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INSPECTION & TESTING REPORT OF CRANE ASSEMBLY

Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

ITEM
DESCRIPTION

BOOM LENGTH

: 42 M

DYNAMIC LIFT
RADIUS
STATIC LIFT
RADIUS

DECK CRANE FOR


PLQP

:
:

TAG NO

LOCATION
PLATFORM

12T AT 25M
12T AT 42M

: 114-CR-1010

: DDW1 WELLHEAD

CRANE PART NO : RE-12-25-42


CRANE SERIAL NO :

259

MANUFACTURER :

M/S. RAINA ENGINEERS


AT & POST : PATANSAI NAGOTHANE
TAL: ROHA, DIST : RAIGAD
MAHARASHTRA, INDIA.
SR.N
O
1.
2.
3.

DATE OF INSPECTION: 14/04/2012

REFERENCE DOCUMENTS :QAP NO

RE-GSPC-QA-01,Rev. 01

G.A. DRG.NO

1811120-7

API SPEC.

API 2C, 6th. Edition

1.SPEED TESTS:
1.1 MAIN HOIST:
S.N MOTIO
.
N

LOAD
(Tons
)

Distance
Load
Moved
(Meter)

Time
record
ed

Speed
(M/Min)

Avera
ge
time

Req.

Act.

5.446

21

22

Remar
ks

5.53
1.

MAIN
HOIST

12

2 Meter

5.47
5.34

Accepted

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

1.2 AUX. HOIST:


S.
N.

MOTIO
N

LOAD
(Tons)

Distance
Load
Moved
(M)

AUX
HOIST

2M

1.

Time
record
ed

Averag
e time

1.31
1.38
1.35

1.346

Speed
(M/Min)
Act
Req.
.
76

89

Remar
ks

Accepte
d

1.3 SLEWING SPEED TEST:


RPM
Req.
Act.

S.N.

SLEW
MOTION

TIME
(Sec)

Revolutio
n

1.

SLEW LEFT

39

1.5

1.53

Accepted

2.

SLEW RIGHT

40

1.5

1.5

Accepted

Remarks

2. LOAD TESTS:
2.1 MAIN HOIST:
CRANE RADIUS
(MTRS)

STATIC RATED
LOAD (TONS)

ACTUAL LIFTED
LOAD (TONS)

REMARK

8.50
16.0
25.0
32.0
38.0
42.0

12
12
12
12
12
12

12
12
12
12
12
12

OK
OK
OK
OK
OK
OK

2.2 AUXILLIARY HOIST:


CRANE RADIUS
(MTRS)

RATED LOAD
(TONS)

ACTUAL LIFTED
LOAD (TONS)

REMARK

Minimum to
Maximum

OK

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

2.3 OVER LOAD TEST:


Overload test with load 1.33 times of SWL i.e. 16MT at 25 meter radius
performed and found satisfactory.

3. FUNCTIONAL TESTS OF ELECTRICAL ACCESSORIES:


LIGHTS

Location

Remark

Flood light

Boom

O.K.

Air craft Light

Boom tip

O.K.

Air craft Light

Top of yoke

O.K.

Bulk head lights

Cabin

O.K.

Bulk Head lights

Walkway

O.K.

Bulk head lights

Engine room

O.K.

4. POWER PACK PARAMETRS:


S.
N.

PARAMETER CHECK

OBSERVATION
Flow (LPM)

1
2
3
4
5
6
7
8
9

REMARKS

Pressure(BAR
)

Main Pump
Main motor
Aux. pump
Aux. Motor
Slew Pump
Slew Motor
Luff Pump
Luff Motor
Taco hour meter
Running RPM

5.ACCESSORIES CHECK
S.N
1

TAG Description
Jib angle indicator functional check for
angle indication from minimum to
maximum angle

REMARK
VERIFIED & OK

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL

2
3
4
5
6
7
8

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

Boom Back stopper

VERIFIED & OK

Slew Lock

VERIFIED & OK

Luff pawl cylinder

VERIFIED & OK

EPU

VERIFIED & OK

Speed variation

VERIFIED & OK

Start & Stop

VERIFIED & OK

Wiper assembly

VERIFIED & OK

6. Manual and Controlled lowering of the load by stopping the prime mover is
checked for main and auxiliary hoist and found satisfactory.

7. Anti two blocks test for main & auxiliary hooks carried out and found
satisfactory.

8. Control Panel functional test indication alarms 7 shutdown checked &


found satisfactory.

9. Functional test of Pneumatic & Hydraulic starter carried out and found
satisfactory.

10. PAINTING:
10.1 FINAL DFT:
Sr. No.
1
2
3
4
5
6
7
8
9
10

CRANE
COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)
Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk

DFT
365
365
365
365
365
365
365
365
365
365

TO
TO
TO
TO
TO
TO
TO
TO
TO
TO

450
450
450
450
450
450
450
450
450
450

REMARK
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable

10.2 HOLIDAY TEST:


Sr. No.

CRANE

REMARK

INSPECTION & TESTING REPORT OF CRANE ASSEMBLY


Project
OWNER
CONTRACTOR
VENDOR
PO NO
CRANE MODEL
1
2
3
4
5
6
7
8
9
10

MHN PROCESS PLATFORM & LQ PROJECT


ONGC
L&T
M/S RAINA ENGINERS,MUMBAI(ISO 9001 & API CERTIFIED)
OGSP/45000-60182/SRD, Dt. 23/10/2009
RE-25-12-50

COMPONENTS
Crane Base
Yoke
Boom( Base section)
Boom ( Insert section)
Boom ( Top section)
Canopy
Boom Cat ladder
Bottom catwalk
Hammer head catwalk
Yoke catwalk

Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory
Satisfactory

10.3DIMENSIONAL CHECK:
S.N.
1
2
3

PARAMETERS
Base lug centre to Top
Sheave Pin Center
Total Boom length
Tail Radius

READINGS

REMARK

10006,10008

Accepted

42009,42012
5466,5467

Accepted
Accepted

7. NOISE LEVEL:
S.N.
1
2
3

Parameters
At 1 meter away
from engine
Inside cabin
At 1 meter away
from Crane on the
ground

READINGS( minimum 4)

REMARK

74 dB,77 dB, 76 dB, 75 dB

Accepted

72 dB,75 dB,73 dB,70 dB

Accepted

70 dB,73 dB,71 dB, 72 dB

Accepted

Based on above observation, the crane meets the requirements of PO and API 2C and released for
dispatch.

INSPECTED BY:
VERIFIED BY: