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Parts Manual SEBP4323-31 February 2012 VOLUME I Pages 1-822 See “General Information” for New Parts

Parts

Manual

SEBP4323-31

February 2012

VOLUME I

Pages 1-822

Parts Manual SEBP4323-31 February 2012 VOLUME I Pages 1-822 See “General Information” for New Parts Manual

See “General Information” for New Parts Manual Features.

C15 Standby Generator Set (60Hz)

7ZL1-Up (Generator) 8ER1-Up (Generator) 9DR1-Up (Generator) G6B1-Up (Generator) G7A1-Up (Generator) C5E1-Up (Generator Set) FSE1-Up (Engine) FTE1-Up (Engine)

Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP4323-31

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A4

PLATE AS-FRONT HOUSING

 

.

.

.

.

.

.

.

140

 

PLUG

GP-CYLINDER

BLOCK

 

.

.

.

.

.

.

.

141

REPAIR ALTERNATIVES

 

A7

PLUG GP-CYLINDER HEAD PLUG GP-FLYWHEEL HOUSING ROCKER ARM GP SEAL GP-CRANKSHAFT SUPPORT GP-ENGINE V-BELT SET

.

.

.

 

144

   

.

.

.

.

.

145

.

.

.

.

.

.

.

.

.

.

.

.

146

SUPPLEMENTAL COOLANT ADDITIVES

 

A8

 

151

 

153

MAINTENANCE

PARTS

 

.

.

.

.

.

.

.

.

.

.

.

A9

.

.

.

.

.

.

.

.

.

.

.

.

154

INDEX

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

A17

LUBRICATION SYSTEM BASE GP-OIL FILTER DRAIN GP-OIL

 

.

.

.

.

.

.

.

.

.

.

156

 

.

.

.

.

.

.

.

.

.

.

156

ENGINE ARRANGEMENT ENGINE AR-COMPLETE

 

1

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

159

1

FASTENER GP-OIL PUMP MOUNTING

 

163

ENGINE

AR-CORE

 

.

.

.

.

.

.

.

.

.

.

.

.

21

FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FUMES DISPOSAL GP

 

.

.

.

.

.

.

.

.

.

164

GENERAL

AR .

 

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

25

.

.

.

.

.

.

.

.

.

165

GENERAL

AR-GENSET

 

.

.

.

.

.

.

.

.

.

.

29

 

168

 

GAUGE GP-OIL LEVEL (DIPSTICK) GUIDE GP-OIL LEVEL GAUGE

 

172

BASIC ENGINE ADAPTER GP-PUMP DRIVE

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

35

173

 

35

LINES

GP-ENGINE OIL

174

BASE GP-VALVE COVER & INJ HARN

 

36

LINES GP-TURBOCHARGER OIL

 

175

CAMSHAFT GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

40

PUMP

GP-ENGINE OIL

177

   

41

43

PUMP

GP-SUMP

.

.

.

.

.

.

.

.

.

.

.

.

.

178

COUPLING GP-FLEXIBLE

COUPLING

GP-GENERATOR

 

.

.

.

.

.

.

.

.

 

COVER GP-AIR COMPRESSOR

 

46

COOLING SYSTEM DRAIN GP-COOLANT FAN GP-BLOWER FASTENER GP-WATER PUMP GUARD GP-RADIATOR

.

.

.

.

.

.

.

.

.

.

.

.

.

184

COVER

GP-CYLINDER BLOCK

 

47

 

184

COVER GP-ENGINE LIFTING EYE COVER GP-FLYWHEEL HOUSING COVER GP-FRONT HOUSING COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

.

.

.

.

49

.

.

.

.

.

.

.

.

.

.

.

.

187

.

.

.

.

50

 

189

 

52

190

 

.

.

.

.

.

53

LINES GP-COOLANT DRAIN LINES GP-WATER

 

192

 

62

 

.

.

.

.

.

.

.

.

.

.

.

.

193

CYLINDER

BLOCK

 

AS

 

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

63

PUMP

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

204

CYLINDER

BLOCK

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

68

RADIATOR

& AFTERCOOLER GP

 

214

CYLINDER

CYLINDER

HEAD

HEAD

 

AS

 

76

80

RADIATOR

GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

218

GP

.

.

.

.

.

