Power Plant and Substation Presentation Pakistan

BQPS-2 560MW CCPP
INTRODUCTIO
N
SWITCH GEAR
COMPONENT
S
BAYS
HV
SWITCHING
INTRODUCTION
BQPS-2 560
GIS
BUILDINGS
LAYOUT
SEQUENCE
OF BAYS
DCS LAYOUT
BUILDINGS
LAYOUT
KCR-1 Tx
LINE
KCR-2 Tx
LINE
BATTERY
ROOM
400V GIS
MCC
NET RELAY
FIRE
ROOM
PROTECTI
ON
INERGIN
STORAGE
KCR 2
KCR
1
BQPS-2 MAIN 220KV SWITCHGEAR BUILDING
SHTLINE 2
BQPS-1
GTG-1
GTG-2
GTG-3
STG
KCR-1 MAIN
KCR-1 BCK
KCR-2 MAIN
KCR-2 BCK
SHT-LINE 1
SHT-LINE 1
SYNC
PANEL
PROTECTIO
N
MANAGEME
PROTECTIO
NT
N TEST
PANEL
TRANSDUC
ER PANEL
TARIFF
PANEL
WATT
HOUR
METER
PANEL
METER
PANEL
EMERSON
EMERSON
EMERSON
BB & BF
SHT-LINE 2
EMERSON
BUS
COU[PLER
UPS
FEEDERS
UPS
BYPASS
UPS MAIN
DC FEEDER
B2
DC
CHARGER
B
DC FEEDER
B1
DC FEEDER
A1
DC
CHARGER
B
DC FEEDER
A2
NET RELAY ROOM

LAYOUT
DCS LAYOUT
220KV
SYSTEM
GT MT & UAT
SYSTEM
DC SYSTEM
LAYOUT
UPS SYSTEM
220KV SYSTEM
GT & UAT LAYOUT
DC SYSTEM LAYOUT
UPS SYSTEM LAYOUT
INTRODUCTION
220KV Switch Gear PINNGAO GROUP HV SWITCH
GEAR CO. LTD
Insulating Medium: SF6
Gas
Bus bar Scheme:
Double Bus bar- Single
Breaker Scheme
Incomers
3GTs (3 x
130.8MW)
1-ST (190MW)
Outgoing
Feeders
KCR-1 (Cable)
KCR-2 (Bus
Duct)
Short Line
SHT-LINE-1 (Cable)
SHT-LINE-2 (Bus
duct)
5.STG
3.GT-1
2. GT-2
1.GT-3
10.BB 1
PT
11. BB
2 PT
7. BUS
COUPLER
BQPS1
9. SHT
L-2
8. KCR
-2
6.KCR1
4. SHT
L-1
BASIC LAYOUT
SWITCH GEAR
COMPONENTS
Local Control
Cabinet
Circuit Breaker
Earth Switch
Disconnectors
Flags
SF6 Pressure/
Density
Monitoring
Meters
CTs &
PTs
S.A
Combined View
High Voltage
Presence
Indicating
3 PHASE
SURGE
ARRESTER
ES (3GD2)
3 PHASE
PTs
DS
(3G)
DS
(2G)
ES(3GD1)
C
T
CB
(11D
L)
DS
(1G)
ES
(1GD)
C
T
Bus Bar
2
Bus Bar
1
Local Control Cabinet

HV Detection
Device
Oil/ SF6 Alarm

Indicating LEDs
Oil pump motor - charging overtime
1 alarm
Oil pump motor starting signal of
2 CB
3 Low Gas pressure of CB
Low Gas pressure of Compartment
4 2~8
5 Low Gas Pressure Lockout
6 Closing Low Oil pressure lock out
Main Opening Low Oil pressure lock
7 out
Power Outage Alarm
Auxiliary Opening low oil pressure
Indicating
LEDs
8 lock
out
1. CB Motor
2. Auxiliary Circuit
3. Moisture Dispelling & Heating
Circuit
4. DS/ES Mechanism Moisture
Dispelling Circuit
5. DS Motor
6. ES Motor
7. DS Control
8. ES Control
Miniature Power Supply
Circuit Breakers
Bay SLD
Front view of a local control cabinet

(bay -4 KCR-1)
1
2
3
4
Counters
Motor Counting of Pole R
Motor Counting of Pole S
Motor Counting of Pole T
Oil Pump Motor Starting Count
of R
Oil Pump Motor Starting Count
1
2
3
4
5
6
7
CB Motor
Auxiliary Switch
DS Motor
ES Motor
DS Control
ES Control
Moisture Dispelling & Heating
ES/DS Moisture Dispelling &
8 Heating
General Assembly of
Circuit Breaker
1.Cov
er
2.Cylin
der
3.
Interrupte
r
5. Pan
insulator
6.
Connectio
n Seat
7. ABB
Hydraulic
Spring
Mechanism
4.
Electric
connecto
r
PLACEMENT OF CIRCUIT BREAKER IN SWITCHGEAR
Interrupter Assembly &

Operation
Closed
position
10.
Nozzle
9.
Moving
Arc
Contact
5.
Moving
Contact
4.
Electric
Connec
tor
13. Gas
Blocking Shield
12. Fixed Arc
Contact
11. Contact
Finger
8. Sliding
Contact
Fingers
7. Puffing
Cylinder
6. Support
3. Cylinder
2. Insulating
Seat
1.Insulating
Pull-Rod
Middle
position
Open
position
HMB HYDRAULIC SPRING OPERATED

MECHANISM
Flag/ Indicator
Breaker
Auxiliary
Switch
Mechanism interface to
the high voltage circuit
breaker with position
indicator
Auxiliary Switch
Assembly for signaling
of the switching State
Control Module with
Individual adjustable
switching speed &
reaction time
Spring limit switch to
monitor the charging
level
Oil Level
Gauge
Oil Pump
Oil Drain
Valve
Carbon brushes: >>

