T

R
O
L
P
L
A
N

1-FABR.(ASF QC)
Inspected By

2- NEM (NEM supervision)

3- NEM client
4- OWNER

Reference Codes

AWS D1.1- 2004 (STEEL)

ASME II -PART C- 2004

AWS D1.6 - 1999

EN10204 - 2004

(STAINLESS STEEL)

EN10025

NEM SPECS
ASME B30.20 (LIFTING STRUCTURE)

Applicable Procedures

Identefication Of Inspection
Points

VISUAL TEST PROCEDURE (ASF-VT)

RADIOGRAPHIC TEST PROCEDURE (ASF-RT)

BENDING /FORMING PROCEDURE(ASF-BF)

MAGNETIC TEST PROCEDURE (ASF-MT)

LIQUID PENETRANT TEST PROCEDURE (ASF-PT)

ELECTRODE HANDLING PROCEDURE(ASF-EHP)

ULTRASONIC TEST PROCEDURE (ASF-UT)

PAINTTING PROCEDURE(ASF-PP)

MATERIAL RECIVING PROCEDURE(ASF- MRP)

HP : Hold Point

DR : Dimentional Report

MT : Magnetic Test

PT : Penetrant Test

WP : Witness Point

VR : Visual Report

HT : Hydro Test

NDT :NonDestructive Testing

RI :Random inspection

MIR:Material Inspection Report

VT : Visual Testing

PO : Purchase Order

RD : Review Document

BVR :Becking/Holding Verification Report

RT : Radiographic Test

PWHT : Post Weld Heat Treatment

Remarks

REV.NO.
0
DATE : 10/05/2008

PREPARED BY
Eng :

REVIEWED BY

AMR ZIDAN

Eng :

APPROVED BY

Hossam Moustafa

Eng :

SIGN :

SIGN :

SIGN :

DATE :

DATE :

DATE :

CLIENT : NEM HENGELO

PREPARED BY:

Eng/ AMR ZIDAN

DATE : 10/05/2008

STRUCTURE CODE : AWS D1.1

REVIEWED BY

Eng/ Hossam Moustafa

REV NO :0

ITEM : STRUCTURAL STEEL

APPROVED BY:

N
o
.

1
DESCRIPTION

Pre-inspection meeting

Procedure

Acceptance criteria

PIM agenda

Verifying document

MINUTES OF MEETING

INSP.
POINTS

SIG.

DATE

HP

INSP.
POINTS

SIG.

3
DATE

HP

INSP.
POINTS

SIG.

4
DATE

INSP.
POINTS

HP

HP

Engineering & Materials Review And Pre-commencement approval

NEM SPECS

SIGNATURE ON
TRAVELLER

HP

HP

HP

HP

AWS D1.1SEC.4

NEM APPROVD WPS&

PQR & weld typical

HP

HP

HP/WP

HP/WP

Review / Approval OF
procedures
###
(Material&NDT&Conservation&fa
brication& painting&Repiar
procedure)

NEM ACCEPTANCE

NEM APPROVED
PROSEDURE

HP

RD

HP

HP

Welders Qualification Incl.

Identification on welds (Welders
###
list)

AWS D1.1SEC.4

VALID CERTIFICATES

HP

###
Review of Traveller
preparation of WPS &
###
Supporting PQR & weld typical

AWS D1.1

260135680.xls

RI

Remarks
SIG.

DATE

CLIENT : NEM HENGELO

PREPARED BY:

Eng/ AMR ZIDAN

DATE : 10/05/2008

STRUCTURE CODE : AWS D1.1

REVIEWED BY

Eng/ Hossam Moustafa

REV NO :0

ITEM : STRUCTURAL STEEL

APPROVED BY:

N
o
.

1
DESCRIPTION

Procedure

Acceptance criteria

Verifying document

INSP.
POINTS

SIG.

DATE

INSP.
POINTS

SIG.

3
DATE

INSP.
POINTS

SIG.

4
DATE

INSP.
POINTS

fabrication sequences
I

marking,cutting,bevelling&openings sheets&accessories for all walls(boxes)

