EMISSION CONTROL "iy é
Valve - depression
fer -M47R.
> 17.10.25
Remove
1. Disconnect battery earth lead,
2. Remove air cleaner element.
USP FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.
3. Disconnect multiplugs from injectors.
4. Remove 3 screws and move injector harness
aside,
5. Remove 4 Allen screws and remove valve with
filter assembly. Discard seals.
Refit
1. Clean filter with valve housing and mating
faces,
2. Use new seals, fit filter and valve assembly,
tighten Allen screws to 8 Nm.
3. Position injector harness and secure with
screws
4, Connect multiplugs to injectors.
5. Fitair cleaner element.
US FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.
6. Connect battery earth lead.
GH BCL casyPorEMISSION CONTROL
Purge control valve - K1.8 Purge control valve - KV6
17.15.06 ~~ 17.15.06
Remove Remove
1. Disconnect battery earth lead,
Release purge control valve from battery tray.
3. Disconnect vacuum hose from purge control
valve,
4, Disconnect multiplug base of purge control
valve,
5. Remove purge control valve from tank vent
hose.
Refit
1. Fit purge control valve to tank vent hose, fit
multiplug and secure purge control valve to
battery box.
Fit vacuum hose to purge control valve.
3. Connect battery earth lead.
1. Disconnect battery earth lead.
2. Disconnect multiplug from purge control valve.
3. Release clip and disconnect hose from purge
control valve.
4, Remove screw and plain washer securing
purge control valve to manifold chamber.
5. Remove purge control valve, remove and
discard seal,
1. Clean purge control valve and mating face on
manifold chamber.
2. Fitnew seal to purge control valve.
3. Position purge control valve to manifold
chamber, secure with plain washer and screw.
4, Connect hose and multiplug to purge control
valve.
5. Connect battery earth lead.
17-2 REPAIRS
BCL easyPDFEMISSION CONTROL "iy é
Canister - charcoal
Valve - EGR - M47R
17.15.13
Remove
1. Raise rear of vehicle, one side.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
‘support the vehicle on safety stands.
2. Remove bolt securing canister to chassis and
release canister.
3. Disconnect air vent pipe.
4, Disconnect and release purge valve and tank
pipes from canister.
5. Remove charcoal canister.
CAUTION: Always fit plugs to open
connections to prevent contamination.
Refit
1. Ensure all connections are clean.
2. Connect tank pipe, purge valve pipe and vent
hose to canister.
3. Fit canister to chassis and secure with bolt
>= 17.45.01
Remove
1. Disconnect battery earth lead.
2. Remove acoustic cover.
US ENGINE - M47R, REPAIRS, Cover -
engine acoustic.
3. Remove 5 screws securing air intake duct to
bonnet platform and inlet manifold.
4, Release and remove air intake duct.
5. Loosen clip and disconnect air intake hose from
EGR valve.
6. Disconnect vacuum hose from EGR valve.
7. Loosen clamp screw and remove clamp from
EGR pipe to EGR valve.
8 Remove 4 Allen screws and remove EGR
valve. Discard seal.
Refit
1. Clean EGR valve and mating face on inlet
manifold,
BCL easyPDFEMISSION CONTROL
2. Clean EGR pipe flange and mating face of EGR:
valve,
3. Fit new seal to inlet manifold.
4, Fit EGR valve and tighten Allen screws evenly
to 10 Nm.
5. Fit EGR pipe clamp and tighten screw.
6. Connect vacuum hose to EGR valve.
7. Connect air intake hose to EGR valve and
secure with clip.
8, Fitair intake duct and secure with screws
9. Fit acoustic cover.
US ENGINE - M47R, REPAIRS, Cover -
engine acoustic.
10. Connect battery earth lead.
Solenoid valve - EGR - M47R
>= 17.45.04
Remove
1. Disconnect battery earth lead.
2. Remove acoustic cover.
US" ENGINE - M47R, REPAIRS, Cover -
‘engine acoustic.
3. Remove § screws securing air intake duct to
inlet manifold and bonnet platform.
4, Release and remove air intake duct.
5. Disconnect multiplug from EGR solenoid valve.
6. Remove 2 bolts securing EGR solenoid bracket
to cylinder block.
17-4 REPAIRS
BCL easyPDFEMISSION CONTROL "iy é
7. Identify and disconnect vacuum hoses.
8. Remove EGR solenoid valve and bracket
assembly,
9. Remove 2 nuts and remove EGR solenoid
valve from bracket,
Refit
1. Fit EGR solenoid valve to bracket and secure
with nuts.
2. Position EGR solenoid valve, identify and
connect vacuum hoses and tighten bolts to 10
Nm.
Connect multiplug to EGR valve.
Fit air duct and secure with screws
Fit acoustic cover.
US" ENGINE - M47R, REPAIRS, Cover -
engine acoustic.
6. Connect battery earth lead.
7. Fitand secure battery cover.
gee
BCL easyPDF