11mm
Spring Limit
Switch
Pressure
Release Lever
Mechanical
Interlock
Withdraw the
spring plug for
deactivating the
interlock
Earth Switch
TECHNICAL PARAMETERS :
EARTH SWITCH
Rated Voltage: 252KV
Rated Current: 3150A
Rated Short Circuit Withstand
Current: 50KA
Rated Short Circuit Duration: 2~3s
Electrostatically induced Switching
Current: 10A/15KV
Electromagnetically induced
Switching Current: 160A, 15KV
Opening time: <6s
Closing time: <6s
Rated SF6 Pressure (at 20C) :
0.45/0.5MPa
Mechanical Duration: 3000 times
FRONT VIEW OF EARTH SWITCH

THE RECTANGULAR BOX IS A MEANS OF
IDENTIFICATION
PLACEMENT OF EARTH SWITCH IN SWITCHGEAR
Isolator/ Disconnectors
TECHNICAL PARAMETERS :
DISCONNECTOR
Rated Voltage: 252KV
Rated Current: 3150A
Rated Short Circuit Withstand
Current: 50KA
Rated Short Circuit Duration: 3s
Opening time: <6s
Closing time: <6s
Rated SF6 Pressure (at 20C) :
0.45/0.5MPa
Mechanical Duration: 3000 times
MOTOR OPERATING MECHANISM

Output Torque: 150N.m
Output Angle: 80
SPRING OPERATING MECHANISM

Output Torque: 140N.m
Output Angle: 80
Energy Stored Time: <6s
FRONT VIEW OF ISOLATOR/

DISCONNECTOR
THE CIRCULAR BOX IS A MEANS OF
IDENTIFICATION
PLACEMENT OF ISOLATORS IN SWITCHGEAR
Flags/ Indications on the

Local Panel
IN THIS CASE
THE ES(3GD-2)
IS CLOSED.
RED: DEVICE
IN CLOSED
STATE
DEVICE COULD
BE AN ES/ DS
OR CB
GREEN:
DEVICE IN
OPEN STATE
DEVICE COULD
BE AN ES/ DS
OR CB
IN THIS CASE
THE CB IS IN
OPEN POSITION
Flags/ Indications On Local

Devices
Disconnector
Close: Red flag with
I indication
Earth Switch
Open: Red flag with

0 indication
Close: Red flag with

I indication
Circuit Breaker
Close: Red flag
with I indication
Open: Red flag

with 0 indication
Open: Red flag with

0 indication
SF6 Pressure/
Density Monitoring
Meters
BLIND FLANGES ARE DENOTED BY YELLOW

The SF6 Gas Enclosed in this compartment will not be able to
flow in other compartments
These compartments have a separate SF-6 Monitoring Device
connected to them
Accepta
ble
Pressur
e
Region
Low
Press
ure
Regio
n
SF
6G
as
FRONT VIEW OF SF6 MONITORING

DEVICE
CB Chamber
Rated
Alarm
Min Pressure
All Other
Chambers
Rated
Min Pressure
Unit of Pressure :
HOLLOW FLANGES ARE DENOTED BY GREEN
The SF6 Gas will be able to flow through these flanges.
6
5.2
5
5
4.4
Bar
PLACEMENT OF SF6 MONITORING DEVICE &

RECOMMENDED PRESSURES IN SWITCH GEAR
5
SHT LINE 1
KCR-1
KCR-1
STG
SHT LINE 1
GT-1
GT-2
GT-3
BUSCOUPL
ER
CB Chamber
Rated
6
Alarm
5.2
Min
Pressure
5
All Other
Chamber
s
Rated
5
Min
Pressure 4.4
Unit of
Pressure : Bar
RECOMMENDED SF6 PRESSURES AT AMBIENT TEMP IN

SWITCH GEAR COMPARTMENTS
Pressure(
Bar)
Temperature(C)
SURGE ARRESTERS &

CTS
3 PHASE SURGE ARRESTOR ON ALL

INCOMING BAYS
GROUNDING STRIP
IS A MEANS OF
DIFFERENTIATING
BETWEEN PT & S.A
3 PHASE SURGE ARRESTOR ON

SHORTLINE 2 BAY
CTs: CTs are placed

on all bays except
Bus Bar Pts
PLACEMENT OF S.A & CTs IN SWITCHGEAR
PTs
KCR-1 PT
KCR-2 PT
KCR-1 & 2: SINGLE PHASE PTs (Above)
BB-1&2 PT BAYS: 3 PHASE PTs ( Right)
High Voltage Presence

Detection Device
Red Lights indicate the
presence of High Voltage
on the Out/In-coming
line.
Red light on one phase

indicates the presence of
High Voltage on the one
phase of the Tx line due
to induction.
Green Lights indicate the

absence of High Voltage
on the Out/In-coming
line.
Induction on one phase

is indicated by an alarm
signal
INCOMERS
OH-LINES
BUS BAR
BUS 1 PT
BUS 2 PT
BAY#10
BAY#11
BAY#9 SHT LINE 2
BAY#8 KCR -2
BAY#7 BUS COUPLER
BAY#6 KCR-1
BAY#5 STG
BAY#4 SHT LINE 1
BAY#3 GT-3
BAY#2 GT-2
BAY#1 GT-3
220KV BAYS
SHORT LINES
INCOMERS
GT-1,2,3 & STG (Bay #
3,2,1 & 5)
CONNECTION: VIA
UNDERGROUND CABLE
3PHASE SURGE
ARRESTER
PROTECTION BASIC
LAYOUT
PROTECTION LEDS
LOCAL PANEL & CTs
SWITCH GEAR
COMPONENTS
INCOMING BAY 3D
VIEW
GT & STG
PROTECTION
LAYOUT
RED
670
FIBR
E
OPTI
C
FIBR
E
OPTI
C
LINE
DIFFERENTIAL
PROTECTION.
RED GIS
RED - CCB
RED
670
RET 670
REC
650
RED
670
TRANSFORMER
PROTECTION
RELAYS
HAR
D
WIR
ED
RED
670
RET 670
REC
650
G60
GT
GENERATOR
PROTECTION
RELAYS
REG670
ST
G
PROTECTION
LEDS
ABB RED 670 LINE DIFFERENTIAL PROTECTION
NAME: GT-1/2/3 & STG