 

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

DAMPER GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

90

AIR INLET AND EXHAUST AIR CLEANER GP CAP AS-AIR CLEANER

SYSTEM

 

257

DRIVE

GP-FAN

 

.

.

.

.

.

.

 

.

.

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

92

 

.

.

.

.

.

.

.

.

.

.

.

.

257

DRIVE

GP-PUMP

 

99

 

.

.

.

.

.

.

.

.

.

.

272

.

.

.

FASTENER GP-FRONT HOUSING FASTENER GP-GENERATOR

.

.

.

.

.

.

.

.

.

.

100

CONNECTION GP-EXHAUST

 

273

 

.

.

.

.

.

.

.

.

.

.

274

COUPLING

FASTENER GP-VALVE MECHANISM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

101

102

ELBOW GP-AIR INLET ELBOW GP-EXHAUST EXHAUST GP

. FASTENER GP-AFTERCOOLER FITTING GP-EXHAUST LINES GP-AIR MANIFOLD GP-EXHAUST MOUNTING GP-EXHAUST MOUNTING GP-MUFFLER MUFFLER GP PRECLEANER GP SHIELD GP-MANIFOLD TURBOCHARGER GP

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

275

277

FLYWHEEL

GP

 

.

 

.

.

.

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

104

 

280

GEAR

GP-CAMSHAFT

 

.

.

.

.

.

.

.

.

.

.

105

281

GEAR

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

.

106

.

.

.

.

.

.

.

.

.

.

.

.

283

GUARD GP-PULLEY HOUSING GP-FLYWHEEL

 

.

.

.

.

.

.

.

.

.

.

.

111

 

.

.

.

.

.

.

.

.

287

 

.

.

.

.

.

.

.

.

118

.

.

.

.

.

.

.

.

288

   

121

.

.

.

.

.

.

.

.

289

HOUSING GP-FRONT LIFTING GP-ENGINE

MECHANISM GP-FUEL PUMP &

 

124

.

.

.

.

.

.

.

.

.

.

.

.

291

296

. MOUNTING GP-ALTERNATOR MOUNTING GP-ENGINE & GENERATOR PAN GP-OIL PISTON & ROD GP

.

VALVE

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

126

 

297

 

129

298

 

.

.

.

.

.

.

.

.

.

.

.

.

.

132

FUEL SYSTEM

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

304

.

.

.

.

.

.

.

.

.

.

.

.

.

.

136

BASE

GP-FUEL

FILTER

.

.

.

.

.

.

.

.

.

.

304

 

.

.

.

.

.

.

.

.

.

.

.

.

138

BASE GP-FUEL TANK

305

SEBP4323-31

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

BOX AS-GOVERNOR PREREGULATOR

 

HARNESS AS-PANEL

 

558

 

317

HARNESS

 

AS-POWER

 

.

.

.

.

.

.

.

.

.

.

559

CONTROL

AS-GOVERNOR

 

318

HARNESS

AS-WIRING

 

.

.

.

.

.

.

.

.

.

.

561

CONTROL

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

320

HEATER GP-JACKET WATER KIT-INSULATION

 

570

FILTER

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

321

 

.

.

.

.

.

.

.

.

.

.

.

.

.

575

FILTER GP-WATER SEP & FUEL FITTING GP-FUEL LINES GOVERNOR AS-ELECTRONIC

 

324

MOUNTING

 

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

576

 

.

.

.

.

.

.

.

.

.

327

MOUNTING GP-BATTERY CHARGER

 

577

 

328

MOUNTING

 

GP-BUS BAR

 

579

LINES

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

333

MOUNTING GP-CIRCUIT BREAKER MOUNTING GP-ELECTRONIC

 

580

LINES GP-FUEL FILTER

 

351

 

PUMP

& MTG GP-FUEL TRANSFER

 

.

.

.

.

352

CONTROL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

595

PUMP GP-FUEL INJECTION

 

354

MOUNTING GP-JACKET WTR

 

PUMP GP-FUEL PRM & SEC FILTER PUMP GP-FUEL TRANSFER TANK GP-FUEL

.

.

.

.

.

 

355

HEATER

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

597

.

.

.

.

.

.

.

.

356

362

MOUNTING

MOUNTING GP-TERMINAL STRIP

GP-SENSOR

 

606

609

VALVE

GP-CHECK

 

.

.

.

.

