Beruflich Dokumente
Kultur Dokumente
May 2004
Component Locations
Machine
Location
Schematic
Location
219-7981
D-10
220-2718
D-4
Brake Gp - Foot
112-2273
16
G-5
Brake Gp - Parking
8R-5518
16
G-3
Cooler
190-7624
C-11
190-7625
D-5
115-4831
A-2
Cylinder - Lift
162-1523
F-14
Cylinder - Lift
162-1522
F-12
Cylinder - Tilt
167-7996
F-13
Cylinder - Steer
112-8208
F-9
Cylinder - Steer
112-8208
F-8
115-2129
C-15
166-4647
C-11
166-4647
B-11
166-4647
B-13
166-4647
B-13
166-4647
C-6
166-4647
C-5
115-2129
C-5
230-3633
17
B-3
230-3633
17
C-3
Manifold
113-9502
10
C-12
159-7166
C-11
138-3965
B-15
216-4825
B-14
Pump Gp - Implement
112-5381
B-13
186-2821
B-11
Pump Gp - Steering
216-4826
C-7
136-3965
B-5
164-5486
C-4
229-0659
C-2
101-4007
D-6
Screen - Implement
174-4502
C-13
Screen - Implement
174-4502
C-13
Screen - Implement
174-4502
C-11
Screen - Implement
174-4502
C-11
196-4747
B-10
Screen - Implement
174-4502
C-7
112-9779
16
E-3
100-3055
13
G-4
Switch - Pressure
117-7773
10
C-15
Switch - Pressure
117-7773
B-13
Switch - Pressure
117-7773
B-12
Switch - Pressure
117-7773
B-11
Switch - Pressure
117-7773
C-11
Switch - Pressure
117-7773
C-5
Switch - Pressure
117-7773
C-5
Switch - Pressure
117-7773
C-7
3E-7693
14
F-4
3E-7693
14
F-4
3E-5181
14
G-3
100-3055
14
G-2
139-2763
11
B-12
220-2771
B-8
197-1401
12
B-6
185-1439
F-15
112-1817
D-15
196-5862
15
D-15
Valve Gp - Relief
114-4672
10
C-15
6E-1454
C-11
8T-6097
C-11
9T-9552
D-11
152-8340
D-10
191-8735
B-10
143-2855
C-9
146-7571
C-9
146-7571
C-8
111-7775
D-9
126-1357
13
F-7
6E-3078
14
D-7
220-0812
A-7
133-1963
B-7
133-1963
B-8
8T-6097
E-6
Valve Gp - Relief
114-4672
D-5
168-0360
17
B-3
168-0360
17
B-2
PUMP or MOTOR
Schematic
Location
AA
C-12
BB
C-13
CC
C-10
DD
C-12
EE
F-12
FF
F-12
GG
F-13
HH
F-14
II
D-11
B-11
JJ
KK
D-6
LL
C-7
MM
F-9
NN
F-8
TWO POSITION
ONE POSITION
Related Manuals
Media Number
TWO-WAY
THREE POSITION
II
CHECK VALVES
P T
SHIFTED POSITION
P T
NORMAL POSITION
INFINITE POSITION
15 10
11
4
9
Ride Control
Solenoid
976-OR
975-WH
2
1
A
SECTION A-A
12
17
14
PRESSURE
SPRING LOADED
BASIC SYMBOL
MEASUREMENT
16
ROTATING SHAFTS
FLOW
TEMPERATURE
UNIDIRECTIONAL
BIDIRECTIONAL
VENTED
PRESSURIZED
COMBINATION CONTROLS
AZX1-UP
SOLENOID
or MANUAL
SOLENOID
SERVO
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
13
Valve Gp
Ride Control
9T-9552
MANUAL SHUTOFF
PUSH-PULL LEVER
GENERAL MANUAL
PUSH BUTTON
PEDAL
SENR1366
SENR1367
SENR1348
SENR1373
SENR1351
SENR1353
EXTERNAL RETURN
INTERNAL RETURN
SIMPLIFIED
ACCUMULATORS
SPRING LOADED
Accumulator Gp
Ride Control
219-7981
GAS CHARGED
LINES CROSSING
HYDRAULIC PUMPS
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
SINGLE ACTING
LINES JOINING
UNIDIRECTIONAL
BIDIRECTIONAL
BIDIRECTIONAL
DOUBLE ACTING
INTERNAL PASSAGEWAYS
VARIABLE DISPLACEMENT
NON-COMPENSATED
UNIDIRECTIONAL
INTERNAL
SUPPLY PRESSURE
COMPLETE
HYDRAULIC MOTORS
PARALLEL
FLOW
FLOW IN ONE
DIRECTION
TWO
POSITION
THREE
POSITION
INFINITE
POSITIONING
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
RIDE CONTROL
Torque Control
Variable Disp Pump
Prop Solenoid
707-YL
716-WH
EE
Pump Gp - Steering
216-4826
Printed in U.S.A.
