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  • SSNNL UGPL - Construction Programme and Methodology PDF

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    SSNNL_UGPL_-_Construction_Programme_and_Methodology.pdf

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    122 Ansichten16 Seiten

    SSNNL UGPL - Construction Programme and Methodology PDF

    Hochgeladen von

    veerudu

    Copyright:

    © All Rights Reserved
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    Markieren Sie unangemessene Inhalte
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    ‘uourzedeg 01 y99f014 a1p yo 13A0 BurpueH pue our2yes so GuvorssWU0D H01| (>) ‘0m snooueli20SiM PUE AID JNO] (a) Sunsey pue Sumy reg] g Bunuiol pue Bure] woualy adid jo uoyenenxs] z 248 0} uopeodsuen pue sadid jo jwaueundoic venesdde sos) Juouedsp 0} vorssjuigns pue sBuyeyp 10 uonevedeud ‘ubisag ‘voweBasenu Kanins| ‘Reuyoeui pue veUr 0 voReZGON pu eoUEIE—ID ous] 4 ‘woReZiNaonl aw oe ees ps pepe rs wondusseg wey] ONS. :weiBoig uojangsueg engeyuos| SHES, 2nd JO Poulad, 40} 2oUBLETUIEY| B LOREIEdO YM So; AVEFOUY YM [eUeD YOURE eN!OUC Jo LON %P0I8 (WN OPLOL OL 0 YO) Aleinqusiq ewe Jj eur7 edig PUNoID JepUN Jo BulUOISSIMILOD puE Suse) “Bunuor “Burey “Burxiddng:y40nA 30 OWEN plow wa Megha Engineering and tntrastructures Limited mel TENTATIVE CONSTRUCTION METHODOLOGY NAME OF Work: ‘Supplying, Laying, Jointing, Testing and Commissioning of Under Ground Pipe Line for Varna Distributary (Ch 0'To 10140 M) Block Nol4 of Dholka Branch Canal with Ancillary Works with Operation & Maintenance for Period of Five Years.” SCOPE OF THE WoRK The major works covered under this contract © Construction of Under Ground Pipeline network (HDPE/GRP), (©) Construction of Civil Works After finalization and approval of Seneral layout drawings, soil investigation will be taken up for structural drawings. The design of the civil Structures will be taken up. Ail For monitoring the Progress of Design and Engineering, a consolidated list of drawing, technical data sheets and documents will be Prepared and the Progress will be reviewed Necessary design calculations like Gesign mix for concreting ete, will be carried out and the same will be adhered during the civil construction work. Civil construction raw materials Tike sand, metal, bricks ete, will be sourced from Various quarries situated near to the site. Any shortage in raw materials will be fabimented from other nearby areas to ‘naintain the progtess of the site worke, Orders for materials such as cement ant reinforcement steel will be placed on approved vendors and the supply schedule will be clearly mentioned in the order in line with Project schedule. It will be ensured that the orders will be placed only on reliable suppliers with proven track record, E Before carrying out excavation, meaty Soil Investigation will be carried out to pecertain the required bearing capacity of the soil fox which necessary soil samples will be collected and sent to the approved laboratories. Other tests if required shall alec be carried out for ascertaining load bearing capacity of soil. a8 per tender specification shall be used for all the concrete works, METHOD STATEMENTS: METHOD STATEMENTS; Excavation: ical manner by providing proper approach ronda with adequate slopes for machinery movement. Wherever the excavation is not possible by machines . out with Client / Consultant before concreting. Page 2 of 4 Megha Engineering and Infrastructures Limited ‘The shuttering plates of proper sizes with proper finish or new plywood (waterproof) of adequate thickness will be used along with scaffolding pipes and clamps. Concreting: All concreting works will be carried out as per the Mix design hence required materials such as course sand, stone aggregates and cement will be sent to the design laboratories. After receipt of design mix from approved labs, all concrete works will be taken up accordingly. Only one type of cement will be used in one mix. The quality of cement will generally confirm the required IS specification. Before placing the concrete necessary approval will be obtained from the client, At the time of placing concrete the pin vibrators will be invariably used to ensure the better quality of concrete, Necessary line and level will be thoroughly checked by our Engineers. At the time of placing concrete at évery stage required test cubes will be taken and it will be kept under proper curing. These cubes will be tested in the Site laboratory in the presence of Client/consultant on 7/14/28 days. Sampling and testing shall be as per respective