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SEA-DOO
SPECIFICATION
BOOKLET
MANUEL DE
CARACTRISTIQUES

1988-2003

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BOMBARDIER WATERCRAFT
SPECIFICATION BOOKLET
The purpose of this manual is to facilitate access to watercraft specifications. The Specification Booklet acts like a
summary of the technical data included in the Shop Manual.
For a more complete information, refer to Shop Manual.

2003 EDITION DIFFERENCES WITH 1988-2002

Specifications which are more commonly used for the maintenance and repair of the different Sea-Doo watercraft for
the years specified on cover page, are grouped in sections.

Were added:
2003 models

This edition was primarily published to be used by watercraft


technicians who are already familiar with all service and
maintenance procedures relating to Bombardier watercraft.

Were revised:
minor corrections were done as per latest technical information available

NOTICE: Bombardier Inc. is not responsible for typesetting


errors.
The contents of this booklet is applicable to the particular
product at its time of manufacture. However it may include
later component improvements authorized by Bombardier.
See footnotes and read all appropriate bulletins.

MODIFICATIONS DE LDITION 2003


PAR RAPPORT CELLE DE 1988-2002

The use of genuine Bombardier parts is strongly recommended when considering replacement of any component.
Dealer and/or distributor assistance should be sought in case
of doubt.

Ajout:
modles 2003

Rvision:

Torque tightening specifications must be strictly adhered to.


Locking devices (ex.: lock nut/tab, locking disks, self-locking
fasteners, etc.) must be installed or replaced with new ones,
where specified. If the efficiency of a locking device is
impaired, it must be renewed.

Des corrections mineures furent apportes conformment aux


informations techniques les plus rcentes.

Bombardier Inc. disclaims liability for all damages and/or injuries resulting from the improper use of the contents. We
strongly recommend that any service be carried out and/or
verified by a highly-skilled professional technician. It is understood that certain modifications may render the use of the
watercraft illegal under existing federal, provincial and state
regulations.
Bombardier Inc. reserves the right at any time to discontinue
or change specifications, designs, features, models or equipment without incurring obligation.

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MANUEL DE CARACTRISTIQUES
DES MOTOMARINES BOMBARDIER

MANUAL SECTIONS
SECTIONS DU MANUEL
PAGE

Ce manuel a pour but de faciliter laccs aux caractristiques


des motomarines. Le Manuel de caractristiques se veut un
rsum des donnes techniques du Manuel de rparation.
Pour une information plus complte, se rfrer au Manuel de
rparation.
Les caractristiques les plus utilises pour lentretien et la rparation des diffrents modles Sea-Doo selon les annes prcises sur la page couverture, sont regroupes par sections.
Ce manuel est destin avant tout aux techniciens professionnels, cest--dire des techniciens connaissant dj toutes
les oprations dentretien et de rparation des motomarines
Bombardier.

MODEL IDENTIFICATION
IDENTIFICATION
DES MODLES ........................

1-16

ENGINE
MOTEUR ..................................

17-56

CARBURETION
CARBURATION........................ 57-102

AVIS: Bombardier Inc. nest pas responsable des erreurs de


typographie.
ELECTRICAL SYSTEM
SYSTME LECTRIQUE.......... 103-136

Ce manuel contient les caractristiques des motomarines


telles quelles taient leur sortie dusine. Cependant, certaines caractristiques peuvent avoir chang, suite des amliorations autorises par Bombardier. Voir les renvois aux bas
de page et lire les bulletins qui dcrivent ces amliorations.
Pour tout remplacement de pice, lutilisation de pices
Bombardier est toujours trs fortement recommande. En
cas de doute, il faut demander laide du concessionnaire et/
ou du distributeur.

PROPULSION SYSTEM
SYSTME DE
PROPULSION........................... 137-190

Les couples de serrage indiqus doivent tre rigoureusement observs. Les pices ou dispositifs de blocage
(ex.: crous autobloquants, disques/plaques de verrouillage,
attaches autofreines, etc.) doivent tre installs ou remplacs par des neufs, sil y a lieu. Remplacer toute pice ou tout
dispositif de blocage dont lefficacit serait diminue.

DIMENSIONS/CAPACITIES
DIMENSIONS/
CONTENANCES ...................... 191-224
MATERIALS
MATRIAUX ............................ 225-262

Bombardier Inc. ne pourra tre tenue responsable des dommages ou blessures rsultant dune mauvaise comprhension du texte de ce manuel. On recommande fortement de
faire effectuer et/ou vrifier les oprations mentionnes dans
ce manuel par un technicien professionnel. Il est clairement
entendu que lutilisation dune motomarine peut devenir illgale aux termes des rglements fdraux, provinciaux ou
dtat, si cette motomarine a subi certaines modifications.

ENGINE TIGHTENING TORQUES


COUPLES DE SERRAGE
DU MOTEUR............................ 263-300
PROPULSION AND STEERING
TIGHTENING TORQUES
COUPLES DE SERRAGE
PROPULSION ET
DIRECTION............................... 301-336

Bombardier Inc. se rserve le droit de supprimer ou de modifier en tout temps ses spcifications, designs, caractristiques, modles ou pices dquipement, sans aucune obligation de sa part.

II

MISCELLANEOUS
DIVERS ..................................... 337-354

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III

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GENUINE SEA-DOO PARTS


PICES DORIGINE SEA-DOO
Genuine Sea-Doo parts are designed to careful tolerances for specific watercraft, based on extensive testing programs tailored to rigorous standards of
quality control and backed by the Bombardier warranty.
Les pices dorigine Sea-Doo sont dessines partir de tolrances trs strictes
pour des motomarines spcifiques, selon un programme dessais rpondant
des contrles de qualit rigoureux et protgs par la garantie Bombardier.

IV

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SECTION CONTENTS
CONTENU DE LA SECTION

MODEL IDENTIFICATION
IDENTIFICATION DES MODLES

PAGE

Smt2003-001b_modeles.fm

HULL IDENTIFICATION NUMBER


NUMRO DIDENTIFICATION DE LA COQUE ..............

MODEL IDENTIFICATION (BY MODEL YEAR)


IDENTIFICATION DES MODLES (PAR ANNE) .........

MODEL IDENTIFICATION (BY MODEL NUMBER)


IDENTIFICATION DES MODLES
(PAR NUMROS DE MODLE)......................................

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MODEL IDENTIFICATION (BY MODEL YEAR)


IDENTIFICATION DES MODLES (PAR ANNE)

MODEL IDENTIFICATION
IDENTIFICATION
DES MODLES

MODEL NAME
NOM DE MODLE

MODEL NO.
N DE MODLE

2003
GTI International (atlantic blue/bleu atlantique)..........................................5568
GTI (ultraviolet/violet perle) ......................................................................... 5598
GTI International (ultraviolet/violet perle)....................................................5597
GTI (California /Californie) (ultraviolet/violet perle) ....................................5567
GTI LE ............................................................................................................6102
GTI LE International ......................................................................................6101
GTI LE RFI .....................................................................................................6104
GTI LE RFI International ................................................................................6103
GTX 4-TEC ....................................................................................................6127
GTX 4-TEC (automn red/rouge automnal) ...................................................6112
GTX 4-TEC International (automn red/rouge automnal) ............................6111
GTX 4-TEC SUPERCHARGED International (yellow/jaune) ........................6105
GTX 4-TEC SUPERCHARGED (yellow/jaune)..............................................6106
GTX 4-TEC SUPERCHARGED International (viper red/rouge vipre) ........6128
GTX 4-TEC SUPERCHARGED (viper red/rouge vipre)..............................6129
GTX 4-TEC VANS TRIPLE CROWN EDITION International ........................6125
GTX 4-TEC VANS TRIPLE CROWN EDITION ..............................................6126
GTX 4-TEC SUPERCHARGED LIMITED International .................................6107
GTX 4-TEC SUPERCHARGED LIMITED ......................................................6108
GTX DI International .....................................................................................6118
GTX DI ...........................................................................................................6119
LRV DI ............................................................................................................5771
RX DI .............................................................................................................6123
RX DI International ........................................................................................6122
XP DI ..............................................................................................................6131
XP DI International ........................................................................................6130

SEA-DOO

HULL IDENTIFICATION NUMBER


NUMRO DIDENTIFICATION DE LA COQUE

ZZN12345L495
Serial
number*

F00A0CB

Manufacturer

Model year
Year of production
Month of production

*A letter may also be used as a digit.

2002
GTI International (u.violet) ..........................................................................5558
GTI (u.violet) ..................................................................................................5559
GTI LE International (e.clay/glaise) ..............................................................5560
GTI LE (e.clay/glaise).....................................................................................5561
GTX DI International (green/vert) ................................................................5563
GTX DI (green/vert) .......................................................................................5564
GTX RFI International (blue/bleu) .................................................................5565
GTX RFI (blue/bleu).......................................................................................5566
XP International ...........................................................................................5577
XP ....................................................................................................................5578
RX International (blue/bleu) ..........................................................................5579
RX (blue/bleu).................................................................................................5580
RX International (yellow/jaune) ....................................................................5581
RX (yellow/jaune) ...........................................................................................5582
RX DI LE International (blue/bleu) ................................................................5583
RX DI LE (blue/bleu) .......................................................................................5584

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MODEL NAME
NOM DE MODLE

MODEL NO.
N DE MODLE

MODEL NAME
NOM DE MODLE

RX DI LE International (yellow/jaune)...........................................................5585
RX DI (yellow/jaune) ......................................................................................5586
GTX International (yellow/jaune)..................................................................5587
GTX (yellow/jaune) ........................................................................................5588
RX DI International (blue/bleu)......................................................................5591
RX DI International (yellow/jaune)................................................................5592
GTX DI International (blue/bleu) ...................................................................5595
GTX DI (blue/bleu)..........................................................................................5596
GTI California (u.violet)..................................................................................6116
GTI California (e.clay/glaise) ........................................................................6117
GTX 4-TEC International (red/rouge)............................................................5573
GTX 4-TEC (red/rouge) ..................................................................................5574
GTX 4-TEC International (blue/bleu).............................................................5593
GTX 4-TEC (blue/bleu) ...................................................................................5594
LRV DI..............................................................................................................5460

RX DI (yellow/jaune) ......................................................................................5537
LRV ..................................................................................................................5697

2000
GS....................................................................................................................5644
GS International .............................................................................................5827
GSX RFI...........................................................................................................5645
GSX RFI International ....................................................................................5654
XP ....................................................................................................................5651
XP International..............................................................................................5655
GTI ...................................................................................................................5647
GTI International ............................................................................................5657
GTS International ...........................................................................................5639
GTX LTD..........................................................................................................5653
GTX LTD (International).................................................................................5669
GTX LTD (International (blue/bleu)...............................................................5544
GTX LTD (blue/bleu) ......................................................................................5545
GTX RFI ...........................................................................................................5648
GTX RFI International ....................................................................................5658
GTX RFI (green/vert) ......................................................................................5515
GTX RFI International (green/vert)................................................................5516
RX ................................................................................................................5513
RX International .............................................................................................5514
RX DI ...............................................................................................................5646
RX DI International.........................................................................................5656
GTX DI ............................................................................................................5649
GTX DI International .....................................................................................5659
LRV ..................................................................................................................5688

2001
GS International (red/rouge) First Series, Premire srie...........................5548
GS International (clay/glaise) Second Series, Seconde srie.....................5518
GS (clay/glaise)...............................................................................................5519
GSX RFI International First Series, Premire srie......................................5549
GTS International Second Series, Seconde srie.......................................5520
GTS..................................................................................................................5521
GTS International First Series, Premire srie ...........................................5551
GTI International First Series, Premire srie.............................................5552
GTI International Second Series, Seconde srie .........................................5522
GTI ...................................................................................................................5523
GTX RFI International ....................................................................................5524
GTX RFI ...........................................................................................................5525
GTX RFI International (green/vert)................................................................5553
GTX RFI (green/vert) ......................................................................................5555
GTX International (red/rouge).......................................................................5526
GTX (red/rouge) .............................................................................................5527
GTX International (blue/bleu)........................................................................5538
GTX (blue/bleu) ..............................................................................................5539
GTX DI International (blue/bleu) ...................................................................5528
GTX DI (blue/bleu)..........................................................................................5529
GTX DI International (red/rouge) ..................................................................5540
GTX DI (red/rouge).........................................................................................5541
XP Limited/Limite International .................................................................5530
XP Limited/Limite ........................................................................................5531
RX International(blue/bleu) ...........................................................................5532
RX (blue/bleu).................................................................................................5533
RX International (yellow/jaune) ....................................................................5542
RX (yellow/jaune) ...........................................................................................5543
RX DI International (blue/bleu)......................................................................5534
RX DI (blue/bleu) ............................................................................................5535
RX DI International (yellow/jaune)................................................................5536

MODEL NO.
N DE MODLE

1999
SPX..................................................................................................................5828
SPX International ...........................................................................................5636
GS....................................................................................................................5847
GS International .............................................................................................5846
GSX RFI (yellow/jaune)..................................................................................5637
GSX RFI (yellow/jaune) International ...........................................................5652
GSX RFI (Aztec/Aztque) ...............................................................................5638
GSX RFI (Aztec/Aztque) International .........................................................5829
GSX Limited/Limite......................................................................................5849
GSX Limited/Limite International ...............................................................5848
GTS..................................................................................................................5883
GTI ...................................................................................................................5885
GTI International ............................................................................................5884
GTX RFI ...........................................................................................................5887
GTX RFI International ....................................................................................5886
GTX Limited/Limite ......................................................................................5889
GTX Limited/Limite International ...............................................................5888
XP Limited/Limite.........................................................................................5869
XP Limited/Limite International ..................................................................5868

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MODEL NAME
NOM DE MODLE

MODEL NO.
N DE MODLE

MODEL NAME
NOM DE MODLE

MODEL NO.
N DE MODLE

1998

1994

SPX........................................................................................................ 5838/5839
GS.......................................................................................................... 5626/5844
GSX Limited/Limite..................................................................................... 5625
GSX Limited/Limite............................................................................ 5629/5845
GTS................................................................................................................. 5819
GTI ......................................................................................................... 5836/5841
GTX Limited/Limite ............................................................................ 5837/5842
GTX RFI ................................................................................................. 5843/5666
XP Limited/Limite............................................................................... 5665/5667

SP ................................................................................................................... 5870
SPX................................................................................................................. 5871
SPI .................................................................................................................. 5872
XP .......................................................................................................... 5854/5855
GTS................................................................................................................. 5814
GTX ................................................................................................................ 5862

1993
SP ................................................................................................................... 5806
SPX................................................................................................................. 5807
SPI .................................................................................................................. 5808
XP ................................................................................................................... 5852
GTS................................................................................................................. 5813
GTX ................................................................................................................ 5861

1997
SP ................................................................................................................... 5879
SPX........................................................................................................ 5661/5834
GS................................................................................................................... 5621
GSI.................................................................................................................. 5622
GSX ................................................................................................................ 5624
GTS................................................................................................................. 5818
GTI .................................................................................................................. 5641
GTX ................................................................................................................ 5642
HX................................................................................................................... 5882
XP .......................................................................................................... 5662/5833

1992
SP ................................................................................................................... 5805
XP ................................................................................................................... 5851
GTS................................................................................................................. 5812
GTX ................................................................................................................ 5860

1991

1996

SP ................................................................................................................... 5804
XP ................................................................................................................... 5850
GT ................................................................................................................... 5811

SP ................................................................................................................... 5876
SPX................................................................................................................. 5877
SPI .................................................................................................................. 5878
XP .......................................................................................................... 5858/5859
GSX ................................................................................................................ 5620
GTS................................................................................................................. 5817
GTI .................................................................................................................. 5865
GTI (touring seat/sige de randonne)............................................... 5866/5867
GTX ................................................................................................................ 5640
HX................................................................................................................... 5881

1990
SP .................................................................................................................. 5803
GT .................................................................................................................. 5810

1989
SP .................................................................................................................. 5802

1988

1995

SP ................................................................................................................... 5801

SP ...................................................................................................................
SPX.................................................................................................................
SPI ..................................................................................................................
XP 800 ............................................................................................................
XP ...................................................................................................................
GTS.................................................................................................................
GTS (touring seat/sige de randonne) ......................................................
GTX ................................................................................................................
GTX (touring seat/sige de randonne) ......................................................
HX...................................................................................................................

5873
5874
5875
5856
5857
5815
5816
5863
5864
5880

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MODEL IDENTIFICATION (BY MODEL NUMBER)


IDENTIFICATION DES MODLES
(PAR NUMROS DE MODLE)
MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

5460
5513
5514
5515

2002
2000
2000
2000

LRV DI
RX
RX International
GTX RFI (green/vert)
GTX RFI International
(green/vert)
GS International
(clay/glaise)
GS (clay/glaise)
GTS International
GTS
GTI International
GTI
GTX RFI International
GTX RFI
GTX International
(red/rouge)
GTX (red/rouge)
GTX DI International
(blue/bleu)
GTX DI (blue/bleu)
XP Limited/Limite
International
XP Limited/Limite
RX International
(blue/bleu)
RX (blue/bleu)
RX DI international
(blue/bleu)
RX DI (blue/bleu)
RX DI International
(yellow/jaune)
RX DI (yellow/jaune)
GTX International
(blue/bleu)
GTX (blue/bleu)
GTX DI International
(red/rouge)
GTX DI (red/rouge)
RX International
(yellow/jaune)
RX (yellow/jaune)
GTX International
(blue/bleu)
GTX (blue/bleu)

5516

2000

5518

2001

5519
5520
5521
5522
5523
5524
5525

2001
2001
2001
2001
2001
2001
2001

5526

2001

5527

2001

5528

2001

5529

2001

5530

2001

5531

2001

5532

2001

5533

2001

5534

2001

5535

2001

5536

2001

5537

2001

5538

2001

5539

2001

5540

2001

5541

2001

5542

2001

5543

2001

5544

2000

5545

2000

Smt2003-001b_modeles.fm

MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

5548

2001

5549
5551
5552

2001
2001
2001

5553

2001

5555

2001

5558

2002

5559

2002

GS International
(red/rouge)
GSX RFI International
GTS International
GTI International
GTX RFI International
(green/vert)
GTX RFI (green/vert)
GTI International
(u. violet)
GTI (u.violet)
GTI LE International
(e.clay/glaise))
GTI LE (e.clay/glaise)
GTX International
(green/vert)
GTX (green/vert)
GTX RFI International
(blue/bleu)
GTX RFI (blue/bleu)
GTI (California /Califorie)
(ultraviolet/v. perle)
GTI International (atlantic
blue/bleu atlantique)
GTX 4-TEC International
(red/rouge)
GTX 4-TEC (red/rouge)
XP International
XP
RX International
(blue/bleu)
RX (blue/bleu)
RX International
(yellow/jaune)
RX (yellow/jaune)
RX DI International
(blue/bleu)
RX DI (blue/bleu)
RX DI International
(yellow/jaune)
RX DI (yellow/jaune)
GTX International
(yellow/jaune)
GTX (yellow/jaune)
RX DI International
(blue/bleu)
RX DI International
(yellow/jaune)
GTX 4-TEC International
(blue/bleu)
GTX 4-TEC (blue/bleu)

5560

2002

5561

2002

5563

2002

5564

2002

5565

2002

5566

2002

5567

2003

5568

2003

5573

2002

5574
5577
5578

2002
2002
2002

5579

2002

5580

2002

5581

2002

5582

2002

5583

2002

5584

2002

5585

2002

5586

2002

5587

2002

5588

2002

5591

2002

5592

2002

5593

2002

5594

2002

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MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

5595

2002

GTX International
(blue/bleu)
GTX (blue/bleu)
GTI International
(ultraviolet/violet perle)
GTI (ultraviolet/v. perle)
GSX
GS
GSI
GSX
GSX Limited/Limite
GS
GSX Limited/Limite
SPX International
GSX RFI (yellow/jaune)
GSX RFI (Aztec/Aztque)
GTS International
GTX
GTI
GTX
GS
GSX RFI
RX DI
GTI
GTX RFI
GTX DI
XP
GSX RFI (yellow/jaune)
International
GTX
GSX RFI International
XP International
RX DI International
GTI International
GTX RFI International
GTX DI International
SPX
XP
XP Limited/Limite
GTX RFI
XP Limited/Limite
International
GTX International
LRV
LRV
LRV DI
SP

5802
5803
5804
5805
5806
5807
5808
5810
5811
5812
5813
5814
5815

1989
1990
1991
1992
1993
1993
1993
1990
1991
1992
1993
1994
1995

SP
SP
SP
SP
SP
SPX
SPI
GT
GT
GTS
GTS
GTS
GTS
GTS (touring seat/
sige de randonne)
GTS
GTS
GTS
GS International
SPX
GSX RFI (Aztec/Aztque)
International
XP
SPX
GTI
GTX Limited/Limite
SPX International
SPX
GTI International
GTX Limited/Limite
International
GTX RFI International
GS International
GSX Limited/Limite
International
GS International
GS
GSX Limited/Limite
International
GSX Limited/Limite
XP
XP
XP
XP
XP
XP 800
XP
XP

5596

2002

5597

2003

5598
5620
5621
5622
5624
5625
5626
5629
5636
5637
5638
5639
5640
5641
5642
5644
5645
5646
5647
5648
5649
5651

2003
1996
1997
1997
1997
1998
1998
1998
1999
1999
1999
2000
1996
1997
1997
2000
2000
2000
2000
2000
2000
2000

5652

1999

5653
5654
5655
5656
5657
5658
5659
5661
5662
5665
5666

2000
2000
2000
2000
2000
2000
2000
1997
1997
1998
1998

5667

1998

5669
5688
5697
5771
5801

2000
2000
2001
2003
1988

10

Smt2003-001b_modeles.fm

5816

1995

5817
5818
5819
5827
5828

1996
1997
1998
2000
1999

5829

1999

5833
5834
5836
5837
5838
5839
5841

1997
1997
1998
1998
1998
1998
1998

5842

1998

5843
5844

1998
1998

5845

1998

5846
5847

1999
1999

5848

1999

5849
5850
5851
5852
5854
5855
5856
5857
5858

1999
1991
1992
1993
1994
1994
1995
1995
1996

Smt2003-001b_modeles.fm

www.SeaDooManuals.net

11

smt2003-001.book Page 7 Wednesday, February 4, 2004 11:21 AM

MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

MODEL NUMBER
NUMROS DE MODLE

MODEL YEAR
ANNES MODLE

MODEL NAME
NOMS DE MODLE

5859
5860
5861
5850
5862
5863

1996
1992
1993
1991
1994
1995

XP
GTX
GTX
XP
GTX
GTX
GTX (touring seat/
sige de randonne)
GTI
GTI (touring seat/
sige de randonne)
GTI
XP Limited/Limite
International
XP Limited/Limite
SP
SPX
SPI
SP
SPX
SPI
SP
SPX
SPI
SP
HX
HX
HX
GTS
GTI International
GTI
GTX RFI International
GTX RFI
GTX Limited/Limite
International
GTI LE International
GTI LE
GTI LE RFI International
GTI LE RFI
GTX 4-TEC
SUPERCHARGED
International
(yellow/jaune)
GTX 4-TEC SUPERCHARGED (yellow/jaune)
GTX 4-TEC
SUPERCHARGED LTD
International

6108

2003

6111

2003

GTX 4-TEC SUPERCHARGED LIMITED


GTX 4-TEC International
(aut. red/r. automnal)
GTX 4-TEC
(automn red/rouge automnal)
GTI California (u.violet)
GTI California
(e. clay/glaise)
GTX DI International
GTX DI
RX DI International
RX DI
GTX 4-TEC VANS TRIPLE
CROWN EDITION Intern.
GTX 4-TEC VANS TRIPLE
CROWN EDITION
GTX 4-TEC
GTX 4-TEC SUPERCHARGED International
(viper red/rouge vipre)
GTX 4-TEC SUPERCHARGED
(viper red/rouge vipre)
XP DI International
XP DI

5864

1995

5865

1996

5866

1996

5867

1996

5868

1999

5869
5870
5871
5872
5873
5874
5875
5876
5877
5878
5879
5880
5881
5882
5883
5884
5885
5886
5887

1999
1994
1994
1994
1995
1995
1995
1996
1996
1996
1997
1995
1996
1997
1999
1999
1999
1999
1999

5888

1999

6101
6102
6103
6104

2003
2003
2003
2003

6105

2003

6106

2003

6107

2003

12

Smt2003-001b_modeles.fm

6112

2003

6116

2002

6117

2002

6118
6119
6122
6123

2003
2003
2003
2003

6125

2003

6126

2003

6127

2003

6128

2003

6129

2003

6130
6131

2003
2003

Smt2003-001b_modeles.fm

www.SeaDooManuals.net

13

smt2003-001.book Page 8 Wednesday, February 4, 2004 11:21 AM

NOTES/NOTES
NOTES/NOTES

14

Smt2003-001b_modeles.fm

Smt2003-001b_modeles.fm

www.SeaDooManuals.net

15

smt2003-001.book Page 9 Wednesday, February 4, 2004 11:21 AM

NOTES/NOTES

16

Smt2003-001b_modeles.fm

www.SeaDooManuals.net

Smt2003-001b_modeles.fm

smt2003-001.book Page 10 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

ENGINE
MOTEUR

PAGE
TABLE
TABLE........................

4-TEC ENGINE/MOTEUR.... 20
17

Engine
Moteur
Bore
Alsage
Stroke
Course
Displacement
Cylindre
Compression Ratio
Taux de compression
Ring Type
Segment de piston
Ring End Gap
Ouverture du segment
Piston/Cylinder Wall
Clearance
Jeu piston/cylindre
Cylinder Taper
Conicit du cylindre
Cylinder Out of Round
Ovalisation du cylindre
Connecting Rod Big End
Axial Play
Jeu axial de la tte de bielle
Rotary Valve Duration
Ouverture de la valve
rotative
Rotary Valve Timing
Rglage de la valve rotative
Rotary Valve/Cover Clearance
Jeu couvercle/
valve rotative

16

Smt2003-001c_moteur.fm

Engine
Moteur
Number of Cylinder
Nombre de cylindres
Number of Valves
Nombre de soupapes
Bore
Alsage
Stroke
Course
Displacement
Cylindre
Compression Ratio
Taux de compression
Ring Type
Type de segment
Ring End Gap
Ouverture du segment
Piston/Cylinder Wall
Clearance
Jeu piston/cylindre
Cylinder Taper
Conicit du cylindre
Cylinder Out of Round
Ovalisation du cylindre
Intake Valve Opening
Ouverture/fermeture
soupape dadmission
Exhaust Valve Opening/
closing
Ouverture/fermeture
soupape dchappement

ABBREVIATIONS
ABRVIATIONS........

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

56

17

RING END GAP


OUVERTURE
DU SEGMENT

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

1 ST
1R

0.25
(.010)
1.00
(.040)

0.1
(.0039)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.040)

0.1
(.0039)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

781.6
(47.70)

6.0:1

1 ST L
1R

0.4
(.016)
1.00
(.040)

0.13
(.0051)
0.22
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5

78.2
(3.08)

951.2
(58.05)

6.0:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.22
(.0087)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

88.00
(3.46)

78.2
(3.08)

951.2
(58.05)

6.0:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.22
(.0087)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

947 DI

88.00
(3.46)

78.2
(3.08)

951.2
(58.05)

6.0:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.22
(.0087)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

947 DI

88.00
(3.46)

78.2
(3.08)

951.2
(58.05)

6.0:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.22
(.0087)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

cm
(in/po )

717

82.00
(3.23)

68.0
(2.68)

718.2
(43.82)

GTI LE
(6102/6101)

717

82.00
(3.23)

68.0
(2.68)

718.2
(43.82)

GTI LE RFI
(6104/6103)

787 RFI

82.00
(3.23)

74.0
(2.91)

GTX DI
(6118/6119)

947 DI

88.00
(3.46)

LRV DI
(5771)

947 DI

RX DI
(6123/6122)

XP DI
(6131/6130)

GTI
(5568/5598/
5597/5567)

18

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

RING TYPE
SEGMENT DE PISTON

6.2:1

mm
(in/po)

Smt2003-001c_moteur.fm

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

N/U
mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

2003

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 11 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

19

GTX 4-TEC

SUPERCHARGED
LIMITED

GTX 4-TEC

(6107/6108)

2003

GTX 4-TEC
(6111/6112/
6127)

20
10.6:1
1 REC.
1 T.F.
1 O.S.
1.5
(0.060)
0.04
(0.002)
0.1
(0.004)
0.1
(0.0039)
0.015
(0.0006)
10/45
50/5

1503
3
12
100
(3.94
63.4
(2.5
1493.8
(58.81
10,6:1
1 REC.
1 T.F.
1 O.S.
1.5
(0.060)
0.04
(0.002)
0.1
(0.004)
0.1
(0.0039)
0.015
(0.0006)
10/45
50/5

1503
3
12
100
(3.94
63.4
(2.5
1493.8
(58.81
8,1:1
1 REC.
1 T.F.
1 O.S.
1.5
(0.060)
0.04
(0.002)
0.1
(0.004)
0.1
(0.0039)
0.015
(0.0006)
10/45
50/0

1503
3
12
100
(3.94
63.4
(2.5
1493.8
(58.81
8,1:1
1 REC.
1 T.F.
1 O.S.
1.5
(0.060)
0.04
(0.002)
0.1
(0.004)
0.1
(0.0039)
0.015
(0.0006)
10/45
50/0

1503
5.930
(.2330)
5.930
(.2330)
6.060
(.2386)
38.8
(1.499)
43
(1.693)

Smt2003-001c_moteur.fm

1.6
(.063)

www.SeaDooManuals.net

Wear limit mm (in/po)


Limite dusure mm (in/po)

1.8
(.071)

Smt2003-001c_moteur.fm

31.604
(1.2442)
31.385
(1.2356)

RING END GAP (MAX.)


