S08285A Planos Electricos International Parte 1

SERVICE MANUAL
SERVICE MANUAL SECTION

4200, 4300, 4400 SERIES Built October 16, 2000 to December 31, 2001
ELECTRICAL CIRCUIT DIAGRAMS
Truck Model: 4200
Start Date: 10/16/2000 End Date: 12/31/2001
Truck Model: 4300
Truck Model: 4400
s08285
01/01/2001
s08285
Copyright 01/01/2001 International Truck and Engine Corporation
Table of Contents
1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P.
6. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .6
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..7
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..8
1.9. SCHEMATIC SYMBOL CHART, P. 9. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. .9
1.10. RELAY FUNCTIONS, P. 10. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .10
1.11. LAMP BULB CHART, P. 11. . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .11
1.12. NAVPAK/ECM V8AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER
IDENTIFICATION, P.12.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. .12
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13
2.1. ACCESSORY, P. 1.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..13
2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14
2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .15
2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16
2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20
2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21
2.10. GROUNDS IP, P. 10.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..22
2.11. GROUNDS IP, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .23
2.12. IGNITION CAB, P. 12.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..24
2.13. IGNITION CAB, P. 13.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..25
2.14. IGNITION FEEDS, CHASSIS, P. 14.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..26
2.15. START, P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..27
3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28
3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.2. CB POWER, P. 2. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. ..29
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .30
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..32
3.6. HORN, DUAL ELECTRIC, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .34
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..35
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .36
3.10. 2WAY RADIO, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .37
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
3.12. LIGHTED AIR SHIELD, P. 12.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..39
3.13. ROOF AUX. LOAD, P. 13. . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . .40
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3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

4.1. I6 HEUI ENGINES, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..42
4.2. V8 AVNT ENGINES, P. 2. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . ..43
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .44
5.1. FAN WIRING, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..44
5.2. ETHER START, P. 2.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .45
5.3. SNOW VALVE, P. 3. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .46
6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..47
6.1. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
6.2. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .48
6.3. ELECTRONIC ENGINE CONTROLS, (V8AVNT) ENGINES, P. 3. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..49
6.4. ELECTRONIC ENGINE CONTROLS, V8AVNT ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 4. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .50
7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51
7.1. IP/GAUGE LIST, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .51
7.2. WARNING LIGHT LIST, P. 2. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .52
7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P.
3.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .53
7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER
TEMP GAUGE CIRCUITS, P. 4. .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .54
7.5. IP/GAUGES AND WARNING LIGHTS GAUGE CLUSTER, P. 5. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .55
7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .56
7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .57
7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P.
8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .58
7.9. GAUGES AND WARNING LIGHTS FUEL FILTER RESTRICTION AND WATER IN FUEL
LIGHTS, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .59
7.10. GAUGES AND WARNING LIGHTS PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP.
GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .60
7.11. GAUGES AND WARNING LIGHTS AMMETER, P. 11. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. .61
8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..62
8.1. BACK UP LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .62
8.2. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P.
2.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .63
8.3. LIGHT SYSTEMS CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .64
8.4. LIGHT SYSTEMS TURN SIGNAL AND STOP SWITCHES, P. 4. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .65
8.5. DOME LIGHT, MAP LIGHT, P. 5. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .66
8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .67
8.7. FOG LIGHT AND WORK LIGHT, P. 7.. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .68
8.8. HEADLIGHTS, P. 8. .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .69
8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .70
8.10. PANEL LIGHTS, P. 10. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .71
9. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. .72
9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
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9.2.
9.3.
9.4.
9.5.
9.6.
9.7.
ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..73

ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. .. . .. .. . .. . .. .. . .. .. . .. . ..74
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..75
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS,
P. 7. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. .78
9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. .79
9.9. FUEL TRANSFER PUMP, P. 9.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .80
9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .81
9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .82
9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .83
9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .84
9.14. AIR SOLENOID 4WAY PACK, P. 14.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..85
9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P.
15. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..86
9.16. HYD POWER PARK, P. 16.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..87
9.17. AIR SUSPENSION, P. 17.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..88
9.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . .89
9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .90
10. TRANSMISSIONS (CHAPTER 10). .. . . .. . . . .. . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . . .. . .91
10.1. ALLISON LCT TRANSMISSION, P. 1.. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . . . .. . . . .. . . . .. . . .. . .91
10.2. ALLISON MD TRANSMISSION, P. 2. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .92
10.3. ALLISON MD TRANSMISSION (CONT.), P. 3.. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . ..93
10.4. ALLISON MD TRANSMISSION (CONT.), P. 4.. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . ..94
10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . ..96
10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
11. AIR CONDITIONING (CHAPTER 11). . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..98
11.1. HVAC SYSTEMS, P. 1. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. .98
11.2. AIR CONDITIONING (ONLY), P. 2. . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . .99
12. CONNECTOR COMPOSITES (CHAPTER 12). . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .100
12.1. CONNECTOR COMPOSITES (10), (71), (72), (345), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
12.2. CONNECTOR COMPOSITES (420A), (420B), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .101
12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .. . . . . . . . . . .103
12.5. CONNECTOR COMPOSITE (1012), P. 5. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .104
12.8. CONNECTOR COMPOSITES (1018), (1100), (1101A), (1101), (1102), P. 8.. .. . .. .. . .. . .. .. . .. .107
12.9. CONNECTOR COMPOSITES (1104), (1200), (1210), P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108
12.10. CONNECTOR COMPOSITES (1300), (1301), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109
12.11. CONNECTOR COMPOSITES (1350), (1400), (1402), (1500), (1510), (1553), P. 11. . . . . . . . . .110
12.12. CONNECTOR COMPOSITES (1554F), (1555), (1600), (1601), (1650), (1652), P. 12. .. . .. .. .111
12.13. CONNECTOR COMPOSITES (1657M), (1658), (1659), (1800), (1804), P. 13. . . . . . . . . . . . . . . . .112
12.14. CONNECTOR COMPOSITES (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),
(1815), (1820), (1822), (1823), (1824), (1860), (1861), (1901M), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
12.15. CONNECTOR COMPOSITES (2000), (2002M), (2003M), (2004M), (2005M), (2006M),
(2007F), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), P. 15. . . .114
s08285
iv
12.16. CONNECTOR COMPOSITES (2302M), (2303M), (2304M), (2305M), (2306M), (2307F),
(2308F), (2502F, M) (2503F, M), (2600F, M), (2601M, F), (2602M, F), P. 16. . . . . . . . . . . . . . . . . . . . . . .115
12.17. CONNECTOR COMPOSITES (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M),
(3201M), (3202), (3203M), (3204M, F), P. 17.. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .116
12.18. CONNECTOR COMPOSITES (3209), (3210M), (3211M), (4000), (4001), P. 18. . . . . . . . . . . . . . .117
12.21. CONNECTOR COMPOSITES (4007), (4008), (4009), (4010), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .120
12.22. CONNECTOR COMPOSITE (4014), P. 22.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .121
12.23. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P.
23. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..122
(4051), (4052), P. 24.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..123
(4103), P. 25. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..124
12.26. CONNECTOR COMPOSITES (4103 CONT.), (4105), (4111), (4120), (4301), P. 26. .. . . .. . .. .125
12.27. CONNECTOR COMPOSITES (4301 CONT.), (4305), (4410), (4410B), (4410C), P. 27. . . . . .126
12.28. CONNECTOR COMPOSITES (4410D), (4410E), (4410H), (4410M), (4411), (4411A), (4411B),
(4412), P. 28. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..127
12.30. CONNECTOR COMPOSITES (4450A), (4460A), (4460), (4705), P. 30. . . . . . . . . . . . . . . . . . . . . . . .129
12.31. CONNECTOR COMPOSITES (4705), (4810), (4820), (4830), (4840), P. 31. . . . . . . . . . . . . . . . . . .130
(6406), (6500), (6550), (6703), (6704), P. 34.. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. ..133
12.35. CONNECTOR COMPOSITES (7103), (7104), (7104A), (7200), P. 35. . . . . . . . . . . . . . . . . . . . . . . . . .134
12.37. CONNECTOR COMPOSITES (7204), (7205), (7206), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136
12.38. CONNECTOR COMPOSITES (7207), (7208), (7211), (7212), (7213), (7300), (7301), P.
38. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..137
(7605), (7606), P. 40.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..139
12.42. CONNECTOR COMPOSITES (7800), (7801), (7803), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
45. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..144
12.46. CONNECTOR COMPOSITES (8502), (8502A), (8503), (8503A), (8505), (8600), (8601),
(8602), P. 46. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..145
12.48. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9254), (9255), P.
48. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..147
12.49. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
49. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..148
50. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..149
12.52. CONNECTOR COMPOSITE (9700), P. 52.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .151
12.53. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
s08285

12.57. CONNECTOR COMPOSITES (9800), (9811), (9812), (9814), (9815), (9850), (9900), (9900A),
P. 57. .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .156
s08285
vi
s08285
1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION.
INTERNATIONAL CIRCUIT NUMBER

IDENTIFICATIOIN AND LOCATION
CHAPTER 1
PREFIX DESIGNATIONS
PREFIX
LOCATION
Cab-instrument Panel Module
Cab-Driver Control Module
Cab-Header/Clearance Lights
Cab-Roof/Rear Panel
Cab-Left Door/Doors
Cab-Right Door/Doors
Cab-Sleeper
Cab-Dash(outside)
Engine/Radiator
Transmission
Chassis/Front End (Cab Dash Panel Forward)
Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)
Chassis/Wheel Base Section
Chassis/Suspension/Rear Axle/Axles
Chassis/AF Section/Stop/Tail/Turn Lights
CIRCUIT NUMBER AND IDENTIFICATIONS
CIRCUIT
NUMBER
COLOR
DESCRIPTION
LTBL
ALTERNATOR - FIELD
RD
ALTERNATOR - CHARGE
DKBL
1708 DATA LINK, SWITCH DATA LINK (+)
GY
1708 DATA LINK, SWITCH DATA LINK (-)
SERIAL/DATA COMMUNICATION J1922

YL
DRIVE TRAIN J1939 DATA LINK (+)
GN
DRIVE TRAIN J1939 DATA LINK (-)
GY
LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)
RD
ALTERNATOR - RESISTANCE
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 1
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
AE08-52365
Circuit Number Identification and Location Chart
s08285
SHEET
01



IDENTIFICATION AND LOCATION (CONT.)
CHAPTER 1
CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT
NUMBER
DESCRIPTION
COLOR
GY
ZERO VOLT REFERENCE (ZVR)
10
WH
CHASSIS/ENGINE GROUND
11
WH
CAB/SLEEPER GROUND
12
LTBL
ACCESSORY FEED
PK
IGNITION FEED
BK
IGNITION FEED (BODY BUILDER CONNECTOR)
14
RD
BATTERY FEED
15
RD
KEY SWITCH FEED
17
PK
STARTER CONTROL
18
PK
GLOW PLUG/PRE-HEATER
19
GY
ENGINE SHUTDOWN
20
LTGN
REMOTE POWER MODULE
21
TN
COLD START CONTROLS (ETHER)
23
TN
ENGINE FAN/SHUTTERS
24
GY
ENGINE EXHAUST BRAKE
25
TN
PYROMETER
26
TN
AMMETER
27
TN
VOLTMETER
28
TN
INSTRUMENTS AND GAUGES
29
TN
ENGINE WATER TEMPERATURE
30
TN
ENGINE OIL TEMPERATURE
31
TN
TRANSMISSION OIL TEMPERATURE
32
TN
AXLE OIL TEMPERATURE
13
16
22
CHK
DATE
PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE.
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 2
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
AE08-52365
Circuit Number Identification and Location Chart (Cont.)
s08285
SHEET
02



