ANNEXURE |! TECHNICAL SPECIFICATIONS OF PLANETARY BALL MILL SYSTEM General: Planetary Ball Mills (bench top model) with two grinding station and used for achieve the highest degree of fineness. Apart from the classical mixing and size reduction processes, the mills also meet all the technical requirements for colloidal grinding and have the energy input necessary for mechanical alloying processes. The extremely high centrifugal forces of the Planetary Ball Mills result in very high pulverization energy and therefore short grinding times. The planetary ball mill should have the following features: 4. Powerful and quick grinding down to nano size range (60-100nm) 2, ‘Automatic grinding chamber ventilation 3. 10 SOPs should be stored 4, programmable starting time 5. _ power failure backup ensures storage of remaining grinding time 6. __reproducible results due to energy and speed control 7. Suitable for long-term tests and continuous use 8 Two different grinding modes (dry and wet) . Measurement of energy input (optional) 40. To grind wide range of materials for contamination free grinding 11. Safety slider for safe operation 42, Comfortable parameter setting via display and ergonomic 1-button operation 43, _ Maximum feed particle size up to 10 mm 44, Grinding direction reversal with selection of running and pass times 45, Grinding chamber hood safety lock with stoppage surveillance 46. Power supply should be 200-240 Volts and single phase 47. Microprocessor speed control (50-450 rpm) and setting of time from front panel on18. The system should be an already existing and well proven product. 49, The system must be complete in all respects including accessories, shielded cables, mating connectors and fixtures. 20. Minimum 3 years warranty should be provided. ( If 1 year standard then supplier to quote separately for additional 2 years) Warranty services must be available in India 21. Installation and training : Installation at DMRL has to be done by the supplier and two days training for DMRL staff also to be provided by the supplier with free of cost. 22, Operational Manual (in English) should be provided with the system. 23, Post warranty technical support and calibration services should be provided in India for at least 5 years. 24. All the detailed technical literatures, brochures, specifications for the offered system should be submitted by the vendor along with the technical bid in English. 25. Scope of supply includes user manuals and applications notes on the operation of the Ball Miling system with instructions and safety aspects. The ball mill should consist of the following specifications/features: | Si Items/specs Detailed information No | 1 | Applications pulverizing, mixing, homogenizing, colloidal milling, mechanical alloying 2 | Feed material soft, hard, brite, Hbrous - dry or wet 3 _| Size reduction principle impact, friction 4 | Material feed size <4 mm 3 | Final fineness <1 um, for colloidal grinding < 0.1 yim @ | Batch size / feed quantity max. 2x 60m 7 | No. of grinding stations 2 (wo) od8 | Speed ratio [1:2 9 | Sun wheel speed 100 - 650 min™ 40 | Effective sun wheel diameter | 150 mm to 160 mm 47 _ | Type of grinding jars Optional aeration covers, safety closure devices 42 | Material of grinding toois Zirconium oxide 43__| Grinding jar size 125 mi 44 _| Setting of grinding time Digital, 00:00:01 to 99:59:69 48 _| Interval operation yes, with direction reversal 46 | Interval time 00:00:01 to 99:59:59 47 | Pause time 00:00:01 to 99:59:59 Te | Stoabie SOPs 10 49 | Measurement of input energy _| Optional should be provided 20 | Interface | RS 2527 RS A8E 21 | Drive power | 750-1000 W 22 | Power connection ‘phase 23 | Protection code Option Protection code option should be available 24 | Power consumption ~ 4250 W (VA) 25 [WxHxD closed (600 -650) x (400-500) x (400-600) mm 26 | Net weight Should be less than 100 Kgs 27 | Documentation | Should be in English and all the documents | should be supplied in soft copy form such as manuals, operating procedures etc. | 0328 | Computer interface ‘Should be provided Accessories to be quoted 7 725 mi ZIRCONIUM OXIDE /ZIRCONIA JAR | one 2 70 mm BALL ZIRCONIUM OXIDE/Zirconia’ 400 3 20 mm BALL ZIRCONIUM OXIDE (Zirconia | 100 4 2mm Ball Zirconium Oxide/Zirconia 700 5 For WET GRINDING requirements TO BE QUOTED 6 Safely Closure devices for Grinding Jars oneVendor qualifications: 1. Calibration Certificate issued by OEM must be provided. 2. OEM should have accredited calibration lab in India for post sales support. 3. The vendor should provide a certificate that all accessories supplied need to be compatible with the Ball Mill setup. 4. Vendor should submit certificate from authorized business partner from OEM. 5. Vendor should also submit details of their earlier ball milling machines to DRDO/PSU/Govt labs. os_ ANNEXURE IIL INSPECTION AND ACCEPTANCE CRITERIA (1) The ball milling system will be tested for milling for about 100 hours continuous running with a given program by intermediate stopping intervals to check the functionality of programming mode. (2) The stability of the driving motor and the rotation speed of the grinding station will be tested by running the ball milling machine for more than 100 hours. (3) The Bells and Jars will be checked by milling with standard powders such as Barium Titanate and ferrites for different durations by varying the number of balls depending on the powder feeded and timings. (4) Demonstration of final particle size reduction should be less than 1 wm. (5) Demonstration of reproducibility of the process. 06SCOPE OF SUPPLY SI | Item Quantity No 1 | Planetary Ball Milling system | One with 2 jars 2 | Milling Jars — Zirconium | Two in number Oxide/Zirconia 3 [Milling Balls — Zirconium | 100 in number Oxide/ Zirconia Sizes : - 10 mm (diameter) 4 | Safety Closure device for the | Two in number Grinding jars ANNEXURE IV 07COMPLIANCE TABLE FOR ANNEXURE V PLANETARY BALL MILL SYSTEM. (To be filled-in by the tenderer and submitted along with technical bid) Comments incase of Abridged DMRL's Requirements | Comply/ deviations from Parameters (Ref. Technical Specifications for | Not Comply techuieal full detais) specifications T_| Applications pulverizing, mixing, hemmogenizing, colloiel miling, mechanical alloying 2_| Feed material soft hard, brite, Worous ~ dry or wet 3 | Size redudion prnaple inapact, Fiction © | Material feed size <4mm 3 | Final fineness <7 im, Tor colloidal grinding < 04 um © _| Batch size feed quantity Tmax. 2x50 Tah 7_| No. of grinding stations 2 (wo) | Speed ratio Tr | Sun wheel speed 700-650 min" T0 | Efectve sun wheel diameter | 160 mmo 160 mm 11 | Type of gainding jars ‘optional aeration covers, safely closure devices 12 | Material of grinding fools Zirconium ode 15 | Grinding jar ses 125 mi 14 | Salling of grinding tne Digital, 00:00:07 to 98:58:59 TS [Interval operation ¥68, with direction reversal 16 | interval fine 00:00507 to 68:55:58 17 | Pause fine ‘00:00:07 to 858:58 TS | Siorabie SOPs 0 os19 | Measurement of input energy | Optional should be provided 30 | interface with computer and ‘Should be interfaced to RS 2327 supporting ports RS 485 by the computer 71 | Dive power 7e0W 2 | Pawar connection Single-phase 2 | Power consumption = T250W IVA) WxHxD closed {B00 “GEO x 400-500 x 400-500 mim 26 | Net weight ‘Should be Tess than 100 Kes 727 | Documentation ‘Should be in Engish and ail the documents should be supplied in soft copy form such as manials, operating procedures etc. oF