RED670
1
2
3
4
5
6
7
8
9
10
11
12
13
DIFFERENTIAL TRIP
TRIP LINE 1
TRIP LINE 2
TRIP LINE 3
BREAKER FAILURE TRIP
BREAKER FLASHOVER
COMMUNICATION
FAILURE
Id ALARM
CT OPEN ALARM
RECEIVE TRIP OF 220KV
CB
RECEIVE TRIP BUS
COUPLER
RECEIVE PANC TRIP
220KV CB
RECEIVE GEEPE TRIP
220KV CB
DIFFERENTIAL PROTECTION
TRIP
BREAKER TRIP ON BFP

BREAKER FLASH OVER
COMMUNICATION VIA FIBRE
OPTIC TO CCB - FAILURE
CT OPEN ALARM
TRIP GENERATED FROM
SRC
TRIPEXTERNAL
GENERATED
FROM
BUSBAR BY AUX
TRIP GENERATED
EQUIPMENT
TRIP GEENARTED FROM GT
GENERATOR( NOT APPLICABLE
TO ST.
LOCAL PANEL SLD & CTs
VOLT
MONITOR
DFVICE
S.A
GT-1,2&3
ACCURA VA(Burd
CT KKS
RATIO
CY
en)
Se
Primary c
11L
20
CT1 H
600-1200 1
0.2S
12L
20
CT2 H
600-1200 1
5P40
13L
20
CT3 H
600-1200 1
5P40
14L
20
CT4 H
600-1200 1
5P40
15L
20
CT5 H
600-1200 STG
1
5P40
16L
ACCURA VA(Burd
20
CT6
5P40
CT H
KKS 600-1200
RATIO 1
CY
en)
17L
Se
20
CT7
5P40
H 600-1200
Primary 1
c
18L
11L
90020
20
CT8
600-1200
1
0.2S
CT1 H
H
1800
1
0.2S
12L
90020
CT2 H
1800
1
5P40
13L
90020
CT3 H
1800
1
5P40
14L
90020
CT4 H
1800
1
5P40
15L
900-
ES
R/L
C
B
R/L
ES
CT
R/L
D
S
CT
ES
IL
BP
D
S
D
S
3 PHASE
S.A
ES (3GD2)
DS
(3G)
DS
(2G)
ES(3GD
-1
DS(1G
)
ES
(1GD)
Bus Bar
2
Bus Bar
1
CB(11D
L)
ES
ES
1
G
D
D
S
INCOMING LINES SWITCH

GEAR
D
S
3
G
D2
BB2
BB1
3
G
3
G
D1
2
G
1
G
ES
CIRCUIT
BREAKER
BAYS
1,2,3&5
GT/
ST
KCR1/2 OVER HEAD LINES

KCR 1 & 2 (Bay # 6 & 8)
CONNECTION:
KCR1 : VIA UNDERGROUND CABLE
KCR2: VIA CABLE DUCT
SINGLE PHASE PT
PROTECTION BASIC
LAYOUT
PROTECTION LEDS
DCS + CT/PT RATIO
LOCAL PANELS SLD
OVER HEAD LINES TX
LINE AND KESC GRID
OHLINE 3D VIEW
KCR GRID STATION
KCR-1
KCR-2
REL 670
DISTANCE PROTECTION
4 ZONES DISTANCE
PROTECTION
OVER CURRENT
EARTH FAULT
BREAKER FAILURE
POWER SWING DETECTION
PUTT
BQPS-2
PROTECTION LEDS
ABB REL670 DISTANCE PROTECTION RELAY
NAME: KCR-1/2
REL670
1
2
3
4
5
6
7
8
9
10
11
12
13
14
DISTANCE- TRIP
CARRIER- TRIP
TEF -TRIP
TOC -TRIP
TRIP LOCK OUT- B
SOFT -TRIP
COMMUNICATIONFAULT
ZCOM-CRL
ZCOM- CS
DISTANCE -START
PSD -SATART
TEF START
RE-CLOSE- OPERATE
SUPERVISIONALARM
DISTANE PROTECTION TRIP

TRIP GEN BY FAR END LINE
EARTH FAULT TRIP
OVER CURRENT TRIP
START ON TO FAULT TRIP
COMMUNICATION VIA PLCC
-FAILURE
TRIP CARRIER RECEIVED
FROM FAR
ENDTO FAR
TRIP CARRIER
SEND
ENDPROTECTION
LINE
DISTANCE
STARTING
ALRM
POWER
SWING DETECTION
START
EF START DETECTION ALARM
OH-LINES KCR-1
&2
ONE PHASE PT 7YH
ACCURAC VA(Burd
RATIO
Y
en)
Primary
Sec
220/1.73 0.11/1.73
150
2
2
0.2(3P)
220/1.73 0.11/1.73
150
2
2
0.2
220/1.73 0.11/1.73
200
2
2
3P
KCR-1&2
ACCURA VA(Burd
CT KKS
RATIO
CY
en)
Se
Primary c
11L
150030
CT1 H
3000
1
0.2S
12L
120030
CT2 H
2400
1
5P20
13L
120030
CT3 H
2400
1
5P20
14L
120030
CT4 H
2400
1
5P20
15L
120030
CT5 H
2400
1
5P20
16L
120030
CT6 H
2400
1
5P20
17L
120030
CT7 H
2400
1
5P20
18L
150030
CT8 H
3000
1
0.2S
D
S
D
S
D
S
ES
C
B
D
S
ES
C
B
ES
D
S
ES
D
S
ES
ES
OH-LINES KCR-1
&2
KCR-2 (Bay # 8)
BUS DUCT
1PHASE PT
KCR-1 (Bay # 6)
CABLE
1PHASE PT
VOLT
MONITOR
DFVICE
PT
R/L
ES
VOLT
MONITOR
DFVICE
PT
R/L
C
B
ES
C
B
ES
R/L
ES
R/L
CT
CT
R/L
D
S
R/L
CT
CT
IL
BP
D
S
ES
D
S
D
S
ES
IL
BP
D
S
D
S
TO KCR-2
BUSHING
BAY 6 KCR-1
ES
1
G
D
ES
1
G
D
D
S
3
G
D2
3
G
D2
3
G
3
G
D1
2
G
3
G
BB2
1
G
3
G
D1
2
G
BB1
1
G
BAY 8 KCR-2
TO KCR-1
BUSHING
ES
CIRCUIT
BREAKER
OVER HEAD LINES TX LINE AND KESC GRID
LALAZ
AR
Z1 =
4.5897<83.14
Z0 =
17.3628<78.49
KCR-1
KCR-2
CCP
Z1 =
3.6772<83.06
Z0 =
14.0363<78.38
KCR - GRID
KCR-1/2 :
34.795KM
Z1 =
11.5359<86.14
Z0 =
50.5764<76.58
BQPS-2
KCR-1 &2 FIRST TOWER IN SWITRCH YARD
SHORTING LINES 1/2

