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Wire Description

Wire
Color

101

RD

Bat (+) (Not Application Specific)

A513

PK

DC/DC Converter Memory Output

CONN 1

102

RD

Hd Lmp

A523

PU

Temp Potentiometer Pos 1

105

RD

Key Start Sw

A524

BR

Temp Potentiometer Pos 2

CONN 2

107

RD

GN

BU

Engine Shutdown-Fire Suppresion


Seat Air Compressor

A525

108

A526

PK

Temp Potentiometer Pos 3


Electronic Water Valve Actuator

109

RD

Alt Output (+) Term

A527

BU

Electronic Water Valve Actuator

112

PU

Main Power Rly Output

A541

PU

Flasher To Indicator Lights

113

OR

Opr Mon Panel VMIS B+ Switched

A592

BU

Blend Door Motor (A)

114
118

RD
GY

Warning Horn (Forward)


Wiper Motor

A593
A594

OR
WH

120

YL

Volt Convertor

A595

GN

Blend Door Position Feedback (Signal)

122

RD

Dome Lamp

A596

YL

Blend Door Position Feedback (-)

123

WH

Axle Oil Cooler

C529

GY

Lift Pressure Sensor

124

GN

A/C

C530

GN

126

PK

XMSN Ctrl

Lift Position Sensor


Lighting Circuits

127

OR

Front Floods

603

PK

Rotary Beacon

128

PK

Pilot Control

604

OR

Stop Lamp

129
130

BU
RD

Cigar Lighter

YL
GY

Turn Lamp - Left

53

Stop Lamp/Hood Lamp

605
606

Turn Lamp - Right

25

133

OR

Work Lamps

608

GN

Flood Lamp - Rear

134

YL

Rear Floods

610

OR

Head Lamp Basic

135

BU

Radio

611

PU

Head Lamp Hi

136

GN

Sec Ster

612

GY

Backup Lamp

138

GN

Auto Lube Pump To Payload Mon

614

PU

Park/Tail/Dash/Lamp

141

RD

Aux. Ckt.

615

YL

Cab Flood Lamp/Rops

144

GN

Beacon

617

BR

Tail/Position Lamp - Left (Road Pkg)/Width

146

GY

EH Impl Control

618

PU

R.H. HI / Low Position Turn Lamp

158

BR

Blower/Selector SW

619

GN

Head Lamp Lo

168

GN

Quick Coupler

633

BU

Attach Lighting Ckt

175

RD

646

OR

177

RD

Head Breaker
Main Breaker

647

GN

Light SW To Front Flood Relay


Light SW To Rear Flood Relay

188

WH

Keypad Supply

661

GN

Tachometer Lamp - Smart EMS

199

RD

Aux. Ckt.

662

YL

Speedometer Lamp - Smart EMS

663

GY

Gauge Lamps - Smart EMS

200

BK

Main Chassis

691

GY

Warning Lights To Bkr

201

BK

Operator Monitor Return

692

YL

Flasher Bkr To Flasher

202

BK

XMSN Ctrl

250

BK

Payload Mon - Customer Gnd

251

BK

PK
OR

270

BK

Payload Mon - System Gnd


CMS Ident Code 0

700
709
720

PU

Sensor Power Supply


XMSN Brake SW

271

BK

CMS Ident Code 1

727

GN

Sec Ster Motor Relay

272

BK

CMS Ident Code 2

728

BU

Sec Ster Cont SW

273

BK

CMS Ident Code 3

751

GN

Xmsn Shift Sol No. 1 or 3

274
275

BK
BK

CMS Ident Code 4

752
754

YL
BU

Xmsn Shift Sol No. 2

CMS Ident Code 5

290

BK

CMS Service

755

OR

Xmsn Shift Sol No. 4 or 5

291

BK

CMS Clear

761

GY

Lift Kickout Sol SW

299

BK

762

YL

A273

BK

WTL Impl Ctrl Gnd


MAC-14 Trans Ctrl B-

779

WH

Bucket Positioner Sol Sw


Coupler Engage Sol

795

YL

Dual Hip Sol

Description
Power Circuits

Ground Circuits

Basic Machine Circuits

Wire
Number

Wire
Color

Connector Location

Wire
Number

Description

CONN 4

G, I-15

55

CONN 5

G, I-15

53

CONN 6

D-14

44

CONN 7

C-14

17

Blend Door Motor (B)

CONN 8

A-13

Blend Door Position Feedback (+)

CONN 9

B-13

CONN 10

B-13

CONN 11

F-12

45

CONN 12

E-12

45

CONN 13

D-12

45

CONN 14

C-12

45

CONN 15

C-11

G-10

56

E701

PK

Auto Ride Cntl SW

E702

OR

Auto Ride Cntl SW

307

OR

Key Start SW To Power Train ECM

E707

GN

VMIS Display +V

308
310
311

YL
PU
WH

Main Power Relay Coil

E708
E735
F781

PK
PU
BR

327

PK

334
397
398

BU
OR
BU

Key Start SW "C" Term


Shutdown Solenoid
Start Aid Sol #2
Hood Raise Motor
Hood Raise Motor
Hood Raise Relay Coil
Hood Raise Relay Coil

A300

GN

A301

WH

403

GN

405

GY

410
411

WH
PK

416

OR

417
419
432

GY
YL
PK

441
442
443

OR
GY
YL

447

PK

450
453
484

YL
PK
YL

496

WH

499
C413

GY
YL

C414

BU

E416
G485
G486

PU
BU
GN

500
501

BR
GN

502
503
504
505

OR
BR
YL
BU

Wiper - Front (Hi)


Wiper - Rear (Park)

506

PU

507
508

WH
PU

Washer - Front
Washer - Rear

509
511

WH
BR

512
513

Monitoring Circuits
Alternator (R) Term
Opr Mon Oil Press (Low aSetting)
Opr Mon Action Alarm
Opr Mon Master
Sec Ster SW
Primary Ster SW
Opr Mon Parking Brake
Opr Mon Brake Press (Oil)
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Fuel Level Gauge
Tach Sender (+)

F784

YL

G750
G755

BU
GY

G760

WH

G761
G762
G763

YL
BR
PU

G764

PK

G766
G767
G768

GN
WH
GN

G787

GN

G788
H713

YL
PK

H714

OR

H716
H717
H730

WH
BR
PK

818
819
900

BR
GY
PU

901

WH

910
944
945

YL
OR
BR

961

BR

964
973

BU
BR

975

WH

976
977
E900

OR
YL
WH

E901

GN

E902
E903

PU
YL

E904
E905
E906
E907

4
6
10 15

22

47
35

33

11

26

27 37

20

36 7

12

23 31

62
E

45

57

46

40

58

56

21

54

44

19

55

VMIS Display Clock


Smart Ems Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Down shift SW (N.C.)
XMSN Cont Fwd SW To Gnd

59
24

16

B
11

A
35

22
27

45

55

21
10

54

25

36
4 40

12
57

15
6

44

46
42

26

34
16

61

58

CONN 20

G-8

CONN 21

F-6

I-4

C-4

Customer Data Conn.

CONN 24

B-4

CONN 25

A-3

46

CONN 26

A-3

46

CONN 27

B-3

62

CONN 28

E-3

61

CONN 29

F-3

61

CONN 30

34

CONN 32

I-3
E-2, F-2,
H-2, I-2
D-2

CONN 33

D-1

23

CONN 34

D-1

31

CONN 35

E-1

31

CONN 36

35

CONN 38

F-1
F-1, H-1,
I-1, G-2
F-1

CONN 39

F-1

29

CONN 40

F-1, I-1, H-2

60

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

966G and 972G Wheel Loader


Electrical System

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.

47
31

60
24

3PW1100-UP
3SW1225-UP
4WW720-UP
6AW500-UP
8XW756-UP
9GW508-UP

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

Harness And Wire Symbols


* Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Harness identification code


This example indicates
wire 135 in harness "AG".

Wire, Cable, or Harness


Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

*
*
AG-C3
C-C4
130-6795 130-6795

19

39

33

Socket

Pin

Single Wire
Connector

XMSN Cont Rev SW To Gnd


XMSN Cont Speed 2 SW To Gnd
XMSN Cont Speed 3 SW To Gnd

Wire
Gauge

Wire
Color

Receptacle
Plug

Ground
Circuit
Connection
Number
Identification

XMSN Cont Neut SW To Gnd


XMSN Cont Pk Brk Lever SW To Gnd
Impl Cont SW TO Gnd N.O.

Machine Harness Connector And Component Locations

Impl Cont SW To Gnd N.C.

1
2

XMSN Cont Speed 1 SW To Gnd


Steering Control (Fwd. Sw. I.P.)
Steering Control (Rev. Sw. I.P.)

Impl Cont Pilot Press Sol


Auto / Manual Sw. (1 - 4)
Serial Data (Transmit)
Serial Data (Receive)
XMSN Shift Sol No. 6
XMSN Neutizer Override Indicator

Component
Actuator - Blend Door

Schematic
Location
H-11

Component Location
Machine
Location
56

Component
Sender - Fuel Level

Schematic
Location
C-15

Machine
Location
2

A-3

19

B-15

20

Alarm - Action

E-10

Sensor - Engine Speed

C-14

21

Alarm - Backup

C-15

Sensor - Input Speed

B-13

26

Alternator

C-15

Sensor - Lift Cycle Head End Pressure

D-1

23

Arc Suppressor

F-10

Sensor - Lift Position

F-1

24

F-14,15

Sensor - Pedal Position

C-3

58

Breaker - Alternator

A-14

Sensor - Trans. Output Speed (Leading)

C-13

26

Breaker - Engine Shutdown

B-14

Sensor - Trans. Output Speed (Trailing)

B-13

26

Breaker - Hood

B-13

Sensor - Trans. Oil Temp

B-13

26

Breaker - Main

B-14

Shifter

G-5

ECPC Trans Intermediate SPD -

Breaker - Running Lamp

B-14

Solenoid - A/C Clutch

D-15

27

BR
BU
OR
GY

EPC Trans Intermediate SPD Q+


ECPC Trans Intermediate SPD Q-

Breakers - 15A

D-11

Solenoid - Engine Shutdown

D-14

15

EPC Trans Output SPD Q+


ECPC Trans Output SPD Q-

Control - Cat Monitoring System

E-5

Solenoid - Pilot Valve Gp

F-9

Control - Engine Shutdown

I-5

14

Solenoids - Prop Valve

C-13,14

26

E908

BR

Control - Power Train ECM

I-10

57

Solenoid Valves - Ride Control

D-1

31

WH
YL

Control - Water Valve / Blend Door

Radio Speaker - Left

E909
E919

ECPC Trans Input SPD +


ECPC Trans Input SPD -

Radio Speaker - Left (Common)


Radio Speaker - Right

E920
E921

BR
PK

GN
OR

Radio Speaker - Right (Common)


A/C Compressor/Refrigerant Pressure SW

E922
E955

515
516

GY
GN

Blower Motor (Hi)


Blower Motor (Medium)

517

BU

518
521

OR
YL

Blower Motor (Low)


Hazard Flasher To SW
A/C SW To Refrigerant SW

522
537

WH
GN

538
539
540

BR
BU
WH

Data Link + (CAT)


Data Link - (CAT)
Selector Switch
Fork Position Select
CST Autoshift- Auto/Manual SW 2
CST Autoshift- Sol Return
Ride Cont Solenoid 1
CST Autoshift- Auto/Manual SW 1
ECPC Trans Output SPD +
ECPC Trans Output SPD ECPC Trans Intermediate SPD +

Batteries

G-11

Solenoid - Start Aid

I-5

13

AUX Lower Proportional Sol

Control - WLPCS ECM

C-4

59

Stud - Terminal

D-11

AUX Lift Proportional Sol


Rackback Proportional Sol

Converter - Voltage

H-5

Switch - A/C Refrigerant

D-15

27

Dimmer - Control

E-11

Switch - Auto Ride Control

B-5

GN
OR

Dump Proportional Solenoid


WLPMS PHII Keypad Data

Flasher

F-10

Switch - Auto / Manual

B-6

G939
K933

PK
GN

Mac14 Switch Return


Stick 2 Bypass Sol

Fuses

A-14

Switch - Beacon

Fuses - 10A

D-11

Switch - Blower

K977

PK

Fuses - 15A

D-11

N939
P910

GN
BR

ECPC Trans Oil Temp Sensor


Ride Cont Solenoid 2
Secondary Steering Test SW Input

Guage - Quad

E-4

Ground - Cab

A/C Clutch To Thermostat SW


Turn Signal SW To Flasher

P916
P976

OR
BR

Steering Control (Neut. Sw. I.P.)


Quick Coupler SW to Low Pressure Sol

Ground - Cab

Hazard Indicator
Turn Signal Indicator Basic/Right

X972
X973
X974

GN
BU
BR

Part Throttle Auto Shift Pos 1


Part Throttle Auto Shift Pos 2

Ground - Cab

Part Throttle Auto Shift Pos 3

1
2

105-9344

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)

CID

Component

0096

Fuel Level Sender

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0177

Torque Converter Oil Temperature Sensor

0248

Data Link

0263

Sensor Power Supply

0271

Action Alarm

0324

Action Lamp

0427

Temp Sensor (Front Axle Oil)

0428

Temp Sensor (Rear Axle Oil)

0600

Hydraulic Oil Temperature Sensor

0819

Display Data Link

0821

Display Power Supply

0826
0830

Temp Sensor (Torque Converter Oil)


Brake Oil Temperature Sensor

CID

Failure Mode Identifiers (FMI)

FMI No.

Payload Control System


(MID No. 074)
Component

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

0168

Electrical System Voltage

Abnormal frequency, pulse width, or period.

0254

Payload Electronic Control Module

Abnormal update.

B-9

0350

Lift Linkage Position Sensor

10

Abnormal rate of change.

Switch - Brake Oil Pressure

I-3

34

0364

Head End Lift Cylinder Pressure Sensor

11

Failure mode not identifiable.

Switch - Bucket Positioner

F-1

35

0769

Rod End Lift Cylinder Pressure Sensor

12

A-8

Switch - Dimmer

C-3

58

F-9

57

Switch - Disconnect

B-15

36

0817
0820

Internal Backup Battery


Keypad Data Link

13

F-10

57

Switch - Downshift

F-8

Ground - Cab

H-8

57

Switch - Engine Oil

B-14

37

Ground - Cab

H-10

57

Switch - Forward Horn

G-4

Ground - Chassis

H-5

17

Switch - Front Axle Temperature

D-1

39

Ground - Right Frame Boss

E-14

Switch - Front Intermittent Wiper

B-4

Ground - Right Rear Frame

B-15

Switch - Hazard Lamp

G-9

Ground - Steer Column

E-5

Switch - Hood Actuator

A-14

40

Ground - (Strap) Frame to Cab

G-12

Switch - Hydraulic Oil Level

A-2

19

Ground - To Engine

C-15

Switch - IMPL Filter

I-4

14

Ground - To Engine Block

D-14

10

Switch - Implement Detent Override

F-8

11

Horn - Forward

H-1

12

Switch - Key Start

D-5

Horns - Forward

E-1

12

Switch - Lift Position

F-1

35

Horns - Forward

I-1

12

Switch - Park Brake Pressure

I-3

42

Keypad - WLPCS

B-4

59

Switch - Park / Throttle / Autoshift

B-6

Motor - Actuator

A-14

Switch - Primary Steer

I-3

Motor - Blower

G-11

56

Switch - Quick Coupler

H-9

31

Motor - Front Wiper

D-5

Switch - Rear Axle Temp

C-14

33

Motor - Rear Wiper

F-10

Switch - Rear Wiper

C-9

I-4

Switch - Run/Work/Panel/Tail

C-8

D-14

15

Switch - Secondary Steering Test

H-8

Motors - Washers

A-3

16

Switch - Secondary Steering

I-3

Relay - Backup Lamp

I-15

25

Switch - Selector AC/Heat

B-9

C
D

Relay - Front Flood

E-10

Switch - Service Brake Pedal As.

B-3

58

Motor - Secondary Steer


Motor - Starter

CID

Power Train ECM


(MID No. 081)

Component

0041

+8 Volts Sensor Supply

0070

Parking Brake Switch

0149

Ride Control Solenoid 2

0168

Electrical System Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0270

Cat Monitor System Harness Code

0363

Ride Control Solenoid 1

0367

Ride Control Switch

0368

Transmission Auto/Manual Switch

0444

Start Relay

0562

Cat Monitor System

0585

Transmission Output Speed Sensor 1

0621

Downshift Switch

0622

Upshift Switch

0623

Directional Switch

0631

Transmission Clutch 1 Solenoid

0632

Transmission Clutch 2 Solenoid

0633

Transmission Clutch 3 Solenoid

0634

Transmission Clutch 4 Solenoid

0635

Transmission Clutch 5 Solenoid

0636

Transmission Clutch 6 Solenoid

0638

Start Relay

0668

Transmission Shift Lever

Relay - Hood Raise / Lower

A-14

Switch - Start Aid

G-5

Relay - Implement Interlock

D-10

57

Switch - Start Aid Coolant

B-15

22

Relay - Main

A-14

Switch - Stop Lamp

B-3

60

Relay - Rear Flood

E-11

Switch - Opr. Mon. Mode Select

G-5

I-4

18

Switch - Temperature Selector

B-9

Relay - Secondary Steering Intermediate

F-11

Switch - Thermostat

G-11

56

0672

Torque Converter Output Speed Sensor

Relay - Start

B-14

Switch - Trans. Neutralizer Override

B-5

0673

Speed Sensor (Transmission Output 2)

Resistor - Blower

G-11

56

Switch - Turn Signal

F-6

0793

Pressure Switch (Primary Steering)

Sender - Engine Coolant Temp

B-15

Tach / Speedometer

E-4

0794

Pressure Switch (Secondary Steering)

Machine locations are repeated for components located close together.

0795

Secondary Steering Intermediate Relay

A = Operator Compartment - Dash Console


B = Operator Compartment - Left Overhead Console

1327
1521

Position Sensor (Left Brake Pedal)


Part-Throttle Autoshift Selector Switch

Relay - Secondary Steering

C = Operator Compartment - Relay / Fuse Panel


D = Operator Compartment - Right Overhead Console
E = Operator Compartment - Right Console

Resistor, Sender and Solenoid Specifications

Part No.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Solenoid:

152-6480

Solenoids:

5.12 .26

Pilot Valve

85.3 5.0
8.7 0.4

Harness Code

Numeric Readout

Service

Tattletale

6.0

Units

Hydraulic Oil Temperature

560 to 716 @ 54C (130F)

Cal 1

Torque Converter Temperature

72 to 82 @ 110C (230F)

Cal 2

560 to 716 @ 54C (130F)

Cal 3

160-8408

Solenoids:

Prop Valve

175-7507

Sender:

Fuel Level

3E-1906

Solenoid:

A/C Clutch

3E-6332

Solenoid:

Start Aid

Sender:

9G-1950

Resistor:

Number
0

Ride Control

7N-8532

Service Mode

32.6 1.6

Solenoids:

Sender:

Monitoring System Service Modes


Operator Mode Sequence

152-8340

4W-9972

Resistance (Ohms)

Engine Shutdown

Full: 20 - 35
Empty: 240 - 265
17.6 0.6

Engine Coolant Temperature

72 to 82 @ 110C (230F)
Overall: 2.0 0.1

A/C, Heater Blower Motor

Monitoring System Operator Modes

Tap: 1.0 .05

Operator Mode

Number

Service Meter

Bad device or component.

Odometer - Machine Travel Distance

Out of calibration.

Tachometer

14

Parameter failures.

15

Parameter failures.

Scrolling (Diagnostic)

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

The CID is a diagnostic code that indicates which component is faulty.

Component Description

110-6465

At room temperature unless otherwise noted.

Part No.

Function

114-5333

A/C (High / Low) Pressure

155-8999

Rear Axle Temperature


Front Axle Temperature

174-4058

Engine Oil Pressure

174-4212

Park Brake Pressure

175-3244

Brake Oil Pressure

3E-6425

Start Aid Coolant

3E-6450

Primary Steering Pressure


Secondary Steering Pressure

7X-8549

Implement Filter Switch

Off Machine Switch Specification


Actuate

275 to 1750 kPa


(39.9 to 253.8 psi)
125 3.0C
(257 5.4F)
79 kPa
(11.5 psi)
8270 kPa MAX
(1200 psi MAX)
10700 kPa MAX
(1550 psi MAX)
38 3 C
(100 5 F)
1200 kPa MAX
(174.0 psi MAX)
110.3 - 137.9 kPa
(16 - 20 psi)

Deactuate

117C Min
(242.6F Min)
24 kPa
(3.5 psi)
6890 345 kPa
(1000 50 psi)
8960 537 kPa
(1300 79 psi)
27 C MIN
(81 F MIN)
700 100 kPa
(102 14.5 psi)
86.2 - 103.4 kPa
(12.5 - 15 psi)

Contact Position
Normally Open

Related Electrical Service Manuals


Title

Normally Closed

Alternator:

Normally Open

Electric Starting Motor:

A-B, Normally Open


A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed

Specifications represent a differential pressure measurement.

Form Number
107-7977

SENR4757

6V-5227

Consist:

106-8552

SENR3536

Consist:

6V-5537

SENR3581

Consist:

6V-5538

SENR4975

Normally Closed

Cat Monitoring System:

A-B Normally Open


A-C Normally Closed

Payload Control System:

SENR6614

Power Train ECM:

RENR2105

SENR1394

Normally Open

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Component
Part Number

Printed in U.S.A.

2001 Caterpillar
All Rights Reserved

Impl Cont Lift Proportional Sol


Impl Cont Lower Proportional Sol
Impl Cont Sol Return

XMSN Shift Sol No. 5 or 4

Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Fuse

200-L32 BK-14
Pin or Socket
Number

XMSN Cont Speed 4 SW To Gnd

Sender - Torque Converter Oil Temp

Turn Signal Indicator Left

H-9

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

23

Sender - Hydraulic Temperature

Wiper - Rear (Low)


Wiper - Rear (Hi)

Service Mode Plug

This indicates that the component has a wire connected to it that is connected to ground.

31

20

56

Wiper - Front (Low)

CONN 19

Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.

325-A135 PK-14

47

H-11

Opr Mon Front Brake Temp


Opr Mon Rear Brake Temp
Accessory Circuits
Wiper - Front (Park)

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.

62

Actuator - Water Valve

Display Load
PMS Lift Cyl Press Sensor

F-10
H-9, I-8, I-9

Pressure
Symbol

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

24
60

37
53

56

Display Data

Harness Code Conn.

CONN 37

59

A-14

Primary Ster Lamp


Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter

ECAP Conn.

