Beruflich Dokumente
Kultur Dokumente
Operating Instruction
Catalogue
SafetyInstruction................................................................................................................................................1
ScopeofApplication............................................................................................................................................1
ProductFeatures.................................................................................................................................................2
MajorTechnicalIndexesandModelSpecification..............................................................................................2
Installation...........................................................................................................................................................3
Operatinginstructionofpedal:...........................................................................................................................9
Operatinginstructionofoperationpanel:..........................................................................................................8
FaultCodeandRepair.......................................................................................................................................10
WarrantyService:..............................................................................................................................................12
PackingList........................................................................................................................................................13
Safety Instruction
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Scope of Application
This product has two type,one is external mounting,the other is direct drive,with 400W,550W and
750W,external mounting can replace all the industrial sewing machine clutch motors.Can be widely
applied in garment, footwear, leather, luggage and toy industries. Among them,400W is suitable for
lignt load sewing equipment,such as lockstitch sewing machineoverlock sewing machine etc;550W
apply to be double-needle sewing machine,interlock sewing machine and mid heavy material sewing
machine;750W apply to be all kinds of special heavy sewing equipment.direct drive motor with sewing
machine manufacturers supporting,used for all kinds of direct drive sewing machines.
Product Features
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Efficient, energy-saving, and start-and-stop, with no idling energy consumption. The product can
save 60%-75% power compared with the mechanical clutch motor of same power, and it is
predicted that the motor cost can be recovered within 8~10 months after use.
The motor speed is continuously adjustable and, with a big output torque, supportive to various
sewing equipment.
With needle automatic positioning function, the product can be set into automatic needle position:
upper or lower needle position, thus increasing the sewing efficiency.
With simple structure, small volume and light weight, this motor weighs only one third of
mechanical clutch motor of same power.
With brushless design, the product can be used for a long time without replacing the components;
maintenance-free, safe and reliable, with a long lifetime and stable performance.
With low noise, low calorific value, and small interference to other electronic equipment during
the operation.
Adopt split design, which makes it convenient for users to install and operate.
400W
110V/220V 50/60Hz
5000rpm
4.0 Nm
Optional
Optional
550W
110V/220V 50/60Hz
5000rpm
5.0 Nm
Optional
Optional
750W
110V/220V 50/60Hz
4000rpm
6.5 Nm
Optional
Optional
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Installation
1. External mounting motor installation
Locknut of motor
Pulley cover
Speed regulating handle
Pulley
Inner pulley cover
Fig. 1
1.1 Install the motor below the sewing machine table with the attached mounting screw and
nut package, adjust the motor position to align the belt pulley of motor with the belt pulley of
sewing machine, and then tighten the mounting nut of motor.
1.2 Loosen the locknut of motor, mount the belt and adjust it into an appropriate condition, and
then tighten the locknut of motor.
1.3 Adjust the inner protective cover of belt pulley to an appropriate position to prevent it from
friction with the belt; tighten the fixing screw of inner protective cover of belt pulley, put the outer
protective cover of belt pulley on the inner protective cover of belt pulley, and tighten it with the
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Install the control box of motor in the position below the table on the right of sewing machine
stand with the attached self-tapping screw (as shown in Fig. 2), to make it convenient to
operate keys. Then connect the connecting wire plug between the motor and
controller, ensure that the connection is reliable.
Sewing machine table
Fig. 2
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4.
5V 200mA
Outlet
Motor outlet
Needle positioner
outlet
Safety switch
LED light socket
(Optional)
Foot controller
outlet
AC power
(Optional)
Fig.3
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Connnect safety
cathode
switch
Fig.4
5.
Synchronizer
Mounting screw
(1)
(2)
Fig. 5
a. Dismount the belt pulley of sewing machine, and install the needle positioner on the sewing
machine head with its indicator lamp upward (as shown in Fig. 5-1);
b. Install the red and green sychronizer magnets in corresponding position of belt pulley of sewing
machine (as shown in Fig. 5-2); Fig. 5-2 shows two installation methods of different belt pulleys,
respectively.
c. Mount the belt pulley of sewing machine back to the sewing machine, adjust the axial position
of the belt pulley to guarantee about 0.5~1mm spacing between the needle positioner magnet and needle
positioner, and then tighten the fastening screw on belt pulley.
d. Insert the sychronizer plug into corresponding socket of motor control box.
e. Adjust the needle position
Adjustment of upper needle position: Power on the system. Start the motor and stop the sewing
machine in the upper needle position, and then observe whether the sewing machine stops in the
required needle position; if the sewing machine does not reach the upper needle position, adjust the
green sychronizer magnet clockwise within its mounting groove; if the sewing machine exceeds the
upper needle position, adjust the green sychronizer magnet counterclockwise within its mounting
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groove. Then start the motor and check whether it is in the upper needle position; if not, repeat the
above adjustment until it is correctly in the upper needle position.
Adjustment of down needle position: The adjustment method of down needle position is same with
that of upper needle position, and the only difference is it is adjusted with a red needle sychronizer
magnet.
