106675-4600

ZEXEL Ass'y No.

Bosch Ass'y No.
Bosch Typecode
Engine Type
Manufacturer
Edition date

P
P

P
P
P
P

Page 1

106675-4600
9 400 617 407
SA6D125
KOMATSU
21.05.04 (1)

1 Adjustment conditions
CAT Designation
Test oil

30.05.14 16:17:04

ZEXEL test values diesel fuel-injection equipment

Test oil temperature

Nozzle and nozzle holder
Bosch type code
Nozzle
Bosch type code
Nozzle holder
Bosch type code
Opening pressure
Opening pressure
Injection pipe
Overflow valve
Overflow valve opening pressure
Overflow valve opening pressure
Tester oil delivery pressure
Tester oil delivery pressure
Direction of rotation (viewed from drive side)

Unit

Set value
min.
ISO4113 or {SAEJ96
7d}

1404 Test oil

degC

max.

40
40
105780-8140
EF8511/9A
105780-0000
DN12SD12T
105780-2080
EF8511/9
MPa
17.2
kgf/cm2
175
mm
8-3-600
Outer diameter - inner diameter - length (mm)
131424-1520
kPa
157
123
kgf/cm2
1.6
1.25
kPa
157
157
kgf/cm2
1.6
1.6
L
Left

45

Unit

min.

max.

1-5-3-6-2-4
3.8
NO.1

3.75

3.85

60

59.5

60.5

120

119.5

120.5

180

179.5

180.5

240

239.5

240.5

300

299.5

300.5

Set value
A
11.1
1050
178
0
*
*

min.

max.

1050
176
-3

1050
180
3

Set value
C
6+-0.5
400
12.5
0
*

min.

max.

400
11
-15

400
14
15

Actual values

OT

Actual values

OT

Actual values

OT

Actual values

OT

191
1.95
157
1.6

2 Adjustment specification
2.1 Injection timing adjustment
CAT Designation
P
Direction of rotation (viewed from drive side)

Set value
L

Left
P
S
P

Injection order
Pre-stroke
Beginning of injection position

Difference between angles 1

Difference between angles 2

Difference between angles 3

Difference between angles 4

Difference between angles 5

2.2 Injection quantity adjustment

CAT Designation
P
Adjusting point
P
Rack position
P
Pump speed
S
Average injection quantity
S
Max. variation between cylinders
P
Basic
P
Fixing the lever
CAT
P
P
P
S
S
P

Designation
Adjusting point
Rack position
Pump speed
Average injection quantity
Max. variation between cylinders
Fixing the rack

OT = Outside Tolerance (X is set)

mm
Drive side
deg.
Cal 1-5
deg.
Cal 1-3
deg.
Cal 1-6
deg.
Cyl.1-2
deg.
Cal 1-4
Unit

r/min
mm3/st.
%

Unit

r/min
mm3/st.
%

106675-4600

ZEXEL test values diesel fuel-injection equipment

2.3 Governor adjustment

Name

K=10

N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting

2.4 Speed control lever angle

Name
a=9deg+-5deg
b=27deg+-5deg

F:Full speed
I:Idle
(1)Stopper bolt setting

OT = Outside Tolerance (X is set)

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Page 2

106675-4600

ZEXEL test values diesel fuel-injection equipment

30.05.14 16:17:04

2.5 Stop lever angle

Name
a=53deg+-5deg
b=66.5deg+-5deg

N:Pump normal
S:Stop the pump.
(1)Normal
2.6 Timing setting
Name
a=(150deg)

(1)Pump vertical direction

(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)(4)-

OT = Outside Tolerance (X is set)

Page 3