CONN 18

CONN 31

Actuator - Hood As.

Sec Ster Action Lamp

CONN 17

CONN 23

60
61

HVAC Unit

CONN 22
39

Xmsn Shift Sol No. 3 or 1

Starter Relay Coil To Neut Start Sw Or Key Start SW

BR

42

Aux. Start Receptacle

CONN 16

34

Control Circuits
Impl. Detent Override Sw. to Impl. Interlock Relay

Starter Relay No. 1 Output

GY
PU

54
28

GN

322
326

A-15
B-15

WH

321

Machine
Location

C-15

306

Start Aid Sol To Temp SW


Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)

Schematic
Location

CONN 3

304

Start Aid SW To Start Aid Sol

Connector Number

Accessory Circuits (Continued)

Electrical Schematic Symbols And Definitions

RENR4375
December 2001

Machine

Machine Codes

Code

966G

18, 20, 42

972G

19, 21, 44

LL
LL

614-PU-14
200-BK-14

614-PU-14
200-BK-14

1
2

606-GY-14
200-BK-14

FLOOD
LAMP
9X-1439

RD-18
WH-18
BK-18

A
C
B
V
V

80A

1
2
3
4
5
6

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

TAIL/DOME
STOPLAMP/HOODSW
FORWARD HORN
KEY

MOTOR

BK
BK
L96

177-RD-4
177-RD-8

107-RD-14
141-RD
199-RD

FUSE
HOLDER
4K-5122
10A FUSE
3K-8782

CONN 9

L95

308-YL
200-BK

MAIN RELAY
167-0138
112-PU-4

130-RD
102-RD-14
122-RD
114-RD
105-RD
109-RD-4
975-WH
304-WH-8
306-GN

308-YL
200-BK
112-PU-4

11
17
9
21
23
25
22
13
4
7
18
3
2
20
16
1
10
24
15
8
6
5
12
14
19

101-RD-4
V
175-RD-14
107-RD-14

130-RD
130-RD
102-RD-14
122-RD
114-RD
105-RD
109-RD-4
975-WH
304-WH-8
306-GN

308-YL
200-BK
112-PU-4

XXX

14

HOOD
1
ACTUATOR
SW
2
146-0240

308-YL
200-BK

R
CONN 8

BK
BK

L96

2
1

MAIN RELAY
R
R 159-9108
177-RD-4
177-RD-8
112-PU-4
RELAY PANEL JAPAN ATCH

13

A541-PU-18
633-BU-18
126-PK
K933-BU-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
L88
322-GY
L4
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
604-OR
499-GY-18
G485-BU-18
G486-GN-18
118-GY
610-OR-14
E702-OR-18
500-BR
975-WH
502-OR
501-GN
E701-PK-18
538-BR
126-PK
102-RD-14
122-RD
122-RD
105-RD
102-RD-14
L4

L102

L65

L64

L63

L90

728-BU-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
G767-WH-18
G766-GN-18
307-OR-18
251-BK-18
P910-BR-18
614-PU
614-PU
X972-GN-18
X973-BU-18
X974-BR-18
H730-PK-18
975-WH
118-GY
610-OR-14
720-PU-18
E702-OR-18
122-RD
502-OR
501-GN
500-BR
E701-PK-18
102-RD-14
126-PK
538-BR

L24

L61

200-BK-18

200-BK-14

L50

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

GND

GN

MOTOR

BK
GY
BR
OR

L44

B+

OPERATOR STATION
L40

L44

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE
D

200-BK

ACTION
LAMP
9W-2111

D
D

308-YL
326-PU
307-OR-18
105-RD
501-GN
118-GY
L46
500-BR
502-OR
201-BK-18

200-BK
200-BK
200-BK
975-WH-18
910-YL-18

200-BK
200-BK

L49

200-BK
633-BU-18

DR
YL-16
PU-16
OR-16
BR-16

1
2
3
4

D C OFF
D S ON
B ST
D
KEY START SW
110-7887

200-BK
615-YL-14

L49

NEUTRALIZER
OVERRIDE LAMP
7N-5876

D
D
D

BUCKET TURN
L47
SIGNAL IND LAMP
7N-5876

D
D

200-BK
539-GN-18

126-PK
G761-YL-18
G762-BR-18
G768-GN-18
G760-WH-18
G750-BU
G755-GY
G763-PU
322-GY
663-GY
308-YL
310-PU

202-BK-18
A541-PU-18
537-GN-14
661-GN
662-YL
614-PU
326-PU
307-OR-18
501-GN
L44
118-GY
500-BR
502-OR
105-RD
201-BK-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
910-YL-18
615-YL-14
E735-PU-18
G485-BU-18
499-GY-18
G486-GN-18
633-BU-18
975-WH-18
605-YL-14
606-GY-14
538-BR
200-BK

FLOOD LAMP
IND LAMP
7N-5876

L46

L24

L27

L27
L37
L28
500-BR
501-GN
502-OR
506-PU
126-PK

L10

L10

L27

3 C
4
6 C

BLOWER SW
(LOW,MED,HI)
3E-7156
C
B
A
C 2
C
C 5
C
D

144-GN
102-RD-14
122-RD
617-BR
610-OR-14

C
C
C

L35

6 C

C
3

144-GN
603-PK

L10

L4

BK-16
BK-16
BK-16
BK-16

MID
ECONOMY

4 (1-4)
MAN

973-BR-18
977-YL-18
E701-PK-18
G766-GN-18
G767-WH-18
E702-OR-18
H730-PK-18

L31

614-PU
614-PU

ON
OFF
AUTO

G766-GN
0

(CENTER)

(DOWN)

L35

CONN 29

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

200-BK
614-PU

AUTO RIDE
CONTROL SW
103-6333
C
B
C

A
2

C
5
C

A
2

L10

1
3

WLPCS
KEYPAD
129-0419

200-BK
614-PU

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

126-PK

MOM

1
2
3
4
5
6
7
8

14
40
35
32
33
34
30
31
36
5
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
39
25
26
27
28
29
37
38
24

322-GY
310-PU
633-BU-18
118-GY
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
500-BR
501-GN
502-OR
537-GN-14
663-GY
605-YL-14
606-GY-14
661-GN
662-YL
C

CONN 28
A541-PU-18
E735-PU-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
202-BK-18
105-RD
113-OR-18
200-BK
201-BK-18
307-OR-18
308-YL
326-RD
403-GN-18
405-GY-18
410-WH-18
975-WH
G486-GN-18
432-PK-18
G485-BU-18
441-OR-18
442-GY-18
443-YL-18
447-PK-18
496-WH-18
499-GY-18
538-BR
E702-OR-18
614-PU
615-YL-14
910-YL-18
944-OR-18
945-BR-18
K933-BU-18
E701-PK-18
611-PU-14

L3

L3

RIGHT TURN
IND LAMP
7N-5876

L6

CONN 24
720-PU-18
614-PU
614-PU
200-BK
614-PU
200-BK

L99

202-BK-18
L10

E
D
A
C
B

138-GN-18
818-BR-18
819-GY-18
250-BK-18

CUSTOMER
DATA
CONNECTION
CONN 23

B
C
A

251-BK-18
188-WH-18
E955-OR-18

130-RD
604-OR

L16
L15

L4

619-GN-14
611-PU-14

HI/LO BEAM
HEAD LAMP
4Y-4580

200-BK-14

LLL
5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18
TO BUCKET
POSITION-TURN
LAMPS HARN

1
4
2
3

200-BK-14
605-YL-14
617-BR
606-GY-14

LH HI/LO/POSITION
TURN LAMP
105-4849

611-PU-14
619-GN-14
618-PU
606-GY-14
200-BK-14

4
6
3
1
2
5
KKK

BU-18
RD-18
WH-18
YL-18
BK-18

P976-BR-18
779-WH-18
200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18

L2

18
3
10
32
31
11
1
24
7
19
20
23
21
22
8
26
6
5
36
28
33
34
35
12
29
27
30
2
9
13
15
4
25
37
14
17
16
40
39
38

617-BR
611-PU-14
614-PU-14

130-RD-18

COM
604-OR-18

L4

146-GY
299-BK
762-YL
322-GY
114-RD

LIFT POSITION
SW 3E-7844
LIFT POSITION
SNSR 161-8904
(MACHINES WITH PCS)

A
C
B

BUCKET POSITIONER SW
176-5459
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID
FORWARD
HORN
7T-0970

F
FF
F
F

FLOOD LAMP
9X-1439

1
2

RD-18
BK-18

LEFT
TURN
LAMP
162-2073

1
2

RD-18
BK-18

RIGHT
TURN
LAMP
162-2073

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CONN 26

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CONN 25

A
B
C

GGG

200-BK-18
779-WH-18
P976-BR-18
200-BK-18

DESCRIPTION

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
CIRCUIT GROUPING DESIGNATION

FORWARD
HORN
7T-0970

GGG
2
4
1
3

GGG
MUR440
2
1
ARC SUPPRESSOR
106-8704

975-WH-18
976-OR-18

1
2

GN-18
GN-18

RIDE CONT "OFF"


SOLENOID
152-8340

PART NO.
HARNESS AS.
154-9000
199-6008
197-0736
136-1873
180-4135
146-9825

975-WH-18
N939-GN-18

2
1

GN-18
GN-18

RIDE CONT "ON"


SOLENOID
152-8340

L102

RD-0
BK-0

CHG

LOC

NOTE

01
03
00
07
01
09

E-1
D-3
D-3
D-14
D-4
D-2

BUCKET POSITION SW
CAB(PILOT CONTROLS)
DASH
ENGINE
ENGINE (JAPAN)
FRONT FRAME

ATCH

126-5612

03

G-10

HVAC

ATCH

J
M
N
P
Q
R
R
S
T
U
V

174-9090
136-1877
114-9493
162-5597
136-1880
142-2200
165-0743
154-4563
186-2455
176-3555
146-9826

01
02
01
00
04
04
02
01
01
00
07

I-1
D-1
B-3
A-4
D-2
A-13
A-13
F-6
C-12
C-15
D-12

FRONT LIGHTS(JAPAN ROAD)


PAYLOAD CONTROL SENSOR
STOP LAMP/NEUTRALIZER SW
PAYLOAD MONITOR
RIDE CONTROL VALVE
RELAY PANEL(CHASSIS)
RELAY PANEL (CHASSIS)(JAPAN)
TURN SIGNAL SW
TRANSMISSION
FUEL TANK
REAR FRAME

ATCH
ATCH

Y
Z
Z
DD
DD
LL
MM
NN
PP
RR
SS

135-2628
199-4148
169-4933
121-8038
121-8039
115-0817
139-4182
136-1870
158-6501
158-6502
158-6268

03
00
02
02
01
04
00
02
04
03
00

A-3
D-11
D-11
C-3
C-3
A-15
A-3
I-3
D-1
C-14
I-4

HYDRAULIC TANK
FUSE PANEL(CAB)
FUSE PANEL (CAB)(JAPAN)
DIMMER SWITCH JUMPER
DIMMER SWITCH (COSA & JAPAN)
LICENSE PLATE LAMP(COSA)
WINDSHIELD WASHER
BRAKE MODULE
FRONT AXLE
REAR AXLE
SECONDARY STEERING

ATCH
ATCH
STD
ATCH
ATCH

MM

MOTOR

MM

FRONT
WASHER
7T-8890

STD
ATCH
STD
ATCH
ATCH

ATCH

GGG
KKK

XXX-XXXX
141-3885

XX
01

E-1
G-2

QUICK COUPLER
RH FRONT LIGHTS (COSA)

ATCH

LLL

141-3886

01

H-2

LH FRONT LIGHTS (COSA)

ATCH

00
01
00
01
00

G-4
I-5
G-3
G-3
G-3

HORN
CAB FLOOD LAMPS
CAB FLOOD LAMPS (US & COSA)
BEACON LAMP (US & JAPAN)
BEACON LAMP (COSA)

STD
ATCH
ATCH
ATCH

01
01
01
00
00
00
01
00

D-11
G-4
D-11
I-13
I-13
I-17
G-8
A-13

TERM STUD TO FUSES(CAB)


GEAR SELECT JUMPER
TERM STUD TO BREAKERS(CAB)
MONITOR CODE PLUG - 966G
MONITOR CODE PLUG
MONITOR CODE PLUG - 972G
BUCKET/FORK SELECT SW JUMPER
MAIN RELAY (JAPAN)

AA
BB
BB
CC
FF
GG
HH
JJ
KK
VV
XX
YY
JJJ
XXX

200-2500
152-9023
195-5281
119-8984
139-3396
WIRE AS.
116-2247
101-9161
116-2246
155-9002
203-4266
155-9003
127-2994
160-5599
CABLE AS.
116-0080
8V-0615
8V-4322
158-6269
1P-1010
5R-7755
2W-8715
8W-0323
8G-4090
165-6629
158-6280
2V-7396
144-7929
124-4884

01
01
02
00
00
01
00
00
01
00
01
02
01
00

F-15
F-14
F-14
D-14
D-14
D-14
C-15
F-15
B-15
I-4
D-14
I-4
B-14
H-3

BATTERY(+) TO BATTERY(-)
BATTERY(+) TO CRANKING MOTOR
BATTERY(+) TO B+ TERM BLOCK
B+ TERM BLOCK TO CRANKING MOTOR
CRANKING MOTOR TO FRAME
CRANKING MOTOR TO ENGINE BLOCK
ALTERNATOR(B-) TO ENGINE BLOCK
BATTERY(-) TO MASTER DISCONNECT SW
MASTER DISCONNECT SW TO FRAME
SEC STEER RELAY TO SEC STEER MOTOR
TERM BLOCK TO SEC STEER RELAY
SEC STEER MOTOR TO FRAME
AUXILLARY JUMPSTART RECEPTACLE
ANTENNA(ENTERTAINMENT RADIO)

EEE
YYY

STRAP AS.
7X-6315
8X-5804

04
01

I-10
G-12

TRANSMISSION CNTRL MODULE GROUND


CAB TO FRAME GROUND

ATCH
STD
ATCH
ATCH
STD
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

ATCH WIRE, CABLE, COMPONENT

Y
201-BK-18
496-WH-18

442-GY-18

STD FRONT FRAME

1
2

BK-18
BK-18

HYD OIL
LEVEL SW
123-2993

CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL

SPLICE

L102

BK-00

GGG
MUR440
2
1
ARC SUPPRESSOR
106-8704

G
W
X
AAA
AAA
BBB
VVV
XXX

CIRCUIT CONNECTED

H#

FLOOD LAMP
9X-1439
F

11
E922-GN-18
FRONT AXLE TEMP
5
H714-OR-18
SW 155-8999
8
E919-YL-18
PP
PP
F
9
E920-BR-18
10
1
G485-BU-18
1
BK
E921-PK-18
2
2 BK
E416-PU-18
12
201-BK-18
6
H716-WH
T
CONN
34
4
H713-PK-18
M
LIFT CYL
7
H717-BR-18
HEAD END
1
138-GN-18
138-GN-18
A OR-18 +24V
2
251-BK-18
251-BK-18
B BK-18 GROUND PRESSURE
SENSOR
3
C529-GY-18
C529-GY-18
C WH-18 SIGNAL
124-4672
M
CONN 33 F

B
C
D
E
E
F

L1

ABBREV

200-BK-18
P976-BR-18

TTT
VVV
VVV
WWW
WWW

SYMBOL

MM

QUICK COUPLER
SOL 3E-8575

IDENT
L1

L4

A
B
C

RIGHT
TURN
LAMP
116-9624

CONN 35
200-BK-18
779-WH-18
P976-BR-18

F
Q
976-OR-18
C
976-OR-18
975-WH-18
B
975-WH-18
N939-GN-18
A
N939-GN-18
CONN 32
F

NC
N

L1

LEFT
TURN
LAMP
116-9624

L102

FLOOD LAMP
9X-1439

TT CONN 39 TT
1
605-YL-18
200-BK-14
2
200-BK-18
TT
CONN 38 KKK EE
5
EE
1
606-GY-14
1
606-GY-18
3
2
200-BK-18
EE
6
619-GN-14
2
200-BK-14
KKK
FLOOD LAMP
4
9X-1439
F
KKK
KKK
COSA LIGHTING GP
STD FRONT FRAME
F
C BU-18 SIGNAL
761-GY
A
BK-18 GROUND
299-BK-18
B
OR-18 +24V
146-GY
F
C WH-18 SIGNAL
C530-BU-18
B
BK-18 GROUND
251-BK-18
A
OR-18 +24V
138-GN-18

P976-BR-18

NOTE B

L4

L6

605-YL-14

779-WH-18

L7

L6

LLL
LLL
LLL

200-BK-14

+V
RETURN
SIGNAL

LLL
619-GN-14

G485-BU-18
201-BK-18
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
138-GN-18
251-BK-18
C529-GY-18

200-BK-14

N
2
3

6
4
1
3
5
2

138-GN-18
251-BK-18
C530-BU-18
146-GY
299-BK-18
762-YL
761-GY
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14

CONN 31

DD

OR-18
BK-18
WH-18

A
B
C

200-BK-18
779-WH-18

RD-0

REAR
WASHER
7T-8890

200-BK-14

322-GY
114-RD

LH PEDAL AS
178-3186

RD-0
BK-00

G764-PK-18
202-BK-18
416-OR-18
417-GY-18
453-PK-18
484-YL-18
727-GN-18
201-BK-18
432-PK-18
419-YL-18
311-WH
310-PU
107-RD-14
200-BK-14
327-PK-14
306-GN
326-RD
499-GY-18
C530-BU-18
146-GY
299-BK-18
762-YL
N939-GN-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
617-BR
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
761-GY
200-BK-14
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
138-GN-18
251-BK-18
C529-GY-18
201-BK-18
G485-BU-18

STOP LAMP SW
105-6117

MM MOTOR

10

RH TURN &
CLEARANCE
LAMP
4Y-3263

T
C
J

DD

B+
B+
GROUND
HIGH
LOW
PARK
WASH

L4

11

GY-18
PU-18

619-GN-14

Y
T

L102

605-YL-14
617-BR-14

606-GY-14
200-BK-14

DD
DD
DIMMER SW
2H-1855
NOTE: FOR ROADING

126-PK
202-BK-18
G746-WH-18

L3

L4

RD-0

BK-0

FORWARD
HORN
4Y-7882

605-YL-14

619-GN-14
611-PU-14

610-OR-14

L7

L4
L102
RD-0

BK-00

L15

PEDAL POS SNSR


147-1680

OPERATOR STATION
L4

DD

B
C
A

188-WH-18
251-BK-18
E955-OR-18

L10

L10

L4

619-GN-14
611-PU-14
610-OR-14

L8

OPERATOR STATION

619-GN-14
200-BK-14

202-BK-18
G485-BU-18
G486-GN-18

L8

LH TURN &
CLEARANCE
LAMP
4Y-3580

C
T
F

CONN 36

BK-00

L8

PU-18
YL-18

HI/LO BEAM
HEAD LAMP
4Y-4580

200-BK-14

L16

L7

7
2
8
9
6
5
3
1
4
10
11
12

617-BR-14
605-YL-14

146-GY
299-BK-18
762-YL

L6

OPERATOR STATION

C530-BU-18
C529-GY-18
251-BK-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18

CONN 40

L17

633-BU-18
538-BR
499-GY-18

FRONT INTERMITTANT
WIPER SW
110-7886

614-PU
200-BK
944-OR-18
945-BR-18
C530-BU-18
C529-GY-18
251-BK-18
138-GN-18
E416-PU-18

J
J

200-BK-14

606-GY-14
618-PU
619-GN-14
200-BK-14
611-PU-14
KKK

CONN 37

130-RD
604-OR

130-RD
604-OR
619-GN-14
126-PK
G746-WH-18

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

VVV

L102

TRANSMISSION
NEUTRALIZER SW
188-4804

5
1
3
6
2
4

VVV

L4
P

LLL
619-GN-14
611-PU-14
605-YL-14
617-BR
606-GY-14
200-BK-14

CONN 31

E701-PK-18
410-WH-18
113-OR-18
615-YL-14
663-GY
661-GN
662-YL
A541-PU-18
537-GN-14

611-PU-14
610-OR-14
202-BK-18

L7

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

1 C
3 C
4
C
6
C

619-GN-14
611-PU-14

L2

24
21
19
23
20
8
7
22

E735-PU-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
910-YL-18
G746-WH-18
307-OR-18
944-OR-18
945-BR-18
614-PU
200-BK
201-BK-18
126-PK
126-PK
202-BK-18
118-GY
E702-OR-18
K933-BU-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
975-WH
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
610-OR-14
619-GN-14
105-RD
500-BR
501-GN
502-OR

126-PK

RH HEADLINER
L8
L31

RD-0

BACKLIGHT

A
B
C

FLOOD LAMP
9X-1439

RH HI/LO/POSITION
TURN LAMP
105-4850

P
20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

6
4
1
3
5
2

VVV

615-YL-14
200-BK-14

CONN 27
L100

200-BK-14

OR-18
BK-18
WH-18

G767-WH

(UP)

200-BK-14
CAB
GROUND

+V DISPLAY
GROUND
DATA

INPUTS (1=SW CLSD, 0=SW OPEN)


SW POS

AUTO/MANUAL GEAR SELECT SW


185-6335
(SHOWN IN MANUAL POSITION)
C
2
2
BK
973-BR-18
1
3
3
BK
977-YL-18
4
4
BK
H730-PK-18
5
6
BK
1 202-BK-18
H730-PK-18
973-BR-18
977-YL-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

LAMP
7N-5876

ATCH AUTO RIDE CTRL SW OPERATION

L101

L31

L10
L31

L102

PWR
4
3
2
1

PART THROTTLE AUTOSHIFT SW


185-6335

L35

L35

L4
L102
RD-0
BK-00

6
5
4
3
2
1

X974-BR-18
X973-BU-18
X972-GN-18
202-BK-18

202-BK-18
X972-GN-18
X973-BU-18
X974-BR-18

L99

L100
C

122-RD
122-RD

BEACON SW
9X-9639

C
2

RH HEADLINER

L99
L100

RH HEADLINER

OPERATOR STATION

200-BK
200-BK

GN-14

L33

L33

L31

L100

GY-14

L33

200-BK
200-BK-14
614-PU
614-PU

RD-18
WH-18
BK-18

PU-14

B3

614-PU

720-PU-18
973-BR-18
977-YL-18
X972-GN-18
X973-BU-18
X974-BR-18
H730-PK-18
202-PK-18
614-PU
614-PU

3
4 C

L27

L31

A
C
B

PK-14

B2

1 C

C C

L33

G766-GN-18
G767-WH-18
E702-OR-18
E701-PK-18

122-RD

RH DOME LAMP
3E-6389

200-BK

200-BK

200-BK

BR-14

PANEL
LAMP
7N-5876

1 C

C 5
C
D
C C

L25

L37

L37

SELECTOR SW
(A/C,OFF,HTR)
3E-7155

L101

TEMPERATURE SELECTOR
POTENTIOMETER
200-BK C
B
127-4540
200-BK
C
614-PU
A
614-PU
C 2

L27

L61

505-BU
504-YL
503-BR
507-WH

L101

122-RD
122-RD

B1

HVAC OPERATOR CONTROLS

202-BK-18

L26

118-GY
118-GY

WORK2

L37

L61

L28

L37

L61

L37

PW

1
2
3
4
5
6
7
8

RUNNING/WORK/PANEL/TAIL
LAMP SW
108-3320
(SHOWN IN OFF POSITION)

