fittings constitute a high percentage of the materials cost for a typical
offshore system, so the price for fittings is far more important than the price for pipe. Also,
manufacturers offer different levels of service with the sale of piping materials. It is important to
understand what services are included with budgetary price estimates so a direct comparison is
made.
If possible, two or more products should be selected for consideration in the procurement
stage of the project. Two or more approved products will assure that competitive prices are
obtained for the project. Two approved products also provide assurance of a second source
of qualified product in the event that adequate supplies are not available from the first source.
PROJECT EXECUTION
6.1
System Design
Detailed design of offshore piping systems are normally accomplished by the engineering
contractor for topsides facilities. A quality assurance review of the design phase should be
considered to assure that the interests of all stakeholders, system owner (Owner), operators
and regulators, are addressed in each phase of the system design. The quality plan can address
the assumptions, the criteria and the analyses required to address all the requirements of
applicable specifications, regulatory rules and Owner requirements. Oversight of the design
review should be the responsibility of an Owner employee or a project team member.
Detailed design of a piping system will include hydraulic design, selection of pumps and valves,
routing of the pipe, location of air release valves to bleed air from the system, design of anchors
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January 2003
(and guides) and structural analysis of the system. The structural analyses should be conducted
using software that complies with the specifications for the project. The structural analysis
should consider all static loads, dynamic loads (filling of the dry deluge system) and combined
loads specified in the design requirements provided by the project team. The location of guides
and anchors should be adjusted and the system reanalyzed until the specified safety factors are
realized throughout the system. Stress allowables and physical properties for the fiberglass pipe
should be obtained from the manufacturer and approved by the Owner. After approval, the
results of the detailed engineering work should be used to specify the piping system in the job
specification. The job specification will be used for the procurement process.
6.2
System type
Pipe diameter
Design temperature
Design pressure
Piping fluid
Location
Layout drawings
Bill of materials
Procurement Specification
The procurement specification can be an industry document from ASTM, API or ISO. ASTM
F1173 is written specifically for offshore facilities. The procurement specification may also be
an internal company specification that references an industry document. The procurement
specification will define the general performance requirements that products must satisfy to
qualify for the job. General performance requirements will include properties such as pressure
ratings (pipe and fittings), fire endurance, flame spread, electrical conductivity, etc.
Procurement specifications may include test procedures that must be used as well as the test
results that must be obtained. The procurement specification should also define the quality
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January 2003
CEAC
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January 2003
Table 6-1 Alternative Qualification Specifications for FRP Pipe on Offshore Platforms
and the Criteria Covered by Each
Qualification Criteria
IMO Res.
USCG
ABS Rules,
ASTM
ISO
A.753(18)
PFM 1-98
Plastic Pipe
Installations
F1173-01
14692
Service Parameters
Acceptable Applications
Yes
Diameter Range
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Fire Endurance
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Conductivity
Yes
Yes
Yes
Yes
Pressure Tests
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Conductivity Tests
Manufacturing QA
QC Plan
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Installation Guidelines
Yes
Yes
Yes
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18
January 2003
USCG
ABS
Type Approval
Type Approval*
Product Designation
Yes
Yes
Pipe Diameters
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Periodic Audits
Yes
* - ABB may provide Type Approvals to other specifications. The user must check the Type Approval
certificate to ascertain coverage of each specific approval.
Inspection services
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19
January 2003
The procurement documents should clearly define the level of service desired in each
areas.
of these
Installation
Certification of Installation Personnel
Fiberglass pipe can be installed by the manufacturer, by a subcontractor to the manufacturer or
by the general contractor. All the above are used successfully. However, it is extremely
important that fiberglass pipe is always installed by personnel who are trained and certified to a
specification approved by the owner. ASME B31.3, for example, provides procedures for the
installation personnel. This includes the laborers who make up the joints and install the fittings,
and the inspectors who supervise the work. Training and certification of installation personnel is
a very important requirement for successful installations of fiberglass piping.
Construction Quality Assurance
It is recommended that the Owner establish a formal quality assurance (QA) program to
review the manufacture and construction phase of the project. Owner inspectors should review
the manufacturing facilities and operations periodically to assure that the quality provisions of
the procurement specification are satisfied. The QA plan for the construction phase should be
written, reviewed and agreed to by all stakeholders prior to the start of construction activities.
The Owners inspector or his representative should have oversight responsibility for all the
fabrication work and fit up work that is conducted on the construction site. The Owners
inspector should assure that all construction personnel are trained and certified. The Owners
inspector should witness the proof test of the total system.
Proof Test
All closed fiberglass systems should be tested with hydrostatic pressure after installation. The
test should be conducted in accordance with specifications approved by the owner. The ISO
14692 specification provides good guidelines for conducting a system pressure test. Fiberglass
systems are usually required to withstand a test pressure of 1.5 times the operating pressure or
1.1 times design pressure for a minimum of one hour without visible signs of leakage.
Individual pipe joints and fittings are subject to proof testing of 1.5 times pressure rating on a
lot basis during the manufacturing process. Individual spools may also be subjected to proof
testing before installation. Therefore, the primary purpose of the system proof test is to identify
CEAC
20
January 2003
system leaks and it is not usually necessary to subject the entire system to pressure 1.5 times
the system rating.
