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CA1161P1K2L2A80

CAB OVER ENGINE DIESEL TRUCK

SPARE PART CATALOGUE

CHINA FAW GROUP CORPORATION

Foreword
Welcome to choose FAW vehicle!
This manual is for the convenience of correct operation and maintenance purpose for drivers, workshop
men and spare parts suppliers, and also for providing help for managers and technicians. It introduces
parts code, description and quantity for CA1161P1K2L2A80 series cab over engine 42 diesel truck, it
could be a reference for FM type cab series vehicle model.
As vehciles are being constantly improved, there may be difference between product and manual
contents. Please carefully carry out check as reading, contact us if it is necessary, please forgive us of
not notifing about revised contents.
All rights are reserved by FAW, it is forbidden to reprint the manual.

July, 2011
1

TABLE OF CONTENTS
1. ENGINELEFT .............................................................................................................................................................................................................. 8
2. ENGINERIGHT ......................................................................................................................................................................................................... 10
3. ENGINE SUSPENSION..................................................................................................................................................................................................... 12
4. FUEL TANK AND FUEL PIPELINE ............................................................................................................................................................................... 14
5. THROTTLE CONTROL................................................................................................................................................................................................... 16
6. AIR FILTER........................................................................................................................................................................................................................ 18
7. MUFFLER .......................................................................................................................................................................................................................... 21
8. RADIATOR, PIPELINE AND FAN SHIELD .................................................................................................................................................................. 23
9. INTERCOOLER, PIPELINE............................................................................................................................................................................................ 25
10. EXPANSION TANK, BRAKCET AND PIPELINE ...................................................................................................................................................... 27
11. CLUTCH ........................................................................................................................................................................................................................... 29
12. CLUTCH CONTGROL ................................................................................................................................................................................................... 31
13. TRANSMISSION MAIN CASE HOUSING .................................................................................................................................................................. 33
14. CLUTCH EXTERIOR HOUSING AND RELEASE MECHANISM.......................................................................................................................... 36
15. OUTPUT SHAFT ............................................................................................................................................................................................................. 38
16. COUNTERSHAFT ........................................................................................................................................................................................................... 41
2

17. INPUT SHAFT.................................................................................................................................................................................................................. 43


18. REVERSE IDLE GEAR .................................................................................................................................................................................................. 45
19. AUXILIARY CASE .......................................................................................................................................................................................................... 47
20. CONTROL MECHANISM.............................................................................................................................................................................................. 50
21. TOP COVER ....................................................................................................................................................................................................................... 1
21. TOP COVER ....................................................................................................................................................................................................................... 2
22. SPEED SHIFT CONTROL MECHANISM ..................................................................................................................................................................... 4
23. MEDIUM PROPELLOR SHAFT AND SUPPORT ........................................................................................................................................................ 6
24. REAR AXLE PROPELLOR SHAFT ............................................................................................................................................................................... 7
25. REAR AXLE ASSY.SHANDONG PENGXIANG AUTO AXLE FACTORY........................................................................................................ 9
26. REAR AXLE MAIN REDUCTION.................................................................................................................................................................................11
27. BRAKE .............................................................................................................................................................................................................................. 15
28. BRAKE DRUM................................................................................................................................................................................................................. 17
29. FRAME.............................................................................................................................................................................................................................. 19
29. FRAME.............................................................................................................................................................................................................................. 23
30. FRONT STEEL LEAF SPRING ..................................................................................................................................................................................... 25
31. SHOCK ABSORBER ....................................................................................................................................................................................................... 27
3

32. REAR STEEL LEAF SPRING........................................................................................................................................................................................ 29


33. FRONT AXLE .................................................................................................................................................................................................................. 31
34. STEERING DRAG LINK ................................................................................................................................................................................................ 33
35. STEERING COLUMN BRACKET ................................................................................................................................................................................ 35
35. STEERING COLUMN BRACKET ................................................................................................................................................................................ 37
36. STEERING WHEEL AND DELIVERY DEVICE......................................................................................................................................................... 39
37. POWER REDIRECTOR AND STEERING PIPELINE............................................................................................................................................... 43
38. AIR BRAKE SYSTEM AND PIPELINE........................................................................................................................................................................ 45
39. AIR SUPPLY SYSTEM.................................................................................................................................................................................................... 47
40. FRONT AXLE BRAKE SYSTEM .................................................................................................................................................................................. 49
41. ELECTRICAL.................................................................................................................................................................................................................. 52
42. BATTERY ......................................................................................................................................................................................................................... 56
43. IGNITION SWITCH........................................................................................................................................................................................................ 58
44. COMBINED SWITCH..................................................................................................................................................................................................... 60
45. HEADLAMP ..................................................................................................................................................................................................................... 62
46. DRIVER READING LAMP ............................................................................................................................................................................................ 64
47. COMBINED REAR LAMP ............................................................................................................................................................................................. 66
4

48. FUSE BOX WITH RELAY.............................................................................................................................................................................................. 68


49. CONTROL BOX BOTTOM PANEL WITH CONTROL............................................................................................................................................. 70
50. NAMEPLATE ................................................................................................................................................................................................................... 72
51. CIGAR LIGHTER ........................................................................................................................................................................................................... 74
52. FOG LAMP ....................................................................................................................................................................................................................... 76
53. DASHBOARD................................................................................................................................................................................................................... 78
54. SIDE TURNING LAMP................................................................................................................................................................................................... 80
55. FUNCTION SWITCH...................................................................................................................................................................................................... 82
56.FUEL SENSOR.................................................................................................................................................................................................................. 84
57. AIR PRESSURE GAUGE NYLON PIPE ...................................................................................................................................................................... 86
58. POWER RESOURCE DISTRIBUTOR BOX AND ATTACHED EQUIPMENTS .................................................................................................... 88
60. FRAME HARNESS.......................................................................................................................................................................................................... 92
61. UPPER TRIM BOARD.................................................................................................................................................................................................... 93
62. WIPER............................................................................................................................................................................................................................... 95
63. WINDSHIELD GLASS AND SEAL STRIP................................................................................................................................................................... 97
64. WINDSHIELD WASHER................................................................................................................................................................................................ 99
65. FRONT SIDE EXTERIOR BOARD............................................................................................................................................................................. 101
5

66. FRONT WALL EXTERIOR BOARD AND SEAL STRIP ......................................................................................................................................... 103
67. COLUMN PIN LOCK, BUMPING WASHER AND BRACKET .............................................................................................................................. 105
68. OPEN HANDLE AND CABLE ..................................................................................................................................................................................... 107
69. TRIM DIAPHRAM ........................................................................................................................................................................................................ 109
70. INSTRUMENT PANEL (1).............................................................................................................................................................................................111
71. INSTRUMENT PANEL2 ........................................................................................................................................................................................113
72. INSTRUMENT PANEL (3)..........................................................................................................................................................................................115
73. INSTRUMENT PANEL (4).............................................................................................................................................................................................117
74. INSTRUMENT PANEL (5).............................................................................................................................................................................................119
75. INSTRUMENT PANEL (6)............................................................................................................................................................................................ 121
76. WARM AIR ..................................................................................................................................................................................................................... 123
77. WARM AIR ..................................................................................................................................................................................................................... 125
78. WARM AIR PIPELINE ................................................................................................................................................................................................. 127
79. COOL AIR COMPRESSOROPTIONAL ........................................................................................................................................................... 129
80. COOLING DEVICEOPTIONAL.......................................................................................................................................................................... 131
81. FREON GUIDE PIPE, CONDENSOR AND FLUID RESERVIOR (OPTIONAL ) ................................................................................................ 133
82. LEGFT EXTERUIR REAR VIEW MIRROR............................................................................................................................................................. 135
6

83. RIGHT EXTRIOR REAR VIEW MIRROR ............................................................................................................................................................... 137


84. LEFT SUNVISOR .......................................................................................................................................................................................................... 139
85. RIGHT SUNVISOR ....................................................................................................................................................................................................... 141
86. SAFETY BELT ............................................................................................................................................................................................................... 143
87. CAB SUPPORT DEVICE .............................................................................................................................................................................................. 145
88. CAB REAR SUSPENSION DEVICE ........................................................................................................................................................................... 147
89. CAB REAR SUSPENSION DEVICE ........................................................................................................................................................................... 149
90. CAB HINGE DEVICE ................................................................................................................................................................................................... 151
91. FENDER.......................................................................................................................................................................................................................... 153
92. STEP PEDAL .................................................................................................................................................................................................................. 155
93. MUDGUARD .................................................................................................................................................................................................................. 157
94. ENGINE MUDGUARD AND HEAT PROOF ............................................................................................................................................................. 159
95. CARPET.......................................................................................................................................................................................................................... 161
96. DRIVER SEATLUXURY....................................................................................................................................................................................... 163
97. PASSENGER SEAT........................................................................................................................................................................................................ 165
98. SLEEPER ........................................................................................................................................................................................................................ 167

1. ENGINELEFT
No.
1

Part code

Part description

Qty.

1000410-Q691 CA6DF2-24 CA6DF2-24


Enging
power
( )NO assembly(including
steering oil pump and air
AC
.
compressor)

No.

Part code

Part description

Qty.

FIG.1 ENGINELEFT
9

2. ENGINERIGHT
No.
1

Part code

Part description

Qty.

No.

1000410-Q691 CA6DF2-24 CA6DF2-24


1
( )NO Enging
assembly(includin
AC
.
g power steering
oil pump and air
compressor)

10

Part code

Part description

Qty.

FIG.2 ENGINERIGHT
11

3. ENGINE SUSPENSION
No.
1
2

Part code
1001061-Q824

F
CQ1511655TS

Q40316

Part description
Rear suspension bracket
Hex head bolt
Elastic washer

Qty.

Part code

Part description

Qty.

12

CQ1601250T

Hex head bolt

13

CQ34012T
Q40312
1001030-2H

2
2
2

14

1001025-2H

15

CQ1601055T

Hex nut
Elastic washer
Upper cover assy., engine
front suspension
Front suspension cushion
assy.
Hex head bolt

16

CQ34010T

Hex nut

Q40310

Elastic washer

1001028-2H

Washer,
suspension

2
12
12

Q18520140T
Hex head flange bolt
1 I shape non metal monting

Q32920T
part hex lock nut
4
Bottom
panel,
rear
-
1001079-263
suspension
5
Engine rear suspension
cushion assy.
1001015-263
16
Left
rear
suspension
1001071-Q857
bracket
Right
rear
suspension
1001072-Q857
bracket
7
Hex flange surface bolt,
()
Q1841640TS
thick lever(standard type)
8 Q1841240TS
Hex head flange bolt

9 1001037-362

Front suspension bracket


10 CQ1601255T
Hex head bolt
CQ34012T
Hex nut

Q40312
Elastic washer

11 CQ16116100T
Hex head bolt
Q32916T
1 I shape non metal monting
part hex lock nut

No.

2
8

4
2
1
17
1
8
4
2
6
6
6
2
2

12

engine

front

FIG.3 ENGINE SUSPENSION


13

4. FUEL TANK AND FUEL PIPELINE


No.

Part code

1101130-Q407

110107-Q407

3
4

1101109-Q407
1101105-Q801

Part description
Tighten belt assy., fuel tank

Ypper locate pin, tighten


belt
Pull lever bolt
Bracket assy., fuel tank

CQ1601650

CQ34016

1101108-Q407

7
8

1101015-Q407

10

1104250-367

-
1104130-D206A

1104061-367
1105020-Q801

No.

Part code

Part description

Qty.

Q40312

Elastic washer

13

1105010-Q803

Fuel primary filter assy.

2
2

14

CQ1421040
CQ34010

Combined bolt
Hex nut

4
4

Hex head neck guide bolt

15

1104622-365

16

17

18

1104301-363

Transmit connector, to
fuel filter
Fuel inlet hose assy., fuel
tank to fuel filter
Fuel tank lock cover
assy.
Air inlet and exhaust
pipe

Hex nut

1104120-D816E -

1101710-Q407

Q40316

Qty.

Lower locate pin, tighten


belt
Fuel tank assy.
Fuel return pipe assy.

1
1

Fuel filter bracket assy.

Fuel inlet hosea ssy, engine


to primary filter

Hollow bolt

Protect ring, fuel hose

11

1104261-1H

12

CQ1501240

Hex head neck guide bolt

CQ34012
Q40112

Hex nut

Washer

2
14

1
1
1

1
23

6
8

10
11

12

13

16
1415

17

18
7

FIG.4

FUEL TANK AND FUEL PIPELINE


15

5. THROTTLE CONTROL
No.

Part code

1
2

1108014-50
1108020-50

Q5100640

4
5
6
7
8

Part description

Qty.

No.

1
1

18
19

Q5002516
1108410-Q634

20

1104280-15

Q5002010
Q40308
CQ1500814
CQ34008
CQ1500830

Accelerating step pedal

Bracket assy., accelerating


step pedal
- Flat pin, accelerating step
pedal
Cotter pin

Elastic
washer

Tiny hex bolt


Hex nut

Bolt

2
6
2
1
1

9
10

CQ1500812
1108330-240

Tiny hex bolt


Control lever bracket assy.

