TPU/HEC (Hot Gas Injection)
Diagrams
And
Price Summary
Presented to
PDVSA
Conference, Inc.
June 2014Conference Inc.
* TPU/HEC:
— 0.50 MMPCND/each unit @ 450*F and 1200 psi.
* 10"x 110" Stroke High Pressure Single Stage Natural Gas Unit
* Inlet 90 - 120 psi - Discharge 1200 psi - 450 to 500 MCFD max estimated
flow rate/each unit
* OPTIONS:
* Power pack 200HP Natural Gas OR
* Power pack 125HP (two units needed)
* Each Unit will be skid — trailer mounted
* Note:
* 2TPU Units are required to obtain an estimated gas injection rate 1.0MMPCDHot Gas Injection Diagram
~ 1/2 Million Cubic Feet/Day
Pee
Ra
BI-COMP
INLET
90 psi
70 to 90 Degrees F
OUTLET 450to 500 5
1200 psi
600 °F
1200 psi
Max 450 °F
With Outlet Exhaust Gases Heat Exchangers on each TPU higher Temperatures
~ 50 degrees F, could be obtained before the additional steam generator
NOTE: No Heat Exchanger prices are quoted by MLB &FMB EnergyBEC JOB HEC POWER PACK
200 HP - ONE UNIT REQUIRED PER HEC
ary DESCRIPTION
‘SKID 8° CHANNEL 42" W x 86" LONG with PAN.
6" INLET ACCUMULATOR
4” HIGH PRESSURE HYDRAULIC OlL ACCUMULATOR/MANIFOLD
1 1/2" 4000 PSI HIGH PRESSURE HOSE FOR PUMP
FUEL VOLUME BOTTLE
UNLOADER PILOT
(CHECK VALVE PUMP.
FUEL GAS REGULATOR
GOVERNOR WITH ACTUATOR
FINAL OUTLET CHECK VALVE
2 16" 800 PSI HOSE CONNECTING COOLER TO PUMP
3° 800 PSI PRESSURE HOSE CONNECTING ACCUMULATOR TO PUMP
OIL COOLER
V-8 MOTOR 8.0L with Shipping
VANE 2 ELEMENT 116/85 PUMP.
PUMP TO MOTOR ADAPTER GEAR BOX
MOTOR COUPLING
HYDRAULIC UNLOADER FOR 116 GMP ELEMENT
‘CONTROL PANEL
WIRE & FITTINGS.
HYDRAULIC FITTINGS
ENGINE EXHAUST SYSTEM
paint
‘ASSEMBLY LABOR,
MiscSINGLE POWER PACK
TWO REQUIRED PER HEC
ary
DESCRIPTION
4125 HP ELECTRIC MOTOR 1800 RPM
VICKERS 9 ELEMENT PUMP.
STEEL PUMP ADAPTER
MOTOR ADAPTER
ELEMENT UNLOADER
CONNECTORS FOR UNLOADER
PUMP RELIEF VALVE
HEAT EXCHANGER,
PUMP CHECK VALVES.
SOFT START ELCTRICAL PANEL
SKID
ASSEMBLY
WIRING
INLET VOLUME BOTTLE
OUTLET VOLUME BOTTLE
4000 PSI HOSE 40 GPM
4900 PSI HOSE 60 GPM
LP INLET HOSE
2000 PS! COOLER HOSE
ENGINEERINGPRODUCTION TUBING FORMATION/TUBULARS
PARAFFIN PLUG IN [ SALT CRYSTALS PLUG
Scale Crystals: Calcium Carbonate,
Calcium Sulfate, Barium Sulfate
‘The HEC unit is capable of creating a unique downhole environment, We call it the Thermal Pulse
effect. By delivering hot, saturated gases and liquids, the bottomhole climate changes back to a near
virgin status. That is, heat, pressure drive, water wet formations, lower viscosities of hydrocarbons,
and particulate migration. In a one dimensional view, we see it depicted as such:
| a
THERMAL PULSE EFFECT
Wel Bore es
Thermal ove Ar
Sohvertater Vapor Orv
Gas Dove
Paleason Ore
Heavy Oil and Tar Sand Overview
Heavy oil is defined at oil with an API Gravity of between 10-20; tar sands are any oil with a lower
API Gravity of 10. These reserves‘The Heat Exchange Compressor (HEC) is a merge between the Thermodynamic Pulse Unit (TPU) and the
Hydraulic Gas Compressor (also known as the MMULLET). ‘The TPU was designed for gas lift applications and
well stimulation, The HGC was designed as a sever duty gas compressor.
The ThermoDynamic Pulse Unit is designed to ASME Code Section VIII. Unless otherwise specified, the
pressure retaining components such as vessel shells, heads, and flanges are constructed using SA-316-70 Carbon
Steel, while the compression cylinder are SA-513 or SA- 519 DOM Carbon Steel honed tubing
Both the HEC and HGC are constructed as compressors only. Their cylinders are also constructed using
SA-513 or SA-519 DOM Carbon Steel honed tubing. The gas pressure retaining areas are externally shielded
for safety with SA-53 Carbon Steel pipe. All three unit styles employ a unique floating cylinder design, This
allows the cylinders to expand and contract during the extreme temperature change incurred during
compression The Compression pistons and rams are also free floating allowing for easy maintenance and a
wide range of operating conditions.
Cylinder end flanges are designed per ASME Code with integral final inlet and outlet connections. In most cases
these are toa standard pipe thread, however flanged connections are available upon request
The HEC can be configured as either a two stage unit as show above or a single stage unit depending on
operating requirements. The hydraulic oil reservoir may be combined with the unit if needed