RENR6039

April 2002

71

65, MM, QQ

69, 70, NN

16-24, 44-46, GG, HH, II

25, 28, 49-56, PP

1-6, 8, 9, 11-14, 32-43, AA-FF, KK, LL

10

824G Series II Wheel Tractor

Hydraulic System
AWW1-UP

76

71

57-64, 68

48, OO

15, 67

26, 27

31

29

47, JJ

2002 Caterpillar
All Rights Reserved

Printed in U.S.A.

Chart B
Pressure Tap Locations
Pressure
Tap

Chart A
Hydraulic Component Locations
Item
No.

Qty

134-6264

147-6546

N/A

Check Valve

N/A

Valve Stem - Lift

N/A

Check Valve

9T-3096

Valve Group - Check

119-9226

Cylinder - Lift

N/A

Check Valve

N/A

Valve Stem - Tilt

10

116-9847

Cylinder - Tilt/Tip

11

8J-5913

12

134-9873

13

14

Schematic
Location

AA

Lift Cylinder - Rod End

A4

BB

Lift Cylinder - Head End

A4

CC

Tilt Cylinder - Rod End

A5

DD

Tilt Cylinder - Head End

EE

Main Relief Valve

B3-B4

FF

Implement Return

B6

GG

Pilot Pressure (Steering - Left)

B6

HH

Pilot Pressure (Steering - Right)

B6

II

Relief Pressure (Steering)

C7

JJ

Front Service Brake Pressure

Schematic
Location

Item
No.

Qty

Valve Group - Relief

B3-B4

41

208-2911

Valve Group - Solenoid

Valve Group - Bank (3)

B4-B5

42

208-2911

Valve Group - Solenoid

43

208-2911

Valve Group - Solenoid

44

129-6326

Valve Group - Pilot

C6

45

8J-6785

Valve Group - Shuttle

D6

46

111-7775

Valve Group - Check

C6

47

173-0550

Service Brakes (Front/RH)

173-0548

Service Brakes (Front/LH)

48

173-0550

Service Brakes (Rear/RH)

A5

173-0548

Service Brakes (Rear/LH)

Valve Group - Check

A5-A6

49

135-4391

Accumulator Charging Valve

Valve Group - Tilt/Tip

D3

50

N/A

Inverse Shuttle Valve

N/A

Check Valve

D3

51

N/A

Load Sensing Spool

N/A

Valve Stem - Tip/Tilt

D3

52

N/A

Check Valve

15

117-5151

Cylinder Group - Steer

A6

53

N/A

Charge Rate Orifice

16

127-5500

Valve Group - Steering

B6-B7

54

N/A

Priority Spool

17

9T-7419

Crossover Relief Valve

55

N/A

Relief Valve

18

8J-6815

Orifice

56

175-3244

Pressure Switch

19

4T-1860

Shuttle Valve

57

111-0117

Pump Group

20

127-5531

Directional Spool

58

100-8010

Check Valve

21

114-1267

Pressure Reducing Valve

59

112-9634

Valve Group - Diverter

22

8J-6815

Orifice

60

112-9636

Spool

23

4B-9782

Check Valve

61

9T-9194

Relief Valve

24

9T-7418

Backup Relief Valve

62

100-8010

Check Valve

25

174-4312

Pressure Switch

63

114-1267

26

110-4774

Parking Brake

64

3E-6450

27

154-8042

Actuator

65

105-3635

Pump Gp - Piston (Steer)

28

106-1774

Parking Brake Control Valve

66

113-7750

Pump Group - Gear

29

180-4002

Foot Pedal Control

67

185-0820

Hydraulic Tank Group

E3

30

111-9040

Brake Accumulator

68

187-1667

Screen Group

E4

31

128-2993

Service Brake Control Valve

B1

69

9T-6005

Valve - Cooler Bypass

D3

32

200-5978

Screen Group

C4

70

115-4447

Cooler

33

203-8711

Valve Group - Pilot

C4-C5

71

161-8919

Motor Group - Fan

34

1
1

114-1266

Primary Reducing Valve

72

184-3123

Pump Group - Vane

114-1267

Secondary Reducing Valve

73

N/A

Testing and Adjusting (Braking)

RENR6035

1
1

6E-3373

Shuttle Valve

74

184-3124

Pump Group - Piston Fan

D4

Specification (Hydraulics)

RENR6036

75

168-2210

Pressure/Flow Compensator

D4

Systems Operation (Hydraulics)

RENR6037

76

191-8735

Valve - E/H Control

D5

Testing and Adjusting (Hydraulics)

RENR6038

System Schematic (Hydraulics)

RENR6039

Specifications (Machine Systems)

RENR6044

35
36

Part
No.

Chart A
Hydraulic Component Locations

Description

Component

152-6761

Valve Group - Solenoid

208-2911

Valve Group - Solenoid

39

1
1

208-2911

Valve Group - Solenoid

40

208-2911

Valve Group - Solenoid

37
38

B4

A4
B5

B6

B7
A1
B1
A2
B2

C4

Part
No.

Component

Schematic
Location
C5

C1
D1
D2-E2
D2

A5

C1

KK

Pilot Pressure (Steering)

C4-D4

LL

Pilot Pressure (Implement)

C4-D4

MM

Steering Pump Pressure

D3

NN

Steering Return

D4

OO

Rear Service Brake Pressure

D1

PP

Accumulator Pressure

D2

QQ

Steering Pump Pilot Pressure

D3

RR

Implement Pump Pressure

E4

E2

824G SERIES II WHEEL TRACTOR (AWW)

D2

MEDIA REFERENCE
Parts Manual

Media
Number
SEBP3284

Power Train

E6

Specifications

RENR6026

Pressure Reducing Valve

System Operations

RENR6027

Pressure Switch

Testing and Adjusting

RENR6028

Disassembly and Assembly Supplement

RENR6029

Valve Stems

D3

D4
D4-E4
-

Systems
Specifications (Steering)

RENR6030

Systems Operation (Steering)

RENR6031

Testing and Adjusting (Steering)

RENR6032

Specification (Braking)

RENR6033

Systems Operation (Braking)

RENR6034

Electrical System
Schematic

RENR4374

RENR6039

72-75, RR

10

11

12
13

(202-BK)

14
(419-YL)

AA

(G764-PK)

25 26 27

CC

BB

DD

19 20 21 22 23 24

15 16 17 18

28
GG

29

FF

EE

B
HH

30

32

31

33

34 35

36 37

38 39

40 41

42 43

II

44

45

46

C
JJ

KK
47 48

49 50

51

55

52 53 54

LL

56

(432-PK)

(201-BK)

MM
D

NN

PP
OO

QQ

RENR6039

57

RR

58

59

60

61

62

63

64

(202-BK)

E
(417-GR)
(484-YL)

65

66

824G Series II Wheel Tractor

Hydraulic Schematic
Implement, Braking, Steering and Fan Systems
67 68

69

70

71

72

73

74

75

LINEAR PATTERNS

76

Pressure
Pilot Pressure
Return Lines
Components
F

Denotes Wire Code

F05257