‘US 2013030961841
cu») United States
cz) Patent Application Publication — co) Pub. No.: US 2013/0309618 Al
Horn et al.
(34) LAMINAR FLOW JETS
oy
sce Horn, Mansfield, PA (US):
Horn, Mansfield, PA (US)
(72) Inveotors:. Wallace Horn, Mansfeld, PA (US):
William Horn, Mansfield PA (US)
(21) Appl. Nos 1:34952,036
(22) Filed: Jul, 26,2013
Related U,
Application Data
(63) Continuation-n-pare of application No, 13/209.538,
fled on Aug. 15, 2011, which is 2 continuation of
pplication No. 12/410.934, filed on Mar. 25, 200,
now Pat. No, 8,087,928.
Publication Classification
GI) Inc
F25C 508
F23D 1432
F23 1422
(2006.01)
(2008.01)
(2005.01)
(43) Pub, Date Nov. 21, 2013
(2) US.CL
CBC, F23C $8 (2013.01); F23D 14/22 (2013.01)
F23D 1432 (201301)
usec 431/181
on ABSTRACT
A laminar low jt fora surface mix gas bumer that provides,
increased stability, adjustability, and control over ame
cheinistries and characteristics. The present invention wilizes
‘novel shape, typically ereated by a tube having a cross:
sectional shape and inserting it into a faceplate ent, oF
‘conduit, having another erossssectonsl shape. This nesting of
‘one shape inside another promotes laminar gas flow and
produces desired effets. Tubes may also be placed under the
faceplate provided they maintain fuid communication with
the conduits
Frrther, a burner is constructed with adjacent gas delivery
thes of different cross-sectional shapes which are mechani
cally held in place radially. The tubes touch ina longitudinal
direction at points along theie respective inner and outer
‘mensions, achieving axial alignment and preserving the
necessary laminar gs How. This configuration greatly speeds
‘manufacturing time whieh allows production of economical
Dbumers even when a ureater numberof jets is desire,Patent Application Publication Nov. 21,2013 Sheet 1 of 11 US 2013/0309618 Al
19 19
8 8 e)
FIG.5 FIG.6 FIG.7Patent Application Publication Nov. 21,2013 Sheet 2 of 11 US 2013/0309618 Al
FIG.8 FIG,9 FIG.10
1
20. 28, S 50
19,
50" . oy a fo
52
FIG. 11 FIG.12
50
52Patent Application Publication Nov. 21,2013 Sheet 3 of 11 US 2013/0309618 Al
FIG.16US 2013/0309618 AI
Nov. 21, 2013 Sheet 4 of 11
Patent Application Publication
FIG.17
fot
120,122
}——110
8
180
181
7
151
150
61 71 762
100.
182
121
103Patent Application Publication Nov. 21,2013 Sheet Sof 11 US 2013/0309618 Al
FIG.18 ,
20
” FIG.19Patent Application Publication Nov. 21,2013 Sheet 6 of 11 US 2013/0309618 Al
232 232 By
nerenoree wna
238 Hp
FIG. 20 re
(Prior Art)
Og
236
FIG. 21
(Prior Art)Patent Application Publication Nov. 21,2013 Sheet 7 of 11 US 2013/0309618 AlUS 2013/0309618 AI
Patent Application Publication Nov. 21, 2013. Sheet 8 of 11
FIG. 23Patent Application Publication Nov. 21,2013 Sheet 9 of 11 US 2013/0309618 Al
FIG. 24Patent Application Publication Nov. 21, 2013 Sheet 10 of 11 US 2013/0309618 Al
FIG. 25Patent Application Publication Nov. 21, 2013 Sheet 11 of 11 US 2013/0309618 Al
224. 223
FIG. 26a
225
220
233
235
FIG. 26b
243.
FIG. 26cUS 2013/0309618 Al
LAMINAR FLOW JETS
RELATED APPLICATIONS,
[0001] This patent application is « continustion-in-par of
‘co-pending patent application Ser. No. 13/209,538, entitled
Laminar Flow Jets” and ied Aug. 15, 2011, by the same
inventors, priority of which is hereby claimed. That patent
‘application is 0 continuation of patent application Ser. No,
121410,934, also entitled “Laminar Flow Jes" fled Mar. 25,
2009, by the same inventors, since issued as U.S, Pat, No
8,087,928, on Jan. 3, 2012. The contents of these aforemen-
tioned cross-referenced applications are hereby wholly ineor-
porated by reference herein tothe present appli
FIELD OF THE INVENTION
{0002} This invention relates to a laminar flow jet and its
use in laminar fuid flow delivery system, particularly a as
bbumers (or “torch") for use in the glass and quartz working
industries and other industrial fields. More specially, it
relates to the shape and orientation of the jet, both singularly
ad in an array, on a gas bumer and theie capacity for
improved control over the mix of multiple gases, typically
‘oxygen gas and fue, allowing for greater adjustability over
flame chemistries and maintenance over desired flame char-
‘eters,
BACKGROUND OF THE INVENTION
10003] _Gasbumers, or torches," are commonly use inthe
industrial ats for producing a very hot fame 0 haad work
material suchas glassand quart These devices are also used
by jewelers, metal workers, and slversmiths, They can also
have other uses including heating plastics. These burners are
‘capped off hy faceplates made of heat resistant material,
typically stainless stel. Gases enter the body of the buract
Jromasource sealed witha valve. Valves ate used tometer the
tas into the bummer body by the user as needed. Gases travel
From the bumer body tothe surface of the cepa throng a
series of tubes, conduits, and isolated chambers. The greater
the numberof different gases, the more intricate the tubing,
‘conduit, and chamber stricture within the burner. Gases
travel through these inner workings and tothe surface ofthe
Jaceplate through a series of strategically placed openings, oF
“jes” These jets enable the gases to travel to the faceplate
surface with laminar flow, The shape oe et greatly alfects
the efectiveness of laminar low: Laminar flow is desired ast
promotes a safer, more stble, and more coniolable Name,
10004} Jets also have great influence over the chemists,
temperatutes, nd other characteristics ofthe Names. Ifthejet
js shaped even slightly differently, fame attributes can
‘change drsstically, Poor jet design and shape can lead t0
Turbulent flow, inadequate mix of multiple gases, unstable
flames, discoloration of glass, unwanted impurities (called
“scumming”) and a number oF other consequeaces that make
‘lames unsuitable for glass working. ‘The jet shape, in con-
junction with chemistry, ean also affect the physical charae-
teristics ofthe flame, including is with, smoothness, and
intensity
10005] _ Gas burners containing laminar flow jets that mi
mize the aforementioned unssanted effects are highly desir
able in the plass working industry. Preferred burners also
‘employ an array of multiple laminar Bow jets, each able to
‘concurrently emit two, sometimes more distnet gases.
Nov. 21, 2013
[0006] Multpte wases can be sed individually or simulta
‘eously, and can be manipulated to achieve reduction, new-
teal, oxidized, and over-oxidized Name chemistries, Ia this
context, lame chemistry refers tothe resultant lame proper-
ties cased by the mixtuze of two oF moee gases, typically
‘oxygen gas andcarbon-based fuel, Therefore, itisunobjectot
the invention to get the most complete combustion out ofthe
gasses for maximum efficiency and to enhance flame chem-
‘sty and heat density throughout the entire fame range. The
laminae flow jet ofthe present invention provides maxim
‘control over ie flame fo manipulate multiple fame csrac-
[0007] _Bumers obtain these chemistries not only throwgh
‘appropriate jet shape, but also through exact aligament and
axial concentrcity of the inner tubes, conduits, and chambers
that supply the differnt pases. The orientation of the jet on
the gas burner faceplate also affects flame characteristics
This requires difficult manufacturing process but is essential
inestablishing laminar gas low that produeess high quality
‘nd efficient flame (ie. greatly reducing unburned pases).
[0008] Production costs increase significantly asthe nam-
‘er of ets in the faceplate array increases. This s due in par,
to tho greater number of holes and openings that mast be
‘manufactured into the faceplate 10 create effective laminar
flow jets. Therefore more eficien jet design allows for fewer
jets in the faceplate to equal the same heat output as torches
‘requiring many more ets in the faceplate.
[0009] Eficeat jet allow the use of altemative oxygen
sources that have lower pressure and flaw capabilities. Aer
native oxygen sources are becoming widely used inthe form
fof onsite oxygen concentrators and generators due to the
increasing cost of tanked oxygen.
[0010] Therefore, this invention also sims to reduce the
r of openings in the faceplate, as needed, without
affecting the jes" sbility to produce laminar How and main-
‘ain desired Name chemistries, Some embodiments of the
present invention accomplish this goal with a two-gas jet,
hile others utilize «three-gas, multiple opening, multiple
tube configuration
[0011] ‘There is therefore a nocd inthe art for a shape and
Structure ofa laminar ow jet and its wse ina gas burner oth
singularly and in an array to provide users with enhanced
adjustability over flame chemistries, without sacrificing con-
teol and stability of multiple gases so that high quality Dame
‘and desired chemistries are preserved.
SUMMARY OF THE INVENTION
[0012] In order to meet a need in the art fora shape and
Structure ofa laminar ow jet and its wse in a gas burner both
singularly and in an array, to provide users with enhsnced
adjustability over flame chemistries, without sacrificing con-
{roland stability of mile gases so that high quality flame
‘and desited chemistries are preserved, the preset invention
has boon devised
[0013] The present invention is @ laminar low jet with @
ove shape, said shape allowing the jt to emanate multiple
‘aes and blend them at the bumer's faceplate surlace 10
achieve desired flame chemistries and characteristics. These
{gases are individually received from mukiple sources and
‘subsequently’ fed into the burner body: Shapes may be basie
and geometric, such a a cirele or square, or abstract, like a
filigree or soowflake. Specifically, the novel jet shape is 2
combination of a fis, otter shape of greater dimension,
having a second shape of smaller dimension inserted in itUS 2013/0309618 Al
through various means. Typically, the first shape having
jrcater dimension is manifested as whole in the burner face-
plate. The second shape of smaller dimension is typically
armed by the cross-sectional shape ofa tubenested inside the
faceplate hoe,
10014) Preferably, the novel jt shupe is an outer teardrop
shape of greater dimension surrounding a substantially eireu-
lar shape of lesser dimension, said circular shape created by @
tue with 9 circular cross-section, The circular tube divides
the teardrop shaped opening into two separate hoes. These
holes, aswell asthe holla tube that divides them, al pro-
ote the unobstructed flow af gases. When precisely the ight
ratio of gases emanating from these holes is achieved typi
cally oxygen gas in the outer holes and fuel in the inner
tuhe—ten this configuration provides for greatly enhanced
‘lame characteristics.
Ios The mo cen ss of see hen ope
shape ratios is by nesting one shupe inside another. Nest
the smaller shape inside the lager divides the larger shape
‘nto multiple openings, as best envisioned by the circular
tube-in-teardropopening configuration Generally the larger
‘outer shapeisereated by cutting outa portion ofthe faceplate,
‘often by dling. The smaller, incr shape is eeated by 3 tbe,
The surface ofthe tbe is preferably fush withthe surface of
the faceplate. Socurement between tube and inner wall ofthe
faceplate opening occurs at longtudina) points along the
Jengthof the outer wall and inner all af the opening directly
‘contacting each other, thns dividing the faceplate opening,
intotwo sections. This configuration also ensures axial align-
‘ment ofthe tube and cutout along their lengths, a longitudi-
nal points along the outer surface of the the directly contact
Jongitudinl points along the inside wall ofthe faceplate,
10016) Although the present invention does not limit the
‘numberof shapes that can be nested inside each other, most
‘embodiments of the present invention have one shape nested
inside the other, ie. one tube nested inside the faceplate
‘cutout. These embodiments are the most economical, a they
require only two gases and minimal tubing. Inthe event that
‘another gas is needed, another tube is nested inside the firs
tube to create addtional openings. Like the first tube and
‘cutout, the additional tube has a cross-sectional shape, and
has longituinal points afong its outer wall in direct contact
‘vith longitudinal points along the inner wall of the irs tube.
This configuration ensures stability of gases and proper axial
janmeat of tubing. Further, the top surfaces of additional
tubes are fash with the faceplate and firs, outer tube. Con-
‘eivably, the present invention does not limit dhe number of
tubes that can be nested inside ofeach other as added tubes
‘Would futher eahance the contr over the Name ad provide
better axial ligament
10017] _Inthiscontext,anaray refersto any combination or
pattem ofa plurality of laminar fw jets. However, for opti
mal results, the arrangement shouldbe configured to promote
‘desited flame characteristics. Therefore, multiple laminae
flow jets should be arranged in a way that promotes desired
‘lame shaped chemistries. For example, an array of laminae
flow jets with circular tbe-n-teardrop cutout nesting shape
‘ean be anranged in a ring around the circumference of the
faceplate, Another array may also exist inthe center of the
faceplate, Different groups andioraraysof ets donot need to
resemble each other. A feeplate may contain an array of ets
‘configured ina ring on it omter rim and also contain an inner
array resembling. grid flower patter, or another ring fet,
Nov. 21, 2013
[0018] laminar low jet delivers the different gases to the
iceplatesurlace where they are ignited and used for glass
working, Prior to arriving atthe faceplate, each gas comes
Irom a separate and distinct source, usually a storage tank.
After arriving from these sources, gnses typically pass
‘through valve before entering the body ofthe burner. la this
context, valves are dviees that allow usors to metee specific
‘Quantities of gas into the burner. The volume of gas may be
changed as neoded, as the ratio of gases also affects flame
chemistries. Afler passing the valve, cach gas enters the body
ofthe burner andl contained ina separate, isolated chamber.
Chambers are Muidight, preventing seepage of one cham:
ber's contents into another. The burner as one chamber for
each gas used, Preferably, the present invention utilizes two
gases, typically oxygen gas and fe; in this respect, the
‘bum body should have two separate chambers,
[0019] Chambers are stacked in parallel relative tothe face-
plate sues that when the burner i held vertically the ebam-
bers resemble floors in a bilding with the faceplate acting as
the roof. Inthis particular configuration, a first, bottom cham
berisat the basco the biracrbody. a second, top chambersits
fon top of the first, and the faceplate caps off the second
‘chain, ditional chambers housing additional gases are
stacked inthe same fashion. A capped faceplate provides &
‘uidight sel between itand the burner body. When working
‘with fuel and oxygen gas inthe two-chambor embodiment,
the felis housed atthe frst, bottom chamber furthest from
the faceplate and the chamber containing the oxygen sepa-
‘nites the fuel chamber and faceplate,
[0020] Since the chambers are fudtigh, the only way gas
fan travel from the fin, bottom chamber tothe faceplate
surface is through a ibe. A frst end of the tube is in vid
‘communication with the fst, bottom chamber and ts second
tend is exposed and flush with the faceplate. The eross-see-
‘ional shape of this tube forms the ianer, nested shape ofthe
laminar flow jet and divides the faceplate eutout that defines
the outer shape, thus forming separate opesings. The portion
‘of tube between the io ends extends through the second, op
chamber containing the other gas. Additional rihes leading 10
extra chambers are axially nested inside omer tubes as prove
ously described and extend through additional chambers
the same fashion as the two-chamber configuration
[021] Usually, each laminar flow: jet utilizes its own int
vidual tube (and an ational tube for every additional gs).
However, alterste embodiments allow fora single ube leay=
ing the fist chamber and branching out to several tubes that
‘rein communication with the surface of the Iaceplae, Other
‘embodiments can contain @ combination ofthese tube con-
figurations; for instance, one jet can use one tube alone while
fn array on the same faceplate ean use a single tube that
imately branches out. These branches will typically have
the same cross-sectional shape, ensuring uniform laminar
flow jet shape and strocture, but this is not required. This
invention is aot limited in the number of cross-sectional
shapes found across multiple jets on the same faceplate
‘Tubes are typically made ofthe same heat resistant material as
the faceplate but eon be made of a different, yet sill heat
resistant, material.
0022} "Gas travels from the top chamber tothe faceplate
surlace through a conduit, In this context, a conduit is the
cavity outlined by the outer shape eutot inthe faceplate and
bounded by the outside wall of the tube and the length ofthe
faceplate, Fach laminar flow jt contains at least one condi
‘Maay conduits ean be fed from a single source, chamber,US 2013/0309618 Al
feed, valve or other passageway that delivers gas. In the
preferred oxyzen as and luel embodiment the oxygen pas
housed in the top chamber, ows through the conduits 10
reach the faceplate surface. When a ube sin proper position,
itdividesthe condutinto separate segments, Gastravels from
the top chamber and trough the conduit all around the out-
side of the tube except at the longitudinal poins where the
‘side al ofthe tube isindliret contact withthe inside wall,
‘of the faceplate throughout the length ofthe faceplate.
10023] For insiance, when the omer shape of the laminar
flow et is a teardrop, and the inner shape (i.e. the exoss-
sectional shape of the tube) is a cirle, the circular tube
livides the teardrop into two separated segments. The sex
‘ment a the rounded end ofthe teardrop resembles a crescent
‘moon shape, and the segment atthe pointed end resembles 2
triangle with an agcuate base. The spaces defined by the
crescent moon shape and pointed shape ofthe overall tear-
“drop are both in communication with the top chamber but are
notin communication with cach other throwghout the length
‘ofthe faceplate a they are separated by the tube. This aspect
‘of the invention highlights dae importance of having longi
‘inal points along the outer surce ofthe tube dineety
tact longitudinal points along the inside wal ofthe faceplate
Im the instance that this direct contaet does not eeu, axial
jgnment ofthe tube and extout may be thrown off. Further,
‘an excess of ether gas can mix into the flame, cresting
‘unwanted chemistries.
10024] Having inereased control over flame chemisties isa
Primary objet ofthis invention, Further, the laminar Mow jet
‘of the present invention is not restricted to specific types of
Flame chemistries. Instead, the current invention provides
‘enhanced stability and control over many flame chemists,
‘including, but not limited to: reduction flame, neutral ae,
‘oxidized lame, and. over-oxidized flame. Redution flame
‘chemistry refers tothe excess unburnt fuel inthe fame that
‘contains carbon. Depending on the need, reduction famecan,
be used for certain types of glass to strike color or create &
hazing effect. Aiteratively, undesired redaction flames can
“scum” glass, meaning it instills unwanted impurities in the
‘lass, and can ultimately destroy the workpiece. Neutral
Flame chesnistry refers tothe balance of fuel and oxygen gas
in the flame. Oxidized flame chomistey refers to the excess
‘unbuent oxygen inthe Name, and, ke elution fame, is used
for certzin types of glass to strike color or create visual
‘effects, Over-oxidized fame chemistry refers to the extreme
‘excess of unbumt oxygen in the flame. An undesired over-
‘oxidized flame usually scums glass similar wo reduetion
Same
10025] _As previously described, the Taminar flow jet shape
‘and chemistry affect physical characteristics of the Name
Reduction and neutea Name chemistries lead to ide, bushy
flames with a smooth shape. Neutral, oxidized, and over-
‘oxidized flame chemistries create hard, narrow, and eving
flames with pinpoint shapes. Since the present invention
allows for inereased adjustability over lame chemistries,
users can obtain a wider varity of fame characteristics as
‘compared to laminar low jets and burners already known in
thear.
0026] An altemate embostiment ofthe invention accounts
ora configuration in which mbes are not ish with the top oF
the faceplate. Instead, the top surface of the tube directly
‘contacts the bottom surface of the faceplate, This embod
tment uses specifically manvfactured holes and pharality of
‘conduits to form an efficient lamin flow jets opposed tothe
Nov. 21, 2013
‘ube-in-cutout configuration previously describe. The face-
plate in thisease, includes at least two individually manufac-
{ured openings, both of which act as conduits. Atleast one of
the conduits i in communication witha tube, which termi
ates at the base ofthe faceplate, The other end ofthe tube is
in Muid communication with an isolated, bottom ebamber
‘nso the burner The other conduit sin eommunieation with
the chamber closest tothe faceplate, as i consistent to the
previously disclosed embodiments
[0027] Additionally, n previously disclosed embodiments,
the tbe is flush with the surfice of the faceplate and the
conduits are defined ss the volume inside the Faceplate ia
direct communication with the top chamber as bounded! by
‘the outer walls of thetube, Here, when the faceplates secured
to the bumer body, it isolates the tube such tat the wss only
lows from the tbe into this conduit, The gas then trvels
from the conduit othe surface of the feceplate, but never into
‘other chambers ofthe burner bod.
[0028] Furher, since the tube terminates at the base of the
Taceplate and doesnot passthrough the conduit, the faceplate
may contain an undrilled portion that divides the conduit.
‘These unctilled portions, specifically designed to promote
proper laminar airflow and cesire lamecharocteristis, pass
iretly over the tube to create diferent conduit shapes. This
‘configuration provides the division in the openings that func-
‘ion similarly to the nested shape design of the preferred
embodiments
0029] ‘The present invention secounts for a plurality of
‘hese laminae Nw ets specifically areanged ona ure head
‘o acquire and adjust a variety of glass-working flames, Jets
are specifically arranged to maximize the stability of Tame
‘nd maintain laminar Row, aswell as obtain the desired flame
chemistries and characterises, According othe invention, a
bbumer head is constnicted with adjacent gas delivery tuhes of
fleet geometric cross-sectional shapes which are
‘mechanically held in place radially The tubes housing sepa-
rate pases (Ouch in a longitudinal dreetion at points along
thoie respective inner and outer walls so that precise axial
alignment whether coaxial or axially offset, is achieved while
preserving the necessary laminar gas Row. This onfigeration
greatly speeds the manufacturing time, allowing preduction
‘of economical bumers even when a greater number of face-
plate jets is desired. For bumers that utilize three or more
fases (and therefore having at least two tubes), the nibe-to-
tube contacts also beneficial to the operation of the burner by
proving & heat tansfer path vay fromthe innermost tube,
‘whieh prevents overheating,
[0030] Examples of the simplest geometric tube shapes
‘employed are, for example, a square within a citee, or con-
versely, a circle within @ square. In the former case, the
‘outside diagonal dimension ofthe square is almost equal t0
the inside diameter ofthe surrounding eirculaetube sothat the
abutment of the tbes along the outside ofthe eomers ofthe
‘square ensures precise coaxial aligament without requiring
the precision assembly necessary to hold two coaxial, non-
touching circular tubes such that each tube is held precisely
centered by its end, @ postion necessary to maintain the
‘evenness ofthe laminae gas How as seen in the prior at Ia
‘cordance with the invention, the later example ofa square
‘ube surtounding circular tube provides direct mechanical
‘means through radial interference to maintain the desired
coaxial alignmeat of the tubes. In his ease, the outside ofthe
circular tube is dimensioned to he equal othe inside dimten-
sion of the surrounding square tube between opposite sidesUS 2013/0309618 Al
Thhe two tubes therefore are in contact at Hines along four
points around the cicumlerence of the circular inne tube
Iaere they meet the inside walls ofthe outer square tube. In
ther case, the alignment is maintained by direct mechanical
‘contact between the tubes along their sides rather than hold
jing them in noa-contacting elation by a supporting structure
tend points ofthe tubes as inthe prior at Ibwll be readily
‘understood therefor thatthe preset system provides much
‘more economical means of producing a par of axially posi
tioned gas et, It hs also been found tht the Bame charac-
teristics are improved and earbon-buildup is reduced.
[0031] |More specifically. the present inveation allows the
Jaminar axial ow of diferent combined fis comprising &
first Muid condi be having afist erss-sectonal shape and
‘second fluid condnit tube having a second cross-sectional
shape wherein longitudinal points along an inside wall fone
‘of sid tubes are in contact with longitudinal point along 2
side wall ofthe other tube for radially maintaining axial
jgnment along their length. The space between said tubes is
‘conduit for one of said Muids, At faceplate, the tubes open,
to the sumounding atmosphere at a common longitudinal
terminus where the Muids tre combined.
0032] -Inoneembodimentot the invention, a gas burner for
producing fame comprises ahead portion including. face-
Plate being the terminus af a plurality of elongate axially
aligned yas delivery tubes. Atleast two of said tubes deliver
‘wo different types of fue o said faceplate. fist tbe has 2
first polygonal cross-sectional shape anda second tube hasan
arcunte cross-sectional shape. Longittdinal points along an
inside wall ofthe frst tube are in contact along longitudinal
Fine onan outside wall ofthe second tube for maintaining the
axial alignment ofthe tubes,
[0033] "Inorderto provide yet greater economies of prode-
Ing the present invention, an altemate embodiment of the
invention employs faceplate inserts to provide the desired
non-circular geomet shape so that each non-circular shape
does not have to be individually cut out of the faceplate
material
10034] "In this respect, before explaining at least one
‘embodiment ofthe invention in detail it isto be understood
thatthe invention isnot mite i ts application tothe details
‘ofconstruction and tothe arrangements of the components st
orth in the following description or illustrated in the davs-
ings. The invention is capable of ether embodiments snd of
being practiced and ead out in various Way’. ISO itis 10
bbe understood that the phmassology and. terminology
‘employedtterein are forthe purpose of description and should
rot be regarded as limiting.
10035] As such, those skilled in the art will appreciate that
the conception, upon which this disclosure is based, may
readily be utilized asa basis forthe designing of exer sruc-
tures, methods, and systems for carrying out the several pur-
poses ofthe present invention. Its important, therefor; that
the claims be regarded as incling such equivalent construc-
tions insofaras they donot depart from the sprit and scope of
the present invention. These and other eonstections will
bocome obvious to those skilled in the at fom the following
“drawings and detailed description ofthe prefered embod
BRIEF DESCRIPTION OF THE DRAWINGS.
10036] FIG. 1 isa top front isometric view of a teardrop
shaped cutout for use in laminar flow jet of the present
invento
Nov. 21, 2013
{0037] FIG. 2 isa top frat isomette view of teardeop
shaped clout with acted cio tube for use ia laminar
How jt ofthe present invention
[0038] FIG, 3 isa top font isometec view of @ generally
Fightball shaped eatout for use ia lina le jt othe
preseaineation,
{0039} “FIG. 41s atop front isometric view ofa generally
Jightblb shaped cutout witha nestod eieulr tube for sein
‘laminar ow jet of the peesatinvention,
{0040} FIGS. 8.8 are top plan views of altemate embodi-
‘ments ofthe nested tubesin-utout configuration fr use ina
Jamar fo et show in FIGS. 2 and
[0041] FIG. 9isatop plan view ofa artop shaped cutout
witha nested eieularfube fr sein a laminar Hl et of the
presealieation
[0042] FIG. 10 isa top plan view ofa teardop shape
aout with a neste square ube foe use in laminar ow jt
othe present invention.
[0043] "FIG. 11 isa top plan view ofa gnerally hub
shaped cutout with neste circle tube fr use ina laminar
flo jet of the preset invention
{0048} “FIG. 12 is top plan view of a generally
shaped cutout with nesed square tube for use
fet of the preset svention,
(0045) "FIGS. 13-14 are top plan views of a gas bumer
Taveplate featuring an array of teardeop shaped eatout with 3
ested citcular tube laminae ow jets arrange in an outer
lightbulb
‘sTaaninar
[0046] FIGS. 1816 are top plan views of a gas burner
faceplate featuring an array of @ generally Hihtbulb shaped
cutout with a nested eireulae tbe laminar Now jets arranged
‘nan outer ring.
[0047] FIG. 17 is font isometric euteway view of a gas
bumer ofthe present invent
[0048] FIG. 18 is a top plan view ofan altemate embod-
‘ment of the present invention featuring a series of tubes that
are not flush to the suave
[0049] FIG. 19 is atop plan view of another altemate
embodiment the present invention as shown in FIG. 18ina
series on a bumer faceplate.
[0080] "FIG. 20 isa side elevation cross-section view of @
prior art gas bumer head
[0081] FIG. 21 isatopplan view ofthe prior art bumer head
showa in FIG. 20
{0052} FIG. 22 sa top front isometric view ofa burnerhead
ofthe invention.
[0088] FIG. 23 isa top front isometric exploded view ofthe
‘bumer head shown in FIG. 22.
[0084] FIG. 24s atop front isometric view ofan alternate
embodiment of the invention
[0088] FIG. 28is top front isometric asembly view taken
ofthe altemate embodiment shown in FIG. 24
(0086) FIGS. 260, 6 and e are diagrams showing gas jet
configurations
DETAILED DESCRIPTION OF THE PREFERRED
EMBODIMENTS,
[0057] ‘The following detailed description and correspond-
ing drawings are ofthe bes cureenly contemplated modes of
carrying out exemplary embodiments ofthe invention. The
‘scription snot toe taken ina limiting sense, hut is made
{or the purpose of illustrating the general principles of the
inventionUS 2013/0309618 Al
10058] FIG. 1 depits a teardrop shaped cutout 1 for use i
a laminar flow jet 10. The eutout 1 is made in a faceplate 2
shown here asa section. The faceplate 2s generally made of
‘any heat resistant material but typically stainless steel. The
‘ufout 1 hasa roundel end 3 of specific diameter and forming
‘a partial rele, Before the cirele is compere, the sides 4 taper
‘off and come together ata point §, wherein the point § is,
preferably opposite the Furtherost point 6 of nde end 3.
The teardrop shaped cutout 1 extends all the way through
Jaceplate 2 to create conduit 7. Condit 7 is adapted to accept
a tube 8 as seen in FIG. 2. Preferably, conduit 7 isin ful
‘communication witha top chamber 140 ofthe buraer 100,
allowing the flow of oxygen gas to reach the surface of face”
plate 2 us best viewed in PIG. 17.
10059] FIG. 2 depicts the preferred embodiment of asin
ular laminar flow jet in which teardrop shaped eutout 1
‘accepts circular tube 8, said tbe B extending through conduit,
7.Cirwular tube 8 as a specific thickness 9 thats predeter
mined such that desired flame chemistries and maximum
flame control are achieved. The tube 8 is in fi communi-
‘ation with a bottom chamber 130 of the bumer 100 allowing
the flow of fuel to travel throng the nner cavity 11 of tbe 8
and reach the surface of feplate 2s hest viewed in FIG. 17
‘Theouter wall 12 and 13 of tube 8 directly contacts the inner
wall Sand 16 of conduit at longitudinal points 19 through-
‘out the length of tube 8 aad conduit 7.
10060] This direct contaet eflectively divides conduit 7 into
‘wo separated, isolated conduit section 20 and 30, Soction 20
(Ge. the portion representing the point of the teardrop) is
bounded by a portion of outer wall 12 of tube 8 ands porion
‘of inner wall 16 of conduit section 20, section 20 has 3
‘ross-secional shape of triangle with inverted arcuate seg
ment 25at the base, sid triangle topped by the teardrop point
5, Section 30 is bounded by a portion after wall L3of tube
‘and portion of inner wall 18 of conduit section 30. Section
30 has a cross-sectional shape of a crescent moon, wherein
the points of said eescent moon terminate atthe longitudinal
points 19. Oxygen gas is fre to low all Uuoughout conduit
sections 20 and 30 excep at longitudinal points 19 where the
tube & seals and isolates the two segments. The division of
‘conduit 7 into sections 20 and 30 does not affet the lowing,
‘of carbon-based fuel throughout inner tube cavity H.
[0061] FIG. 3 ilusirates an alternate embodiment of the
invention: a generally lightbulb shaped eutout 38, Unlike the
tapered sides 4 and teardrop point § ofthe prefered embod
‘ment seen in FIG. I, the cuts 35 features rounded segment
436, This rounded segment 36 represents the “hase” of the
lightbulb
10062] Similarly, FIG. 4 depicts the alremate embegiment
‘ofa singular laminar flow jet in whieh lightbulb shaped cutout
5 accepts circular tube’ &, said tube 8 extending through
‘conduit 40, Tube 8 divides conduit 40 two isolated sections
46 and 8 inthe same fashion as depicted in FIG. 2 soeh that
‘oxygen gas may flow freely throughout the conduit sections
446 and 48 except where longitudinal points 19 along the
length of tube 8 ircely contat the inner wall 4 of conduit
40.
[0063] Isolated section 46, (Le. the portion epresenting the
base of the lightbulb) is bounded by a portion of the ater wall
12 of ube 8 and inner wall 42, and has diferent cross-
sectional shape than the pointed triangle with arcuate base 25.
Instead, the ross-sectional shape of conduit section 46 has 3
‘crescent moon shape, hounded by rounded segment 36 as its
‘outer diameter and interior diameter 4S Interior diameter 45
Nov. 21, 2013
uch shorter Fength than that of outer wall 13 of tube 8
defines the interior diameter for the eresceat moon
cross-section of conduit section 48 (and, similarly, setion 30
shown in FIG. 2), Section 48 is bounded by th outer wall 13
‘of tbe & and inner wall 44
[0064] FIGS. $ though 7 all depict alternate emboetiments
{orthe laminar low jt ofthe preset invention The faceplate
openings are depicted ass triangle, square, and hexagon,
FIGS. §, 6, and 7, respectively. These three embodies
Gepict circular tubes 8 of a specific thickness 9. In all
‘examples, the circular tube directly contacts an interior wall
ofthe altematively shaped conduit at longitudinal points 19
‘throughout their lengths, thus scaling off two separate and
isolated conduit sections, These deawings aze intended t0
illustate the variety of opening shape that ean he used in the
present laminar flow jet 10 invention.
[0065] Similarly, FIGS, 8 and 10 depict alvemate embod
‘ments of the present invention, through illustration of
angle and teardrop opening, respectively. However, they dif
{er from previws Figures in that they featre a sguare tube S0
having thickness 52 as opposed to the conventional circular
tube # with thickness 9. The square tbe 50 diet contacts
an inner wall of each shape’s laceplte, effectively dividing
the existing conduit into two separate and isolated condit
sections In this context, @ square refers to any generally
sided geomet shops and there iis le
angles
[0066] FIG. ¥illustatesa top view ofthe preferredembol-
‘ment: a teardrop shaped opening { with nested circular tube.
Here, the basie features of the prefered laminar flow jet 10
are shown, including conduit seaments 20 and 30, eieular
tube 8 ooter walls 12 and 13, as well as the teardiop’s outer
‘most points Sand 6
0067} Similarly, FIG. 11 provides atop view ofthe aler-
‘ale lightbulb shape cutout 38, Basi featires ofthis embodi-
‘ment, including rounded segment 36 and isolated conduit
sections 46 and 48 are shown,
[0068] FIG. 12 dopicts an altemate embodiment of the
lightbulb shaped cutout 35 having square tube 50 with thick-
ness 82, Like the embodiments disclosed in FIGS. 8 and 10,
the square tube 80 divides one conduit of larger dimension
{nto t¥0 conduits of smaller dimension such that gas may
Flow throughout these isolated condnits except atthe point
‘where the tbe makes direct contact withthe ianer wall of the
faceplate
[0069] Featured in FIGS, 13 and 14 are the prefered
tmbodinient of the fall bumer head foceplate 2, complete
‘witha plurality of laminae flow jets 10, The laminar how jets
10 include the prefered teanttop shaped opening 1 and
ested circular tube 8 configuration. Shown in FIG. 13 isan
array of eight jets 10 are radially strand relative toa cen-
‘erpoint 6§ of faceplate 2 in aa outer rng 60. The points $ of
the teardrop shape I point sway from substantially the cen-
‘erpoint 68. Preferably, te laminar Now jets ofthis embod
sent are arsunged sch that jets featured on opposite sides of
the centeoint 68 are mirror images ofeach other.
0070} Surrounding the eenterpoint 68 is another array of |
Jaminar How jets 10 arranged in a ower pattern 70 (also
shown in FIGS. 14-16). This flower pattom 70 includes a
series of five tubes, four of which (reference numbers 61,62,
63, and 64) are in direct abutment at each “earner” with @
eater tube 75 having preter thickness 76 than the other four
‘The four tubes 61, 62, 63, and 64 in the comers ave the same
‘iekness 9 andl cross-sectional shape as found in the tubes 8US 2013/0309618 Al
‘ofthe laminar flow jets 10 in te outer ring 60. Alive tubes
G1, 62, 63, 64, and 75 are in uid communication with a
boitom chamber 130 and alow fuel t freely travel trough
their inner cavities 71, 72,73, 74, and 77, respectively, and
reach the surface of faceplate 2as best viewed in FIG. 17
10071] Referring agnin to FIGS. 13 and 14, the five tubes
61,62, 63,64, and 75 extend through large opening 80 atthe
‘center of faceplate 2. Their top surlaces are preferably fish
with thetop surface of faceplate 2. Asthe tubes 61,62, 63, nd
64 ace indirect abutment With centertube 75 at one end and
the inside wal of faceplate 2, hey definea series four inner
‘conduits 81,82, 88, and 84, These four innee conduits BI,
'83,and 84 are in fnid communication witha top chamber 140,
‘and allow oxygen gas to frely travel through them and each
the surface of faceplate 2 as best viewed in FIG. 17. On the
side ofthe tubes 61,62, 63, and 64 ae ianer conduit sections
86, 87, 88, and 89 each having a cross-sectional shape of a
triangle with an arcuate base similar to the eross-eetional
shape of conduit section 20 seen in FIG. 2
10072] FIG. 14 further depicts another preferred embodi-
‘ment, albeit with ilton laminar flow jes 10a opposed tothe
‘ight jet configuration shown in FIG. 13. The laminar flow
Jets 10 are comprised of the preferred teardrop shaped upen-
ing 1 and nested circular whe 8 configuration. The filteen
Jaina low jets 10 are radially arranged relative to acenter-
point 98 of faceplate? in an outer ring 90. The points § ofthe
teardrop shape 1 point away from substantially the center
point 98, The inner aray features the same flower pattern 70
‘8 First illustrated in FIG. 13
10073] FIG. 18 depictsanaltemnateembodiment ofthe face-
plate 2 compiete with laminar flow jets 10 having the light-
bulb shaped cutouts 38 and nested circular tbe 8 coafigun-
tionas depicted in FIGS. 3,4, and 11. Anarray of eights 10
‘are milly arranged relative to a centerpoint 96 of Faceplate
in an outer ring 91. The crescent moon shapes bounded by
rounded seymeat 36 aad inner diameter 43 point away from
substantially the centerpoint 96. Preferably, the laminar flow
Jetsof this embodiment rearranged such that jets featured on
“opposite sides ofthe centepoint 96 are minor images of each
oh.
10074) FIG. 16 provides another alternate embodiment,
albeit with fifcen laminar low jets 10s opposed tothe eight
Jet configuration showin in FIG. 18, The laminae flow jets 10
fre comprised of the allemate lightbulb shoped opening 33
‘and nested eireular tube 8 configuration, The fiteen laminae
ow jets 10 are adially arranged relative t a centerpoint 97
‘of fceplate in an outer ring 92, The rounded seamen 36 of
the lightbulb shapes 35 point away from substantially the
‘centerpoint 97. The inner array features the same flower pat
tern 70 as illustrated in FIGS. 13,14, and 18.
[0075] FIG.17 is a cutaway drawing ofa gas burner 100
eaturing the prefered faceplate 2of FIG. 13, itselfinclading
the preferred laminar flow jets 10 wit teardrop shaped eul-
‘outs I and nested eitcular tubes 8 38 seen in FIG. 2. FIG. 17
iustates the burner 100 with the preferred tworg, two-
‘chamber embodiment, ie. utilization of oxygen gas and ear-
bon-based fuel, and how these different wases reach the sur-
fice ofthe bumer faceplate 2 so they may be ignited and wsed
‘nglass working. Oxygen gas and fue supply lines well as
their sources are well known in the art and are expressed
‘diagrammatically in FIG. 17. The buroer 100 is penerlly
‘ylindricel with exterior wall 10 and baseplate 150. Bisct
ing the generally hollow body is plate 180. When the face-
Nov. 21, 2013
plate 2is secured to the burner 100, it forms & Buidkight seal
‘with the top surface 101 of burner body 100,
[0076] Plate 180 is integral with and secured in place by
_gencmlly cylindrical interior wall 120. Bottom chamber 130
Js defined by the bottom surface 181 of plate 180, top surface
151 of baseplate 150, and a lower portion 121 of inner wall
120. In this preferred embodiment, bottom chamber 130
houses fuel. Above the bottom ebamber 130 is tp chamber
140, defined by the top surface 182 of plate 180, bottom
surface 141 of faceplate 2, and an upper portion 122 of inner
wall 120
0077} Oxygen gas comes froma source, andi fel through
false meuns G, shown schematically ia FIG. 17. The user
meters the needed amount of oxygen gas which then travels
‘rough oxygen gas hose 103 unimpeded and unobsiructed
and ultimately passes int op chamber 140. Tap chamber 140
is Muidtght such that no oxygen gas ean exit it except forthe
plurality of conduits 7 cutout of faceplate 2. These conduits
exis inthe outer ring 60 and have teardrop shaped cutouts 1
When the circular tubes 8 are in proper position; in direct
contet with longitudinal points 19 along an inoer wall 18,
conduits 7 are divided into conduit sections 20nd 30s best
seen in PIG. 2. Oxygen gas can flly lows throughout these
‘concit sections 20 and 30 except atthe longitinal points
19, Further, oxygen gas may passthrough whatever openings
exist inthe array of jets closer to faceplate centerpoint 65. In
this preferred embodiment, oxygen gas may travel 10 the
surlace of faceplate 2 via the four inner conduits 81, 82,83
‘and 84 and their corresponding inner conduit sections 86,87,
88, and 89
[0078] Fuel comes from a source ands fed through a valve
‘meas F, shawn schematically in FIG. 17. The user meters the
‘needed amonnt of fuel which then tavels through fuel hose
104 unimpeded and unobstructed, and ultimately passes ino
{op chumber 140, Plate 180, baseplate 180, und the top por-
tion 122 of interior wall 120 form Muidhight seal such that
‘one of its conteats seep into the tp clamber 140, outside of
exterior wall 110, or beneath baseplate 150, Fuel can travel
only though the innes evites 11 of eieular tubes 8 found in
the laminar flow jets 1Wof the outer ing 60as wellas theinner
ceinities 7, 72,73, 74, axl 77 ofthe tubes 61,62, 63, 64, ad
78, respectively.
[0079] FIG. 18 shows an alternate embodiment 300 in
‘whicha series of tabes abut the bottom surface of faceplate 2
as opposed to extending throvgh faceplate openings and ter
‘inating flush with the top surface of faceplate 2 as prev
ously disclosed. This embodiment 300 may be employed
‘lone as shown in FIG. 18, or in series as depicted in FIG.
19, The faceplate 2 is broken into sections, each section
having specifically shaped openings to allow the passage of
as from the tube, through the conduits ofthe faceplate, and
vp to the surface,
[0080] This particular embodiment depiets a faceplte 2
‘broken into thrve pieces 301, 302, and 303. These faceplate
pieces et as inserts that are placed ontop ofthe exposed bes
‘and conduits. First faceplate piece 301 is the outer donut
shape ring that conceals portion ofthe outer tubes320 such
‘hatonly an opening 328, generally shaped as half:moon, is
exposed to the surface. In this embodiment, fst faceplate
piece 301 covers a portion of twelve outer tubes 320 oriented
‘narring towards the outside citcumerence of the burner. The
futer tubes 320 may be in fluid communication with any
{isolated chamber throughout the bumer body The portion of
the outer tubes 320 sealed by fst faceplate piece 301, je. theUS 2013/0309618 Al
portion of outer tube 320 not exposed as half-moon shaped
‘opening 325 is pictured asa dashed phantom line. The over
‘edge 310 of first Laceplate piece 301 defies the outer dimen:
on ofthe faceplate 2 and is generally Mash with dhe exterior
‘walls ofthe gas burner,
10081) Similarly, the illustrated embodiment features
‘hind faceplate piece 303, which i the smaller donut shaped
Fing that conceuls a portion of the ianer tubes 340 such that
‘only an opening 348, generally shaped as a half-moon, is,
‘exposed to the surface, In this embodiment, third Faceplate
piece 303 covers portion of six inner tubes 340 oriented in a
Fing nested inside the outer donut shaped ring of frst faceplate
piece 301. The inner tubes 340 may be in fluid communi
tion with any isolated chamber throughout the burner body.
The portion of the inner tubes 340 sealed by third faceplate
piece 303, ic the portion of ianer tube 340 not exposed as
half-moon shaped opening 338 is pictured asa dashed phan-
tom line
0082] Inserted beoween first anti faceplate pisces 301
‘and 303 is the generally gear-shaped second faceplate piece
302, Second faceplate piece 302 Is in direct abutment with,
‘andibounded by theinnereircumference 311 of fist faceplate
picce 301 and the outer cicumerence 3M of tind faceplate
Piece 303, However, instead of having substantially civulse
Inner and outer circumferences, cond faceplate piece 302
has an outer boundary 312 having generally half-moon
shaped cutouts adapted to substantially match the half-moon
shaped outer tubes 325. This pemnits gas to flow from its
respective chamber, though the opening defined by otter
the 325, throigh the outer hundary 312, ane the faceplate
surface,
[0083] Furthemore, socond faceplate pioce 302 has an
‘ner boundary 313 having generally half-moon shaped eul-
‘outs adapted to substantially match the half-moon shaped
mer tubes 348, This permits yas to flow from is respective
‘chamber, through the opening defined by inner tube 348,
‘hough the inner boundary 313, and to the faceplate sures
[By substantially matching the exposed pars of the tubes and
‘conduits, the faceplate pioees workin conjunction te proniote
laminar Bow and therefore increase control and stability of
flame chemistries. The faceplate pieces 301, 302, and 303 of
this embodiment rest om top of the tube surfaces and are
secured by their direct abutment,
10084) FIG. 19 depietsa plurality ofthe embodiment 300 as
scon in FIG. 18 organized on a faceplate. This figure ilus-
trated how the embodiment 300, shown singularly ia FIG. 18,
may also be configured in a series, moch ikea single lami
flow jet 10.can bo arranged inanaray 60 as shown in FIG. 13.
FIG. 19 depicts eight individuel embodiments 300 radially
arranged relative 1 a centerpoint 370 of faceplate 2 in an
‘outer ring 360. Another embodiment 300 oriented about the
‘centerpoint 370.
10085] Keown in the set are bench type and handleld bur
‘ers witha faceplate where the fuel jets exit the burner atthe
base of the flame, The construction of these burnersis simile
to the burner marketed by American Gas Pumace as shown in
FIGS. 20 and 21
10086] | Refering now to FIGS, 20 and 21, bueners of this
{ype require concisely aligned concentric tubing 238 incom
bination with faceplate hole jets 282 to deliver individual
‘2nses to the faceplate 234, One gas such as hydmgen is
“delivered (0 faceplate jets 232 from chamber 230 around
Nov. 21, 2013
tubes 238. Each tube is free-standing being held ony at one
‘end extending from chamber 236 through which second gas
suel as oxygen is delivered
[0087] Referring now to FIG. 22, a burner 200 employing
the invention is shown. The burner 211 has s head portion 212
‘which includes a faceplate 213, The burner head produces a
‘lame due to the combustion of mixed gases which emanate
rom jets 215 that are distibuted around the faceplate ia
mays, Thejets include eplurality of concentric tabular mem-
bers which extend downwarlly through the bumer head
shown at 217 and 219. The construction of this embodiment
‘of the invention is shown in more detail ia FIG. 23
[088] Referring now to PIG. 23, the alignment ofthe bu
Jargas jetsprovided by the inter-fiing of diferent geometic
shapes is acomplised in part by inserts 220 fitted into the
Taceplate 213. The faceplate is drilled to provide holes 221
which receive a cluster of inserts. The inserts 220 and core-
sponding holes 220 may be threaded for beter securement,
although the present iavention does account for unthreaded
inserts and holes as depicted in FIG. 28, Fach inset is iden-
tical as shown here in PIG. 23 and provides an economical
tubular member of square internal cross-section 224, Nesting
inside the square tube is a first innertubular member 223
‘having an outside diameter substantially equal to the inside
‘width ofthe square. This is more clearly depicted dingram-
matically in FIG. 26a and provides a laminae ow of two
gases, For t-laminar flow, yet smaller tubes 228 le within
tubes 223, In this example, tubes 225 are held coaxially
Within mbes 223 at their ends as is conventional in the ar.
Thus, the arrangement of gs jets provided by the above-
escribed delivery tubes provides a concentric t-laminar
flow of three gases: a first jet being a grovp of four small
channels bounded by the stare aperture 224 ofthe inser 221
‘onthe outsideand the circular tube 223 on theinside; second
jet being provided by flow through tube 223 bounded on the
inside by the outside surface of innermost tube 225; and a
third jet being the unrestricted flow through tube 225,
[0089] Another embodiment of the invention is shown in
FIG. 24 which provides a dual flow burnee head 280 con-
structed from inter fing square tubes 233 positioned within
an array of deiled holes 235 in the faceplate 282, This eon-
Strction is more economical than the previous embodiment.
‘As shown here in FIG. 24 and depicted in FIG. 266, the
agonal dimension of the square tube is approximately equal
to the inside diameter ofthe faceplate hole. Ths provides an
interference fit or nesting of he square tubes 233 within the
‘aceplate holes 288 and provides an accurate coaxial aljan-
sient of the to Did conduits Formed by ths arangement.
Namely, a fist conduit is defined by the space within the
‘aceplateole 238 but around the periphery of the square be
23, and a second conduit isthe square tube itself. FIG. 25
picts the alignment and placement of the tubes and the
fining ofthe tubes 283 within the faceplateholes 238 after the
bles have boon drilled, This construction i also showa dae
rammatically in FIG. 26 which is like-numbored for refer
fence to this second embodiment. construction ofthis ype is
Sianificantly advantageous when a large jet size ratio is
desired. A Small outer jet ean be provided while maintaining
precise symmetrical alignment with a moch larger inner jet
[0090] Referring now toF1G.26, yet other embodimentsot
the invention may employ the combination of different geo-
metric shapes as desired. PIG. 26cdepicts circular tube 241
‘within »teacrop outer conduit 243 lying agains its tapered
Side, The outer conduits ean be formed by faceplate holesUS 2013/0309618 Al
Ths, the present invention lends itself to any combination of
polygonal or arcuate shapes which wilize te principal ofthe
nesting or contacting alignment between adjacent tubular
members in order {o ensure their consistent alignment
throughout theirlongitudinal adjacency. Asan addled benefit,
the direct eoniaet of the tube prvides heat transfer from the
‘nner tubes thus significantly redueing the chance of aver
heating or earbom buildup,
10091] The foregoing embodiments provide excellent
flame characteristics while preserving the advantages of @
quiet-running torch that also significanly reduces the
‘chances of overheating or carbon buildup of the jets. By these
‘constrictions, assembly ofthe bumers is easierto accomplish,
and lends itself to experimentation with different shapes 10
et an optimal gas oxygen combustion, Also, by using the
faceplate to space the tubes, fewer jets may be used for
Jnereased efficiency and t contro the Mame characteristics.
For example, « hurner head uilizing twonty jets constructed
‘acconting othe present invention is capable of providing 9
flame size roquiring over twice the mount of jets making for
‘a much more powerful, compact and eficient burner asco
pared fo that ofthe prior art shown in FIGS. 20 and 21. By
altering the shape and size of space around the jets on the
faceplate, maximum laminar flow for the optisal mixing
ratio of fel and oxygen ean be achieved Also, most impor
tantly. a wide range of flame characteristics may be achieved
by varying the shape sizeand placement of the jets. There is
ro limitation to the size or shape of the tubing. and any
numberof tubes may be use. Torches constructed according
to the invention are not limited a to the ype of fuel and may
use liquid fuel oF gas
[0092] The construction of the invention isnot timited t0
surface mix torches but may aso be applied to nozzle mix oF
premix torches. Furthermore, other types of fis may be
‘employed for different purposes, such as the nozzle heads
used in snow making machines. The materials used in con-
structing the device ofthe invention can include metal, glass
‘or ceramics. Therefore, the foregoing i considered a illus
trative only of the principles of the inveaton, Purber, since
numerous modificstions and changes will readily oceur to
those skilled inthe art, ts not desired to Tmt the ivention
to the exact constriction and operation shown and described,
‘and avcordingly, all suitable modifiations and equivalents
may be resored io, falling within the scope of the invention.
For example, the tube shape combinations are unlimited. The
polygonal shapes ean be hexagons triangular, et. andthe
‘arcnate conduits eaa be of aay shape desired.
10093] It should he understood, of course, thatthe foreyo-
Ing relates to exemplary embodiments of the invention and
that modifications may be made without departing from the
spistandtopect te invention tonne ling
10094} Therefore, te foregoing isconsiderecas illustrative
‘only ofthe principles of the invention. Further, since numer
‘ous modifications and changes will readily occur to those
‘killed in the at, itis not desired to Kimi te iaventon to the
‘exact construction and operation shown and described, and
‘acconlingly, all suitable modifications and equivalents may
be resorted to, falling within the scope of the invention.
‘What is claimed is
1A laminar flow jet, for use in a surface mix gas burner,
‘compris
Nov. 21, 2013
at least one conduit for delivery of fist gas, said atleast
‘one conduit having a fist cross-sectional shape and
‘extending through the entre length of» gas burner face-
plate
at leat one tube for delivery ofa second gas, said atleast,
‘one tube having asevond cross-sectional shape, wherein
said atleast one tube extends through said conduit and
teriinates flush with atop surfaee of said faceplate,
atleast one tube divides said at least one conduit
into a first conduit section and a second conduit sc
tion, wherein
portion of ssid first conduit section is bounded by 3
Tist portion of an ouside wall of said at Teast one
tube and a frst portion of the inside wall of said
condi and
partion of sid second conduit sction is bounded by
‘asecond portion of ssid outside wall of said at least
‘one tubeand a second portion of said inside wall of
sid conduit |
‘wherein longitudinal points along sid inside wall ofssid at
least one cont ae in direct contact with longitudinal
Points along said outside wall of sad atleast one tube
such that axial alignment of said atleast oe conduit and
Said a least one tube is maintsined along their lent:
and
sid fist gas is free to How throughout suid fist conduit
section and said second conduit section except where
Said longitudinal points along sad inside wall oF said at
least one conduit dircetly contact said longitainal
points along side outside wall of said at least one tbe.
2. The jet ofelaim 1 wherein every additional tube of said
at least one tube delivers an additonal gas and has a cxoss-
‘scctional shape, wherein sid additional tube
extends through the previous tube and terminates fhush
with sid top surface of said faceplate and said previous
ibe,
sid additional whe divides said previous tube into a fest
tube section anda second tube section, wherein
‘8 portion of said frst mbe section is bounded by a first
Portion ofan outside wal of sid additional tube snd
‘frst portion of the inside wall of sad previous tubo,
nd
‘2 portion of said socond tube section is hounded by a
‘second portion of sid outside wall of sd additional
the and a second portion of said inside wall of said
previous tube:
‘wherein longitudinal points along sid inside wall of said
Previous tube are in direct contact with longitwdinal
i ‘tid outside wall of said additonal tube
such tat axial alignment of said previous tube and said
‘aditional tube is maintained slong their lengths: and
ssid additional gas is ve to flow throughout sid frst tube
Section and said second tube section except where said
longitudinal points along said inside wal of said pre
‘ous tube directly contact said longitudinal points along
side outside wal of sid aditional tube.
3. The etofclaim I wherein sid first eross-seetional shape
of ssid at leastone conduits substantially teardrop and said
second eros-sectional shape of sid at Teast one tube is sub-
stantially a circle
4. The jet of clans 1 wherein sid jet is alone oti an aeray
on said faceplate of sad burnerUS 2013/0309618 Al
5, Thejetoflaim 1 wherein sid frst cross-sectional shape
tnd sid second cross-sectional shape are the same cross-
‘cotional shape,
6. The jet of claim 1 wherein said ist eas i substantially
‘oxygen gas and sid second gas is substantially Fl
"7 The jet of claim 3 wherein
Jongitvdinal points along said inside wall of sad atleast,
‘onecoouitarein direst contact with longitudinal points
‘long ssidoutside wal of stidat leastone tubewhere the