THE ART OF TECHNOLOGY

IKEGAI MACHINE TOOLS

FOR CUSTOMIZED USE

CM0E110616HP

CONTENTS
SUMMARY

P.3

Cylinder liner In./Ex. Machining lathe

P.15

Vertical lathe for turbine casing VT4500

P.28

Crank journal lathe CJL150

P.16

Turbine rotor lathe TNC165S

P.29

Turbine rotor lathe RNC160

P.30

For railway industry

P.4

Crank journal lathe CJL140

P.17

For shipbuilding industry

P.5

Crank journal lathe CJL210

P.18

For steel industry

P.6

Crank pin lathe CPL800

P.19

Honing center HC4

P.31

For power generation industry

P.7

Crank pin lathe CPL880

P.20

Horizontal U-axis center THS 3

P.32

For hydraulic equipment

P.8

Crank shaft multiple lathe CJP120

P.21

Landing gear machining center NB130P

P.33

Others for customized use

P.9

Please click slide title.

Knurling machine KN56

P.22

Train wheel shaft hole lathe

P.10

Heavy duty roll lathe TNC56

P.23

Train wheel break disc lathe

P.11

Heavy duty roll lathe TNC100S

P.24

Train wheel thread lathe

P.12

Heavy duty roll lathe TNC125S

P.25

Motor armature turn./notch. lathe P.13

Roll both ends machining center

P.26

Piston pin hole boring machine

Large size conventional lathe ANC100S

P.27

CM0J110616HP

P.14

USER + IKEGAI = SPECIALIZED MACHINES

IKEGAI as specialized machine player in the manufacturing industry
Original Needs
of End User
4S of Equipment
Simple Small
Smooth Slim

Workpieces

IKEGAI starts
from scratch
Design
Full customization
For all projects

Machine tools for

customized applications

High accuracy is needed

for setting up and cutting
odd shaped or difficult to
cut workpieces.

Assembly

- Lower production costs

Craftsmanlike technique
ensures high accuracy

- Meet the needs of the

manufacturing field

Cost performance ratio

Best machining proposals

Desired price, delivery time,

and man-hour calculations

CM0E110616HP

- Distinguish your products

from those of your
competitors

120 years of machining knowhow

Accumulated since 1889

CONTENTS 3

WHEEL SHAFT HOLE MACHINING LATHE

WHEEL BREAK DISK LATHE

For turning of train

wheel face and boss
hole

For turning of break

disk

Honing of boss hole

is also available.

Machine Tools for

Railway Industry

For turning of wheel

thread
Simultaneous
machine threading of
both L/R wheels is
available.

CM0E110616HP

Turning of all 4 disk

faces simultaneously
can be achieved by
using 2 saddles.

For fine boring of

pin hole
With U-axis tool
various borings are
available.

WHEEL THREAD TURNING LATHE PISTON PIN HOLE BORING MACHINE TPM400
WL1100
CONTENTS 4

CYLINDER LINER IN. & EX. TURNING LATHE

CLL125

CRANK JOURNAL & PIN MULTIPLE LATHE

CJP120
For machining crank
journal & pin with one
time set-up

For semi & finishing of

cylinder liner

CRANK JOURNAL LATHE CJL150

Machine Tools for

Shipbuilding Industry

CRANK PIN LATHE CPL800

For semi & finishing of crank pin

For semi & finishing of crank journal
Swing over bed is 3000mm

CM0E110616HP

CONTENTS 5

KNURLING MACHINE KN56

HEAVY DUTY ROLL LATHE TNC56

For semi & finishing of

middle size roll
For notching and
lettering of rebar roll

Turning center is also

available.

Turning function is
also available

Machine Tools for

Steel Industry

ROLL BOTH ENDS

MACHINING CENTER
HEAVY DUTY ROLL LATHE TNC100S
For semi & finishing of large size roll

For milling & center hole machining of

roll end face

HEAVY DUTY ROLL LATHE TNC125S

Turning center is also available.

CM0E110616HP

Simultaneous machining of L/R faces

by double headstock is available.
CONTENTS 6

VERTICAL LATHE FOR TURBINE CASING VT4500

TURBINE ROTOR LATHE TNC165S

For in. & ex. turning

of turbine casing
Table diameter is
4500 mm

For semi & finishing of

turbine rotor
Swing over bed 3300mm
Center distance 8000mm

Machine tools for

Power Generation Industry

TURBINE ROTOR LATHE RNC160

For semi & finishing of turbine rotor
Swing over bed 3200mm
Center distance 18000mm

RNC16018000mm

CM0E110616HP

CONTENTS

HONING CENTER HC4

In addition to machining functions and axis machining,
inner. & outer. honing are available.
Space saving, one time work setting and high accuracy are available.
ATC enables storage of several tools in the tool magazine.
Several workpieces can be set on the table simultaneously.