3
1

11
12
13

Q5002020

Q40110

1108501-50B1

14
15

CQ1500612

16

Hex nut

CQ34006
11008056-8E Pin shaft, throttle control

17

Q40306

Flat pin
Washer
Clip

Hex bolt
Elastic washer

1
3
1
2
2
2
1

16

Part code

Part description

Qty.

Cotter pin
1
Throttle control cable assy. 1
Single pipe clip assy., fix 2
fuel return pipe

FIG.5

THROTTLE CONTROL
17

6. AIR FILTER
No.
1
2

Part code

Part description

1109220A242

1109227-375

1109228-362

Qty.

No.

Part code
CQ34014

Hex nut

Q40314

Elastic washer

Combined bolt
4
Connecting hose, to air
filter
1
Worm lever hose clamp
B shape
1
Worm lever hose clamp
B shape
1
Air inlet pipe A
1
Connecting
hose,
secondary air filter inlet 1
Worm lever hose clamp
B shape
1

15

CQ1461030

CQ1461025

Combined bolt

16

1109352-362

CQ34010

Hex nut

Q40210
Q40310

17
18

CQ676140B
1109353-382

1109229-362

Big washer
8
Elastic washer
8
Upper body upper transmit
bracket
1

19

1109351-367

Inlet pipe assy.

20

CQ676170B

B
A
-

Worm lever hose clamp


1
Connecting soft pipe assy-air
filter
1

21

1109510-367

22

1109370-398

Secondary air filter assy. 1


Secondary air filter
bracket assy.
1

Seat assy.
Shock absorber washer
Worm lever hose clamp B
shape
Air filter assy.
Air filter and hydraulic
pump bracket welding assy.

23
24

CQ1461025
CQ1501035

Combined bolt
Hex head bolt

4
4

Q40310
CQ34010

Elastic washer
Hex nut
Worm lever hose clamp
B shape
Connecting hose, to
engine

4
4

4
5

6
7
1109250A242
8
1109210A242
9
1109260-367
11
12
13
14

Qty.

Shock absorber bracket assy. 4


Lower
body
transmit
bracket
1
Upper body right transmit
1
bracket

10

Part description

B
CQ676230B

1109010-435
5001165-Q738

C
1109270-382
1109276-362

CQ1501435

Hex head bolt

CQ676200B

1
1
1
1

25

CQ676150B

26

1109351-D553E -

18

1
1

No.

Part code

27

CQ676140B

28

CQ1461025
CQ34010

Part description

Qty.

B
Worm lever hose clamp B shape 1
1

Combined bolt

Hex nut
1

19

No.

Part code

Part description

Qty.

FIG.6

AIR FILTER
20

7. MUFFLER
No.

Part code

Part description

Qty.

1201010-Q687

Muffler assy.

1203040-D202

Expansion jiont

L1203075-40A

Clip ring assy

CQ34008

Hex nut

-
Muffler inhalation pipe assy. rear
1203015-D202

part(see 1203016-D202)
1203016-D202)

1203041-53

Clamp muffler suspension

1203010-D202

Muffler inhalation pipe assy.

1203025-252

Gasket assy.

CQ1500820

CQ34008

Q40308

1203090-382

10

1203050-Q625 -

11

CQ1501240

CQ34012

Q40312

Hex bolt

Hex nut

Elastic washer
Strap assy., muffler

Bracket assy., muffler

1
4

Hex bolt

Hex nut

Elastic washer
21

No.

Part code

Part description

Qty.

FIG.7 MUFFLER
22

8. RADIATOR, PIPELINE AND FAN SHIELD


No.
1
2

3
4
5
6
7
8
9
10

Part code
1302905-362

Pull lever lower bracket

Qty.
2

B
CQ67670B
1303021-362

CQ1460820

1309012-362
1309010-362

1303011-385
1301010-Q262

1
1
1

1302010-362

CQ1461030
CQ34010
CQ1460820

11
CQ1731290
CQ38112
Q5003030
12
13
14

Part description

1302125A01
1302121A01
1302130A01

Combined bolt
Hex nut
Combined bolt
Worm lever hose clamp B
shape
Radiator water outlet hose
Combined bolt
Fan
shield
assy(see
1309012-362
Radiator water inlet hose
Radiator assy
Radiator suspension bracket
assy

Hex bolt

Hex nut

Cotter pin
Upper block assy., radiator
- suspension

Sleeve
Lower block assy., radiator
- suspension

4
4
2
3
1
4

2
2
2
2
2
2

23

No.

Part code

15
16

1302013-362
CQ67660B

Part description

Qty.

Block
Worm lever hose clamp B
B
shape

2
1

16
8
7

9
3
10
4
11
2

12
13
14

15
1
2

FIG.8 RADIATOR, PIPELINE AND FAN SHIELD

24

9. INTERCOOLER, PIPELINE
No.
1

Part code

Part description

Qty.
6

Worm lever hose clamp B


shape
B
1119050K1HA1
Bellow joint assy.

1119041-362

Intercooler air outlet hose

1119054-362

Intercooler
air
connecting hose

1119010-362

Intercooler assy

CQ1460816
1310050-362

Combined bolt
( Retainer
assy
1310051-362)
1310051-362)

CQ1460820

Combined bolt

CQ34008

Hex nut

5
6

CQ676100B

7
8

outlet

1
12
(see
1

25

No.

Part code

Part description

Qty.

FIG.9 INTERCOOLER, PIPELINE


26

10. EXPANSION TANK, BRAKCET AND PIPELINE


No.
1

2
3

4
5
6
7
8
9
10
11
12
13

Part code

Part description

Qty.

No.

4
4

14
15

Elastic washer
4
Expansion tank fix bracket
assy
1311040A242
1
CQ1420820
Hex bolt
3

Q40308
Elastic washer
3

CQ34008
Nut
3

1304010-A1
Radiator cap
1

1311010-Q204
Plastic expansion tank assy.
1
Worm lever hose clamp B
B
CQ67635B
shape
4

1311033-Q433
Water return rear hose
1

Q68622
Single pipe clip
2

1311031-228
Water return bent pipe
1

1311032-362
Water return front hose
1
Engine front degassing hose
1311027-8E
1
1311023-Q435B1 Radiator front degassing hose 1

1311024-1L
Degassing cone bolt
1

16
17

CQ1460820
CQ34008

Q40308

Combined bolt
Hex nut

18
19
20

27

Part code

Part description

Qty.

CQ67622
1311032K1H

Pipe connector
1
Small worm lever delivery type 8
hose clamp
Radiator rear degassing hose
2

1311029-8E
1311021-Q623
1311060-8E
CQ1460820
Q40308
CQ34008

Bent pipe bracket


Radiator degassing bent pipe
Dual pipe clip assy.
Combined bolt
Elastic washer
Nut

1311036-8E

2
1
2
2
3
3

FIG.10 EXPANSION TANK, BRAKCET AND PIPELINE

28

11. CLUTCH
No.
1

Part code

Part description

Qty.

11601100E5H

. Clutch driven plate, cover


and release bearing assy.

CQ1501070

Hex bolt

Q40310

Elastic washer

No.

12
12

29

Part code

Part description

Qty.

FIG.11

CLUTCH
30

12. CLUTCH CONTGROL


No.

Part code

Part description

Qty.

No.

Part code

Part description

Qty.

and 1

17

Q40312

Elastic washer

clutch 1

18

CQ1421020

Combined bolt

19

Q40310

Elastic washer

1602039-1H

Upper limit block, clutch 1


pedal
1

Return spring

20

CQ1501045

1602041-50

Shaft, clutch pedal

21

CQ1501065

1602045E5H

Bracket
pedal

clutch 1

22

CQ35312

Bolt
tighten
cylinder
Bolt
tighten
cylinder
Nut

1602070-240

Left
bracket
instrument panel

assy, 1

23

CQ67616

1602085E5H

Right
bracket
clutch pedal

assy, 1

24

Q40206

Worm lever delivery type 2

hose clip
3

Washer

1602091-Q50

Rivet, clutch
cylinder

master 2

25

Q40306

Elastic washer

1602096-367

Pipe, master cylinder

26

CQ35112

Nut

10

1602100-Q486

Oil reservior cup assy

27

1602200A367

Clutch oil pipe assy.

11

1602110-362

28

12
13
14

CQ1420816
CQ1421020
CQ1461020

Clutch master cylinder 1


assy
Combined bolt
1
Combined bolt
1
Combined bolt
2

1602097-367
1602350-D211W
CQ1500830S
Q40308

Seal cover
Clutch booster assy.
Hex nut
Elastic washer

15
16

CQ1500620
CQ1420816

Hex bolt
Combined bolt

1602015-1H

pedal
Clutch
bushing assy

1602037-50

1602038-50

Pedal
pedal

sleeve,

assy,

29
30

3
1

31

master 1
master 1
2

1
1
4
4

FIG.12

CLUTCH CONTROL
32

13. TRANSMISSION MAIN CASE HOUSING


No.
1
2
3
4
5

Part code
8878618
D8870278

8881616
DMX-3-1001
DMX-8-1001

PTO cover
M10
M10 Elastic washer
M10X20
M10X20 Hex rivet HD
HD
M10X20
M10X20 Hex rivet HD
HD

Hose clip

Hang ring
M10
M10 washer

Nut

Hex flange bolt M10-58


M10-58

6
DMX-8-1001
7
8
9
10
11
12
13
14
15
16
17

Part description

12152
D20815
DX11245
DMX-9-1001
MX-8-1080

MX-9-1005
X8880519
DX8874942
8873654

-/

Front housing
Cup shape plug

Nut
Washer, oil adding/draining
Oil adding plug
Neutral gear position base

Qty.

No.

1
1

18
19
20
21
22

1
6
6

Part code

Part description

Qty.

8874819-435J
D8870259
DMX-8-0856
DMX-3-0801
8870590

M816
M8

Spring
Clip pin cover
M816 Hex rivet
M8 Elastic washer
Seal gasket

1
1
2
2
1

8882415
X8870542

8.0 16

Gear select shaft bush


8.0 diameter 16 rivet

1
2

DMX-8-1003
DMX-3-1001

M1035
M10

M1035 Hex rivet

1
1

DX11245
8878822

M10

M10 washer
Hang ring

3
1

8878620

Middle housing

23

24

1
1
1
1
17

25
26
27
28
29
30
31
32
33
34

17
1
1
1

33

M10 Elastic washer

13. TRANSMISSION MAIN CASE HOUSING


No.
35
36
37
38
39
40
41
42
43

Part code
8882415

8878727
DMX-8-0811
DMX-3-0801
X8880519

M820
M8
-/

Gear select shaft bush

Qty.

1
7
7
1

MX-9-1005

DMX-8-1062
DMX-3-1001
U8878649
X8870543
X8871377

M1030
M10

16X30.5

DX8874941
2771532
X8870711
MX-8-1080

No.

Idle gear cover panel


M820Hex rivet
M8Elastic washer
Oil adding and draining
washer

Magnetic plug
High/low
speed
gear

position switch
- 14
Steel ball-diameter :14
Hex head flange bolt
M10-58
M10-58

44
45
46
47
48
49
50
51

Part description

52
53
54
55
56

Part code

Part description

Qty.

3774010G685
2771532

Neutral position swith


Reverse gear position switch

1
1

U8878480
8878821

Front end oil injection pipe

1
4

MX-8-1079


Hex head flange boltM10-40
M10-40

Filter screeb assy.

Filter screen washer

57

1
1

58

1
8

60

59

61

Hang ring

62
Nut
M1030 hex head bolt
M10Elastic washer
Oil pump assy.
Locate pin 16X30.5
Bush

63

8
8
1
2
1

64
65

34

U8878729
X8880469

4
1
1

FIG.13

TRANSMISSION MAIN CASE HOUSING


35

14. CLUTCH EXTERIOR HOUSING AND RELEASE MECHANISM


No.

Part code
DMX-7-1806

1
2
3
4
5
6
7
8
9
10
11

F96780
F96779
F96777
F96778
MX-7-1404
8878769
DMX-7-1807
X2014001
F96781
F96782

Part description
M18X90

M14X50

M18X150

Qty.
9

M18X90 Hex head flange bolt

2
2
1
2
1
1
1

Clip ring
Washer
Steering pin
Separate ring
Bolt M14X50
Release fork
M18X150 Hex head flange bolt

2
1
1

Clip ring
Bearing
Block

36

No.

Part code

Part description

Qty.

FIG.14 CLUTCH EXTERIOR HOUSING AND RELEASE MECHANISM

37

15. OUTPUT SHAFT


No. Part code

Part description

X8878463

X8878180

60

8878777

3. 4 Synchronizer

taper3rd/4th
synchronizer

rd th
- 3. 4 Synchronizder ring-3 /4
synchronizer
gear
3. 4 Sliding
sleeve3rd/4th speed
- 3. 4
Fix gear base-3rd/4th speed
Roller

columnsynchronizer

Basesynchronizer

Springsynchronizer

3rd speed gear

Bush3rd speed gear


Roller
needle bearing3rd

speed gear

1
2

3
8878784
4
8878594
5
6
7
8
9
10
11

Qty.