###
DT/VT

ASF-DT/ASF-VT

APPLICABLE
DWG.&NEM SPECS

SIGNATURE ON
TRAVELLER

II

HP

WP

RI

RI

right side for all boxes from 01 to 06 include{top part&bottom part}

###
fit up&tack weld for all boxes
APPLICABLE
DWG.&NEM SPECS

DR

HP

WP

RI

RI

reviewed wps,s

welding according to
nem reviewed wps,s

reviewed wps,s

HP

WP

RI

RI

###
VT

ASF-VT

AWS D1.1SEC.6

TRAVELLER&VT REPORT

HP

WP

RI

RI

Filler ,seal,socket joints and like

###
shall be 10%PT or MT

ASF-PT OR ASFAWS D1.1SEC.6 Part D MT OR PT REPORT

MT

HP

RI

RD

RD

Gas tight casing joints shall be

###
10%PT5

ASF-PT

AWS D1.1SEC.6 Part D PT REPORT

HP

RI

RD

RD

Butt joint for casing shall be 10

###
% RT

AWS D1.1-PART
6D &ASF-RT

AWS D1.1SEC.6 Part D RT REPORT

HP

RI

RD

RD

ASF-DT / ASF-VT

APPLICABLE
DWG.&NEM SPECS

HP

HP

WP

WP

###
DT/VT

ASF-DT/ASF-VT

###
comlete welds for for all boxes
welding

6,7

ial fit of welded

trial boxes
fit of welded boxes
DT/VT

DR

III

left side for all boxes 01 to 06 include{top part&bottom part}

###
fit up for all boxes&tack weld
APPLICABLE
DWG.&NEM SPECS

DR

HP

WP

RI

reviewed wps,s

welding according to
nem reviewed wps,s

reviewed wps,s

HP

WP

RI

RI

###
VT

ASF-VT

AWS D1.1SEC.6

TRAVELLAR& VT REPORT

HP

WP

RI

RI

Fillet ,seal,socket joints and like

###
shall be 10%PT or MT5

ASF-PT OR ASFAWS D1.1SEC.6 Part D MT OR PT REPORT

MT

HP

RI

RD

RD

Gas tight casing joints shall be

###
10%PT

ASF-PT

AWS D1.1SEC.6 Part D PT REPORT

HP

RI

RD

RD

Butt joint for casing shall be 10

###
% RT

AWS D1.1-PART
6D &ASF-RT

AWS D1.1SEC.6 Part D RT REPORT

HP

RI

RD

RD

ASF-DT / ASF-VT

APPLICABLE
DWG.&NEM SPECS

HP

HP

WP

WP

###
DT/VT

ASF-DT/ASF-VT

###
comlete welds for for all boxes
welding

Trial fit of welded boxes

###
DT/VT

DR

260135680.xls

Remarks
SIG.

DATE

CLIENT : NEM HENGELO

PREPARED BY:

Eng/ AMR ZIDAN

DATE : 10/05/2008

STRUCTURE CODE : AWS D1.1

REVIEWED BY

Eng/ Hossam Moustafa

REV NO :0

ITEM : STRUCTURAL STEEL

APPROVED BY:

N
o
.

1
DESCRIPTION

Procedure

Acceptance criteria

Verifying document

IV

INSP.
POINTS

SIG.

DATE

INSP.
POINTS

SIG.

3
DATE

INSP.
POINTS

SIG.