2004 Caterpillar
All Rights Reserved
FF
Fan Speed
Solenoid
700-BU
799-BR
JJ
Pressure Switch
(Adjustable)
Pressure Switch
CC
Pilot
Solenoid
717-BR
716-Wh
Transducer
(Gas / Air)
Generator
Electric Motor
Electrical Wire
Temperature Switch
HH
GG
AA
T
Pressure
Symbol
Temperature
Symbol
Pump Gp
Axle Oil Cooler
229-0659
Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".
DD
Flow
Symbol
Level
Symbol
BB
Wire
Circuit Number
Identification
Manifold
113-9502
Wire Color
325-AG135 PK-14
325-PK
Circuit Identification
Number
Wire Color
Wire Gauge
Previous Standard
Wire Color
Wire
325-PK-14
B
Electrical System:
Schematic: (Electrical System)
SPRING
SEBP4013
DETENT
THERMAL
Machine System:
Specifications: (Electrohydraulic System)
FOUR-WAY
THREE-WAY
AB
AB
Parts Manual:
992G III Wheel Loader
VALVE PORTS
CONTROL VALVES
Description
ATTACHMENT
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
VALVES
Tap Locations
Pressure, Sampling, and Sensor
Description
2-SECTION PUMP
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
VALVE ENVELOPES
Transducer
(Fluid)
Tap
Number
LINE RESTRICTION
(FIXED)
RESTRICTION
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
SPRING
(ADJUSTABLE)
VARIABILITY
CONTROL VALVES
SPRING
FLUID CONDITIONER
Circuit Number
Identification
RENR6317
Wire Gauge
(EXAMPLE VALVE)
24 Page, WDB
Part
Number
RENR6324
Description
15
14
13
11
12
10
BRAKE GP
PARKING
8R-5518
FRONT AXLE
SENSOR
FRONT AXLE OIL
TEMPERATURE
100-3055
CONTROL GP
FOOT BRAKE
112-2273
LIFT
CYLINDER
STOPLAMP SW
VALVE GP
BRAKE
100-8941
CYLINDER GP
TILT
167-7996
Drain/Return Line.
CYLINDER GP
LIFT
162-1522
RIGHT
TURN
LIFT CYL
ROD END
PRESSURE TAP
VALVE GP
SHUTTLE
DEAD ENGINE
148-2341
VALVE GP
RELIEF
LIFT
129-8293
HH
VALVE GP
RELIEF
IMPLEMENT PUMP
117-0159
LIFT CYL
HEAD END
PRESSURE TAP
VALVE GP
RELIEF
LIFT
125-9349
EE
VALVE GP
RELIEF
TORQUE PUMP
143-8912
VALVE GP
RELIEF
TILT
117-0160
GG
TILT CYL
HEAD END
PRESSURE TAP
VALVE GP
TANDEM BRAKE
129-7673
SWITCH GP
PARKING BRAKE
PRESSURE
100-3055
CYLINDER GP
STEERING
112-8208
STEERING
CYLINDERS
SWITCH AS
PARKING BRAKE
/XMSN INTERLOCK
OVERIDE
3E-5181
CYLINDER GP
STEERING
112-8208
TILT CYL
ROD END
PRESSURE PORT
(NO TAP)
VALVE GP
CHECK
PARKING BRAKE
RETURN OIL
6E-5444
VALVE GP
STEERING
STANDARD
126-1357
LINE PATTERNS
FF
SWITCH GP
BRAKE LOW
PRESSURE WARN
3E-7693
Pressure Line
RIGHT STEERING
CYLINDER PRESSURE
TAP
MM
NN
LEFT STEERING
CYLINDER PRESSURE
TAP
VALVE GP
SECONDARY STEERING
ATTACHMENT
112-4597
VALVE GP
SHUTTLE
4T-1860
Component Group
Attachment
VALVE GP
SECONDARY
STEERING
DIVERTER
2U-7345
SENSOR GP
BRAKE PRESSURE
(VIMS ONLY)
112-9779
Air Line
CALLOUTS
HYDRAC
ON/OFF
E9
RACKBACK
L0WER
VALVE GP
SOLENOID
PILOT
149-2610
ACTUATOR GP
SOLENOID
180-9550
E6
E5
RACKBACK
YY
52
Components by number
L0WER
E13
E11
VALVE GP
SECONDARY
STEERING
RELIEF
6E-3986
ACTUATOR GP
SOLENOID
179-8248
VALVE GP
COOLER DRAIN
8T-6907
COOLER GP
STEERING PILOT OIL
190-7625
REAR AXLE
ACTUATOR GP
SOLENOID
180-9550
ACTUATOR GP
SOLENOID
179-8248
VALVE GP
SOLENOID
PUMP TORQUE