specification under the supervision of client/consultant. Our quality control & quality Assurance Engineers will ensure that right quality materials are used in the work, After getting the test results necessary records will be maintained. The samples for workmanship of each trade of work will be executed and shown to the client for approval. All materials incorporated in the work will be as per specifications. After completing concrete work required curing arrangements ate kept ready. Curing will be carried out as per the IS. The de-shuttering of formwork of concrete surface will be as per IS 456 with out any deviations, Project site will have a laboratory which will be equipped with various testing machines including cube testing machines, sieve analysis unit, measuring jars, weighing balance etc. For testing of raw materials further, the same will be carried out at engineering institutions, To elaborate further, the Site Engineers and Supervisors shall strictly adhere to the Project execution schedule without compromising on QUALITY of work. The total Program will be divided into weekly programs, and will be followed meticulously. To highlight, we have a committed workforce (Men & Women) mobilized from various states who will be working at project sites. Care will be taken for welfare of the workforce by way of providing a labour colony with basic amenities like water and power. Tankers will be arranged in case there is scarcity of ground water. Power will be provided through a diesel generating unit. The statutor lirements like insurance and labour license will be obtained from the congg Z Page 3 of 4 Megha Engineering and Infra: All the above works will be carried out under the supervision of our Engineers and supervisors who are responsible for good quality project works by meeting all the project milestones ahead of schedule and thereby ensuring smooth execution of the project by usage of quality raw materials, skill workmen, meticulous planning schedules, high productivity and with minimum wastage's. Upon completion of all civil works, the final drawings with layouts and plans will be handed over to the client for recorcl. These drawings will be called as “As built drawings”. The final measurements will also be consolidated and the quantities arrived will also be notified to client. “DETAILED METHODOLOGY, CONSTRUCTION SCHEDULE, CONSTRUCTION EQUIPMENT PLANNING AND DEPLOYMENT. ‘ WILL BE SUBMITTED AFTER AWARD OF CONTRACT” — eee Page 4 of 4 PROCESS OF FABRICATION OF GRP PIPES {The basic raw material used in the GRP pipe manufacturing are resin, fiber glass and silica sand, ‘Taking advantage of the winding process, other materials such as a glass veil or polyester veil can be used to enhance the abrasion resistance and the finishing of the pipe. The Hydraulic characteristics of Fiber Glass Pipe include: ‘The Smooth intetior results in low fluid resistance, which could lower horsepower cont nanents for pumped systems. This characteristic could contribute to a subsiontial cost savings over the life of a typical piping system, The interior pipe surface typically remains smooth over time in most fluid services. Therefore, fluid resistance does not increase with age, ‘The smooth interior allows the pipe diameter to be reduced while ‘maintaining the desired flow, Inside diameter (ID) is typically larger than IDs of many other pipe materials of the same nominal size and provides a larger pathway for fluid flow. More detailed information about many other quality characteristics such as: Long - term ring bending; Hydro testing; Surge and water hammer; Load capacity values (stiffness); Hoop tensile load capacity; Axial tensile load capacity; Flow velocity Ultra violet resistance; Flow coefficients; Portability test for smell, clarity of extract and globe migration ‘Transportation For the transportation of GRP Pipes from the Factory to the Site. trailers are needed, Similarly for lowering of the pipes 10-20 Ton Mobile Crane will be provided at the pipe laying location, For disposal of surplus earth, Hydraulic Tippers of 10 T capacity will be provided. Approx. 