OUVERTURE
DU SEGMENT (MAX.)
PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/CYLINDRE
CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)
CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

mm
(in/po)
N/U
mm
(in/po)
mm
(in/po)
mm
(in/po)

Wear limit mm (in/po)


Limite dusure mm (in/po)

0.09
(.0035)
0.08
(.0031)
0.22
(.0087)

CYLINDER HEAD SCREW


(MAXIMUM LENGTH)
CROUS DE TTE DE MOTEUR
(LONGUEUR MAXIMALE)

CON. ROD BIG END RADIAL


CLEARANCE
JEU RADIAL DE LA TTE
DE LA BIELLE
CRANK.AXIAL CLEARANCE
(MIN./MAX.)
JEU AXIAL (MIN./MAX.) DU
VILEBREQUIN

CAM LOBE (EXHAUST)


LOBE DE CAME
(CHAPPEMENT)

CAM LOBE (INTAKE)


LOBE DE CAME (ADMISSION)

VALVE SEAT CONTACT


(EXHAUST)
CONTACT DE SIGE DE
SOUPAPE (CHAPPEMENT)

cm
(in/
po )

RING TYPE
TYPE DE SEGMENT

mm
(in/po)

VALVE SEAT CONTACT


(INTAKE)
CONTACT DE SIGE DE
SOUPAPE (ADMISSION)

VALVE SPRING FREE


LENGTH (INNER)
LONGEUR LIBRE DU RESSORT
DE SOUPAPE (INTRIEUR)
VALVE SPRING FREE
LENGTH (OUTER)
LONGUEUR LIBRE DU RESSORT
DE SOUPAPE (EXTRIEUR)

mm
(in/po)

COMPRESSION RATIO
TAUX DE COMPRESSION

1493.8
(58.81

DISPLACEMENT
CYLINDRE

63.4
(2.5

STROKE
COURSE

100
(3.94

BORE
ALSAGE

12

INTAKE VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DADMISSION

EXHAUST VALVE OPENING/


CLOSING
OUVERTURE/FERMETURE
SOUPAPE DCHAPPEMENT

(6105/6106/
6128/6129)
INTAKE VALVE OPENING/
CLOSING
OUVERTURE/FERMETURE
SOUPAPE DADMISSION

SUPERCHARGED

VALVE GUIDE DIAMETER


DIAMTRE DU GUIDE DE
SOUPAPE

(6125/6126)
NUMBER OF VALVES
NOMBRE DE SOUPAPES

GTX 4-TEC
1503

EXHAUST VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DCHAPPEMENT

VANS TRIPLE
CROWN EDITION

NUMBER OF CYLINDER
NOMBRE DE CYLINDRES

GTX 4-TEC
(6111/6112/
6127)
ENGINE
MOTEUR

2003

ENGINE
MOTEUR

smt2003-001.book Page 12 Wednesday, February 4, 2004 11:21 AM

4-TEC Engine/Moteur

mm
(in/po)

148.5
(5.846)

21

2003

Wear limit mm (in/po)


Limite dusure mm (in/po)

Wear limit mm (in/po)


Limite dusure mm (in/po)

mm
(in/po)

1503

5.930
(.2330)

5.930
(.2330)

6.060
(.2386)

38.8
(1.499)

43
(1.693)

1.6
(.063)

1.8
(.071)

31.604
(1.2442)

31.385
(1.2356)

0.09
(.0035)

0.08
(.0031)
0.22
(.0087)

148.5
(5.846)

1503

5.930
(.2330)

5.930
(.2330)

6.060
(.2386)

38.8
(1.499)

43
(1.693)

1.6
(.063)

1.8
(.071)

31.604
(1.2442)

31.385
(1.2356)

0.09
(.0035)

0.08
(.0031)
0.22
(.0087)

148.5
(5.846)

1503

5.930
(.2330)

5.930
(.2330)

6.060
(.2386)

38.8
(1.499)

43
(1.693)

1.6
(.063)

1.8
(.071)

31.604
(1.2442)

31.385
(1.2356)

0.09
(.0035)

0.08
(.0031)
0.22
(.0087)

148.5
(5.846)

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC
SUPERCHARGED
LIMITED

(6107/6108)

22

CYLINDER HEAD SCREW


(MAXIMUM LENGTH)
CROUS DE TTE DE MOTEUR
(LONGUEUR MAXIMALE)

CON. ROD BIG END RADIAL


CLEARANCE
JEU RADIAL DE LA TTE
DE LA BIELLE
CRANK.AXIAL CLEARANCE
(MIN./MAX.)
JEU AXIAL (MIN./MAX.) DU
VILEBREQUIN

CAM LOBE (EXHAUST)


LOBE DE CAME
(CHAPPEMENT)

CAM LOBE (INTAKE)


LOBE DE CAME (ADMISSION)

VALVE SEAT CONTACT


(EXHAUST)
CONTACT DE SIGE DE
SOUPAPE (CHAPPEMENT)

VALVE SEAT CONTACT


(INTAKE)
CONTACT DE SIGE DE
SOUPAPE (ADMISSION)

VALVE SPRING FREE


LENGTH (INNER)
LONGEUR LIBRE DU RESSORT
DE SOUPAPE (INTRIEUR)
VALVE SPRING FREE
LENGTH (OUTER)
LONGUEUR LIBRE DU RESSORT
DE SOUPAPE (EXTRIEUR)

VALVE GUIDE DIAMETER


DIAMTRE DU GUIDE DE
SOUPAPE

EXHAUST VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DCHAPPEMENT

INTAKE VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DADMISSION

ENGINE
MOTEUR

smt2003-001.book Page 13 Wednesday, February 4, 2004 11:21 AM

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

Smt2003-001c_moteur.fm

23

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

RING END GAP


OUVERTURE
DU SEGMENT

N/U
mm
(in/po)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.0216)1
.10
(.043)

0.120
(.0047)
0.220
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.0216)1
.10
(.043)

0.120
(.0047)
0.220
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

787

82
(3.228)

74
(2.91)

781.6
(47.7)

6.0:1

1 STL
1R

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.220
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5
502

XP
(5577/5578)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)1
.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

RX
(5579/5580)
(5581/5582)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)1
.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

GTX
(5587/5588)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)1
.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

947 DI

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.0216)1
.10
(.043)

0.120
(.0047)
0.220
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A.
S.O.

N.A.
S.O.

mm
(in/po)

mm
(in/po)

cm
(in/po )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GTI LE
(5560/5561)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GTI California
GTI LE
California
(6116/6117)

717

82
(3.228)

68
(2.68)

GTX DI
(5563/5564)
(5595/5596)

947 DI

88
(3.46)

LRV DI
(5460)

947 DI

GTX RFI
(5565/5566)

2002
GTI
(5558/5559)

24

Smt2003-001c_moteur.fm

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING TYPE
SEGMENT DE PISTON

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 14 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

25

NUMBER OF CYLINDER
NOMBRE DE CYLINDRES
NUMBER OF VALVES
NOMBRE DE SOUPAPES

GTX 4-TEC
(5573/5574)
(5593/5594)
1503
3
12

2002

GTX 4-TEC
(5573/5574)
(5593/5594)
1503

26
5.930
(.2330)

DISPLACEMENT
CYLINDRE

mm
(in/po)
cm
(in/
po )

100
(3.9)
63.4
(2.49)
1493.8
(58.81)
10.6:1

5.930
(.2330)
6.060
(.2386)
38.8
(1.499)

Smt2003-001c_moteur.fm

VALVE GUIDE DIAMETER


DIAMTRE DU GUIDE DE
SOUPAPE
VALVE SPRING FREE
LENGTH (INNER)
LONGEUR LIBRE DU RESSORT
DE SOUPAPE (INTRIEUR)
VALVE SPRING FREE
LENGTH (OUTER)
LONGUEUR LIBRE DU RESSORT
DE SOUPAPE (EXTRIEUR)

43
(1.693)
1.6
(.063)

www.SeaDooManuals.net

Wear limit mm (in/po)


Limite dusure mm (in/po)

1.8
(.071)

Smt2003-001c_moteur.fm

31.430
(1.2374)
31.650
(1.2461)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

mm
(in/po)
mm
(in/po)

1.5
(0.060)
0.04
(.001)
0.100
(.004)
0.03
(.0011)
0.008
(.0003)

0.09
(.0035)

EXHAUST VALVE OPENING/


CLOSING
OUVERTURE/FERMETURE
SOUPAPE DCHAPPEMENT

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

INTAKE VALVE OPENING/


CLOSING
OUVERTURE/FERMETURE
SOUPAPE DADMISSION

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/CYLINDRE

mm
(in/po)

Wear limit mm (in/po)


Limite dusure mm (in/po)
0.08
(.0031)
0.22
(.0087)

CYLINDER HEAD SCREW


(MAXIMUM LENGTH)
CROUS DE TTE DE MOTEUR
(LONGUEUR MAXIMALE)

CON. ROD BIG END RADIAL


CLEARANCE
JEU RADIAL DE LA TTE
DE LA BIELLE
CRANK.AXIAL CLEARANCE
(MIN./MAX.)
JEU AXIAL (MIN./MAX.) DU
VILEBREQUIN

CAM LOBE (EXHAUST)


LOBE DE CAME
(CHAPPEMENT)

CAM LOBE (INTAKE)


LOBE DE CAME (ADMISSION)

RING TYPE
TYPE DE SEGMENT
RING END GAP (MAX.)
OUVERTURE
DU SEGMENT (MAX.)

1 REC.
1 T.F.
1 O.S.

VALVE SEAT CONTACT


(EXHAUST)
CONTACT DE SIGE DE
SOUPAPE (CHAPPEMENT)

VALVE SEAT CONTACT


(INTAKE)
CONTACT DE SIGE DE
SOUPAPE (ADMISSION)

STROKE
COURSE

mm
(in/
po)

COMPRESSION RATIO
TAUX DE COMPRESSION

BORE
ALSAGE

EXHAUST VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DCHAPPEMENT

ENGINE
MOTEUR

INTAKE VALVE STEM


DIAMETER
DIAMTRE DE LA TIGE DE LA
SOUPAPE DADMISSION

2002

ENGINE
MOTEUR

smt2003-001.book Page 15 Wednesday, February 4, 2004 11:21 AM

10/45
50/5

mm
(in/po)

148.5
(5.846)

27

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

RING END GAP


OUVERTURE
DU SEGMENT

N/U
mm
(in/po)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

781.6
(47.7)

6.0:1

1 STL
1R

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.220
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5
502

68
(2.68)

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

GTI
(5522 /
5523 )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

GTX RFI
(5524/5525/
5553/5555)

787

82
(3.228)

74
(2.91)

781.6
(47.7)

6.0:1

1 STL
1R

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.220
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5
502

GTX
(5526/5527/
5538/5539)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

mm
(in/po)

mm
(in/po)

cm
(in/po )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GS
(5518 /
5519 )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GSX RFI
Inter.
First Series/
Premire
srie
(5549)

787

82
(3.228)

74
(2.91)

GTS Inter.
First Series/
Premire
srie
(5551)

717

82
(3.228)

GTS
(5520 /
5521 )

717

GTI Inter.
First Series/
Premire
srie
(5552)

2001
GS Inter.
First Series/
Premire
srie
(5548)

28

Smt2003-001c_moteur.fm

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING TYPE
SEGMENT DE PISTON

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 16 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

29

RING END GAP


OUVERTURE
DU SEGMENT

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

cm
(in/po )

947

88
(3.46)

78.2
(3.08)

951.2
(58)

RX
(5532/5533/
5542/5543)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

RX DI
(5534/5535/
5536/5537)

947

88
(3.46)

78.2
(3.08)

GTX DI
(5528/5529/
5540/5541)

947

88
(3.46)

LRV
(5697)

947

88
(3.46)

XP
(5530/5531)

30

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

RING TYPE
SEGMENT DE PISTON

6.1:1

mm
(in/po)

Smt2003-001c_moteur.fm

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

N/U
mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

2001

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 17 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

31

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

RING END GAP


OUVERTURE
DU SEGMENT

N/U
mm
(in/po)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

6.0:1

1 STL
1R

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.220
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5
502

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

68
(2.68)

718.2
(43.8)

6.2:1

1 ST
1R

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5
502

82
(3.228)

74
(2.91)

781.6
(47.7)

6.0:1

1 STL
1R

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.220
(.0087)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5
502

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

XP
(5651/5655)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

RX
(5513/5514)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

RX DI
(5646/5656)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

GTX DI
(5649/5659)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

1 ST
1 ST

0.55
(.022)
1.1
(.043)

0.12
(.0047)
0.2
(.0079)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

mm
(in/po)

mm
(in/po)

cm
(in/po )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GSX RFI
(5645/5654)

787

82
(3.228)

74
(2.91)

781.6
(47.7)

GTS Inter.
(5639)

717

82
(3.228)

68
(2.68)

GTI
(5647/5657)

717

82
(3.228)

GTX RFI
(5648/5658/
5515/5516)

787

GTX
(5653/5669)

2000
GS
(5644/5827)

32

Smt2003-001c_moteur.fm

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING TYPE
SEGMENT DE PISTON

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 18 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

33

34
mm
(in/po)
cm
(in/po )

947
88
(3.46)
78.2
(3.08)
951.2
(58)

Smt2003-001c_moteur.fm

www.SeaDooManuals.net
CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

N/U
mm
(in/po)
N/U
mm
(in/po)
mm
(in/po)
mm
(in/po)
N/U
mm
(in/po)

0.45
(.0177)
1.00
(.039)
0.090
(.0035)
0.200
(.008)
0.100
(.004)
0.080
(.003)
0.390
(.015)
1.2
(.047)

Smt2003-001c_moteur.fm

N.A./
S.O.

ROTARY VALVE
TIMING AND
P/N 420 924 XXX
RGLAGE DE LA
VALVE ROTATIVE ET
N/P 420 924 XXX

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

1 ST
1 ST

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

6.1:1

RING END GAP


OUVERTURE
DU SEGMENT

RING TYPE
SEGMENT DE PISTON

DISPLACEMENT
CYLINDRE

mm
(in/po)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

STROKE
COURSE

LRV
(5688)
BORE
ALSAGE

2000
ENGINE
MOTEUR

smt2003-001.book Page 19 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture
N.A./
S.O.

35

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

74
(2.91)

781.6
(47.7)

6.0:1

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.200
(.008)

0.100
(.004)

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1.1

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

GTI
(5885/5884)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

GTX RFI
(5887/5886)

787

82
(3.228)

74
(2.91)

781.6
(47.7)

GTX
Limited/
Limite
(5889/5888)

947

88
(3.46)

78.2
(3.08)

XP
Limited/
Limite
(5869/5868)

947

88
(3.46)

78.2
(3.08)

cm
(in/po )

787

82
(3.228)

74
(2.91)

781.6
(47.7)

GS
(5847/5846)

717

82
(3.228)

68
(2.68)

GSX RFI
(5637/5652/
5638/5829)

787

82
(3.228)

GSX
Limited/
Limite
(5849/5848)

947

GTS
(5883)

36

opening/
closing
ouverture/
fermeture

mm
(in/po)

159

147
63.5

0.25-0.35
(.010-.014)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5

0.25-0.35
(.010-.014)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

146
65.5

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

6.0:1

0.40
(.0156)
1.00
(.039)

0.130
(.0051)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5

0.25-0.35
(.010-.014)

951.2
(58)

6.1:1

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

951.2
(58)

6.1:1

0.45
(.0177)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

SPX
(5828/5836)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

mm
(in/po)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

mm
(in/po)

1999

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 20 Wednesday, February 4, 2004 11:21 AM

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37

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

6.0:1

0.40
(.0156)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

78.2
(3.08)

951.2
(58)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

88
(3.46)

78.2
(3.08)

951.2
(58)

6.1:1

0.25
(.010)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

GTI
(5636/5841)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

GTX
Limited/
Limite
(5837/5842)

947

88
(3.46)

78.2
(3.08)

951.2
(58)

GTX RFI
(5666/5843)

787

82
(3.228)

74
(2.91)

XP
Limited/
Limite
(5665/5667)

947

88
(3.46)

78.2
(3.08)

cm
(in/po )

787

82
(3.228)

74
(2.91)

781.6
(47.7)

GS
(5626/5844)

717

82
(3.228)

68
(2.68)

GSX
Limited/
Limite
(5625)

947

88
(3.46)

GSX
Limited/
Limite
(5629/5845)

947

GTS
(5819)

38

opening/
closing
ouverture/
fermeture

mm
(in/po)

159

147
63.5

0.25-0.35
(.010-.014)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.080
(.003)

0.310
(.012)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

0.100
(.004)

0.080
(.003)

0.310
(.012)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

6.1:1

0.25
(.010)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

781.6
(47.7)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

147
63.5

0.25-0.35
(.010-.014)

951.2
(58)

6.1:1

0.25
(.010)
1.00
(.039)

0.090
(.0035)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.390
(.015)
1.2
(.047)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

SPX
(5838/5839)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

mm
(in/po)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

mm
(in/po)

1998

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 21 Wednesday, February 4, 2004 11:21 AM

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39

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

6.5:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

781.6
(47.7)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

68
(2.68)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

787

82
(3.228)

74
(2.91)

781.6
(47.7)

6.0:1

0.25
(.010)
1.00
(.039)

GTS
(5818)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

6.2:1

GTI
(5641)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GTX
(5642)

787

82
(3.228)

74
(2.91)

HX
(5882)

717

82
(3.228)

XP
(5662/5833)

787

82
(3.228)

cm
(in/po )

717

82
(3.228)

68
(2.68)

718.2
(43.8)

SPX
(5661/5834)

787

82
(3.228)

74
(2.91)

GS
(5621)

717

82
(3.228)

GSI
(5622)

717

GSX
(5624)

40

opening/
closing
ouverture/
fermeture

mm
(in/po)

132

134
51.5

0.25-0.35
(.010-.014)

0.230
(.009)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

781.6
(47.7)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

68
(2.68)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.311
(.012)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

74
(2.91)

781.6
(47.7)

6.0:1

0.25
(.010)
1.00
(.039)

0.110
(.0043)
0.200
(.008)

0.100
(.004)

0.080
(.003)

0.230
(.009)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

SP
(5879)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

mm
(in/po)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

mm
(in/po)

1997

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 22 Wednesday, February 4, 2004 11:21 AM

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www.SeaDooManuals.net

41

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

6.5:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.060
(.0023)
0.2
(.008)

0.100
(.004)

0.080
(.003)

64
(2.520)

580.7
(35.4)

6.5:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

82
(3.228)

74
(2.91)

781.6
(47.7)

5.9:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.2
(.008)

787

82
(3.228)

74
(2.91)

781.6
(47.7)

5.9:1

0.25
(.010)
1.00
(.039)

GTS
(5817)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

6.5:1

GTI
(5865/
5866/5867)

717

82
(3.228)

68
(2.68)

718.2
(43.8)

GTX
(5640)

787

82
(3.228)

74
(2.91)

HX
(5881)

717

82
(3.228)

68
(2.68)

cm
(in/po )

587

76
(2.992)

64
(2.520)

580.7
(35.4)

SPX
(5877)

717

82
(3.228)

68
(2.68)

SPI
(5878)

587

76
(2.992)

XP
(5858/5859)

787

GSX
(5620)

42

opening/
closing
ouverture/
fermeture

mm
(in/po)

147

130
65

0.25-0.35
(.010-.014)

0.39
(.015)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

0.080
(.003)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

0.100
(.0039)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

6.2:1

0.25
(.010)
1.00
(.039)

0.060
(.0023)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

781.6
(47.7)

5.9:1

0.25
(.010)
1.00
(.039)

0.100
(.0039)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

146.5
64

0.25-0.35
(.010-.014)

718.2
(43.8)

6.2:1

0.25
(.010)
1.00
(.039)

0.060
(.0023)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65.5

0.25-0.35
(.010-.014)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

SP
(5876)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

mm
(in/po)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

mm
(in/po)

1996

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 23 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001c_moteur.fm

www.SeaDooManuals.net

43

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

650
(39.7)

6.4:1

0.25
(.010)
1.00
(.039)

0.093
(.0036)
0.2
(.008)

0.100
(.004)

0.080
(.003)

64
(2.520)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

82
(3.228)

74
(2.91)

781.6
(47.7)

5.9:1

0.25
(.010)
1.00
(.039)

0.093
(.0036)
0.2
(.008)

717

82
(3.228)

68
(2.68)

718
(43.8)

6.4:1

0.25
(.010)
1.00
(.039)

GTS
(5815/5816)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

5.9:1

GTX
(5863/5864)

657 X

78
(3.071)

68
(2.68)

650
(39.7)

HX
(5880)

717

82
(3.228)

68
(2.68)

718
(43.8)

44

587

76
(2.992)

64
(2.520)

580.7
(35.4)

SPX
(5874)

657 X

78
(3.071)

68
(2.68)

SPI
(5875)

587

76
(2.992)

XP 800
(5856)

787

XP
(5857)

SP
(5873)

opening/
closing
ouverture/
fermeture

mm
(in/po)

147

130
65

0.25-0.35
(.010-.014)

0.39
(.015)
1.2
(.047)

159

147
65

0.25-0.35
(.010-.014)

0.080
(.003)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65

0.25-0.35
(.010-.014)

0.093
(.0036)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

6.4:1

0.25
(.010)
1.00
(.039)

0.093
(.0036)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65

0.25-0.35
(.010-.014)

6.4:1

0.25
(.010)
1.00
(.039)

0.093
(.0036)
0.2
(.008)

0.100
(.004)

0.080
(.003)

0.39
(.015)
1.2
(.047)

159

147
65

0.25-0.35
(.010-.014)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

cm
(in/po )

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

5.9:1

mm
(in/po)

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

N/U
mm
(in/po)

mm
(in/po)

1995

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

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45

46

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

650
(39.7)

6.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.15
(.006)

0.08
(.003)

0.05
(.002)

64
(2.520)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

78
(3.071)

68
(2.68)

650
(39.7)

6.4:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.15
(.006)

657

78
(3.071)

68
(2.68)

650
(39.7)

6.9:1

0.25
(.010)
1.00
(.039)

GTS
(5814)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

5.9:1

GTX
(5862)

657

78
(3.071)

68
(2.68)

650
(39.7)

6.9:1

587

76
(2.992)

64
(2.520)

580.7
(35.4)

SPX
(5871)

657

78
(3.071)

68
(2.68)

SPI
(5872)

587

76
(2.992)

XP
(5854)

657 X

XP
(5855)

SP
(5870)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

0.25
(.010)
1.00
(.039)

cm
(in/po )

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

5.9:1

mm
(in/po)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

N/U
mm
(in/po)

mm
(in/po)

1994

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

RING END GAP


OUVERTURE
DU SEGMENT

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 25 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

mm
(in/po)

147

130
65

0.25-0.35
(.010-.014)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

159

149
65

0.25-0.35
(.010-.014)

0.05
(.002)
0.15
(.006)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.15
(.006)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

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47

48

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

580.7
(35.4)

6.5:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

64
(2.520)

580.7
(35.4)

6.5:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

78
(3.071)

68
(2.68)

650
(39.7)

6.7:1

0.25
(.010)
1.00
(.039)

0.06
(.003)
0.15
(.006)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

6.5:1

0.25
(.010)
1.00
(.039)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

6.5:1

0.25
(.010)
1.00
(.039)

76
(2.992)

64
(2.520)

580.7
(35.4)

SPX
(5807)

587

76
(2.992)

64
(2.520)

SPI
(5808)

587

76
(2.992)

XP
(5852)

657

GTS
(5813)

GTX
(5861)

Smt2003-001c_moteur.fm

opening/
closing
ouverture/
fermeture

mm
(in/po)

147

115
80

0.25-0.35
(.010-.014)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

115
80

0.25-0.35
(.010-.014)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

115
80

0.25-0.35
(.010-.014)

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.25-0.35
(.010-.014)

Smt2003-001c_moteur.fm

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ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

0.05
(.002)
0.2
(.008)

587

SP
(5806)

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

0.25
(.010)
1.00
(.039)

cm
(in/po )

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING END GAP


OUVERTURE
DU SEGMENT

6.5:1

mm
(in/po)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

N/U
mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

1993

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 26 Wednesday, February 4, 2004 11:21 AM

49

50

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

0.08
(.003)

0.05
(.002)

0.39
(.015)
1.2
(.047)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

64
(2.520)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

64
(2.520)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.05
(.002)
0.2
(.008)

0.08
(.003)

76
(2.992)

64
(2.520)

580.7
(35.4)

XP
(5851)

587

76
(2.992)

64
(2.520)

GTS
(5812)

587

76
(2.992)

GTX
(5860)

587

76
(2.992)

Smt2003-001c_moteur.fm

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ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

0.05
(.002)
0.2
(.008)

587

SP
(5805)

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

0.25
(.010)
1.00
(.039)

cm
(in/po )

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING END GAP


OUVERTURE
DU SEGMENT

5.9:1

mm
(in/po)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

N/U
mm
(in/po)

DISPLACEMENT
CYLINDRE

mm
(in/po)

STROKE
COURSE

mm
(in/po)

BORE
ALSAGE

N/U
mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

1992

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

smt2003-001.book Page 27 Wednesday, February 4, 2004 11:21 AM

opening/
closing
ouverture/
fermeture

mm
(in/po)

147

115
80

0.22-0.35
(.009-.014)

0.39
(.015)
1.2
(.047)

147

130
65

0.22-0.35
(.009-.014)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

115
80

0.22-0.35
(.009-.014)

0.05
(.002)

0.39
(.015)
1.2
(.047)

147

130
65

0.22-0.35
(.009-.014)

51

52

0.06
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

580.7
(35.4)

5.9:1

0.25
(.010)
1.00
(.039)

0.06
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

mm
(in/po)

cm
(in/po )

SP
(5803)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

GT
(5810)

587

76
(2.992)

64
(2.520)

580.7
(35.4)

115
65

0.20-0.30
(.008-.013)

0.4
(.016)
1.2
(.047)

132

115
65

0.20-0.30
(.008-.013)

mm
(in/po)

N/U
mm
(in/po)

N/U
mm
(in/po)

mm
(in/po)

mm
(in/po)

N/U
mm
(in/po)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

mm
(in/po)

132

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

1990

0.4
(.016)
1.2
(.047)

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

64
(2.520)

0.20-0.30
(.008-.013)

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

76
(2.992)

115
80

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

587

147

RING END GAP


OUVERTURE
DU SEGMENT

GT
(5811)

opening/
closing
ouverture/
fermeture

5.9:1

0.25
(.010)
1.00
(.039)

0.06
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.4
(.016)
1.2
(.047)

132

132
52

0.30-0.50
(.012-.020)

5.9:1

0.25
(.010)
1.00
(.039)

0.06
(.002)
0.2
(.008)

0.08
(.003)

0.05
(.002)

0.4
(.016)
1.2
(.047)

132

132
52

0.30-0.50
(.012-.020)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

64
(2.520)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

0.25
(.010)
1.00
(.039)

76
(2.992)

mm
(in/po)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

5.9:1

587

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)

580.7
(35.4)

XP
(5850)

opening/
closing
ouverture/
fermeture

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

0.4
(.016)
1.2
(.047)

580.7
(35.4)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

RING END GAP


OUVERTURE
DU SEGMENT

0.05
(.002)

64
(2.520)

SP
(5804)

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

0.08
(.003)

DISPLACEMENT
CYLINDRE

0.06
(.002)
0.2
(.008)

76
(2.992)

DISPLACEMENT
CYLINDRE

0.25
(.010)
1.00
(.039)

STROKE
COURSE

5.9:1

587

STROKE
COURSE

N/U
mm
(in/po)

BORE
ALSAGE

mm
(in/po)

cm
(in/po )

BORE
ALSAGE

mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

ENGINE
MOTEUR

N/U
mm
(in/po)

mm
(in/po)

1991

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

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53

54
DISPLACEMENT
CYLINDRE

cm
(in/po )

587
76
(2.992)
64
(2.520)
580.7
(35.4)

STROKE
COURSE

DISPLACEMENT
CYLINDRE

1988
mm
(in/po)
mm
(in/po)
cm
(in/po )

SP
(5801)
587
76
(2.992)
64
(2.520)
580.7
(35.4)
CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)
CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

N/U
mm
(in/po)
N/U
mm
(in/po)
mm
(in/po)
mm
(in/po)
N/U
mm
(in/po)

0.25
(.010)
1.00
(.039)
0.06
(.002)
0.2
(.008)
0.08
(.003)
0.05
(.002)
0.4
(.016)
1.2
(.047)

Smt2003-001c_moteur.fm

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Smt2003-001c_moteur.fm

CYLINDER TAPER
(MAX.)
CONICIT DU
CYLINDRE (MAX.)
CYLINDER OUT OF
ROUND (MAX.)
OVALISATION DU
CYLINDRE (MAX.)

N/U
mm
(in/po)
mm
(in/po)
mm
(in/po)
N/U
mm
(in/po)

0.25
(.010)
1.00
(.039)
0.06
(.002)
0.2
(.008)
0.08
(.003)
0.05
(.002)
0.4
(.016)
1.2
(.047)

opening/
closing
ouverture/
fermeture
mm
(in/po)

132
132
52
0.30-0.50
(.012-.020)

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE
ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

opening/
closing
ouverture/
fermeture
mm
(in/po)

132
132
52
0.30-0.50
(.012-.020)

ROTARY VALVE/
COVER CLEARANCE
JEU COUVERCLE/
VALVE ROTATIVE

ROTARY VALVE
TIMING
RGLAGE DE LA
VALVE ROTATIVE

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

N/U
mm
(in/po)

ROTARY VALVE OPENING


DCOUPURE DE LA
VALVE ROTATIVE

CONNECTING ROD
BIG END AXIAL PLAY
JEU AXIAL DE
LA TTE DE BIELLE

PISTON /CYLINDER
WALL CLEARANCE
JEU PISTON/
CYLINDRE

5.9:1

RING END GAP


OUVERTURE
DU SEGMENT

5.9:1

RING END GAP


OUVERTURE
DU SEGMENT

SP
(5802)
COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

STROKE
COURSE

mm
(in/po)

BORE
ALSAGE

1989

COMPRESSION RATIO
(CORRECTED)
TAUX DE COMPRESSION
(CORRIG)

BORE
ALSAGE

ENGINE
MOTEUR
mm
(in/po)

ENGINE
MOTEUR

smt2003-001.book Page 29 Wednesday, February 4, 2004 11:21 AM

55

smt2003-001.book Page 30 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

ENGINE
MOTEUR

ABBREVIATIONS
ABRVIATIONS
As per Service Bulletin 99-8
Selon le Bulletin de service 99-8
0.25 - 0.35 mm (.010 -.011 in) for rotary valve/cover clearance.
0.25 - 0.35 mm (.010 -.011 po) pour jeu couvercle/valve rotative.
International Model. (second series)
Modle international. (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
ST: Semi-Trapez
ST: Semi-trapze
STL: Semi-Trapez L
STL: Semi-trapze en L
R: Rectangular
R: Rectangulaire
T.F.: Tapered Face
Face conique
O.S.: Oil Scraper
Racleur
P/N: Part Number
N/P: Numro de pice
N.A.: Not Applicable
S.O.: Sans objet
N/U: New/Used
N/U: Neuf/Usag

56

Smt2003-001c_moteur.fm

www.SeaDooManuals.net

Smt2003-001c_moteur.fm

smt2003-001.book Page 31 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

CARBURETION
CARBURATION

PAGE
TABLE
TABLE........................