8878776
X8870356
8870352
8870444
8878376
8878373
X8878041

12

Output
bearing

shaft

front

Clip ring-outer diameter


60

No. Part code

8878784

- 1. 2

8878594

1. 2

20

8878775

- 1. 2

21

8878020

1st speed gear

X8878022

8878445
8878446
X8878041
8878040
8878518

8878518

8878517

Roller needle bearing-1st


speed gear
Input shaft pin
Output shaft
Roller needle bearing
Gearcreeper gear
Meshing
gearcreeper
gear
Meshing
gearcreeper
gear
Fix
gear
seatCreeper/reverse gear

X8878172

68

Diameter 68 inner clip ring

8878044

Sliding
gear
sleeveCreeper/reverse
gear

18

1
1
3

22

3
3
1
1
2

24
25
26
27

Bush2nd speed gear

8878030
X8878029

Roller
needle
bearing2nd speed

15

Synchronizer
taper1st/2nd
synchronizer

Synchronizer ring-1st /2nd


synchronizer

Sliding gear sleeve1st/2nd

2
1

speed

23

28
29

8878028

1. 2

19

14

16

Qty.

8878777
17

13

2nd speed gear

Part description

30
31

1
32

38

Fix gear seat-1st/2nd speed

1
1
2
1
1
1
1
1
1

15. OUTPUT SHAFT


No.
33
34
35
36
37
38
39
40
41
42
43

Part code

Part description

Qty.

8878518
8878051
X8878033
8878053
X8878682

Meshing gear-reverse gear


Reverse gear
Roller needle bearingreverse gear
Thrust washer
Output shaft rear bearing

1
1
1
1
1

8878689
8878102
8878103
X8870699

M1645

Oil bush
Sun gear
Locate baffle board

1
1
1
1

M1645 Hex rivet

39

No.

Part code

Part description

Qty.

FIG.15

OUTPUT SHAFT
40

16. COUNTERSHAFT
No. Part code

Part description

F88891

Washer

8878261


Washer diameter 79.56.1
79.56.1

U8877534

Clip ring

X8880820

Taper bearing

U8878705

Countershaft sub-assy.

X8880820

Taper bearing

Qty.
1
1
1
1
1
1

41

No.

Part code

Part description

Qty.

FIG.16

COUNTERSHAFT

42

17. INPUT SHAFT


No. Part code

80 2.40
Diameter 802.40 mm clip ring

X8878681

8878693

3
4

Qty.

8878360
1
2

Part description

Inputshaft rear bearing

1
Inputshaft

43

No.

Part code

Part description

Qty.

FIG.17 INPUT SHAFT

44

18. REVERSE IDLE GEAR


No.
1
2
3
4
5
6

Part code

Part description

Qty.
2
2

8872479
8878150

Thrust washer,idle gear


Roller needle bearing assy., idle
gear

Separate ring

Idle gear

8878687

8870343
X8872478

1
1
1

Reverse idle gear shaft

45

No.

Part code

Part description

Qty.

FIG.18

REVERSE IDLE GEAR

46

19. AUXILIARY CASE


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Part code
CQ1700820
Q40308
8878110
8878223

Part description

Bolt
Elastic washer
Fix plate
Low speed gear synchronizer taper

Qty.

No.

Part code

6
6
1
1

18
19
20
21
22

DX11245
DMX-3-1001
DMX-8-1063
1701621D685
1701643B435J
1701447-4E

23
X8870543
8878622

16X30.5

Locate pin 16X30.5

X8875292
8878240
X8878258
8878163
X8878166
14345

O
O

O shape ring
Shaft bush
O shape ring
Piston
O shape ring
O shape ring piston pull lever

Rear housing

1
1

24

1
1
1
1
1
1

26
27
28
29
30
31
32

25

33
8878165

Cylinder

47

34

Q7341912B
1701446-1H

Part description
M10
M10
M10

M10 washer
M10 Elastic washer
M10 bolt
Worm lever
Separate sleeve
Connector-speedometer
flexible shaft
O
O shape ring
- Driven gear, speedometer
delivery

1701611-435J
X8878144
8878624
20807

DMX-8-1059

M10115
M10115Hex head flange bolt

Flange

8878676

Gearbox rear cover


Outputshaft bearing
Rear cover seal
Oil seal

Qty.
3
3
3
1
1
1
1
1

1
1
1
1

6
1

19. AUXILIARY CASE


No.
35
36
37

Part code
1701668C8S
8873917

DMX-3-1201

M12

DMX-8-1209
38
39
40
41
42
43
44
45
46
47
48
49
50
51

Part description

U8878601
8878222
X8878488
8878503
8878136
8878547
X8878665-53A
8878112
X8878137
8878504
X8878134
X8870355
8870352

Bolt
Countershaft cover plate
M12 Elastic washer

M1225
M1225Hex rivet

Planetary gear assy.


High
speed
gear

synchronizer taper
M115
M115 clip ring
178 Taper synchronizer ring
178

Gear ring
/ Gearbox speed shift shaft
high/low speed gear

Pin
- Speed shift fork-high/low
speed gear

Clip ring
Gear
sleeve-high/low
-
speed gear

Clip ring
Roller

columnsynchronizer

Basesynchronizer

Qty.

No. Part code

1
1

52

Part description

8870444
8878506

X8878133

X8878134

X8878487

M90

53
4
54
4
55
56

1
1
1
2
1
1
1
1
1
1
1
9
9

48

Springsynchronizer
Gear seat-high/low speed
gear
Synchronizer bearing gear
seat
Clip ring
M90 clip ring

Qty.
9
1
1
1
1

FIG.19 AUXILIARY CASE


49

20. CONTROL MECHANISM


No.

Part code

1
2
3
4
5

X8870277
8873691-CA
8874755-CA
8878254
8878297
8878252

6
7
8
9

Z37628
8878326
Z37629

Part description
10.0*34.6

- 3. 4
- 1. 2
.

-
H

Diameter 10.0*34.6 pin rivet


Rivet
Guide block
Speed shift fork-3rd /4th speed
Speed shift fork -1st/2nd speed
Speed
shift
forkCreeper/reverse gear
Speed shift fork shaft board
Dual H fork shaft
Counterlock board

Qty.
1
1
1
1
1
1
1
1
1

50

No.

Part code

Part description

Qty.

FIG.20

CONTROL MECHANISM

51

21. TOP COVER


No.
1
2.
3
4
5
6
7
8
9
10

Part code

Qty.

Gear shift arm

DMX-9-1001
DMX-3-1001
DMX-8-1007

M10X1.5
M10
M10X50

Nut M10X1.5
M10 Elastic washer
M10X50 hex bolt

1
1
1

DMX-9-1001
DMX-3-1001
X8875259
1702126-Q824F
Z37422
DMX-8-0853
Z8881880
Z8881872
X8874450

M10X1.5
M10

25.0

1
1
1
1
1
4
1
1
2

8873645

Nut M10X1.5
M10 Elastic washer
Protect cover
O shape ring
Gear select end
Bolt
Housing, gear select
Lever
Diameter 25.0 exterior clip
ring
Compressed spring

X8880639
MX-8-0810
8880477

O
M8X30

O shape ring, end cover


Rivet M8X30
End cover

1
4
1

11
12
13
14
15

Part description

8878768-Q664

No.
16
17
18
19
20
21
22
23
24
25
26

27
28
29
30

Part code

Part description

X8874450

25.0

8876567

Diameter 25.0 outer clip ring

Qty.
2
1

Spring baffle piece


8876566

x8880299

Spring baffle piece


Bush

1702115-Q824F
8880986
8881592-435J
1702111-Q744
X8880301
X8871378-53A
1702121-Q824F

Top cover sub-assy.


Stop column plug
Reverse spring
Washer
Screw cover
Pin rivet
Gear shift shaft

1
2
1
1
1
1
1

1702120-Q824F

M10X50

Gear shift shaft and spline


sleeve assy.
M10X50 hex bolt
Vent plug
Gear select arm

DMX-8-1007
X2014210
Z37677-Q824F

1
1

1
1
1

21. TOP COVER


No.
31
32
33
34
35
36
37

Part code
DX8871486
1702129-1H
X8881481
ZX8881874
Z8881875
Z8881873
ZX8881871

Part description

Qty.

Insert piece
Tighten rivet
Oil seal, gear shift shaft
Bush
Locate sleeve
Gear select shaft
Bush

1
1
1
1
1
1
1

No.

Part code

Part description

Qty.

FIG.21

TOP COVER

22. SPEED SHIFT CONTROL MECHANISM


No.
1

Part code

Part description

Qty.

No.

Part code

Part description

Qty.

18

1703070-Q186

Front bracket assy., cear


sleeve steel cable

19

Q1840816

Hex flange bolt

20

1703180-Q107T

21

1703181-Q857

1703005-D280

22

CQ1501020

6
7

CQ1461040
Q40310

Speed shift control lever


assy.
Combined bolt
Elastic washer

Gear select steel cable


assy.
Gear select and shift steel
cable assy.
Hex neck guide bolt

1703040-Q107 Speed shift hanle assy.,


provided
by
FAW

transmission
- Seal sleeve, speed shift
control lever dust proof
1703027B240
1703012-D280 Upper dust proof assy., speed
shift control

CQ35118
Hex thin nut

6
1

23
24

1703170-Q857
1703331-D450F

Gear shift steel cable assy.

( Air supply pipe assy.,


(provided together with
)
transmission )

8
9

CQ34110
Q32912
1703025-240

11
12
13
14
15
16
17

1703056-240
1703030-240
1703041-240
1703043-240
1703044-240
1703046-240
1703050-362

Hex nut
I shape non metal nouting
hex lock nut
Speed shift control lever
lower dust proof assy.
Pin shaft, angle shape arm
Speed shift control lever seat
Big bush
Washer
Washer
Tiny bush
Angle shape arm assy.

1
1

10

2
3

1
1
1
1
1
1
1
1

1
12
1
1

FIG.22 SPEED SHIFT MECHANISM

23. MEDIUM PROPELLOR SHAFT AND SUPPORT


No.

Part code

Part description

Qty.

2206010-Q107

2205030C6H

2201023-50A

2205041C6H

2202110C6H

Circlips for hole


Middle support bearing seat

and bearing assy.

2202039-50A

Countershaft flange

1701471-11

Nut
Bearing
support

2201126C6HA -

2206117C6H

Middle propeller shaft and


support assy.
Spider shaft and roller needle
bearing assy.

1
1

Flange fork

1
bracket,

middle
1

-
Press plate, middle support
. Propeller shaft sleeve, welding
2206015-Q107
fork and spline shaft assy.

1
1

No.

Part code

Part description

Qty.

24. REAR AXLE PROPELLOR SHAFT


No.

Part code

Part description

Qty.

No.

Part code

Part description

Qty.

Middle axle propeller shaft and


universal joint assy.
2201010-X374
Bolt, tighten universal joint
flange
CQ1611455T

2201023-50A

Flange fork

2205075C6H

Balance piece

Q32914

Nut

2205076C6H

Balance piece

2205030C6H

Spider shaft and roller needle


bearing assy.

2205077C6H

2205041C6H

Retainer

2205078C6H

Balance piece

2205042C6H

Retainer

2205079C6H

Balance piece

2205015-X374

. Middle axle propeller shaft


and universal joint sub-assy. 1

2205073C6H

2205074C6H

Retainer
2205043C6H

2205044C6H

Retainer

2205045C6H

Retainer

2205046C6H

Retainer

2205047C6H

Retainer

Retainer

2205048C6H
2205020C6H
2205020C6H

Spline shaft fork assy.

2205071C6H

Choo
se 8
pieces

Spline shaft fork assy.


1

2205072C6H

Balance piece
Balance piece

Balance piece
A
require
d

FIG.24

REAR AXLE PROPELLOR SHAFT

25. REAR AXLE ASSY.SHANDONG PENGXIANG AUTO AXLE FACTORY


No.

Part code

Part description
Rear axle assy single
i0=4.875

2400010-Q625

4.875

Z2401010B10D

W2401024B01D

3
4
5
6
7

CQ61806
Q62104
SQ2401068B-A01
2403090D1H
2401053-4E

8
9
10
11

2401058-4E
CQ1500816
Q40308
2402010D1H-QD

12
13
14
15
16

2402016D1H
2402017D1H
W2403082D1HB1
W2403081D1HB1
2403084-4E

Rear wheel hub inner


bearing retainer
screw plug

Oil
outlet screw plug

Rubber vent plug assy

Axle shaft oil seal assy

- Nut rear wheel hub


bearing
Lock piece

bolt

Spring washer

absorber
and
Shock
differential
assy4.875
4.875
- Bolt, tighten retarder
- Bolt, tighten retarder
Right half axle

Left half axle

Gasket of half axle


-

Rear axle housing assy

Qty.

No.

Part code

17

2403083-4EB1

18

Part description

Qty.

Bolt, axle shaft

20

SQ3502565B03D

Rear brake drum assy

19

3502015-A0A

Rear left brake assy

1
1
1
2
2

20
21
22
23
24

3502020-A0A
CQ1501435
Q40314
3506328-505
Q150B1018

Rear rught brake assy


Bolt
Spring washer
Rear axle air pipe bracket
Bolt

1
8
8
1
2

2
6
6
1

25

Q40310

Spring washer

8
4
1
1
2

19
20

18
8 7

6
2

22

23

21

22
19

10

17

23

3
1
14

16

13
10
16

9
15

12

17

FIG.25 REAR AXLE

10

8
18

11

26. REAR AXLE MAIN REDUCTION


No.