2 Tippers per Excavator will be provided depending upon the location of disposal area from the pipeline route. It shall be ensured that the pipes being transported do not over hang on the vehicles. Large pipes shall be placed on cradles and the loads properly secured during transit. Wide non-abrasive or other approved. slings shall be used and all other hooks and other ( metal devices shall be well‘ padded. Under no circumstances shall pipes, be dropped be allowed to strike one another, be rolled freely or dragged along the ground, No valves shall be lifted by the spindle. Fabricated material such as manhole covers, appurtenances, bolts, nuts, flanges, saddles, collars é& bypass arrangements etc,, shall be transported to the site of laying from the fabrication yard according to needs of the laying, operations only. Trenching The total pipe length will have to be laid in Trenches as per estimated time of 15 months. With 85% efficiency, the daily output will be upto about 7 to 9 pipes, adequate arrangement for excavation of hard strata is proposed to be carried out simultaneously. ‘The width of the tench shall be kept to a minimum consistent with the working space required and having regard to the safety of the trench, Depth of excavation shall be strictly controlled. ( All trenches shall have safety norms for all persons working in the trench if required. Temporary marking shall be done around all open excavations and post warning signs in English and focal language shall be displayed. ‘The maximum length of excavation which shail be left open in any length is 500 m at one location, Laying and Jointing A detailed programme for manufacturing and laying of pipeline will be prepared in consultation with ssnnl officials keeping in mind the mile stones given in the tender document. Before laying the pipes a survey of pipeline route shall be undertaken so as to compare this with the survey supplied at the time of the tender. Level shall be taken At required intervals and at any sharp changes in level. At least 28 days b any discrepancies observed shall be informed to the cfg Pipes shall be laid in accordance with 1S. ‘The pipetine shall be constructed in lengths suitable a full time pipe laying gang shall be engaged with each length of the pipe. Pipes and fittings shall be lowered into the trench/ pedestals with crane, The pipe shall be lowered in trenches as per required line and levels. Care shall be taken that the longitudinal joints of two consecutive pipes are staggered by 90°, While assembling, the pipes shall be brought close enough to leave a uniform gap of not exceeding 4 mm. ‘There shall be no lateral displacement in the pipe faces to be joined, PIPE JOINTS: Typically joined using GRP coupling, Pipes and Couplings supplied separately or with the coupling mounted at one end. Fit with elastomeric sealings Gasket which exactly sits in precision - machined groove including a stopper at each end, Other possible jointing systems are laminated and flanged connections. The pipe laying team shall be capable of handling a peak workload of 8 pipes per day, and an average workload of 7 to 9 pipes per day. Erection of Valves and Fittings The Butterfly Valves, Sluice Valves and Flange Adapters, Companion Flanges, Air Valves etc. shall be as per BMC Specification mentioned in NIT. The erection of valves shall be synchronous to the laying of pipes. Adequate care shall be taken during handling, of the valves. Valves shall not be lifted by the spindles, Hydraulic Testing of the Pipeline Pipeline and fittings shall be hydraulically pressure tested and shall comply to IS, ‘Tests. shall be carried out in two stages. 1, Test of sections as construction proceeds adjusting to Coupling. 2. A test of the whole pipeline on completion. of Bidder () . Me Fhe: & Infrastructures Limited QUALITY PLAN GENERAL, SCOPE OF QUALITY PLAN AND ITS APPLICATION This quality plan is a systematic document serving as a basis for assuring quality execution of “Supplying, Laying, Jointing, Testing and Commissioning of Under Ground Pipe Line for Varna Distributary (Ch 0 To 10140 M) Block Nol4 of Dholka Branch Canal with Ancillary Works with Operation & Maintenanee for Period of Five Years” for full satisfaction of the Department. It aims at ensuring planned and timely completion of this project by avoiding any cost and time over runs and ensuring quality construction at all stages of the project to the complete satisfaction of the client, This quality plan discusses the requirements system and also provides for its future improvement, This plan also meets statutory requirements. RESPONSIBILTY FOR PREPARATION AND UPKEEP OF QP ‘The Site — in charge at site is responsible for preparation and upkeep of quality plan to meet contract requirements, He shall revise this quality plan, if required depending upon requirement of the project. The preparation of this quality plan shall be carried out by the Site ~ in charge and shall be reviewed and approved by MD, Approved Quality Plan there’ after shall be issued by the Site — in charge as per distribution list. The Site — in charge