6.4
A formal quality assurance (QA) plan is recommended for project execution. The QA plan should
include a review of each stage of the project; system design, procurement and construction. The
QA process should identify the project team members involved and define the roles and
responsibilities of each member. The QA review process should be clearly defined. A basic QA
plan is outlined below.
Purchase specification
Construction process
Inspection program for manufacturing of pipe and fittings, spool fabrication, installation
on construction site and fit-up to non-fiberglass system components.
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January 2003
REFERENCES
1. Cagle, Larry, Fiberglass Pipes Fringe Benefit, Chemical Engineering, November 1991,
by McGraw Hill, Inc.
2. Smith Fiberglass Manual No. C3345, August 1999, Competitive Materials Installed Cost
Comparison
3. NACE Publication 3C-194, Economics of Corrosion
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January 2003
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January 2003
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January 2003
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25
January 2003
Fiberglass
0.8
1.2
2.0
3.1
5.0
10.3
15.0
28.6
4.2
8.8
12.9
19.7
$7.50
$9.30
$11.60
$17.55
3.00
6.18
8.75
17.80
8.74
17.17
23.05
43.82
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January 2003
Item
CS or CuNi
Pipe
280
280
Elbows, 90
11
11
Tees
Reducer, FxF
13
13
Coupling
Bolt sets
17
17
Flange
Fiberglass
7
58
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27
January 2003
Pipe
Elbow
Tee
Reducer
Coupling
Flange
(Hr/ft)
Bolt
Set
Field
Cut &
Bevel
Erection
Butt
Weld
Fiberglass
0.185
0.850
1.275
0.850
0.850
0.425
1.700
(1)
(1)
Sch
80 CS
0.298
6.200
9.300
5.400
3.100
1.900
1.700
0.840
6.900
Sch.
40
CuNi
0.387
8.060
12.090
7.020
4.03
2.47
2.21
1.092
8.97
(1) Field cutting, tapering and adhesive bonding included in pipe and fittings labor units
Fiberglass $3,250
FITTINGS
MATERIAL
COST
BOLTS &
ADHESIVE
COST
FIELD
LABOR
COST
(PIPE)
FIELD
LABOR
COST
(FITTINGS)
TOTAL
INSTALLED
COST
$5,766
$830
--
$2,8602
$13,706
Sch 80 CS
2,450
524
722
$2,428
6,623
12,747
Sch 40
CuNi
6,454
2,798
722
3,153
8,610
21,737
Cost of Maintenance
Maintenance should be considered in the analysis if the cost of maintenance is significantly different for the
piping materials under consideration. The effect of maintenance costs on total cost or life cycle costs can be
quantified for each materials candidate. The analysis requires an estimate of the cash flow required for
installation and maintenance on each system for each year of the project life. Annual cash flow would
include expenditures for inhibitors, cathodic protection, exterior coatings, inspection, cleaning, repairs,
deferred production, etc. If it is normal to replace the system once or twice during the project life, the total
cost of the replacement should be included in the cash flow schedule. The anticipated expenditures can be
entered in a net present value (NPV) spreadsheet to determine the total cost for each material option.
CEAC
28
January 2003
The following is an example of cash flow summaries that might be assumed for the materials that have been
discussed above.
System 1:
System 2:
System 3:
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29
January 2003
Table B-6 Comparative Results of NPV Analysis for Offshore Piping Materials
Piping Material
Fiberglass
$12,598
$2,077
$12,458
$22,176
12,747
4,230
28,174
45,153
21,373
3,714
26,102
39,647
Financial
Factors
Inflation
4.00%
Cost of Capital
8.00%
Tax Rate
34.00%
Estimated Life
25
Salvage $
Abandonment
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
2,000
2,000
2,000
2,000
Year 11
Year 12
Year 13
Year 14
Year 15
Year 16
Year 17
Year 18
11,500
2,000
2,000
7,000
Year 21
Year 22
Year 23
Year 24
Year 25
2,000
2,000
Year 9 Year 10
0
2,000
Year 19 Year 20
0
2,000
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30
January 2003
Estimated
Life
12,747
25Salvage $
Abandonme
nt
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
2,000
2,000
2,000
2,000
2,000
2,000
22,000
2,000
2,000
2,000
Year 11
Year 12
Year 13
Year 14
Year 15
Year 16
Year 17
Year 18
Year 19
Year 20
2,000
2,000
2,000
2,000
22,000
2,000
2,000
2,000
2,000
2,000
Initial $ 21,373
25Salvage $
Abandonme
nt
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9
Year 10
2,000
2,000
2,000
2,000
2,000
8,000
2,000
2,000
2,000
2,000
Year 11
Year 12
Year 13
Year 14
Year 15
Year 16
Year 17
Year 18
Year 19
Year 20
2,000
8,000
2,000
2,000
2,000
2,000
2,000
8,000
2,000
2,000
Year 21
Year 22
Year 23
Year 24
Year 25
2,000
2,000
2,000
2,000
2,000
Year 21
Year 22
Year 23
Year 24
Year 25
2,000
2,000
2,000
2,000
2,000
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January 2003
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