3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

WHAT

WHY

444 pump

107 nos unfilling out of 447 nos at

final inspection

UN AEARNESS & not proper

control in line

447 pump body

17 nos unfilling at final inspection

UN AEARNESS & not proper

control in line

Name & Signature

Name & Signature

Page 1 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

WHAT

Name & Signature

WHY

Name & Signature

Page 2 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

WHAT

WHY

TIMING CASE COVER HARDNESS 38-40 HRC MATERIAL EN 42J & HARDENING, BLACKING, OIL SPINING

Page 3 of 14

E ACTIONS
WHO

23.11.13
HOW

MACHINE OPERATOR ,QUALITY

FURTHER SHIFT WE WILL
INSPECTION HOURLY THEN GIVE
OPERATOR TRAINEE

MACHINE OPERATOR ,QUALITY

Name & Signature

Page 4 of 14

E ACTIONS
WHO

23.11.13
HOW

Name & Signature

Page 5 of 14

E ACTIONS
WHO

23.11.13
HOW

Page 6 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

538 housing

CAP-CAM SHAFT BEARNING

3B-PUSH

WHAT

WHY

67 nos unfilling /weld mark out of 419 no quality concern in

nos at final inspection
production area

70 nos Gate Debroken out of 419

UN AEARNESS & not proper

control in line

68 nos UNFILLING,BLACK MARK out of

DIE COAT NOT PROPER
1313

Name & Signature

Name & Signature

Page 7 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

WHAT

Name & Signature

WHY

Name & Signature

Page 8 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

S.NO

COMPONENT NAME
OR
DIE NAME

WHAT

WHY

TIMING CASE COVER HARDNESS 38-40 HRC MATERIAL EN 42J & HARDENING, BLACKING, OIL SPINING

Page 9 of 14

E ACTIONS
WHO

21.11.13
HOW

MACHINE OPERATOR
,QUALITY,supervisor

NEXT LOT WE WILL GIVE

OPERATOR TRACEABLITY
THEN
GIVE PRODUCT TRANIEE MC O/P
& HELIPER (LINE SUPERVISOR)

MACHINE OPERATOR ,QUALITY

GATE CUTTING AFTER COOLING

(BOOPATHY)

MACHINE OPERATOR ,

AUTO SPARY,
( MUTHU GANESH)

Name & Signature

Page 10 of 14

E ACTIONS
WHO

21.11.13
HOW

Name & Signature

Page 11 of 14

E ACTIONS
WHO

21.11.13
HOW

Page 12 of 14

3W1H ANALYSIS FOR INTERNAL CORRECTIVE ACTIONS

DATE

MACHINE NAME

WHAT

Name & Signature

WHY

Name & Signatur

Page 13 of 14

E ACTIONS
WHO

HOW

Name & Signature

Page 14 of 14