Machine tool for

Hydraulic Equipment
CYLINDER BLOCK OF PISTON MOTOR
(CONSTRUCTION MACHINE)

CM0E110616HP

CONTENTS

LANDING GEAR MACHINING CENTER NB130P

HORIZONTAL U-AXIS CENTER THS3

Workpiece fixation +
U axis tool can
eliminate lathes, save
space, and concentrate
the machining process.

Concentrates together IKEGAIs

boring techniques
With U-axis face plate,
various borings are available

Other Machine Tools

for Customized Use
STEEL PIPE END
THREADING MACHINE
Pipe comes through headstock (from back side)
It is chucked at head stock and tailstock (inner chucking)

CM0E110616HP

CONTENTS 9

TRAIN WHEEL SHAFT HOLE MACHINING LATHE VT1100

Turning of wheel face & boss hole (also honing) is available.
Space saving design & superior operation is available.
TABLE DIAM.
1,250 mm
-STROKE LEFT-RIGHT
1001,100 mm
-STROKE
700 mm
RAM SECTION
250230 mm
DISTANCE, FLOOR TO TABLE SURFACE
880 mm
MAX. TABLE LOAD
4,000 kg
DISTANCE, TABLE SURFACE TO RAM
(If table thickness is 1500 mm)
850 / 1,050 / 1,300 mm

CM0E110616HP

CONTENTS 10

TRAIN WHEEL BREAK DISK LATHE

Machining of disk faces and shaft part is available.
Turning of all 4 disk faces simultaneously can be achieved by using 2 saddles.
SWING OVER BED

1, 500 mm

SWING OVER SADDLE

1, 050 mm

CENTER DISTANCE
SUPPORTABLE WEIGH
MAIN SPINDLE SPEED 1 RANGE
MAIN MOTOR

CM0E110616HP

2,150 mm
7,000 kg
5 500 min
AC 18.5/22 kW

CONTENTS 11

TRAIN WHEEL THREAD TURNING LATHE WL1100

This machine is for turning of wheel threads.
Machining of both R / L wheel threads at one time is available by using 2 saddles.
WHEEL TREAD DIAMETER (FINISHING)
WHEEL GAUGE

1,067 / 1,435 / 1,676 mm

RIM THICKNESS

125140 mm

SHAFT LENGTH

1,2802,280 / 1,6502,650 / 1,8902,890 mm

CENTER HEIGHT ABOVE FLOOR

FACE PLATE DISTANCE
FACE PLATE REVOLUTION
MAIN MOTOR OUTPUT

CM0E110616HP

600 1,130 mm

690 mm
2,2803,700 mm
6 70 min
AC 45/37 kW 2

CONTENTS 12

MOTOR ARMATURE TURNING / NOTCHING MACHINE

This machine is for turning & notching of motor armature (for train).
Each grooves strain can be detected by optical detector.
COMMUTATOR DIAM.
COMMUTATOR SHAFT LENGTH
SWING OVER BED
NOTCHING DIMENSION

220420 mm
5501,600 mm
730 mm

WIDTH 0.61.2mm / LENGTH 24140 mm

DEPTH 0.71.2 mm / CHAMFERING 0.5 0.1 mm

SPINDLE SPEED
TURNING STEPLESS
10400 min
NOTCHING STEPLESS 0.050.1 min

CM0E110616HP

CONTENTS 13

DIESEL LOCOMOTION ENGINES PISTON PIN HOLE FINE BORING MACHINE

TPM 400
For fine boring of piston pin hole
Straight, taper and radius machining are available by eccentric type U-axis tool.
MAIN SPINDLE HEAD TO TABLE UPPER FACE
MAIN SPINDLE HEAD TO TAIL STOCK HEAD
WORK PISTON RANK
STROKE (TABLE FRONT-REAR)
ZSTROKE (TABLE RIGHT-LEFT)
USTROKE (AS PER TOOL LENGTH)

CM0E110616HP

450 mm
8001,650mm
200380 mm
200 mm
900 mm
MAX. 5 mm

CONTENTS 14

CYLINDER LINER IN.& EX. MACHINING LATHE CLL 125

For turning cylinder liner inner. & outer. diam.
Long stroke, highly rigid & accurate boring is available.

WORK MAX. DIAM.