57

Carburetor
Carburateur
Quantity
Quantit
Fuel
Carburant

PAGE
ABBREVIATIONS
ABRVIATIONS........ 100
MAIN JET
GICLEUR
PRINCIPAL................ 101
PILOT JET
GICLEUR
DE RALENTI ............. 102

Minimum Fuel Octane


Indice doctane minimum
Main Jet
Gicleur principal
Pilot Jet
Gicleur de ralenti
Low Speed Screw
Vis de bas rgime
High Speed Screw
Vis de haut rgime
Idle Speed (in water)
Ralenti (dans leau)
Idle Speed (out of water)
Ralenti (hors de leau)
Fuel Return Line Orifice
Orifice de conduit de retour
de carburant
Pop Off Pressure
Pression de dtente

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

57

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2003

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 32 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GTI
(5568/5598/
5597/5567)

Mikuni
BN-40i-38-48
(Diaphragm/
Diaphragme)

regular
unleaded

87

167.5

75

1.0 0.25

1500

3000

0.8

36-40

GTI LE
(6102/6101)

Mikuni
BN-40i-38-48
(Diaphragm/
Diaphragme)

regular
unleaded

87

167.5

75

1.0 0.25

1500

3000

0.8

36-40

GTI LE RFI
(6104/6103)

SU Automotive
56mm Throttle
body/Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1500

N.A./S.O.

N.A./S.O.

N.A./S.O.

GTX DI
(6118/6119)

SU Automotive
46mm Throttle
body/Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1450

N.A./S.O.

N.A./S.O.

N.A./S.O.

LRV DI
(5771)

SU Automotive
46mm Throttle
body/Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1450

N.A./S.O.

N.A./S.O.

N.A./S.O.

RX DI
(6123/6122)

SU Automotive
46mm Throttle
body/Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1450

N.A./S.O.

N.A./S.O.

N.A./S.O.

XP DI
(6131/6130)

SU Automotive
46mm Throttle
body/Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1450

N.A./S.O.

N.A./S.O.

N.A./S.O.

GTX 4-TEC
(6111/6112/
6127)

DELLORTO
52mm N.A.
throttle body/
Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1800

N.A./S.O.

N.A./S.O.

N.A./S.O.

DELLORTO
52mm N.A.
throttle body/
Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1800

N.A./S.O.

N.A./S.O.

N.A./S.O.

DELLORTO
52mm N.A.
throttle body/
Botier de
papillon

N.A./
S.O.

regular
unleaded

87

N.A./
S.O.

N.A./
S.O.

N.A./S.O.

N.A./
S.O.

1800

N.A./S.O.

N.A./S.O.

N.A./S.O.

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)

58

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

59

SUPERCHARGED
LIMITED

GTX 4-TEC

(6107/6108)

60
DELLORTO
52mm N.A..
throttle body/
Botier de
papillon
N.A./
S.O.

2003

regular
unleaded
87

Smt2003-001d_carburateur.fm

N.A./
S.O.
N.A./
S.O.

www.SeaDooManuals.net
N.A./S.O.

Smt2003-001d_carburateur.fm

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT
POP OFF PRESSURE
PRESSION
DE DTENTE

N.A./
S.O.

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 33 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn
RPM
tr/mn
mm
(in/po)
kPa
(PSI)
(lb/po)

1800
N.A./S.O.
N.A./S.O.
N.A./S.O.

61

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2002

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 34 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GTI
(5558/5559)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI LE
(5560/5561)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI
California
GTI LE
California
(6116/6117)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

N.A./
S.O.

N.A./
S.O.

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTX DI
(5563/5564)
(5595/5596)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

LRV DI
(5460)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTX RFI
(5565/5566)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1500

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

XP
(5577/5578)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1.5

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

RX
(5579/5580)
(5581/5582)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1.5

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

62

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

63

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb
Premium
Unleaded
(Inter. only)
Super sans
plomb

GTX 4-TEC
(5573/5574)
(5593/5594)

Throttle body
52 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

64

87

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

2002
GTX
(5587/5588)

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 35 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1800

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

87
91
(Inter)

87

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

65

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2001

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 36 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GS Inter.
First Series/
Premire
srie
(5548)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GS
(5518 /
5519 )

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GSX RFI
Inter.
First Series/
Premire
srie
(5549)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1500

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTS Inter.
First Series/
Premire
srie
(5551)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTS
(5520 /
5521 )

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI Inter.
First Series/
Premire
srie
(5552)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI
(5522 /
5523 )

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTX RFI
(5524/5525/
5553/5555)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1500

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

66

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Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

67

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2001

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 37 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GTX
(5526/5527/
5538/5539)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

XP
(5530/5531)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

RX
(5532/5533/
5542/5543)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

RX DI
(5534/5535/
5536/5537)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Premium
Unleaded/
Super sans
plomb

91

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTX DI
(5528/5529/
5540/5541)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Premium
Unleaded/
Super sans
plomb

91

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

LRV
(5697)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

68

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

69

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2000

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 38 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GS
(5644/5827)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GSX RFI
(5645/5654)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1500

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTS Inter.
(5639)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI
(5647/5657)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTX RFI
(5648/5658/
5515/5516)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1500

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTX
(5653/5669)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

XP
(5651/5655)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

RX
(5513/5514)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

RX DI
(5646/5656)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Premium
Unleaded/
Super sans
plomb

91

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

70

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

71

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

2000

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 39 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

GTX DI
(5649/5659)

Throttle body
46 mm/
Botier de
papillon

N.A./
S.O.

Premium
Unleaded/
Super sans
plomb

91

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1450

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

LRV
(5688)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

72

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

Smt2003-001d_carburateur.fm

73

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

1999

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 40 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

87

MAG/
MAG
140.0
PTO/
PDM
142.5

67.5

1-1/2

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1400

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

GTS
(5883)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI
(5885/5884)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

75

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTX RFI
(5887/5886)

Throttle body
56 mm/
Botier de
papillon

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

1400

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

GTX
Limited/
Limite
(5889/5888)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

162.5

75

1-1/2

1400

3000

0.8
(.031)

130 - 159
(19 - 23)

Regular
Unleaded/
Essence
ordinaire
sans plomb

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

GSX RFI
(5637/5652/
5638/5829)

Throttle body
56 mm/
Botier de
papillon

GSX
Limited/
Limite
(5849/5848)

SPX
(5828/5836)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

GS
(5847/5846)

74

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

75

XP
Limited/
Limite
(5869/5868)

76
MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)
2

1999

Regular
Unleaded/
Essence
ordinaire
sans plomb
87

Smt2003-001d_carburateur.fm

162.5
75

www.SeaDooManuals.net
1-1/2

Smt2003-001d_carburateur.fm

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT
POP OFF PRESSURE
PRESSION
DE DTENTE

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 41 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn
RPM
tr/mn
mm
(in/po)
kPa
(PSI)
(lb/po)

1400
3000
0.8
(.031)
130 - 159
(19 - 23)

77

SPX
(5838/5839)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

GS
(5626/5844)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

GSX
Limited/
Limite
(5625)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

Regular
Unleaded/
Essence
ordinaire
sans plomb

Regular
Unleaded/
Essence
ordinaire
sans plomb

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

1998

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 42 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

87

MAG/
MAG
140.0
PTO/
PDM
142.5

67.5

1-1/2 1/4

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

248 - 275
(36 - 40)

87

167.5

70

1-1/4 1/4

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

MAG/
MAG
160.0
PTO/
PDM
162.5

80

1-3/4 1/4

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

289 - 324
(42 - 47)

160

80

1-1/4 1/4

MAG/
MAG
0
PTO/
PDM
1/4

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

130 - 159
(19 - 23)

87

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

70

1-1/4 1/4

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTI
(5636/5841)

MIKUNI
BN-40i-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

167.5

70

1-1/4 1/4

1500

3000

0.8
(.031)

248 - 275
(36 - 40)

GTX
Limited/
Limite
(5837/5842)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

160

80

Regular
Unleaded/
Essence
ordinaire
sans plomb

1-1/4 1/4

MAG/
MAG
0
PTO/
PDM
1/4

1500

3000

0.8
(.031)

130 - 159
(19 - 23)

GSX
Limited/
Limite
(5629/5845)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

GTS
(5819)

78

87

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

79

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

N.A./
S.O.

1400

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

MAG/
MAG
0
PTO/
PDM
1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

138 - 165
(20 - 24)

1998
GTX RFI
(5666/5843)

N.A./
S.O.

XP
Limited/
Limite
(5665/5667)

MIKUNI
BN-46i-42
(Diaphragm/
Diaphragme)

80

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 43 Wednesday, February 4, 2004 11:21 AM

N.A./
S.O.

Regular
Unleaded/
Essence
ordinaire
sans plomb

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

87

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

160

80

1-1/4 1/4

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

Smt2003-001d_carburateur.fm

81

Regular
Unleaded/
Essence
ordinaire
sans plomb

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

GS
(5621)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

GSI
(5622)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

GSX
(5624)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

GTS
(5818)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

GTI
(5641)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

GTX
(5642)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

SP
(5879)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

SPX
(5661/5834)

87

87

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

1997

82

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 44 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

1-3/4 1/4

1500

3000

0.8
(.031)

145 - 255
(21 - 37)

70

1 1/4

MAG/
MAG
0
PTO/
PDM
1/2

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

175

67.5

1 1/4

1-1/2

1500

3000

0.8
(.031)

159 - 296
(23 - 43)

175

67.5

1 1/4

1-1/2

1500

3000

0.8
(.031)

159 - 296
(23 - 43)

70

1 1/4

MAG/
MAG
0
PTO/
PDM
1/2

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

175

67.5

1 1/4

1-1/2

1500

3000

0.8
(.031)

159 - 296
(23 - 43)

175

67.5

1 1/4

1-1/2

1500

3000

0.8
(.031)

159 - 296
(23 - 43)

1 1/4

MAG/
MAG
0
PTO/
PDM
1/2

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

135

57.5

142.5

70

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

83

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

248 - 414
(36 - 60)

87

MAG/
MAG
142.5
PTO/
PDM
147.5

65

1-3/4 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

193 - 330
(28 - 48)

POP OFF PRESSURE


PRESSION
DE DTENTE

3000

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

1500

HIGH SPEED SCREW


VIS DE HAUT RGIME

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

1-1/2 1/4

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

75

LOW SPEED SCREW


VIS DE BAS RGIME

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

kPa
(PSI)
(lb/po)

130

1996

mm
(in/po)

PILOT JET
GICLEUR DE RALENTI

Regular
Unleaded/
Essence
ordinaire
sans plomb

RPM
tr/mn

87

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

FUEL
CARBURANT

XP
(5662/5833)

QUANTITY
QUANTIT

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

CARBURETOR
CARBURATEUR

HX
(5882)

RPM
tr/mn

MAIN JET
GICLEUR PRINCIPAL

1997

84

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 45 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5876)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

65

1-1/4 1/4

1500

2400

0.8
(.031)

145 - 255
(21 - 37)

SPX
(5877)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

130

67.5

1-1/4 1/4

1500

3000

MAG/MAG
0.8 (0.31)
PTO/PDM
0.8 (.031)

248 - 414
(36 - 60)

SPI
(5878)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1-1/4 1/4

1500

2500

0.8
(.031)

145 - 255
(21 - 37)

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

Smt2003-001d_carburateur.fm

85

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

1996

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 46 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

XP
(5858/5859)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

70

1 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

GSX
(5620)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

70

1 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

GTS
(5817)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1-1/4 1/4

1500

2500

0.8
(.031)

145 - 255
(21 - 37)

GTI
(5865/
5866/5867)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

130

67.5

1-1/4 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

248 - 414
(36 - 60)

GTX
(5640)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

70

1 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

159 - 296
(23 - 43)

HX
(5881)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

130

75

1-1/2 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

248 - 414
(36 - 60)

86

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

87

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

1995

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 47 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5873)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

65

1-1/4 1/4

1500

2400

0.8
(.031)

145 - 255
(21 - 37)

SPX
(5874)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

135

72.5

1-1/8 1/8

1500

3000

MAG/MAG
0.8 (.118)
PTO/PDM
0.8 (.031)

150 - 255
(22 - 37)

SPI
(5875)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1-1/4 1/4

1500

2500

0.8
(.031)

145 - 255
(21 - 37)

XP 800
(5856)

MIKUNI
BN-40I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

60

1 1/8

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

275 - 385
(40 - 56)

XP
(5857)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

135

67.5

1-3/4 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

275 - 385
(40 - 56)

GTS
(5815/5816)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1-1/4 1/4

1500

2500

0.8
(.031)

145 - 255
(21 - 37)

GTX
(5863/5864)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

132.5

75

1-1/4 1/4

1/4

1500

3000

MAG/MAG
3.0 (.118)
PTO/PDM
0.8 (.031)

130 - 240
(19 - 35)

HX
(5880)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

135

67.5

1-3/4 1/4

1500

3000

MAG/MAG
0.8 (.031)
PTO/PDM
0.8 (.031)

275 - 385
(40 - 56)

88

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

89

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

1994

90

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 48 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5870)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

142.5

65

1 1/4

1400

2400

0.5
(.020)

150 - 200
(22 - 29)

SPX
(5871)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

60

1-1/4 1/4

3/8

1400

3000

MAG/MAG
3.0 (.118)
PTO/PDM
0.5 (.020)

150 - 200
(22 - 29)

SPI
(5872)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1 1/4

1400

2400

0.5
(.020)

150 - 200
(22 - 29)

XP
(5854)

MIKUNI
BN-38I
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

132.5

75

1-1/4 1/4

1500

3100

MAG/MAG
3.0 (.118)
PTO/PDM
0.5 (.020)

110-145
(16-21)

XP
(5855)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

60

1-1/4 1/4

3/8

1400

3000

MAG/MAG
3.0 (.118)
PTO/PDM
0.5 (.020)

150 - 200
(22 - 29)

GTS
(5814)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

147.5

65

1 1/4

1400

2500

0.5
(.020)

150 - 200
(22 - 29)

GTX
(5862)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

60

1-1/4 1/4

3/8

1400

2800

MAG/MAG
3.0 (.118)
PTO/PDM
0.5 (.020)

150 - 200
(22 - 29)

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

91

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

1993

92

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 49 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5806)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

67.5

1 1/4

1400

2400

0.5
(.020)

150 - 200
(22 - 29)

SPX
(5807)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

62.5

1-1/4 1/4

1400

3000

0.5
(.020)
PTO Side/
Ct PDM

150 - 200
(22 - 29)

SPI
(5808)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

67.5

1 1/4

1400

2400

0.5
(.020)

150 - 200
(22 - 29)

XP
(5852)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

60

1-1/4 1/4

1500

3300

0.5
(.020)
PTO Side/
Ct PDM

150 - 200
(22 - 29)

GTS
(5813)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

67.5

1 1/4

1400

2500

0.5
(.020)

150 - 200
(22 - 29)

GTX
(5861)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

62.5

1-1/4 1/4

1400

2800

0.5
(.020)
PTO Side/
Ct PDM

150 - 200
(22 - 29)

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

93

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

1992

94

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 50 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5805)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

67.5

1 1/4

1400

2400

0.5
(.020)

150 - 200
(22 - 29)

XP
(5851)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

62.5

1-1/4 1/4

1400

3000

0.5
(.020)
PTO Side/
Ct PDM

150 - 200
(22 - 29)

GTS
(5812)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

125

67.5

1 1/4

1400

2500

0.5
(.020)

150 - 200
(22 - 29)

GTX
(5860)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

62.5

1-1/4 1/4

1400

2800

0.5
(.020)
PTO Side/
Ct PDM

150 - 200
(22 - 29)

Smt2003-001d_carburateur.fm

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

95

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

POP OFF PRESSURE


PRESSION
DE DTENTE

mm
(in/po)

kPa
(PSI)
(lb/po)

1400

2900

0.5
(.020)

150 - 170
(22 - 25)

XP
(5850)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

65

1-1/4

1/4

1400

2900

MAG/MAG
3 (.118)
PTO/PDM
0.5 (.020)

150 - 170
(22 - 25)

GT
(5811)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

107.5

65

1-1/8

1/4

1400

2900

MAG/MAG
3 (.118)
PTO/PDM
0.5 (.020)

150 - 170
(22 - 25)

1990

POP OFF PRESSURE


PRESSION
DE DTENTE

1/4

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

1-1/2

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

75

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

127.5

HIGH SPEED SCREW


VIS DE HAUT RGIME

87

LOW SPEED SCREW


VIS DE BAS RGIME

Regular
Unleaded/
Essence
ordinaire
sans plomb

FUEL
CARBURANT

QUANTITY
QUANTIT

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

CARBURETOR
CARBURATEUR

SP
(5804)

PILOT JET
GICLEUR DE RALENTI

RPM
tr/mn

MAIN JET
GICLEUR PRINCIPAL

RPM
tr/mn

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

1991

96

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 51 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn

RPM
tr/mn

mm
(in/po)

kPa
(PSI)
(lb/po)

SP
(5803)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

100

N.A./
S.O.

1-1/2 - 2

N.A./
S.O.

1200

1500

0.8
(.031)

79 - 86
(11.5 - 12.5)

GT
(5810)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)

Regular
Unleaded/
Essence
ordinaire
sans plomb

87

110

N.A./
S.O.

1-1/2

N.A./
S.O.

1200

1500

MAG/MAG
0.8 (.031)
PTO/PDM
3 (.118)

79 - 86
(11.5 - 12.5)

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

Smt2003-001d_carburateur.fm

97

SP
(5801)

98
MIKUNI
BN-38
(Diaphragm/
Diaphragme)

MIKUNI
BN-38
(Diaphragm/
Diaphragme)
1

1988

Regular
Unleaded/
Essence
ordinaire
sans plomb

87
85

Smt2003-001d_carburateur.fm

N.A./
S.O.

www.SeaDooManuals.net
1-1/2 - 2

Smt2003-001d_carburateur.fm

N.A./
S.O.

HIGH SPEED SCREW


VIS DE HAUT RGIME

HIGH SPEED SCREW


VIS DE HAUT RGIME

LOW SPEED SCREW


VIS DE BAS RGIME

PILOT JET
GICLEUR DE RALENTI

MAIN JET
GICLEUR PRINCIPAL

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

POP OFF PRESSURE


PRESSION
DE DTENTE

0.8
(.031)

POP OFF PRESSURE


PRESSION
DE DTENTE

1500

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

1200

FUEL RETURN LINE


ORIFICE
ORIFICE DE CONDUIT
DE RETOUR DE
CARBURANT

N.A./
S.O.

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

1-1/2 - 2

IDLE SPEED
(OUT OF WATER)
RALENTI
(HORD DE LEAU)

N.A./
S.O.

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

85

LOW SPEED SCREW


VIS DE BAS RGIME

IDLE SPEED
(IN WATER)
RALENTI
(DANS LEAU)

87

PILOT JET
GICLEUR DE RALENTI

Regular
Unleaded/
Essence
ordinaire
sans plomb

MAIN JET
GICLEUR PRINCIPAL

1989

MINIMUM FUEL
OCTANE
INDICE DOCTANE
MINIMUM

FUEL
CARBURANT

SP
(5802)

QUANTITY
QUANTIT

CARBURETOR
CARBURATEUR

smt2003-001.book Page 52 Wednesday, February 4, 2004 11:21 AM

RPM
tr/mn
RPM
tr/mn
mm
(in/po)
kPa
(PSI)
(lb/po)

79 - 86
(11.5 - 12.5)

RPM
tr/mn
RPM
tr/mn
mm
(in/po)
kPa
(PSI)
(lb/po)

1200
1500
0.8
(.031)
79 - 86
(11.5 - 12.5)

99

smt2003-001.book Page 53 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

MAIN JET
GICLEUR PRINCIPAL

CARBURETION
CARBURATION

A01C2CQ

ABBREVIATIONS
ABRVIATIONS

1988 - 1990

Fuel Octane = (RON + MON)/2


Indice doctane = (RON + MON)/2
With Fuel Acceleration Pump
Avec une pompe dacclration
As per Predelivery Bulletin 95-8
Selon le Bulletin de prlivraison 95-8
As per Warranty Bulletin 94-5
Selon le Bulletin de garantie 94-5

As per Service Bulletin 98-1


Selon le Bulletin de service 98-1
As per Warranty Bulletin 98-7
Selon le Bulletin de garantie 98-7
See 1998 Warranty Bulletins
Voir les Bulletins de garantie 1998
International Model (second series)
Modle international (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord

P/N
N/P

SIZE
DIMENSION

P/N
N/P

70

270 500 006

95

270 500 002

75

270 500 005

100

270 500 001

80

270 500 004

110

270 500 081

85

270 500 000

120

270 500 153

90

270 500 003

SIZE
DIMENSION

P/N
N/P

1991 - 2003

MAG: Magneto Side


MAG: Ct magnto
PTO: Power Take Off
PDM: Prise de mouvement
N.A.: Not Applicable
S.O.: Sans objet

100

SIZE
DIMENSION

Smt2003-001d_carburateur.fm

P/N
N/P

102.5

270 500 157

135

270 500 174

105

270 500 158

137.5

270 500 268

107.5

270 500 116

140

270 500 251

110

270 500 159

142.5

270 500 209

120

270 500 160

147.5

270 500 210

122.5

270 500 161

160.0

270 500 372

125

270 500 162

162.5

270 500 371

127.5

270 500 148

165

270 500 411

130

270 500 163

167.5

270 500 392

132.5

270 500 225

175

270 500 318

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

SIZE
DIMENSION

101

smt2003-001.book Page 54 Wednesday, February 4, 2004 11:21 AM

PILOT JET
GICLEUR DE RALENTI

A01C2CQ

1991 - 2003
SIZE
DIMENSION

P/N
N/P

102

SIZE
DIMENSION

P/N
N/P

55

270 500 202

70

270 500 175

57.5

270 500 201

72.5

270 500 166

60

270 500 180

75

270 500 149

62.5

270 500 164

77.5

270 500 167

65

270 500 117

80

270 500 362

67.5

270 500 165

82.5

270 500 408

Smt2003-001d_carburateur.fm

www.SeaDooManuals.net

Smt2003-001d_carburateur.fm

smt2003-001.book Page 55 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

ELECTRICAL SYSTEM
SYSTME LECTRIQUE

PAGE

PAGE

TABLE
TABLE........................ 103

ABBREVIATIONS
ABRVIATIONS........ 132

Magneto Output
Puissance de la magnto

SPARK PLUGS
BOUGIES .................. 136

Ignition
Allumage
Spark Plug Number
Numro de bougie
Spark Plug Gap
cartement bougie
Ignition Timing (BTDC)
Avance lallumage
(Av.P.M.H.)
Generating Coil
Bobine gnratrice
Charging Coil
Bobine de charge
Trigger Coil
Bobine de dclenchement
Ignition Coil (primary)
Bobine dallumage
(primaire)
Ignition Coil (secondary)
Bobine dallumage
(secondaire)
Engine Rev Limiter
Limiteur de rgime
Battery
Batterie
Fuse
Fusible

Smt2003-001e_electricite.fm

103

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

RPM
tr/mn

V
(A)

N.A./
S.O.

0.34 - 0.62

9-15

7100 50

12
(19)

0.05 - 0.6

N.A./
S.O.

0.34 - 0.62

9-15

7100 50

12
(19)

N.A./
S.O.

0.1 - 1.0

774946

2 x 0.3 -0.6 N.A./S.O.

7200 50

12
(19)

N.A./
S.O.

0.1 - 1.0

N.A./
S.O.

0.5 10%

8.5
20%

7300 50

12
(19)

N.A./
S.O.

0.1 - 1.0

N.A./
S.O.

0.5 10%

8.5
20%

7300 50

12
(19)

27
5,39 (.212)
(direct)

N.A./
S.O.

0.1 - 1.0

N.A./
S.O.

0.5 10%

8.5
20%

7300 50

12
(19)

1.1 (.043)

27
5,39 (.212)
(direct)

N.A./
S.O.

0.1 - 1.0

N.A./
S.O.

0.5 10%

8.5
20%

7300 50

12
(19)

NGK
DCPR8E

0.7 - 0.8
(.032 .036)

not
adjustable/
sans
ajustement

N.A./
S.O.

0.1 - 1.0

190290

0.85 - 1.15 9.5 -13.5

7650

12
(30)

Inductive
IN

NGK
DCPR8E

0.7 - 0.8
(.032 .036)

not
adjustable/
sans
ajustement

N.A./
S.O.

0.1 - 1.0

190290

0.85 - 1.15 9.5 -13.5

7650

12
(30)

360 W

Inductive
IN

NGK
DCPR8E

0.7 - 0.8
(.032 .036)

not
adjustable/
sans
ajustement

N.A./
S.O.

0.1 - 1.0

190290

0.85 - 1.15 9.5 -13.5

7650

12
(30)

SUPERCHARGED
360 W
LIMITED

Inductive
IN

NGK
DCPR8E

0.7 - 0.8
(.032 .036)

not
adjustable/
sans
ajustement

N.A./
S.O.

0.1 - 1.0

190290

0.85 - 1.15 9.5 -13.5

7650

12
(30)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

K ohm

IGNITION
ALLUMAGE

ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

BATTERY
BATTERIE

ohm

ENGINE REV LIMITER


LIMITEUR DE RGIME

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

ohm

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

CHARGING COIL
BOBINE DE CHARGE

ohm

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

GENERATING COIL
BOBINE GNRATRICE

SPARK PLUG GAP


CARTEMENT BOUGIE

SPARK PLUG NUMBER


NUMRO DE BOUGIE

smt2003-001.book Page 56 Wednesday, February 4, 2004 11:21 AM

mm
(in/po)

Degrees/
Degrs
mm (in/po)

NGK
BR8ES

0.4 - 0.5
(.016 .020)

20
2.59 (.102)

40 - 76 0.05 - 0.6

CDI/
ADC

NGK
BR8ES

0.4 - 0.5
(.016 .020)

20
2.59 (.102)

40 - 76

270 W

Inductive
IN

NGK
BR8ES

0.4 - 0.5
(.016 .020)

12
1.02 (0.040)

GTX DI
(6118/6119)

270 W

Inductive
IN

NGK
ZFR4F

1.1 (.043)

27
5,39 (.212)
(direct)

LRV DI
(5771)

270 W

Inductive
IN

NGK
ZFR4F

1.1 (.043)

RX DI
(6123/6122)

270 W

Inductive
IN

NGK
ZFR4F

1.1 (.043)

XP DI
(6131/6130)

270 W

Inductive
IN

NGK
ZFR4F

GTX 4-TEC
(6111/6112/
6127)

360 W

Inductive
IN

360 W

2003

GTI
(5568/5598/
5597/5567)

160 W

CDI/
ADC

GTI LE
(6102/6101)

160 W

GTI LE RFI
(6104/6103)

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC
(6107/6108)

104

27
5.39 (.212)

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

105

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

0.05-0.6

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

GTX DI
(5563/5564)
(5595/5596)

270 W
(6000)

Inductive
IN

NGK
ZFR4F

1.1
(.043)

LRV DI
(5460)

270 W
(6000)

Inductive
IN

NGK
ZFR4F

1.1
(.043)

GTX RFI
(5565/5566)

270 W
(6000)

Inductive
IN

NGK
BR8ES

0.4-0.5
(.016.020)

XP
(5577/5578)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

RX
(5579/5580)
(5581/5582)

180 W
(6000)

DC-CDI
ADC-CC

GTX
(5587/5588)

180 W
(6000)

RX DI
(5583/5584)
(5585/5586)
(5591/5592)
GTX 4-TEC
(5573/5574)
(5593/5594)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

RPM
tr/mn

V
(A)

58

0.34-0.62

9-15

7100 50

12 (19)

0.05-0.6

58

0.34-0.62

9-15

7100 50

12 (19)

40-76

0.05-0.6

58

0.34-0.62

9-15

7100 50

12 (19)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7300 50

12 (19)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7300 50

12 (19)

20
2.59 (.102)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.34-0.62

N.A./
S.O.

7200 50

12 (19)

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

270 W
(6000)

Inductive
IN

NGK
ZFR4F

1.1
(.043)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7300 50

12 (19)

360 W
(6000)

Inductive
IN

NGK
DCPR8E

0.7-0.8
(.032.036)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

1.0 15%

11.5
20%

7650 50

12 (30)

GTI
(5558/5559)

160 W
(6000)

CDI/
ADC

GTI LE
(5560/5561)

160 W
(6000)

GTI
California
GTI LE
California
(6116/6117)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

IGNITION
ALLUMAGE

K ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

ohm

2002

106

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 57 Wednesday, February 4, 2004 11:21 AM

27
5.39 (.212)
27
5.39 (.212)

27
5.39 (.212)

N.A./
S.O.

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

107

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR8ES

0.4-0.5
(.016 .020)

20
2.59 (.102)

40-76

0.05-0.6

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

270 W
(6000)

DI
IN

NGK
BR8ES

0.4-0.5
(.016.020)

12
1.02 (.040)

GTS Inter.
First Series/
Premire
srie
(5551)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

GTS
(5520 /
5521 )

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTI Inter.
First Series/
Premire
srie
(5552)

160 W
(6000)

CDI/
ADC

GTI
(5522 /
5523 )

160 W
(6000)

GTX RFI
(5524/5525/
5553/5555)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

RPM
tr/mn

V
(A)

58

0.34-0.62

9-15

7100 50

12 (19)

0.05-0.6

58

0.34-0.62

9-15

7100 50

12 (19)

N.A./
S.O.

0.1-1.0

774946

0.3-0.6

N.A./
S.O.

7200 50

12 (19)

20
2.59 (.102)

40-76

0.05-0.6

58

0.34-0.62

9-15

7000 50

12 (19)

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

0.05-0.6

58

0.34-0.62

9-15

6850 50

12 (19)

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

0.05-0.6

58

0.34-0.62

9-15

7100 50

12 (19)

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

0.05-0.6

58

0.34-0.62

9-15

6850 50

12 (19)

270 W
(6000)

DI
IN

NGK
BR8ES

0.4-0.5
(.016.020)

12
1.02 (.040)

N.A./
S.O.

0.1-1.0

774946

0.3-0.6

N.A./
S.O.

7200 50

12 (19)

GTX
(5526/5527/
5538/5539)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

XP
(5530/5531)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016 .020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

2001

GS Inter.
First Series/
Premire
srie
(5548)

160 W
(6000)

CDI/
ADC

160 W
(6000)

GSX RFI
Inter.
First Series/
Premire
srie
(5549)

GS
(5518
5519

108

/
)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

K ohm

IGNITION
ALLUMAGE

ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 58 Wednesday, February 4, 2004 11:21 AM

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

109

N.A./
S.O.

0.1-1.0

DI
IN

NGK
ZFR4F

1.1
(.043)

N.A./
S.O.