SHORT LINE 1 & 2 (Bay # 4 &
9)
CONNECTION:
SHT-LINE1 : VIA
UNDERGROUND CABLE
SHT-LINE2: VIA CABLE DUCT
PROTECTION BASIC
LAYOUT
PROTECTION LEDS
LOCAL PANEL SLD
DCS & CTs/PTs
SHORTLINE 3D VIEW
SHORT LINE 1 &

2
VIA CABLE
DUCT
REB
670
DIFFERENTIAL
PROTECTION
OVER CURRENT
BREAKER FAILURE
VIA UNDERGROUND
CABLE
SHRT
LINE 1
BAY-4
SHRT
LINE 2
BAY-9
BQPS-2
BQPS-1
PROTECTION LEDS
ABB REB 670 SHORTLINE PROTECTION RELAY
NAME: SHT-LINE-1/2
REB670
Diffprotection
1
trip
Trip A
Trip B
Trip C
TOC1- Trip
OCT-alarm
7
8
ID>-Alarm
Lin>-alarm
DIFFERENTIAL PROTECTION
TRIP
OVER CURRENT TRIP

OCSTART DETECTION ALARM
HIGH CURRENT >600A ALARM
SHORT LINE 1 &

2
SHT LINE-1 (Bay
# 4)
CABLE
R/L
VOLT
MONITOR
DFVICE
ES
C
B
R/L
ES
SHT LINE 2 (Bay #

9)
BUS DUCT
3PHASE SURGE
ARRESTER
VOLT
MONITOR
DFVICE
S.A
C
B
CT
R/L
ES
R/L
R/L
C
B
CT
IL
BP
ES
R/L
CT
ES
D
S
CT
IL
BP
D
S
D
S
D
S
D
S
ES
SHORT LINE 1 &

2
DCS SLD
SHT-LINE CT NAME/RATIO &

ACCURACY
SHORT LINES 1&2
CT
KKS
ACCURACY VA(Burden)
RATIO
Sec
CT1 11LH 1500-3000
0.2S
30
CT2 12LH 1200-2400
5P20
30
CT3 13LH 1200-2400
5P20
30
CT4 14LH 1200-2400
5P20
30
CT5 15LH 1200-2400
5P20
30
CT6 16LH 1200-2400
5P20
30
CT7 17LH 1200-2400
5P20
30
CT8 18LH 1500-3000
0.2S
30
Primary
D
S
D
S
ES
C
B
ES
D
S
BQPS-2
ES
ES
BQPS-1
D
S
TO
BQPS-1
ADA01
BAYS 4
SHTLINE1
ES
1
G
D
ES
1
G
D
D
S
3
G
D2
3
G
3
G
D1
2
G
3
G
BB2
1
G
3
G
D1
2
G
BB1
1
G
TO
BQPS-1
ADA-14
3
G
D2
BAY 9
SHTLINE2
ES
CIRCUIT
BREAKER
BUS BAR & BUS

COUPLER
BUS COUPLER (Bay 7)
BUS BAR PTs ( Bays
11&12)
PROTECTION
LEDS
LOCAL PANEL SLD
DCS & CTs/PTs
BUS COUPLER LOCAL PANEL &

CT RATIO
CT KKS
C
B
R/
L
C
T
R/
L
R/
L
IL
BP
C
B
E
S
C
B
E
S
C
T
11L
CT1 H
12L
CT2 H
13L
CT3 H
14L
CT4 H
15L
CT5 H
16L
CT6 H
17L
CT7 H
18L
CT8 H
BUS COUPLER
ACCURA VA(Burd
RATIO
CY
en)
Se
Primary c
120020
2400
1
0.2S
120020
2400
1
5P40
120020
2400
1
5P40
120020
2400
1
5P40
120020
2400
1
5P40
120020
2400
1
5P40
120020
2400
1
5P40
120020
2400
1
0.2S
BUS BAR PTs

LOCAL PANEL &
PT RATIO
BB PT-1
3 PHASE PTs
THREE PHASE PT IYH/IIYH

ACCURA VA(Burd
RATIO
CY
en)
Primary
Sec
220/1.73 0.11/1.73
150
2
2
0.2(3P)
220/1.73 0.11/1.73
100
2
2
0.2
220/1.73 0.11/1.73
150
2
2
3P
220/1.73
200
2
0.11
3P
BB PT-2
3PHASE PTs
3PHASE
PT
R/L
ES
R/L
D
S
R/L
R/L
IL
BP
ES
IL
BP
3 PHASE
PT
ES
D
S
ES
PROTECTION LEDS
ABB REB 670 BUS BAR PROTECTION RELAY
NAME: BUSBAR REB670

1
ZA-TRIP
2
ZA-BFP
3
ZA-EXT-TRIP
4 ZB-TRIP
5 ZB-BFP
6
ZB-EXT-TRIP
7 ZA-OCT-ALARM
8 ZA-Id>-ALARM
9
ZALINE>-ALARM
10 ZB-OCT-ALARM
11 ZB-Id>-ALARM
12 ZB-Lin>-ALARM
13 SWITCH-ALARM
14
ZA-BLOCKED
15 ZB-BLOCKED
BUSBAR A TRIP GENERATED

