1.

Background & Targets

A
C

Project Title: Streamline testing and release for MMF

Company
Name:

BIOCON LTD

Gemba:

QUALITY CONTROL-BIOCON
CAMPUS

5th Nov TO 6th September

GKW
Dates:Preliminary Objectives

To reduce FP testing time in MMF from current

avg of 6.89 days to 5 days

Concerns / Issues Needing

Attention

Team Name:Immuno
Members: (L-R) Applachari,Praveen,Sunil,Vijay and
Babu

Current Situation & Target

There is variation in FP test times from 3 days to

9 days
Consumption of chemical
Man power under training

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2. Data Collection & Analysis

Concerns /
Problems needing
attention :
1.Large variations
in test completion
days.
2.Average = 6.9
Days
3.High
consumption of
chemicals

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3. Before After Process Mapping

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4. Results & non monetary

benefits
Control Point
Before
Target After
%
One time Annual
Kaizen

Kaizen

37

100

Batch completion days

6.9

5S Audit score

60&

Capacity in No of
batches per month

20

Av. % Batches within

5 days

Improv
ed

88

51

90%

90%

30

25

25

33

Financial
Benefit

Benefit
(Money
Value)

Check Points

Non Monetary Benefits

Target vs Result Trend Graph Control

Point

Improved work place

Team spirit

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5. Monitoring through Gemba & Obeya

graphs

5
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