270 W
(6000)

DI
IN

NGK
ZFR4F

1.1
(.043)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016.020)

RX DI
(5534/5535/
5536/5537)

270 W
(6000)

GTX DI
(5528/5529/
5540/5541)
LRV
(5697)

110

27
5.39 (.212)
27
5.39 (.212)
20
2.99 (.118)

Smt2003-001e_electricite.fm

BATTERY
BATTERIE

20
2.99 (.118)

DC-CDI
ADC-CC

ENGINE REV LIMITER


LIMITEUR DE RGIME

0.4-0.5
(.016.020)

180 W
(6000)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

NGK
BR8ES

RX
(5532/5533/
5542/5543)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

CHARGING COIL
BOBINE DE CHARGE

ohm

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

ohm

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

2001

SPARK PLUG NUMBER


NUMRO DE BOUGIE

Degrees/
Degrs
mm (in/po)

IGNITION
ALLUMAGE

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 59 Wednesday, February 4, 2004 11:21 AM

ohm

K ohm

RPM
tr/mn

V
(A)

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7200 50

12 (19)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7200 50

12 (19)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4 - 15.6

7200 50

12 (19)

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

111

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

40-76

0.05-0.6

DI
IN

NGK
BR8ES

0.4-0.5
(.016.020)

12
1.02 (.040)

N.A./
S.O.

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

GTI
(5647/5657)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.59 (.102)

GTX RFI
(5648/5658/
5515/5516)

270 W
(6000)

DI
IN

NGK
BR8ES

0.4-0.5
(.016.020)

12
1.02 (.040)

GTX
(5653/5669)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016.020)

XP
(5651/5655)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

RX
(5513/5514)

180 W
(6000)

DC-CDI
ADC-CC

RX DI
(5646/5656)

270 W
(6000)

GTX DI
(5649/5659)
LRV
(5688)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

RPM
tr/mn

V
(A)

58

0.34-0.62

9-15

7100 50

12 (19)

0.1-1.0

774946

0.3-0.6

N.A./
S.O.

7200 50

12 (19)

40-76

0.05-0.6

58

0.34-0.62

9-15

7000 50

12 (19)

40-76

0.05-0.6

58

0.34-0.62

9-15

7100 50

12 (19)

N.A./
S.O.

0.1-1.0

774946

0.3-0.6

N.A./
S.O.

7200 50

12 (19)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190
300

0.33-0.62

8.4-15.6

7200 50

12 (19)

NGK
BR8ES

0.4-0.5
(.016.020)

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

DI
IN

NGK
ZFR4F

1.1
(.043)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7200 50

12 (19)

270 W
(6000)

DI
IN

NGK
ZFR4F

1.1
(.043)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.5 10%

8.5 K
20%

7200 50

12 (19)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.4-0.5
(.016.020)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200 50

12 (19)

GS
(5644/5827)

160 W
(6000)

CDI/
ADC

GSX RFI
(5645/5654)

270 W
(6000)

GTS Inter.
(5639)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

IGNITION
ALLUMAGE

K ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

ohm

2000

112

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 60 Wednesday, February 4, 2004 11:21 AM

27
5.39 (.212)
27
5.39 (.212)
20
2.99 (.118)

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

113

0.55
(.022)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

NGK
BR8ES

0.55
(.022)

20
2.59 (.102)

40-76

0.05-0.6

ohm

K ohm

RPM
tr/mn

V
(A)

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

N.A./
S.O.

0.34-0.62

9-15

7000
50

12
(19)

5
15
N.A./S.O.

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.3-0.6

N.A./
S.O.

7100
50

12
(19)

5
2 x 20
15
7.5
10
1

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5
3

0.55
(.022)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

0.34-0.62

9-15

7000
50

12
(19)

5
15
N.A./S.O.

0.55
(.022)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

0.34-0.62

9-15

7000
50

12
(19)

5
2 x15
N.A./S.O.

GSX RFI
(5637/5652/
5638/5829)

270 W
(6000)

DI
IN

NGK
BR8ES

0.55
(.022)

GSX
Limited/
Limite
(5849/5848)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.55
(.022)

GTS
(5883)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTI
(5885/5884)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTX RFI
(55887/
5886)

270 W
(6000)

DI
IN

NGK
BR8ES

0.55
(.022)

GTX
Limited/
Limite
(5889/5888)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.55
(.022)

XP
Limited/
Limite
(5869/5868)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.55
(.022)

114

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

NGK
BR8ES

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

FUSE
FUSIBLE

CDI/
ADC

ohm

BATTERY
BATTERIE

160 W
(6000)

ohm

ENGINE REV LIMITER


LIMITEUR DE RGIME

GS
(5847/5846)

Degrees/
Degrs
mm (in/po)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

DC-CDI/
ADC-CC

mm
(in/po)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

180 W
(6000)

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

SPX
(5828/5836)

CHARGING COIL
BOBINE DE CHARGE

GENERATING COIL
BOBINE GNRATRICE

1999

SPARK PLUG NUMBER


NUMRO DE BOUGIE

IGNITION
ALLUMAGE

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

smt2003-001.book Page 61 Wednesday, February 4, 2004 11:21 AM

12
1.02 (.040)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.3-0.6

N.A./
S.O.

7100
50

12
(19)

5
2 x 20
15
N.A./S.O.
10
1

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
N.A./S.O

20
2.99 (.118)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5
3

12
1.02 (.040)

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

115

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

GSX
Limited/
Limite
(5629/5845)

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

GTS
(5819)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTI
(5636/5841)

160 W
(6000)

CDI/
ADC

GTX
Limited/
Limite
(5837/5842)

180 W
(6000)

GTX RFI
(5666/5843)
XP
Limited/
Limite
(5665/5667)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

FUSE
FUSIBLE

RPM
tr/mn

V
(A)

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

0.05-0.6

N.A./
S.O.

0.34-0.62

8.4-15.6

7000
50

12
(19)

5
2 x15
N.A./S.O.

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

22
3.60 (.141)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5
2 x15
N.A./S.O.

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

0.34-0.62

8.4-15.6

7000
50

12
(19)

5
2 x15
N.A./S.O.

DC-CDI
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.60 (.141)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
N.A./S.O

270 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.7
(.028)

N.A./
S.O.

0.1-1.0

190300

0.36-0.46

N.A./
S.O.

7100
50

12
(19)

5
15
N.A./S.O.

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.5
(.020)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

SPX
(5838/5839)

180 W
(6000)

DC-CDI/
ADC-CC

GS
(5626/5844)

160 W
(6000)

GSX
Limited/
Limite
(5625)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

IGNITION
ALLUMAGE

K ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

ohm

1998

116

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 62 Wednesday, February 4, 2004 11:21 AM

12
1.02 (.040)

22
3.60 (.141)

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

117

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR7ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

GSI
(5622)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

GSX
(5624)

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

GTS
(5818)

160 W
(6000)

CDI/
ADC

GTI
(5641)

160 W
(6000)

GTX
(5642)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

FUSE
FUSIBLE

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./
S.O.

9-15

5900
50

12
(19)

5
15
N.A./S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

40-76

0.05-0.6

N.A./
S.O.

0.33-0.62

8.4-15.6

7000
50

12
(19)

5
2 x15
N.A./S.O.

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

0.33-0.62

8.4-15.6

7000
50

12
(19)

5
2 x15
7.5

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5
15
N.A./S.O.

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

0.33-0.62

8.4-15.6

7000
50

12
(19)

5
2 x15
N.A./S.O.

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
N.A./S.O.

HX
(5882)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5
15
N.A./S.O.

XP
(5662/5833)

180 W
(6000)

DC-CDI
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5

1997

SP
(5879)

160 W
(6000)

CDI/
ADC

SPX
(5661/5834)

180 W
(6000)

GS
(5621)

118

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

K ohm

IGNITION
ALLUMAGE

ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 63 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001e_electricite.fm

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119

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

40-76

0.05-0.6

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

XP
(5858/5859)

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

GSX
(5620)

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

GTS
(5817)

160 W
(6000)

CDI/
ADC

GTI
(5865
5866/5867)

160 W
(6000)

GTX
(5640)
HX
(5881)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

FUSE
FUSIBLE

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./
S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5/15
7.5

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5/5

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5
5

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5/15
N.A./S.O.

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

190300

0.33-0.62

8.4-15.6

7200
50

12
(19)

5
2 x15
7.5
5

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
50

12
(19)

5/15
N.A./S.O.

SP
(5876)

160 W
(6000)

CDI/
ADC

SPX
(5877)

160 W
(6000)

SPI
(5878)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

IGNITION
ALLUMAGE

K ohm

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

ohm

1996

120

SPARK PLUG GAP


CARTEMENT BOUGIE
mm
(in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 64 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001e_electricite.fm

www.SeaDooManuals.net

121

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

ohm

ohm

ohm

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

40-76

0.05-0.6

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

XP 800
(5856)

180 W
(6000)

DC-CDI/
ADC-CC

NGK
BR8ES

0.5
(.020)

XP
(5857)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTS
(5815/5816)

160 W
(6000)

CDI/
ADC

GTX
(5863/5864)

160 W
(6000)

HX
(5880)

160 W
(6000)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

ENGINE REV LIMITER


LIMITEUR DE RGIME

BATTERY
BATTERIE

FUSE
FUSIBLE

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

7000
50

12
(19)

5/15
N.A./S.O.

40-76

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

22
3.38 (.133)

N.A./
S.O.

0.1-1.0

N.A./
S.O.

0.34-0.62

9-15

7200
50

12
(19)

5/15
7.5
5

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

7000
50

12
(19)

5/15
7.5

NGK
BR7ES

0.5
(.020)

20
2.41 (.095)

40-76

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

6550
50

12
(19)

5/15
N.A./S.O.

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

7000
50

12
(19)

5/15
N.A./S.O.

CDI/
ADC

NGK
BR8ES

0.5
(.020)

20
2.59 (.102)

40-76

0.05-0.6

N.A./
S.O.

N.A./S.O.

9-15

7000
50

12
(19)

5/15
N.A./S.O.

SP
(5873)

160 W
(6000)

CDI/
ADC

SPX
(5874)

160 W
(6000)

SPI
(5875)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

K ohm

IGNITION
ALLUMAGE

ohm

1995

122

SPARK PLUG GAP


CARTEMENT BOUGIE

Degrees/
Degrs
mm (in/po)

SPARK PLUG NUMBER


NUMRO DE BOUGIE

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 65 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001e_electricite.fm

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123

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

ohm

ohm

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

40-76

0.05-0.6

CDI/
ADC

NGK
BR8ES

0.5
(.020)

21
2.85 (.112)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

XP
(5854)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

XP
(5855)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

GTS
(5814)

160 W
(6000)

CDI/
ADC

GTX
(5862)

160 W
(6000)

CDI/
ADC

160 W
(6000)

SPI
(5872)

124

ohm

K ohm

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
+ 100,
500,

12
(19)

5/15
N.A./S.O.

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

20
2.59 (.102)

0.21-0.31

N.A./
S.O.

0.23-0.43

3.85-7.15

7000
+ 100,
500,

12
(19)

5/15
N.A./S.O.

0.5
(.020)

21
2.85 (.112)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
+ 100,
500,

12
(19)

5/15
N.A./S.O.

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

NGK
BR8ES

0.5
(.020)

21
2.85 (.112)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

7000
+ 100,
500,

12
(19)

5/15
N.A./S.O.

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

FUSE
FUSIBLE

SPX
(5871)

BATTERY
BATTERIE

CDI/
ADC

ENGINE REV LIMITER


LIMITEUR DE RGIME

160 W
(6000)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

SP
(5870)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

1994

SPARK PLUG NUMBER


NUMRO DE BOUGIE

Degrees/
Degrs
mm (in/po)

IGNITION
ALLUMAGE

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 66 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001e_electricite.fm

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125

CHARGING COIL
BOBINE DE CHARGE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

ohm

ohm

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

40-76

0.05-0.6

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

XP
(5852)

160 W
(6000)

CDI/
ADC

NGK
BR8ES

0.5
(.020)

GTS
(5813)

160 W
(6000)

CDI/
ADC

NGK
BR7ES

GTX
(5861)

160 W
(6000)

CDI/
ADC

NGK
BR7ES

160 W
(6000)

SPI
(5808)

126

ohm

K ohm

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

20
2.59 (.102)

0.21-0.31

N.A./
S.O.

0.23-0.43

3.85-7.15

7050
50

12
(19)

5/15
N.A./S.O.

0.5
(.020)

21
2.65 (.104)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

0.5
(.020)

21
2.65 (.104)

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

FUSE
FUSIBLE

SPX
(5807)

BATTERY
BATTERIE

CDI/
ADC

ENGINE REV LIMITER


LIMITEUR DE RGIME

160 W
(6000)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

SP
(5806)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

1993

SPARK PLUG NUMBER


NUMRO DE BOUGIE

Degrees/
Degrs
mm (in/po)

IGNITION
ALLUMAGE

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 67 Wednesday, February 4, 2004 11:21 AM

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Smt2003-001e_electricite.fm

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127

0.05-0.6

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

40-76

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

160 W
(6000)

CDI/
ADC

NGK
BR7ES

0.5
(.020)

21
2.65 (.104)

XP
(5851)

160 W
(6000)

GTS
(5812)
GTX
(5860)

128

Smt2003-001e_electricite.fm

FUSE
FUSIBLE

40-76

BATTERY
BATTERIE

21
2.65 (.104)

CDI/
ADC

ENGINE REV LIMITER


LIMITEUR DE RGIME

0.5
(.020)

160 W
(6000)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

NGK
BR7ES

SP
(5805)

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

CHARGING COIL
BOBINE DE CHARGE

ohm

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

ohm

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

1992

SPARK PLUG NUMBER


NUMRO DE BOUGIE

Degrees/
Degrs
mm (in/po)

IGNITION
ALLUMAGE

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

GENERATING COIL
BOBINE GNRATRICE

smt2003-001.book Page 68 Wednesday, February 4, 2004 11:21 AM

ohm

K ohm

RPM
tr/mn

V
(A)

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

40-76

0.05-0.6

N.A./
S.O.

N.A./
S.O.

9-15

6550
100

12
(19)

5/15
N.A./S.O.

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

129

CDI/
ADC

NGK
BR7ES

0.5
(.020)

19
2.18 (.086)

0.21-0.31

160 W
(55000)

CDI/
ADC

NGK
BR7ES

0.6
(.024)

19
2.18 (.086)

IGNITION
ALLUMAGE

SPARK PLUG NUMBER


NUMRO DE BOUGIE

GT
(5810)

160 W
(5500)

CDI/
ADC

CHAMPION
RN4C

130

0.23-0.43

5.85-6.50 6500
200

12
(20)

8/15
N.A./S.O.

0.21-0.31

N.A./
S.O.

0.23-0.43

5.85-6.50 6500
200

12
(20)

8/15
N.A./S.O.

ohm

mm
(in/po)

Degrees/
Degrs
mm (in/po)

ohm

ohm

ohm

0.6
(.024)

19
2.18 (.086)

0.21-0.31

N.A./
S.O.

0.6
(.024)

19
2.18 (.086)

0.21-0.31

N.A./
S.O.

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

Smt2003-001e_electricite.fm

FUSE
FUSIBLE

CHAMPION
RN4C

N.A./
S.O.

BATTERY
BATTERIE

CDI/
ADC

8/15
N.A./S.O.

ENGINE REV LIMITER


LIMITEUR DE RGIME

160 W
(5500)

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

SP
(5803)

V
(A)
12
(20)

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

RPM
tr/mn

5.85-6.50 6500
200

CHARGING COIL
BOBINE DE CHARGE

1990

K ohm

0.23-0.43

GENERATING COIL
BOBINE GNRATRICE

GTS
(5811)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

160 W
(55000)

SPARK PLUG GAP


CARTEMENT BOUGIE

XP
(5850)

FUSE
FUSIBLE

N.A./
S.O.

BATTERY
BATTERIE

0.21-0.31

ENGINE REV LIMITER


LIMITEUR DE RGIME

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

19
2.18 (.086)

CDI/
ADC

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

CHARGING COIL
BOBINE DE CHARGE

0.5
(.020)

160 W
(55000)

ohm

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

GENERATING COIL
BOBINE GNRATRICE

NGK
BR7ES

SP
(5804)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

ohm

SPARK PLUG GAP


CARTEMENT BOUGIE

ohm

1991

SPARK PLUG NUMBER


NUMRO DE BOUGIE

ohm

IGNITION
ALLUMAGE

Degrees/
Degrs
mm (in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

mm
(in/po)

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

smt2003-001.book Page 69 Wednesday, February 4, 2004 11:21 AM

K ohm

RPM
tr/mn

V
(A)

0.23-0.43

5.85-6.50 6500
200

12
(20)

8/15
N.A./S.O.

0.23-0.43

5.85-6.50 6500
200

12
(20)

8/15
N.A./S.O.

131

160 W
(5500)
CDI/
ADC
CHAMPION
RN4C

1988

SP
(5801)
160 W
(5500)

132
CDI/
ADC

IGNITION
ALLUMAGE

SPARK PLUG NUMBER


NUMRO DE BOUGIE

CHAMPION
RN4C

0.21-0.31

mm
(in/po)
Degrees/
Degrs
mm (in/po)
ohm
ohm
ohm

0.7
(.028)
19
2.18 (.086)

0.21-0.31
N.A./
S.O.

Smt2003-001e_electricite.fm

www.SeaDooManuals.net
Smt2003-001e_electricite.fm

FUSE
FUSIBLE

19
2.18 (.086)

BATTERY
BATTERIE

0.5
(.020)

ENGINE REV LIMITER


LIMITEUR DE RGIME

TRIGGER COIL
BOBINE DE
DCLENCHEMENT
ohm

IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)

CHARGING COIL
BOBINE DE CHARGE
ohm

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)

GENERATING COIL
BOBINE GNRATRICE
ohm

IGNITION COIL
(PRIMARY)
BOBINE DALLUMAGE
(PRIMAIRE)
IGNITION COIL
(SECONDARY)
BOBINE DALLUMAGE
(SECONDAIRE)
ENGINE REV LIMITER
LIMITEUR DE RGIME
BATTERY
BATTERIE
FUSE
FUSIBLE

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)
Degrees/
Degrs
mm (in/po)

IGNITION TIMING
(BTDC)
AVANCE
LALLUMAGE
(Av.P.M.H.)

SPARK PLUG GAP


CARTEMENT BOUGIE

SPARK PLUG NUMBER


NUMRO DE BOUGIE

IGNITION
ALLUMAGE

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

mm
(in/po)

SPARK PLUG GAP


CARTEMENT BOUGIE

TRIGGER COIL
BOBINE DE
DCLENCHEMENT

SP
(5802)

CHARGING COIL
BOBINE DE CHARGE

GENERATING COIL
BOBINE GNRATRICE

1989

MAGNETO OUTPUT
PUISSANCE DE
LA MAGNTO

smt2003-001.book Page 70 Wednesday, February 4, 2004 11:21 AM

ohm
K ohm

RPM
tr/mn
V
(A)

N.A./
S.O.
0.23-0.43
2.45-4.55
6300
12
(20)
8
N.A./S.O.
N.A./S.O.

ohm

K ohm

RPM
tr/mn
V
(A)

0.23-0.43
2.45-4.55
6800
12
(20)
8
N.A./S.O.
N.A./S.O.

133

smt2003-001.book Page 71 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

ELECTRICAL SYSTEM
SYSTME LECTRIQUE

ELECTRICAL SYSTEM
SYSTME LECTRIQUE

Fuel Pump
Pompe carburant

ABBREVIATIONS
ABRVIATIONS

Bilge Pump
Pompe de cale

At 6000 RPM
6000 tr/mn

Info Center
Indicateur multifonctionnel

All resistance measurements must be performed at room


temperature, at approximately 20C (68F).
Il est ncessaire de prendre toute mesure de rsistance
lorsque les pices sont la temprature ambiante
(approximativement 20C (68F)).

Fixed timing mode, at any RPM


mode Calage fixe, nimporte quel tr/mn
As per Warranty Bulletin 99-2.
Selon le bulletin de garantie 99-2.

Starting/Charging/VTS
Dmarrage/Charge/VTS

International Model. (second series)


Modle international. (deuxime srie)

Engine cold, at 6000 RPM


Moteur froid, 6000 tr/mn

Complete North America Series.


Srie complte Amrique du Nord.

At 3500 RPM
3500 tr/mn

CDI: Capacitor Discharge Ignition


ADC: Allumage dcharge de condensateur

Holder Relay
Relais

DC-CDI: Direct Current Capacitor Discharge Ignition


ADC-CC: Allumage dcharge de condensateur courant continu

Low Speed: 120 180


High Speed: 2.8 4.2
Basse vitesse: 120 180
Haute vitesse: 2.8 4.2

134

DI: Digital Induction


IN: Induction numrique

Use to NGK BR7ES


Remplac par NGK BR7ES

BTDC: Before Top Dead Center


Av.P.M.H.: Avant point mort haut

Watercraft with engine serial numbers from 3.808.601 to 3.810.887,


the ignition timing is 2.79 mm (.110 in) BTDC.
Les motomarines munis dun moteur dont les numros de srie
se situent entre 3.808.601 et 3.810.887, lavance lallumage est
2.79 mm (.110 po) Av.P.M.H.

N.A.: Not Applicable


S.O.: Sans objet

Smt2003-001e_electricite.fm

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

135

smt2003-001.book Page 72 Wednesday, February 4, 2004 11:21 AM

SPARK PLUGS
BOUGIES

F01H01Q

136

NGK SPARK PLUG


BOUGIE NGK

P/N
N/P

BR7ES

278 000 608

BR8ES

278 000 609

ZFR4F

278 001 574

DCPR8E

707 000 246

Smt2003-001e_electricite.fm

www.SeaDooManuals.net

Smt2003-001e_electricite.fm

smt2003-001.book Page 72 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

PROPULSION SYSTEM
SYSTME DE PROPULSION

PAGE

PAGE

TABLE
TABLE........................ 137

ABBREVIATIONS
ABRVIATIONS........ 190

Propulsion System
Systme de propulsion
Jet Pump Type
Type de turbine
Impeller Rotation
Rotation de lhlice
Transmission
Transmission
Coupling
Accouplement
Oil Type
Type dhuile
Minimum Required Water
Level
Niveau deau minimum
requis
Drive Shaft Deflection
(maximum)
Flche darbre de
transmission (maximun)
Impeller Outside Diameter
Diamtre extrieur
de lhlice
Impeller/Wear Ring Clearance
Jeu hlice/anneau
Impeller Shaft End Play
Jeu axial arbre hlice
Impeller Shaft Radial Play
Jeu radial arbre hlice
Impeller Pitch/Material
Pas hlice/matriau

136

Smt2003-001f_propulsion.fm

137

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net

138
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
11-20
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
stainless
steel /
acier
inoxydable

Smt2003-001f_propulsion.fm

15-20
stainless
steel/
acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

11-20
stainless
steel/
acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

10-20
stainless
steel/
acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

10-20
stainless steel/
acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

mm IMPELLER SHAFT RADIAL PLAY


(in/po) JEU RADIAL ARBRE HLICE

mm IMPELLER SHAFT END PLAY


(in/po) JEU AXIAL ARBRE HLICE

N /U IMPELLER/WEAR RING
mm CLEARANCE
(in/po) JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


mm
(in/po) DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


mm (MAXIMUM)
(in/po) FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
cm
(in/po) NIVEAU DEAU MINIMUM
REQUIS

2003

90
(35)

Splines/
Cannelures

Splines/
Cannelures

Counterclockwise/
antihoraire

Direct Drive/
Prise directe

Counterclockwise/
antihoraire

Direct Drive/ Direct Drive/ Direct Drive/ Direct Drive/ Direct Drive/
Prise directe Prise directe Prise directe Prise directe Prise directe

Counterclockwise/
antihoraire

Counterclockwise/
antihoraire

RX DI
(6123/6122)
Counterclockwise/
antihoraire

LRV DI
(5771)

Counterclockwise/
antihoraire

GTX DI
(6118/6119)
Single
Stage /
Monophase

GTI LE RFI
(6104/6103)

Single
Single
Single
Single
Single
Stage /
Stage /
Stage /
Stage /
Stage /
Monophase Monophase Monophase Monophase Monophase

GTI LE (6102/
6101)
Bombardier
Formula

GTI
(5568/5598/
5597/5567)

Bombardier Bombardier Bombardier Bombardier Bombardier


Formula
Formula
Formula
Formula
Formula

smt2003-001.book Page 73 Wednesday, February 4, 2004 11:21 AM

139

SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC

SUPERCHARGED
LIMITED

GTX 4-TEC

(6107/6108)

140
Counterclockwise/
antihoraire

Counterclockwise/
antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.75
(.029)
13-23
stainless
steel/
acier
inoxydable

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.75
(.029)
13-23
stainless
steel/
acier
inoxydable

Smt2003-001f_propulsion.fm

13-23
stainless
steel/
acier
inoxydable

0.75
(.029)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

13-23
stainless
steel/
acier
inoxydable

0.75
(.029)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

15-21
stainless
steel /
acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Rubber Cushion/
Coussinet de
caoutchouc

Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

mm IMPELLER SHAFT RADIAL PLAY


(in/po) JEU RADIAL ARBRE HLICE

mm IMPELLER SHAFT END PLAY


(in/po) JEU AXIAL ARBRE HLICE

N /U IMPELLER/WEAR RING
mm CLEARANCE
(in/po) JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


mm
(in/po) DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


mm (MAXIMUM)
(in/po) FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
cm
(in/po) NIVEAU DEAU MINIMUM
REQUIS

2003

90
(35)

Splines/
Cannelures

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe Prise directe

Counterclockwise/
antihoraire

Counterclockwise/
antihoraire

(6125/6126)

Counterclockwise/
antihoraire

GTX 4-TEC
Single
Stage /
Monophase

VANS TRIPLE
CROWN EDITION

Single
Single
Single
Single
Stage /
Stage /
Stage /
Stage /
Monophase Monophase Monophase Monophase

GTX 4-TEC
(6111/6112/
6127)
Bombardier
Formula

XP DI
(6131/6130)

Bombardier Bombardier Bombardier Bombardier


Formula
Formula
Formula
Formula

smt2003-001.book Page 74 Wednesday, February 4, 2004 11:21 AM

141

142
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
11-20
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
12-25
Stainless
Steel/
Acier
inoxydable

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

9-20
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

9-20
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE
mm
(in/po)

mm
(in/po)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2002

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTX RFI
(5565/5566)
Single
Stage/
Monophase

GTI
California
GTI LE
California
(6116/6117)
Bombardier
Formula

GTI LE
(5560/5561)

Bombardier
Formula

GTI
(5558/5559)

Bombardier
Formula

LRV DI
(5460)
Bombardier
Formula

GTX DI
(5563/5564)
(5595/5596)

Bombardier
Formula

smt2003-001.book Page 75 Wednesday, February 4, 2004 11:21 AM

143

144
Direct Drive
Prise directe

Direct Drive/
Prise directe
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.3
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)

15-21
Stainless Steel/
Acier inoxydable

0.5
(.020)

155.3
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
10-22
Stainless
Steel/
Acier
inoxydable

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.3
(6.126)

0.5
(.020)

90
(35)

Rubber Cushion/
Coussinet de
caoutchouc

Direct Drive/
(split front/rear)/
Prise directe
(spar avant/arrire)

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE
mm
(in/po)

mm
(in/po)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2002

90
(35)

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single Stage/
Monophase

GTX 4-TEC
(5573/5574)
(5593/5594)
Single
Stage/
Monophase

GTX
(5587/5588)
Bombardier
Formula

RX
(5579/5580)
(5581/5582)

Splines/
Cannelures

Bombardier
Formula

XP
(5577/5578)

Splines/
Cannelures

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

Bombardier
Formula

smt2003-001.book Page 76 Wednesday, February 4, 2004 11:21 AM

145

146
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
9-20
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
17-22
Stainless
Steel/
Acier
inoxydable

11-22
Stainless
Steel/
Acier
inoxydable

12-25
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)

Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

17-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

17-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2001

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTI Inter.
First Series/
Premire
srie
(5552)
Single
Stage/
Monophase

GSX RFI
Inter.
First Series/
Premire
srie
(5549)
Bombardier
Formula

GS
(5518 /
5519 )

Bombardier
Formula

GS Inter.
First Series/
Premire
srie
(5548)

Bombardier
Formula

GTS
(5520 /
5521 )
Bombardier
Formula

GTS Inter.
First Series/
Premire
srie
(5551)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 77 Wednesday, February 4, 2004 11:21 AM

147

148
Direct Drive/
Prise directe

Direct Drive/
Prise directe
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

155.6
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

15-21
Stainless Steel/
Acier inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Rubber Cushion/
Coussinet de
caoutchouc

Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

12-25
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

9-20
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE
mm
(in/po)

mm
(in/po)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2001

90
(35)

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

RX DI
(5534/5535/
5536/5537)
Single
Stage/
Monophase

XP
(5530/5531)
Bombardier
Formula

GTX
(5526/5527/
5538/5539)

Bombardier
Formula

GTX RFI
(5524/5525/
5553/5555)

Splines/
Cannelures

Bombardier
Formula

GTI
(5522 /
5523 )

Splines/
Cannelures

RX
(5532/5533/
5542/5543)

Bombardier
Formula

smt2003-001.book Page 78 Wednesday, February 4, 2004 11:21 AM

149

Bombardier
Formula
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

LRV
(5697)

150
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
11-20
Stainless
Steel/
Acier
inoxydable

Smt2003-001f_propulsion.fm

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE
mm
(in/po)

mm
(in/po)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2001

90
(35)

Splines/
Cannelures

Splines/
Cannelures

Direct Drive/ Direct Drive/


Prise directe Prise directe

GTX DI
(5528/5529/
5540/5541)

Bombardier
Formula

smt2003-001.book Page 79 Wednesday, February 4, 2004 11:21 AM

151

152
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
12-25
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

155.6
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

11-22
Stainless
Steel/
Acier
inoxydable

17-22
Stainless
Steel/
Acier
inoxydable

12-25
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

17-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2000

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTX
(5653/5669)
Single
Stage/
Monophase

GTS Inter.
5639
Bombardier
Formula

GSX RFI
(5645/5654)

Bombardier
Formula

GS
(5644/5827)

Bombardier
Formula

GTX RFI
(5648/5658/
5515/5516)
Bombardier
Formula

GTI
(5647/5657)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 80 Wednesday, February 4, 2004 11:21 AM

153

154
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

155.6
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)

0.05
(.002)
11-20
Stainless
Steel/
Acier
inoxydable

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

15-21
Stainless Steel/
Acier
inoxydable

0.05
(.002)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Rubber Cushion/
Coussinet de
caoutchouc

Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE
mm
(in/po)

mm
(in/po)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

2000

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

LRV
(5688)
Single
Stage/
Monophase

RX
(5513/5514)
Bombardier
Formula

XP
(5651/5655)

Bombardier
Formula

GTX DI
(5649/5659)
Bombardier
Formula

RX DI
(5646/5656)

Bombardier
Formula

smt2003-001.book Page 81 Wednesday, February 4, 2004 11:21 AM

155

156
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
17-22
Stainless
Steel/
Acier
inoxydable

15-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

12-25
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

17-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

16-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1999

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTI
(5885/5884)
Single
Stage/
Monophase

GSX RFI
(5637/5652/
5638/5829)
Bombardier
Formula

GS
(5847/5846)

Bombardier
Formula

SPX
(5828/5836)

Bombardier
Formula

GTS
(5883)
Bombardier
Formula

GSX
Limited/
Limite
(5849/5848)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 82 Wednesday, February 4, 2004 11:21 AM

157

158
Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
0.05
(.002)
12-25
Stainless
Steel/
Acier
inoxydable

155.6
(6.126)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

155.6
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

15-21
Stainless Steel/
Acier inoxydable

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

0.5
(.020)

0.5
(.020)

90
(35)

90
(35)

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1999

90
(35)

Splines/
Cannelures

Rubber Cushion/
Coussinet de caoutchouc

Direct Drive/ Direct Drive/


Prise directe Prise directe

Single
Stage/
Monophase

Single
Stage/
Monophase

XP
Limited/
Limite
(5869/5868)
Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

Bombardier
Formula

GTX
Limited/
Limite
(5889/5888)
Bombardier
Formula

GTX RFI
(5887/5886)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 83 Wednesday, February 4, 2004 11:21 AM

159

160
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

16-25
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

9-21
Stainless
Steel/
Acier
inoxydable

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

90
(35)

Splines/
Cannelures

16-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1998

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTI
(5636/5841)
Single
Stage/
Monophase

GSX
Limited/
Limite
(5625)
Bombardier
Formula

GS
(5626/5844)

Bombardier
Formula

SPX
(5838/5839)

Bombardier
Formula

GTS
(5819)
Bombardier
Formula

GSX
Limited/
Limite
(5629/5845)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 84 Wednesday, February 4, 2004 11:21 AM

161

162
Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
0.05
(.002)
14-21
Stainless
Steel/
Acier
inoxydable

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
12-25
Stainless
Steel/
Acier
inoxydable

155.6
(6.126)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

14-21
Stainless Steel/
Acier inoxydable

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

155.6
(6.126)

0.5
(.020)

0.5
(.020)

0.5
(.020)

90
(35)

90
(35)

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1998

90
(35)

Splines/
Cannelures

Rubber Cushion/
Coussinet de caoutchouc

Direct Drive/ Direct Drive/


Prise directe Prise directe

Single
Stage/
Monophase

Single
Stage/
Monophase

XP
Limited/
Limite
(5665/5667)
Direct Drive/
Prise directe

Bombardier
Formula

GTX RFI
(5666/5843)
Bombardier
Formula

GTX
Limited/
Limite
(5837/5842)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 85 Wednesday, February 4, 2004 11:21 AM

163

164
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
16-23
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

11-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

11-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

16-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

16-35
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1997

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTS
(5818)
Single
Stage/
Monophase

GS
(5621)
Bombardier
Formula

SPX
(5661/5834)

Bombardier
Formula

SP
(5879)

Bombardier
Formula

GSX
(5624)
Bombardier
Formula

GSI
(5622)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 86 Wednesday, February 4, 2004 11:21 AM

165

Bombardier
Formula

166
Single Stage/
Monophase

Counterclockwise/
Antihoraire
Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

XP
(5662/5833)
Single Stage/
Monophase

Counterclockwise/
Antihoraire
Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

11-22
Stainless Steel/
Acier inoxydable

0.5
(.020)

139.5
(5.490)
0.0-0.4
(.000-.016)
1.0
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

16-23
Stainless Steel/
Acier inoxydable

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

16-23
Stainless
Steel/
Acier
inoxydable

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

0.05
(.002)

0.12-0.54
(.005-.021)

0.0-0.4
(.000-.016)
1.0
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1997

90
(35)

Single
Stage/
Monophase

Single
Stage/
Monophase

Direct Drive/ Direct Drive/


Prise directe Prise directe

Bombardier
Formula

GTX
(5642)
Bombardier
Formula

GTI
(5641)

Driving Claw,
Driving Claw,
Rubber Cushion/
Rubber Cushion/
Engrenage avec
Engrenage avec
coussinet de caoutchouc coussinet de caoutchouc

HX
(5882)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

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167

168
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
16-23
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
9-23
Stainless
Steel/
Acier
inoxydable

16-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

11-26
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

11-22
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1996

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTS
(5817)
Single
Stage/
Monophase

SPI
(5878)
Bombardier
Formula

SPX
(5877)

Bombardier
Formula

SP
(5876)

Bombardier
Formula

GSX
(5620)
Bombardier
Formula

XP
(5858/5859)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

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169

170
Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
0.05
(.002)
11-22
Stainless
Steel/
Acier
inoxydable

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
16-23
Stainless
Steel/
Acier
inoxydable

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

11-22
Stainless Steel/
Acier inoxydable

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

0.5
(.020)

0.5
(.020)

90
(35)

90
(35)

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1996

90
(35)

Splines/
Cannelures

Driving Claw,
Rubber Cushion/
Engrenage avec
coussinet de caoutchouc

Direct Drive/ Direct Drive/


Prise directe Prise directe

Single
Stage/
Monophase

Single
Stage/
Monophase

HX
(5881)
Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

Bombardier
Formula

GTX
(5640)
Bombardier
Formula

GTI
(5865/
5866/5867)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

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171

172
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-24
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
10-25
Stainless
Steel/
Acier
inoxydable

16-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

11-26
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

11-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1995

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTS
(5815/5816)
Single
Stage/
Monophase

SPI
(5875)
Bombardier
Formula

SPX
(5874)

Bombardier
Formula

SP
(5873)

Bombardier
Formula

XP
(5857)
Bombardier
Formula

XP 800
(5856)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 90 Wednesday, February 4, 2004 11:21 AM

173

174
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
10-22
Stainless
Steel/
Acier
inoxydable

90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

11-24
Stainless Steel/
Acier inoxydable

Smt2003-001f_propulsion.fm

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

Direct Drive
(split front/rear)/
Prise directe
(spar avant/arrire)

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Splines/
Cannelures

IMPELLER ROTATION
ROTATION DE LHLICE

Counterclockwise/
Antihoraire

Single Stage/
Monophase

Splines/
Cannelures

JET PUMP TYPE


TYPE DE TURBINE

Single
Stage/
Monophase

HX
(5880)

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

PROPULSION SYSTEM
SYSTME DE PROPULSION

GTX
(5863/5864)
Bombardier
Formula

1995

Bombardier
Formula

smt2003-001.book Page 91 Wednesday, February 4, 2004 11:21 AM

175

176
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-26
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
14-20
Stainless
Steel/
Acier
inoxydable

11-23
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

14-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

11-26
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1994

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTS
(5814)
Single
Stage/
Monophase

SPI
(5872)
Bombardier
Formula

SPX
(5871)

Bombardier
Formula

SP
(5870)

Bombardier
Formula

XP
(5855)
Bombardier
Formula

XP
(5854)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

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177

178
TRANSMISSION
TRANSMISSION
Direct Drive/
Prise directe
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
Smt2003-001f_propulsion.fm

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
15-21
Stainless
Steel/
Acier
inoxydable

cm
(in/po)

90
(35)

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

IMPELLER ROTATION
ROTATION DE LHLICE

Counterclockwise/
Antihoraire

Splines/
Cannelures

JET PUMP TYPE


TYPE DE TURBINE

Single Stage/
Monophase

GTX
(5862)

PROPULSION SYSTEM
SYSTME DE PROPULSION

1994

Bombardier
Formula

smt2003-001.book Page 93 Wednesday, February 4, 2004 11:21 AM

179

180
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
17
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
18.3
Stainless
Steel/
Acier
inoxydable

11-26
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

90
(35)

Splines/
Cannelures

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Single
Stage/
Monophase

17.7
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

14-21
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1993

90
(35)

Direct Drive/ Direct Drive/


Prise directe Prise directe

Splines/
Cannelures

Direct Drive/
Prise directe

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

GTX
(5861)
Single
Stage/
Monophase

SPI
(5808)
Bombardier
Formula

SPX
(5807)

Bombardier
Formula

SP
(5806)

Bombardier
Formula

GTS
(5813)
Bombardier
Formula

XP
(5852)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 94 Wednesday, February 4, 2004 11:21 AM

181

182
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
90
(35)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

17
Aluminum/
Aluminium

0.5
(.020)

139.5
(5.490)

Smt2003-001f_propulsion.fm

0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
18.3
Stainless
Steel/
Acier
inoxydable

11-26
Stainless
Steel/
Acier
inoxydable

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1992

90
(35)

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

Direct Drive/
Prise directe

Splines/
Cannelures

Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Splines/
Cannelures

Single
Stage/
Monophase

Bombardier
Formula

GTX
(5860)
Bombardier
Formula

GTS
(5812)

Single
Stage/
Monophase

XP
(5851)

Bombardier
Formula

SP
(5805)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 95 Wednesday, February 4, 2004 11:21 AM

183

Bombardier
Formula

184
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

GT
(5811)
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

SP
(5804)

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
60
(24)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
11-26
Stainless
Steel/
Acier
inoxydable

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
17
Stainless
Steel/
Acier
inoxydable

Smt2003-001f_propulsion.fm

18.8
Aluminum/
Aluminium

0.05
(.002)

0.12-0.54
(.005-.021)

0.31 .13
(.012 .005)
1.02
(.040)

139.5
(5.490)

0.5
(.020)

60
(24)

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1991

60
(24)

Splines/
Cannelures

Splines/
Cannelures

Direct Drive/ Direct Drive/ Direct Drive/


Prise directe Prise directe Prise directe

XP
(5850)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 96 Wednesday, February 4, 2004 11:21 AM

185

Bombardier
Formula
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

GT
(5810)

186
Single
Stage/
Monophase
Counterclockwise/
Antihoraire

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
60
(24)

2.0
(.078)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)

18.8
Aluminum/
Aluminium

2.0
(.078)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
0.12-0.54
(.005-.021)

0.05
(.002)
17
Stainless
Steel/
Acier
inoxydable

Smt2003-001f_propulsion.fm

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1990

60
(24)

Splines/
Cannelures

Splines/
Cannelures

Direct Drive/ Direct Drive/


Prise directe Prise directe

SP
(5803)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 97 Wednesday, February 4, 2004 11:21 AM

187

188
Smt2003-001f_propulsion.fm

www.SeaDooManuals.net
Smt2003-001f_propulsion.fm

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

0.5
(.020)

139.5
(5.490)
0.31 .13
(.012 .005)
1.02
(.040)
N.A./
S.O.

N.A./
S.O.

16.5
Aluminum/
Aluminium

cm
(in/po)

139.5
(5.490)

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

18.8
Aluminum/
Aluminium

N.A./
S.O.

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

N.A./
S.O.

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

0.31 .13
(.012 .005)
1.02
(.040)

0.5
(.020)

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

60
(24)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

Splines/
Cannelures

mm
(in/po)

mm
(in/po)

N /U
mm
(in/po)

mm
(in/po)

mm
(in/po)

cm
(in/po)

1989

60
(24)

COUPLING
ACCOUPLEMENT

Direct Drive/
Prise directe

TRANSMISSION
TRANSMISSION

Direct Drive/
Prise directe

Splines/
Cannelures

Counterclockwise/
Antihoraire

IMPELLER ROTATION
ROTATION DE LHLICE

Counterclockwise/
Antihoraire

Single
Stage/
Monophase

Bombardier
Formula

JET PUMP TYPE


TYPE DE TURBINE

SP
(5801)
Single
Stage/
Monophase

1988
PROPULSION SYSTEM
SYSTME DE PROPULSION

SP
(5802)

Bombardier
Formula

IMPELLER PITCH/MATERIAL
PAS HLICE/MATRIAU

IMPELLER SHAFT RADIAL PLAY


JEU RADIAL ARBRE HLICE

IMPELLER SHAFT END PLAY


JEU AXIAL ARBRE HLICE

IMPELLER/WEAR RING
CLEARANCE
JEU HLICE/ANNEAU

IMPELLER OUTSIDE DIAMETER


DIAMTRE EXTRIEUR
DE LHLICE

DRIVE SHAFT DEFLECTION


(MAXIMUM)
FLCHE DARBRE DE
TRANSMISSION (MAXIMUM)

MINIMUM REQUIRED
WATER LEVEL
NIVEAU DEAU MINIMUM
REQUIS

OIL TYPE
TYPE DHUILE

COUPLING
ACCOUPLEMENT

TRANSMISSION
TRANSMISSION

IMPELLER ROTATION
ROTATION DE LHLICE

JET PUMP TYPE


TYPE DE TURBINE

PROPULSION SYSTEM
SYSTME DE PROPULSION

smt2003-001.book Page 98 Wednesday, February 4, 2004 11:21 AM

189

smt2003-001.book Page 99 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

PROPULSION SYSTEM
SYSTME DE PROPULSION

ABBREVIATIONS
ABRVIATIONS

SEA-DOO JET PUMP SYNTHETIC POLYOLESTER OIL

SAE 75W90 GL5. Do not mix different brands or oil types.

HUILE SYNTHTIQUE POLYOLESTER 75W90 GL5 POUR

TURBINE SEA-DOO. Ne pas mlanger diffrents types dhuile


ou des huiles de diffrentes marques.

As per Service Bulletin 98-18


Selon le Bulletin de service 98-18
As per Service Bulletin 2000-3
Selon le Bulletin de service 2000-3
International Model. (second series)
Modle international. (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
Grease: thermalube XL-OL-C2, NLGI2.
(P/N 293 550 032)

Graisse: thermalube XL-OL-C2, NLGI2.


(N/P 293 550 032)

N.A.: Not Applicable


S.O.: Sans objet

190

Smt2003-001f_propulsion.fm

www.SeaDooManuals.net

Smt2003-001f_propulsion.fm

smt2003-001.book Page 101 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

DIMENSION/CAPACITIES
DIMENSIONS/CONTENANCES

PAGE

PAGE

TABLE
TABLE........................ 191

ABBREVIATIONS
ABRVIATIONS........ 224

Number of Passengers
Nombre de passagers
Overall Length
Longueur hors-tout
Overall Width
Largeur hors-tout
Overall Height
Hauteur hors-tout
Dry Weight
Poids sec
Load Limit
Charge maximale
Fuel Tank
Rservoir de carburant
Oil Injection Reservoir
Rservoir dhuile injection
Impeller Shaft Reservoir
Rservoir darbre dhlice

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

191

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 102 Wednesday, February 4, 2004 11:21 AM

2003

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

GTI
(5568/5598/
5597/5567)

307
(121)

120
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

100
(3.38)

GTI LE
(6102/6101)

307
(121)

120
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

100
(3.38)

GTI LE RFI
(6104/6103)

307
(121)

120
(47)

104
(41)

315
(695)

243
(536)

56.5
(15)

6
(1.6)

100
(3.38)

GTX DI
(6118/6119)

331
(130)

122
(48)

113
(44)

351
(775)

272
(600)

56.5
(15)

6
(1.6)

100
(3.38)

LRV DI
(5771)

396
(156)

155
(61)

108
(42.5)

432
(952)

338
(745)

95
(25)

6
(1.6)

115
(3.88)

RX DI
(6123/6122)

285
(112)

120
(47)

104
(41)

285
(628)

181
(400)

56.5
(15)

6
(1.6)

100
(3.38)

XP DI
(6131/6130)

272
(107)

112
(44)

104
(41)

274
(625)

181
(400)

51
(13)

4
(1.0)

100
(3.38)

GTX 4-TEC
(6111/6112/
6127)

331
(130)

122
(48)

113
(44)

385
(850)

272
(600)

60
(15.9)

331
(130)

122
(48)

113
(44)

385
(850)

272
(600)

60
(15.9)

331
(130)

122
(48)

113
(44)

397
(875)

272
(600)

60
(15.9)

331
(130)

122
(48)

113
(44)

397
(875)

272
(600)

60
(15.9)

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC
SUPERCHARGED
LIMITED

(6107/6108)

192

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

193

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 103 Wednesday, February 4, 2004 11:21 AM

2002

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

GTI
(5558/5559)

307
(121)

112
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

GTI LE
(5560/5561)

307
(121)

112
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

GTI
California
GTI LE
California
(6116/6117)

307
(121)

112
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

GTX DI
(5563/5564)
(5595/5596)

331
(130)

122
(48)

113
(44)

363
(800)

272
(600)

56.5
(15)

6
(1.6)

115
(3.88)

LRV DI
(5460)

396
(156)

155
(61)

108
(42.5)

432
(952)

338
(745)

95
(25)

6
(1.6)

115
(3.88)

GTX RFI
(5565/5566)

315
(124)

122
(48)

104
(41)

292
(644)

243
(536)

56.5
(15)

6
(1.6)

95
(3.21)

XP
(5577/5578)

272
(107)

112
(44)

104
(41)

255
(562)

159
(350)

54
(14)

4
(1.1)

115
(3.88)

RX
(5579/5580)
(5581/5582)

285
(112)

120
47

104
(41)

275
(606)

181
(400)

56.5
(15)

6
(1.6)

95
(3.21)

GTX
(5587/5588)

315
(124)

122
(48)

104
(41)

301
(664)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

285
(112)

120
(47)

104
(41)

285
(628)

181
(400)

56.5
(15)

6
(1.6)

115
(3.88)

GTX 4-TEC
(5573/5574)
(5593/5594)

331
(130)

122
(48)

113
(44)

393 blue
(866) bleu
397 red
(875) rouge

272
(600)

60
(15.9)

194

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Smt2003-001g_dimensions.fm

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195

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 104 Wednesday, February 4, 2004 11:21 AM

2001

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

GS Inter.
First Series/
Premire
srie (5548)

270
(106)

116
(45.7)

99
(39)

219
(483)

159
(351)

56.5
(15)

6
(1.6)

95
(3.21)

GS
(5518 /
5519 )

270
(106)

116
(45.7)

99
(39)

219
(483)

159
(351)

56.5
(15)

6
(1.6)

95
(3.21)

GSX RFI Inter.


First Series/
Premire srie
(5549)

270
(106)

116
(45.7)

99
(39)

234
(516)

159
(351)

56.5
(15)

6
(1.6)

95
(3.21)

GTS Inter.
First Series/
Premire
srie (5551)

302
(119)

119
(47)

95
(37.4)

222
(489)

225
(496)

47
(12)

4.5
(1.2)

80
(2.7)

GTS
(5520 /
5521 )

307
(121)

120
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

GTI Inter.
First Series/
Premire
srie (5552)

315
(124)

122
(48)

104
(41)

275
(606)

243
(536)

56.5
(15)

6
(1.6)

95
(3.21)

GTI
(5522 /
5523 )

307
(121)

120
(47)

104
(41)

272
(600)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

GTX RFI
(5524/5525/
5553/5555)

315
(124)

122
48

107
(42)
104 (41)

292
(644)

243
(536)

56.5
(15)

6
(1.6)

95
(3.21)

GTX
(5526/5527/
5538/5539)

315
(124)

122
(48)

104
(41)

301
(664)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

XP
(5530/5531)

272
(107)

112
(44)

104
(41)

255
(562)

159
(351)

54
(14)

4
(1.1)

115
(3.88)

196

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197

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 105 Wednesday, February 4, 2004 11:21 AM

2001

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

RX
(5532/5533/
5542/5543)

285
(112)

120
(47)

104
(41)

275
(606)

181
(399)

56.5
(15)

6
(1.6)

115
(3.88)

RX DI
(5534/5535/
5536/5537)

285
(112)

120
(47)

104
(41)

285
(628)

181
(399)

56.5
(15)

6
(1.6)

115
(3.88)

GTX DI
(5528/5529/
5540/5541)

315
(124)

122
48

107 (42)
104 (41)

309
(681)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

LRV
(5697)

396
(156)

155
(61)

108
(42.5)

435
(960)

340
(750)

95
(25)

6
(1.6)

115
(3.88)

198

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Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

199

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 106 Wednesday, February 4, 2004 11:21 AM

2000

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

GS
(5644/5827)

270
(106)

116
(45.7)

99
(39)

219
(483)

159
(351)

56.5
(15)

6
(1.6)

95
(3.21)

GSX RFI
(5645/5654)

270
(106)

116
(45.7)

99
(39)

234
(516)

159
(351)

56.5
(15)

6
(1.6)

95
(3.21)

GTS Inter.
(5639)

302
(119)

119
(47)

95
(37.4)

222
(489)

225
(496)

47
(12)

4.5
(1.2)

80
(2.7)

GTI
(5647/5657)

315
(124)

122
(48)

104
(41)

275
(606)

243
(536)

56.5
(15)

6
(1.6)

95
(3.21)

GTX RFI
(5648/5658/
5515/5516)

315
(124)

122
48

107
(42)

292
(644)

243
(536)

56.5
(15)

6
(1.6)

95
(3.21)

GTX
(5653/5669)

315
(124)

122
(48)

104
(41)

301
(664)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

XP
(5651/5655)

272
(107)

112
(44)

104
(41)

255
(562)

159
(351)

54
(14)

4
(1.1)

115
(3.88)

RX
(5513/5514)

285
(112)

120
(47)

104
(41)

275
(606)

181
(399)

56.5
(15)

6
(1.6)

115
(3.88)

RX DI
(5646/5656

285
(112)

120
(47)

104
(41)

285
(628)

181
(399)

56.5
(15)

6
(1.6)

115
(3.88)

GTX DI
(5649/5659)

315
(124)

122
48

107
(42)

309
(681)

243
(536)

56.5
(15)

6
(1.6)

115
(3.88)

200

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

201

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 107 Wednesday, February 4, 2004 11:21 AM

2000

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

LRV
(5688)

396
(156)

155
(61)

108
(42.5)

435
(960)

340
(750)

95
(25)

6
(1.6)

115
(3.88)

202

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

Smt2003-001g_dimensions.fm

203

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 108 Wednesday, February 4, 2004 11:21 AM

1999

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SPX
(5828/5836)

254
(100)

105
(41.3)

92
(36.2)

195
(429)

159
(351)

34
(9)

4.5
(1.2)

80
(2.7)

GS
(5847/5846)

267
(105)

116
(45.7)

94
(37)

215
(474)

159
(351)

56.5
(15)

6
(1.6)

100
(3.4)

GSX RFI
(5637/5652/
5638/5829)

267
(105)

116
(45.7)

94
(37)

232
(510)

159
(351)

56.5
(15)

6
(1.6)

100
(3.4)

GSX
Limited/
Limite
(5849/5848)

267
(105)

116
(45.7)

94
(37)

238
(524)

159
(351)

56.5
(15)

6
(1.6)

120
(4.1)

GTS
(5883)

302
(119)

119
(47)

95
(37.4)

219
(483)

224
(494)

47
(12)

4.5
(1.2)

80
(2.7)

GTI
(5885/5884)

316
(124)

119
(47)

94
(37)

269
(593)

242
(534)

56.5
(15)

6
(1.6)

100
(3.4)

GTX RFI
(5887/5886)

316
(124)

119
(47)

94
(37)

293
(645)

242
(534)

56.5
(15)

6
(1.6)

100
(3.4)

GTX
Limited/
Limite
(5889/5888)

316
(124)

119
(47)

94
(37)

291
(640)

242
(534)

56.5
(15)

6
(1.6)

120
(4.1)

XP
Limited/
Limite
(5869/5868)

272
(107)

111
(43.7)

103
(40.5)

248
(546)

159
(351)

54
(14)

4
(1.1)

120
(4.1)

204

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

205

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 109 Wednesday, February 4, 2004 11:21 AM

1998

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SPX
(5838/5839)

254
(100)

105
(41.3)

92
(36.2)

194
(428)

159
(351)

34
(9)

4.5
(1.2)

80
(2.7)

GS
(5626/5844)

267
(105)

116
(45.7)

94
(37)

215
(474)

159
(351)

56.5
(15)

6
(1.6)

80
(2.7)

GSX
Limited/
Limite
(5625)

267
(105)

116
(45.7)

94
(37)

237
(523)

159
(351)

56.5
(15)

6
(1.6)

80
(2.7)

GSX
Limited/
Limite
(5629/5845)

267
(105)

116
(45.7)

94
(37)

237
(523)

159
(351)

56.5
(15)

6
(1.6)

120
(4.1)

GTS
(5819)

302
(119)

119
(47)

95
(37.4)

219
(483)

224
(494)

47
(12)

4.5
(1.2)

80
(2.7)

GTI
(5636/5841)

312
(123)

119
(47)

94
(37)

269
(593)

242
(534)

56.5
(15)

6
(1.6)

80
(2.7)

GTX
Limited/
Limite
(5837/5842)

312
(123)

119
(47)

94
(37)

286
(630)

242
(534)

56.5
(15)

6
(1.6)

120
(4.1)

GTX RFI
(5666/5843)

312
(123)

119
(47)

94
(37)

273
(602)

242
(534)

56.5
(15)

6
(1.6)

100
(3.4)

XP
Limited/
Limite
(5665)

272
(107)

111
(43.7)

103
(40.5)

250
(551)

159
(351)

54
(14)

4
(1.1)

120
(4.1)

XP
Limited/
Limite
(5667)

272
(107)

111
(43.7)

103
(40.5)

250
(551)

159
(351)

54
(14)

4
(1.1)

120
(4.1)

206

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

207

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 110 Wednesday, February 4, 2004 11:21 AM

1997

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5879)

254
(100)

105
(41.3)

92
(36.2)

174
(384)

159
(351)

34
(9)

4.5
(1.2)

70
(2.4)

SPX
(5661/5834)

254
(100)

105
(41.3)

92
(36.2)

194
(428)

159
(351)

34
(9)

4.5
(1.2)

70
(2.4)

GS/GSI
(5621/5622)

267
(105)

116
(45.7)

94
(37)

215
(474)

159
(351)

56.5
(15)

6
(1.6)

70
(2.4)

GSX
(5624)

267
(105)

116
(45.7)

94
(37)

229
(505)

159
(351)

56.5
(15)

6
(1.6)

70
(2.4)

GTS
(5818)

302
(119)

119
(47)

95
(37.4)

219
(483)

224
(494)

47
(12)

4.5
(1.2)

70
(2.4)

GTI
(5641)

312
(123)

119
(47)

94
(37)

269
(593)

242
(534)

56.5
(15)

6
(1.6)

70
(2.4)

GTX
(5642)

312
(123)

119
(47)

94
(37)

273
(602)

242
(534)

56.5
(15)

6
(1.6)

70
(2.4)

HX
(5882)

273
(107.5)

85
(33.5)

97
(38.2)

195
(430)

113
(250)

27
(7)

4
(1.1)

70
(2.4)

XP
(5662)

272
(107)

111
(43.7)

103
(40.6)

238
(525)

159
(351)

41.5
(11)

4
(1.1)

70
(2.4)

208

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Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

209

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERES

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 111 Wednesday, February 4, 2004 11:21 AM

1996

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5876)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

SPX
(5877)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

SPI
(5878)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

XP
(5858/5859)

254
(100)

105
(41.3)

92
(36.2)

197
(434)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

GSX
(5620)

267
(105)

116
(45.6)

94
(37)

227
(504)

165
(366)

56.5
(15)

6
(1.5)

90
(3.0)

GTS
(5817)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

46
(12)

4.5
(1.2)

90
(3.0)

GTI
(5865/
5866/5867)

302
(119)

119
(47)

95
(37.4)

220
(488)

225
(500)

46
(12)

4.5
(1.2)

90
(3.0)

GTX
(5640)

312
(123)

119
(47)

94
(37.0)

262
(582)

230
(511)

56.5
(15)

6
(1.5)

90
(3.0)

HX
(5881)

273
(107.5)

85
(33.5)

97
(38.2)

177
(390)

110
(250)

27
(7)

4.0
(1.1)

90
(3.0)

210

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

211

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 112 Wednesday, February 4, 2004 11:21 AM

1995

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5873)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPX
(5874)

254
(100)

105
(41.3)

92
(36.2)

180
(397)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPI
(5875)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP 800
(5856)

262
(103)

105
(41.3)

92
(36.2)

197
(434)

110
(250)

34
(9)

4.5
(1.2)

90
(3.0)

XP
(5857)

262
(103)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

GTS
(5815/5816)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

45
(12)

4.5
(1.2)

65
(2.2)

GTX
(5863/5864)

302
(119)

119
(47)

95
(37.4)

220
(485)

225
(496)

45
(12)

4.5
(1.2)

65
(2.2)

HX
(5880)

273
(107.5)

85
(33.5)

97
(38.2)

177
(390)

110
(250)

27
(7)

4.0
(1.1)

90
(3.0)

212

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

213

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 113 Wednesday, February 4, 2004 11:21 AM

1994

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5870)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPX
(5871)

254
(100)

105
(41.3)

92
(36.2)

180
(397)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPI
(5872)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP
(5854)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP
(5855)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

GTS
(5814)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5862)

302
(119)

119
(47)

95
(37.4)

220
(485)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

214

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

215

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 114 Wednesday, February 4, 2004 11:21 AM

1993

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5806)

254
(100)

105
(41.3)

92
(36.2)

167
(368)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

SPX
(5807)

254
(100)

105
(41.3)

92
(36.2)

168
(370)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

SPI
(5808)

254
(100)

105
(41.3)

92
(36.2)

167
(368)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5852)

254
(100)

105
(41.3)

92
(36.2)

169
(373)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

GTS
(5813)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5861)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

216

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

217

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 115 Wednesday, February 4, 2004 11:21 AM

1992

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5805)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5851)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTS
(5812)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5860)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

218

Smt2003-001g_dimensions.fm

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

219

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5804)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5850)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

GT
(5811)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

L
(U.S. gal/
gal .-U.)

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

FUEL TANK
RSERVOIR DE
CARBURANT

kg
(lb)

FUEL TANK
RSERVOIR DE
CARBURANT

LOAD LIMIT
CHARGE MAXIMALE

kg
(lb)

LOAD LIMIT
CHARGE MAXIMALE

DRY WEIGHT
POIDS SEC

cm
(in/po)

DRY WEIGHT
POIDS SEC

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

cm
(in/po)

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

cm
(in/po)

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

1991

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

smt2003-001.book Page 116 Wednesday, February 4, 2004 11:21 AM

1990

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5803)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

29.1
(7.7)

2.8
(0.7)

65
(2.2)

GT
(5810)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

29.1
(7.7)

2.8
(0.7)

65
(2.2)

220

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

Smt2003-001g_dimensions.fm

221

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 117 Wednesday, February 4, 2004 11:21 AM

1989

cm
(in/po)
cm
(in/po)
cm
(in/po)
kg
(lb)
kg
(lb)
L
(U.S. gal/
gal .-U.)
L
(U.S. gal/
gal .-U.)
mL
(U.S. oz/
oz .-U.)