ROADING
WORK1
PARK

L8

L8

L24

L28

WH
YL
BU
BR

REAR
WIPER SW
112-6174

L25

L24

RD
RD

L11

727-GN-18
728-BU-18
202-BK-18
C529-GY-18
C530-BU-18

PANEL
LAMP
7N-5876

OFF

B B

307-OR-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18
251-BK-18

L100

WLPCS ECM
112-1572
LIFT POSITION SENSOR
LIFT PRESS-HEAD END
GROUND
CAT DATA LINK +
CAT DATA LINK LIFT PRESS-ROD END
+BATTERY 24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX A CHANNEL
UNUSED
A CHAN RECEIVE
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
KEYPAD SUPPLY +24V
KEYPAD DATA

YL-14

L26

L25

118-GY
118-GY
118-GY
118-GY
118-GY
118-GY

RH HEADLINER
L100

619-GN-14
200-BK-14

RH TURN
LAMP
3E-6466

RD-18
BK-18

LIGHTING GP-ROADING (COSA)

RD-0
4
2
1
3
5
6

TACH/SPEEDOMETER
153-8061
LAMPS 7N-5876
661-GN
662-YL
200-BK

200-BK
200-BK
200-BK

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

CAB
FLOOD
LAMP
176-0780

18
3
14
13
12
1
2
4
5
6
7
8
9
10
11
15
16
17
19
24
20
21
22
23

L45

L39

L44

L46

L47

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

411-PK-18
201-BK-18

FRONT WIPER
155-5790

200-BK
118-GY
500-BR
502-OR

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

L44

201-BK-18

L46

200-BK
L53

L53
200-BK
200-BK
7
5

L50

4
1
2
6
3
5

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

CATERPILLAR MONITORING SYSTEM


OPERATING MODES
FUNCTION
NORMAL MODE
HARNESS CODE
NUMERIC READOUT
SERVICE MODE
TATTLE TALE MODE
US/METRIC MODE (UNITS MODE)
IMPLEMENT CONTROL CALIBRATION

L50

VVV

615-YL-14
200-BK-14

MODE
0
1
2
3
4
5
6

L49

501-GN

4
2
1
3
5
6

QUAD GAGE
166-6928
LAMPS 7N-5876

STEER
COLUMN
GROUND

663-GY
200-BK
200-BK

3
1
5

1
2

CONN 37

L17

L39
200-BK

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

LEFT TURN
IND LAMP
7N-5876

L43

113-OR-18
113-OR-18

L97

L48

L48

L50

L24

L8

200-BK

L49

540-WH-18
200-BK

CATERPILLAR
MONITORING SYSTEM
200-4412

L50

136-GN-18
727-GN-18

L61

411-PK-18

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPL FILTER
GROUND
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
SERVICE
OPERATOR SW INPUT
CAT DATA LINK CAT DATA LINK +
ACTION ALARM
MODULE DATA
MODULE LOAD
CLUSTER +V
MODULE CLOCK
HYD TEMP SENSOR
CNVT TEMP SENSOR
COOL TEMP SENSOR
FUEL LEVEL SENSOR
+8V SENSOR SUPPLY
BRK OIL PRESS
ENG OIL PRESS
FRONT AXLE TEMP
ALTERNATOR
HYD OIL LEVEL
REAR AXLE TEMP
+ BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
ACTION LAMP

HAZARD FLASHER
LAMP
7N-5876

200-BK
538-BR

200-BK
200-BK

L45

L47

L24
L8

L8

499-GY-18
201-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
G485-BU-18
403-GN-18
496-WH-18
G486-GN-18
113-OR-18

37
38
11
27
17
21
2
6
16
22
12
3
31
33
23
18
14
5
4
35
15
34
25
10
28
8
9
24
20
19
40
30
29
32
1
7
39
26
36
13

HIGH BEAM
IND LAMP
7N-5876

200-BK

FRONT DASH ASSEMBLY

L53

200-BK
200-BK
E702-OR-18
E701-PK-18
611-PU-14
538-BR
540-WH-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
201-BK-18
499-GY-18
G485-BU-18
G486-GN-18
201-BK-18
910-YL-18
615-YL-14
539-BU-18
633-BU-18
975-WH-18

L50

L58
L57
L24

4 1
S
S
L43

606-GY-14
605-YL-14
538-BR

146-GY-18
IMP INTERLCK
RELAY 3E-5239

201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

605-YL-14
606-GY-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14

AUTO RIDE
CONTROL LAMP
7N-5876

611-PU-14
200-BK

INDICATOR LAMP
POSITION
COLUMN

S 3

D
D

E701-PK-18
113-OR-18
L48

CONN 40

CAB
FLOOD
LAMP
176-0780

RIDE CONTROL
LAMP
7N-5876

D
D

113-OR-18
E702-OR-18

L48

WWW
603-PK-14
1 RD
200-BK-14
2 BK

FORWARD
HORN SW
2T-3360
TTT
322-GY

L53

605-YL-14
200-BK-14

611-PU-14
619-GN-14
617-BR
605-YL-14
200-BK-14

BEACON
108-1029 (COSA)
128-6983 (US)

BK-18

FORWARD
HORN
7T-0970

CONN 37
F
J
606-GY-14 3
614-PU-14 6
619-GN-14 5
200-BK-14 1
611-PU-14 4
2

WWW

G762-BR
G763-PU

113-OR-18
113-OR-18

L40

S 2

F
CONN 37
F
J
3
1
2
6
5
4

114-RD
322-GY

VVV

603-PK

FORWARD
HORN
7T-0970

L15
200-BK-14
200-BK-14
608-GN-14
L39

615-YL-14
200-BK-14

LH TURN
LAMP
3E-6466

RD-18
BK-18

114-RD
322-GY

VVV
CAB
FLOOD
LAMP
176-0780
VVV

L102

614-PU
200-BK

L25

L26

L102
RD-0
BK-00

12

G750-BU
G755-GY
G768-GN
G760-WH
G761-YL

615-YL-14
200-BK-14

RD-0
BK-00

200-BK-14
200-BK-14
200-BK-14

L99

700-PK

OR-14
BU-14

L33

202-BK-18

CONT GP - STEERING 121-9300

L97

C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK
200-BK

201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL

727-GN-18
136-GN-18
102-RD-14
720-PU-18
614-PU
614-PU
200-BK

201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

CONN 31
24
21
19
23
20
8
7
22

L102

L23

L84

L61

VVV

L47

129-BU
123-WH
133-OR-18
128-PK
307-OR-18

L66

L86

537-GN-14
538-BR
518-OR-14

VVV

1
2

JAPANESE ROADING LIGHTING

CAB
FLOOD
LAMP
176-0780
VVV

WWW

126-PK-18

L45

L57

L11

118-GY
118-GY
608-GN-14

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
L26
944-OR-18
945-BR-18
615-YL-14
608-GN-14
538-BR
505-BU
L37
503-BR
504-YL
507-WH
500-BR
501-GN
502-OR
506-PU
126-PK
521-YL-14
L33
517-BU-14
515-GY-14
516-GN-14
610-OR-14
617-BR
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU
X972-GN-18
X973-BU-18
X974-BR-18
H730-PK-18
202-BK-18
537-GN-14
L63
518-OR-14

1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4

308-YL

L97

200-BK
614-PU

L86

L40

L49

L50

L50

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
A541-PU-18
200-BK
614-PU

L11

1
2
3
7
5
6
4
8

L66

L43

MUR440
2
1

538-BR
606-GY-14
605-YL-14

L24
L51

L51

200-BK-18

L63

975-WH

202-BK-18
P910-BR-18
202-BK-18
762-YL-18
964-BU
128-PK
168-GN
P976-BR-18
779-WH-18
124-GN-14
647-GN-18
646-OR-18
A525-GN-18
A524-BR-18
A523-PU-18
102-RD-14
144-GN
202-BK-18
727-GN-18
C530-BU-18
C529-GY-18
728-BU-18
307-OR-18
122-RD

ETHER AID SW
(MOMENTARY)
3E-7176

202-BK
TTT
126-PK
UNUSED
G750-BU
G755-GY
G768-GN
G760-WH
G761-YL
UNUSED
G762-BR
G763-PU
G787-GN
G788-YL
P916-OR
202-BK

308-YL

A541-PU-18
537-GN-14

24
21
19
23
20
7
8
22

VVV

200-BK-14

FLOOD LAMP
9X-1439

ANTENNA AS.
(AM/FM RADIO)
9U-2331
XXX

FRONT DASH ASSEMBLY/STEERING WHEEL

L63

975-WH
E416-PU-18
138-GN-18
251-BK-18
118-GY
120-YL
133-OR-18

D
200-BK
B
200-BK
D
614-PU
A
614-PU
D 2
310-PU

L45

10A
10A
10A
10A
10A
10A
10A

108-BU-14
124-GN-14
126-PK
136-GN-18
144-GN
168-GN
118-GY
138-GN-18
120-YL
113-OR-18

L11

L86
L66

L43

L23

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

L67

OPR MON
MODE SELECT
SW
112-6171

200-BK
200-BK

202-BK-18
F784-YL-18
F781-BR-18

L11

538-BR
606-GY

200-BK
200-BK
200-BK-14
200-BK

T
505-BU
503-BR
504-YL
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
124-GN-14
124-GN-14
168-GN
133-OR-18
120-YL
144-GN
646-OR-18
138-GN-18
647-GN-18
128-PK
202-BK-18
202-BK-18
202-BK-18
615-YL-14
608-GN-14
E416-PU-18
762-YL-18
964-BU
506-PU
507-WH
617-BR
727-GN-18
C529-GY-18
C530-BU-18
521-YL-14
P976-BR-18
779-WH-18

TO ENTERTAINMENT
RADIO

L40

L40

L52
C

129-BU
200-BK

MUR440
2
1

HANDLE ASSY.
158-8863

L34

975-WH-18

E902-PU-18
E904-BR-18
E905-BU-18
202-BK-18
E909-WH-18
E908-BR-18
E903-YL-18
754-BU-18
752-YL-18
751-GN-18
755-OR-18
900-PU-18
901-WH-18
975-WH
E907-GY-18
E906-OR-18
E901-GN-18
E900-WH-18
K977-PK-18
709-OR-18

L53

538-BR
E735-PU-18
E735-PU-18
499-GY-18
633-BU-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
615-YL-14
910-YL-18
G485-BU-18
G486-GN-18
975-WH-18

ARC SUPPRESSOR (2)