BUSBAR A BF TRIP
GENERATED
BUSBAR
A EXTERNAL TRIP
GENERATED
BUSBAR B TRIP GENERATED
BUSBAR B BF TRIP
GENERATED
BUSBAR
B EXTERNAL TRIP
GENERATED
HV SWITCHING AUTHORITY &

SAFE OPERATION
METHODOLOGY
CB & SYNC PANEL

BUS BAR PTs
BUS COUPLER
SHORT-LINES
OH-LINES
INCOMING BAYS
NIGHT
DAY
ALARMS/ NOTIFICATIONS HANDLING

PROCEDURE
SKILL TEST
PROCEDURE
MAINTENANCE
HAND OVER/
TAKE OVER
PROCEDURE
NOTE: HV
SWITCHING
AUTHORITY :
ONLY SHIFT
MANAGER &
ABOVE
OP CHECKS
KEYS
SAFE OPERATION
METHODOLOGY
For all panels, the interlock

bypass key will remain with GM
Operations. No member of the
operations department is
permitted to use this key.
ELECTRICAL INTER LOCK BYPASS

KEY
Local/Remote Switch (LRS) keys

for all ES, DS & CB of a panel will
be kept in the CCR preferably in
the same key chain as the one
containing Main Panel Key
LOCAL/REMOTE SWITCH KEY
The internal panel key will be

kept by the operations staff in
the CCR preferably in the same
key chain as the main panel Key
INTERNAL PANEL KEY
Main panel key will be kept by

the operations staff in the CCR,
in the key safe.
MAIN PANEL KEY
PANEL
KEYS
OPEATIONAL CHECKS
1.OPERATOR AVAILABLE AT LOCAL

2. CHK WHETHER POSITIONS OF
ALL ES, DS & CB MATCH AT DCS,
LOCAL PANEL & INDIVIDUAL
EQUIPMENTS
3. CHK WHETHER ANY PORTABLE
EARTH IS CONNECTED AT
CONCERNED LINE AT SWITCH YARD
BEFORE
OPERATIONS
CHECK
4.NO INDICATION OR WARNING ON

LOCAL PANEL & DCS
5.NO ALARM OR INDICATION AT
CONCERNED RELAY PANEL
1.AFTER EVERY OPERATION, THE
STATUS OF THE OPERATED
EQUIPMENT SHOULD BE CHECKED
AT DCS & AT LOCAL PANEL
DURING
OPERATIONS
CHECK
MAINTENANCE HAND OVER/

TAKE OVER PROCEDURE
1. Request for Work
2. Senior Authorized Person
Release
equipme
nt
Pass-on Information to
CP
NO
YES
AP carries out inspection &

isolation & places signs at
required places
SAP to complete PFW in all

respects & sign
NO
T
OK
YE
Site S
cleared
Testing
Requir
ed
inspected &
handed back by
clearing the
permit with
remarks
Permit Cancelled
by SAP
Agreement by Control Person

SAP issues PFW to CP with
relevant documents & key
safe key
SAP to instruct AP for

De-isolation
SAP may demand HIRA, WMS

& Seek Additional
Precautions
SAP Decides Safety

Precautions & Issues IC to AP
SAP to carryout inspection
IC cancelled
Go for SFT
NO
SAP to inform Control

Person
Permit cancelled by
SAP
Site Cleared, inspected

& handed back by
clearing the permit
Work completed by CP
CP accepts
responsibility
ALARMS/ TRIP NOTIFICATIONS PROCEDURE NIGHT

1. ALARM/ TRIP
NOTIFICATION
OBSERVED BY AREA
OPERATOR
2. CONTROL ROOM
OPERATOR
3. SHIFT MANGER /
DGM
CONSULTS WITH
SHIFT TECH
DETERMI
NES
SEVERITY
OF FAULT
LO
W
HIG
H
4. GM/DGM ELECTRICAL
7. DIAGNOSIS AND FAULT
RECTIFICATION
NOTES DOWN &

RESETS FAULT
ALARMS/ TRIP NOTIFICATIONS PROCEDURE DAY

1. ALARM/ TRIP
NOTIFICATION
OBSERVED BY AREA
OPERATOR
2. CONTROL ROOM
OPERATOR
3. SHIFT MANGER /
DGM
4. GM/DGM
ELECTRICAL
DETERMI
NES
SEVERITY
OF FAULT
LO
W
HIG
H
5. DIAGNOSIS AND FAULT

RECTIFICATION
5. AM/TECHNICIAN
RESET FAULT
SKILL TEST
PROCEDURE
1. GM OPERATION
RECOMMENDS
INDIVIDUAL
HV
SWITCHI
NG
PROCEDU
REWRITT
EN TEST
FAI
L
PAS
S
PANEL
INTERVIE
W
PAS
S
INDIVIDUAL
QUALIFIED FOR HV
SWITCHING
FAI
L
MANDATORY
REQUIREMENTS: INCOMING
BAYS
COMPLETE SLD
BAY ALARMS
BB-II
BB-I
1G
BB1- ISOLATOR: 1G CASE 1 FIRST

ENERGIZATION
BB1: ISOLATOR: 1G CASE 2 LIVEBB
CHANGE OVER
BB2- ISOLATOR: 2G CASE 1 FIRST
ENERGIZATION
BB2- ISOLATOR: 2G CASE 2 LIVEBB
CHANGE OVER
INCOMING SUPPLY ISOLATOR 3G
INCOMING SUPPLY EARTH SWITCH

3GD-2
BREAKER EARTH SWITCH 3GD-1
BUSBAR ISOLATOR EARTH SWITCH
1GD
2G
1GD
X
11DL
3G
3GD1
3GD2
BAY ALARMS
1.PHASE DEVIATION ALARM

2.CHECK CABINET 1- LP
LOCKOUT ALARM
3.CHECK OIL PRESSURE LOW
LOCKOUT ALARM
4.CHECK CIRCUIT NO POWER ALARM
5.CHECK VD FAULT SIGNAL
ALARM
6.CHECK INDICATING & SIGN
ALARM
OR
BAY ALARMS
BB-II
BB-I
1
G
2
G
1GD
11D
L
3
G
Q82
GC
B
3GD
1
GIS
3GD
2
Q9
Q0
Q81
G
T
6.6
INCOMER
6.6KV SG
DS 1G CLOSING OP MANDATORY
CONDITIONS CASE 1
BB-II
1. CHK BAY11- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 2G - OPEN
3. CHK 3GD-1 OPEN

