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DETAILS SUMMARY OF LUBRICATION

S. NO.

EQUIPMENT

LUBRICANT

AIR BLOWER
Oil X-P90
AIR BLOWER
Grease AP-2
All Horizontal pump in DM &
PT Plant (30 pump)
oil SAE 30/40 / Grease AP-2

All Vertical Pump in DM & PT


Plant (10 Pump )

oil SAE 30/40

All Reciprocating pump (07


Pump )

SERVO SYSTEM 460

All Reciprocating pump Gear


box (07 Pump )

Gear box oil SAE 20W40

1
2

All Agitator Gear box (17


Agitator)
HRSCC Gear box (3 nos.)
(CLARIFLOCCULATORS)

SERVO SYSTEM 220

8
9
10
11

CW Pump (7 pump)
LDO UNLOADING PUMP
Fire pumps (9 pump )

SERVO SYSTEM 68
OIL GRADE 320
SAE 30/40

12

DIESEAL ENGINE PUMP GEAR


BOX
SERVO SYSTEM -326/526

13
14
15
16
17
18

S.NO
1
2
3
4
5
6
7
8
9

Fire DIESEAL ENGINE OIL


Fire AIR COMPRESSOR
AIR COMPRESSOR ZR425 (6
Nos.)
INTAKE WATER PUMP
INTAKE WATER PUMP
All Motors

Grease LETHIUME BASED

GREAVES MAKE MAXTHERM


OIL
IRT-30 distinct Oil
Roto-Z TYPE
SERVO SYSTEM 68/ 46
SERVO SYSTEM 68/46 , ISO
VG 46/ TURBO 46
Grease AP-2

DESCRIPTION
OIL GASKETS
0.5mm
OIL GASKETS
1.5mm
STEAM GASKETS
3mm
WATER GASKETS
3mm
O-RINGS(VITON & NEOPRENE) 2mm
O-RINGS(VITON & NEOPRENE) 3.5mm
O-RINGS(VITON & NEOPRENE) 4mm
O-RINGS(VITON & NEOPRENE) 6mm
O-RINGS(VITON & NEOPRENE) 8mm

SIZE

10

O-RINGS(VITON & NEOPRENE) 12mm

SUMMARY OF LUBRICATION IN BOP AREA


QTY. /EQUIPMENT
(Ltrs ; Kgs)

QTY. /UNIT
(Ltrs ; Kgs)

IOC ; HPC; BPC ; Others


IOC ; HPC; BPC ; Others

10 liter
0.5 Kg.

60 liter
1 Kg.

IOC ; HPC; BPC ; Others

2 liter / .05 Kg.

60 liter / 5 Kg.

IOC ; HPC; BPC ; Others

3 liter

30 liter

IOC ; HPC; BPC ; Others

10 liter

70 liter

IOC ; HPC; BPC ; Others

2 liter

14 liter

IOC ; HPC; BPC ; Others

2 liter

34 liter

IOC ; HPC; BPC ; Others

5 Kg.

15 Kg.

IOC ; HPC; BPC ; Others


IOC ; HPC; BPC ; Others
IOC ; HPC; BPC ; Others

110 liter
3 Liter
3 liter

770 liter
9 Liter
27 liter

IOC ; HPC; BPC ; Others

8 liter

16 liter

IOC ; HPC; BPC ; Others

20 liter

80 liter

IOC ; HPC; BPC ; Others

2 liter

8 liter

IOC ; HPC; BPC ; Others

85 LITER

255 liter

IOC ; HPC; BPC ; Others

10 liter

30 liter

IOC ; HPC; BPC ; Others

10 liter

30 liter

IOC ; HPC; BPC ; Others

.5 Kg.

500 Kg.

QTY(Ltrs) PER
UNIT
50 Kg.
150Kg.
Nil
500 Kg
100 Mtr.
100 Mtr.
100 Mtr.
100 Mtr.
100 Mtr.