Part code

Part description

2402010D1H-Q
4.875
D
SQ2402119-A01 -

SQ2402019D1H -

2402018D1H

Rear axle master retarder assy


4.875
Bolttighten
differential
bearing cover
Cover differntial bearing
cover
Retarder exterior housing

Q62510

Oil filling screw plug

2402049D1H

2402097D1H

- Bearing seat for drive taper


gear
- Adjust gasket -master taper
t=0.5 gear beaing seatt=0.5
- Adjustgasket -master taper
gear beaing seat(t=0.2)
(t=0.2)
- Adjustgasket -master taper
gear beaing seat(t=0.1)
(t=0.1)
Column roller bearing

4.875drive taper gear4.875


- Taper roller bearing-drive
taper gear

- Taper roller bearing-drive


taper gear

- Adjustgasket -drive taper gear


bearing

- Adjustgasket -drive taper gear


bearing(3.07-3.09)
(3.07-3.09)
- Adjustgasket -drive taper gear
bearing(3.17-3.19)
(3.17-3.19)
- Adjustgasket drive taper
gear bearing(3.27-3.29)
(3.27-3.29)

2402098D1H
2402099D1H
7

42708K

8
9

2402036E1H
9278/9220

10

30613B

11

2402091-D1HB1

12

2401081D1HB1
2401082D1HB1
2401083D1HB1

Qty.

No.

Part code

Part description

Qty.

13

2401084D1HB1 -
(3.37-3.39)
2401086D1HB1 -
(3.47-3.49)
2401087D1HB1 -
(3.57-3.59)
2401088D1HB1 -
(3.67-3.69)
2401089D1HB1 -
(3.77-3.79)
2402055D1H
-

14

2402065B09D

Drive taper gearflange assy

15

2402071D1H

Nut, drive taper gear flange

16

CQ1501440

17

2403038A31

- Bolt, tighten master taper


gear beaing seat

Flat gasket

1
1

18
19

2402037E1L
2402063D1H

20

2403017D1H

21

2403018D1H

Driven taper gear4.444


bolt tighten driven taper
gear ans differntia
Left housing for differential
4.875
Right housing for differential

1
12

4.444
-

-4.875

22

2403023D1H

12

23

594A/592A

Bolt, tighten
housing
Bearing assy

24

CQ1501020

Bolt, thrust piece

1
4
2
1
2

11

Adjust gasket -drive taper


gearbearing(3.37-3.39)
Adjust gasket -drive taper
gearbearing(3.47-3.49)
Adjust gasket -drive taper
gearbearing(3.57-3.59)
Adjust gasket -drive taper
gearbearing(3.67-3.69)
Adjust gasket -drive taper
gearbearing(3.77-3.79)
Oil seal assy-drive taper gear

differential

1
1
1
1
1
1

1
1

2
4

27

23

2
21

2
28

30
31

26

25
24

29

29

27

18

32

7
8

19

31

23

10
11

30

27

9
13

12
4

14
15
17
16

FIG.26

REAR AXLE MAIN REDUCTION

12

20

22

26. REAR AXLE MAIN REDCUTION


No.
25
26
27
28
29
30
31
33

Part code
Q40310
SQ2403072B01D
2403071D1H
2403053D1H
2403051D1H
2403058D1H
2403056D1H
2403061D1H

Part description

Spring washer
Thrust piece, adjust ring
Adjust ring
Washer, half axle gear
Axle shaft gear
Washer, planetary gear
Planetary gear
Spider shaft for differential

Qty.
4
2
2
2
2
4
4
1

13

No.

Part code

Part description

Qty.
20
2
1
1
8
8
1
2
2

27

23

2
21

2
28

30
31

2 6 25
24

29

29

27

18

32

7
8

19

31

23

10
11

30

27

9
13

12
4

14
15
17
16

FIG.26

REAR AXLE MAIN REDUCTION

14

20

22

27. BRAKE
No.

Part code

Part description

Qty.

No.

Part code

14

3502125-A0A

3502015-A0A
3502020-A0A

Rear left brake assy


Rear right brake assy

3502026-363
3502026-363

Left brake bracket


Right brake bracket

1
1

15
16

3502120-1H
3502129D240

2
3

3501396-4E
3502391-4E

Bush
Rear brake shoe

2
2

17
18

3502123-1H
3501156-01

4
5

Friction disc
Rear left brake cam
Rear right brake cam
Cam gasket

8
1
1
2

19

3502407-4E
3502151D240
3502152D240
3501134-4E

20
21

3502205-A0A
3502205-A0A
Q5006035
3502016-1H

7
8
9

3502436-4E
3502082-4E
3501086-4E

22
23

CQ1500610
Q40306

10
11
12

CQ1501016
Q40310
3502031D240

13

3502032D240

Return spring
Brake shoe
Brake shoe shaft baffle
plate
bolt

Spring washer

Rear brake left upper/right


lower dust proof plate

Rear brake left lowerright

upper dust proof plate

3502130-A0A

2
4
2
2
2
2
2

15

Part description
- Left bracket assy., rear
brake cam
- Right bracket assy., rear
brake cam
Oil sealbrake bracket
-
Joint
bearing-cam shaft

brakcet
Oil seal,cam shaft bracket
-
Adjustgasket

Qty.
1
1
2
2

A
required
Left adjust arm assy
1

Right adjustarm assy


1

Cotter pin
2

16
- Bolt, tighten rear brake
bracket
Bolt, dust proof plate
16
-
Spring washer
16

18
22

17

23
12

16

24

20

11
10

8
19
14

3
15
2
6

21
5
7
FIG.27

BRAKE

16

13

28. BRAKE DRUM


No.

Part code

Part description

Qty.

Rear wheel hub assy


SQ3502565B03D
SQ3502571-B03D
Rear wheel hub

2
2

2
3
4
5
6
7
8

SQ3104011-B03D
30621
7819E
W3104045B01D
3104051-4EC1
3103070-4E
3103071-4E

2
2
2
2
2
20
20

Rear hub
Inner shaft, hub
Outer shaft, hub
Oil seal, hub
Wheel bolt
Wheel nut
Nut

No.

17

Part code

Part description

Qty.

1
9
3
2
6
7

4
FIG.28 BRAKE DRUM

18

29. FRAME
No.

Part code

Part description

22- 28000010-Q691
1 2801082-Q655A

1
1

12
4
4
1

Rivet, tighten cross beam


Bolt, tighten cross beam
Nut
Right front bracket, front steel leaf
spring
Bolt, tighten front steel leaf spring
right front bracket
, tighten front steel leaf spring right
front bracket
, tighten front steel leaf spring right
front bracket
Right vertical beam and reinforced
board assy.
Right bracket., front steel leaf
spring lifting ring
Rivet , tighten front steel leaf spring
lifting ring bracket
Rivet , tighten front steel leaf spring
lifting ring bracket

2801134-Q625

Right upper connecting board

Q4501240

Rivet, tighten connecting board

2801133-Q625

Left upper connecting baord

Q4501438
CQ1501435T
CQ32614
2902442-362

2902617-242
Q4501455
3

2801030-Q691

2902444-Q801
Q4501240
Q4501450

No. Part code

Frame and bracket assy.


Front cross beam

2902517-242

Qty.

Q4501240

-
-

-
-

Right connecting board

2801162-D76

Cross beam

Rivet, tighten connecting board


Cross beam
Rivet, tighten cross beam
Rivet, tighten cross beam

Q4501230

Q4501246

Rivet, tighten cross beam

2
3

Qty.
1
9
2
16
4
2
16
8

Rivet, tighten cross beam

10
2801174-Q211
Right connecting board
-

Q4501442
Rivet, tighten connecting board

1
11

1
4
1

2806016-01

Hook

2806018-01

Spring lock piece

CQ1501670

Hex head neck guide bolt

CQ1511885

Hex head neck guide bolt

CQ34016

Hex nut

CQ34118

Hex nut

Q40316

Elastic washer

2
3

19

2801164-Q210
-

Q4501442
2801162-D76
-
Q4501230
-
Q4501246

Rivet, tighten connecting board

Part description

1
1
1

FIG.29

FRAME

20

29. FRAME
No. Part code
Q40318
12

Part description

2809092-Q111

Qty.
Elastic washer
Right connecting board

CQ1501645

Hex head neck guide bolt

CQ34016

Hex nut

Q40316

Elastic washer
13
Rear protect cross beam
2809015-Q333 assy

CQ1601435
Hex head bolt
End, rear protect cross
2809013-Q333 - beam

No.
15

1
2

16

2
2

17

1
4

18

2
19

2809014-Q333 -

Clip, rear protect

2809091-Q111

Left connecting board

14

4
1
20

CQ1501645

Hex head neck guide bolt

CQ1501845

Hex head neck guide bolt

CQ34016

Hex nut

CQ34018

Hex nut

Q40316

Elastic washer

Q40318

Elastic washer

3
1

21

Part code

Rear cross beam


Rivet, tighten rear cross
-
Q4501240
beam
Lower angle iron, tighten

8500058-01
cargo
Rivet, lower angle iron,
- tighten cargo
Q4501240
Rear bracket, rear steel
2912443-Q210 -
leaf spring
- Rivet, tighten rear steel leaf

spring
Q4501460
2801173-Q211
Left connecting board
Rivet, tighten connecting
-
Q4501442
board
Bracket, auxiliary steel leaf
-
2913441-116
spring
- Rivet, tighten auxiliary

steel leaf spring bracket


Q4501460
Front bracket, rear steel
-
2912441-116
leaf spring
- Rivet, tighten rear steel leaf

Q4501260
spring
- Rivet, tighten rear steel leaf

Q4501460
spring
2801163-Q210
Q4501442

22

21

Qty.

2801180-Q318

3
1

Part description

2801150-Q691

Left conneciting board


Rivet, tighen connecting
board
Middle cross beam

1
16
2
4
2
16
1
4
4

16
2
4
12
1
9
1

FIG.29

FRAME
22

29. FRAME
No.

Part code
Q4501232

23

24

25

26

Qty.

- Rivet, tighen middle cross


beam

Middle cross beam assy

16

CQ1501240T

- Bolt, tighten middle cross


beam assy.

16

CQ34012

Hex nut

16

Q40312

16

8500058-01

Elastic washer
Lower angle iron, tighten
cargo

Rivet
Left bracket, front steel leaf
spring lifting ring
Rivet, front steel leaf spring
lifting ring bracket
Rivet, front steel leaf spring
lifting ring bracket
Left
side
rail
and
reinforced panel assy.
Shock absorber upper

bracket

Cushion panel
- Rivet,
tighten
shock

absorber upper bracket

Locat e bracket
- Rivet, tighen locate bracket

4
1

2801130-D79

Q4501240

2902443-Q801 -

Q4501240
-

Q4501450
-

2801025-Q691

27
2905411-8E
2905888-D96

28

Part description

Q4501244
2902436-8E
Q4501236

No. Part code

Part description

Qty.

29

- Left font bracket, front


steel leaf spring
2902441-362
2902517-242
- Bolt, tighten front steel
leaf spring right front

brcket
2902617-242
- Nut, tighten front steel
leaf spring right front

brcket
Q4501455
- Rivet, tighten front steel
leaf spring right front

bracket
30 2806016-Q417
Insert pin socket

2806011-Q468

2
2
8
2
4

23

2
2
3
1
1

Q5005050
CQ1501450

Cotter pin
Bolt, tighten socket

1
6

CQ34014

Bolt, tighten socket

Q40314

Washer, tighten socket

2
3
1

Insert pin

FIG.29

FRAME
24

30. FRONT STEEL LEAF SPRING


No.
1

2
3
4
5
6
7
8

9
10
11
12
13
14

Part code

Part description

Qty.

2902015-Q101

Front spring assy, lh

2902020-Q101

Front spring assy, rh

CQ1511275
CQ1511270
CQ34112
Q40312
CQ70190

Bolt
Bolt
Nut
Elastic washer
Bent neck lubricating nozzle
Pin, front steel leaf spring
2902471-116
lifting bracket
Front steel leaf spring lifting
2902465-1H
ring and bush assy.
Lifting ring, front steel leaf
2902466-1H
-
spring
- Bush, front steel leaf spring
2912121-03
lifting ring

Lubricating nozzle, straight


CQ70001

vent
Pin, front steel leaf spring
2902481-1H
-
lifting ring
Cover plate, front steel leaf
2902406-40B1 -
spring
Cushion, front steel leaf
2902432-40
-
spring
U - U shape bolt, tighten front
2902412-D96F
steel leaf spring

2902413-03

Nut

2
2
6
6
4
2
2
2
2
2
2
2
2
4
8

25

No.

Part code

15

2902471-318

16

2902471-362

17

CQ1511280

Part description
-

Pin, front steel leaf spring


front bracket (LH)
Pin, front steel leaf spring
front bracket (RH)
Bolt

Qty.
1
1
2

FIG.30

FRONT STEEL LEAF SPRING


26

31. SHOCK ABSORBER


No.
1

Part code

Part description

2905010-8EA

Qty. No.