4. CHK 3GD-2 OPEN
5. CHK 11DL OPEN
6. CLOSE 1G
11D
L
11GD
-1
3GD
1
3GD
2
BAY 11- BB-1 PT
CONDITIONS CASE 2
BB-II
1. CHK BAY7- DS
21G CLOSED
BB-I
1
G
2. CHK BAY7-DS
22G CLOSED
3.CHK BAY7- 12DL

CLOSED
2
G
21
G
22
G
X
12D
L
BAY 7- BB COUPLER
4.CHK 2G - CLOSED
5. CLOSE 1G
CONDITIONS CASE 1
BB-II
1. CHK BAY10- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 1G - OPEN
3. CHK 3GD-1 OPEN

4. CHK 3GD-2 OPEN
5. CHK 11DL OPEN
6. CLOSE 2G
11D
L
11GD
-1
3GD
1
3GD
2
BAY 10- BB-2 PT
CONDITIONS CASE 2
BB-II
1. CHK BAY7- DS
21G CLOSED
2. CHK BAY7-DS
22G CLOSED
3. CHK BAY7- 12DL

CLOSED
BB-I
1
G
2
G
21
G
22
G
X
12D
L
BAY 7- BB COUPLER
4. CHK 1G CLOSED
5. CLOSE 2G
BB-II
CONDITIONS
BB-I
1. CHK CB 11DL OPEN
1GD
2. CHK 3GD-2 OPEN
11D
L
3GD
1
3
G
3. CHK 3GD-1 OPEN
3GD
2
4. CHK 1GD OPEN

5. CHK GCB-ES:
Q82 - OPEN
6. CHK GCB-CB:
Q0 - OPEN
7. CHK 6.6KV
INCOMER - OPEN
8. CLOSE 3G
Q82
G
T
Q0
X
6.6
INCOMER
BB-II
ES 3GD-2 CLOSING OP MANDATORY

CONDITIONS
BB-I
1. CHK DS-3G OPEN
X
2. CHK GT GCB DSQ9 - OPEN
3. CHK 6.6KV
INCOMER - OPEN
3
G
3GD
2
NOT
APPLICABLE
TO ST
5. CHK VD SHOWS
3 GREEN LIGHTS
6. CLOSE 3GD-2
Q82
Q9
G
T
6.6
INCOMER
BB-II

CONDITIONS
1. CHK DS-3G OPEN
BB-I
1
G
2
G
X
2. CHK 1G - OPEN
3GD
1
3
G
3. CHK 2G - OPEN
4. CLOSE 3GD-1
G
T
BB-II
ES 1GD CLOSING OP MANDATORY

CONDITIONS
1. CHK DS-3G OPEN
BB-I
1
G
2
G
1GD
X
2. CHK 1G - OPEN
3
G
3. CHK 2G - OPEN
4. CHK CLOSE 1GD
G
T
MANDATORY
REQUIREMENTS:
OVERHEAD - KCR BAYS
COMPLETE SLD
KCR GRID STATION
BAY ALARMS
DS
TRANSMISSION-LINE ISOLATOR 3G
GD
KCR TX-LINE
FIRST
3GD2
BB
FIRST
3G
3GD1
BB
BB1- ISOLATOR: 1G CASE 1

ENERGIZATION
BB1: ISOLATOR: 1G CASE 2
CHANGE OVER
ENERGIZATION
CHANGE OVER
CB
11DL
TRANSMISSION-LINE EARTH SWITCH

3GD-2
1GD

1GD
1G
2G
BB-II
BB-I
BAY ALARMS

LOCKOUT ALARM
LOCKOUT ALARM
ALARM
ALARM
OR
BAY ALARMS
QAYUMABAD GRID
STATION
DS
CB
KCR GRID
STATION
GD
KCR TX-LINE
3GD2
3G
3GD1
BQPS-2
X
11DL
1G
2G
1GD
BB-II
BB-I
CONDITIONS
QAYUMABAD GRID
STATION BB
1. CHK CB 11DL OPEN

2. CHK 3GD-2 OPEN
3. CHK 3GD-1 OPEN
KCR TX-LINE
4. CHK 1GD OPEN
3GD2
8. CLOSE 3G
3G
3GD1
X
11DL
1GD
BQPS2BB-II
BQPS2-
CONDITIONS CASE 1
BB-II
1.CHK BAY11- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 2G - OPEN
11D
L
3. CHK 3GD-1 OPEN
6. CHK CLOSE 1G
3GD
1
3GD
2
4. CHK 3GD-2 OPEN

5. CHK 11DL OPEN
11GD
-1
BAY 11- BB-1 PT

KCR TX-LINE
CONDITIONS CASE 2
BB-II
1. CHK BAY7- DS 21G

CLOSED
BB-I
1
G
2. CHK BAY7-DS 22G

CLOSED
2
G
21
G
22
G
X
12D
L
3. CHK BAY7- 12DL

CLOSED
BAY 7- BB COUPLER
4. CHK 2G - CLOSED
KCR TX-LINE
5. CLOSE 1G
CONDITIONS CASE 1
BB-II
1. CHK BAY10- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 1G - OPEN
11D
L
3. CHK 3GD-1 OPEN
6. CLOSE 2G
3GD
1
3GD
2
4. CHK 3GD-2 OPEN

5. CHK 11DL OPEN
11GD
-1
BAY 10- BB-2 PT

KCR TX-LINE
CONDITIONS CASE 2
BB-II
1. CHK BAY7- DS
21G CLOSED
2. CHK BAY7-DS
22G CLOSED
BB-I
1
G
2
G
21
G
X
12D
L
3. CHK BAY712DL CLOSED
BAY 7- BB COUPLER
4. CHK1G CLOSED
KCR TX-LINE
5. CLOSE 2G
22
G
DS 3GD-2 CLOSING OP MANDATORY

