NB. an 2 3. 4 (4 Hours) [Total Marks : 100 (2) Question No. 1 is compulsory, Attempt any three from remaining five questions, (2) Use of standard data book and graphs is permitted (3)_Assume suitable data if necessary with justificatio Me(hyrhewmalit Rar Bisons dleal” boekanser @ ‘the specific heat exchanger construction typé (wit{/appropriate reasons) that may be 10 used in each of the following applications — @ Power condenser [ao oh (i) Milk pesieurizing ‘ay Gi) Automobile radiatoss ay iv) Air preheater in power plant we (). Marine cil coolers. (b) Discuss a general design methodology of heat exchanger with a flow chart representing the 10 sequence of various design activities. (©) Fore two fluid counter flow arrangement, show a general variation of temperature along the 5 length of heat exchanger (through sketches) for the following cases, both fluid undergoing temperature change, * Gi) hot fluid is cooled from superheated to sub-cooled state, Gii) cold fluid is heated from saturated to superheated state iv) both fluid undergoing phase change (Clearly state ifany assumption is made) © What does the effictivencss of a heat exchanger represents? On what factors do it depends? Can 10 itbe greater than one? Under what conditions is the effectiveness-NTU method definitively preferred over the LMTD method in heat exchanger analysis? (b)_Detive effectivencss-NTU relation for a parallel flow heat exchanger. 15s (©) Explain the methodology of heat exchanger design in brie? 10 (b) A shell and tube heat exchanger is designed to heat water from 40°C to 60°C witha mass 15 flow rate of 20,000 kg/h. Water at 180°C flows through the tubes with amass flow rate of 10,000 kg/h. The tube have a inner diameter of 20 mm, the Reynolds number 10000. U=450 Wim?K Calculate the heat transfer rate of the heat exchanger and the exit temperature of the fluid. If the HX is the counter flow with one tube and one shell pass, determine the following using c : NTU method: () The outer heat transfer area, i) The velocity of fluid through the tubes ii) ‘The cross-sectional area of the tube Gv). The number of tubes and the length of the heat exchanger. wn \¥2 a 2-efl+c (14.0%) | 2) as v2 +0") Jo-sllicts (4c) ‘| Where, NTU = (@) Discuss (with a sketch) the constructional features of e shell and tube heat exchanger with 10 focus on the following i shell, (i) tube and (ube bundles, (ii) tube passes, (iv) tube layout and (iv) bales. (@) A shell and tube heat exchanger is selected for a particular application with following parameters : Shell side fluid: Hot water, Inlet and outlet temp: 67°C and 53°C. ‘Tube side fluid: Water at average temperature of 28.5°C. 15 Shell internal diameter 0.39 m Number of tubes : 124 Tube diameter od: 19mm, id; L6mm Tube material : k=69 Wim? K Baffle spacing Baile cut : Tube layout Pitch size : Number of tube passes Estimate shell side and tube side heat transfer coefficient and pressure drop. Following correlation can be used for shell side Nu = 0:36 Re056 pranest Way Thad tay ObD59 p Heal (9 Chong (@ DiScuss the advantages and limitations of compact heat exchangers. 0 fase ‘o” ‘Air enters the core of'a finned tube heat exchanger of the type shown in fig. at 12.atm 15 5 and 150°C, The air mass flow rate is 10 ke/s and flow perpendicular to the tubes. The core is 0:5 m long with 2 0.30 m? frontal area, The height of the core is 0-5 m. Water at 152C and at a flow rate of 50 kp/s flows inside the tubes. Air side data is given in fig. A, For water side data, assumes = 0.129, D,= 0.973 em, and wate? side heat transfer arca/ total volume = 138 m?/m Caleulate : (@ The air side and water side heat transfer cocfiicient, (ii) Total heat transfer, (ii) Outlet temperature of air and water sh 1s 20 D,@ px 104 30 40 «09 (80 100 tend tricton fictor for a chcular tube continuous fin heat exchanger Surface 8:0- BOD; = 1,02 ci fin plich ~ 9.15/exn: fin thieknoos ~ 0.033 em: fin arca/total arce = gage Ayidcanlic diameter » 13653 cm: free-flow area/frontal area, 0 = 0.534; heat fab spblumie *'587 mn'/m, (From Kays;W. M. and Londan, A. L. [1984], Compact ‘rd od, McGraw-Hill, New York. With permission.) igure —1 6. (a) Discuss the important features ot plate heat exchanger. 10 (©) The following constructional information is available for a gasketed plate heat exchanger: 15 Chevron angle 45° Enlargement factor 1-25 Port diameter 15em Plate thickness 0-006 m Vertical port distance 150m Horizontal por: distance 0-50 m Plate pitch 00035 m Calculate : @) Moan channel flow gap (@ One channel flow area (ii) Channel hydraulic diameter (iv) Projected plate area (W) Effective surface area per plate.