Specifications of the Motorised Gate Valve

Description

Wedge gate valve with rising stem, flanged

ends and electric motor operated

Pressure class
Size
Type
Quantity

:
:
:
:

Class 1500 (200 bar) working pressure 3000 psig

8 diameter
Gate valve (To be used as on off valve)
3 numbers

Pressure class
Size
Type
Quantity

:
:
:

Class 150 (10-15 bar) working pressure 150 psig

24 diameter
Gate valve (To be used as on off valve)
1 number

Actuated by
Operating medium
Operating temperature
Leakage class
Actuating time
(Fully open to fully closed)
Matching flanges

:
:
:
:
:
:
:

Electric motor
Air
60 C
IV
~ 30 sec for 24 valve
~ 20 sec for 8 valves
2 nos for each valve

Materials of construction for major parts ( Class 150):

Body
:
ASTM A 216- Gr WCB
Seat Ring
:
ASTM A 105 + HF / SA 515 Cr.70 + Stellite - 6
Wedge
:
A 216- Gr WCB + 13% Cr. Steel
Bonnet
:
ASTM A 216- Gr WCB
Yoke
:
ASTM A 216- Gr WCB
Stem
:
ASTM A 182 , F 6a - Cl.3
SW. Gasket
:
SS 304 + Graphite Filler / CAF
Bonnet Bolt
:
ASTM A 193-B7
Bonnet Nut
:
ASTM A 194-Gr.2H
Gland Flange
:
ASTM A 216, Gr WCB / ASTM A105
Gland Bolt
:
Cr Mo Steel / ASTM A193-B7
Gland Nut
:
ASTM A 194-Gr.2H
Gland
:
Steel / ASTM A105
Packing
:
Graphite with braded end rings / Graphited asbestos
Back seat bush
:
ASTM A 105 + 13% Cr. Steel / ASTM A105
Actuator
:
ROTORK or equivalent
Stud
:
ASTM A 193-Gr B7
Nut
:
ASTM A 194-Gr 2H
Materials of construction for major parts ( Class 1500):
Body
:
ASTM A 216- Gr WCB
Seat Ring
:
ASTM A 105 + HF / SA 515 Cr.70 + Stellite - 6
Wedge
:
A 216 - Gr WCB + 13% Cr. Steel
Bonnet
:
ASTM A 216- Gr WCB
Yoke
:
ASTM A 439 Type D2
Bearing
:
Steel
Yoke cap
:
Ductile iron
Screw
:
Steel
Stem
:
ASTM A 182 , F 6a - Cl.3
Gasket - RTJ
:
Soft iron
Bonnet Bolt
:
ASTM A 193-B7
Bonnet Nut
:
ASTM A 194-Gr.2H
Gland Flange
:
ASTM A 216, Gr WCB / ASTM A105
Gland Bolt
:
13 % Cr Steel / ASTM A193-B7
Gland Nut
:
ASTM A 194-Gr 2H
Gland
:
13 % Cr Steel
Packing
:
Graphite with braded end rings / Graphited asbestos
Back seat bush
:
ASTM A 105 + 13% Cr. Steel
Actuator
:
ROTORK or equivalent
Stud
:
ASTM A 193- Gr B7
Stud Nut
:
ASTM A 194- Gr 2H
Hand wheel
:
Steel / Ductile iron / Malleable iron
Hand wheel nut
:
Steel / Ductile iron / Malleable iron

Manufacture and testing of the valves shall be in accordance with API 6D, API 600
and API 598 standards. Flanges shall be ANSI B 16.5
The valve shall be supplied with matching counter flanges, bolts, nuts & washers.
Materials and test certificates shall be furnished.
The valves shall be offered for general inspection and pressure testing, by NAL
engineers at vendors place.
The vendor shall quote the price and separately the applicable taxes, duties, other
charges, transportation up to NAL, Bangalore.
The vendor shall provide the details of the actuator. It can be ROTORK or
equivalent
Relevant catalogs and drawings shall be furnished along with the tender.
The vendor shall provide the list of customers using their valves

Details of the electrics:

The supply of valves shall be complete with drive motor of adequate rating, torque
and limit switches, gear boxes, clutch, hand wheel (marked with arrows for openclose), shafts and strain releases to suit the type of the valve offered.
The codes and the standards shall be followed are IS 9334-86 (Electric motor
operated actuators) and IS 13947-93 (specifications for low voltage switch gear/
control gear)
The enclosures shall be suitable for the installation out door area as per IP67,
NEMA 6, dust type, weather proof suitable for outdoor use without necessity of
canopy.
The body shall be marked with flow direction.
Reversal of the direction of rotation of valves shall be achieved by suitable
precision gears or reversing contactors starters. The gears shall be manufactured
out of metals; fibre gears are not acceptable
The valves shall be suitable for hand wheel operation with suitable interlocks to
defeat the electrical operation in case of power supply failure.
Motor shall be suitable for three phase 440 V 10%, 50 Hz 3% supply, squirrel
cage induction motor with class F insulation temperature rise limited to class B.
Motor shall incorporate features to give burnout protection by direct temperatures
sensing. The motor shall be designed for full voltage direct online start, with
starting current limited to 6 times full load current. The motor starting torque shall
not be less than 500% of rated full load torque.
2 nos. of torque limit switches, one for each direction of travel, self locking and
adjustable torque type.
4 nos. of end of travel limit switches (rotary drum type capable of being set at any
point between fully open and fully closed position) shall be provided to prevent the
hammering of valve seats.