CHAPTER 1

CIRCUIT
NUMBER
COLOR
DESCRIPTION
33
TN
ENGINE OIL LEVEL
34
TN
COOLANT LEVEL
35
TN
ENGINE OIL PRESSURE
36
TN
FUEL LEVEL
37
TN
FUEL PUMP
39
GY
AIR DRYER HEATER
40
GY
LOW AIR PRESSURE WARNING
41
TN
AIR TEMPERATURE
42
GY
FRONT AXLE ENGAGED
43
GY
POWER DIVIDER LOCK (PDL) WARNING
44
GY
PARK BRAKE WARNING
45
LTGN
ANTI - THEFT WARNING
46
GY
POWER TAKE - OFF WARNING
47
GY
SPEEDOMETER
48
GY
TACHOMETER
49
GY
DIFFERENTIAL LOCK WARNING
50
YL
LIGHT SWITCH FEED
51
YL
DIMMER SWITCH FEED
52
YL
HEADLIGHT HI - BEAM
53
YL
HEADLIGHT LO - BEAM
54
BN
PARKING/MARKER LIGHTS
38
55
OR
TURN SIGNAL - FEED
56
OR
TURN SIGNAL LIGHTS - LEFT
YL
TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)
OR
TURN SIGNAL LIGHTS - RIGHT
57
LT GN
CHK
DATE
PEC 16JAN01
TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)
CHANGE
REV
PRODUCTION RELEASE.
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
15 MAY 00
AE08-52365
Figure 3 Circuit Number Identification and Location Chart (Cont.)
s08285
SHEET
03


CHAPTER 1


CIRCUIT
NUMBER
COLOR
DESCRIPTION
58
BN
CLEARANCE/IDENTIFICATION LIGHTS
59
GY
SOLENOID
60
OR
HAZARD LIGHTS
61
GY
AIR SUSPENSION
62
DKBL
PANEL LIGHTS
63
DKBL
COURTESY/DOME LIGHTS
64
YL
FOG/DRIVING LIGHTS
65
OR
CAB REAR FLOOD LIGHT
66
YL
DAYTIME RUNNING LIGHTS
68
BN
TAIL LIGHTS
69
BN
LICENSE PLATE LIGHT
67
70
71
CHK
DATE
PEC 16JAN01
OR
STOP LIGHTS
RD
STOP LIGHTS (BODY BUILDER CONNECTION)
OR
BACK - UP LIGHTS
LTBL
BACK - UP LIGHTS (BODY BUILDER CONNECTION)
72
OR
73
LTGN
TRAILER AUXILIARY FEED - BATTERY

PWM
74
LTGN
HEATER RECIRC MOTOR
75
LTGN
HEATER BLOWER MOTOR
76
LTGN
AUXILIARY FAN
77
LTGN
AIR CONDITIONER
78
LTGN
MIRRORS - HEATED; MOTORIZED
79
GY
SEAT BELTS
80
BK
SLEEPER BOX RELAY - FEED
81
LTGN
POWER DOOR LOCKS
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 4
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
15MAY00
AE08-52365
Circuit Number Identification and Location Chart (Cont.)
s08285
SHEET
04


CHAPTER 1

IDENTIFICATION AND LOCTION (CONT.)

CIRCUIT
NUMBER
COLOR
DESCRIPTION
82
GY
WINDSHIELD WIPER
83
LTGN
POWER WINDOWS
84
LTGN
CIGAR LIGHTER
85
GY
HORN
86
LTGN
RADIO - ENTERTAINMENT
87
GY
WINDSHIELD WASHER
88
LTGN
CLOCK/HOURMETER
89
VT
AIR BAG
90
GY
HYDRAULIC BRAKE PUMP
91
VT
INTERCOMMUNICATIONS
92
TN
TRANSMISSION CONTROLS - ELECTRONIC
93
TN
AXLE SHIFT CONTROL
94
GY
ANTILOCK BRAKE SYSTEM
95
TN
EXHAUST EMISSION
96
YL
SNOW PLOW LIGHTS
97
VT
ENGINE CONTROLS - ELECTRONIC
98
BK
DATALINK AND DIAGNOSTICS
99
VT
ACCELERATOR POSITION SENSOR (APS)
100
AIR HORN (ELECTRIC SOLENOID ACTUATED)
101
BRAKE APPLICATION AIR
102
FLASH TO PASS
CHK
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
15MAY00
AE08-52365
Figure 5 Circuit Number Identification and Location Chart (Cont.)
s08285
SHEET
05
1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER

IDENTIFICATION, P. 6
ECM
PIN #
TERM
CHAPTER 1
INTERNATIONAL NAVPAK/ECM I6 ENGINE

CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION
ECM
PIN #
DESCRIPTION
TERM
DESCRIPTION
12
AAT
AMBIENT AIR TEMP. SENSOR
27
IVS
33
ACD
A/C DEMAND
54
OWL
APS
ACCELERATOR POS. SENSOR
25
PWR RLY
16
ATA(+)
J1708 DATALINK (+)
31
RAS
RESUME/ACCELERATE
17
ATA(-)
J1708 DATALINK (-)
37
RPRF
PRESET SPEED
29
BAP
BAROMETRIC AIR PRESS. SENSOR
30
RPS
REMOTE ACCELERATOR POS. SENS. SIG.
43
BN01
BRAKE STATUS #1
RPS_RTN
REMOTE ACCELERATOR POS. SENS RTN.
BRAKE STATUS #2
IDLE VALIDATION SWITCH