106-8704
DOWNSHIFT SW
158-5626

200-BK-14
108-BU-14
L58

410-WH-18
201-BK-18

L43

299-BK-18

200-BK-14
200-BK

615-YL-14

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
663-GY
308-YL
310-PU

L51
L24
146-GY
700-PK

2
4

BR-18
YL-18
BK-18

2
1

1
3

CIGAR
LIGHTER
9W-0335

200-BK

FRONT FLOOD
RELAY
3E-5239
127-OR-14

146-GY

128-PK

614-PU
200-BK

202-BK-18

1
8
9
15
2
17
11
14
12
5
4
18
20
21
22
16
10
13
7
23
3
24
6
19

539-BU-18
540-WH-18

3
1
2

SUSPENSION GP
150-7718

SEAT

608-GN-14
112-PU-14
112-PU-14
L84

L84

2
1
7
8
5
6
4
3

L103

XXX

SHIFTER
201-0212
GROUND
UNUSED
+ BATTERY
UNUSED
FWD
REVERSE
FIRST GEAR
SEC GEAR
THIRD GEAR
UNUSED
FOURTH GEAR
NEUTRAL
FWD SW IP
REV SW IP
NEUT SW IP
GND

201-BK-18

S 6
5
S
TURN SIGNAL SW
134-9569

BK-00

BK-00

L61
8
1
2
7
6
3
4
5
299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY

L117

CAB GROUND
L61

136-GN-18
L64
L84

L67

202-BK-18
202-BK-18
202-BK-18
L67

L63

605-YL-14
200-BK-14

CONN 40
J
F
619-GN-14
5
611-PU-14
4
2
617-BR-14
6
605-YL-14
3
200-BK-14
1

L2

L16
L17

608-GN-14

A541-PU-18
605-YL-14
606-GY-14
539-BU-18
537-GN-14
540-WH-18
308-YL

606-GY-14

538-BR
605-YL

PK-18
BU-18
YL-18
WH-18
OR-18
1
2
3
4
5
6
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18

A526-PK-18
A527-BU-18

L85
L94
L65

FRONT

614-PU-14
614-PU

L64

L16
L17

200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18

175-RD-12

RELAY PANEL

HOOD
ACTUATOR
AS.
161-4002
MOTOR AS.
161-4007

146-GY
146-GY
146-GY

118-GY

RD
RD

2
1

R
20A
HOOD
BREAKER
6T-3644

L67
L86
L66

1
2

RD
RD
1
2

RD
RD
1
2

CONN 10

109-RD-4
101-RD-4

L96

HOOD UP PWR
HOOD UP SW
GROUND
HOOD DN PWR
+ BATTERY
HOOD DN SW

BK

15

122-RD
130-RD
114-RD
105-RD

101-RD-14
397-OR-14
A300-GN
200-BK-14
398-BU-14
175-RD-14
A301-WH

398-BU-14

608-GN
200-BK-14

R
R
R
R

L111

L95

L95

U
HOOD RAISE/LOWER RELAY
149-2612
V
130-RD
B RD-18
C WH-18
A300-GN
A301-WH
A BK-18
V
397-OR-14
RD

604-OR
614-PU-14
200-BK-14

10A
10A
10A
10A

101-RD-4
109-RD-4

L96

L113

STOP/TAIL/PARK LAMP
135-0426
S
T
G

2
1

101-RD
R
101-RD
R
101-RD R
101-RD

ALT
BREAKER
9S-4693
R

CONN 1

RIGHT TURN LAMP


162-2073
RD-18
BK-18

LL

614-PU-14
200-BK-14
606-GY-14
200-BK-14
614-PU-14
604-OR
608-GN

L114

80A R
MAIN
BREAKER
9S-4693

L16
L17

619-GN-14
200-BK-14

JAPANESE FRONT FRAME (STD)

L15

1
6
5
2
3
4

RIGHT REAR FRAME GND

L114

BK-00
YY

101-RD-12
RUNNING LAMP BREAKER
9H-1958
107-RD-14 ENG SHUTDOWN
R
R
101-RD-14
102-RD-14 RUNNING LAMPS
20A
R
141-RD
NOT USED
R
199-RD
NOT USED

200-BK

961-BR-18
761-GY-18

6
4
5
2
1
3

605-YL-14

200-BK
614-PU
662-YL
661-GN
663-GY

112-PU
112-PU
(QTY 2)
112-PU
8M-8948
112-PU
G
FUSE HOLDER
112-PU
G 112-PU
(QTY 14)
G
4K-5122
112-PU
G TERMINAL
STUD 9G-8451
G 112-PU G 10A Z 113-OR-18 MONITOR
G
G
Z
G 112-PU G 15A Z 134-YL-14 REAR FLOODS
112-PU G 15A
127-OR-14 FRONT FLOODS
G
Z
112-PU
10A
129-BU
CIGAR LIGHTER
G
Z
112-PU
10A
123-WH
AXLE OIL COOLER
G
Z
112-PU
10A
133-OR-18 WORK LAMPS
112-PU G 10A
128-PK
PILOT CTRL
FUSE PANEL
L58
L57
G

UUU

614-PU-14
619-GN-14
611-PU-14

484-YL-18
417-GY-18
202-BK-18

200-BK-18
507-WH-18
506-PU-18

JJJ

BUSS BAR
7V-9275

KK

RD-00
BK-00
JJJ

RELAY PANEL

AUX START
RECEPTACLE

177-RD-8

15A CIRCUIT
BREAKERS
6T-3643

C X
X

L90

L15

A
C
B

BK-00

BK-18
1
306-GN
BK-18
2
975-WH
R
R
304-WH-8

START RELAY
125-1302
R

L90

15A

L15

200-BK-18
507-WH-18
506-PU-18

KK

15A

177-RD-8
177-RD-4

ENGINE SHUTDOWN BKR


6T-3643
107-RD-14

A541-PU-18
633-BU-18
537-GN-14
691-GY
518-OR-14
200-BK

1
2
Z
TURN SIGNALS
SEAT AIR COMPRESSOR
HVAC
XMSN CNTRLS
126-PK
136-GN-18
SEC STER
144-GN
BEACON
168-GN
QUICK COUPLER
118-GY
WIPER MOTORS
138-GN-18
PAYLOAD
120-YL
VOLT CONVERTER
Z Z Z Z Z Z
Z
10A FUSE
(QTY 12)
3K-8782
GGGG GG
15A FUSE

15A

508-PU
509-WH
512-GN
511-BR
A513-PK
135-BU
120-YL
200-BK-14

L55

614-PU
200-BK
539-BU-18
537-GN-14
605-YL-14
606-GY-14
A541-PU-18
540-WH-18

CONN 20

114-RD
322-GY

453-PK-18
416-OR-18
202-BK-18

C
B
A

5
4
2
6
3
1

114-RD
322-GY

V
BU
RD
BK

CONN 40

606-GY-14
200-BK-14

L103

L103

VOLTAGE
CONVERTER
119-1733

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

101-RD-14
L96

LL

RD
RD

L111
RELAY PANEL

JJ

LL

1
2

L113

RD-00
BK-00

DISCONNECT
SWITCH
7N-0718

537-GN-14
615-YL-14
661-GN
662-YL
663-GY
113-OR-18
410-WH-18

OUTPUT
SPEED
SENSOR
(TRAILING)

ECPC TRANSMISSION

728-BU-18
727-GN-18
975-WH-18

692-YL
108-BU-14
124-GN-14

L51

IMPL DETENT
OVERRIDE SW
7X-1886

944-OR-18
945-BR-18

134-YL-14
410-WH-18
201-BK-18

PK
BK

202-BK-18

L113

L84

L67

L111

615-YL-14
608-GN-14

TRANS
INPUT
OIL TEMP
SPEED
SENSOR
SENSOR 100-3055

ENGINE OIL
PRESS SW
174-4058

L88

ACTION
ALARM
3E-6328

L64
L84

L51

200-BK-14
200-BK-14
200-BK-14

RIGHT SIDE ENGINE

L67
L64

299-BK-18

L52

102-RD-14
122-RD

T
TORQUE CONVERTER
OIL TEMP SENDER
4W-9972

L67

310-PU
308-YL
201-BK-18

BKT/FORK
SEL SW JUMPER

617-BR
610-OR-14
647-GN-18
646-OR-18

105-RD
200-BK

646-OR-18
647-GN-18

102-RD-14

443-YL-18

441-OR-18

201-BK-18
405-GY-18

1
2

BK-18
BK-18

CAB
GROUND

113-OR-18
200-BK
614-PU
662-YL
661-GN
663-GY

4
6
1
5
2
3

200-BK
614-PU

614-PU

441-OR-18
443-YL-18

L88

691-GY

647-GN-18
200-BK
REAR FLOOD
Z
RELAY
Z 3E-5239
Z

L23

C
B
A

617-BR-14
605-YL-14
200-BK-14

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

L2

RD-0

CHASSIS
GROUND

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

D B
200-BK D
614-PU
A
D 2
E735-PU-18
E735-PU-18
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
663-GY

24
21
19
23
20
7
8
22

CONN 31

FRONT DASH ASSEMBLY/STEERING WHEEL

L24

201-BK-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
499-GY-18
107-RD-14
200-BK-14
327-PK-14
306-GN
326-RD
727-GN-18
310-PU
311-WH

V
BU
RD
BK

PRIMARY
STEERING
PRESS SW
3E-6450

XX
RD-0
SECONDARY
STEERING
MOTOR/PUMP
139-2327
VV
BK-00
MOTOR
RD-0
YY

615-YL-14

L23

964-BU
762-YL-18
961-BR-18

614-PU

T
ENGINE COOLANT
TEMP SENDER
7N-8532

CONN 2

RD
RD

200-BK
311-WH

SPEED SENSORS (3)


183-5011

3
6
1
2
4
5

120-YL

727-GN-18
136-GN-18
102-RD-14
614-PU

102-RD-14
102-RD-14

521-YL-14
517-BU-14
516-GN-14
515-GY-14

200-BK
311-WH

+8V
GROUND
SIGNAL

COSA
LICENSE
PLATE
LAMP
125-4439
COSA
LICENSE
PLATE
LAMP
125-4439

L115

200-BK-14
200-BK
200-BK-14
200-BK
200-BK

608-GN-14

120-YL

PILOT VALVE GP 152-6480


FLOAT SOL LIFT SOL TILT SOL
AUX SOL
109-1739
109-1739 109-1739
109-1739

B+

200-BK

158-BR-14
200-BK
200-BK
614-PU
614-PU

ENGINE SPEED
SENSOR
6V-2455

ETHER AID
COOLANT
TEMP SW
3E-6425

450-YL-18
G939-PK-18

C
TURN IND
C2
BUCKET IND
WARINING LAMPS 49A
49
+V (TURN SIG)
30B
+V (HAZARDS)
31
GROUND

BK
GY
BR
OR

MOTOR

158-BR-14
158-BR-14

BK

2
1
BK

HH

2
1

L111

FLASHER
120-4537

521-YL-14

HH

WH-18
BK-18

403-GN-18
109-RD-4

4
1
2
6
3
5

L28

BK-4
TO ENGINE
BLOCK

1
2

975-WH-18
751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
K977-PK-18
202-BK-18
709-OR-18
E908-BR-18
E909-WH-18
1
2

B+
E
B-

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

BK-18
WH-18

D+

101-RD-12

L114

403-GN-18
109-RD-4

OUTPUT
SPEED
SENSOR
(LEADING)