through section in — charges shall be responsible for the establishment and upkeep of this QMP including updating by issuing approved revisions as necessary. Amendments and revisions shall be approved by MD. All copies of QP shall be numbered and issued as per the distribution list. DISTRIBUTION LIST ‘The master copy of this will be with the Site — in charge. Controlled Copies : 1. Site Management Representative (SMR) i Contract Management Section (CMS) Quality Control In charge BeN Construction Supervisors . meil-. & Infrastructures Limited QUALITY MANAGEMENT PLAN 5. Department Normal Frequency / , Actual tests conducting S.No. | Ni th Required jo. | Name of the Test ‘equired Frequeney by EPC Agensy at ate Lab 1} COARSE AGGREGATE 1 | Gradation One test daily Daily 2 | Specific Gravity 3. | Water Absorption 1 to 2 times per week or a One test’ whenever quarry t : 4 | Aggregate Crushing Test changes ot strata changes ” | 8 Pet instructions of the inspecting authorities 5 | Aggregate Impact Value 6 | Aggregate Abrasion Test 7 | Plakiness & Elongation Whenever required 1 to 2 times in a week or whenever required | FINE AGGREGATE 1 | Sand Gradation One test daily 2 | Bulkage Sand One test daily Daily 3. | Silt Content One test daily 4 | Specific Gravity —}_— —~| Weekly 5 | Moisture Content 1 | CEMENT 1 | Standard Consisteney ‘One sample for each batch 2 | Initial & Final setting time | One sample for each batch | Weekly once or twice or as per receipt of fresh 3 Specific Gravity ‘One sample for each batch | batch 4 | Fineness One sample for each batch 5 | Soundness One sample for each batch 6 | Cement Mortar Cubes One sample for each IV. | WATER frccring & Infrastructures Limited 1 | Pal, Value Monthly once Weekly once Vv | CONCRETE For every 200 cum of ; For every 200 cum of| concrete or as per 1 | Compression Strength concrete suggestions of the Inspecting Officers 2 | Slump test Whenever required Whenever required 3 | Temperature vi | SOILS One test per 3500 cum or | One test per 3500 cum ot 1 | Grain size analysis / gradation | one test whenever barrow | one test whenever barrow area changes area changes Standard Proctor Test & | One test per 1500 cum or | One test per 1500 cum or 2 | Optimum Moisture Content | in each layer laid on| in each layer laid on Test embankment embankment One test per 3500 cum or | One test per 3500 cum or 3 | Atterberg Limits one test whenever barrow | one test whenever barrow area changes area changes One test whenever barrow : 4 | Specific Gravity ates thease As required 5 | Free Swell Index As required As required vil | STEEL 1 | Tensile strength 1 test per source 2 | Blongation 1 test per source 1 test per source 3 Bend test | test per source 4 | Rebend test 1 test per source After conducting the tests and after getting the satisfactory results as per codal rules, we ave using, materials in the Construction works. We are also sending the samples to the Govt. Q.C, Laboratories for getting test results on steel and other miss items. . Me fhe: & Infrastructures Limited QUALITY MANAGEMENT SYSTEM We had implemented a well developed Quality system as per requirement of contract agreement conditions, 1. Quality Manual (QM) Quality System Procedure (QSP) Quality Plan (QP) for the site Method Statements Forms / Records yee Quality Plan is prepared to each project as per Quality Plan for ensuring conformance of the project to laid down specifications, Relevant QSP’s will be followed for carrying out various processes of the project. 1, QUALITY MANAGEMENT SYSTEM PLANNING: Quality Management System of the project sball start with the establishing of Quality Plan of the site at Planting Stage. Once the job is awarded, planning activity for the job takes Place. This is done with the establishing of Quality plan and Construction Methodology. Control Estimate and cash flow of the project. This S resource requirements and its schedule. Various protesses involved in the project and its construction are established and documented in the Quality Plan Method Statements shall be established for critical process. Quality plan shall give process and its details and its measurement criteria. 2, ORGANISATION HART: ion chart of site is enclosed Organ 3. MANAGEMENT RESPONSIBILITY: 3.1 Management's Commitment: P.LR. Management shall: 1, Be in Constant contact with site to complete the project as per Clients requirements. 2. Establish the quality objectives for site. 3. Conduct management reviews of the site once in ggnonth. : 4, Ensure that the resources required for the compfdtjon off

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