Front shock absorberassy

2905416-02

Mounting plate,shock absrober rod

2905419-02

Rubber cushion,shock absrober rod

2905421-02

Middle mounting
absrober rod

2905411-8E

plate,

shock

Upper bracket,front shock absorber 2

2905888-D96

Spacer plate

CQ35116

Nut

CQ34124

Nut

Q40324

Elastic washer

10

Q40124

Washer

11

2905417-1H

Lower connecting pin,front shock


2
absorber rod

12

2905433-1H

Inner washer,rubber liner

13

2905418-1H

- Rubber liner,front shock absorber

14

2905434-1H

Outer washer,rubber liner

15

Q40318

Lock washer

16

CQ34118

Front shock absorberassy

27

17
18

Part code

Part description

2905422-8E

2905419A-02

Rubber
cushion,

absorber lever

Qty.

Washer

2
shock

FIG.31

SHOCK ABSORBER

28

32. REAR STEEL LEAF SPRING


No.

Part code
2912010-Q210

2912020-Q210

Right rear steel leaf spring


assy.

2913010-Q210

2912406-Q101

CQ36324T1

- U

Auxiliary steel leaf spring


assy.
Cover plate, rear steel leaf
spring
Nut, tighten U shapr bolt

2912430-D79

CQ1501225
CQ34012
Q40312
CQ70001
2912473-01

Rear steel leaf spring cushion


assy.
- Fix plate, rear steel leaf spring
cushion
U - U shapr bolt, tighten rear steel
leaf spring
Bolt, tighten cushion
-
Nut

Elastic washer
Elastic washer
Grease nozzle

Wedge shape lock pin

2912471-03

2912431-01
2912411-Q210

2912465-Q402
2912466-Q402
2912121-Q402

Part description
Qty.
Left rear steel leaf spring assy.
1

Pin ,rear steel leaf


bracket
Rear steel leaf spring
ring and bush assy.

Rear steel leaf spring

ring
Bush, rear steel leaf
-
lifting ring

2
8

2
4
4
4
10
6
2

spring

lifting

lifting

spring

29

No.

Part code
2912471-03

Part description
Qty.
- Pin, rear steel leaf spring 2
brakcet

CQ1611270 - Bolt, tighten rear steel leaf 2


spring lifting ring pin
2902481-1H - Pin, front steel leaf spring 2
lifting spring

2912473-Q21
Wedge shape lock pin
2
0
CQ34112
Hex head bolt
Hex head bolt
2

FIG.32

REAR STEEL LEAF SPRING

30

33. FRONT AXLE


No.

Part code

Part description

Qty.

3000010G116

Front axle assy.

1
2
3

3001011-116
3001021-Q237
3001022-Q237

Front axle
Left steering joint
Right steering joint

4
5

CQ1500816
Q40308

Bolt
Elastic washer

3001047-8N

3001048-8N

8
9

3001026-8N
917/45.1 ZSV

10

3001044-8N

11

3001042-8N

- Cover plate, steering


joint master pin

orifice
steering
- Gasket,
joint master pin

cover plate
Bush

Taper cone roller


bearin g

Master pin, steering


joint
Adjust washer

12
13

3001026-8N
3001031-8NA2

14

3001032-8NA2

15

3001034-Q237

No.

Part code

Part description

1
1
1

16
17
18
19
20

Q5510832
CQ38730
Q5006060
CQ38720
Q5004040

18
18

21
22

1
2

23

3003050-A328 Steering tie rod assy.


3001046-12
- Wedge shape lock pin,
steering joint master pin

Q40314
Elastic washer

24

CQ34014

2
2
2

A
requi
red
Bush
2
Left steering joint 1
arm
Right steering joint 1
arm
Steering
joint 1
upper arm

31

Key
Nut
Cotter pin
Nut
Cotter pin

Qty.

Nut

3
3
3
2
2

FIG.33

FRONT AXLE AND STEERING TIE ROD


32

34. STEERING DRAG LINK


No.

Part code

Part description

3003010-Q620

Steering drag link


assy.
Steering drag link

Qty.

Part code

1
1

3003016-Q620

3003056-8E

3003060-A1S

- Hook, steering tie


rod
Connector
assy.,

steering drag link

CQ1501255

Bolt

Q40312

Elastic washer

CQ34012

Nut

No.

2
2

33

Part description

Qty.

FIG.34

STEERING VERTICAL ROD

34

35. STEERING COLUMN BRACKET


No.

Part code

Part description

Qty.

No

Part code

Part description

Qty.
1

403031-15

3403032-15

Washer

Steering column bracket

-6 3403033-15

Lever

Right Steering column bracket

-7 3403034-15

Pin rivet

3403017-15

Clutch pedal location limiting


piece

-8 3403036-15

Hexical spring

Q36406

Welding square Nut

-9 3403037-15

Protect board

Q36408

Welding square Nut

-10 CQ1500612

Bolt

3403019-15

Bracket

-13 CQ35012

Nut

3403021-15

A plate

-14 CQ39606

Hex flange nut

3403022-15

B plate

-16 Q40312

Elastic washer

3403027-15

Washer

-18 Q50110

Lock pin

3403013-15

Tube A

-19 3403055-15

Steering column support


column assy.

3403014-15

Tube B

3403056-15

Lever

3403023-15

Sleeve

3403057-15

A board

3403024-15

Sleeve

3403058-15

B board

3403026-15

Sleeve

-20 3403050-15

Left lever assy.

CQ1601290

Bolt

-21 3403060-15

Right lever assy.

3403030-15

Bolt and washer assembly

3403064-15

Lever

3403010-240

Steering column bracket and


hinge assembly

3403015-240

Steering column bracket


assembly

3403011-15

3403012-15

35

Bolt

FIG.35 STEERING COLUN BRACKET

36

35. STEERING COLUMN BRACKET


No.

Part code

Part description

Qty.

3403066-15

Washer

CQ35112

Nut

Hexical spring

Sleeve and washer assy.

-22 3403074-15

-23 3403075C116
3403076-15

Sleeve

3403078-15

Washer

-26 3403090-240

Lock handle assy.

-27 3403095-15

Washer and locate piece assy.

3403096-15

Washer

3403097-15

Locate piece

-28 3403098-15

Nut

-29 Q40208

Washer

-30 CQ1480814A

Combined bolt

-33 3403108-15

Pin rivet

1
1

-34 3403109-15

Washer

No

37

Part code

Part description

Qty.

FIG.35

STEERING COLUMN BRACKET

38

36. STEERING WHEEL AND DELIVERY DEVICE


No.

Part code

Part description

Qty. No.

Part code

Part description

Qty.

3404010-15

Steering shaft and transmission


1
shaft assy

CQ1500514

Bolt

3404015-15

Steering column
bracket assy

3404032-15

Universal joint fork

3404011-15

Lower bracket,steering
tube

3404031-15

Cross shaft

3404013-15

Steering column tube

3404033-15

Cross shaft oil seal

3404016-15

Ignition lock switch bracket

10

3404040-15

Neddle bearing assy

3404017-15

Support spacer

11

3404041-15

Circlip for hole

3404018-15

Steering column upper bracket

3404042-15

Circlip for hole

3404019-15

Locking bracket

3404043-15

Circlip for hole

3404020-15

Steering shaft assy

3404044-15

Circlip for hole

3404021-15

Steering shaft lock coller

3404022-15

Screw plug

3404026-15

Steering shaft

3404049-15

Gasket

3404030-15

Propellor
shaft
universal joint assy

tube

and

column

12

1
1
2

As
requi
red

3404025-15

Upper bearing assy, steering shaft

3404027-15

Bearing support

3404034-15

Universal joint fork

3404028-15

Outer ring

3404039-15

Propeller shaft

3404029-15

Roller and retainer

3404035-15

Slinding
bush
and
1
unversial joint forkassy

3404023-15

Lock nut

3404036-15

180204

Ball bearing,steering shaft

39

13

14

Slinding bush

and

FIG.36

STEERIGN WHEEL AND DELIVERY DEVICE

40

36. STEERING WHEEL AND DELIVERY DEVICE


No.

Part code

Part description

Qty. No.

3404037-15

Tube

3404038-15

Universal joint fork

3404054-15

Blank cover

15

3404046-15

Boot

16

3404047-15

Dust seal ring

17

3404048-15

Universal joint fork

18

CQ35120

Nut

19

Q40120

Flat washer

20

Q40420

Spring washer

21

3404053-15

Seal cover

22

3402010-240A

Steering wheel assy (horn button


1
is not included)

23

3721015B1-240

Horn button assy

24

3402021-15

Elastic pin

25

Q1601040

Bolt

26

Q1460820

Combined bolt

27

Q2320412

Cross slot flat round


combination screw

head

28

Q2360410

Cross slot flat round


combination screw

head

Part code

Part description

Qty.

29

Q2360425

Cross slot flat round head


1
combination screw

33

3403051-Q447

Steering
cover

34

3403049-15

Dustproof cover

35

3403062-240

Right
cover

steering

column

36

3403061-240

Left
steering
cover

column

2
1
41

column

lower

1
1
1
1

FIG.36

STEERING WHEEL AND DELIVERY DEVICE


42

37. POWER REDIRECTOR AND STEERING PIPELINE


No.

Part code

Part description

Qty.

No.

Part code

Part description

-1

3408010-348

Power redirector oil reservoir


assy.

13

3403016-362

Redirector bracket

-2

3408016-5P

Power redirector oil reservoir


bracket

-14

CQ1512040T

Bolt

-3

CQ1500816

Bolt

Q40320

Elastic washer

Elastic washer

3400920-362

Redirector and steering

Oil return tube assy.

3411010-50A

Power redirector

3003041-362

Steering arm

Q40308

-15

arm assy.
-4

3406440A382

-5

3406010-Q634

Oil inlet tube assy.

-6

T67420376

Belt

-16

3407020-Q101

Power steering pump assy.

-7

3406030-362

High pressure hose assy

-17

CQ67527

Worm delivery type hose

-8

3406022-91

Hollow bolt

CQ67535

clamp
Worm delivery type hose
clamp

-9

3406322A8E

Combined seal ring

-10

3406021-91

Hollow bolt

-11

3406321A8E

Combined seal ring

-12

CQ1501655

Bolt

-18

43

Qty.

FIG.37

POWER REDIRECTOR AND STEERING PIPELINE

44

38. AIR BRAKE SYSTEM AND PIPELINE


No.
1
2
3

Part code

Part description

Air supply system

Front shaft brake


system
Rear axle brake
system

Qty.

No.

1
1
1

45

Part code

Part description

Qty.

FIG.38 AIR BRAKE SYSTEM AND PIPELINE

46

39. AIR SUPPLY SYSTEM


No.

Part code

Part description

Qty.

No.

3506205-Q655

Q40308

Front air pipe assy.

13

Q40108

Washer

Elastic washer

14

3506203-D465

Air hose clip

CQ34008

Hex nut

15

CQ1501230

Hex head bolt

CQ1500830

Hex head bolt

16

3506100-Q691

Air delivery hose assy.

3506207-4E

Bush, air hose

17

3506200-Q691

Air delivery hose assy.

3506206-05

Hose clip, air hose

24

18

3506300-Q691

Air delivery hose assy.

3506123-Q205AH

-
Bracket, front air hose assy.

24

19

3506260-Q107

Air delivery hose assy.

3506010-Q377

Q80314

Straight vent connector

10

Q40312

11

CQ34012

12

3506423-05

Air delivery hose assy.

20

Part code

Part description

3513800-Q620A

Air supplu unit assy.


W
- Air hose, air compressor
3506210-Q691
to air dryer

Qty.

21

Elastic washer

22

3506030-242

Air delivery hose

Hex nut

23

3506209-1H

Bent pipe connector

Single pipe clip

24

CQ35320

Hex flat nut

47

FIG.39 AIR SUPPLY SYSTEM


48

40. FRONT AXLE BRAKE SYSTEM


No.

Part code

Part description

Qty.

No.

Part code

Part description

Qty.

25

3523010-20A

Exhaust brake valve


assy.

38

3518020-X303AW

Relay valve and


pipe connector
assy

26

QF1A0502380B

Penumatic
brake
nylon pipe assy.

39

CQ1501240

Hex head bolt

27

QF1D1401150

Pneumatic
brake
metal pipe assy.

40

3530010-Q403

28

QF1A1201150G

Penumatic
brake
nylon pipe assy.

41

3506328-D96F

29

QF1A0807180R

42

3506020-Q6V

43

3506440-Q101

44

3506430-Q101

QF1C0807360EW

QF1A1201650G

Penumatic
brake
nylon pipe assy.
Penumatic
brake
nylon pipe assy.
Penumatic
brake
nylon pipe assy.

32

3506427-Q402

Block

45

3506420-Q101

33

3724115-Q8E

Plastic belt assy.