OIL/WATER WARNING LIGHT
CEC MAIN POWER RELAY SIGNAL
44
BN02
36
RVAR
18
CAN SHLD
DRIVETRAIN J1939 DATALINK SHLD
32
SCS
SET/COAST
19
CAN(+)
DRIVETRAIN J1939 DATALINK (+)
45
SIL
SERVICE INTERVAL LIGHT
20
CAN(-)
DRIVETRAIN J1939 DATALINK (-)
34
STI
SELF TEST INPUT
15
CBE_SEL1
48
SUL
SHIFT UP LIGHT
10
CLS
COOLANT LEVEL SENSOR
59
TACA
TACHOMETER A
35
COD
CRUISE ON/OFF
60
TACB
TACHOMETER B
21
DC (+)
POWER
38
TCSS
TORQUE CURVE SELECTION INPUT
22
DC (+)
POWER
28
TSA
DC (-)
GROUND
VBREF(5V)
ACCELERATOR SENSOR SUPPLY
DC (-)
GROUND
11
VBREF GND
ACCELERATOR SENSOR GROUND
26
DDS
DRIVELINE DISENGAUGED INPUT
VCREF(5V)
REMOTE ACCELERATOR SENS. SUPPLY
42
DPS
GROUND
VCREF GND
REMOTE ACCELERATOR SENSOR GND
46
ECI
ENGINE CRANK INHIBIT
24
VIGN
IGNITION FEED
56
EDL
TRANSMISSION KICKDOWN
47
VRE
RETARDER/EXHAUST BRAKE ENABLE
53
GPL
GLOW PLUG LIGHT
39
VSS(+)
VEHICLE SPEED SENSOR (+)
HGE
HYD. PRESS GOVERNOR ENABLE
40
VSS(-)
VEHICLE SPEED SENSOR (-)
49
HMI
58
VSSCALA
SPEEDOMETER SIGNAL A
13
HPS
HYDRAULIC PRESSURE SENSOR
57
VSSCALB
SPEEDOMETER SIGNAL B
41
HSO (+)
POWER
55
WARN
HSO (-)
GROUND
23
CHK
DATE
PEC 16JAN01
RETARDER/EXHAUST BRAKE REQUEST
HYDRAULIC PRESS GOVERNOR IND. LT
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 6
VARIBLE SPEED SWITCH
TWO SPEED AXLE
ENGINE WARNING LIGHT
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
AE08-52365
SHEET
06
NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification
s08285
1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7


CIRCUIT DIAGRAM INSTRUCTIONS
A - SWITCH AND RELAY POSITIONS AS SHOWN ON

CIRCUIT DIAGRAMS INDICATE NORMAL POSITION
WITH IGNITION OFF UNLESS OTHERWISE NOTED.
B - MULTIPLE CONNECTIONS ARE DISPLAYED ON

SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
86
30
87A
87
CHAPTER 1
12
AND/OR
12
85
RELAY - SUPPRESSED SWITCH

SWITCH:
MANUAL/MECHANICAL
MAGNETIC
SUPPRESSED
INDICATES
CASE
GROUND
SINGLE IN-LINE CONNECTORS DISPLAYED

AS SHOWN WITH OR WITHOUT CONNECTOR
NUMBER.
C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR
LOCATION IN FUSE/CIRCUIT
BREAKER CONNECTION
BUSS IN FUSE/CIRCUIT
BREAKER CONNECTOR
PRINTED
CIRCUIT IN
INSTRUMENT
CLUSTER
F1
FUSE RATING
VOLTMETER
20A
D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.
A55A/A60
16OR
A60
16OR
A55A
16OR
E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.
WIRE
CONNECTION
BUSSED CONTACT
16BN
A
S
S
I
I
I
A
A
OFF
OFF OFF
OFF
S
I A
GND
S A
WIRE CONNECTION
INTERNAL
CONNECTION
CONTACT
A128
A12A
S
I
ETHER
SWITCH
F19
F18
16RD
20A
KEY SWITCH
PIGTAIL
A12
F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).
NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.
GROUND CIRCUITS ARE DESCRIBED THUS:
R32-G
R32-GA
R32-GB
11-G
11-GA
11-GB
COMMON GROUND
CIRCUIT NUMBER
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
INDIVIDUAL GROUND
CIRCUIT NUMBER
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 7
SUFFIX
G IS NOT A SUFFIX BUT INDICATES
A GROUND CIRCUIT.
LOCATION
SUFFIX
G IS NOT A SUFFIX BUT
INDICATES A GROUND
CIRCUIT.
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
15MAY00
Circuit Diagram Instructions
s08285
AE08-52365
SHEET
07
1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8


CHAPTER 1
CIRCUIT DIAGRAM INSTRUCTIONS
G - ABBREVIATIONS: COLOR, NOUN AND ENGINE

COLOR ABBREVIATION
AQ - AQUA
BK - BLACK
BL - BLUE
BN - BROWN
DK GN - DARK GREEN
GD - GOLD
GY - GRAY
GN - GREEN
LT BL - LIGHT BLUE
NOUN ABBREVIATION
LT GN - LIGHT GREEN
OR - ORANGE
PK - PINK
PL - PURPLE
RD - RED
SIL - SILVER
TN - TAN
VT - VIOLET
WH - WHITE
YL - YELLOW
A
ACC
AC AUX AWG B
BAT
CONNDRL ENG FWD GA -
ACCESSORY
AIR CONDITIONER
AUXILIARY
AMERICAN WIRE GAUGE
BATTERY
CONNECTION OR CONNECTOR
DAYTIME RUNNING LIGHTS
ENGINE
FORWARD
GAUGE
G
GROUND
GND
I
IGNITION
IGN
IND
- INDICATOR
- LEFT
L
LT
- LIGHT
W/O
- WITHOUT
OPTIONAL
OPT
R
- RIGHT
S
- START OR SENDER
THERMO - THERMOSTAT
- WITH
W/
ENGINE ABBREVIATION
ISM
- MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL
N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL
CHK
C-10,C-12
- MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL
V8-AVNT
- MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL
I6-HEUI
- MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL
DATE
PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE.
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 8
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
Circuit Diagram Instructions (Cont.)
s08285
AE08-52365
SHEET
08
1.9. SCHEMATIC SYMBOL CHART, P. 9