SP
(5802)
2
244
(96)
105
(41.3)
92
(36.2)
166
(365)
160
(353)
29.1
(7.7)
2.8
(0.7)
60
(2)

1988

cm
(in/po)
cm
(in/po)
cm
(in/po)
kg
(lb)
kg
(lb)
L
(U.S. gal/
gal .-U.)
L
(U.S. gal/
gal .-U.)
mL
(U.S. oz/
oz .-U.)

SP
(5801)
2
244
(96)
105
(41.3)
92
(36.2)
166
(365)
160
(353)
29.1
(7.7)
2.8
(0.7)
80
(2.7)

222
Smt2003-001g_dimensions.fm

www.SeaDooManuals.net
Smt2003-001g_dimensions.fm

223

smt2003-001.book Page 118 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

DIMENSIONS/CAPACITIES
DIMENSIONS/CONTENANCES

ABBREVIATIONS
ABRVIATIONS

Driver Included
Conducteur inclus
Reserve Included
Rserve incluse
Two passengers if watercraft is equipped with the Touring Seat
Option.

Deux passagers lorsque la motomarine est munie dun sige


de randonne optionnel.

As per Service Bulletin 98-7


Selon le Bulletin de service 98-7
International Model. (second series)
Modle international. (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
Sea-Doo grease (P/N 293 550 032)
10 mL in front of bearing
50 mL at rear of bearing
50 mL in pump cap

Graisse Sea-Doo (N/P 293 550 032)


10 mL en avant du roulement
50 mL larrire du roulement
50 mL dans le couvercle de la pompe

224

4.5 L (dry engine) 3.1 L (oil change w/filter)


3.1 L (changement dhuile avec filtre)

4.5 L (moteur sec )

Smt2003-001g_dimensions.fm

www.SeaDooManuals.net

Smt2003-001g_dimensions.fm

smt2003-001.book Page 119 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

MATERIALS
MATRIAUX

PAGE

PAGE

TABLE
TABLE........................ 225

ABBREVIATIONS
ABRVIATIONS........ 262

Hull
Coque
Jet Pump Housing
Carter de turbine
Stator
Stator
Venturi
Venturi
Nozzle
Tuyre
Air Intake Silencer
Silencieux dadmission
dair
Flame Arrester
Pare-flammes
Tuned Pipe/Muffler
Tuyau dchappement
calibr/silencieux
Steering Padding
Rembourrage de guidon
Fuel Tank
Rservoir de carburant
Oil Injection Reservoir
Rservoir dhuile injection

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

225

VENTURI
VENTURI

NOZZLE
TUYRE

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

FLAME ARRESTER
PARE-FLAMMES

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

STATOR
STATOR

FUEL TANK
RSERVOIR DE CARBURANT

JET PUMP HOUSING


CARTER DE TURBINE

STEERING PADDING
REMBOURRAGE DE GUIDON

HULL
COQUE

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

smt2003-001.book Page 120 Wednesday, February 4, 2004 11:21 AM

GTI
(5568/5598/
5597/5567)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Multi Layer Wire


Screen/Tamis
multicouche

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

GTI LE
(6102/6101)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Multi Layer Wire


Screen/Tamis
multicouche

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

GTI LE RFI
(6104/6103)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Multi Layer Wire


Screen/Tamis
multicouche

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

GTX DI
(6118/6119)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

LRV DI
(5771)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

RX DI
(6123/6122)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

XP DI
(6131/6130)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/ Polyethylene/


Thermoplastique Polythylne Polythylne

GTX 4-TEC
(6111/6112/
6127)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/
Thermoplastique Polythylne

NA/
S.O.

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/
Thermoplastique Polythylne

NA/
S.O.

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/
Thermoplastique Polythylne

NA/
S.O.

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Tubular Wire
Screen/Tamis
tubulaire

Alum.

Thermoplastic/ Polyethylene/
Thermoplastique Polythylne

NA/
S.O.

2003

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC
SUPERCHARGED
LIMITED

(6107/6108)

226

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

227

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

Alum.

Alum.

Thermoplast.

GTI LE
(5560/5561)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

GTI
California
GTI LE
California
(6116/6117)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

GTX DI
(5563/5564)
(5595/5596)

Composite

Plast.

Plast.

Alum.

Alum

Thermoplast.

LRV DI
(5460)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

GTX RFI
(5565/5566)

Composite

Plast.

Plast.

Plast

Alum.

Thermoplast.

XP
(5577/5578)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

RX
(5579/5580)
(5581/5582)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

GTX
(5587/5588)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

228

Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche
Tubular
Wire Screen/
Tamis
tubulaire
Tubular
Wire Screen/
Tamis
tubulaire
Multi-Layer
Wire Screen/
Tamis
multicouche
Tubular
Wire Screen/
Tamis
tubulaire
Tubular
Wire Screen/
Tamis
tubulaire
Tubular
Wire Screen/
Tamis
tubulaire
Tubular
Wire Screen/
Tamis
tubulaire

Smt2003-001h_materiaux.fm

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

NOZZLE
TUYRE

Plast.

FUEL TANK
RSERVOIR DE CARBURANT

VENTURI
VENTURI

Plast.

STEERING PADDING
REMBOURRAGE DE GUIDON

STATOR
STATOR

Composite

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

JET PUMP HOUSING


CARTER DE TURBINE

GTI
(5558/5559)

FLAME ARRESTER
PARE-FLAMMES

2002

HULL
COQUE

smt2003-001.book Page 121 Wednesday, February 4, 2004 11:21 AM

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

229

230

Smt2003-001h_materiaux.fm

Tubular
Wire Screen/
Tamis
tubulaire

www.SeaDooManuals.net

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

Thermoplast.

FUEL TANK
RSERVOIR DE CARBURANT

Alum.

STEERING PADDING
REMBOURRAGE DE GUIDON

Alum.

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

Stainless
Steel/
A. inox.

FLAME ARRESTER
PARE-FLAMMES

AIR INTAKE MANIFOLD


TUBULURE
DADMISSION DAIR

Plast.

NOZZLE
TUYRE

Composite

VENTURI
VENTURI

JET PUMP HOUSING


CARTER DE TURBINE

GTX 4-TEC
(5573/5574)
(5593/5594)

STATOR
STATOR

2002

HULL
COQUE

smt2003-001.book Page 122 Wednesday, February 4, 2004 11:21 AM

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

N.A./
S.O.

Smt2003-001h_materiaux.fm

231

JET PUMP HOUSING


CARTER DE TURBINE

STATOR
STATOR

VENTURI
VENTURI

NOZZLE
TUYRE

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

STEERING PADDING
REMBOURRAGE DE GUIDON

FUEL TANK
RSERVOIR DE CARBURANT

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

GS Inter.
First Series/
Premire
srie
(5548)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GS
(5518 /
5519 )

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GSX RFI
Inter.
First Series/
Premire
srie
(5549)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

FLAME ARRESTER
PARE-FLAMMES

2001

HULL
COQUE

smt2003-001.book Page 123 Wednesday, February 4, 2004 11:21 AM

GTS Inter.
First Series/
Premire
srie
(5551)

Composite

Plast.

Plast.

Plast.

Plast.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

GTS
(5520 /
5521 )

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GTI Inter.
First Series/
Premire
srie
(5552)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GTI
(5522 /
5523 )

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GTX RFI
(5524/5525/
5553/5555)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

GTX
(5526/5527/
5538/5539)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

232

Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche
Tabular
Wire Screen/
Tamis
tabulaire

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

233

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

Alum.

Alum.

Thermoplast.

RX
(5532/5533/
5542/5543)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

RX DI
(5534/5535/
5536/5537)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

GTX DI
(5528/5529/
5540/5541)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

LRV
(5697)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

234

Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire

Smt2003-001h_materiaux.fm

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

NOZZLE
TUYRE

Plast.

FUEL TANK
RSERVOIR DE CARBURANT

VENTURI
VENTURI

Plast.

STEERING PADDING
REMBOURRAGE DE GUIDON

STATOR
STATOR

Composite

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

JET PUMP HOUSING


CARTER DE TURBINE

XP
(5530/5531)

FLAME ARRESTER
PARE-FLAMMES

2001

HULL
COQUE

smt2003-001.book Page 124 Wednesday, February 4, 2004 11:21 AM

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

235

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

Plast.

Alum.

Thermoplast.

GSX RFI
(5645/5654)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

GTS Inter.
(5639)

Composite

Plast.

Plast

Plast.

Plast.

Thermoplast.

GTI
(5647/5657)

Composite

Plast.

Plast

Plast.

Alum.

Thermoplast.

GTX RFI
(5648/5658/
5515/5516)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

GTX
(5653/5669)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

XP
(5651/5655)

Composite

Plast.

Plast

Alum.

Alum.

Thermoplast.

RX
(5513/5514)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

RX DI
(5646/5656)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

236

Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche

Multi-Layer
Wire Screen/
Tamis
multicouche

Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche
Tabular
Wire Screen/
Tamis
tabulaire

Tabular
Wire Screen/
Tamis
tabulaire

Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire

Smt2003-001h_materiaux.fm

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

NOZZLE
TUYRE

Plast.

FUEL TANK
RSERVOIR DE CARBURANT

VENTURI
VENTURI

Plast.

STEERING PADDING
REMBOURRAGE DE GUIDON

STATOR
STATOR

Composite

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

JET PUMP HOUSING


CARTER DE TURBINE

GS
(5644/5827)

FLAME ARRESTER
PARE-FLAMMES

2000

HULL
COQUE

smt2003-001.book Page 125 Wednesday, February 4, 2004 11:21 AM

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

237

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

Alum.

Alum

Thermoplast

LRV
(5688)

Composite

Plast.

Plast.

Alum.

Alum.

Thermoplast.

238

Tabular
Wire Screen/
Tamis
tabulaire
Tabular
Wire Screen/
Tamis
tabulaire

Smt2003-001h_materiaux.fm

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

NOZZLE
TUYRE

Plast.

FUEL TANK
RSERVOIR DE CARBURANT

VENTURI
VENTURI

Plast.

STEERING PADDING
REMBOURRAGE DE GUIDON

STATOR
STATOR

Composite

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

JET PUMP HOUSING


CARTER DE TURBINE

GTX DI
(5649/5659)

FLAME ARRESTER
PARE-FLAMMES

2000

HULL
COQUE

smt2003-001.book Page 126 Wednesday, February 4, 2004 11:21 AM

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

239

Brass
Alloy/
Laiton

Plast.

Alum.

Thermoplast.

GS
(5847/5846)

Composite

Plast.

Plast.

Plast.

Plast.

Thermoplast.

GSX RFI
(5637/5652/
5638/5829)

Composite

Plast.

Plast.

Plast.

Alum.

Thermoplast.

GSX
Limited/
Limite
(5849/5848)

Composite

Alum.

Brass
Alloy/
Laiton

Alum.

Alum.

GTS
(5883)

Composite

Plast.

Plast

Plast.

GTI
(5885/5884)

Composite

Plast.

Brass
Alloy/
Laiton

GTX RFI
(5887/5886)

Composite

Plast.

Plast.

240

Multi-Layer
Wire Screen/
Tamis
multicouche
Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Alum.

Thermoplastic/
Thermoplastique

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

Plast.

FUEL TANK
RSERVOIR DE CARBURANT

Composite

Multi-Layer
Wire Screen/
Tamis
multicouche

STEERING PADDING
REMBOURRAGE DE GUIDON

SPX
(5828/5836)

FLAME ARRESTER
PARE-FLAMMES

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

NOZZLE
TUYRE

VENTURI
VENTURI

STATOR
STATOR

JET PUMP HOUSING


CARTER DE TURBINE

1999

HULL
COQUE

smt2003-001.book Page 127 Wednesday, February 4, 2004 11:21 AM

Thermoplast.

Tabular
Wire Screen/
Tamis
tabulaire

Alum.

Plast.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Plast.

Plast.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Plast.

Alum.

Thermoplast.

Multi-Layer
Wire Screen/
Tamis
multicouche

Alum.

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne
Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne
Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne
Thermoplastic/
Thermoplastique

241

Plast.

Brass
Alloy/
Laiton

Alum.

Alum.

XP
Limited/
Limite
(5869/5868)

Composite

Plast.

Brass
Alloy/
Laiton

Alum.

Alum.

242

Alum.

Thermoplast.

Tabular
Wire Screen/
Tamis
tabulaire

Alum.

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

STEERING PADDING
REMBOURRAGE DE GUIDON

TUNED PIPE/MUFFLER
TUYAU DCHAPPEMENT
CALIBR

FLAME ARRESTER
PARE-FLAMMES

Thermoplast.

Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne
Thermoplast.
Elastomer
with Polystyrene
Foam/
lastomre
thermoplast.
avec mousse en
polystyrne

OIL INJECTION RESERVOIR


RSERVOIR DHUILE
INJECTION

Composite

Tabular
Wire Screen/
Tamis
tabulaire

FUEL TANK
RSERVOIR DE CARBURANT

GTX
Limited/
Limite
(5889/5888)

AIR INTAKE SILENCER


SILENCIEUX
DADMISSION DAIR

NOZZLE
TUYRE

VENTURI
VENTURI

STATOR
STATOR

JET PUMP HOUSING


CARTER DE TURBINE

1999

HULL
COQUE

smt2003-001.book Page 128 Wednesday, February 4, 2004 11:21 AM

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

Polyethylene/
Polythylne

243

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 129 Wednesday, February 4, 2004 11:21 AM

1998

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SPX
(5838/5839)

254
(100)

105
(41.3)

92
(36.2)

194
(428)

159
(351)

34
(9)

4.5
(1.2)

80
(2.7)

GS
(5626/5844)

267
(105)

116
(45.7)

94
(37)

215
(474)

159
(351)

56.5
(15)

6
(1.6)

80
(2.7)

GSX
Limited/
Limite
(5625)

267
(105)

116
(45.7)

94
(37)

237
(523)

159
(351)

56.5
(15)

6
(1.6)

80
(2.7)

GSX
Limited/
Limite
(5629/5845)

267
(105)

116
(45.7)

94
(37)

237
(523)

159
(351)

56.5
(15)

6
(1.6)

120
(4.1)

GTS
(5819)

302
(119)

119
(47)

95
(37.4)

219
(483)

224
(494)

47
(12)

4.5
(1.2)

80
(2.7)

GTI
(5636/5841)

312
(123)

119
(47)

94
(37)

269
(593)

242
(534)

56.5
(15)

6
(1.6)

80
(2.7)

GTX
Limited/
Limite
(5837/5842)

312
(123)

119
(47)

94
(37)

286
(630)

242
(534)

56.5
(15)

6
(1.6)

120
(4.1)

GTX RFI
(5666/5843)

312
(123)

119
(47)

94
(37)

273
(602)

242
(534)

56.5
(15)

6
(1.6)

100
(3.4)

XP
Limited/
Limite
(5665)

272
(107)

111
(43.7)

103
(40.5)

250
(551)

159
(351)

54
(14)

4
(1.1)

120
(4.1)

XP
Limited/
Limite
(5667)

272
(107)

111
(43.7)

103
(40.5)

250
(551)

159
(351)

54
(14)

4
(1.1)

120
(4.1)

244

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

245

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 130 Wednesday, February 4, 2004 11:21 AM

1997

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5879)

254
(100)

105
(41.3)

92
(36.2)

174
(384)

159
(351)

34
(9)

4.5
(1.2)

70
(2.4)

SPX
(5661/5834)

254
(100)

105
(41.3)

92
(36.2)

194
(428)

159
(351)

34
(9)

4.5
(1.2)

70
(2.4)

GS/GSI
(5621/5622)

267
(105)

116
(45.7)

94
(37)

215
(474)

159
(351)

56.5
(15)

6
(1.6)

70
(2.4)

GSX
(5624)

267
(105)

116
(45.7)

94
(37)

229
(505)

159
(351)

56.5
(15)

6
(1.6)

70
(2.4)

GTS
(5818)

302
(119)

119
(47)

95
(37.4)

219
(483)

224
(494)

47
(12)

4.5
(1.2)

70
(2.4)

GTI
(5641)

312
(123)

119
(47)

94
(37)

269
(593)

242
(534)

56.5
(15)

6
(1.6)

70
(2.4)

GTX
(5642)

312
(123)

119
(47)

94
(37)

273
(602)

242
(534)

56.5
(15)

6
(1.6)

70
(2.4)

HX
(5882)

273
(107.5)

85
(33.5)

97
(38.2)

195
(430)

113
(250)

27
(7)

4
(1.1)

70
(2.4)

XP
(5662)

272
(107)

111
(43.7)

103
(40.6)

238
(525)

159
(351)

41.5
(11)

4
(1.1)

70
(2.4)

246

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

www.SeaDooManuals.net

247

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERES

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 131 Wednesday, February 4, 2004 11:21 AM

1996

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5876)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

SPX
(5877)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

SPI
(5878)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

XP
(5858/5859)

254
(100)

105
(41.3)

92
(36.2)

197
(434)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

GSX
(5620)

267
(105)

116
(45.6)

94
(37)

227
(504)

165
(366)

56.5
(15)

6
(1.5)

90
(3.0)

GTS
(5817)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

46
(12)

4.5
(1.2)

90
(3.0)

GTI
(5865/
5866/5867)

302
(119)

119
(47)

95
(37.4)

220
(488)

225
(500)

46
(12)

4.5
(1.2)

90
(3.0)

GTX
(5640)

312
(123)

119
(47)

94
(37.0)

262
(582)

230
(511)

56.5
(15)

6
(1.5)

90
(3.0)

HX
(5881)

273
(107.5)

85
(33.5)

97
(38.2)

177
(390)

110
(250)

27
(7)

4.0
(1.1)

90
(3.0)

248

Smt2003-001h_materiaux.fm

Smt2003-001h_materiaux.fm

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249

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 132 Wednesday, February 4, 2004 11:21 AM

1995

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5873)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPX
(5874)

254
(100)

105
(41.3)

92
(36.2)

180
(397)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPI
(5875)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP 800
(5856)

262
(103)

105
(41.3)

92
(36.2)

197
(434)

110
(250)

34
(9)

4.5
(1.2)

90
(3.0)

XP
(5857)

262
(103)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

90
(3.0)

GTS
(5815/5816)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

45
(12)

4.5
(1.2)

65
(2.2)

GTX
(5863/5864)

302
(119)

119
(47)

95
(37.4)

220
(485)

225
(496)

45
(12)

4.5
(1.2)

65
(2.2)

HX
(5880)

273
(107.5)

85
(33.5)

97
(38.2)

177
(390)

110
(250)

27
(7)

4.0
(1.1)

90
(3.0)

250

Smt2003-001h_materiaux.fm

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251

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 133 Wednesday, February 4, 2004 11:21 AM

1994

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5870)

254
(100)

105
(41.3)

92
(36.2)

176
(388)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPX
(5871)

254
(100)

105
(41.3)

92
(36.2)

180
(397)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

SPI
(5872)

254
(100)

105
(41.3)

92
(36.2)

178
(392)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP
(5854)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

XP
(5855)

254
(100)

105
(41.3)

92
(36.2)

187
(412)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

GTS
(5814)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5862)

302
(119)

119
(47)

95
(37.4)

220
(485)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

252

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253

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 134 Wednesday, February 4, 2004 11:21 AM

1993

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5806)

254
(100)

105
(41.3)

92
(36.2)

167
(368)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

SPX
(5807)

254
(100)

105
(41.3)

92
(36.2)

168
(370)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

SPI
(5808)

254
(100)

105
(41.3)

92
(36.2)

167
(368)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5852)

254
(100)

105
(41.3)

92
(36.2)

169
(373)

160
(353)

34
(9)

4.5
(1.2)

65
(2.2)

GTS
(5813)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5861)

302
(119)

119
(47)

95
(37.4)

210
(463)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

254

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255

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 135 Wednesday, February 4, 2004 11:21 AM

1992

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5805)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5851)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTS
(5812)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

GTX
(5860)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

256

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257

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5804)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

XP
(5850)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

33
(8.7)

2.8
(0.7)

65
(2.2)

GT
(5811)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

33
(8.7)

2.8
(0.7)

65
(2.2)

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

L
(U.S. gal/
gal .-U.)

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

FUEL TANK
RSERVOIR DE
CARBURANT

kg
(lb)

FUEL TANK
RSERVOIR DE
CARBURANT

LOAD LIMIT
CHARGE MAXIMALE

kg
(lb)

LOAD LIMIT
CHARGE MAXIMALE

DRY WEIGHT
POIDS SEC

cm
(in/po)

DRY WEIGHT
POIDS SEC

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

cm
(in/po)

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

cm
(in/po)

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

1991

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

smt2003-001.book Page 136 Wednesday, February 4, 2004 11:21 AM

1990

cm
(in/po)

cm
(in/po)

cm
(in/po)

kg
(lb)

kg
(lb)

L
(U.S. gal/
gal .-U.)

L
(U.S. gal/
gal .-U.)

mL
(U.S. oz/
oz .-U.)

SP
(5803)

244
(96)

105
(41.3)

92
(36.2)

166
(365)

160
(353)

29.1
(7.7)

2.8
(0.7)

65
(2.2)

GT
(5810)

303
(119.3)

121
(47.6)

95
(37.4)

209
(461)

225
(496)

29.1
(7.7)

2.8
(0.7)

65
(2.2)

258

Smt2003-001h_materiaux.fm

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259

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

NUMBER OF
PASSENGERS
NOMBRE DE
PASSAGERS

OVERALL
LENGTH
LONGUEUR
HORS-TOUT

OVERALL
WIDTH
LARGEUR
HORS-TOUT

OVERALL
HEIGHT
HAUTEUR
HORS-TOUT

DRY WEIGHT
POIDS SEC

LOAD LIMIT
CHARGE MAXIMALE

FUEL TANK
RSERVOIR DE
CARBURANT

OIL INJECTION
RESERVOIR
RSERVOIR DHUILE
INJECTION

IMPELLER SHAFT
RESERVOIR
RSERVOIR DARBRE
DHLICE

smt2003-001.book Page 137 Wednesday, February 4, 2004 11:21 AM

1989

cm
(in/po)
cm
(in/po)
cm
(in/po)
kg
(lb)
kg
(lb)
L
(U.S. gal/
gal .-U.)
L
(U.S. gal/
gal .-U.)
mL
(U.S. oz/
oz .-U.)

SP
(5802)
2
244
(96)
105
(41.3)
92
(36.2)
166
(365)
160
(353)
29.1
(7.7)
2.8
(0.7)
60
(2)

1988

cm
(in/po)
cm
(in/po)
cm
(in/po)
kg
(lb)
kg
(lb)
L
(U.S. gal/
gal .-U.)
L
(U.S. gal/
gal .-U.)
mL
(U.S. oz/
oz .-U.)

SP
(5801)
2
244
(96)
105
(41.3)
92
(36.2)
166
(365)
160
(353)
29.1
(7.7)
2.8
(0.7)
80
(2.7)

260
Smt2003-001h_materiaux.fm

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Smt2003-001h_materiaux.fm

261

smt2003-001.book Page 138 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

MATERIALS
MATRIAUX

ABBREVIATIONS
ABRVIATIONS

Some models are equipped with a thermoplastic elastomer cover.


Certains modles sont munis dun couvercle lastomre
thermoplastique.

International Model (second series)


Modle international (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
Alum.: Aluminum
Alum.: Aluminium
Plast.: Plastic
Plast.: Plastique
Thermoplast.: Thermoplastic
Thermoplast.: Thermoplastique

262

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Smt2003-001h_materiaux.fm

smt2003-001.book Page 139 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

ENGINE TIGHTENING TORQUES


COUPLES DE SERRAGE
DU MOTEUR

PAGE

PAGE

TABLE
TABLE........................ 263

TABLE (continued)
TABLE (suite) ........... 263

Exhaust Manifold Screws


Vis du collecteur
dchappement

Magneto Housing Cover


Screws
Vis de botier magnto

Magneto Flywheel Nut


crou du volant
magntique

Starter Screws
Vis de dmarreur

Flywheel (PTO Side)


Volant moteur (ct PDM)
Crankcase Screws (M8)
Vis de carter (M8)
Crankcase Screws (M10)
Vis de carter (M10)

Spark Plugs
Bougies

ABBREVIATIONS
ABRVIATIONS........ 300

Crankcase/
Engine Support Nuts
crous de carter/
support moteur
Engine Support Screws
Vis de support moteur
Cylinder Head Screws
Vis de culasse
Cylinder Head Cover Screws
Vis de couvre-culasse
Crankcase/Cylinder Screws
Vis de carter/cylindre
Tuned Pipe Screws/Nut
Vis/crou de tuyau
dchappement calibr
Flame Arrester Screws
Vis de pare-flammes

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263

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

CRANKCASE SCREWS
VIS DE CARTER

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR

ENGINE SUPPORT SCREWS/


RUBBER MOUNT
VIS DE SUPPORT MOTEUR/
TAMPON DANCRAGE

ENGINE SUPPORT SCREWS/


ENGINE
VIS DE SUPPORT MOTEUR/
MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD
COVER SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/
CYLINDER SCREWS
VIS DE CARTER/CYLINDRE

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING
COVER SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

2003

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

GT
(5568/5598/
5597/5567)

145
(107)

105 (77)

23
(17)

40
(30)

40
(30)

25
(18)

N.A./
S.O.

23
(17)

23
(17)

10
(7)

9
(7)

23
(17)

23
(17)

GTI LE
(6102/6101)

145
(107)

105 (77)

23
(17)

40
(30)

40
(30)

25
(18)

N.A./
S.O.

24
(17)

23
(17)

10
(7)

9
(7)

23
(17)

23
(17)

GTI LE RFI
(6104/6103)

120
(89)

105 (77)

23
(17)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

23
(17)

40
(30)

10
(7)

9
(7)

22
(16)

23
(17)

GTX DI
(6118/6119)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

LRV DI (5771)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

RX DI
(6123/6122)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

XP DI
(6131/6130)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

GTX 4-TEC
(6111/6112/
6127)

N.A./
S.O.

250
(184)

23
(17)

40 +55
(30+40)

N.A./
S.O.

25
(18)

25
(18)

40
(30)
+120

9
(7)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

17
(13)

N.A./
S.O.

250
(184)

23
(17)

40 +55
(30+40)

N.A./
S.O.

25
(18)

25
(18)

40
(30)
+120

9
(7)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

17
(13)

N.A./
S.O.

250
(184)

23
(17)

40 +55
(30+40)

N.A./
S.O.

25
(18)

25
(18)

40
(30)
+120

9
(7)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

17
(13)

N.A./
S.O.

250
(184)

23
(17)

40 +55
(30+40)

N.A./
S.O.

25
(18)

25
(18)

40
(30)
+120

9
(7)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

17
(13)

GTX 4-TEC
VANS TRIPLE
CROWN EDITION

(6125/6126)
GTX 4-TEC
SUPERCHARGED

(6105/6106/
6128/6129)
GTX 4-TEC
SUPERCHARGED
LIMITED

(6107/6108)

264

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SPARK PLUGS
BOUGIES

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

smt2003-001.book Page 140 Wednesday, February 4, 2004 11:21 AM

265

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

CRANKCASE SCREWS
VIS DE CARTER

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR

ENGINE SUPPORT SCREWS/


RUBBER MOUNT
VIS DE SUPPORT MOTEUR/
TAMPON DANCRAGE

ENGINE SUPPORT SCREWS/


ENGINE
VIS DE SUPPORT MOTEUR/
MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD
COVER SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/
CYLINDER SCREWS
VIS DE CARTER/CYLINDRE

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING
COVER SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

2002

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

GTI
(5558/5559)

145
(107)

105 (77)

23
(17)

40
(30)

40
(30)

25
(18)

N.A./
S.O.

24
(17)

23
(17)

10
(7)

9
(7)

23
(17)

23
(17)

GTI LE
(5560/5561)

145
(107)

105 (77)

23
(17)

40
(30)

40
(30)

25
(18)

N.A./
S.O.

24
(17)

23
(17)

10
(7)

9
(7)

23
(17)

23
(17)

GTI
California
GTI LE
California
(6116/6117)

145
(107)

105 (77)

23
(17)

40
(30)

40
(30)

25
(18)

N.A./
S.O.

24
(17)

23
(17)

10
(7)

9
(7)

23
(17)

23
(17)

GTX DI
(5563/5564)
(5595/5596)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

LRV DI
(5460)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

GTX RFI
(5565/5566)

120
(89)

105 (77)

23
(17)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

23
(17)

40
(30)

10
(7)

9
(7)

22
(16)

23
(17)

XP
(5577/5578)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

34
(25)

N.A./
S.O.

N.A./
S.O.

5
(4)

9
(7)

10
(7)

23
(17)

RX
(5579/5580)
(5581/5582)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

34
(25)

N.A./
S.O.

N.A./
S.O.

5
(4)

9
(7)

10
(7)

23
(17)

GTX
(5587/5588)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

34
(25)

N.A./
S.O.

N.A./
S.O.

5
(4)

9
(7)

10
(7)

23
(17)

RX DI
(5583/5584)
(5585/5586)
(5591/5592)

115
(85)

115
(85)

27
(20)

40
(30)

N.A./
S.O.

25
(18)

25
(18)

40
(30)

N.A./
S.O.

40
(30)

N.A./
S.O.

