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Design Calculation for Column Skirt Support

Customer
Sample calculation
Equipment
Column
Tag No.
Date
17.11.2007
Design Reference: Pressure Vessel Design Handbook written by E.F. Meysey
Wind Data :
IS : 875 Part - 3 - 1987
Earthquate Date : IS : 1893 - 2002
Wind Moment calculation
D1
H1
D2
H2
D3
HT
h1
h2
ht
H
Vb
K1
K2
K3
Vz
Vz
Pz
Pz
Pz
V
V1
V2
V3
M
M

Diameter of upper section


Length of upper section
Diameter of Middle section
Length of MIddle section
Diameter of Lower Skirt section
Length of Skirt section
Height of Point at which Wind load is concentrated for upper section =H1 /2 + H
Height of Point at which Wind load is concentrated for Lower section =H2/2 + H
Height of Point at which Wind load is concentrated for Skirt Section = HT/2
Total overall height
Basic Wind Speed - Site - Mumbai ( Appendix - A - IS 785 -III)
Probability factory (Risk coefficient- See 5.3.1 - IS-875-III)
Terrain Height and Structure Size (See 5.3.2 - IS-875-III)
Category - 2 and Class A
Topography Factor
Design Wind Speed
= Vb x K1 x K2 x K3
Wind Pressure
= 0.6 x Vz 2

Shear Force
= (Pz x D1 x H1)
= (Pz x D2 x H2)
= (Pz x D3 x HT)
Wind Moment
= V 1 x h1 + V2 x h2 +V1 x ht

Rev. No :

2.00
22.67
1.67
37.66
2.57
3.66
52.66
22.49
1.83
63.99
44
1
1.07

Feet
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Feet
m/sec

1
47.08 m/sec
1329.92 N/m3
84.6771 lb/feet3

3839.36 lb
5315.47 lb
794.73 lb
323170.39 lb. Ft

Seismic Moment Calculation


Site
Zone
Z
I
R
y
g
T
T
Sa/g

Mumbai
III
Zone Factor
Imprtance Factor - Table - 6 - IS:1893-2002
Response Reduction Factor - Table - 7 - IS:1893-2002
Considering Limit of deflection : 6 in Per 100 Feet
Acceleration due to gravity
Period of Vibration
= 2 x pi x (y/g)0.5
Average response acceleration co-efficient
Cl. 6.4.5 - IS:1893 - 2002, Soil - Medium soil sites

0.16
1
4
1.3602 In
386.0000 in/sec2
0.372916369 sec
2.5

Ah
Ah
W
Vb
Vb

Design Horizontal Acceleration spectrum


Z x I / R x (Sa/g)
Operating Weight
Design Seismic Base Shear
Ah x W

M
M

Max. Moment at the base


2 xVb x H / 3

112832.07 lb.ft

Governing Moment is greater for Wind and Seismic Moment

323170.39 lb.ft

0.100
26448 lb
2644.8 lb

Design Calculation for Column Skirt Support


Customer
Sample calculation
Equipment
Column
Tag No.
Date
17.11.2007
Design Reference: Pressure Vessel Design Handbook written by E.F. Meysey
Wind Data :
IS : 875 Part - 3 - 1987
Earthquate Date : IS : 1893 - 2002
Skirt shell thickness calculation

Rev. No :

M
HT
V
Pz
D3
Mt

Governing Moment at base of column


Length of Skirt section
Shear Force
Wind Pressure
Diameter of Lower Skirt section
Moment at Base Bottom head seam

323170.39
3.66
3839.36
84.68
2.57

Mt

M - Ht (V - 0.5 x Pz x D3 x Ht)

310579.09 lb.ft

R
D
S
E
W

Radius of Skirt outside


Outside diameter of Skirt
Max. Allowable Stess - IS-2062 Gr. A
Weld Efficiency
Static Lead

Tr

Skirt shell thickness - Required

Tr

= ( 12 x MT / R2 x pi x S x E ) + ( W / D x Pi x S x E)
Adding Corrosion Allowance
Total Required Sheel thickness
Actual Provided Skirt shell thickness
Hence design is safe

lb.ft
Feet
lb.ft
lb/ft3
Feet

14.76
29.53
13800
1
26448

in
in
PSI

0.4151
10.54
3.00
13.54

in
mm
mm
mm

lb

16.00 mm

Design Calculation for Column Skirt Support


Customer
Sample Calculation
Equipment
Steam Generator
Tag No.
Date
17.11.2007
Design Reference: Pressure Vessel Design Handbook written by E.F. Meysey
Wind Data :
IS : 875 Part - 3 - 1987
Earthquate Date : IS : 1893 - 2002
Design of Anchor Bolts and Base Rings

Rev. No :

D
d
n
Fc
S
Sa
W
L
M

Bolt Circle Diameter - in Foot


Bold Circle Diameter in in
Ratio of Modulus of Elasticity of steel and Concrete (Table - E , Page 66)
Allowable compressive strength of concrete (As per Table E Page 66)
Allowable stress of Base ring (MOC - IS 2062 Gr. A)
Allowable stress of Anchor Bolts(MOC - IS 2062 Gr. A)
Total Load
Assume Base ring width
Maximum Moment at base (Governing Wind Moment)

Fcb

Assume Compressive stress at the BCD - Fcb

900.00 PSI

1 / ( 1 + (Sa / n x Fcb))

0.3947
~ 0.40

3.28
39.37
10.00
1200.00
13800.00
13800.00
26448.00
10.00
323170.39

Feet
in
PSI
PSI
PSI
PSI
in
lb.ft

Constant Factors based on value of K


Cc
Ct
J
Z

1.765
2.224
0.7640
0.416
Calculate Fcb based on Factor K calculated above

Fcb

Fc x ( 2 x K x d / ( 2 x K x d + L)

907.90

This is in sufficient agreement with the assemed value of Fcb = 900 PSI
Bt
Bt

Required area of Anchor Bolts


=2 x Pi x ( 12 x M - W x d) / (Ct x Sa x J x d)

Nb
Ar
d
d
CA
dr

No of bolts
Required Root area of one anchor bolts
= ( 4 x Ar / Pi )0.5
Adding Corrosion allowance
Required Root diameter
Provided M40 x 12 Nos. Bolts, Hence design is safe

19.304 in2
12
1.609
1.4313
36.36
3
39.36

in2
in2
mm
mm
mm

Design Calculation for Column Skirt Support


Customer
Sample Calculation
Equipment
Column
Tag No.
Date
17.11.2007
Design Reference: Pressure Vessel Design Handbook written by E.F. Meysey
Wind Data :
IS : 875 Part - 3 - 1987
Earthquate Date : IS : 1893 - 2002
Base Ring Thickness calculation

Rev. No :

Calculate Tensile load on Anchor bolts


D
Bolt Circle Diameter - in Foot
d
Bold Circle Diameter in in
W
Total Load
n
Ratio of Modulus of Elasticity of steel and Concrete (Table - E , Page 66)
L
Assume Base ring width
M
Maximum Moment at base (Governing Wind Moment)
Constant Factors based on value of K
Cc
Ct
J
Z
Ft

=(M-WxZxD)/(JxD)

ts

= Bt / Pi x d

Sa
Sa
L4

Tensile Stress in the Anchor Bolts


= Ft/ (ts x r x Ct)
= L - ts

Fc
Fcb
Fcb

= Ft + W
Compressive load on the concrete
= Fc / ( L4 + n x ts ) x r x Cc

3.28
39.37
26448.00
10.00
10.00
323170.39

Feet
in
PSI
in
lb.ft

1.765
2.224
0.7640
0.416
114528.75 lb
0.1561 in

16758.18 PSI
9.84 in
140976.75 PSI
88.94 PSI

Checking values of K which was calculated with assumed values of Fcb = 900 PSI
and Sa = 13800 PSI
K

1 / ( 1 + (Sa / n x Fcb))

0.0504

Constant Factors based on value of K


Cc
Ct
J
Z

2.0578
1.94
0.784
0.386

Ft

=(M-WxZxD)/(JxD)

112561.71 lb

Sa
Fc
Fcb

= Ft/ (ts x r x Ct)


= Ft + W
= Fc / ( L4 + n x ts ) x r x Cc

18881.48 PSI
139009.71 lb
75.22 lb

S
Fc

Compressive stress in anchor bolts


Sn x Fcb
Compressive stress in the concrete at the outer edge of baes ring
Fcb x ( 2 x K x d + L ) / ( 2 x K x d)

752.2333 PSI
264.78 PSI

Required Thickness of base ring


L1
Tb

Distance between Base OD and skirt OD


L1 x ( 3 x Fc / S)^0.5

To reduce the thickness of base ring, use gussets


Use 12 Nos. of gussets, the distance between the gussets
b
= ( Pi x d / 12 )
L1/b
From Table F

Tb

Conclusion
1
2
3

8 in
1.9193 In
48.751 mm

10.31 in
0.776

Mx = 0.0698 x Fc x b
My = 0.190 x Fc x L12
=( 6 x M / S )0.5

Base Ring Thickness provided


Use Gussets across Bolt Holes
Bolt Size and Qty

219.32
7252.73
1.776 in
45.10 mm

48.00 mm
12 Nos. x 25 mm
M40 x 12 Nos.