G
H
ECAP SERVICE J
TOOL CONN
A
B
CONN 17
F
D
E
ARC SUPRESSOR
C
106-8704
Z

CONTROL GP - DIMMER
103-5526
Z
+ BATTERY 3
GROUND 1
LIGHTS ON 2
SPEEDO LAMP 4
TACH LAMP 5
GAGE LAMPS 6

128-PK

GND

GN

BR-14
BK-14
RD-14

CONN 7

RIGHT SIDE ENGINE


ALTERNATOR
107-7977

BK
BK
T
REAR AXLE TEMP.
SWITCH 155-8999

202-BK-18

200-BK
118-GY
503-BR
505-BU

200-BK-14
200-BK-14
102-RD-14
120-YL
A513-PK
135-BU

P910-BR-18

L24

5 C

C 6

LEFT
SPEAKER
6T-7695
RIGHT
SPEAKER
6T-7695

L55

C
B
A

1
2

518-OR-14

727-GN-18

LH REAR HEADLINER

L37

RR

1
C 3
4

L8

G486-GN-18
201-BK-18

PROP
SOLENOID
VALVES (6)
160-8408

2
1

3 C

C 5

202-BK-18
419-YL-18
G764-PK-18
NN

619-GN-14
611-PU-14

511-BR
512-GN

CONN 15

L86
L88

RR

1ST
SOL 6

1
2

1
2

334-BU-18

L66

BK-18
WH-18

A
B
C

G486-GN-18
201-BK-18

BACKUP ALARM
123-6449
U
BK-18
1
975-WH
BK-18
2
321-BR-18

RD
RD
T

L86

L110

OR-18
BK-18
WH-18

L113

299-BK-18

CONN 14

ECPC TRANSMISSION
4TH
3RD
2ND
SOL 3
SOL 4
SOL 5

FWD
SOL 2

1
2

RD-00

L112

REV
SOL 1

L64
L63

SECONDARY STER
TEST SW
143-3001

A
C 2

136-GN-18

C 200-BK
B
200-BK
614-PU
A
614-PU
2 C
537-GN-14

L80

L24

L110

L65

REAR WIPER
155-5789

727-GN-18
728-BU-18
975-WH-18
Z
SEC STER
Z INTERMEDIATE
RELAY
3E-5239

200-BK-14
200-BK-14
200-BK-14
200-BK-14

508-PU
509-WH

1
4
2
3
5
6

CONN 21

516-GN-14
515-GY-14
124-GN-14
517-BU-14
504-YL
L67

692-YL
691-GY

L65

299-BK-18
604-OR
K933-BU-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
499-GY-18
G485-BU-18
G486-GN-18
608-GN-14
112-PU-4
138-GN-18
123-WH
102-RD-14
105-RD
122-RD
105-RD

L90

L88

327-PK-14
200-BK-14

FUEL
LEVEL
SENDER
175-7507

L70

202-BK-18
727-GN-18
C530-BU-18
762-YL-18
964-BU
506-PU
507-WH
521-YL-14
617-BR
C529-GY-18
E416-PU-18
P976-BR-18
779-WH-18

CONN 12

L80

L38

CONN 6

L115

201-BK-18
447-PK-18
321-BR-18
975-WH
175-RD-14
200-BK-14
A300-GN
A301-WH
397-OR-14
398-BU-14

A525-GN-18
A524-BR-18
A523-PU-18

614-PU-14

K933-BU-18

168-GN

720-PU-18
200-BK
614-PU

L61

L64

L108

LEFT SIDE ENGINE


CONN 3
V U
U
201-BK-18
1
3
447-PK-18
2
9
321-BR-18
6
10 975-WH
1
2
4
L113
5
7
8
11
12

762-YL-18
761-GY-18

2 C

508-PU
509-WH
512-GN
511-BR
A513-PK
200-BK-14
200-BK-14
120-YL
135-BU
102-RD-14

L55

964-BU
762-YL-18
168-GN
P976-BR-18
779-WH-18
202-BK-18
202-BK-18

202-BK-18

FUSE PANEL

G939-PK-18
G764-PK-18
976-OR
201-BK-18
N939-GN-18

614-PU
200-BK
200-BK

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

L80

L28

109-RD-4
403-GN-18

608-GN-14
617-BR

HAZARD
LAMP SW
112-6167
538-BR

L67

L85

LH DOME LAMP
C 3E-6389
122-RD
RD-18
A
C
WH-18
200-BK
BK-18
B

L17

LH REAR HEADLINER

BLOWER UNIT ATCH

961-BR
146-GY
761-GY-18
299-BK-18

251-BK-18
975-WH
334-BU-18
450-YL-18
321-BR-18
453-PK-18
522-WH-14
146-GY

G485-BU-18
123-WH

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L61

513-OR-14
522-WH-14

CONN 16

200-BK-14
515-GY-14

1
2
3
4
5
6
7
8
9
10
11
12

CAB
GROUND

QUICK COUPLER SW
189-0788
P976-BR-18
779-WH-18

A541-PU-18
633-BU-18
126-PK
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
168-GN
200-BK
129-BU
108-BU-14
201-BK-18
136-GN-18

ENGINE
SHUTDOWN E
SOLENOID
110-6465

CONN 13

304-WH-8
109-RD-4
101-RD-4

1
2
3
4
5
6
7

N939-GN-18

633-BU-18
A541-PU-18
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
105-RD
608-GN-14
647-GN-18
614-PU
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
615-YL-14
410-WH-18
201-BK-18
646-OR-18
200-BK
108-BU-14
124-GN-14
307-OR-18
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
138-GN-18
120-YL
113-OR-18
128-PK
136-GN-18
126-PK
168-GN
700-PK

522-WH
513-OR

2
1

BK-14
WH/RD-14

1
7
15
4
5
16
26
19
27
2
21
35
38
3
17
37
23
25
31
36
29
10
40
33
30
9
12
24
6
22
34
32
28
13
39
11
18
8
20
14

1
2

109-RD-4
403-GN-18

521-YL-14
522-WH-14

MOTOR

123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
537-GN-14
518-OR-14
307-OR-18
700-PK
146-GY

GN-14
GN-14

112-PU-4

G486-GN-18

XMSN

A/C
CLUTCH
COIL AS.
3E-1906

2
1

513-OR-14
521-YL-14

779-WH-18

761-GY-18
416-OR-18
484-YL-18
417-GY-18
795-YL-18
306-GN
419-YL-18

795-YL-18

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L79

L85

964-BU

202-BK-18

ARC
SUPPRESSOR
106-8704

201-BK-18
405-GY-18
311-WH
441-OR-18
450-YL-18
G939-PK-18
443-YL-18

496-WH-18
453-PK-18

L111

1
2

TO ENGINE
BLOCK

101-RD-4

101-RD-4
109-RD-4
304-WH-8

BK-18
BK-18

2 3
1

GG
L115

BK-4

A/C
REFRIG SW
114-5333
NOTE A

200-BK
201-BK-18
405-GY-18
311-WH
441-OR-18
450-YL-18
G939-PK-18
443-YL-18

975-WH
403-GN-18
441-OR-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
G486-GN-18

200-BK-14

BLOWER
174-1494

118-GY

101-RD-4

327-PK-14
521-YL-14
522-WH-14
200-BK-14

27
2
30
5
6
3
8
10
11
12
13
14
7
20
21
38
39
26
4
1
15
9
22
23
24
25
29
31
32
33
34
36
16
17
18
19
37
35
28
40

THERMOSTAT
3E-5464

L65

GG

RD-00
RD-00

L112

L114

FF

304-WH-8
G486-GN-18

L90

BK-00

327-PK-14
521-YL-14
522-WH-14
200-BK-14

311-WH
327-PK-14
200-BK-14
201-BK-18

522-WH-14

201-BK-18
201-BK-18

537-GN-14

L85

40
39
38
37
12
36
26
28
27
18
3
35
34
14
25
30
4
19
20
33
32
29
17
1
2
5
6
7
8
9
10
11
16
15
13
22
21
23
24
31

L63
L64
L65
L66
L67

RD-00

RD-0

XX

MOTOR

L110

JJJ

MTR BAT

RD-00

5
24
1
4
21
9
11
13
7
22
25
17
20
12
23
2
10
6
14
16
3
15
18
19
8

WH-18
BK-18

RD-00

BB
CC

304-WH-8
G486-GN-18

E
CC
BB
RD-00
RD-00

BLOCK AS.
8C-6358

101-RD-4

STARTER
6V-5227

201-BK-18
201-BK-18

REAR
E

L86
L88

201-BK-18
LEFT SIDE ENGINE

L107

L108

L107

975-WH

L108

202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18

175-RD-14
130-RD
975-WH
975-WH
975-WH

976-OR
V
419-YL-18
122-RD
432-PK-18
146-GY
201-BK-18
130-RD
251-BK-18
306-GN
308-YL
310-PU
321-BR-18
102-RD-14
202-BK-18
403-GN-18
405-GY-18
499-GY-18
P976-BR-18
417-GY-18
138-GN-18
105-RD
450-YL-18
299-BK-18
522-WH-14
416-OR-18
E416-PU-18
G939-PK-18
619-GN-14
441-OR-18
442-GY-18
443-YL-18
447-PK-18
484-YL-18
322-GY
521-YL-14
326-RD

201-BK-18

201-BK-18
201-BK-18

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

RESISTOR
9G-1950
515-GY-14
H

L94

2
1

L112

L107

E900-WH-18
E901-GN-18

L114

L102

200-BK-14
604-OR
608-GN
606-GY-14
200-BK-14
614-PU-14
614-PU-14
130-RD
175-RD-14
200-BK-14
975-WH
321-BR-18
201-BK-18
447-PK-18

E907-GY-18
E906-OR-18

447-PK-18
605-YL-14
617-BR
604-OR
608-GN
606-GY-14
614-PU-14
614-PU-14
321-BR-18
175-RD-14
130-RD

L111
L110
RD-0
L102

RIGHT FRAME
GROUND BOSS

114-RD
107-RD-14
306-GN
200-BK

RELAY PANEL

306-GN

FF

L106

122-RD
102-RD-14
130-RD
105-RD
306-GN
308-YL
112-PU-4

FRONT

114-RD
107-RD-14
200-BK

BK-OO

200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14

975-WH
130-RD
175-RD-14

LEFT TURN LAMP


162-2073

L106

605-YL-14
200-BK-14

614-PU-14
606-GY-14
506-PU
507-WH
604-OR
608-GN
617-BR
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
G764-PK-18
762-YL
761-GY
611-PU-14
E921-PK-18
E922-GN-18

L90

12V BATTERY
115-2422 GP31

G486-GN-18
605-YL-14
N939-GN-18
975-WH
C530-BU-18
E919-YL-18
E920-BR-18
G485-BU-18

L63
L64
L65
L66

NEG POS

BB

L106

1
2

12V BATTERY
115-2422 GP31

RD-00

AA

605-YL-14
200-BK-14
617-BR
604-OR
608-GN

RD-18
BK-18

BK-00

V
S
RD-18
604-OR
A
T
WH-18
C
617-BR
G
BK-18
B
200-BK-14
STOP/TAIL/PARK LAMP
135-0426

AA
NEG POS

C529-GY-18

201-BK-18
484-YL-18
453-PK-18
499-GY-18
727-GN-18
G485-BU-18
417-GY-18
416-OR-18
496-WH-18
442-GY-18
506-PU
507-WH
202-BK-18
419-YL-18
432-PK-18
G764-PK-18
N939-GN-18
761-GY
976-OR
322-GY
619-GN-14
611-PU-14
138-GN-18
146-GY
251-BK-18
762-YL
779-WH-18
P976-BR-18
C530-BU-18
C529-GY-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18
299-BK-18
E416-PU-18
310-PU
326-RD
614-PU-14
617-BR
606-GY-14
605-YL-14
605-YL-14
606-GY-14
617-BR
614-PU-14
614-PU-14
608-GN
321-BR-18
604-OR
447-PK-18
443-YL-18
405-GY-18
441-OR-18
ENGINE
521-YL-14
522-WH-14
403-GN-18
450-YL-18
G939-PK-18
975-WH
G486-GN-18
122-RD
RELAY
308-YL
PANEL
105-RD
306-GN
102-RD-14
112-PU-4
130-RD