9
(7)

10
(7)

23
(17)

266

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SPARK PLUGS
BOUGIES

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

smt2003-001.book Page 141 Wednesday, February 4, 2004 11:21 AM

267

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

CRANKCASE SCREWS
VIS DE CARTER

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR
ENGINE SUPPORT SCREWS/
RUBBER MOUNT
VIS DE SUPPORT MOTEUR/
TAMPON DANCRAGE

ENGINE SUPPORT SCREWS/


ENGINE
VIS DE SUPPORT MOTEUR/
MOTEUR
CYLINDER HEAD SCREWS
VIS DE CULASSE
CYLINDER HEAD
COVER SCREWS
VIS DE COUVRE-CULASSE
CRANKCASE/
CYLINDER SCREWS
VIS DE CARTER/CYLINDRE
FLAME ARRESTER SCREWS
VIS DE PARE-FLAMMES
MAGNETO HOUSING
COVER SCREWS
VIS DE BOTIER MAGNTO
STARTER SCREWS
VIS DE DMARREUR

2002
Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)
M8
Nm
(lbfft)
M10
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

GTX 4-TEC
(5573/5574)
(5593/5594)
N.A./
S.O.
260
(191)
23
(17)
40 +55
(30+40)
N.A./
S.O.
25
(18)
25
(18)
40
(30)
+120
+90
9
(7)
N.A./
S.O.
N.A./
S.O.
N.A./
S.O.
9 (7)
17
(13)

268

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Smt2003-001i_couples serrage moteur.fm

SPARK PLUGS
BOUGIES

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

smt2003-001.book Page 142 Wednesday, February 4, 2004 11:21 AM

269

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

Nm
(lbfft)

145 (107)

110 (81)

24 (17)

40 (30)

40 (30)

22 (16)

24 (17)

GS
(5518 /
5519 )

145 (107)

105 (77)

24 (17)

40 (30)

40 (30)

22 (16)

GSX RFI
Inter.
First Series/
Premire srie
(5549)

105 (77)

110 (81)

24 (17)

40 (30)

35 (26)

GTS Inter.
First Series/
Premire srie
(5551)

145 (107)

110 (81)

24 (17)

40 (30)

GTS
(5520 /
5521 )

145 (107)

105 (77)

24 (17)

GTI Inter.
First Series/
Premire srie
(5552)

145 (107)

110 (81)

GTI
(5522 /
5523 )

145 (107)

GTX RFI
(5524/5525/
5553/5555)
GTX
(5526/5527/
5538/5539)

270

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

24 (17)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

25 (18)

24 (17)

40 (30)

10 (7)

9 (7)

22 (16)

24 (17)

40 (30)

22 (16)

24 (17)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

40 (30)

40 (30)

22 (16)

24 (17)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

24 (17)

40 (30)

40 (30)

22 (16)

24 (17)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

105 (77)

24 (17)

40 (30)

40 (30)

22 (16)

24 (17)

24 (17)

10 (7)

9 (7)

22 (16)

24 (17)

105 (77)
120 (89)

105 (77)

24 (17)

40 (30)

N.A./
S.O.

25 (18)

24 (17)

40 (30)

10 (7)

9 (7)

22 (16)

24 (17)

115 (85)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

Smt2003-001i_couples serrage moteur.fm

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

SPARK PLUGS
BOUGIES

GS Inter.
First Series/
Premire srie
(5548)

STARTER SCREWS
VIS DE DMARREUR

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

Nm
(lbfft)

2001

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)
M8

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

CRANKCASE SCREWS
VIS DE CARTER

smt2003-001.book Page 143 Wednesday, February 4, 2004 11:21 AM

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(lbfft)

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271

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

115 (85)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

RX DI
(5534/5535/
5536/5537)

115 (85)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

GTX DI
(5528/5529/
5540/5541)

115 (85)

115
(85)

27 (20)

40 (30)

LRV
(5697)

115 (85)

115
(85)

27 (20)

40 (30)

XP
(5530/5531)

115 (85)

RX
(5532/5533/
5542/5543)

272

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

25 (18)

40 (30)

N.A./
S.O.

24 (17
40 (30)

N.A./
S.O.

9 (7)

10 (7)

N.A./
S.O.

25 (18)

40 (30)

N.A./
S.O.

24 (17)
40 (30)

N.A./
S.O

9 (7)

10 (7)

N.A./
S.O.

25 (18)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

Smt2003-001i_couples serrage moteur.fm

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

SPARK PLUGS
BOUGIES

STARTER SCREWS
VIS DE DMARREUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR
Nm
(lbfft)

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR
Nm
(lbfft)

Nm
(lbfft)

2001

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

CRANKCASE SCREWS
VIS DE CARTER
Nm
(lbfft)
M10

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)
M8

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

CRANKCASE SCREWS
VIS DE CARTER

smt2003-001.book Page 144 Wednesday, February 4, 2004 11:21 AM

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24 (17)

273

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

Nm
(lbfft)

145 (107)

110 (81)

24 (17)

40 (30)

40
(30)

22 (16)

24 (17)

GSX RFI
(5645/5654)

105 (77)

110 (81)

24 (17)

40 (30)

N.A./
S.O.

25 (18)

GTS Inter.
5639

145 (107)

110 (81)

24 (17)

40 (30)

40
(30)

GTI
(5647/5657)

145 (107)

110 (81)

24 (17)

40 (30)

GTX RFI
(5648/5658/
5515/5516)

105 (77)

110 (81)

24 (17)

GTX
(5653/5669)

115 (85)

115
(85)

XP
(5651/5655)

115 (85)

RX
(5513/5514)

RX DI
(5646/5656)

274

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

24 (17)

10
(7)

9 (7)

22 (16)

24 (17)

24 (17)

40 (30)

10
(7)

9 (7)

22 (16)

24 (17)

22 (16)

24 (17)

24 (17)

10
(7)

9 (7)

22 (16)

24 (17)

40
(30)

22 (16)

24 (17)

24 (17)

10
(7)

9 (7)

22 (16)

24 (17)

40 (30)

N.A./
S.O.

25 (18)

24 (17)

40 (30)

10
(7)

9 (7)

22 (16)

24 (17)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

115 (85)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

24 (17)

115 (85)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

40 (30)

N.A./
S.O.

24 (17)

N.A./
S.O.

9 (7)

10 (7)

Smt2003-001i_couples serrage moteur.fm

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

SPARK PLUGS
BOUGIES

GS
(5644/5827)

STARTER SCREWS
VIS DE DMARREUR

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

Nm
(lbfft)

2000

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)
M8

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

CRANKCASE SCREWS
VIS DE CARTER

smt2003-001.book Page 145 Wednesday, February 4, 2004 11:21 AM

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(lbfft)

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275

27 (20)

40 (30)

N.A./
S.O.

25 (18)

40 (30)

115
(85)

27 (20)

40 (30)

N.A./
S.O.

25 (18)

34 (25)

GTX DI
(5649/5659)

115 (85)

LRV
(5688)

115 (85)

276

Smt2003-001i_couples serrage moteur.fm

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SPARK PLUGS
BOUGIES

115
(85)

STARTER SCREWS
VIS DE DMARREUR

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR
Nm
(lbfft)

Nm
(lbfft)

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

ENGINE SUPPORT NUTS


CROUS DE SUPPORT MOTEUR
Nm
(lbfft)

Nm
(lbfft)

2000

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

N.A./
S.O.

24 (17)

N.A./
S.O

9 (7)

10 (7)

N.A./
S.O.

N.A./
S.O.

N.A./
S.O.

9 (7)

10 (7)

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE SCREWS
VIS DE CARTER
Nm
(lbfft)
M10

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)
M8

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

CRANKCASE SCREWS
VIS DE CARTER

smt2003-001.book Page 146 Wednesday, February 4, 2004 11:21 AM

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(lbfft)

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24 (17)

277

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

40 (30)

105
(77)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

GS
(5847/5846)

24 (17)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

GSX RFI
(5637/5652/
5638/5829)

24 (17)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

40 (30)

115
(85)

115
(85)

27 (20)

40 (30)

25
(18)

25
(18)

34
(25)

34
(25)

GTS
(5883)

24 (17)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

GTI
(5885/5884)

24 (17)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

GTX RFI
(5887/5886)

24 (17)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

24
(17)

GTX
Limited/
Limite
(5889/5888)

115
(85)

115
(85)

27 (20)

40 (30)

25
(18)

25
(18)

34
(25)

34
(25)

N.A./
S.O.

115
(85)

115
(85)

27 (20)

40 (30)

25
(18)

25
(18)

34
(25)

N.A./
S.O.

SPX
(5828/5836)

GSX
Limited/
Limite
(5849/5848)

XP
Limited/
Limite
(5869/5868)

278

40 (30)

40 (30)

Smt2003-001i_couples serrage moteur.fm

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40
(30)

24
(17)

24
(17)

N.A./
S.O.

24
(17)

24
(17)

24
(17)

SPARK PLUGS
BOUGIES

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

Nm
(lbfft)
M8

STARTER SCREWS
VIS DE DMARREUR

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

Nm
(lbfft)

1999

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

CRANKCASE SCREWS
VIS DE CARTER

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CRANKCASE SCREWS
VIS DE CARTER

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 147 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

10
(7)

9
(7)

22
(16)

24
(17)

25
(18)

10
(7)

9
(7)

22
(16)

24
(17)

25
(18)

10
(7)

9
(7)

22
(16)

24
(17)

N.A./
S.O.

9
(7)

10
(7)

24
(17)

25
(18)

10
(7)

9
(7)

22
(16)

24
(17)

25
(18)

10
(7)

9
(7)

22
(16)

24
(17)

25
(18)

10
(7)

9
(7)

22
(16)

24
(17)

N.A./
S.O.

9
(7)

10
(7)

24
(17)

N.A./
S.O.

9
(7)

10
(7)

24
(17)

25
(18)
40

(30)

25
(18)
40

(30)

25
(18)
40

(30)
25
(18)
40

(30)

279

24 (17)

GSX
Limited/
Limite
(5625)

115
(85)

115
(85)

24 (17)

GSX
Limited/
Limite
(5629/5845)

115
(85)

115
(85)

27 (20)

145
(107)

110
(81)

24 (17)

145
(107)

110
(81)

24 (17)

115
(85)

115
(85)

27 (20)

145
(107)

110
(81)

24 (17)

115
(85)

115
(85)

27 (20)

40 (30)

40 (30)

GTS
(5819)

24 (17)

GTI
(5636/5841)

24 (17)

GTX
Limited/
Limite
(5837/5842)
GTX RFI
(5666/5843)
XP
Limited/
Limite
(5665/5667)

280

40 (30)

24 (17)

40 (30)

25
(18)

35
(26)

25
(18)

25
(18)

25
(18)

25
(18)

25
(18)

35
(26)

25
(18)

35
(26)

25
(18)

25
(18)

25
(18)

35
(26)

25
(18)

25
(18)

25
(18)

40 (30)

40 (30)

40 (30)

40 (30)

40 (30)

40 (30)

40 (30)

40 (30)

Smt2003-001i_couples serrage moteur.fm

24
(17)

24
(17)

34
(25)

34
(25)

24
(17)

24
(17)

34
(25)

24
(17)

34
(25)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

N.A./
S.O.

9 (7)

10
(7)

24
(17)

40
(30)

N.A./
S.O.

9 (7)

10 (7)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

N.A./
S.O.

9 (7)

10
(7)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

N.A./
S.O.

9 (7)

10
(7)

24
(17)

Nm
(lbfft)

Nm
(lbfft)

25
(18)
40

(30)

40
(30)

24
(17)

N.A./
S.O.

34
(25)

34
(25)

N.A./
S.O.

9 (7)

34
(25)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

SPARK PLUGS
BOUGIES

110
(81)

24 (17)

35
(26)

40 (30)

STARTER SCREWS
VIS DE DMARREUR

145
(107)

GS
(5626/5844)

Nm
(lbfft)

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

24 (17)

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

110
(81)

40 (30)

Nm
(lbfft)

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

105
(77)

SPX
(5838/5839)

Nm
(lbfft)
M10

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

Nm
(lbfft)
M8

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CYLINDER HEAD SCREWS


VIS DE CULASSE

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

Nm
(lbfft)

1998

CRANKCASE SCREWS
VIS DE CARTER

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 148 Wednesday, February 4, 2004 11:21 AM

24
(17)

24
(17)

N.A./
S.O.

24
(17)

N.A./
S.O.

25
(18)
25
(18)
40

(30)

25
(18)
40

(30)
25
(18)
25
(18)
40

(30)

281

SP
(5879)

24 (17)

SPX
(5661/5834)

40 (30)

GS
(5621)

24 (17)

GSI
(5622)

24 (17)

GSX
(5624)

40 (30)

GTS
(5818)

24 (17)

GTI
(5641)

24 (17)

GTX
(5642)

40 (30)

HX
(5882)

24 (17)

282

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CYLINDER HEAD SCREWS


VIS DE CULASSE

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1997

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 149 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

24 (17)

40 (30)

24 (17)

145
(107)

110
(81)

105
(77)

110
(81)

145
(107)

110
(81)

145
(107)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

145
(107)

110
(81)

145
(107)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

145
(107)

110
(81)

35 (26)

25
(18)

40 (30)

N.A./
S.O.

25
(18)

24 (17)

40 (30)

35 (26)

25
(18)

35 (26)

25
(18)

40 (30)

N.A./
S.O.

25
(18)

24 (17)

40 (30)

35 (26)

25
(18)

35 (26)

25
(18)

40 (30)

N.A./
S.O.

25
(18)

24 (17)

40 (30)

35 (26)

25
(18)

Smt2003-001i_couples serrage moteur.fm

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

9 (7)

9 (7)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

24
(17)

40
(30)

24
(17)

24
(17)

40
(30)

24
(17)

24
(17)

40
(30)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)
40

(30)

25
(18)
40

(30)

25
(18)
40

(30)
25
(18)

283

XP
(5662/5833)

284
MAGNETO FLYWHEEL NUT
CROU DU VOLANT
MAGNTIQUE

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

1997
EXHAUST MANIFOLD SCREWS
VIS DU COLLECTEUR
DCHAPPEMENT

Nm
(lbfft)
Nm
(lbfft)

Nm
(lbfft)

40 (30)

105
(77)
110
(81)

CRANKCASE SCREWS
VIS DE CARTER
CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR
CYLINDER HEAD SCREWS
VIS DE CULASSE
CYLINDER HEAD COVER
SCREWS
VIS DE COUVRE-CULASSE
CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE
TUNED PIPE SCREWS/NUT
VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR
FLAME ARRESTER SCREWS
VIS DE PARE-FLAMMES
MAGNETO HOUSING COVER
SCREWS
VIS DE BOTIER MAGNTO
STARTER SCREWS
VIS DE DMARREUR
SPARK PLUGS
BOUGIES

CRANKCASE SCREWS
VIS DE CARTER

smt2003-001.book Page 150 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)
M8
Nm
(lbfft)
M10
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

24 (17)
40 (30)

Smt2003-001i_couples serrage moteur.fm

N.A./
S.O.
25
(18)

www.SeaDooManuals.net

24
(17)

Smt2003-001i_couples serrage moteur.fm

40
(30)

25
(18)
40
(30)

10 (7)
9 (7)
22
(16)
24
(17)

285

SP
(5876)

24 (17)

SPX
(5877)

24 (17)

SPI
(5878)

24 (17)

XP
(5858/5859)

40 (30)

GSX
(5620)

40 (30)

GTS
(5817)

24 (17)

GTI
(5865/
5866/5867)

24 (17)

GTX
(5640)

40 (30)

HX
(5881)

24 (17)

286

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CYLINDER HEAD SCREWS


VIS DE CULASSE

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1996

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 151 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

35
(26)

25
(18)

35
(26)

25
(18)

35
(26)

25
(18)

N.A./
S.O.

25
(18)

N.A./
S.O.

25
(18)

35
(26)

25
(18)

35
(26)

25
(18)

N.A./
S.O.

25
(18)

35
(26)

25
(18)

Smt2003-001i_couples serrage moteur.fm

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

9
(7)

9 (7)

9 (7)

9 (7)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

24
(17)

24
(17)

24
(17)

40
(30)

40
(30)

24
(17)

24
(17)

40
(30)

24
(17)

25
(18)

10 (7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)
40

(30)
25
(18)
40

(30)

25
(18)
40

(30)
25
(18)

287

SP
(5873)

24 (17)

SPX
(5874)

24 (17)

SPI
(5875)

24 (17)

XP 800
(5856)

40 (30)

XP
(5857)

24 (17)

GTS
(5815/5816)

24 (17)

GTX
(5863/5864)

24 (17)

HX
(5880)

24 (17)

288

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CYLINDER HEAD SCREWS


VIS DE CULASSE

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1995

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 152 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

105
(77)

110
(81)

24 (17)

145
(107)

110
(81)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

145
(107)

110
(81)

24 (17)

40 (30)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

40 (30)

N.A./
S.O.

25
(18)

24 (17)

40 (30)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

Smt2003-001i_couples serrage moteur.fm

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

24
(17)

9 (7)

9 (7)

9 (7)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

24
(17)

24
(17)

24
(17)

40
(30)

24
(17)

24
(17)

24
(17)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)

10
(7)

9 (7)

22
(16)

24
(17)

25
(18)
40

(30)

289

SP
(5870)

24 (17)

SPX
(5871)

24 (17)

SPI
(5872)

24 (17)

XP
(5854)

24 (17)

XP
(5855)

24 (17)

GTS
(5814)

24 (17)

GTX
(5862)

24 (17)

290

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1994

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 153 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

145
(107)

110
(81)

22 (16)

38 (28)

145
(107)

110
(81)

22 (16)

38 (28)

145
(107)

110
(81)

22 (16)

38 (28)

145
(107)

110
(81)

22 (16)

40 (30)

145
(107)

110
(81)

22 (16)

38 (28)

145
(107)

110
(81)

22 (16)

38 (28)

145
(107)

110
(81)

22 (16)

38 (28)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

Smt2003-001i_couples serrage moteur.fm

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

9 (7)

9 (7)

9 (7)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

22
(16)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

291

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1993

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 154 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

SP
(5806)

20 (15)

105
(77)

110
(81)

22 (16)

38 (28)

SPX
(5807)

20 (15)

105
(77)

110
(81)

22 (16)

38 (28)

SPI
(5808)

20 (15)

105
(77)

110
(81)

22 (16)

38 (28)

XP
(5852)

20 (15)

105
(77)

110
(81)

22 (16)

40 (30)

GTS
(5813)

20 (15)

105
(77)

110
(81)

22 (16)

38 (28)

GTX
(5861)

20 (15)

105
(77)

110
(81)

22 (16)

38 (28)

292

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

35 (26)

25
(18)

Smt2003-001i_couples serrage moteur.fm

20
(15)

20
(15)

20
(15)

22
(16)

20
(15)

20
(15)

9 (7)

20
(15)

9 (7)

20
(15)

9 (7)

20
(15)

22
(16)

9 (7)

20
(15)

9 (7)

20
(15)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

25
(18)

10
(7)

5 (4)

22
(16)

24
(17)

293

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

STARTER SCREWS
VIS DE DMARREUR

SPARK PLUGS
BOUGIES

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1992

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 155 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)

Nm
(lbfft)
M8

Nm
(lbfft)
M10

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

SP
(5805)

20 (15)

105
(77)

110
(81)

22
(16)

38
(28)

35 (26)

25
(18)

XP
(5851)

20 (15)

105
(77)

110
(81)

22
(16)

38
(28)

35 (26)

25
(18)

GTS
(5812)

20 (15)

105
(77)

110
(81)

22
(16)

38
(28)

35 (26)

25
(18)

GTX
(5860)

20 (15)

105
(77)

110
(81)

22
(16)

38
(28)

35 (26)

25
(18)

294

Smt2003-001i_couples serrage moteur.fm

20
(15)

20
(15)

20
(15)

20
(15)

9 (7)

20
(15)

9 (7)

20
(15)

9 (7)

20
(15)

9 (7)

20
(15)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

25
(18)

10
(7)

4 (3)

22
(16)

24
(17)

25
(18)

10
(7)

4 (3)

22
(16)

24
(17)

25
(18)

10
(7)

4 (3)

22
(16)

24
(17)

25
(18)

10
(7)

4 (3)

22
(16)

24
(17)

295

GTX
(5811)

296

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

Nm
(lbfft)

105
(77)
110
(81)

22 (16)
N.A./
S.O.
35 (26)

20 (15)
105
(77)
110
(81)

22 (16)
N.A./
S.O.

20 (15)
105
(77)
110
(81)

22 (16)

1990
Nm
(lbfft)

SP
(5803)
20 (15)

GT
(5810)
20 (15)
Nm
(lbfft)

Nm
(lbfft)
Nm
(lbfft)
M8
Nm
(lbfft)
M10
Nm
(lbfft)

Nm
(lbfft)

105
(77)
110
(81)

22 (16)
N.A./
S.O.
35 (26)

105
(77)
110
(81)

22 (16)
N.A./
S.O.
35 (26)

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net
25
(18)

20 (15)
9 (7)

25
(18)

20 (15)
9 (7)

SPARK PLUGS
BOUGIES

Nm
(lbfft)

STARTER SCREWS
VIS DE DMARREUR

Nm
(lbfft)

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

Nm
(lbfft)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

Nm
(lbfft)
Nm
(lbfft)

25
(18)

20 (15)
9 (7)

35 (26)
25
(18)

20 (15)

N.A./
S.O.
35 (26)
25
(18)

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR
FLAME ARRESTER SCREWS
VIS DE PARE-FLAMMES
MAGNETO HOUSING COVER
SCREWS
VIS DE BOTIER MAGNTO
STARTER SCREWS
VIS DE DMARREUR
SPARK PLUGS
BOUGIES

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

Nm
(lbfft)

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

CYLINDER HEAD SCREWS


VIS DE CULASSE

CYLINDER HEAD SCREWS


VIS DE CULASSE

Nm
(lbfft)

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

Nm
(lbfft)
M10

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)
M8

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

XP
(5850)
CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

20 (15)

CRANKCASE SCREWS
VIS DE CARTER

SP
(5804)
CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

MAGNETO FLYWHEEL NUT


CROU DU VOLANT
MAGNTIQUE

1991

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 156 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft

20 (15)
25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

9 (7)

20 (15)
25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

20 (15)
9 (7)

20 (15)
25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

Smt2003-001i_couples serrage moteur.fm

Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

20 (15)
25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

20 (15)
25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

297

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT
MAGNETO FLYWHEEL NUT
CROU DU VOLANT
MAGNTIQUE

298

1988
Nm
(lbfft)
Nm
(lbfft)

SP
(5801)
20 (15)
105
(77)

Nm
(lbfft)

110
(81)
22 (16)

CYLINDER HEAD COVER


SCREWS
VIS DE COUVRE-CULASSE

35 (26)

Smt2003-001i_couples serrage moteur.fm

25
(18)

Nm
(lbfft)
M8
Nm
(lbfft)
M10
Nm
(lbfft)

Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

N.A./
S.O.
35 (26)
25
(18)

www.SeaDooManuals.net
20
(15)

9 (7)

20
(15)

N.A./
S.O.

SPARK PLUGS
BOUGIES

N.A./
S.O.

STARTER SCREWS
VIS DE DMARREUR

MAGNETO HOUSING COVER


SCREWS
VIS DE BOTIER MAGNTO

22 (16)

FLAME ARRESTER SCREWS


VIS DE PARE-FLAMMES

CRANKCASE SCREWS
VIS DE CARTER
CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR
CYLINDER HEAD SCREWS
VIS DE CULASSE
CYLINDER HEAD COVER
SCREWS
VIS DE COUVRE-CULASSE
CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE
TUNED PIPE SCREWS/NUT
VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR
FLAME ARRESTER SCREWS
VIS DE PARE-FLAMMES
MAGNETO HOUSING COVER
SCREWS
VIS DE BOTIER MAGNTO
STARTER SCREWS
VIS DE DMARREUR
SPARK PLUGS
BOUGIES

Nm
(lbfft
M10
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

TUNED PIPE SCREWS/NUT


VIS/CROU DE TUYAU
DCHAPPEMENT CALIBR

CRANKCASE SCREWS
VIS DE CARTER

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)
Nm
(lbfft
M8

CRANKCASE/CYLINDER
SCREWS
VIS DE CARTER/CYLINDRE

110
(81)

CYLINDER HEAD SCREWS


VIS DE CULASSE

105
(77)

ENGINE SUPPORT SCREWS


VIS DE SUPPORT MOTEUR

20 (15)
Nm
(lbfft)

CRANKCASE/ENGINE
SUPPORT NUTS
CROUS DE CARTER/
SUPPORT MOTEUR

CRANKCASE SCREWS
VIS DE CARTER

Nm
(lbfft)

CRANKCASE SCREWS
VIS DE CARTER

SP
(5802)
Nm
(lbfft)

FLYWHEEL (PTO SIDE)


VOLANT MOTEUR (CT PDM)

1989
MAGNETO FLYWHEEL NUT
CROU DU VOLANT
MAGNTIQUE

EXHAUST MANIFOLD SCREWS


VIS DU COLLECTEUR
DCHAPPEMENT

smt2003-001.book Page 157 Wednesday, February 4, 2004 11:21 AM

20
(15)

Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)
Nm
(lbfft)

25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

Smt2003-001i_couples serrage moteur.fm

20
(15)

25
(18)
10
(7)
4 (3)
22
(16)
24
(17)

299

smt2003-001.book Page 158 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

ENGINE TIGHTENING TORQUES


COUPLES DE SERRAGE
DU MOTEUR

ABBREVIATIONS
ABRVIATIONS

Loctite 243 (Blue)


Loctite 243 (bleu)
Loctite 271 (Red)
Loctite 271 (rouge)
Loctite 518
Loctite 518
Synthetic Grease
Graisse synthtique
Anti-Seize Lubricant
Lubrifiant antigrippage
Cylinder head screws secure also cylinder head cover.
Vis de culasses et du couvre-culasse sont les mmes.
Tuned Pipe Flange
Bride du tuyau dchappement calibr
7 Nm (62 lbfin) for aluminum covers
7 Nm (62 lbfpo) pour couvercles en aluminium
International Model (second series)
Modle international (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
For tightening torques and torque sequence, refer to Shop Manual 2000.
Pour les couples de serrage et la squence de serrage, se rfrer
au Manuel de rparation 2000.
For tightening torques and torque sequence, refer to Shop Manual 2001.
Pour les couples de serrage et la squence de serrage, se rfrer
au Manuel de rparation 2001.
Hand tighten +1/4 turn
Serrage la main + 1/4 de tour
Valve Cover Screw
Vis de couvercle de soupapes
N.A.: Not Applicable
S.O.: Sans objet

300

Smt2003-001i_couples serrage moteur.fm

www.SeaDooManuals.net

Smt2003-001i_couples serrage moteur.fm

301

smt2003-001.book Page 159 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

PROPULSION AND STEERING


TIGHTENING TORQUES
COUPLES DE SERRAGE
PROPULSION ET DIRECTION

PAGE
TABLE
TABLE........................ 301

PAGE
ABBREVIATIONS
ABRVIATIONS........ 336

Impeller
Hlice
Jet Pump Housing Nuts
crous de carter de turbine
Venturi Screws
Vis de venturi
Nozzle Screws
Vis de tuyre
Jet Pump Housing Cover
Screws
Vis de couvercle de carter
de turbine
Inlet Grate Screws
Vis de grille dadmission
Riding Plate Screws
Vis de plaque de promenade
Front Steering Support
Support avant de direction
Rear Steering Support
Support arrire de direction
Handlebar Clamp Bolts
Boulons de fixation
de guidon
Steering Stem Arm Bolt(s)
Boulon(s) de bras
de direction
Ball Joint Bolt (Nozzle)
Boulon de joint rotule
(tuyre)

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

301

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

11 (8)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

22 (16)

11 (8)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

11 (8)
26 (19)

22 (16)

11 (8)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

31 (23)

21 (16)

24 (18)

7.5 (6)

8 (6)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

125 (92)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

GTX 4-TEC VANS


TRIPLE CROWN
EDITION
(6125/6126)

125 (92)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

GTX 4-TEC
SUPERCHARGED
(6105/6106/6128/
6129)

125 (92)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

GTX 4-TEC
SPERCHARGED
LIMITED
(6107/6108)

125 (92)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

12 (9)

N.A./
S.O.

26 (19)

5 (3.5)

7 (5)

11 (8)
26 (19)

24 (18)

7.5 (6)

21 (16)

24 (18)

31 (23)

21 (16)

113 (83)

31 (23)

XP DI
(6131/6130)

113 (83)

GTX 4-TEC
(6111/6112/6127)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

Nm
(lbfft)

GTI
(5568/5598/5597/
5567)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

GTI LE
(6102/6101)

113 (83)

31 (23)

21 (16)

24 (18)

GTI LE RFI
(6104/6103)

113 (83)

31 (23)

21 (16)

GTX DI
(6118/6119)

113 (83)

31 (23)

LRV DI
(5771)

125 (92)

RX DI
(6123/6122)

2003

302

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

7.5 (6)

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

22 (16)

NOZZLE SCREWS
VIS DE TUYRE

11 (8)
26 (19)

VENTURI SCREWS
VIS DE VENTURI

Nm
(lbfft)

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

Nm
(lbfft)

IMPELLER
HLICE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

Nm
(lbfft)

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

smt2003-001.book Page 160 Wednesday, February 4, 2004 11:21 AM

Nm
(lbfft)

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

303

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

N.A./
S.O.

26 (19)

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

N.A./
S.O.

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

NOZZLE SCREWS
VIS DE TUYRE

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

VENTURI SCREWS
VIS DE VENTURI

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

2002

IMPELLER
HLICE

smt2003-001.book Page 161 Wednesday, February 4, 2004 11:21 AM

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

6 (4)

7 (5)

7 (5)

GTI
(5558/5559)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

GTI LE
(5560/5561)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

GTI
California
GTI LE
California
(6116/6117)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

GTX DI
(5563/5564)
(5595/5596)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

LRV DI
(5460)

125 (92)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

GTX RFI
(5565/5566)

113 (83)

31 (23)

21 (16)

24 (18)

3.5 (2.5)

XP
(5577/5578)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

22 (16)

22 (16)

22 (16)

11 (8)

22 (16)

22 (16)

22 (16)

8 (6)

22 (16)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

26 (19)
RX
(5579/5580)
(5581/5582)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

GTX
(5587/5588)

113 (83)

31 (23)

21 (16)

24 (18)

7.5 (6)

11 (8)
26 (19)

22 (16)

8 (6)

22 (16)

12 (9)

12 (9)

26 (19)
RX DI
(5583/5584)
(5585/5586)
(5591/5592)

304

113 (83)

31 (23)

21 (16)

24 (18)

8 (6)

7.5 (6)

22 (16)

12 (9)

6 (4)

26 (19)

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

305

GTX 4-TEC
(5573/5574)
(5593/5594)

306
VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE
JET PUMP HOUSING
COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

125(92)
31 (23)
21 (16)
24 (18)

Smt2003-001j_couples serrage autres.fm

7.5 (6)

11 (8)
26 (19)

www.SeaDooManuals.net
22 (16)

12 (9)

Smt2003-001j_couples serrage autres.fm

26 (19)

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

N.A./
S.O.