.

.

.

.

.

.

.

.

363

MOUNTING GP-WIRING

 

614

VALVE GP-FUEL BYPASS

 

365

NEUTRAL BUS BAR AS

 

615

 

PANEL GP-CIRCUIT PLATE AS-BRUSH PLUG GP-BOX

BREAKER

 

617

ELECTRICAL AND STARTING SYSTEM ALTERNATOR GP-CHARGING

 

366

 

618

366

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

619

BATTERY

CHARGER

 

.

.

.

.

.

.

.

.

.

.

.

372

RELAY

AS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

620

BATTERY

CHARGER

GP .

 

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

376

RELAY

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

620

BATTERY

GP .

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

380

RELAY

GP-ACCESSORY

 

624

BLOCK AS-TERMINAL

 

386

RELAY GP-GROUND FAULT

 

.

.

.

.

.

.

.

625

BOX

GP-CONNECTION

 

387

SENSOR

GP-COOLANT LEVEL

 

627

BOX GP-EXTENSION TERMINAL

 

.

.

.

.

.

390

SENSOR GP-ENGINE

 

628

BOX

GP-JUNCTION

 

.

.

.

.

.

.

.

.

.

.

.

392

SENSOR GP-LIQUID LEVEL

 

.

.

.

.

.

.

.

634

BRACKET GP-TERMINAL

 

393

SENSOR

GP-PRESSURE

 

638

BUS BAR GP

 

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

395

SENSOR

GP-SPEED

 

.

.

.

.

.

.

.

.

.

.

.

648

CABLE

AS

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

398

SENSOR

GP-TEMPERATURE

 

659

CABLE

AS-BRAIDED

 

.

.

.

.

.

.

.

.

.

.

.

408

SHUNT-TRIP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

667

CABLE AS-EXTENSION

 

409

SHUTOFF GP-ELECTRICAL

 

669

CABLE

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

411

STARTING

 

AID GP-ETHER

 

670

CIRCUIT

BREAKER

AS .

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

412

STARTING MOTOR GP-ELECTRIC

 

684

CIRCUIT

BREAKER

GP

 

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

413

STRIP

AS-TERMINAL

 

693

CONDUIT GP-ELECTRICAL

 

.

.

.

.

.

.

.

.

492

STRIP GP-TERMINAL

695

CONNECTION GP-ELECTRICAL

 

499

SUPPORT

 

GP-BATTERY

 

704

CONNECTOR AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

519

SUPPORT GP-CABLE

 

710

CONTACTOR GP

.

.

.

.

.

.

.

.

.

.

.

.

.

520

SWITCH

AS

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

711

CONTROL & MTG GP-ENGINE ELEK CONTROL GP-CONVERTER

 

533

SWITCH AS-AUXILIARY

 

.

.

.

.

.

.

.

.

.

714

535

SWITCH

AS-LIQUID LEVEL

 

716

CONTROL

GP-ELECTRONIC

 

536

SWITCH GP-AUXILIARY

 

728

CONTROL GP-ETHER ELECTRONIC

 

537

SWITCH

SWITCH

SWITCH

SWITCH

SWITCH

GP-DISCONNECT GP-GOVERNOR GP-LIQUID LEVEL GP-MAGNETIC GP-PRESSURE

 

.

.

.

.

.

.

.

.

730

CONTROL GP-MANUAL VOLTAGE CONTROL GP-SOLENOID CONVERTER GP-ELECTRICAL

 

.

.

.

.

539

 

735

 

540

 

.

.

.

.

.

.

.

.

736

 

.

.

.

.

.

.

541

 

737

COVER

AS-EXTENSION BOX

 

.

.

.

.

.

.

.

543

740

COVER

GP-CIRCUIT BREAKER

 

.

.

.

.

.

.

544

SWITCH GP-PUSH BUTTON SWITCH GP-TOGGLE TERMINAL & PLATE AS

 

.

.

.

.

.

.

.

741

FASTENER

GP-EXTENSION BOX

 

547

 

742

FASTENER GP-WIRING HARNESS

 

548

 

.

.

.

.

.

.

.

.

.

743

FUSE

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

.

.

.

.

.

.

.

.

.

551

TERMINAL GP-CIRCUIT BREAKER

 

749

HARNESS

AS-CONTROL

 

.

.

.

.

.