QTY(Ltrs)TOT
AL QUANTITY

VENDOR

VENDOR
CHAMPION
CHAMPION
CHAMPION
CHAMPION
INDIAN RUBBER
INDIAN RUBBER
INDIAN RUBBER
INDIAN RUBBER
INDIAN RUBBER

INDIAN RUBBER

100 Mtr.

TOTAL FOR STATION


2x500MW (Ltrs ; Kgs)

60 liter
1 Kg.
60 liter / 5 Kg.
30 liter
70 liter
14 liter
34 liter
15 Kg.
770 Liter
9 Liter
27 liter
16 liter
80 liter
8 liter
510 liter
30 liter
30 liter
500 Kg.

LUBRICATION DETAILS OF BOP AREA


AREA :- DM & PT PLANT
EQUIPMENT NAME

EQUIPMENT
POPULATION

AIR BLOWER DMF


2 NOS.
DE-GASSER AIR BLOWER
MIXED BED AIR BLOWER

4 NOS.
2 NOS.

AGITATOR FOR CMT FOR


SBA & MB

AGITATOR FOR UF CIP


CLEANING IN PROCESS TANK

DE-GASSER WATER
TRANSFER PUMP

Grease
oil
Not Applicable CASTROL HYPOY B90 /
SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP
Grease GP-2
Not Applicable
Not Applicable CASTROL HYPOY B90 /
SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

QUANTITY PER
EQUIPMENT

10 liter

5 liter

ONE NOS.

Not Applicable CASTROL HYPOY B90 /


SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

2 liter

ONE NOS.

Not Applicable CASTROL HYPOY B90 /


SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

2 liter

ONE NOS.

Not Applicable CASTROL HYPOY B90 /


SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

2 liter

ONE NOS.

Not Applicable CASTROL HYPOY B90 /


SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

2 liter

AGITATOR FOR CMT FOR MB

AGITATOR FOR CMT FOR NPIT

LUBRICATION USE

2 NOS.

Grease GP-2

SAE 30/40

4 liter

DM REGENRATION PUMP
UF BACK FLUSH PUMP
ACID UNLOADING PUMP
CAUSTIC UNLOADING PUMP
N-PIT WASTE DISPOSEL
PUMP
UF FEED PUMP
SLUDGE PIT PUMP
HRSCC
(CLARIFLOCCULATORS)
POTABLE WATER FEED PUMP
DM SUPPLY FEED PUMP
CPU REGENERATION PUMP
UF CIP CLEANING PUMP
SLUDGE PIT BLOWER

3 NOS.
2 NOS.
2 NOS.
2 NOS.
3 NOS.
2 NOS.
3 NOS.
03 NOS
02 NOS
03 NOS
2 NOS.
2 NOS.

Grease GP-2
SAE 30/40
Grease GP-2
SAE 30/40
Not Applicable SERVO 46
Not Applicable SERVO 46
Not Applicable SAE 30/40
Grease GP-2
SAE 30/40
Not Applicable SAE 30/40