SYMBOL
CHAPTER 1
SCHEMATIC SYMBOL CHART
DESCRIPTION
DESCRIPTION
MALE/FEMALE IN-LINE CONNECTION
FEMALE TERMINAL
SYMBOL
HORN
MALE TERMINAL
GROUND
SPEAKER - SOUND SYSTEM
FUSE
LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR
SWITCH CONTACT, NORMALLY OPEN
SWITCH CONTACT, NORMALLY CLOSED
LIGHT - SINGLE FILMENT
JUNCTION POINT
SPLICE
LIGHT - DOUBLE FILAMENT

SWITCH-PRESSURE
SENDER - OIL, WATER,

FUEL, TEMPERATURE
SWITCH-MANUAL/MECHANICAL
30
86
RELAY-SUPPRESSED
87A
87
85
SOLENOID - GENERAL USAGE
MOTOR - ELECTRIC
CIGAR LIGHTER
CHK
DATE
PEC 16JAN01
CHANGE
REV
PRODUCTION RELEASE.
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 9
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
19MAY00
Schematic Symbol Chart
s08285
AE08-52365
SHEET
09
10
1.10. RELAY FUNCTIONS, P. 10
Figure 10
Relay Functions
s08285
1.11. LAMP BULB CHART, P. 11


LAMP BULB CHART

BULB TRADE NUMBER
CANDLEPOWER OR WATTS
BULB APPLICATION
CHAPTER 1
BACK-UP LIGHTS .............................................................................................. 32 CANDLEPOWER .................................................................. GE1156

CLEARANCE & IDENTIFICATION ..................................................................
3 CANDLEPOWER ................................................................... GE193
COURTESY LIGHT ..............................................................................................
3 CANDLEPOWER ................................................................ GE168
DOME LIGHTS ...................................................................................................... 12 CANDLEPOWER ............................................................... GE561

FOG LIGHTS ............................................................................................................. 55 CANDLEPOWER.............................................................. VH550
HEAD LIGHTS:
LOW BEAMS ......................................................................................................... 65 WATTS ........................................................................... GE9007
HIGH BEAMS ........................................................................................................ 65 WATTS ........................................................................... GE9007
INSTRUMENT CLUSTER:
GAUGE BACK LIGHT ........................................................................................................................................................................................... 82S270538
GAUGE WARNING LED (RED) .......................................................................................................................................................................
82S272109-3
RANGE INHIBIT LED (YELLOW) .....................................................................................................................................................................

COLD AMBIENT PROTECTION LED (YELLOW) .........................................................................................................................................
82S272109-4
82S272109-4
FUEL FILTER LED (YELLOW) .......................................................................................................................................................................... 82S272109-4

WARN ENGINE LED (YELLOW) ......................................................................................................................................................................
82S272109-4
STOP ENGINE LED (RED) ..............................................................................................................................................................................
82S272109-3
BRAKE PRESSURE LED (RED) ....................................................................................................................................................................
82S272109-3
BRAKE FLUID LED (RED) ...............................................................................................................................................................................
82S272109-3
WAIT TO START LED (YELLOW) ....................................................................................................................................................................
82S272109-4
CHECK TRANSMISSION LED (YELLOW) .....................................................................................................................................................
82S272109-4
TRAILER ABS LED (YELLOW) .........................................................................................................................................................................
82S272109-
WASHER FLUID LED (YELLOW) ...................................................................................................................................................................
82S272109-4
LEFT TURN SIGNAL LED (GREEN) ..............................................................................................................................................................
82S272109-2
TRACTION CONTROL LED (GREEN) ..........................................................................................................................................................
82S272109-2
WATER IN FUEL LED (YELLOW) ...................................................................................................................................................................
82S272109-4
PARK FLUID LED LIGHT (RED) ......................................................................................................................................................................
82S272109-3
CHECK ELECTRICAL SYSTEMS LED (YELLOW) ......................................................................................................................................
82S272109-4
PARK BRAKE LED (RED) .................................................................................................................................................................................
82S272109-
CRUISE CTRL ACTIVE LED (GREEN) .........................................................................................................................................................
82S272109-2
ANTILOCK BRAKING SYSTEM LED (YELLOW) ..........................................................................................................................................
82S272109-4
RIGHT TURN LED (GREEN) ..........................................................................................................................................................................
82S272109-2
COOLANT LEVEL LED (RED) ........................................................................................................................................................................
82S272109-3
SEAT BELT LED (RED) ....................................................................................................................................................................................
82S272109-
HIGH BEAM ICON LED (BLUE) ...................................................................................................................................................................... 82S272109-5

CHECK AIR CONDITIONER LED (YELLOW) ............................................................................................................................................... 82S272109-4
RETARD OVER HEAT LED (RED) ................................................................................................................................................................
82S272109-3
PTO/THROTTLE LED (RED) ...........................................................................................................................................................................
82S272109-3
MAP LIGHT ......................................................................................................... 3 CANDLEPOWER ...................................................................
1816
SIDE MARKER ...........................................................................................................................................................................................................