Auxiliary switches with minimum two NO, two NC shall be provided. All internal
wiring shall be done with insulated copper cable with terminal and shall be brought
out to a fully sealed electrical enclosure for external wiring. Necessary double
compression glands and tinned copper lugs are also included in the scope of
supply.
Built in push button to close and open and local/ off/ remote selector switch with
pad locking facility to prevent unauthorized operation of the valve shall be provided
on the valve housing.

Data to be furnished along with the tender:

Make and model of the wedge gate valve with relevant data sheets/ drawings and
instruction manuals
Actuator thrust calculations for motorized valves
Make and model of the actuator
QAP
List of commissioning spares if required during commissioning time
Body
Seat Ring
Wedge
Bonnet
Yoke
Stem
SW. Gasket
Bonnet Bolt
Bonnet Nut
Gland Flange
Gland Bolt
Gland Nut
Gland
Packing
Back seat
Actuator
Stud
Nut
End connections, facing, flange details
Pressure rating
Standard codes for testing:
Weight
Delivery schedule

SPECIFICATIONS FOR PNEUMATICALLY OPERATED BUTTERFLY VALVE

Description

Pneumatically operated butterfly valve with flanged

ends .

Size

24 (600 NB)

Quantity

One number

Pressure class

Class 150 (PN 20)

Design Standard

API 609 CAT. B

Test standard

API 598

Operating Medium

Air

Operating Pressure

20 bar (max)

Operating Temperature

60 C (max)

Actuating time

15-30 Sec. (from fully closed to fully open)

Leakage Class

IV

MATERIAL OF CONSTRUCTION FOR MAJOR PARTS

Body

ASTM A 216 Gr WCB

Seat hard faced with stellite

Disc

ASTM A 216 Gr WCB

Retainer

ASTM A 516 Gr 70 / SS 304

Shaft

Stainless Steel, AISI 410 / ASTM A 479 type 410

Body seat

Stainless Steel, AISI-410 / SS 304

Disc Seal

Nitrile Rubber / UNS S31803 duplex + Graphite

Bearings

SS 316 Nitrided

Thrust Plate

Cast iron, IS: 210, Gr. FG260

Bottom Cover

Carbon steel

Bolting (Internal)

Stainless steel, AISI-304

End connections

Flanged to ASME B 16.5

Flow control lever (std)

Steel

Gland Packing

Graphited Asbestos

Seal retainer

SS 304

Fasteners

Stainless Steel

Gear unit

Worm type

Pneumatic Actuator details

Actuation should be through air aided spring return pneumatic piston actuator with air
accumulator and necessary accessories for faster operations.
The valve should close in case of either electrical or command air failures (fail to close)
Available air pressure 6 to 8 bar
Actuator should have manual override.
I/P CONVERTER: I/P converters shall be provided. I/P converters shall be suitable for
converting 4-20 mA DC signal to 0.2 - 1 kg/cm. Enclosure protection class shall be IP65.
Positioner: Pneumatic Positioner shall be force balance type and shall be side mounted
on the yoke of the value. Positioner shall be field conversible from direct to reverse acting.
Positioner shall be provided with bypass where output signal to valve actuator is one each
for air supply, control signal and output signal to actuator. Pneumatic connections shall be
NPT, ANSI B2.1.
Position transmitter: Electronic smart position transmitter shall be provided. Position
transmitter shall be suitable for converting 0 to 100 % position into 4-20 mA DC signal.
24 V DC excitation should be two-wire loop. Enclosure protection class shall be IP-65.

General
The valves shall be supplied with matching counter flanges (Carbon Steel). The valves
shall be suitable for both horizontal and vertical installation.
The vendor shall quote the price for valve and separately mention the applicable taxes,
duties, and etc transportation up to NAL, Bangalore.

The valves shall be offered for inspection and pressure testing, by NAL Engineers at
vendors place as per standards.
The vendor shall provide the list of customers using their valves
The vendor shall separately quote for smart positioner if available.

Data to be furnished along with the tender

1.

Make & model of butterfly valve with relevant data sheets/drawing and brochure.

2.

Code/Standard for design/testing.

3.

Type

4.

Material of construction for all components

5.

End connection, flange details and code followed

6.

Pressure rating

Weight

Delivery schedule

Schematic diagram

10

Actuator details

11

QAP

12

List of commissioning spares, if required during commissioning time.

13

Whether accredited with ISO 9002.

14

Spares required for trouble free operation for two years

Requirements of Gate Valves:

Sl.
No.

Medium
(gas)

Size
(Inch)

Pressure
Class

Operating
Pressure
(Max)
(bar)

Leakage
Class

Number
Required

Air

#1500

200

Class IV

Air

24

#150

20

Class IV

Requirements of Butterfly Valves:

Sl.
No.

Medium
(gas)

Size
(Inch)

Pressure
Class

Operating
Pressure
(Max)
(bar)

Leakage
Class

Number
Required

Air

24

#150

2-

Class IV