CONDITIONS
QAYUMABAD GRID
STATION BB
1. CHK DS-3G OPEN

2. CHK FAR END
CB-OPEN
3. CHK FAR END:
GD - CLOSED
CB
GD
KCR TX-LINE
3GD2
4. CHK VD
SHOWS 3 GREEN
LIGHTS
5. CLOSE 3GD-2
3G
BQPS2BB-II
BQPS2-

CONDITIONS
1.CHK DS-3G OPEN
2.CHK 1G - OPEN
BB-II
BB-I
1
G
2
G
X
3.CHK 2G - OPEN
3GD
1
3
G
4. CLOSE 3GD-1
KCR TX-LINE

CONDITIONS
1. CHK DS-3G OPEN
BB-II
BB-I
1
G
2
G
1GD
2. CHK 1G - OPEN
X
3. CHK 2G - OPEN
3
G
4. CHK CLOSE 1GD
KCR TX-LINE
MANDATORY
REQUIREMENTS:
SHORTLINE 1& 2 BAYS
COMPLETE SLD
BAY ALARMS
DS1
DS2
SHORT-LINE ISOLATOR 3G
GD
SHORT-LINE
FIRST
3GD2
BB
FIRST
3G
3GD1
BB

ENERGIZATION
BB1: ISOLATOR: 1G CASE 2
CHANGE OVER
ENERGIZATION
CHANGE OVER
CB
BQPS-1
11DL
1GD
SHORT-LINE EARTH SWITCH 3GD-2

1GD
1G
2G
BB-II
BB-I
BAY ALARMS

LOCKOUT ALARM
LOCKOUT ALARM
ALARM
ALARM
OR
BAY ALARMS
BB-I
BB-II
DS1
DS2
CB
BQPS-1
GD
SHORT-LINE
3GD2
3G
3GD1
BQPS-2
X
11DL
1G
2G
1GD
BB-II
BB-I
BQPS1BB-I
CONDITIONS
1. CHK CB 11DL OPEN
2. CHK 3GD-2 OPEN
3.CHK 3GD-1 OPEN
BQPS1BB-II
DS1
DS2
SHORT-LINE
4.CHK 1GD OPEN
3GD2
8. CLOSE 3G
3G
3GD1
X
11DL
1GD
BQPS2BB-II
BQPS2-
CONDITIONS CASE 1
BB-II
1. CHK BAY11- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 2G - OPEN
11D
L
3. CHK 3GD-1 OPEN
6. CHK CLOSE 1G
3GD
1
3GD
2
4. CHK 3GD-2 OPEN

5. CHK 11DL OPEN
11GD
-1
BAY 11- BB-1 PT

SHORT-LINE
CONDITIONS CASE 2
BB-II
1. CHK BAY7- DS 21G

CLOSED
BB-I
1
G
2. CHK BAY7-DS 22G

CLOSED
2
G
21
G
22
G
X
12D
L
3. CHK BAY7- 12DL

CLOSED
BAY 7- BB COUPLER
4. CHK 2G - CLOSED
SHORT-LINE
5. CLOSE 1G
CONDITIONS CASE 1
BB-II
1. CHK BAY10- ES
3GD-1 OPEN
BB-I
2
G
1
G
2. CHK 1G OPEN
11D
L
3. CHK 3GD-1 OPEN
6. CLOSE 2G
3GD
1
3GD
2
4. CHK 3GD-2 OPEN

5. CHK 11DL OPEN
11GD
-1
BAY 10- BB-2 PT

SHORT-LINE
CONDITIONS CASE 2
BB-II
1. CHK BAY7DS 21G CLOSED
BB-I
1
G
2. CHK BAY7-DS
22G CLOSED
2
G
21
G
22
G
X
12D
L
3. CHK BAY712DL CLOSED
BAY 7- BB COUPLER
4. CHK 1G CLOSED
5. CLOSE 2G
SHORT-LINE
BB-I
DS 3GD-2 CLOSING OP MANDATORY

CONDITIONS
1. CHK DS-3G OPEN
2. CHK BQPS-1
CB-OPEN
3. CHK BQPS-1:
GD - CLOSED
BB-II
DS1
DS2
BQPS-1
CB
GD
SHORT-LINE
3GD2
4. CHK VD
SHOWS 3
GREEN LIGHTS
5. CLOSE
3GD-2
3G
BQPS2BB-II
BQPS2-

CONDITIONS
1. CHK DS-3G OPEN
2. CHK 1G - OPEN
BB-II
BB-I
1
G
2
G
X
3. CHK 2G - OPEN
3GD
1
3
G
6. CLOSE 3GD-1
SHORT-LINE

CONDITIONS
1.CHK DS-3G OPEN
BB-II
BB-I
1
G
2
G
1GD
2. CHK 1G - OPEN
X
3.CHK 2G - OPEN
3
G
6. CLOSE 1GD
SHORT-LINE
MANDATORY
REQUIREMENTS: BUS
COUPLER
COMPLETE SLD
BAY ALARMS
BB-II
BB-I
22
G
21
G
21G
D
BB1- ISOLATOR: 21G

BB2- ISOLATOR: 22G
X
ISOLATOR 21G EARTH SWITCH 21GD
ISOLATOR 22G EARTH SWITCH 22GD
12D
L
22G
D
BAY ALARMS

LOCKOUT ALARM
LOCKOUT ALARM
ALARM
ALARM
OR
BAY ALARMS
BB-II
BB-I
21
G
21G
D
12D
L
22
G
22G
D

CONDITIONS
1. CHK BAY11- ES
3GD-1 OPEN
BB-II
BB-I
21
G
2. CHK 21GD OPEN
3. CHK 22GD OPEN

4. CHK 12DL OPEN
5. CHK BB-1
DEAD
6. CLOSE 21G
11GD
-1
21G
D
12
DL
22G
D
BAY 11- BB-1 PT

CONDITIONS
1. CHK BAY11- ES
3GD-1 OPEN
BB-II
BB-I
22
G
2. CHK 21GD OPEN
3. CHK 22GD OPEN

4. CHK 12DL OPEN
5. CHK BB-1
DEAD
6. CLOSE 22G
21G
D
12
DL
11GD
-1
22G
D
BAY 10- BB-2 PT

CONDITIONS
BB-II
1. CHK 21G OPEN

BB-I
21
G
2. CHK 22G OPEN
22
G
21GD
3. CLOSE 21GD

CONDITIONS
BB-II
1. CHK 22G OPEN

BB-I
22
G
21
G
2. CHK 21G OPEN
22GD
3. CLOSE 22GD
MANDATORY
REQUIREMENTS: BB PT
COMPLETE SLD
BAY ALARMS
11GD
-2
BB2 PT- ISOLATOR: 11G
11
G
11GD
-1
BB2 PT-BB-EARTH SWITCH 11GD-1