STOP & TURN/TAIL & LICENSE PLATE ................................................... 32/3 CANDLEPOWER .................................................................
TURN SIGNAL/MARKER (FENDER) ....................................................................................................................................................................
TURN SIGNAL & MARKER LIGHT .........................................................................................................................................................................
WORK (TRAILER HOOK-UP) LIGHT ............................................................ 35 WATTS ...............................................................................
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 11
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
20JUN00
Lamp Bulb Chart
s08285
AE08-52365
2458
1157
3157
2356
4411
SHEET
11
11
12
1.12. NAVPAK/ECM V8AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER

IDENTIFICATION, P.12

CONNECTOR (X4)
CONNECTOR (X3)
ECM
PIN #
TERM
DESCRIPTION
KL.87
BATTERY POWER
KL.87
BATTERY POWER
ECM
PIN #
TERM
DESCRIPTION
FPM
FUEL PUMP MONITIOR
FLI
FUEL LEVEL INDICATOR
KL.15
IGNITION FEED
ECL
ENGINE COOLANT LEVEL
MPR
MAIN POWER RELAY
KL.31
GROUND
KL.31
GROUND
NOT POPULATED
DDS
DRIVELINE DISENAGE SWITCH
NOT POPULATED
FPC
FUEL PUMP CONTROL
VSS-
VEHICLE SPEED SENSOR-
10
TCSS
TORQUE CURVE SELECT SWITCH
10
VSS+
VEHICLE SPEED SENSOR+
11
TACH
TACHOMETER CONTROL
11
12
CAN1+
DRIVETRAIN J1939 DATALINK +
12
13
CAN1-
DRIVETRAIN J1939 DATALINK -
13
14
RAS
RESUME/ACCELERATE
14
15
CAN1-SHLD
DRIVETRAIN 1939 DATALINK SHLD
15
NOT POPULATED
16
NOT POPULATED
17
VSS_CAL
VEHICLE SPEED SENSOR

CALIBRATION
17
NOT POPULATED
18
VRE
VEHICLE RETARDER ENABLE
18
19
RPRE
REMOTE PRESET PTO ENABLE
19
20
RVAR
REMOTE VARIABLE PTO ENABLE
21
SCS
22
ESHTR
23
ECI
ENGINE CRANK INHIBIT
24
BAP
BAROMETRIC AIR PRESSURE
16
CHK
CHAPTER 1
INTERNATIONAL NAVPAK/ECM V8-AVNT

CONTROLLER CONNECTORS X3 & X4 PIN
NUMBER IDENTIFICATION
DATE
SENSOR REFERENCE VOLTAGE

NOT POPULATED
LSI_SPARE2 LOW SPEED INOUT 2
NOT POPULATED
IVS
IDLE VALIDATION SWITCH

NOT POPULATED
EFAN
ELECTRIC FAN CONTROL
LSO_SPARE4 LOW SIDE OUTPUT 4
APS
ACCELERATION POSITION SENSOR
20
ATA+
J1708 DATALINK +
SET/COAST
21
ATA-
J1708 DATALINK -
ELECTRONIC SHUTTER RELAY
22
23
GSC
GENSET SPEED CONTROL
24
KL.31B
SENSOR REFERENCE GROUND
CHANGE
REV
REFERENCE DRAWN
U00DLCK
RELEASE NO.
P54304U
Figure 12
NOT POPULATED
VBREF
NOT POPULATED
NOT POPULATED
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
16JAN01
AE08-52365
SHEET
12
NAVPAK/ECM V8AVNT Controller Connectors X3 and X4 Pin Number Identification
s08285
13
2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)

2.1. ACCESSORY, P. 1
Figure 13
Accessory
s08285
14
2.2. BATTERY FEEDS, CAB, P. 2


A14
10RD
CAB FUSE
BLOCK
(1011)
A14AB
10RD
A14AC
10RD
CHAPTER 2
BATTERY FEEDS, CAB
20A
H2
AUX PWR
CHAP 3_01
15A
H3
CIGAR LTR
CHAP 3_01
15A
B4
A14G
18RD
G2 F2
G3 F3
A4
OWNER / OPERATOR
(1910)
F16
5A
C4 F12
A14BA
6RD
A14AE
10RD
CAB FUSE
BLOCK
(1012)
D4
30A
H4
G4 F4
A2
10A
B2
F24
OPTIONAL GAUGE PACK CH 3_11

HVAC BLOWER
CH 11_01
DOME LT / RADIO MEMORY CH 3_08, CH 8_05
5A
C2
F22
D2
5A
E2 F20
A14AAA
6RD
A14BB
6RD
A14AS
10RD
MEGA FUSE
STUD
CAB FUSE
BLOCK
(1013)
IGNITION RELAY (1012) D4 SEE CH02_12
A14BC
6RD
G1
A14FH
10RD
G2
A14FK
10RD
A3
CAB FUSE
BLOCK
(1014)
REV
30A
H1
30A
H2
F28
30A
F34
B3
30A
B4
A4
F35
G4
A2
SEE CH 3_04
PWR WIN / LOCK (DRIVER)
PWR WIN / LOCK DRV (TRAVEL CREW)
25A
B2
F43
10A
H2
TO CH 3_05
SEE CH3_04
PWR WIN / LOCK (PASS)
PWR WIN /LOCK PASS (TRAVEL CREW)
OPTIONAL IGN RELAY (1013) G4
E2 F39 F2
G2
SEE CH 2_01
F27
TO CH 3_05
SEE CH 2_13
TBD
LIGHTED AIR SHIELD
SEE CH3_13
TBD
F37
A14FP
10RD
D4
A14FR
10RD
G4
TBD
TBD
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 14
CH 7_05
ACCESSORY RELAY (1012) G4
A14FL
10RD
A14BD
6RD
CHANGE
PRODUCTION RELEASE.
INSTR CLUSTER
G4
A14FN
10RD
DATE
15A
G2 F18 H2
A14AV
10RD
A14FM
10RD
CHK
CH 2_01, 12, 15
F2
D4
A14FJ
10RD
PEC 16JAN01
KEY SW & DIAG
CH 11_01
A14AT
10RD
A14FG
10RD
A14AA
6RD
A14AAB
6RD
100A
HVAC CONTROL
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
21JUN00
Battery Feeds, Cab
s08285
AE08-52366
SHEET
02
2.3. BATTERY, P. 3
Figure 15
Battery
s08285
15
16
2.4. 1708 DATA LINK, P. 4