1,800 mm
WORK LENGTH
4,800 mm
WORK MAX. WEIGHT
20,000 kg
BORING BAR STROKE
4,000 mm
FINE BORING DIAM.
7001,080 mm

CM0E110616HP

CONTENTS 15

CRANK JOURNAL LATHE CJL150

Heavy lathe for semi & finishing of crank shaft journals.
Accurate cutting of heavy, large and odd shaped workpiece is available.

SWING OVER BED

CM0E110616HP

3,000 mm

CENTER DISTANCE

10,000 mm

MAX. WORK DIAM.

2,800 mm

WORK LENGTH

9,000 mm

WORK WEIGHT

60,000 kg

CONTENTS 16

CRANK JOURNAL LATHE

CJL140

Heavy lathe for semi & finishing of crank shaft journals.

Accurate cutting of heavy, large and odd shaped workpiece is available.
SWING OVER BED
CENTER DISTANCE
WORK TURNING RADIUS

CM0E110616HP

2,800 mm
8,200 mm
8601,330 mm

WORK LENGTH

8,050 mm

WORK WEIGHT

50,000 kg

CONTENTS 17

CRANK JOURNAL LATHE CJL210

Heavy lathe for semi & finishing of crank shaft journals.
Accurate cutting of super heavy, large and odd shaped workpiece is available.
MAX. JOURNAL DIAM.

800 mm

MAX. JOURNAL PIN DIAM.

730 mm

MAX. WORK DIAM.

WORK LENGTH
MAX. WORK WEIGHT

3,200 mm
12,000 mm
150,000 kg

( W/STEADY RESTS)

CM0E110616HP

CONTENTS 18

CRANK PIN LATHE 800

This machine is for semi & finishing of crank pins.
Space saving design & flexible machine for middle size crank shafts.
TURNING DIAM.
CENTER HIGHT OVER SADDLE

1,780 mm

TURNING RING INNER DIAM.

800 mm

MACHINING RANGE OF CRANK PIN

CM0E110616HP

2,300 mm

392520 mm

X-AXIS STROKE

500 mm

Z-AXIS STROKE

1,000 mm

CONTENTS 19

CRANK PIN LATHE 880

This machine is for semi & finishing of crank pins.
Flexible machine for large size crank shafts.
TURNING DIAM.
CENTER HIGHT OVER SADDLE
TURNING RING INNER DIAM.
MAX. CRANK PIN DIAM.

CM0E110616HP

2,660 mm
1,850 mm
880 mm
380600 mm

X-AXIS STROKE

1,100 mm

Z-AXIS STROKE

8,000 mm

CONTENTS 20

CRANK SHAFT JOURNAL & PIN MULTIPLE LATHE CJP120

This machine can cut both crank journals and pins.
Only one time set-up can cut the machining process in half.

SWING OVER BED

2,150 mm

CENTER HIGHT

1,450 mm

CENTER DISTANCE

8,000 mm

MAX. WEIGHT BETWEEN CENTERS

25,000 kg

MAX. CRANK JOURNAL DIAM.

300450 mm

MAX. CRANK PIN DIAM.

315455 mm

TURNING RING SPEED

0.540 min

(Adopts Hydrostatic bearing for main spindle)

CM0E110616HP

CONTENTS 21

KNURLING MACHINE

KN56

This machine is for notching of rebar roll.

Straight, incline, screw, and other various types of notching and lettering are available.
CENTER HIGHT
CENTER DISTANCE

2,000 mm

-STROKE

360 mm

-STROKE

1,700 mm

NO. OF CONTROL AXES

BED SIZE

CM0E110616HP

560 mm

ALL AXIS

W650H500L4,300 mm

CONTENTS 22

HEAVY DUTY ROLL LATHE TNC56

High accuracy CNC roll lathe with a rigid 3 guide-ways bed
Turning center is also available.

SWING OVER BED

1,220 mm
CENTER HEIGHT
610 mm
CENTER DISTANCE
3,500 mm
MAX. SUPPORTABLE WEIGHT
7,000 kg
CUTTING FORCE
34,300 N (3,500 kg)

CM0E110616HP

CONTENTS 23

HEAVY DUTY ROLL LATHE TNC100S

High accuracy CNC roll lathe with a rigid 4 guide-ways bed
For semi & finishing of rolls

SWING OVER BED

2,100 mm
CENTER DISTANCE
6,000 mm
MAX. SUPPORTABLE WEIGHT 45,000 kg
CUTTING FORCE
68,600 N (7,000 kg)

CM0E110616HP

CONTENTS 24

HEAVY DUTY ROLL LATHE TNC125S

High accuracy CNC roll lathe with a rigid 4 guide-ways bed.
Turning center is also available.