SIGNAL
196-5862
RIDE CONTROL
SIGNAL
PRESSURE TAP
TORQUE
LEVEL
VALVE GP
SOLENOID
RIDE CONTROL
152-8340
II
STEM
FLOAT FUNCTION
100-6731
E4
RAISE
SENSOR GP
PRESSURE
IMPLEMENT
143-9176
ACCUMULATOR
RIDE CONTROL
219-7981
E14
E12
DUMP
DUMP
RAISE
SCREEN
IMPLEMENT
174-4502
AA
BB
VALVE GP
RELIEF
114-4672
VALVE GP
STEERING
NEUTRALIZER
LEFT TURN
146-7571
SCREEN
IMPLEMENT
174-4502
RENR6324
SCREEN
IMPLEMENT
174-4502
PUMP GP
TORQUE CONTROL
216-4825
FLUID
SAMPLING
PORT
PUMP GP
IMPLEMENT
112-5381
FILTER GP
PUMP CASE DRAIN
166-4647
SENSOR GP
PRESSURE
FAN PUMP DISCHARGE
167-1709
REAR
BRAKE
SUPPLY
SCREEN GP
174-4502
FILTER GP
STEERING PILOT
115-2129
BRAKE
RETURN
LINE
SWITCH GP
PRESSURE
FLUID
117-7773
SAMPLING
PORT
SWITCH GP
PRESSURE
117-7773
FILTER GP
FRONT AXLE OIL
230-3633
CC
FAN SPEED
E3
PUMP GP
BRAKE SUPPLY
164-5486
PUMP GP
STEERING
216-4826
FILTER GP
PUMP CASE DRAIN
166-4647
VALVE GP
FAN SPEED
191-8735
FILTER GP
REAR AXLE OIL
230-3633
FILTER GP
CASE DRAIN
166-4647
SWITCH GP
PRESSURE
117-7773
PUMP GP
FAN DRIVE
& COOLING
186-2821
TANK GP
IMPLEMENT
HYDRAULIC OIL
139-2763
SWITCH GP
PRESSURE
117-7773
STEERING PILOT
SUPPLY TAP
SWITCH GP
PRESSURE
117-7773
STEERING PUMP
DISCHARGE
PRESSURE TAP LL
VALVE GP
STEERING PILOT
143-2855
FRONT
BRAKE
SUPPLY
KK
VALVE GP
COOLER BYPASS
6E-1454
STEER
SWITCH GP
PRESSURE
117-7773
PUMP GP
SECONDARY
STEERING
101-4007
VALVE GP
SECONDARY
STEERING
SELECTOR
6E-3078
SCREEN GP
174-4502
VALVE GP
COOLER DRAIN
8T-6097
SWITCH GP
PRESSURE
117-7773
FRONT AXLE
ACCUMULATOR
BRAKE SUPPLY
220-2718
MOTOR GP
FAN DRIVE
159-7166
FAN SPEED
PRESSURE TAP
PS
WARNING
SWITCH
IMPLEMENT
PILOT PRESSURE
TAP
FILTER GP
PILOT
115-2129
DD
AUTO
LUBE
SUPPLY
VALVE GP
RELIEF
114-4672
HS
COOLER
190-7624
MANIFOLD
113-9502
AUTO
LUBE
RETURN
SCREEN GP
174-4502
VALVE GP
PRESSURE
REDUCING
6E-4286
VALVE GP
STEERING
NEUTRALIZER
RIGHT TURN
146-7571
E7
REAR
BRAKE
SUPPLY
FRONT
BRAKE
SUPPLY
VALVE GP
CHECK
STEERING
NEUTRALIZER
111-7775
E8
E1
BRAKE
RETURN
LINE
RIDE CONTROL
VALVE GP
MANUAL LOWER
112-1817
SENSOR
REAR AXLE OIL
TEMPERATURE
100-3055
VALVE GP
RELIEF
STEERING
100-4335
TANK GP
STEERING & BRAKE
HYDRAULIC OIL
197-1401
VALVE GP
BREAKER RELIEF
133-1963
FILTER GP
CASE DRAIN
166-4647
TANK GP
AIR EXPANSION
220-2771
SCREEN
FAN DRIVE
CHARGE
196-4747
VALVE GP
BREAKER RELIEF
220-0812
PUMP GP
AXLE OIL COOLING
229-0659
PUMP GP
STEERING PILOT
136-3965
REAR AXLE
VALVE GP
BREAKER RELIEF
133-1963
VALVE GP
CHECK
REAR AXLE OIL
168-0360
AIR CONNECTION
VALVE GP
CHECK
FRONT AXLE OIL
168-0360
TO IMPLEMENT TANK
AIR CONNECTION
TO IMPLEMENT TANK
PUMP GP
IMPLEMENT PILOT
136-3965
SWITCH GP
PRESSURE
117-7773
COOLER GP
2 SECTION
AXLE OIL
115-4831
JJ
FAN DRIVE
OUTPUT PRESSURE
TAP
HYDRAULIC SCHEMATIC
STEERING/BRAKE SUPPLY
HYDRAULIC SCHEMATIC
IMPLEMENT/FAN DRIVE
A
A
THIS SCHEMATIC IS FOR THE 992G WHEEL LOADER
Part #: 230-1471 CHG 00
Part #: 229-3722 CHG 00 (Axle Oil Cooling System Schematic)
Part #: 138-4558 CHG 04 (Brake Control System Schematic)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
15
14
13
12
11
10