1708 DATA LINK
A3S(-)
18GY
DIAGNOSTIC
CONN
(1650)
A3S(+)
18DKBL
DIAGNOSTIC
CONN
(1650)
CHAPTER 2
AUTOSHIFT
SELECTOR
(7905M)
W/AIR ABS BRAKES
10
J3C(+)
18DKBL
C4
A3D(-)
18GY
J3A(-)
18GY
K3B(-)
18GY
K3A(+)
18DKBL
11
17
W/I6-HEUI ENGINES
DATE
CHANGE
REV
16JAN01
PRODUCTION RELEASE.
REFERENCE DRAWN
U00DAG9
P54304U
RELEASE NO.
P52778H
W/ALLISON WTEC TRANSMISSION
11
ECM
CONN
(6007)
CHK
17
L3+142
18DKBL
B7
J3B(+)
18DKBL
ENGINE
(4103) 10
PEC
L3-151
18GY
J3+142
18DKBL
(4820)
J1708 SPLICE
16
ECU "S"
CONN BLACK
(7204F)
XMSN
(4705F2)
B8
DASH/CENTER
CHASSIS
(9700)
(W/HYD ABS BRAKES)
10
C2
10
11
20
K3B(-)
18BK
C3
J3B(-)
18GY
SEE CH09_04 N3A(+)

18DKBL
J1708 SPLICE
(4820)
J3-151
18GY
J3C(-)
18GY
K3A(+)
18BK
SEE CH09_04 N3A(-)

18GY
B2
W/EATON AUTOSHIFT
TRANSMISSION
10
J3D(+)
18DKBL
G2
Figure 16
A3T(-)
18GY
10
J3A(+)
18DKBL
J3D(-)
18GY
G3
PASS THRU
AT DASH
(4014)
AIR ABS
ECU #1
(4024)
A3D(+)
18DKBL
N/EATON AUTOSHIFT
TRANSMISSION
A3A(-)
18GY
A3A(+)
18DKBL
A3T(+)
18DKBL
21
ECM2
CONN
(6021)
W/V8-AVNT ENGINES
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
19JUN00
1708 Data Link
s08285
AE08-52366
SHEET
04
2.5. SWITCH DATA LINK, P. 5


SWITCH DATA LINK
CHAPTER 2
ELECT SYSTEM
CONTROLLER
(1600)
29
A3F(-)
20GY
A3E(+)
20DKBL
30
DOOR POD
B PASSENGER
(3204)
A3X(-)
18GY
A3W(+)
18DKBL
A3J(+)
18DKBL
A3K(-)
18GY
A3N(+)
18DKBL
A3P(-)
18GY
A3Y(+)
18DKBL
A3Z(-)
18GY
SWITCH
PACK
(1101)
DOOR POD
DRIVER
(3200)
CREW
B DOOR
D3Z(-)
18GY
D3Y(+)
18DKBL
D DOOR POD
SIGNAL
(3202)
D3AA(-)
18GY
D3B(+)
18DKBL
(3202)
DOOR POD
SIGNAL
(3209)
T3AA(-)
18GY
T3BB(+)
18DKBL
LEFT CREW
DOOR POD
(3208)
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 17
D3CC(-)
18GY
D3BB(+)
18DKBL
DOOR POD
C SIGNAL
RIGHT CREW
DOOR POD
(3208)
T3AA(-)
18GY
T3BB(+)
18DKBL
E3X(-)
18GY
E3W(+)
18DKBL
E3W(+)
18DKBL
E3X(-)
18GY
(2600)
DOOR POD
D
D SIGNAL
(3209)
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
25AUG00
Switch Data Link
s08285
AE08-52366
SHEET
05
17
18
2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6


DRIVETRAIN 1939 DATA LINK (CAB)
CHAPTER 2
TERMINATING
RESISTOR
(1657M)
DASH PASS THRU

(4014)
35
ELECT SYSTEM
CONTROLLER
(1600)
CHK
DATE
PEC
16JAN01
CLUSTER
(1500)
A5BJ(+)
20YL
A5BK(-)
20GN
A
CHANGE
PRODUCTION RELEASE.
REV
OPTIONAL
GAUGES
(1659)
AUTO HVAC
A5AV(+)
20YL
A5AV(-)
20GN
(1658)
SEE CH07_05
5
SEE CH07_05
SEE CH10_07
W/ EATON
AUTOSHIFT
A5AG(+) A
20YL
A5AH(-) C
20GN
A5BG(+)
20YL
A5BH(-)
20GN
DIAGNOSTIC
CONNECTOR
(1650)
SEE CH10_07
J1939
SHIFTER
(1652)
A5BC(+)
20YL
A5BD(-)
20GN
A5BE(+)
20YL
A5BF(-)
20GN
A5BA(+)
20YL
A5BB(-)
20GN
A5AE(+)
20YL
A5AF(-)
20GN
A5AV(-)
20GN
A5AV(+)
20YL
A5AC(+)
20YL
A5AD(-)
20GN
A5C(+)
20YL
A5C(-)
20GN
34
A5AP(-)
20GN
A5AN(+)
20YL
TO
DRIVETRAIN
J1939
SEE CH02_07
A5AR(+)
20YL
A5AS(-)
20GN
A5AL(+)
20YL
A5AM(-)
20LTGN
11 A5B(+)
20YL
A5B(-)
20GN
12
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
OPTIONAL
GAUGE PACK
(1510)
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
Figure 18 Drivetrain 1939 Data Link (Cab)
s08285
AE08-52366
SHEET
06
120
2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7


DRIVETRAIN 1939 DATA LINK (CHASSIS)
CHAPTER 2
NOTE: NOT ALL MODULES NEED BE PRESENT.

