CALM BUOY AND NAVIGATIONAL AIDS SYSTEM

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Introduction

INTECHs provides a Turnkey Buoy

Automation Solution from scratch
engineering to final delivery. It
consist of the I&C design, Telemetry
and Navigational Aids Delivery,
Commissioning in Yard and
offshore Startup. INTECH has
divided the CLAM BUOY
Automation Turn Key Solution in
following:

RTU and MTU Panels

Solar Power Systems and battery
Banks
Communication System (Radio &
Fiber Optics Communication)
Navigational Aids
Weather Monitoring and Marine
Instrumentation
Hawser Load Pins
Process Instrumentation
Hydraulic Power Units
Operator Interface
System Diagnostics
Integrated FAT
I&C construction
Documentation
Schedule

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Turn Table

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Topside RTU Panel

It is IP66 ATEX Zone 2 Certified

panel. It is carbon Steel ZINC RICH
PRIMER UNDER STANDARD POLY
POWDER COATED Panel. The
Battery Bank is accommodated
inside the RTU Panel.
There are two types of RTU Panel
based on Instrumentation connection
and Battery Sizes

40 Instruments Panel with 1200

AH Battery Bank
80 Instruments with 2400 AH
Battery Bank

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Your global

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Your global

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Your global

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Your global

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MTU Panel

IP40 NEMA 12 42 U Server

Rack
19 LCD Display
Redundant MTU Servers
Redundant MTU Controller
Redundant Radio System
Redundant Power Supply
Internal UPS for Panel

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Tanker Portable Unit

IP66 NEMA 4X floating Pelican

Case
UHF/VHF radio router
Two Magnetic Mount Antennas
Wifi connection for ship devices
AIS Transponder with GPS
(Optional)
2 hours Backup
10 Toughbook

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PLC System
Redundant Controller and Redundant
IOs. (Modular Design)

Maximum reliability
SIL3 even in single-channel configuration
Flexible redundancy management
Hot swapping of modules
Redundant Communication Module
Redundant Controllers
Redundant IO Modules

Non-redundant Controller
(Compact Design)

Certified up to SIL 3.
Redundant Communication Ports

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Solar Power System

INTECH Offers Customized as per
project Required Solar Power
System for Buoy RTU Panels.

Solar frames; Aluminum offshore

grade up to Sixteen 135 watt
Solar Panels
Topside top mount Solar Panels
(Max. Four 135 watt Panels)
Intelligent Charge Controllers
(with Modbus RS232 output; up
to 70 Deg C operating
Temperature Charge Controllers
1200 AH and 2400 AH Battery
Banks

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Radio Communication
UHF/VHF Radio Communication

Real-time data transfer.

Full Remote access based on user rights and security.
Encrypted and secured communication channel

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Nav Aids

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Fog & Fog Detectors

and 2 NM
Atex Zone 1&2 Certified
ABS and DNV Certified
Morse U and Morse A
Configuration
System Failure Diagnostics

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Marine Lantern & Alarm Beacon

5 and 10 NM
Atex Zone 1&2 Certified
ABS and DNV Certified
Morse U and Morse A
Configuration
LED based and 6 Lamp Changer
Last Lamp Alarm Diagnostics

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Radar Beacon (Racon)

Quiescent Power Consumption: less than 0.05 Watts

(average)
Pulsed Output Power: X-Band 1.0 Watt minimum, SBand 0.5 Watt minimum
Response Code: Programmable All 26
Morse Code Letters
Frequency: X-Band (9300-9500 MHZ), Sband (29003100 MHZ)
Frequency Accuracy: 2 MHZ
(<200ns radar pulse X-band and S-band)
1 MHZ (>200ns radar pulse X-band and S-band)
Communications: RS-232/RS485 Serial
diagnostics and alarm outputs
Failure Alarm: Audible Alarm and Digital Alarm
Response Delay: 0.667s (X and Sband)
Receiver Sensitivity: -40 dBm (X-band), -40 dBm (Sband)
Polarization: Horizontal (X-band)
Horizontal/Vertical (S-band)
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Process Instrumentation

Pressure Transmitters
Temperature Transmitters
Swivel Leak Detection
Level Transmitters
Nitrogen Surge Controls
Custody Flow Transfer
F&G Detectors

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Weather & Marine Instrumentation

A. Wave Height and Wave Current
ADCP

Wave Height
Wave Current
Wave Temperature
Ocean Wave Profiler

B. Wind Monitoring Unit

Atex Zone 2
Wind Direction and Speed
Monitoring
4-20mA Output for both
Direction and Speed

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Hawser Load Pins

ELECTRICAL
Recommended excitation 10 Vdc.
Maximum excitation 15 Vdc.
Output at rated load 2.0mV/V
Zero balance 5% of RL
Input impedance 700ohms +/-20
Output impedance 700ohm +/-3
Insulation >10^9ohms
Compensation temp range 10 to 60 C
Safe temp range -30 to 70 C
MECHANICAL
Safe overload 150% of RL
Ultimate overload 300%
Deflection <0.5mm
Cable type 4 core screened
Cable length 10 M
Sealed IP67

Accuracy
Non linearity & hysteresis 1.0%
Non repeatability <0.25%
Zero return (after 30 mins). 0.05%
Temp effect/10deg C on zero
0.02%
Temp effect/10deg C on span
0.02%

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Hawser Life Prediction Software

The need to predict a mooring hawser
residual strength is crucially important:

to prevent oil spillage by tanker

breakout

to save costs by using hawsers to their

full safe life

to use appropriate sized hawsers for

the prevailing environment

The software will display a record of the

strain life of the hawser on a single bar
graph display, to allow crucial
interpretation of the state of the hawser.

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Hydraulic Power Unit

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Hydraulic Power Unit

Features
up to 10K PSI
Compact Design.
Redundant Pumps
Hand Pump
API Cleanness Class 6
ABS/DNV Certified
Class 6 Leakage
Atex Zone 1 Certified
Safe temp range -30 to 70 C
MECHANICAL
316SS Hot dip Galvanized Assembly
Direct Mount
No disassembly Required
Cable type 4 core screened
Sealed IP67

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||

HMI Features

Real time DATA displays

DATA historian with at

least 1 Year of history

Real time and historical

data trends

Alarm Summery

User rights and security

enabled access

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||

System Diagnostics
Real Time Diagnostics AT

Hardware Level

Channel Level

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||

Communication Diagnostics
Real Time Diagnostics Of

Communication Equipment

Communication Link

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