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1/17/2015

Turbo Failure Chart


Toll Free in USA

800-826-5566

J & H Diesel Service


J & H Turbo Service

Local and International

662-378-8711

3401 Hwy 82 East


Greenville, Mississippi 38703

Local and International Fax

662-332-3561

Diesel Fuel Injection and Turbocharger sales, service and repair for all
major makes and models of diesel engines.

Cyclic
Engine Black
Excessiv e
Blue
Turbo sound
Lacks Exhaust Engine Oil
Exhaust
Noisy from
Pow er Smoke Consumption Smoke
turbo

MEMBER

Celebrating Our
53rd Anniversary
April 1
1961 - 2014
"Our Service is Our
Trademark"

Oil
Oil Leak
Leak
from
from
Cause
compressor
turbine
seal
seal

Remedy

. .

Obstructed air outlet duct


from compressor to
Remov e Obstruction
intake manifold

Obstructed intake

Remov e Obstruction
Replace seals or tighten
fasteners

Clogged air filter

Replace air filter

Obstructed air intake to


turbo

Remov e Obstruction

Air leak in duct from air


cleaner to compressor

Air leak in duct from


compressor to intake
manifold

Replace seals or tighten


fasteners

Business Hours:

Air leak at intake


manifold to engine j oint

Replace seals or tighten


fasteners

8:00 am - 5:00 pm
Central Std Time
Monday - Friday

Obstruction in exhaust
manifold

Remov e Obstruction

Obstruction in muffler or
exhaust stack

Remov e Obstruction

Gas leak in exhaust


manifold to engine j oint

Replace seals or tighten


fasteners

Gas leak in turbine inlet Replace seals or tighten


to exhaust manifold j oint fasteners

Gas leak in ducting after


turbine outlet

Repair gas leak

Obstructed turbo oil


drain line

Remov e obstruction or
replace oil drain line

Obstructed engine
crankcase v ent

Clear obstruction

Turbo center housing


sledged or coked

Change engine oil, filter,


replace turbo as required

Fuel inj ection pump or


inj ectors incorrectly
adj usted

Replace or adj ust inj ectors


and/or inj ection pump

Engine camshaft timing


incorrect

Check/reset timing

Worn engine rings or


liners (blow by)

Repair as needed

Internal engine problem


(v alv es, pistons)

Repair as needed

Dirt caked on
compressor w heel

Clean w ith non caustic


cleaner and soft brush,
change filters

Damaged turbo

Analyze turbo to determine


failure, replace turbo

Company
Brochure

Turbocharger Installation Check List

Replace oil supply lines and fittings. These lines often become plugged with
decomposed oil which restricts oil flow and drainage.

Do not used silicone or thread tape

Make sure all openings to turbo are open and not plug or capped off.

Shut off fuel or disable ignition and crank the engine for at least 15 seconds or until oil
pressure is raised

Allow engine to fast idle (1,000 RPM) for 3 - 5 minutes to seat turbo seals
Always let engine idle for 3 -5 minutes before shut down, otherwise the turbo will

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1/17/2015

Turbo Failure Chart

continue to spin without oil lubrication and pressure

When changing oil, be sure to prime oil filter

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Last modified: 10/07/14

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