BB2 PT-DS- EARTH SWITCH 11GD-2
BAY 10- BB2 PT
BB-II
BB-I
BAY 11- BB1 PT
BB1 PT- ISOLATOR: 11G
11GD
-1
BB1 PT-BB-EARTH SWITCH 11GD-1

BB1 PT-DS- EARTH SWITCH 11GD-2
11
G
11GD
-2
BAY ALARMS

LOCKOUT ALARM
LOCKOUT ALARM
ALARM
ALARM
OR
BAY ALARMS
11GD
-2
11
G
11GD
-1
BAY 10- BB2 PT
BB-II
BB-I
BAY 11- BB1 PT
11
G
11GD
-1
11GD
-2
BB-1 PT- DS 11G CLOSING OP MANDATORY

CONDITIONS
1. CHK 11GD-1 OPEN
BB-I
BAY 11- BB1 PT
2. CHK 11GD-2 OPEN
3. CLOSE 11G
11GD
-1
11
G
11GD
-2
BB-1 PT- ES 11GD-1 CLOSING OP

MANDATORY CONDITIONS
1. CHK 11G
OPEN
BB-II
BB-I
2. CHK BAY7 - CB
12DL - OPEN
2. CHK
BAYS1,2,3,4,5
,6,8,9 ALL
INCOMING &
OUTGOING
BAYS BB-1 DS
1G OPEN
3. CLOSE
11GD-1
BAY 11- BB1 PT
1
G
11GD
-1
BAYS:
1,2,3,4,5,6,8
,9
ALL
INCOMING &
OUTGOING
BAYS
12
DL
11
G
BAY 7- BB COUPLER

1. CHK 11G OPEN
BB-I
BAY 11- BB1 PT
3. CLOSE 11GD-2
11
G
11GD
-2
BB-2 PT- DS 11G CLOSING OP MANDATORY

CONDITIONS
1. CHK 11GD-1 OPEN
BB-2
BAY 10- BB2 PT
2. CHK 11GD-2 OPEN
3. CLOSE 11G
11GD
-1
11
G
11GD
-2

1. CHK 11G
OPEN
BB-II
BB-I
2. CHK BAY7 - CB
12DL - OPEN
2. CHK
BAYS1,2,3,4,5
,6,8,9 ALL
INCOMING &
OUTGOING
BAYS BB-2 DS
2G OPEN
3. CLOSE
11GD-1
BAY 10- BB2 PT
2
G
BAYS:
1,2,3,4,5,6,8
,9
ALL
INCOMING &
OUTGOING
BAYS
11GD
-1
12
DL
11
G
BAY 7- BB COUPLER

1. CHK 11G OPEN
BB-2
BAY 10- BB2 PT
3. CLOSE 11GD-2
11
G
11GD
-2

Power Plant and Substation Presentation Pakistan

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Power Plant and Substation Presentation Pakistan

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BQPS-2 560MW CCPP

BQPS-2 MAIN 220KV SWITCHGEAR BUILDING

NET RELAY ROOM

GT & UAT LAYOUT

UPS SYSTEM LAYOUT

Local Control Cabinet

Oil/ SF6 Alarm

Front view of a local control cabinet

PLACEMENT OF CIRCUIT BREAKER IN SWITCHGEAR

Interrupter Assembly &

HMB HYDRAULIC SPRING OPERATED

Carbon brushes: >>

FRONT VIEW OF EARTH SWITCH

PLACEMENT OF EARTH SWITCH IN SWITCHGEAR

MOTOR OPERATING MECHANISM

SPRING OPERATING MECHANISM

FRONT VIEW OF ISOLATOR/

PLACEMENT OF ISOLATORS IN SWITCHGEAR

Flags/ Indications on the

Flags/ Indications On Local

Open: Red flag with

Close: Red flag with

Open: Red flag

Open: Red flag with

BLIND FLANGES ARE DENOTED BY YELLOW

FRONT VIEW OF SF6 MONITORING

PLACEMENT OF SF6 MONITORING DEVICE &

RECOMMENDED SF6 PRESSURES AT AMBIENT TEMP IN

SURGE ARRESTERS &

3 PHASE SURGE ARRESTOR ON ALL

3 PHASE SURGE ARRESTOR ON

CTs: CTs are placed

PLACEMENT OF S.A & CTs IN SWITCHGEAR

High Voltage Presence

Red light on one phase

Green Lights indicate the

Induction on one phase

BAY#9 SHT LINE 2

BAY#7 BUS COUPLER

BAY#4 SHT LINE 1

NAME: GT-1/2/3 & STG

BREAKER TRIP ON BFP

LOCAL PANEL SLD & CTs

INCOMING LINES SWITCH

KCR1/2 OVER HEAD LINES

KCR GRID STATION

DISTANE PROTECTION TRIP

OVER HEAD LINES TX LINE AND KESC GRID

KCR-1 &2 FIRST TOWER IN SWITRCH YARD

SHORTING LINES 1/2

SHORT LINE 1 &

OVER CURRENT TRIP

SHORT LINE 1 &

SHT LINE 2 (Bay #

SHORT LINE 1 &

SHT-LINE CT NAME/RATIO &

CT1 11LH 1500-3000

CT2 12LH 1200-2400

CT3 13LH 1200-2400

CT4 14LH 1200-2400

CT5 15LH 1200-2400

CT6 16LH 1200-2400