Steam calculation

Assumptioncrushing capacity

=580 TCH

Raw juice % cane

=102.23

C.J % cane

=102.23

filtrate juice % cane

=15

Total mixed juice %cane

=117.23

Clear juice brix

=13.35

Syrup brix

=56.86

A M/C % cane

=32.05

factor =0.5

BM/C % cane

=11.28

factor =0.4

C1 m/c % cane

=5.28

factor =0.5

C M/c % cane

=5.83%

factor =0.45

total M/c % cane

=54.44

juice heating
RJ1 heating through VLJH from

=34-440C

RJ2 heating through 3rd effect (from Dy.J.H.) from

=44-600c

RJ3 heating through VC vapours(500M2 HS JH No.1) from

=60-700C

SJ1 heating through flash vapours from 3rd chamber of cigar

=70-780C

SJ2 heating through VC vapours from

=78-900C

SJ3 heating through SK vapours from

=90-1020C

CJ1 heating through VC vapours from

=97-990C

CJ2 heating through SK vapours from

=99-1040C
=104-1120C

CJ3 heating through Direct contact heater

Clear juice quantity

=580 x1.0223 =592.934 ton /hr

Total quantity of clear juice

=592.934 + vapour add CJ3

=592.934 + 8.03
=600 ton/hr

Mixed juice quantity

=580x1.1723 =680 ton /hr

Total Evaporation

= 600 (56.86 13.35) / 56.86

= 459.86 Ton / Hr

Vapour required for RJ1 heating in VLJH

= 10.83
Vapour required for RJ2 heating by 3rd effect vapour
= 18.08

3.12%

= 11.38

1.96%

= 9.04

1.56%

= 13.65

2.35%

= 13.81

2.38%

= 1.98

.34%

= 5.02

.87%

= 8.03

1.38%

= 92.95

16.0%

Vapour required for RJ3 heating by VC vapour

Vapour required for SJ1 heating by flash vapour

Vapour required for SJ2 heating by VC vapour

Vapour required for SJ3 heating by SK vapour

Vapour required for CJ1 heating by VC vapour

Vapour required for CJ2 heating by SK vapour

Vapour required for CJ3 heating by SK vapour

(by DC heater)
Vapour required for A massecuite boiling from VC

Vapour required for B massecuite boiling from VC

= 26.17

4.51%

= 15.31

2.64%

= 15.22

2.62%

Vapour required for C1 massecuite boiling from SK

Vapour required for C massecuite boiling from SK

Total evaporation at vapour Cell

=RJ3+SJ2+CJ1+Am/c+Bm/c
=146.13 Ton / Hr

Total evaporation at S. K

= VC+SJ3+CJ2+CJ3+C&C1m/c
=203.51Ton / Hr

Total evaporation at DEVC

= 203.51 + 146.13
= 349.65 Ton / Hr.

Hence total evaporation at quintuple

= 459.86 349.65
= 110.21 Ton / Hr

Evaporation in 1st body of quintuple (SK)

= 29.28

Evaporation in 2nd body of quintuple

= 29.28

Evaporation in 3rd body of quintuple

= 29.28

Evaporation in 4th body of quintuple

= 11.19

Evaporation in 5th body of quintuple

= 11.19

Actual Total evaporation at S. K

= 232.79

Exhaust consumption at (DEVC+Quintuple)

= 232.79

Exhaust % cane

= 40.14 %

Condensation losses
Steam losses through venting in B/H & turbine
Live steam consumption
Soda boiling & pan washing

=1%
= 0.75%
= 0.6 %
= 0.75 %

STEAM % CANE

= 43.24 %

For juice & syrup

= 15 - 16 %

For massecuite

= 25 - 26 %

1.93%

This figures also achieved in during season 2008-09 as given

bellow

Date

Crushing

Steam % cane

28/12/08

1,42,000

42.02 %

30/12/08

1,40,000

42.30 %

31/12/08

1,40,000

41.81 %

01/01/09

1,40,000

42.48 %

06/01/09

1,40,000

42.89 %

09/01/09

1,37,000

42.03 %