15

46

3506410-Q101

34

3523010-D603A

Pleastic belt

47

QF1C0807360E
W

35

3516010-D569E

48

QF1A0807180R

36

3506010-Q126A

49

3506418-Q126A

37

3518010-X303AW

50

3506020-Q801

30
31

Fast relief valve and


pipe connector assy.
Hexical protect sleeve
assy.
Relay valve and pipe
connector assy

49

Diaphragm
brake
air
chamber
and
pipe connector
assy.
Bracket, tighten
rearaxle
tri-vent
pipe
connector
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Air delivery hose
assy.
Penumatic brake
nylon pipe assy.
Penumatic brake
nylon pipe assy.
Bent
pipe
connector
Air delivery hose
assy.

1
2
1
1
1
1
1
1
2
1

FIG.40-1

FRONT AXLE BRAKE SYSTEM


50

FIG.40-2 FRONT AXLE BRAKE SYSTEM


51

41. ELECTRICAL
No.

Part code

Part description

Qty.

No.

Part code

Part description

Qty.

-1 3732015-362

Fog lamp l.h. assy

16

3732020-362

Fog lamp r.h. assy

17

3724045-Q691

3711015-D900

Headlamp l.h. assy

18

7901035-50

Frame wiring
assy
Speaker assy

3711020-D900

Headlamp r.h. assy

19

3714030-240

Driver reading lamp assy

20

7911010-D897

Radio cassette assy

3802020-8E

Connector

3
harness

1
2

3721010/20-116 /

High /low horn button assy

21

3720010-Q109

Brake lamp switch assy

22

3704010-D816

Starter switch assy

3724010C395

Cab wiring harness assy

23

3818060-50

Door warning switch assy

24

3735010-Q710

Combined switch

Instrument panel assy

11 3801010-362

13 3725020/30-240 /

Cigar lighter insert end and


socket assy
14 3722010-398Q Fuse box and relay assy

15
Washer connecting wire

speedometer
Electronic
sensor

3724050-Q262
Room
lamp
wiring
harness assy

3808020-18D

Sensor, water temperature


gauge
Alternator assy

25

Starter assy

26

Air heater

27

3810020-18D

Sensor, oil pressure gauge

28

3708020-50A

Starter relay assy

29

3818050-8E

30

3806040-Q235

Air pressure warning


switch
Sensor, oil meter

52

FIG.41

ELECTRICAL
53

41. ELECTRICAL
No.

Part code

31

3729050-116

32

3724185-Q211

33

3716015-Q325

34

3716020-Q325

35

3818050-8E

36

3720010-Q109

Part description

Qty.

38

3818040-271

39

3708020-50A

Reverse buzzer assy


- Wire assy,starter to battery main
switch

Combination tail lamp l.h. assy

Combination tail lamp r.h. assy

Air brake warning switch assy

Brake lamp switch assy

Reverse lamp switch assy

Cab tumbler switch assy


Starting preaheatuing relay assy

40

3703010-174

Battery assy

Connecting wire of heater motor

37

41
42

3724175-Q191

43

Wire assy,battery main switch to


battery

Air horn button assy

44

45

Center solenoid valve assy with


union joint assy

Reverse lamp switch

Horn shift button assy

46
48

3721120-398

Horn shift switch assy

1
1
1
1
1
1
1
1

1
0
0

54

0
1
1

No.

Part code

Part description

Qty.

FIG.41

ELECTRICAL
55

42. BATTERY
No.
-1

Part code

Part description

Qty.

3703010-174

Battery assy,with electrolytic

3703020-174

Battery assy,without electrolytic

3724200-240

Ground wire assy

3724175-Q191

3703205-Q101

Wire assy,battery main switch to


battery

Battery
protection cover

5
6

3724180B1-Q101 Wire assy,connecting battery

3703015C1-Q101
Battery fix frame assembly

3703180B1-Q101

Press plate assembly

CQ1500820

Bolt, to fix battery

CQ34008

Nut

Q40308

Spring washer

3703025C1-Q101

Front plate assembly

3703030-D78

Front lock buckle assembly

3703035C1-Q101

Rear plate assembly

3703040-02

Rear lock buckle assembly

Bottom board battery fix frame

3703044C1-Q101

56

1
1
1

No.

Part code

Part description

Qty.

FIG.42

BATTERY

57

43. IGNITION SWITCH


No.
-

Part code

Part description

3704010-D816

Qty.

Ignition switch assy

Switch main body

2
3

2 and 4 holes connector

Key

Electric harness
sleeve
Tighten bolt

Harness protection bracket

3704012-50

protection

No.

2
3
1
1

58

Part code

Part description

Qty.

FIG.43 IGNITION SWITCH

59

44. COMBINED SWITCH


No.
-

Part code
3735010-Q710

Part description
Combination switch assy

Qty.
1

Lamp switch

Self-tapping screw

Wiper switch

Main body of combination


switch

60

No.

Part code

Part description

Qty.

FIG.44 COMBINED SWITCH

61

45. HEADLAMP
No.
-

Part code

Part description

Qty.

3711015-D900

Head light, lh

3711020-D900

Head light, rh

H1

24V70W 24V70W halogen bulb

H3

24V70W

24V70W bulb

R5W

24V5W

24V5Wtiny lamp

Mirror

P21W

24V21W

24V21W turning lamp

174264-2

Insert

62

No.

Part code

Part description

Qty.

FIG.45

HEADLAMP
63

46. DRIVER READING LAMP


No.
-

Part code
3714030-240

Part description

Qty.

Drivers reading light assy

Drivers reading light switch

2
2

C5W

Drivers reading light bulb

DJ7031Y-3-10

Connector

64

No.

Part code

Part description

Qty.

FIG.46

DRIVER READING LAMP

65

47. COMBINED REAR LAMP


No.
-

Part code

Part description

Qty.

Combination
tail
light
l.h.assy
3716020-Q325
Combination
tail
light
r.h.assy
R10W
24V. R10W- 24V R10W, for rear side
indicator

P21W
24V 21W 24V 21W bulb,for turn light

P21W
24V. 21W 24V 21W bulb,for brake
lamp

Reflector

R5W

24V 5W bulb,for tail light

P21W

24V21W bulb,for fog lamp

P21

24V. 21W bulb,for brake


lamp

R10W

P5W

10

174264-2

24V 10W bulb,for side


marker lamp and side
reflector
24V. 5W - 24V 5W bulb,for licence
lamp

Plugging connector

1
2
3

3716015-Q325

24V 5W

24V. 21W

24V. 21W

24V. 10W -
+

1
1
2
2
2

2
2

66

No.

Part code

Part description

Qty.

FIG.47

COMBINED REAR LAMP


67

48. FUSE BOX WITH RELAY


No.
-

Part code

Part description

Qty.
1

3722100A395Q Fuse box assy and relay

3722010-398Q
Fuse box assy

3711070-240

Relay assy,for wiper

3711030-240

. Relay assy,for fog lamp, horn,


brake lamp
.
. . Tail lamp, high and low beam

3722011-50

(5A)

Slice fuse(5A)

3722012-50

(10A)

Slice fuse(10A)

11

3722013-50

(15A)

Slice fuse(15A)

3
4

68

No.

Part code

Part description

Qty.

Fuse box assy.

FIG.48

FUSE BOX
69

49. CONTROL BOX BOTTOM PANEL WITH CONTROL


No.
1

Part code Part description


3722060-Q49 Control box bottom panel with
1
controller

3741060-240 Interval wiper control assy

2
3

3726030-367

3818080-240

3720030-240

3750030-240

3722016-367

CQ2724813

Q40105

Steering assist lighting control


assy

Flasher assy

Coolant level control assy

Brake lamp wire control assy

Preheating control assy

Control box bottom panel


Cross recess pan head self-tapping
screw
Washer

Qty.
1
1
1
1
1
1
1
1
10
10

70

No.

Part code

Part description

Qty.

FIG.49

CONTROL BOX BOTTOM PANEL AND CONTROL

71

50. NAMEPLATE
No.
-

Part code
3722014-362Y

Part description

Qty.
Nameplate,
box

fuse

No.

72

Part code

Part description

Qty.

FIG.50

NAMEPLATE

73

51. CIGAR LIGHTER


No.

Part code

Part description

-1

3725010-240

3725020-240

Qty.
Cigar lighter plug
assy
Cigar lighter socket
assy
Housing,
cigar
lighter socket

No.

1
1
1

74

Part code

Part description

Qty.

FIG.51

CIGAR LIGHTER

75

52. FOG LAMP


No.
-1

2
3
4

Part code

Part description

3732015-362

3732020-362

H3

DJ70217-6.3-10

Fog lamp l.h. assy


Fog lamp r.h. assy
Bulb
Lamp base
Insert

Qty.

No.

Part code

1
1
2
2
2

76

Part description

Qty.

FIG.52 FOG LAMP


77

53. DASHBOARD
No.
-

Part code
3801010-362

Part description

Qty.

Instrument
panel
assy
Engine tachometer

Air-pressure gauge

Speedometer

No.

Part code

1
1

78

Part description

Qty.

FIG.53

DASHBOAD
79

54. SIDE TURNING LAMP


No.

Part code

3726030A109

Part description

Side turning light

Qty.

No.

80

Part code

Part description

Qty.

Applied to
357 972 752

FIG.54

SIDE TURNING LAMP


81

55. FUNCTION SWITCH


No.
1
2
3
4
5
6
7
8

Part code Part description


3735020B385

Qty.
Function
assy

switch

3721120-398

Horn shift switch

3726050-398

Hazard
switch

3732060-395

Front fog switch

3732070-398

Rear
fog
switch

AJK-05

Side panel

AJK-06

3735022-398

3735023-398

warning

light

Cover plate
Bottom board 1
Bottom board 2

No.

Part code

1
1
1
1
1
2
9
2
3

82

Part description

Qty.

FIG.55 FUNCITION SWITCH


83

56.FUEL SENSOR
No.
-

Part code
3806040-Q235

Part description

Qty.

Fuel sensor assy

Insert

Movable float

No.

1
1
1

84

Part code

Part description

Qty.

FIG.56

FUEL SENSOR

85

57. AIR PRESSURE GAUGE NYLON PIPE


No.
-

Part code Part description


3816030-240
3816040-240

3816033-50

Qty.
Air pipe assy,air
gauge(red)
Air pipe assy,air
gauge(black)
Sleeve

pressure

pressure

1
2

86

No.

Part code

Part description

Qty.

FIG.57 AIR PRESSURE GAUGE NYLON PIPE

87

58. POWER RESOURCE DISTRIBUTOR BOX AND ATTACHED EQUIPMENTS


No.

Part code Part description

Qty.

-1

3722080-382

Power resource distribution

box and accessories equipment


assembly

3724175-Q19 - Wire assy,battery main switch


1

to battery
3724032-50
25
Grommet25

3724185-Q211 - Wire assy, starter

main switch
3703052-D78 30
Grommet30

3708020-50A

Preaheatuing Relay

3708020-50A

Starter relay

3
4

to battery

Power resource box bottom

Power resource box cover

10

Power resource box sign

88

No.

Part code

Part description

Qty.

FIG.58

POWER RESOURCE DISTRIBUTOR BOX AND ATTACHED EQUIPMENTS

89

FIG.58

POWER RESOURCE DISTRIBUTOR BOX AND ATTACHED EQUIPMENTS 5


90

9. VEHICLE BODY HARNESS

FIG.59 VEHICLE BODY HARNESS3724010C395


91

60. FRAME HARNESS

FIG.60

FRAME HARNESS3724045-Q691

92

61. UPPER TRIM BOARD


No.

Part code

5201041-A15

5201045-A15

5701020-50

Part description

Qty.

Upper
decorate
panel
strip
- Seal
assy.-upper

decorate panel
Roof handle

No.

1
2

93

Part code

Part description

Qty.

Clearance lamp

Cab

FIG.61

UPPER TRIM BOARD

94

62. WIPER
No.
1
2
3

Part code

Part description

5205010-A15

CQ1500816

Q40308

Wiper assy
Hex bolt
Elastic washer

Qty.

No.

1
4
4

95

Part code

Part description

Qty.

FIG.62

WIPER
96

63. WINDSHIELD GLASS AND SEAL STRIP


No.

Part code

5206010-Q466

5206015-Q90AJ1

Part description

Qty.

- Front windshield
assy., interlayer
- Front windshield
seal strip assy.,

interlayer

No.

97

Part code

Part description

Qty.

FIG.63

WINDSHIELD GLASS AND SEAL STRIP


98

64. WINDSHIELD WASHER


No.
1
2

Part code

Part description

5207010-A15 Windshield washer hose assy.

CQ1460820
Windshield washer and
water reservoir bracket assy

Qty.

No.

1
3

99

Part code

Part description

Qty.

1
2

FIG.64

WINDSHIELD WASHER

100

65. FRONT SIDE EXTERIOR BOARD


No.

Part code

5301085/090-A15

CQ1460616

5301103/104-A15

CQ2714813

CQ40105

5301107/108-A15

Q2360825

Part description
front
/ Left/right
exterior board assy
Combined bolt

Qty.
side

1
8

Left/right board- front


side exterior board
Cross slot flat head
combined rivet
Washer

/ Left/right front side lower


decorate cover
Cross slot flat head
combined rivet

/ -

8
8

10

101

No.

Part code

Part description

Qty.