SWING OVER BED

CENTER HEIGHT
CENTER DISTANCE
MAX SUPPORTABLE WEIGHT

2,600 mm
1,300 mm
10,000 mm
70,000 kg

CUTTING FORCE

CM0E110616HP

12 STATIONS DRUM TYPE TURRET

68,600 N (7,000 kg)

DOUBLE STAY TYPE TOOL POST

98,000 N (10,000 kg)

CONTENTS 25

ROLL BOTH ENDS MACHINING CENTER

For milling & center hole machining of roll end faces
Simultaneous machining of L/R faces by double headstock is available.
CENTER HEIGHT OVER BED

745mm

when SUPPORT DIAM. 450 mm

CENTER DISTANCE
-AXIS STROKE

525 mm

-AXIS STROKE

2,250 mm

Y-AXIS STROKE

450 mm

ROLL LENGTH

CM0E110616HP

6,700 mm

2,0006,000 mm

CONTENTS 26

LARGE SIZE CONVENTIONAL LATHE ANC100S

This CNC lathe is for roll and general accurate & rigid shaft work use.
Various options are available as per users requests.
TURN. DIAM. OVER BED 2,600 mm
CENTER DISTANCE
X-AXIS STROKE

1,025 mm

Z-AXIS STROKE

10,100 mm

MAX. SUPPORT.WEIGHT

CM0E110616HP

10,000 mm

30,000 kg

CONTENTS 27

VERTICAL LATHE FOR TURBINE CASING VT4500

For turning power station turbine casing inner. & outer. diam.
Digital CCD camera at tool, Capt. tool & holder comb. management, etc. are adopted for easy operation.
TABLE DIAM.

4,500 mm

MAX.TURNING DIAM.

5,000 mm

MAX.TURNING HEIGHT

4,000 mm

MIN.BORING DIAM.

425 mm

RAM SECTION
MAX. TABLE LOAD

300300 mm
40,000 kg

MAX. CUTTING POWER

4,500 kg

(WHEN RAM COMES OUT 800 mm)

CM0E110616HP

CONTENTS 28

TURBINE ROTOR LATHE TNC165S

For semi & finishing of turbine rotors
High accurate turning of large & heavy workpiece is available.

SWING OVER BED

CENTER DISTANCE

CM0E110616HP

3,300 mm
8,000 mm

-AXIS STROKE

800 mm

-AXIS STROKE

8,000 mm

MAX. SUPPORTABLE WEIGHT

70,000 kg

CONTENTS 29

TURBINE ROTOR LATHE RNC160

For semi & finishing of turbine rotors
High accurate turning of large & heavy workpiece is available.
SWING OVER BED
CENTER DISTANCE
CUTTING FORCE
MAX. SUPPORT. WEIGHT

3,200 mm
18,000 mm
100 kN
120,000 kg

(W/STEADY RESTS 210,000 kg)

CM0E110616HP

CONTENTS 30

HONING CENTER HC4

In addition general machining processing, inner. & outer. honing is also available.
Enables high accuracy and reduction of the machining process.
MACHINING RANGE

1540 mm

TABLE LOADABLE WEIGHT

300 kg

420 700 mm

TABLE SIZE

ATC MAGAZINE CAPACITY

16

Z-AXIS HONING SPEED

Max. 15,000 mm / min

CM0E110616HP

CONTENTS 31

HORIZONTAL UAXIS CENTER THS 3

Workpiece fixation + U axis tool enables lathe elimination,
space saving and concentration of machining process.
TABLE LOADABLE WEIGHT
TABLE SIZE

300400 kg
400 400 mm
6

ATC MAGAZINE CAPACITY

U-AXIS STROKERADIUS

X-AXIS STROKESPINDLE L/R

800 mm

Z-AXIS STROKESPINDLE B/F

290 mm

SPINDLE REVOLUTION

CM0E110616HP

Max. 50 mm

Max. 6000 min

CONTENTS 32

LANDING GEAR MACHINING CENTER NB130P

Concentrates together IKEGAIs boring techniques
With U-axis face plate, various borings are available.
TABLE SIZE

1,6001,800 mm

MAX. LOADBLE WEIGHT 10,000 kg

CM0E110616HP

X-AXIS STROKE

3,000 mm

Y-AXIS STROKE

2,000 mm

Z-AXIS STROKE

16,000 mm

CONTENTS 33

Variety 1889 Only One

First Japanese lathe

Made by IKEGAI (1889)

IKEGAI CORPORATION
920-52 Serizawa, Namegata,
Ibaraki, 311-3501 JAPAN
Tel:+81-299-55-3111
Fax:+81-299-55-3119
http://www.ikegai.co.jp/

CM0E110616HP

CONTENTS 34