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

2002
IMPELLER
HLICE

smt2003-001.book Page 162 Wednesday, February 4, 2004 11:21 AM

7 (5)

6 (4)

307

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GSX RFI
Inter.
First Series/
Premire
srie
(5549)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTS Inter.
First Series/
Premire
srie
(5551)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTS
(5520 /
5521 )

110 (81

31 (23)

21 (16)

20 (15)

7.5 (6)

GTI Inter.
First Series/
Premire
srie
(5552)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTI
(5522 /
5523 )

110 (81)

31 (23)

21 (16)

20 (15)

7.5 (6)

GTX RFI
(5524/5525/
5553/5555)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTX
(5526/5527/
5538/5539)

110 (81)

31 (23)

21 (16)

20 (15)

7.5 (6)

XP
(5530/5531)

110 (81)

31 (23)

21 (16)

20 (15)

7.5 (6)

GS
(5518
5519

/
)

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

NOZZLE SCREWS
VIS DE TUYRE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

VENTURI SCREWS
VIS DE VENTURI

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

2001
GS Inter.
First Series/
Premire
srie
(5548)

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

IMPELLER
HLICE

smt2003-001.book Page 163 Wednesday, February 4, 2004 11:21 AM

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

40 (30)

2 (1.5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

8 (6)

8 (6)

8 (6)

8 (6)

11 (8)
26 (19)

8 (6)

11 (8)
26 (19)

22 (16)

22 (16)

22 (16)

10 (7)

22 (16)

22 (16)

22 (16)

22 (16)

22 (16)

8 (6)

11 (8)

8 (6)

22 (16)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

26 (19)

308

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

309

RX
(5532/5533/
5542/5543)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

11 (8)
26 (19)

RX DI
(5534/5535/
5536/5537)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

11 (8)
26 (19)

GTX DI
(5528/5529/
5540/5541)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

11 (8)

22 (16)

LRV
(5697)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)
7.5 (6)

11 (8)

22 (16)

310

Smt2003-001j_couples serrage autres.fm

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

NOZZLE SCREWS
VIS DE TUYRE

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

VENTURI SCREWS
VIS DE VENTURI

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

2001

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

IMPELLER
HLICE

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

smt2003-001.book Page 164 Wednesday, February 4, 2004 11:21 AM

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

www.SeaDooManuals.net

22 (16)

12 (9)

22 (16)

12 (9)

12 (9)

12 (9)

Smt2003-001j_couples serrage autres.fm

311

GS
(5644/5827)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GSX RFI
(5645/5654)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTS Inter.
(5639)

110 (81

31 (23)

21 (16)

20 (15)

4 (3)

GTI
(5647/5657)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTX RFI
(5648/5658/
5515/5516)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

GTX
(5653/5669)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

XP
(5651/5655)

110 (81)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

RX
(5513/5514)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

11 (8)
26 (19)

RX DI
(5646/5656)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

11 (8)
26 (19)

GTX DI
(5649/5659)

113 (83)

31 (23)

21 (16)

20 (15)

7.5 (6)

312

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

NOZZLE SCREWS
VIS DE TUYRE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

VENTURI SCREWS
VIS DE VENTURI

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

2000

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

IMPELLER
HLICE

smt2003-001.book Page 165 Wednesday, February 4, 2004 11:21 AM

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

40 (30)

2 (1.5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

8 (6)

8 (6)

8 (6)

8 (6)

8 (6)

11 (8)

22 (16)

22 (16)

10 (7)

22 (16)

22 (16)

22 (16)

11 (8)

Smt2003-001j_couples serrage autres.fm

22 (16)

22 (16)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

12 (9)

22 (16)

12 (9)

22 (16)

12 (9)

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

313

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE
JET PUMP HOUSING
COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

2000

LRV
(5688)
110 (81)
31 (23)
21 (16)
20 (15)
4 (3)

314
Smt2003-001j_couples serrage autres.fm

11 (8)

www.SeaDooManuals.net
22 (16)

Smt2003-001j_couples serrage autres.fm

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

12 (9)

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

IMPELLER
HLICE

smt2003-001.book Page 166 Wednesday, February 4, 2004 11:21 AM

N.A./
S.O.
26 (19)
6 (4)
7 (5)

315

IMPELLER
HLICE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

smt2003-001.book Page 167 Wednesday, February 4, 2004 11:21 AM

1999

SPX
(5828/5836)

70 (52)

33 (24)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

GS
(5847/5846)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GSX RFI
(5637/5652/
5638/5829)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GSX
Limited/
Limite
(5849/5848)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTS
(5883)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GTI
(5885/5884)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GTX RFI
(5887/5886)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTX
Limited/
Limite
(5889/5888)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

XP
Limited/
Limite
(5869/5868)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

316

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net

317

IMPELLER
HLICE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

smt2003-001.book Page 168 Wednesday, February 4, 2004 11:21 AM

1998

SPX
(5838/5839)

70 (52)

33 (24)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

GS
(5626/5844)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GSX
Limited/
Limite
(5625)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GSX
Limited/
Limite
(5629/5845)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTS
(5819)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTI
(5636/5841)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GTX
Limited/
Limite
(5837/5842)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTX RFI
(5666/5843)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

XP
Limited/
Limite
(5665/5667)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

318

8 (6)

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Smt2003-001j_couples serrage autres.fm

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319

IMPELLER
HLICE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

smt2003-001.book Page 169 Wednesday, February 4, 2004 11:21 AM

1997

SP
(5879)

70 (52)

33 (24)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

2 (1.5)

SPX
(5661/5834)

70 (52)

33 (24)

21 (16)

14 (10)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

GS
(5621)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GSI
(5622)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

GSX
(5624)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

7 (5)

GTS
(5818)

70 (52)

33 (24)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

2 (1.5)

GTI/GTX
(5641/5642)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

14 (10)

N.A./
S.O.

26 (19)

6 (4)

2 (1.5)

HX
(5882)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

6 (4)

26 (19)

6 (4)

2 (1.5)

XP
(5662/5833)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

6 (4)

2 (1.5)

320

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40 (30)

321

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

1996

SP
(5876)

70 (52)

35 (26)

25 (18)

20 (15)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

SPX
(5877)

70 (52)

35 (26)

25 (18)

14 (10)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

SPI
(5878)

70 (52)

35 (26)

25 (18)

20 (15)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

2 (1.5)

XP
(5858/5859)

70 (52)

35 (26)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

GSX
(5620)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

22 (16)

15 (11)

7 (5)

26 (19)

6 (4)

7 (5)

GTS
(5817)

70 (52)

35 (26)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

2 (1.5)

GTI
(5865/5866)

70 (52)

35 (26)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

2 (1.5)

GTX
(5640)

70 (52)

31 (23)

21 (16)

20 (15)

4 (3)

8 (6)

22 (16)

15 (11)

7 (5)

26 (19)

6 (4)

2 (1.5)

HX
(5881)

70 (52)

31 (23)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

6 (4)

26 (19)

6 (4)

322

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40 (30)

40 (30)

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

IMPELLER
HLICE

smt2003-001.book Page 170 Wednesday, February 4, 2004 11:21 AM

7 (5)

7 (5)

323

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

35 (26)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

7 (5)

70 (52)

35 (26)

21 (16)

20 (15)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

7 (5)

70 (52)

30 (22)

21 (16)

14 (10)

4 (3)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

6 (4)

7 (5)

VENTURI SCREWS
VIS DE VENTURI

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

IMPELLER
HLICE

NOZZLE SCREWS
VIS DE TUYRE

smt2003-001.book Page 171 Wednesday, February 4, 2004 11:21 AM

1995

SP
(5873)

70 (52)

35 (26)

25 (18)

20 (15)

SPX
(5874)

70 (52)

35 (26)

25 (18)

14 (10)

SPI
(5875)

70 (52)

35 (26)

25 (18)

20 (15)

XP 800
(5856)

70 (52)

35 (26)

21 (16)

XP
(5857)

70 (52)

35 (26)

GTS
(5815/5816)

70 (52)

GTX
(5863/5864)

HX
(5880)

324

4 (3)

4 (3)

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

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40 (30)

40 (30)

325

IMPELLER
HLICE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

smt2003-001.book Page 172 Wednesday, February 4, 2004 11:21 AM

1994

SP
(5870)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

SPX
(5871)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

SPI
(5872)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

XP
(5854)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

XP
(5855)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

6 (4)

7 (5)

GTS
(5814)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

7 (5)

GTX
(5862)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

7 (5)

326

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

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40 (30)

40 (30)

327

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

SP
(5806)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

SPX
(5807)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

SPI
(5808)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

XP
(5852)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

15 (11)

15 (11)

26 (19)

GTS
(5813)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

GTX
(5861)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

328

Smt2003-001j_couples serrage autres.fm

Smt2003-001j_couples serrage autres.fm

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BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

1993

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

IMPELLER
HLICE

smt2003-001.book Page 173 Wednesday, February 4, 2004 11:21 AM

7 (5)

7 (5)

7 (5)

6 (4)

7 (5)

7 (5)

7 (5)

40 (30)

40 (30)

40 (30)

40 (30)

40 (30)

329

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION

REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION

HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

SP
(5805)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

XP
(5851)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

GTS
(5812)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

GTX
(5860)

70 (52)

35 (26)

25 (18)

20 (15)

7 (5)

8 (6)

10 (7)

N.A./
S.O.

15 (11)

26 (19)

330

Smt2003-001j_couples serrage autres.fm

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Smt2003-001j_couples serrage autres.fm

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

1992

STEERING STEM ARM


BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

IMPELLER
HLICE

smt2003-001.book Page 174 Wednesday, February 4, 2004 11:21 AM

7 (5)

7 (5)

7 (5)

40 (30)

40 (30)

40 (30)

40 (30)

7 (5)

331

IMPELLER
HLICE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE
JET PUMP HOUSING
COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION
RIDING PLATE SCREWS
VIS DE PLAQUE
DE PROMENADE
FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION
REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION
HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON
STEERING STEM ARM
BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION
BALL JOINT BOLT
(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

VENTURI SCREWS
VIS DE VENTURI

NOZZLE SCREWS
VIS DE TUYRE
JET PUMP HOUSING
COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION
RIDING PLATE SCREWS
VIS DE PLAQUE
DE PROMENADE
FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION
REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION
HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON

SP
(5804)
70 (52)
35 (26)
25 (18)
20 (15)
7 (5)
8 (6)
10 (7)
N.A./
S.O.
15 (11)
26 (19)

XP
(5850)
70 (52)
35 (26)
25 (18)
20 (15)
7 (5)
8 (6)
10 (7)
N.A./
S.O.
15 (11)
26 (19)

GT
(5811)
70 (52)
35 (26)
25 (18)
20 (15)
7 (5)
8 (6)
10 (7)
N.A./
S.O.
15 (11)
26 (19)

332
Smt2003-001j_couples serrage autres.fm

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Smt2003-001j_couples serrage autres.fm

BALL JOINT BOLT


(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

1991
STEERING STEM ARM
BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION

IMPELLER
HLICE

smt2003-001.book Page 175 Wednesday, February 4, 2004 11:21 AM

40 (30)

8 (6)

40 (30)

8 (6)

40 (30)

8 (6)

1990

SP
(5803)
70 (52)
35 (26)
25 (18)
20 (15)
7 (5)
8 (6)
10 (7)
N.A./
S.O.
15 (11)
26 (19)
26 (19)
8 (6)

GT
(5810)
70 (52)
35 (26)
25 (18)
20 (15)
7 (5)
8 (6)
10 (7)
N.A./
S.O.
15 (11)
26 (19)
26 (19)
8 (6)

333

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE
FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION
REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION
HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON
STEERING STEM ARM
BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION
BALL JOINT BOLT
(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

1989

SP
(5802)
44 (32)
25 (18)
20 (15)
20 (15)
8 (6)
20 (15)
10 (7)
N.A./
S.O.
15 (11)
26 (19)
26 (19)
8 (6)

FRONT STEERING
SUPPORT
SUPPORT AVANT
DE DIRECTION
REAR STEERING
SUPPORT
SUPPORT ARRIRE
DE DIRECTION
HANDLEBAR CLAMP
BOLTS
BOULONS DE FIXATION
DE GUIDON
STEERING STEM ARM
BOLT(S)
BOULON(S) DE BRAS
DE DIRECTION
BALL JOINT BOLT
(NOZZLE)
BOULON DE JOINT
ROTULE (TUYRE)

RIDING PLATE SCREWS


VIS DE PLAQUE
DE PROMENADE

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

INLET GRATE SCREWS


VIS DE GRILLE
DADMISSION

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

JET PUMP HOUSING


COVER SCREWS
VIS DE COUVERCLE DE
CARTER DE TURBINE

NOZZLE SCREWS
VIS DE TUYRE

NOZZLE SCREWS
VIS DE TUYRE

VENTURI SCREWS
VIS DE VENTURI

VENTURI SCREWS
VIS DE VENTURI

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

JET PUMP HOUSING


NUTS
CROUS DE CARTER
DE TURBINE

IMPELLER
HLICE

IMPELLER
HLICE

smt2003-001.book Page 176 Wednesday, February 4, 2004 11:21 AM

1988

SP
(5801)
44 (32)
25 (18)
20 (15)
20 (15)
8 (6)
20 (15)
10 (7)
N.A./
S.O.
15 (11)
26 (19)
26 (19)
8 (6)

334
Smt2003-001j_couples serrage autres.fm

www.SeaDooManuals.net
Smt2003-001j_couples serrage autres.fm

335

smt2003-001.book Page 177 Wednesday, February 4, 2004 11:21 AM

ABBREVIATIONS AND NOTES


ABRVIATIONS ET NOTES

PROPULSION AND STEERING


TIGHTENING TORQUES
COUPLES DE SERRAGE
PROPULSION ET DIRECTION

ABBREVIATIONS
ABRVIATIONS
Loctite 243 (Blue)
Loctite 243 (bleu)
Loctite 271 (Red)
Loctite 271 (rouge)
Loctite 518
Loctite 518
Synthetic Grease
Graisse synthtique
Anti-Seize Lubricant
Lubrifiant antigrippage
Cylinder head screws secure also cylinder head cover.
Vis de culasses et du couvre-culasse sont les mmes.
Tuned Pipe Flange
Bride du tuyau dchappement calibr
7 Nm (62 lbfin) for Aluminum Covers
7 Nm (62 lbfpo) pour couvercles en aluminium
If equipped with a plastic nozzle, torque to 2 Nm (18 lbfin).
Si quip dune tuyre de plastique, serrer 2 Nm (18 lbfpo).
As per Service Bulletin 98-21
Selon le Bulletin de service 98-21
As per Warranty Bulletin 98-1
Selon le Bulletin de garantie 98-1
International Model (second series)
Modle international (deuxime srie)
Complete North America Series
Srie complte Amrique du Nord
N.A.: Not Applicable
S.O.: Sans objet

336

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smt2003-001.book Page 178 Wednesday, February 4, 2004 11:21 AM

SECTION CONTENTS
CONTENU DE LA SECTION

MISCELLANEOUS
DIVERS

PAGE

Smt2003-001k_divers.fm

SI METRIC INFORMATION CHART


TABLEAU DINFORMATION SI ....................................

338

CONVERSION FACTORS
FACTEURS DE CONVERSION ......................................

339

TIGHTENING TORQUE CONVERSION CHART


TABLEAU DE CONVERSION DES COUPLES
DE SERRAGE .................................................................

340

TAP DRILL SIZE (IMPERIAL)


GROSSEUR DES FORETS
DE TARAUDAGE (IMPRIAL) .......................................

345

TAP DRILL SIZE (METRIC)


GROSSEUR DES FORETS
DE TARAUDAGE (MTRIQUE) .....................................

347

DRILL DIAMETER DECIMAL EQUIVALENTS mm/in


QUIVALENCE DCIMALE
DES DIAMTRES DE FORETS mm/po ....................

348

337

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smt2003-001.book Page 179 Wednesday, February 4, 2004 11:21 AM

SI* METRIC INFORMATION CHART


TABLEAU DINFORMATION SI*

CONVERSION FACTORS
FACTEURS DE CONVERSION
TO CONVERT/
POUR CONVERTIR

BASE UNITS UNITS DE BASE


UNIT/
UNIT

DESCRIPTION

SYMBOL/
SYMBOLE

length/
longueur

meter/
mtre

mass/
masse

kilogram/
kilogramme

kg

force/
force

Newton

liquid/
liquide

litre

temperature/
temprature

celsius

pressure/
pression

kilopascal

kPa

torque/
couple

Newton meter/
Newton mtre

Nm

speed/
vitesse

kilometer per hour/


kilomtre par heure

km/h

PREFIXES PRFIXES

TO/
EN

MULTIPLY BY /
MULTIPLIER PAR

in/(po)
in/(po)
ft/(pi)
miles/(milles)

mm
cm
m
km

25.4
2.54
0.3
1.61

MPH/(mille/h)

km/h

1.61

Knot/(noeud)

MPH

1.15

HP/(CV)

kW

0.75

in/(po)

cm

6.45

in/(po)
oz imp./(oz imp.)
oz imp./(oz imp.)
oz U.S./(oz .-U.)
gal imp.
gal imp.
gal U.S./(gal .-U.)

cm
oz U.S./(oz .-U.)
mL
mL
gal U.S./(gal .-U.)
L
L

16.39
0.96
28.41
29.57
1.2
4.55
3.79

oz
lb
lbf

g
kg
N

28.35
0.45
4.45

lbfin/(lbfpo)
lbfft/(lbfpi)
lbfft/(lbfpi)

Nm
Nm
lbfin/(lbfpo)

0.11
1.36
12

PSI
lbf/in/(lbf/po)

kPa

6.89

Fahrenheit
Celsius

Celsius
Fahrenheit

(F 32) 1.8
(C x 1.8) + 32

PREFIX/
PRFIXE

SYMBOL/
SYMBOLE

MEANING/
SIGNIFICATION

VALUE/
VALEUR

* The international system of units abbreviates SI in all languages.


* Le systme international dunits a pour abrviation SI dans toutes les

kilo

one thousand/
un millier

1,000

centi

one hundredth/
un centime

0.01

TO OBTAIN THE INVERSE SEQUENCE, DIVIDE BY THE GIVEN FACTOR.


EX.: To convert mm to in, divide by 25.4.
POUR OBTENIR LES CONVERSIONS INVERSES, DIVISER LUNIT PAR
LE FACTEUR DONN.
EX.: Pour convertir mm po, diviser par 25.4.

milli

one thousandth/
un millime

0.001

micro

one millionth/
un millionime

0.000001

langues.

338

CONVERSION FACTORS ARE ROUNDED OFF TO TWO DECIMALS FOR


EASIER USE.
POUR FACILITER LEUR UTILISATION, LES FACTEURS DE CONVERSION
SONT ARRONDIS DEUX DCIMALES.

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339

smt2003-001.book Page 180 Wednesday, February 4, 2004 11:21 AM

TIGHTENING TORQUE CONVERSION CHART


TABLEAU DE CONVERSION
DES COUPLES DE SERRAGE

Nm

Tighten fasteners to torque mentioned in appropriates sections. When they


are not specified, refer to the following table. All torques apply to 8.8 grade fasteners. The chart also gives the metric conversion.
Serrer les attaches selon les couples indiqus dans les sections appropries. Si on ne les indique pas, se rfrer au tableau suivant. Tous les couples sappliquent des attaches de classe 8.8. Le tableau donne galement
les conversions mtriques.

Lbfft/Lbfpi

20

15

21

15

22
23

16
M8

17

24

18

25

18

26

19

27

20

28

21

29

21

30

22

27

31

23

35

32

24

44

33

24

53

34

25

62

35

26

36

27

71

37

27

80

38

28

89

39

29

11

97

40

30

12

106

41

30

42

31

13

115

43

32

14

124

44

32

15

133

45

33

16

142

46

34

17

150

18

159

19

168

Nm

FASTENER SIZE
(8.8 GRADE)/
TAILLE DE LATTACHE
(CLASSE 8.8)

1
2

10

Lbfin/Lbfpo

9
M4

340

FASTENER SIZE
(8.8 GRADE)/
TAILLE DE LATTACHE
(CLASSE 8.8)

M5

M6

18

47
48

Smt2003-001k_divers.fm

35

49

36

50

37

51

38

52

38

53

39

54

40

55

41

56

41

Smt2003-001k_divers.fm

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35
M10

341

smt2003-001.book Page 181 Wednesday, February 4, 2004 11:21 AM

Nm

FASTENER SIZE
(8.8 GRADE)/
TAILLE DE LATTACHE
(CLASSE 8.8)

Lbfft/Lbfpi

Nm

57

42

94

69

58

43

95

70

59

44

96

71

60

44

97

72

61

45

98

72

62

46

99

73

63

46

100

74

64

47

101

74

65

48

102

75

66

49

103

76

67

49

104

77

68

50

105

77

69

51

106

78

70

52

107

79

71

52

108

80

72

53

109

80

73

54

110

81

74

55

111

82

75

55

112

83

76

56

113

83

77

57

114

84

78

58

115

85

79

58

116

86

59

117

86

81

60

118

87

82

60

119

88

83

61

120

89

84

62

121

89

85

63

122

90

86

63

123

91

87

64

124

91

88

65

125

92

89

66

126

93

90

66

127

94

91

67

128

94

92

68

129

95

93

69

130

96

80

342

FASTENER SIZE
(8.8 GRADE)/
TAILLE DE LATTACHE
(CLASSE 8.8)

M12

Smt2003-001k_divers.fm

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Lbfft/Lbfpi

343

smt2003-001.book Page 182 Wednesday, February 4, 2004 11:21 AM

Nm

97

132

97

133

98

134

99
M14

TAP DRILL SIZE (IMPERIAL)


GROSSEUR DES FORETS
DE TARAUDAGE (IMPRIAL)
-1-

Lbfft/Lbfpi

131

135

344

FASTENER SIZE
(8.8 GRADE)/
TAILLE DE LATTACHE
(CLASSE 8.8)

TAP SIZE/
GROSSEUR DU TARAUD
NO./N

TPI

TAP DRILL/
GROSSEUR DU FORET

80 NF

3/64

64 NC
72 NF

53
53

56 NC
64 NF

50
50

48 NC
56 NF

47
45

36 NS
40 NC
48 NF

44
43
42

40 NC
44 NF

38
37

32 NC
40 NF

36
33

32 NC
36 NF

29
29

10

24 NC
32 NF

25
21

12

24 NC
28 NF

16
14

1/4

20 NC
28 NF

7
3

100

136

100

137

101

138

102

139

103

140

103

141

104

142

105

143

105

144

106

145

107

146

108

147

108

148

109

149

110

150

111

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smt2003-001.book Page 183 Wednesday, February 4, 2004 11:21 AM

TAP DRILL SIZE (IMPERIAL)


GROSSEUR DES FORETS
DE TARAUDAGE (IMPRIAL)
-2-

TAP DRILL SIZE (METRIC)


GROSSEUR DES FORETS
DE TARAUDAGE (MTRIQUE)
SIZE/
GROSSEUR
mm

PITCH/
PAS
mm

DRILL/
FORET
mm

in/po

DRILL/
FORET
in/po

M1.6
M2
M2.5
M3
M4
M5
M6
M7

0.35
0.4
0.45
0.5
0.7
0.8
1.0
1.0

1.25
1.6
2.05
2.5
3.3
4.2
5.0
6.0

.049
.063
.081
.098
.130
.165
.197
.236

3/64
1/16
46
40
30
19
9
15/64

U
25/64

M8
M8

1.25
1.0

6.75
7.0

.266
.276

17/64
J

13 NC
20 NF

27/64
29/64

M10
M10

1.5
1.25

8.5
8.75

.335
.344

Q
11/32

9/16

12 NC
18 NF

31/64
33/64

M12
M12

1.75
1.25

10.2
10.7

.402
.421

Y
27/64

5/8

11 NC
18 NF

17/32
37/64

M14
M14

2.0
1.5

12.0
12.5

.472
.492

15/32
31/64

19/32
5/8

M16
M16

2.0
1.5

14.0
14.5

.551
.571

35/64
9/16

11/16

11 NC
16 NF

M18
M18

2.5
1.5

15.5
16.5

.610
.650

39/64
41/64

M20
M20

2.5
1.5

17.5
18.5

.689
.728

11/16
23/32

M24
M24

3.0
2.0

21.0
22.0

.827
.866

53/64
55/64

TAP SIZE/
GROSSEUR DU TARAUD
NO./N

TPI

TAP DRILL/
GROSSEUR DU FORET

5/16

18 NC
24 NF

F
I

3/8

16 NC
24 NF

5/16
Q

7/16

14 NC
20 NF

1/2

3/4

7/8

346

10 NC
16 NF

21/32
11/16

9 NC
14 NF

49/64
13/16

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DRILL DIAMETER DECIMAL EQUIVALENTS mm/in


QUIVALENCE DCIMALE DES
DIAMTRES DE FORETS mm/po
-1-

DRILL DIAMETER DECIMAL EQUIVALENTS mm/in


QUIVALENCE DCIMALE DES
DIAMTRES DE FORETS mm/po
-2-

Based on 1 inch= 25.4 mm


Bas sur 1 pouce= 25.4 mm

Based on 1 inch= 25.4 mm


Bas sur 1 pouce= 25.4 mm

DRILL SIZE/
GROSSEUR
FORET

mm

INCHES/
POUCES

DRILL SIZE/
GROSSEUR
FORET

mm

INCHES/
POUCES

DRILL SIZE/
GROSSEUR
FORET

mm

INCHES/
POUCES

DRILL SIZE/
GROSSEUR
FORET

mm

INCHES/
POUCES

80
79
1/64
78
77

76
75
74

73
72
71

70
69

68
1/32

67
66
65

64
63
62
61

60
59

0.10
0.20
0.25
0.30
0.34
0.37
0.40
0.41
0.46
0.50
0.51
0.53
0.57
0.60
0.61
0.64
0.66
0.70
0.71
0.74
0.75
0.79
0.79
0.80
0.81
0.84
0.89
0.90
0.91
0.94
0.97
0.99
1.00
1.02
1.04

.0039
.0079
.0098
.0118
.0135
.0145
.0156
.0160
.0180
.0197
.0200
.0210
.0225
.0236
.0240
.0250
.0260
.0276
.0280
.0292
.0295
.0310
.0313
.0315
.0320
.0330
.0350
.0354
.0360
.0370
.0380
.0390
.0394
.0400
.0410

58
57
56
3/64
55
54
53
1/16
52
51
50
49
48
5/64
47

46
45
44
43
42
3/32
41
40
39
38
37
36
7/64
35
34
33
32

31

1.07
1.09
1.18
1.19
1.32
1.40
1.51
1.59
1.61
1.70
1.78
1.85
1.93
1.98
1.99
2.00
2.06
2.08
2.18
2.26
2.37
2.38
2.44
2.49
2.53
2.58
2.64
2.71
2.78
2.79
2.82
2.87
2.95
3.00
3.05

.0420
.0430
.0465
.0469
.0520
.0550
.0595
.0625
.0635
.0670
.0700
.0730
.0760
.0781
.0785
.0787
.0810
.0820
.0860
.0890
.0935
.0938
.0960
.0980
.0995
.1015
.1040
.1065
.1094
.1100
.1110
.1130
.1160
.1181
.1200

1/8
30
29
28
9/64
27
26
25
24
23
5/32
22

21
20
19
18
11/64
17
16
15
14
13
3/16
12
11
10
9

8
7
13/64
6
5

3.18
3.26
3.45
3.57
3.57
3.66
3.73
3.80
3.86
3.91
3.97
3.99
4.00
4.04
4.09
4.22
4.31
4.37
4.39
4.50
4.57
4.62
4.70
4.76
4.80
4.85
4.91
4.98
5.00
5.05
5.11
5.16
5.18
5.22

.1250
.1285
.1360
.1405
.1406
.1440
.1470
.1495
.1520
.1540
.1562
.1570
.1575
.1590
.1610
.1660
.1695
.1719
.1730
.1770
.1800
.1820
.1850
.1875
.1890
.1910
.1935
.1960
.1968
.1990
.2010
.2031
.2040
.2055

4
3
7/32
2
1
A
15/64

B
C
D
1/4
E
F
G
17/64
H
I

J
K
9/32
L
M
19/64
N
5/16

O
P
21/64
Q
R
11/32

5.31
5.41
5.56
5.61
5.79
5.94
5.95
6.00
6.05
6.15
6.25
6.35
6.35
6.53
6.63
6.75
6.76
6.91
7.00
7.04
7.14
7.14
7.37
7.49
7.54
7.67
7.94
8.00
8.03
8.20
8.33
8.43
8.61
8.73

.2090
.2130
.2188
.2210
.2280
.2340
.2344
.2362
.2380
.2420
.2460
.2500
.2500
.2570
.2610
.2656
.2660
.2720
.2756
.2770
.2810
.2812
.2900
.2950
.2969
.3020
.3125
.3150
.3160
.3230
.3281
.3320
.3390
.3438

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DRILL DIAMETER DECIMAL EQUIVALENTS mm/in


QUIVALENCE DCIMALE DES
DIAMTRES DE FORETS mm/po
-3-

NOTES/NOTES

Based on 1 inch= 25.4 mm


Bas sur 1 pouce= 25.4 mm
DRILL SIZE/
GROSSEUR
FORET

mm

T
23/64
U
3/8
V
W
25/64

X
Y
13/32
Z
27/64

7/16
29/64
15/32

31/64
1/2

33/64
17/32
35/64

9/16
37/64

19/32
39/64
5/8

350

INCHES/
POUCES

DRILL SIZE/
GROSSEUR
FORET

mm

INCHES/
POUCES

8.84

.3480

41/64

16.27

.6406

9.00
9.09
9.13
9.35
9.53
9.58
9.80
9.92
10.00
10.08
10.26
10.32
10.49
10.72
11.00
11.11
11.51
11.91
12.00
12.30
12.70
13.00
13.10
13.49
13.89
14.00
14.29
14.68
15.00
15.08
15.48
15.88
16.00

.3543
.3580
.3594
.3680
.3750
.3770
.3860
.3906
.3937
.3970
.4040
.4062
.4130
.4219
.4331
.4375
.4531
.4688
.4724
.4844
.5000
.5118
.5156
.5312
.5469
.5512
.5625
.5781
.5906
.5938
.6094
.6250
.6299

21/32

43/64
11/16
45/64

23/32
47/64

3/4
49/64
25/32

51/64
13/16

53/64
27/32
55/64

7/8
57/64

29/32
59/64
15/16

61/64
31/32

63/64
1

16.67
17.00
17.07
17.46
17.86
18.00
18.26
18.65
19.00
19.05
19.45
19.84
20.00
20.24
20.64
21.00
21.03
21.43
21.83
22.00
22.23
22.62
23.00
23.02
23.42
23.81
24.00
24.21
24.61
25.00
25.00
25.40

.6562
.6693
.6719
.6875
.7031
.7087
.7188
.7344
.7480
.7500
.7656
.7812
.7874
.7969
.8125
.8268
.8281
.8438
.8594
.8661
.8750
.8906
.9055
.9062
.9219
.9375
.9449
.9531
.9688
.9842
.9844
1.0000

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