Cab

6
3
4

5
FIG.65

7
FRONT SIDE EXTERIOR BOARD
102

66. FRONT WALL EXTERIOR BOARD AND SEAL STRIP


No.

Part code

Part description

Qty.

5301026-A15

Front fender exterior board

5301070-A15

Q40108

- Side seal strip assy., front fender


exterior board

Washer

Q40308

Elastic washer

5302010A109

Column pin lock assy

5301055-A15

Stay bar assy

5301045/050-A15 /

Left/right hinge chain assy.

CQ1460616

Combined bolt

5301029-A15

10

Q2360616

11

Q2140610

- Vent grille, front fender exterior


board
Cross slot flat head combined rivet

Cross slot flat head combined rivet

12

5301059-240

Plastic clip, stay bar

13

5301054-240

Rivet shaft

14

5301065-A15

15

5301060-A15

B- Seal strip assy B, front fender


exterior board

A- Seal strip assy A, front fender


exterior board

103

2
2

1
14
1

1
2

No.

Part code

Part description

Qty.

3
4
5
7

6
8

9
11

12

10

Front logo
13

14
15

FIG.66

FRONT WALL EXTERIOR BOARD AND SEAL STRIP


104

67. COLUMN PIN LOCK, BUMPING WASHER AND BRACKET


No.
1
2
3
4
5

Part code

Part description

5302015/020-A1 / - Left/right front stand


5
column exterior decorate

board assy.
5301043-A17
Left/right front stand
-
column decorate board
assy.
5302010-A17
Block cover, front stand

column decorate board


Q2360616
Cross slot flat head
combined rivet

Q1840620
Cross slot flat head

combined rivet

Qty.
1
2
2
4
8

105

No.

Part code

Part description

Qty.

Cab

4
FIG.67

COLUMN PIN LOCK, BUMPING WASHER AND BRACKET

106

68. OPEN HANDLE AND CABLE


No.

Part code

Part description

5302030A109

Qty.
1

5302039-240

Exterior
board
open handle assy
Seal sleeve

Q2360525

5302035-A15

Cross slot flat head


combined rivet

Cable assy

No.

107

Part code

Part description

Qty.

Column pin lock

Cab interior side

Column pin lock

FIG.68

OPEN HANDLE AND CABLE

108

69. TRIM DIAPHRAM


No.

Part code

5302121-A15

5302122-A15

Part description

Qty.

decorate
- Left
diaphragm, front
side exterior board
decorate
- Right
diaphragm, front
side exterior board

No.

109

Part code

Part description

Qty.

Lower exterior board ,


front windshield

Right front side exterior


board assembly

Left front side exterior


board assembly
FIG.69

TRIM DIAPHRAM

110

70. INSTRUMENT PANEL (1)


No.

Part code

Part description

Qty.

No.

18

CQ2713595

19

5310066-50

Cross slot flat


combined rivet
Cone shape clip

20

Q40104

21

CQ2713595

22

5310066-50

Cross slot flat


combined rivet
Cone shape clip

23

Q40104

24

CQ2713595

Cone shape clip


Right trim board assy.
Right trim board assy.
Right trim board assy.

3
1
1
1

25
26
27
28

Hex nut

29

U shape nut

30

Cross slot flat


combined rivet
5310066-50
Cone shape clip

5310023-Q3
Leaf spring nut
5310023-Q3
Leaf spring nut
CQ31206135 U U shape nut

CQ31206135 U U shape nut

5310023-Q3
Leaf spring nut

Leaf spring nut


Hex nut
Washer
Washer

2
6
6
3

31

Q40104

5310055-A15

Cab body assy.

5310061-A20

5310062-A20

5310063-A15

5310064-A15

CQ2713595

Q40104

- Left defrost grille-instrument


panel
- Right defrost grille-instrument
panel
middle
defrost
- Left
grille-instrument panel

middle
defrost
- Right
grille-instrument panel

Cross slot flat head combined


rivet
Washer

8
9
10
11

5310066-50
5310150-A15
5310155-A20
5310153-A15

12

CQ34004

13

CQ31206135

14
15
16
17

5310023-Q3
CQ34004
Q40104
Q40104

111

Part code

Part description

Qty.
head

Washer

3
head

3
3

Washer

Washer

2
head

2
3
4
4
2
4
1
8

FIG.70

INSTRUMENT PANEL (1)


112

71. INSTRUMENT PANEL2


No.

Part code

Part description

Qty.

Q40205

Big washer

Q2710516

head

Q2360525

head

Q2714816

head

Q40106

Cross slot flat


combined rivet
Cross slot flat
combined rivet
Cross slot flat
combined rivet
Washer

Q2360625

Cross slot flat


combined rivet

head

1
1

113

No.

Part code

Part description

Qty.

Instrument
combined
assembly
FIG.71

INSTRUMENT PANEL (2)

114

panel
parts

72. INSTRUMENT PANEL (3)


No.

Part code

Part description

5310217-A01

5310101-A20

5310097C116

5310107-A15

5310125-A20

5310217-A01

Left side vent


Cover, left grille surface
-
panel
grille
assy.,
- Middle
instrument panel
Metal clip C
C

5310207-A01

5310121-A15

8203010-A20

10

5310176-A15

Metal clip piece C


Left grille surface panel

Metal clip C
Middle part surface panel
Ashtray
Tiny glove box

Qty.

No.

5
1
1
1
1
3
5
1
1
1

115

Part code

Part description

Qty.

Instrument
combined
assembly

FIG.72

INSTRUMENT PANEL (3)

116

panel
parts

73. INSTRUMENT PANEL (4)


No.

Part code

Part description

Qty.

5310217-A01 C

Metal clip piece C

5310217-A01 C

Metal clip piece C

5310071-A20

Dashboard cover

CQ2744816

Cross slot flat head combined


rivet

No.

117

Part code

Part description

Qty.

Instrument
combined
assembly

FIG.73

INSTRUMENT PANEL (4)


118

panel
parts

74. INSTRUMENT PANEL (5)


No.
Part code
1 Q40106

19

Cross slot flat round head


rivet
5310226-A20 V
Block cover V

20

5310226-A20 V

21

Q2714816

22

6
7

Q40106
Q40106

Cross slot flat round head


rivet
Washer

Washer

1
1

23
24

Q2714816

25

Cross slot flat round head


rivet
5310226-A20 V
Block cover V

Part description
Qty.
Metal clip, instrument 2
panel
5310187-A15 -
Middle
lower
protect 1
panel-instrument panel
Q2360620
Cross slot flat head 1
combined rivet
5310047-Q3 -
Metal clip, instrument 2
panel
Q2714816
Cross slot flat round head 1

rivet
Q40106
Washer
1

5310047-Q3 -
Metal clip, instrument 7
panel
Q40106
Washer
1

26

Q2714816

10

5310073-A20 -

27

5310226-A20 V

11

Q2714816

28

5310190-A15 -

12

Q2360620

13
14
15
16
17

Part description
Washer

Q2714816

Q40106

5310180-A20 -

Q2360620

Q40106

Q2714816

Block cover V

Block
cover,
dashboard
cover
Cross slot flat round head
rivet
Cross
slot
flat
head
combined rivet
Washer
Left
lower
panel
assy.-instrument panel
Cross
slot
flat
head
combined rivet
Washer
Cross slot flat round head
rivet

Qty.
1

No.
Part code
18 5310047-Q3

1
1
1
1
1
1

119

Cross slot flat round head


rivet
Block cover V
Right
lower
instrument panel

panel,

1
1
1

FIG.74

INSTRUMENT PANEL (5)

120

75. INSTRUMENT PANEL (6)


No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Qty.

No.

5310510-A20 Meter and oil reservoir left


bracket assy.
Q39805
Plastic nut
CQ1460620
Combined bolt
CQ31205115 U U shape nut
5310090-A15 -
Right
bracket
assy.,
instrument panel
Q40110
Washer

CQ1421020
Combined bolt
CQ31205115 U U shape nut
5310415-A20 Middle lower protect board
fix bracket
CQ1460616
Combined bolt

Part code

Part description

18

5310035-50

1
2
1
1

19
20
21
22

Q39805
Q40108
CQ1420816
5310040-50

1
2
1
1

23
24
25
26

Q39805
CQ1461020
Q40108
CQ1460820

27

5310030-A15

5310440C116 Stay bar assy., instrument


panel bracket
CQ1460612
Combined bolt

28

CQ1460616

29

5310015-A15 -

CQ1460616
5310420C116

Q1840612

5310430-50

CQ39606

2
1

30

CQ1420816

Combined bolt
Left lower stay bar assy.,
instrument panel parts
Hex flange bolt
Right lower stay bar assy.,
instrument panel parts
Hex flange surface nut

4
1

121

Part code

Part description

Middle
bracket
instrument panel
Plastic nut
Washer
Combined bolt
Side
bracket
instrument panel
Plastic nut
Combined bolt
Washer
Combined bolt

Qty.
assy.,

assy.,

1
2
2
1
2
1
1
1

Bracket
assy.,
running recorder
Combined bolt

vehicle

Cross
beam
instrument panel
Combined bolt

assy.,

1
2
1
3

Interior
wall

Clutch
bracket

step

board,

front

pedal

FIG.75 INSTRUMENT PANEL (6)

122

76. WARM AIR


No.
1

Part code

Part description

Qty.

No.

Part code

Part description

8112110-A20 Semi-automatic
AC
control
mechanism assy (when with cold air
()
device )

12
13

8101540-50
8101552-A20

8112115-A20 Semi-automatic
AC
control
mechanism assy (when without cold
()
air device )
8112110AA20 Full automatic AC control mechanism

assy
Q2360620
Cross slot flat head combined rivet
8101040-A20
( Blower assy. (semi-automatic AC )
)
8101040-A18
( Blower assy. (full-automatic AC )
)
CQ1420816
Combined bolt

14
15

8101551-A20
8101557-A20

16

8101556-A20

Right side door defrost


wind vent

4
1

17
18

8101558-A20
8101559-A20

B
D

Wind vent to face B


Wind vent to face D

1
1

19

8101740-240

20

CQ2714813

Heater assy.

(semi-automatic AC)

21

8101721-A15

Heater assy.

(full-automatic AC )

22

8101731-A20

6
7
8

8101090-A20 (
)
8101090AA20 (
)
CQ1460825
CQ39608

CQ1420820

Passenger side vent


piep to foot assy.
Cross slot flat round
head rivet
Driver side rightfoot
vent pipe
Middle vent to foot

Combined bolt
Hex flange surface Nut
Combined bolt

2
2
1

23
24
25

8101564-50
6103141-50
CQ2714816

9
10
11

8101510AA20 C
8101520AA15 A
8101530AA15 B

Front vent C assy.


Front vent A assy.
Front vent B assy.

1
1
1

26
27
28

8101570C109
Q34008
Q40108

Vent to foot pipe F


Mount plastic Nut
Cross slot flat round
head rivet
Exterior filter assy.
Nut
Washer

2
3

4
5

123

Bracket parts-pipe
Left side defrost wind
vent
Wind vent to face C

Wind vent to face A

Qty.
1
1
1
1
1

1
1
1
1
6
6
1
4
4

FIG.76 WARM AIR


124

77. WARM AIR


No.

Part code

29

Part description

Qty.

Connecting piep- blower and


heater

30

8107056-50

Plug

31

8107057-50

Water relief pipe block

125

No.

Part code

Part description

Qty.

FIG.77 WARM AIR


126

78. WARM AIR PIPELINE


No.

Part code

Part description

8101194-01

L8116712-385

CQ67526B

T67437676

Worm lever delivery type hose


clip B
B
Plastic belt

8116156-385

Warm air water


connector
Water inlet hose

Qty.

outlet

1
1
4
6
1

CQ1460820

Warm air water pipe fix


bracket
Combined bolt

8116157-385

CQ1460620

A Warm air water pipe fix


bracket A
Combined bolt

8101542-A1

10

8116713-385

- Dual pipe clamp, warm air


hose
Water return hose

11

8116158-385

B Warm air water pipe fix


bracket B

127

No.

Part code

Part description

Qty.

FIG.78 WARM AIR PIPELINE

128

79. COOL AIR COMPRESSOROPTIONAL


No.
1

Part code

Part description

Qty.

Cool air compressor assy.

Cool air compressor bracket


assy.
Combined bolt

8103020K1HB
1
8103060-271

CQ1461235

CQ2181035

Hex column head rivet

1308021-B1

Fan belt

129

No.

Part code

Part description

Qty.

1
4

FIG.79

COOL AIR COMPRESSOROPTIONAL


130

80. COOLING DEVICEOPTIONAL


No.
1

Part code

Part description

Qty.
1

8107010C10
Cooler assy
9
CQ1460830 - Combined bolt-tighten cooler

CQ1460820 - Combined bolt-tighten cooler

CQ2714816 Cross slot flat head combined


rivet
Q40105
Washer

8107065-50

Bracket, cooler

Combined bolt-tighten bracket

wind vent, connect cooler and


heater
Water drain hosecooler

CQ1460816 -

8107070-50

8107076-50

10

8107077-50

11

Q68818

Hose seal ring, water drain hose

Single pipe clip

2
1

12

3726114-01

Clip belt

13

8107094-50

Seal ring, cooler pipe

131

No.

