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Tech Tools:

Equalizer Line Sizing

Douglas T. Reindl
Director, IRC

University of Wisconsin-Madison

Equalizer Lines
All industrial refrigeration systems need
one
Issues

Many systems equalizer line(s) are undersized


Operational problems result

Impacts

Liquid hangup
Higher head pressure

Equalizer Line
Evaporative
Condenser

Purpose

relieve HPR gas displaced


by drained liquid from
condenser
prevents liquid binding

Equalizer line

Sizing strategies

rule-of-thumb
Based on P

Hi Pressure Receiver

Equalizer Line Sizing


BAC Rules of thumb
Equalizer Line Size (in)

3/4

1 1/4

1 1/2

Evaporator Capacity (tons)

350

560

970

1320

2180

Source: BAC, Evaporative Condenser Engineering Manual,

Based on P

1. Determine condenser liquid mass flow rate


Qrefrigerat ion = m liquid hevap

Based on P

1. Determine condenser liquid mass flow rate


Qrefrigerat ion = m liquid hevap

2. Estimate maximum gas flow rate in equalizer line


m gas = m liquid

liquid
vapor

Based on P

1. Determine condenser liquid mass flow rate


Qrefrigerat ion = m liquid hevap

2. Estimate maximum gas flow rate in equalizer line


m gas = m liquid

liquid
vapor

3. Determine frictional loss for a given equivalent


length, pipe id, roughness, etc.

.
1 = 2 log / D +
251

f
.
Re
f
37

Additional Considerations
Solar load will increase effective
equalizer line gas mass flow

Equalizer Line Sizing Results


3.5

Equalizer Line Size [in]

3
Pequalizer=0.25 psi

2.5
2

Pequalizer=0.50 psi

1.5

Pequalizer=1.0 psi

1
0.5

Pequalizer=0.75 psi

Le=100 ft
Tsat,discharge = 95 F
Tsat,suction = 0 F

0
100

1000

8000

Single Stage Refrigeration Capacity [tons]

Influence of Equivalent Length


Equalizer Line Size [in]

3.5
3

Le = 75 ft

2.5
2

Le = 100 ft
Le = 25 ft

1.5
Le = 50 ft

Tevap = 0 F

0.5

P = 0.25 psi

0
100

1000

8000

Single Stage Refrigeration Capacity [tons]

Comparing Calculated P with


BAC Guideline

Evaporator Capacity (tons)

350

560

970

1320

2180

Equalizer Line Size (in) [BAC]

3/4

1 1/4

1 1/2

0.742

0.957

1.278

1.500

1.939

1.0

0.71

0.48

0.38

0.28

Line Size (in)


Corresponding P (psi) [calc]

Le = 100 ft

Tech Tool Demonstration

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