Installation of outside synchronizer:
a Installation of synchronizer: Set the sychronizer onto the sewing machine head belt pulley
spindle or butting connector (adapter), and tighten the fixing screw on the aluminum shaft of
sychronizer. Fix the relative position of synchronizer and machine head with a fixed baffle (as shown in
Fig. 6).
bAdjustment of synchronizer: Before adjustment, make sure that the power switch is turned off,
loosen the fixing screw of upper cover of synchronizer, and take down the upper cover of synchronizer.
Adjustment of upper needle position: Rotate the hand wheel of sewing machine head manually and
stop the sewing machine in the upper needle position, press the hand wheel, rotate the sensor of upper
needle position of positioner to aim the notch center of such sensor at the center of corresponding
photoelectric sensor on the circuit board. Then the adjustment of upper needle position is finished.
Adjustment of down needle position: Rotate the hand wheel of sewing machine head manually and
stop the sewing machine in the lower needle position, press the hand wheel, rotate the sensor of lower
needle position of positioner to aim the notch center of such sensor at the center of corresponding
photoelectric sensor on the circuit board. Then the adjustment of lower needle position is finished.
Synchronizer aluminum shaft
Fixing screw
Fig.
6.
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Then fix all the cables below the sewing machine table with the attached thread-pressing
fastener and nylon cable ties.
-1-Position switch
0-Initial position
1-Low-speed sewing
2-High-speed sewing
Fig. 7
When the pedal is stepped on backward from the initial
position 0 to position -1, the system shall conduct conversion of needle positions; if it is originally
set that the sewing machine stops in lower needle position, step on the pedal, and it will stop in upper
needle position; if it is originally set that the sewing machine stops in upper needle position, step on the
pedal, and it will stop in lower needle position.
Selection key of needle position above or below/positive and negative rotation switch key
Needle position setting: Short-press the key, and the sewing machine needle position can be
changed; in setting, LED will display F1, F2 or F3, with 3s display time. In F1 status, when the pedal
stops in the initial position, the sewing machine stops in lower needle position; then step on the pedal
backward, and the needle position will turn to the upper needle position. In F2 status, when the pedal
stops in the initial position, the sewing machine stops in upper needle positio; then step on the pedal
backward, and the needle position will turn to the lower needle position. In F3 status, when the pedal
stops in the initial position, the sewing machine stops in upper needle position; then step on the pedal
backward, the upper needle position remains the same.
Note: This function is invalid when the synchronizer is not mounted or the synchronizer plug is not
inserted into the motor control box.
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Long-press this key once (at least for 3s), and the soft start mode of motor can be opened or closed;
in the setting, LED will display S0 or S1; when the machine is set in S1, the soft start mode is opened,
and when the system is electrified for the first time or the pedal is stepped on reversely and the needle
position is switched, when starting the motor, the motor will run at a speed of 200rpm for the first two
circles, and then the motor will run at the normal operating speed. When the machine is set in S0, the
soft start mode is closed.
z Speed setting key
The key is used to display and set the maximum working speed of motor. When the motor is in
standby mode, press this key, and it will display the current speed of motor, and then press this key
again, and the speed will increase by 100rpm; the speed of motor can be adjusted between the minimum
speed and maximum speed and when it reaches the maximum value, press this key, and the speed will
return to the minimum value; hold down this key, and fast circular adding setting can be made, LED
will display the thousand and hundred of motor speed; for example, for 3,800rpm, LED will display: 3 8,
and the display time is 3s. (The maximum speed limit of motor is set in the factory according to users
requirement)
Fault Code and Repair
If a fault occurs to motor system, the system LED panel will display corresponding fault code;
when several abnormal faults occur at the same time, the display window will display all fault codes by
turns, the retention time of each fault code is about 4s, and users can repair them according to the fault
codes. If the fault cannot be removed, please contact the dealer or the manufacturer.
Fault code
PF
Fault description
System power failure
E1
E2
E3
E4
Motor overload
E5
E6
E7
E8
E9
Eb
Safety switch
EA
Overvoltage
Repeated
indication
EF
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Motor rotor is
locked
Over-temperature
fault
fault
Warranty Service:
1 The free warranty period of the product is one year from the date of purchasing. Any product
quality problem occurring within the warranty period shall be solved by the Company free of
charge, but the user shall show the proof of purchase and assume the freight.
2 If the problem cannot be solved by the user, please contact the dealer, or contact the Company
directly.
3 The maintenance service in the warranty period shall be paid in the following circumstances:
The machine is damaged or in fault arising from rule-breaking operation of the user;
The machine fault results from dismantling, repairing and assembling of the product without
the authorization of the Company.
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Packing List
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No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Name
Brushless motor
Motor control box
Pedal connecting link L=310mm
Mounting bolt M8*75mm
Hexagon nut M8
Plain washer 8
Thread-pressing fastener
Self tapping screw ST4*14
Nylon cable tie
Operating instruction
Conformity certificate
Protective cover of belt pulley
Bolt of outer protective cover of belt pulley
Internal needle positioner
External needle positioner
Unit
Unit
Unit
Set
Bolt
Nut
Washer
Washer
Fastener
Screw
Piece
Book
Piece
Set
Bolt
Set
Set
Quantity
1
1
1
3
3
3
3
5
4
1
1
1
1
1
1
1
Set
Spring washer 8
Remarks