Part code

Part description

Qty.

FIG.80

COOLING DEVICEOPTIONAL

132

81. FREON GUIDE PIPE, CONDENSOR AND FLUID RESERVIOR (OPTIONAL )


No.

Qty.

No.

18

8108720-362

19

8108095-8E

3
4

8108140AA15 Flexible high pressure pipe


assy., fluid reservoir to

cooler
8108160-A15 A Cool air pipe fix bracket A
assy.
8108157-A15
Cool air pipe fix hoop
CQ1460612
Combined bolt

1
1

20
21

Q68825
8108155-385

8109015-385

with

22

8108070AA15

6
7
8
9
10
11
12

CQ1460620
8109011-385
CQ34006
CQ1460616
CQ1461020
CQ34010
8108110-385

7
1
2
2
3
3
1

23

CQ1460630

13
14
15
16

CQ1460625
8105015-385
CQ1460820
8108080-385

17

8108060-385

Combined bolt
Fluid reservoir fix bracket
Nut
Combined bolt
Combined bolt
Nut
Flexible high pressure pipe
assy., condenser to fluid
reservoir
Combined bolt

Condenser assy.

Combined bolt

Flexible high pressure pipe


assy.,
compressor
to

condenser
B Flexible lowe pressure pipe
assy.,cooler to compressor

Hoop A assy., tighten


cool air pipe
Single pipe clip
Cool air pipe fix
bracket assy.
A Flexible low pressure
pipe assy A., cooler to

compressor
Combined bolt

1
2

Part code

Part description

Fluid
reservoir
bracket assy.

2
1
4
1
1

133

Part code

Part description

Fix bracket assy.

Qty.
1
1
1
1
1
2

3
2

19

22

18

16

17
8 7 11
6
5
9
10
12

FIG.81

23 21

13

14

20

15

FREON GUIDE PIPE, CONDENSOR AND FLUID RESERVIOR (OPTIONAL )

134

82. LEGFT EXTERUIR REAR VIEW MIRROR


No.

Part code

Part description

Qty.
1

Q40308

Left exterior rear view mirror


assy
- Inner hex column head rivet

Elastic washer

Q40108

8202055-E33

CQ2180830

3
4

Washer

4
4
4

135

No.

Part code

Part description

Qty.

FIG.82

LEGFT EXTERUIR REAR VIEW MIRROR

136

83. RIGHT EXTRIOR REAR VIEW MIRROR


No.

Part code

Part description

Qty.
1

Q40308

Right exterior rear view


mirror assy.
- Rivet
Elastic washer

Q40108

Washer

8219010E109

Q2140518

Front lower view mirror


assy.
Cross slot flat head rivet

Q40405

Elastic washer

8202060-E33

CQ21806830

No.

4
4

137

Part code

Part description

Qty.

FIG.83

RIGHT EXTRIOR REAR VIEW MIRROR


138

84. LEFT SUNVISOR


No.

Part code

Part description

8204015-240

Left sun visor assy

Q2140620

Q2140520

- Cross slot flat head


combined rivet-tighten fix

seat
- Cross slot flat head
combined rivet-tighten fix

clip

Qty.

No.

1
2
1

139

Part code

Part description

Qty.

3
2

FIG.84

LEFT SUNVISOR
140

85. RIGHT SUNVISOR


No.

Part code

Part description

Qty.

8204020-240

Right sunvisor assy

Q2140620
Q2140520

Cross slot flat head combined


rivet-tighten fix clip
Cross slot flat head combined
rivet- tighten fix clip

141

No.

Part code

Part description

Qty.

FIG.85

RIGHT SUNVISOR

142

86. SAFETY BELT


No.

Part code

Part description

8212035-240

8212030-A20

8212025-A20

Qty.

Exterior safety belt


assy
Left lock buckle assy

Right
assy

lock

buckle

No.

143

Part code

Part description

Qty.

2
3

FIG.86

SAFETY BELT

144

87. CAB SUPPORT DEVICE


No.

Qty.

No.

5001131A301

Part code

Part description
Cab support bracket

18

CQ1511030

Hex bolt

19

Q40110

Washer

20

Q40310

Elastic washer

21

CQ34010

Hex nut

22

6
7

CQ1611675
5001132-362
5001133-362

Hex bolt
Limit sleeve A hydraulic cylinder
upper fix point
Limit sleeve B hydraulic cylinder
upper fix point

1
1

CQ39716

Hex nut

Part code

Part description

Qty.

Tri vent oil pipe connector


body
5001185-362 Oil pipe assy., transmit oil
pipe
5001175-363 Oil pipe assy., connect tri vent
connector body and hydraulic

lock
5001141-Q620
Single pipe clip

Single pipe clip

23
24

8101713-Q15
6
CQ1460825
CQ34008

Combined bolt
Hex nut

1
1

25

T67414646

Plastic belt

26

Q80212

10 5001120-Q802 Cab tilting hydraulic cylinder assy

27

11 5001128B242

12 5001127B242 B

13 5001150-Q408

14 CQ1461025
15 5001195-Q802

16 5001200-362

17 5001170-Q802 -

Washer, hydraulic lower fix point

28

Limit sleeve B hydraulic cylinder


lower fix point
Manual pump assy, cab tilting

29

Combined bolt
Oil pipe assy., connect manual
pump and hydraulic cylinder
Oil pipe assy., connect manual
pump and tri vent body
Oil pipe assy., connect tri vent
145

1
4
1
1
1

5001174-362

Q81306

5001150-Q408

Hex nut

1
1
1

A
require
d
1

Straight vent connector body

Cab manual hydraulic pump


assy

connector and hydraulic cylinder

FIG.87 CAB SUPPORT DEVICE


146

88. CAB REAR SUSPENSION DEVICE


No.

Part code

Part description

Qty.

No.

18

5001270A301

19

5001301A301

8
8
1

20
21
22

CQ1511230
CQ34112

Left rear suspension


stand beam assy
Right rear suspension

stand beam assy


Hex bolt

lock nut
Cab rear suspension

cross beam
Hex bolt

Hex nut

4
6

Q40112

Washer

Q40312

Elastic washer

10

5001251A301

11

5001252-362

12
13

CQ1461030
5001265A301

14
15
16
17

CQ1511285
CQ34112
Q40112
Q40312

Upper bracket, rear


suspension
Lower bracket, rear
suspension
Combined bolt

assy.,
rear
Block
suspension
Hex bolt

Hex nut

Washer

Elastic washer

5001225-Q408

5001230-Q408

3
4
5

CQ1501235
CQ32612
2801212-385

6
7

Part code

Part description

Qty.
1

Rear suspension float beam


assy.
Spring rear suspension

5001073B109
5001072B109
CQ1460825

Inner spring seat


Spring seat
Combined bolt

4
2
4

23
24

5001305A301
5001309A301

2
4

25

5001307-362

26

5001306-362

27

CQ34112

Shock absorber assy.

Baffle piece, rear suspension


shock absorber
Limit sleeverear suspension
shock absorber

Shock absorber pin rear


suspension
Hex nut

28

Q40112

Big washer

4
2

29
30

Q40312
5001315B109

Elastic washer
Rubber seat assy

2
2

2
2
2
2

31
32
33
34

CQ1511025
Q40110
Q40310
5001315B109

Hex bolt
Washer
Elastic washer
Rubber seat assy

4
4
4
2

147

4
2
2

FIG.88

CAB REAR SUSPENSION DEVICE


148

89. CAB REAR SUSPENSION DEVICE


No.

Part code

Part description

35

CQ1511020

36

Q40110

37

Q40310

38

5001450B109

39

CQ1511020

40

Q40110

41

Q40310

42

CQ1511220

43

Q40112

44

Q40312

45

5001410-Q44
Cab hydraulic lock assy
7

CQ1510820
Hex bolt
Q40108

Washer
Q40308

Elastic washer

46
47
48

Hex bolt
Washer
Elastic washer
Lock bolt bracket assy
Hex bolt
Washer
Elastic washer
Hex bolt
Washer
Elastic washer

Qty.
4
4
4
1
2
2
2
2
2
2
1
4
4
4

149

No.

Part code

Part description

Qty.

FIG.89

CAB REAR SUSPENSION DEVICE


150

90. CAB HINGE DEVICE


No.

Part code

Part description

Qty.

5001011-362

Cab left hinge bracket

5001012-362

Cab right hinge bracket

CQ1501445

12

CQ34014

Q40314

5001015-50

CQ1511445

Q40314

5001020-50

Cab hinge to soft cushion


cover plate assy

Hex bolt

Elastic washer

Cab hinge to soft cushion

10

5001026-50

11

CQ1421020

Hex bolt
Hex nut
Elastic washer

Baffle plate
Combined bolt

No.

12
12

4
4
4

151

Part code

Part description

Qty.

FIG.90

CAB HINGE DEVICE


152

91. FENDER
No.

Qty.

No.

5103017-A15

Left fender

12

5103018-A15

Right fender

CQ1460825

Combined bolt

16

13

3
4

CQ34008
5103031-A15

Hex nut

A - Reinforced plateA assy.-left


fender
A - ReinforcedplateA assy.-right
fender
Combined bolt

B - reinforced plate B assy.-left


fender

B - reinforced plate B assy.-right


fender

Left fender front seal strip


Right fenderfront seal strip
Left fender rear seal strip
Right fender rear seal strip
Left 2nd step pedal

Right 2nd step pedal

Combined bolt

Seal strip

16
1
1

Part code

5103032-A15
5
6

CQ1460610
5103035-A15
5103040-A15

7
8
9
10
11

5103191E109
5103192E109
5103193E109
5103194E109
5103267A109
5103268A109
CQ1460820
5103261-1H

Part description

4
1
1
1
1
1
1
1
1
10
2

153

Part code

Part description

Qty.

14
15

5103217-A15 Left 2nd step pedal


decoration cover
5103218-A15 Right 2nd step pedal
decoration cover
Q2360616
cross slot flat head
combined rivet
Q40106
Washer

CQ34006
Hex nut

2
2

16

Q2360516

Cross slot flat head


combined rivet

1
1
4

Cab

FIG.91 FENDER

154

92. STEP PEDAL


No.
1

Part code

Part description

5103207-362

5103208-362

CQ1600835

CQ34008

Q40508

5103211-362

5103212-362

6
7

Qty.

Left 1 step pedal

Right 1st step pedal

Hex bolt

Hex nut
Elastic washer

8
pedal

Right 1st step pedal


decorate cover
Q2360625
Cross slot flat head
combined rivet

5103225-Q417 Support arm assy. left

1st step pedal

Left
1st
step
decorate cover

No.

st

12
1

5103230-Q417 Support arm assy.right

1st step pedal


CQ1501035
Hex bolt

CQ32612

lock nut

10

CQ1501245

Hex bolt

155

Part code

Part description

Qty.

Frame side rail

Front cross member

FIG.92

STEP PEDAL
156

93. MUDGUARD
No.
1
2
3
4
5
6
7
8

Part code
5103315-D698

Part description

rear
mudguard
Left
support arm assy
5103320-D481E Right
rear
mudguard
support arm assy
5103370-Q408
Mudguard assy
CQ1461030

Combined bolt
Q1501030

Hex bolt
Q40310

Elastic washer
Q40110

Washer
5103370-Q801
Mudguard assy

Qty.
1
1
1
10
4
4
4
1

No.
18
19
20
21
22
23
24
25
26

10

27

11

28

12

29

13
14
15
16
17

157

Part code

Part description

Qty.

FIG.93

MUDGUARD
158

94. ENGINE MUDGUARD AND HEAT PROOF


No.

Part code

Part description

Qty.

5103411-Q634

CQ1460820

5109311-Q205

5103422-Q634

CQ1460816

5109313-50

Combined bolt
Heat proof middle
fix piece

CQ1420816

Combination bolt

5109312-50

Heat proof rear fix


clip

Left side
baffle

engine

Combination bolt
Floor heat proof
Right

side

engine

No.

1
4
1
1

baffle
4
2

159

Part code

Part description

Qty.

FIG.94

ENGINE MUDGUARD AND HEAT PROOF

160

95. CARPET
No.

Part code

-1

5109221-A15

Left
assy.

-2

5109222-A15

Right floor blanket

assy.
Middle floor blanket
assy.

-3

5109231-240

Part description

floor

Qty.
blanket

No.

161

Part code

Part description

Qty.

FIG.95 CARPET
162

96. DRIVER SEATLUXURY


No.
-1
-2

Part code

Part description

6800010AA17

CQ1420820

Combination
bolt,
bracket

and
floor
connection

Driver seat assy.

Qty.

No.

1
4

163

Part code

Part description

Qty.

FIG.96

DRIVER SEAT

.
164

97. PASSENGER SEAT


No.

Part code

Part description

-1

6900010-A15

-2

CQ1420820

Passenger seat assy.


Combination bolt

Qty.

No.

1
4

165

Part code

Part description

Qty.

FIG.97

PASSENGER SEAT

166

98. SLEEPER
No.

Part code
7000010-Q90

Part description

Sleeper assy.

Qty.

No.

167

Part code

Part description

Qty.

FIG.98

SLEEPER

168