L90

RD-00
JJ

200-BK-14
200-BK-14
200-BK-14
200-BK
975-WH
107-RD-14
306-GN
114-RD
779-WH-18
G485-BU-18
310-PU
N939-GN-18
326-RD
761-GY
C530-BU-18
146-GY
299-BK-18
762-YL
P976-BR-18
322-GY
619-GN-14
605-YL-14
606-GY-14
617-BR
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
976-OR
138-GN-18
251-BK-18
C529-GY-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
499-GY-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
506-PU
727-GN-18
453-PK-18
484-YL-18
327-PK-14
311-WH
201-BK-18
201-BK-18
201-BK-18

200-BK-14
608-GN

516-GN-14

L79

L79

517-BU-14

L70
L69

L64
L70
L69

L64

727-GN-18

A526-PK-18
A527-BU-18
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
A525-GN-18
A524-BR-18
A523-PU-18
124-GN-14
200-BK-14

6
5
4
3
2
1
7
8

L15

L15

201-BK-18
E735-PU-18
291-BK-18
290-BK-18

L84

L94

CAB
GND

CONN 11

FLOOD
LAMP
9X-1439

L79

L84

FRAME
GROUND

L102

CONN 18

(LOC I-13)

YYY

STRAP AS. 8X-5804


YYY

MTRMTR+
PK-18
BU-18

VVV

L102

1
2

L84

VVV

L69

CONN 4

LIGHTING GP - ROADING COSA

12
10
11
9
5
8
3
6
7
4
1
2

4
3
2
1

MONITOR
HARNESS
CODE
PLUG

BLEND DOOR
ACTUATOR
126-5611

L69

RIGHT
REAR
CAB
FLOOD
LAMP
176-0780

EE V
2
1

L88

CONN 5

WATER VALVE/BLEND DOOR


CONTROL ASSEMBLY
126-6010
WATER VALVE MTR (A)
WATER VALVE MTR (B)
BLEND DOOR MTR (A)
BLEND DOOR MTR (B)
BLEND DOOR POS (+)
BLEND DOOR POS (SIG)
BLEND DOOR POS (-)
POTENTIOMETER HI
V. USER
POTENTIOMETER (COM)
+24V
GROUND

L84

L70
L69
L85

251-BK-18
L94

L64
RIGHT TURN
LAMP
116-9624

EE
200-BK-18
606-GY-18
EE

TT V
2
1

608-GN-14
200-BK-14

TT
200-BK-18
605-YL-18
TT

CONN 19
SERVICE
MODE
PLUG

L16
L17

L17

L16

NN

SECONDARY
STEERING
PRESS SW
3E-6450

SS
200-BK-18
VV
RD-0

CONN 31

ARC SUPPRESSOR
106-8704

OPERATOR STATION

L15

SS

CONN 22

OPERATOR STATION

BLOWER UNIT ATCH

LEFT TURN
LAMP
116-9624

L16
L16

614-PU
614-PU
614-PU
614-PU-14
202-BK-18

L94

L94

L15

CONN 30

NN
432-PK-18
201-BK-18

311-WH
310-PU
727-GN-18

1
2
SECONDARY SS V
STEERING
RELAY
139-2599

727-GN-18

2
1
L72

L15

L52

L73

L15

PARK
BRAKE SW
174-4312

727-GN-18

SS

L103

945-BR-18
944-OR-18
307-OR-18
614-PU
200-BK
G746-WH-18
910-OR-18

L72

MONITOR HARNESS CODE PLUGS


(LOC H-9)

A
B
C

BK
RD
BU

CAB FLOOD HARNESS GP STD

SEAT

201-BK-18

VVV

A
B
C

BOTH SHOWN
WITH BRAKE OFF

IMPL FILTER SW
7X-8549

SS

L17

L73

945-BR-18
944-OR-18

L69

WATER VALVE
ACTUATOR
126-5610

VVV

499-GY-18

BK
RD
BU

306-GN
326-RD

200-BK-18
727-GN-18

CLUTCH 1 SOL (REV)


CLUTCH 2 SOL (FWD)
SOLENOID RETURN
DUAL HP SOL (960G)
START RELAY
PARK BRAKE SW (N/O)
CAT DATA LINK +
SEC STER TEST SW
CAT DATA LINK VAR SHFT CNTRL ECON
RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW (MAN)
AUTO/MAN SW(AUTO 4)
VAR SHFT CNTRL MODER
AUTO/MAN SW(AUTO1-4)
VAR SHIFT CNTRL PWR
KEY SW TO B+
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
SEC STER INTER RELAY
SW & SENSOR RETURN
ENGINE SPEED RETURN
PARK BRAKE SW (N/C)
RIDE CONTROL SOL 1
RIDE CONTROL SOL 2
4TH GEAR
3RD GEAR
1ST GEAR
2ND GEAR
FORWARD SW
REVERSE SW
NEUTRAL SW
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
UNUSED
SEC STER PR SW (N/C)
NEUT SW
17
11
7
10
8
36
9
37
3
20
22
21
29
31
24
35
39
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13
1
6
2
5
28
38
34

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

K977-PK-18
709-OR-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18
X974-BR-18
G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
X973-BU-18
H730-PK-18
X972-GN-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU
126-PK
126-PK
A273-BK
A273-BK
202-BK-18
F784-YL-18
F781-BR-18
728-BU-18

L73

VVV
LEFT
REAR
CAB
FLOOD
LAMP
176-0780

LIGHTING GP-JAPANESE ROADING ATCH

L84

L85

START AID
SOLENOID
3E-6332

CAB FLOOD
LAMP
9X-1439

RD-18
RD-18

L69
L85

615-YL-14
200-BK-14

107-RD-14
200-BK-14
327-PK-14

NN
499-GY-18

RD-18
RD-18

VVV

251-BK-18
251-BK-18
CAB
GROUND

3
BRAKE OIL
PRESS SW
175-3244

V
ENGINE SHUTDOWN CONTROL
3E-0462

CAB FLOOD
LAMP
9X-1439
615-YL-14
200-BK-14

1
2
3
6
4
5

OPERATOR STATION

RD-18
RD-18

612-GY

A273-BK

G764-PK-18
976-OR
G939-PK-18
N939-GN-18

L85
L84

L70

RD-18
BK-18
BU-18
OR-18
YL-18
WH-18

+ BATTERY
GROUND
ENG SOL
OFF
RESET
OFF (KEY)

AAA
C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
4
272-BK-18
3
271-BK-18
2
270-BK-18
1
201-BK-18
201-BK-18
7
8

108-BU-14
129-BU

606-GY-14
200-BK-14

1
2

ALL DASHED LINES ARE ATTACHMENTS.

L74

RD-18
RD-18

614-PU-14
604-OR
200-BK-14

L74

124-GN-14
200-BK
124-GN-14
614-PU

K
G

1
2

TRANSMISSION CONTROL CIRCUIT.

MONITOR HARNESS CODE PLUGS


(LOC H-9)

A525-GN-18
A524-BR-18
A523-PU-18

TU
G

C
A
B

START AID CIRCUIT.

945-BR-18
944-OR-18

L73

4
L103

AAA
C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
4
272-BK-18
3
271-BK-18
2
270-BK-18
201-BK-18
1
201-BK-18
201-BK-18
7
8

972G

BBB
C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
201-BK-18
4
272-BK-18
3
271-BK-18
201-BK-18
2
270-BK-18
1
201-BK-18
201-BK-18
7
8

L11

CONN 4

608-GN-14
200-BK-14

TA
S
G

RIGHT
STOP/TAIL/
PARK/TURN
LAMP
144-6837

L103

PAYLOAD MONITOR CIRCUIT.

L8

614-PU-14

608-GN-14
200-BK-14
200-BK-14

L103

EEE

L16

L69

966G

AAA
C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
201-BK-18
4
272-BK-18
3
271-BK-18
201-BK-18
2
270-BK-18
201-BK-18
1
201-BK-18
201-BK-18
7
8

CAB
GROUND

CONN
J1

L103

EEE
7X-6315 STRAP
MOUNTING
BOLT

L103

POWERTRAIN CONTROL
(SEE ELECTRONICS GP
148-5661 FOR S/W AND
H/W INFO)

L15

ENGINE CONTROL CIRCUIT.


LICENSE
PLATE
LAMP
5A-3808

307-OR-18
P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
L74
945-BR-18
973-BR-18
977-YL-18
X972-GN-18
X973-BU-18
X974-BR-18
H730-PK-18
251-BK-18
728-BU-18
614-PU
L72
614-PU

GROUND CIRCUIT.

L70

HEATER AND AIR CONDITIONER CIRCUIT.

612-GY

L84

30 85
V 975-WH
87 86 321-BR-18

975-WH

TURN SIGNAL AND WASHER/WIPER CIRCUIT.

E903-YL-18
E904-BR-18
E908-BR-18
E909-WH-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18

PANEL LAMP CIRCUIT.

334-BU-18
321-BR-18
450-YL-18

612-GY

334-BU-18
321-BR-18
450-YL-18
975-WH
453-PK-18

CAT MONITORING SYSTEM CIRCUIT.

130-RD

CONN
J2

STARTING CIRCUIT.

L64

V
87A

JAPAN
BACKUP
LAMP
RELAY
4Y-6135

605-YL-14
200-BK-14

1
2

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

910-YL-18

1
2

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

617-BR
604-OR
200-BK-14

SEC STER PR SW N/O


PRIM STER PR SW N/C
PRIM STER PR SW N/O
LH BK PDL POS SNSR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
NEUT INDICATOR
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
SOLENOID RETURN
UNUSED
UNUSED
UNUSED
INPUT SPEED +
INPUT SPEED OUTPUT SPD TRAIL UNUSED
UNUSED
OUTPUT SPD TRAIL +
UNUSED
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)

TU
G

416-OR-18
484-YL-18
417-GY-18
G746-WH-18

C
A
B

608-GN-14
200-BK-14

LEFT
STOP/TAIL/
PARK/TURN
LAMP
144-6838

TA
S
G

11
6
10
4
9
15
39
40
34
33
32
17
16
13
26
22
19
37
38
28
3
27
35
36
29
23
31
30
24
25
5
18
12
21
20
7
1
8
2
14

CONN 5

L103

PU-18
WH-18

L103

OPERATOR STATION

201-BK-18
201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
662-YL
661-GN

L103

2
1

10

310-PU
311-WH

11

L23

12

453-PK-18
720-PU-18

13

L73

14

L16

15

HYD TEMP
SENDER
4W-9972

DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED


SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
(E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
MUST BE TWISTED PAIRS AT LEAST 1 TURN PER 25.4 MM.
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP,
DE-ACTUATED UPON DEPRESSING PEDALS

THIS DIAGRAM IS FOR THE 966G/972G


WITH HMU STEERING (133-0800 CHG 02)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE