5

14 16

KENR5940
October 2007

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

21

MAIN AUX.

PUMP or MOTOR

20

BC1

TWO POSITION

ONE POSITION

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

VALVE ENVELOPES

15

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

BC2

CONTROL VALVES

SPRING

FLUID CONDITIONER

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

10

12 13

11

CP/CS56, CP/CS64 and CP/CS74

Vibratory Compactor
Hydraulic System

14 16

21

CP/CS56:
C5P1-UP
FCP1-UP
C5S1-UP
FCS1-UP

CP/CS64:
C7F1-UP
P7F1-UP
C6P1-UP
C6S1-UP

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID
or MANUAL

SOLENOID

CP/CS74:
C8F1-UP
P8F1-UP
C8P1-UP
C8S1-UP

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

PEDAL

SPRING

REMOTE SUPPLY PRESSURE

15
EXTERNAL RETURN

BC2

ACCUMULATORS

SPRING LOADED

CROSSING AND JOINING LINES

LINES CROSSING

GAS CHARGED

FIXED
DISPLACEMENT

1 12 13

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS

FLOW IN ONE
DIRECTION

Description

10

MB2

11

SOS

15

Cylinder Gp - Hydraulic (Steering)

Machine
Location

Schematic
Location

NOTE A

E-3, F-3

(Front)
(Rear)

180-3813

2
3

C-2

268-8018

D-1

(Axle Propel)

123-5260

B-4

(Drum Propel)

123-5259

B-6

F-6

D-1

Filter Gp - Oil (Hydraulic)

Motor Gp - Fan
Motor Gp - Piston

Part
Number

(Vibratory) Note B

136-8869

(Vibratory) Note C

212-7030

Pump Gp - Gear (2-Section, Steering and Fan)

279-0480

Pump Gp - Piston

(Axle Propel)

270-3948

D-3

(Drum Propel)

270-3947

10

D-5

(Vibratory, Fixed Frequency Vibratory Control) Note B

(Vibratory, Fixed Frequency Vibratory Control) Note C
(Vibratory, Varibable Frequency Vibratory Control) Note B
(Vibratory, Varibable Frequency Vibratory Control) Note C

270-3949
270-3951
270-3950
270-3952

11

Strainer - Suction (Hydraulic Tank)

250-2783

12

A-3

Tank Gp - Hydraulic

264-4514

13

A-2
B-5

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

PARALLEL
FLOW

CROSS
FLOW

Electrical Symbols Table

Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

D-6
E-6

Valve Gp - Bypass (Hydraulic Oil Cooler)

162-2453

14

Valve Gp - Flow Control (HMU Steering)

295-6641

15

F-2

Valve Gp - Shift Pressure

276-2609

16

C-4

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Attachment - Blade Circuit
Cylinder Gp - Hydraulic (Blade)

NOTE A

20

F-2

Valve Gp - Control (Blade )

211-1656

21

F-1

T
Note A: Refer to Parts Manual for your specific machine.

Pressure
Symbol

Note B: For CS/CP56 models.

CP

Note C: For CS/CP64 and CS/CP74 models.

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

FRAME AS.
Electrical Schematic Example
Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

MA3

G3

MA2

Description

Hydraulic Schematic Example

Current Standard

Current Standard
Schematic
Location

BC1

Blade Cylinder Extend Pressure

F-2

BC2

Blade Cylinder Retract Pressure

F-2

CP

Charge Pump Pressure

D-1

G2

Drum Propel Pump Charge Relief Valve Pressure

C-5

G3

Axle Propel Pump Charge Relieg Valve Pressure

C-4

MA1

Vibratory Pump: Reverse Pressure

D-5

MA2

Drum Propel Pump : Reverse Pressure

C-4

MA3

Axle Propel Pump: Reverse Pressure

C-3

MB1

Vibratory Pump: Forward Pressure

D-5

MB2

Drum Propel Pump: Forward Pressure

D-4

MB3

Axle Propel pump: Forward Pressure

D-3

SOS

Oil Sampling Port

C-1

Harness identification code

This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14

G2

TAP LOCATIONS VARIOUS COMPONENTS

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

Component Locations

MB3

SINGLE ACTING

Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

(Dimensions: 34 inches x 24 inches)

ENGINE AR

16

LINES JOINING

2007 Caterpillar
All Rights Reserved

MACHINE COMPONENT LOCATIONS

HYDRAULIC AND PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

HYDRAULIC PUMPS

INTERNAL
SUPPLY PRESSURE

COMPLETE

16 Page,

BC1

SIMPLIFIED

KENR5940

20

INTERNAL RETURN

BLADE VALVE

VIB
MOTOR

BLADE
CYLINDER

15

136-8869 CS/CP56
212-7030 CS/CP64 CS/CP74

STEERING HMU

T2

VIB
CONTROL

10

VARIABLE FREQUENCY VIB CONTROL

VIB
CONTROL

DRUM PUMP

11

EZ
CONTROL

BLADE CIRCUIT DETAIL

VIBRATORY PUMP

TO
CHARGE
FILTER

21

T2

20

270-3950 CS/CP56
270-3952 CS/CP64 CS/CP74

MA1

PS

270-3947

MB1

MB3

MB2

HW
CONTROL
R T1

PS

Fe

Fa

CP

HW
CONTROL

AXLE PUMP

B R T1

PS

ENGINE
TIMING CASE
DRIVE

279-0480

270-3948

Fe

Fa

FAN

STEER

D
PASSAGE
PLUGGED

DIESEL
ENGINE
2300 RPM
HIGH IDLE,
2200 RPM
RATED

PASSAGE
PLUGGED

FAN MOTOR
268-8018

T1

X1

(Dimensions: 34 inches x 24 inches)

16 Page, Color 2,

KENR5940

BC2

EP
CONTROL

FROM
FAN
MOTOR

295-6641

STEER CYLINDERS

211-1656

BC1

X2

T2

X1

X2

MH

T2

X1

X2

MH

G2

270-3949 CS/CP56
270-3951 CS/CP64 CS/CP74

MA2
G3

FRONT
CHARGE
FILTER

REAR
CHARGE
FILTER

180-3813

180-3813

MA3

VIBRATORY PUMP

FIXED FREQUENCY VIB CONTROL

OIL
COOLER

DRUM
MOTOR

286-9045

SHIFT
VALVE

16

SOS

276-2609

SEE
DETAIL

LINE PATTERNS

TC

Pressure Line

AXLE
BRAKES

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group

14

THERMAL BYPASS
RETURN MANIFOLD

12

162-2453

G T

CALLOUTS

250-2783

123-5260

Air Line

SUCTION
STRAINER

AXLE
MOTOR
G

YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

STEERING PUMP OUTPUT
AXLE AND DRUM PUMP OUTPUT

FAN PUMP OUTPUT

VIBRATORY PUMP OUTPUT
SUPPLY LINE
DRAIN / RETURN LINE
AXLE PROPEL CONTROL CIRCUIT
DRUM PROPEL CONTROL OUTPUT
STEERING CIRCUIT
VIBRATORY PUMP CONTROL CIRCUIT

SHIFT CONTROL
BLADE CYLINDER & CONTROL CIRCUIT

THIS SCHEMATIC IS FOR THE CP/CS56 , CP/CS64, AND CP/CS74 VIBRATORY COMPACTOR

HYDRAULIC TANK
264-4514

MEDIA #: KENR5940-00
PART #: 262-0881 CHG 02

13

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

Attachment

DRUM
BRAKE

HYD TANK

123-5259

OPTIONAL
BLADE
VALVE

CASE
DRAIN