4
DATE

INSP.
POINTS

top side for all boxes 01 to 06 include{right part,middle part&left part}

###
fit up for all boxes&tack weld
APPLICABLE
DWG.&NEM SPECS

DR

HP

WP

RI

RI

reviewed wps,s

welding according to
nem reviewed wps,s

reviewed wps,s

HP

WP

RI

RI

###
VT

ASF-VT

AWS D1.1 SEC.6

TRAVELLER&VT REPORT

HP

WP

RI

RI

Filler ,seal,socket joints and like

###
shall be 10%PT or MT5

ASF-PT OR ASFAWS D1.1SEC.6 Part D MT OR PT REPORT

MT

HP

RI

RD

RD

Gas tight casing joints shall be

###
10%PT

ASF-PT

AWS D1.1SEC.6 Part D PT REPORT

HP

RI

RD

RD

Butt joint for casing shall be 10

###
% RT

AWS D1.1-PART
6D &ASF-RT

AWS D1.1SEC.6 Part D RT REPORT

HP

RI

RD

RD

ASF-DT / ASF-VT

APPLICABLE
DWG.&NEM SPECS

HP

HP

WP

WP

###
DT/VT

ASF-DT / ASF-VT

###
comlete welds for for all boxes
welding

Trial fit of welded boxes

DT/VT

DR

bottom side for all boxes 01 to 06

###
fit up for all boxes&tack weld
APPLICABLE
DWG.&nem SPECS

DR

HP

WP

RI

reviewed wps,s

welding according to
nem reviewed wps,s

reviewed wps,s

HP

WP

RI

RI

###
VT

ASF-VT

AWS D1.1 SEC.6

TRAVELLER&VT REPORT

HP

WP

RI

RI

Filler ,seal,socket joints and like

###
shall be 10%PT or MT5

ASF-PT OR ASFAWS D1.1SEC.6 Part D MT OR PT REPORT

MT

HP

RI

RD

RD

Gas tight casing joints shall be

###
10%PT

ASF-PT

AWS D1.1SEC.6 Part D PT REPORT

HP

RI

RD

RD

Butt joint for casing shall be 10

###
% RT

AWS D1.1-PART
6D &ASF-RT

AWS D1.1SEC.6 Part D RT REPORT

HP

RI

RD

RD

ASF-DT / ASF-VT

APPLICABLE
DWG.&NEM SPECS

DR

HP

HP

WP

WP

ASF-DT / ASF-VT

APPLICABLE
DWG.&NEM SPECS

SIGNATURE ON
TRAVELLER

HP

WP

RI

AWS D1.6& NEM

SPECS

VT REPORT

HP

WP

RI

###
DT/VT

ASF-DT/ASF-VT

###
comlete welds for for all boxes
welding

DT/VT
###
Marking locations of studs
###
DT/VT
###
Stud welding

100% VT for stainsteel pins with

###
carbon steel (SMAW) & hammer ASF-VT
test min. 2% is applicable

260135680.xls

Remarks
SIG.

DATE

CLIENT : NEM HENGELO

PREPARED BY:

Eng/ AMR ZIDAN

DATE : 10/05/2008

STRUCTURE CODE : AWS D1.1

REVIEWED BY

Eng/ Hossam Moustafa

REV NO :0

ITEM : STRUCTURAL STEEL

APPROVED BY:

N
o
.

1
DESCRIPTION

Procedure

Acceptance criteria

Verifying document

INSP.
POINTS

SIG.

DATE

INSP.
POINTS

SIG.

3
DATE

INSP.
POINTS

SIG.

4
DATE

INSP.
POINTS

Remarks
SIG.

DATE

###
Check delivered Liner plates cutting and drilling
Quantity,Dimension,Damage,Do
###
cument

NEM SPECS

MIR

HP

WP

NEM SPECS(ikz09 205PAINTING REPORT

10&21003-784-01)

HP

RI

NEM SPECS(ikz09 205PAINTING REPORT

10&21003-784-01)

HP

RI

NEM
ACCEPTANCE

NEM SPECS(ikz09 205NEM ACCEPTANCE

10&21003-784-01)

HP

RI

Chech insulation type, thickness,

NEM
###
laping between layers before
ACCEPTANCE
liner erection

NEM SPECS(ikz09 205NEM ACCEPTANCE

10&21003-784-01)

HP

RI

Check liner in its correct

###
direction & Tightening for nuts

NEM SPECS(ikz09 205NEM ACCEPTANCE

10&21003-784-01)

HP

RI

RI

###
Sandblasting , painting &insulation
###
Surface preparation
###
Painting of boxes
Check cleanlness before
###
insulation

NEM
ACCEPTANCE&A
SF-PP
NEM
ACCEPTANCE&A
SF-PP

NEM
ACCEPTANCE

VI

RI

RD

Packing & Review For manufacturer`s Databook

Final visual and inspection of

###
packing and shipping condition
+shipping release

NEM
ACCEPTANCE(IK NEM ACCEPTANCE
Z09-713-10)

PACKING LIST

HP

HP

HP

HP

Document Review & Certificate

###
of conformity

NEM
ACCEPTANCE

NEM ACCEPTANCE

TRAVELLAR&
CERTIFICATE

HP

HP

HP

HP

NEM QC WRITTEN RELEASE

NOTE

NEM
ACCEPTANCE

NEM ACCEPTANCE

TRAVELLAR&
CERTIFICATE

HP

HP

HP

HP

REMARKES
1-DURING INITIAL 10%EXAMINATION,ANY WELDS ARE REGECTED,ADDITIONAL 20%OF PRODUCTION SHALL BE EXAMINED,IF THIS REVEALS AN ADDITIONAL DEFECT THEN REMAINDER OF(WELDER ,S)DAY-PRODUCTION
SHALL BE 100%EXAMINED.FIRST SUBSEQUENT(WELDER,S)BATCH SHALL BE 20%EXAMINED.
2-REPAIRS SHALL REEXAMINED BY THE SAME TECHNIQUE THAT REVEALED THE INITIAL DEFECT.
3-LIFTING AND HANGING LUG WELD SHALL BE 100%MT.
4-MATERIAL CERTIFICATES SHALL BE BUNDLED AND ACCOMPANIED BY A SUMMARIZING COVER SHEET,BEARING REFERANCE BETWEEN REQUISITION ITEM NUMBER AND HEAT / CERTIFICATE NUMBER .
5-BOILER CASING WALLS HAVE TO BE GASTIGHT.
6-WELD CROSSING AND T CROSSING WELDS 10% RT.
7-AFTER REMOVALE OF TEMPORARY WELDED ATTACHMENTS , THE AFFECTED AREA 100% MT.

260135680.xls