1 liter

1 liter

Grease
LETHIUME
BASED
SAE 30/40
grease AP-2
grease AP-2
grease AP-2
grease AP-2

2 NOS.

SAE 30/40
SAE 30/40

2 liter

2 liter

SAE 30/40

2 liter

CASTROL HYPOY B90 /


SERVO GEAR SUPER 90 /
HP GERA OIL X-P90 /
BP SPIROL SUPER 90 EP

7 liter

POLY DOSING PUMP


4 NOS.

SERVO SYSTEM 460 ,Gear


box oil SAE 20W40

POLY DOSING TANK


AGITATOR

4 NOS.

SERVO SYSTEM 220

LIME SLURY MIXING


TRANSFER PUMP

2 NOS.

LIME SLURY MIXING


AGITATOR

2 NOS.

grease AP-2

SAE 30/40
SERVO SYSTEM 220

10 liter
2 liter
2 liter
2 liter

LIME DOSING PUMP


LIME SLURY DOSING TANK
AGITATOR

4 NOS.

SAE 30/40

2 liter

03 NOS

SERVO SYSTEM 220

2 Liter

grease AP-2

ALUM DOSING PUMP


ALUM DOSING TANK
AGITATOR

4 NOS.

SERVO SYSTEM 220

2 liter

03 NOS

SERVO SYSTEM 220

2 Liter

SERVICE WATER PUMP FOR


AHP

2 NOS.

SERVICE WATER PUMP FOR


TG

2 NOS.

SAE 30/40
grease AP-2
SAE 30/40
grease AP-2

2 liter
2 liter

AREA :- LDO
EQUIPMENT NAME

EQUIPMENT
POPULATION

LUBRICATION USE
Grease

UNLOADING PUMP

3 NOS.

oil
OIL GRADE 320

QUANTITY PER
EQUIPMENT
3 Liter

AREA :- CW PUMP HOUSE


EQUIPMENT NAME

EQUIPMENT
POPULATION

LUBRICATION USE
Grease

COOLING WATER PUMP

7 NOS.

oil
SERVO SYSTEM 68

AREA :- FIRE PROTECTION SYSTEM (CWPUMP HOUSE & RESERVIOR PUMP HOUSE)
EQUIPMENT
LUBRICATION USE
EQUIPMENT NAME
POPULATION
Grease
oil
SPRAY & HYDRENT WATER
PUMP

3 NOS.

JOCKEY PUMP FOR SPRAY &


HYDRENT WATER

4 NOS.

DIESEAL ENGINE PUMP GEAR


BOX

2 NOS.

SAE 30/40
SAE 30/40
SERVO SYSTEM -326/526

QUANTITY PER
EQUIPMENT
110 liter

QUANTITY PER
EQUIPMENT
3 liter
2 liter
8 liter

DIESEAL ENGINE OIL


AIR COMPRESSOR

GREAVES MAKE
MAXTHERM OIL
IRT-30 distinct Oil

2 NOS.
4 NOS.

AREA :- COMPRESSED AIR SYSTEM (COMPRESSOR HOUSE NEAR TG )


EQUIPMENT
LUBRICATION USE
EQUIPMENT NAME
POPULATION
Grease
oil
AIR COMPRESSOR ZR425

6 NOS.

Roto-Z TYPE

AREA :- WATER INTAKE PUMP HOUSE CHANDRAPUR


EQUIPMENT
LUBRICATION USE
EQUIPMENT NAME
POPULATION
Grease
oil
INTAKE WATER PUMP
3 NOS.
SERVO SYSTEM 68
AREA :- RESERVIOR PUMP HOUSE
EQUIPMENT
EQUIPMENT NAME
POPULATION

LUBRICATION USE
Grease

INTAKE WATER PUMP

3 NOS.

oil
SERVO PRIME 46/ ISO VG
46/ TURBO 46

20 liter
2 liter

QUANTITY PER
EQUIPMENT
85 LITER

QUANTITY PER
EQUIPMENT
10 liter

QUANTITY PER
EQUIPMENT
10 liter

REA
QUANTITY PER UNIT

TOTAL FOR
STATION

20 liter

20 liter

10liter

10 liter

2 liter

2 liter

2 liter

2 liter

2 liter

2 liter

2 liter

2 liter

8 liter

8 liter

REMARK

3 liter

3 liter

3 liter

3 liter

4 liter

4 liter

4 liter

4 liter

4 liter

4 liter

14 liter

14 liter

40 liter

40 liter

8 liter

8 liter

4 liter

4 liter

4 liter

4 liter

8 liter

8 liter

6 Liter

6 Liter

8 liter

8 liter

6 Liter

6 Liter

4 liter

4 liter

4 liter

4 liter

QUANTITY PER UNIT

TOTAL FOR
STATION

9 Liter

9 Liter

QUANTITY PER UNIT

TOTAL FOR
STATION

770 liter

770 Liter

QUANTITY PER UNIT

TOTAL FOR
STATION

9 liter

9 liter

8 liter

8 liter

16 liter

16 liter

REMARK

REMARK

REMARK

40 liter

40 liter

8 liter

8 liter

QUANTITY PER UNIT

TOTAL FOR
STATION

255 liter

510 liter

QUANTITY PER UNIT

TOTAL FOR
STATION

30 liter

30 liter

QUANTITY PER UNIT

TOTAL FOR
STATION

30 liter

30 liter

REMARK

REMARK

REMARK