J1939 BACKBONE BY-PASSES MISSING Y-SPLICES.
AIR ABS
ECU #1
(4024)
W/ AIR ABS BRAKES

J1939 AIR ABS SPLICE
J1939
(4056)
C3
D2
(+)
20YL
20SHLD
J1939 PAM SPLICE
J1939
(4051)
(+)
20YL
2
3
20SHLD
(-)
20GN
20SHLD
(-)
20GN
D3
(-)
20GN
(+)
20YL
FROM DASH
PASS THRU
(4014)
W/AMMETER or PYROMETER
J1939
(4061)
N/AMMETER
OR
PYROMETER
1 J5R(+)
20YL
2 20SHLD
(+)
20YL
20SHLD
J1939
(4060)
(-)
20GN
J1939
(4052)
PAM MODULE
(4087)
J5R(-)
20GN
7
SEE CH07_11
9
SEE CH07_11
8
SEE CH07_11
J1939
(4062)
J1939 WTEC,
LCT SPLICE
J1939
(7209M)
120
ohms
13
29
J1939
(7801F4)
ECU "S" CONN

BLACK
(7204F)
12
ENGINE
SPLICE
J1939
(6008M)
2 20SHLD
(+)
20YL
20SHLD
(-)
20GN
(+)
20YL
(-)
20GN
(+)
20YL
20SHLD
(+)
20YL
20SHLD
(-)
20GN
J1939
(7207M)
ENGINE/
DASH
(4103)
(-)
20GN
7
9
8
ECM2
(6020)
12
15
CAN(+)
CAN SHLD
13
CAN(-)
4
J1939
(6009M)
J1939
(7208M)
W/V8-AVNT
W/WTEC
ECU "J1" CONN

(7305F)
120 ohms 1
ECM
(6007)
29
3
31
19
18
32
20
W/LCT
SEE Chapter 10, Sheet 1
CHK
DATE
PEC 16JAN01
WITHOUT WTEC
WITHOUT LCT
CHANGE
PRODUCTION RELEASE.
REV
W/I6
REFERENCE DRAWN
U00TRH2
P54304U
RELEASE NO.
P52778H
Figure 19
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
22JUN00
Drivetrain 1939 Data Link (Chassis)
s08285
AE08-52366
SHEET
07
19
20
2.8. GROUNDS CHASSIS, P. 8


GROUNDS, CHASSIS
J94-GHA
14WH
J94-GH
10WH
STARTER
GND
(4036)
J11-GL
4WH
J94-GA
12WH
GND
(4005)
(4006)
J11-GPM
14WH
CHAPTER 2
HYD ABS GND CH09_04
J94-GHB
14WH
HYD ABS GND CH09_04
J94-GHC
14WH
HYD ABS MOD GND CH09_04
J94-GHD
18WH
HYD MOD PUMP RELAY GND CH09_06
J94-GHE
18WH
ABS WARN LIGHT RELAY GND CH09_06
J94-GHF
18WH
ABS EVENT RELAY GND CH09_06
J94-GAC
18WH
AIR ABS GND CH09_02
J94-GAB
18WH
AIR ABS GND CH09_02
J94-GAA
18WH
AIR ABS GND CH09_02
J94-GAD
18WH
ABS ECU POWER RELAY GND CH09_02
J11-GQR
14WH
REAR REMOTE SOLENOID POWER MOD

GND CH09_15
J5M(D)
20WH
J1939 GND CH09_15
J5M(S)
20 SHLD
SYSTEM CONTROLLER SHD GND CH09_15
J11-GQS
14WH
FWD REMOTE POWER MOD CH09_15

(FWD ONLY)
J11-GPN
16WH
FWD REMOTE POWER MOD CH09_15

(FWD AND REAR)
J11-G
12WH
J11-GJ
10WH
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
FWD CHASSIS GND CH03_6, CH08_02
J11-GD
18WH
PRIMARY IGN RELAY GND CH02_14
J11-GA
14WH
REAR CHASSIS GND

CH07_08; CH08_01,02; CH09_01,09
J82-G
16WH
WIPER MOTOR GND CH03_09
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
52778H
Figure 20
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
26MAY00
Grounds Chassis
s08285
AE08-52366
SHEET
08
2.9. GROUNDS CHASSIS, P. 9


CHAPTER 2
GROUNDS, CHASSIS
J11-GBB
12WH
BODY BUILDER GND CH9_10
J11-GBR
18WH
ACCESSORY BODY BUILDER RELAY CH9_10
J11-GH
8WH
TRAILER SOCKET GND CH9_11
J11-GW
18WH
TRAILER ABS CENTER PIN RELAY CH9_11
J56-GH
18WH
TRAILER LEFT TURN RELAY CH9_11
J57-GH
18WH
TRAILER RIGHT TURN RELAY CH9_11
J72-G
18WH
TRAILER AUX CENTER PIN RELAY CH9_11
J19-G
18WH
FUEL HEATER RELAY CH9_07
J17-GR1
18PK
CRANK INHIBIT W/AUTO NEUTRAL CH10_05
J65-G
18WH
WORK LIGHT GND CH08_05
J19-GA
16WH
FUEL FILTER WARNING LIGHT GND CH07_09
J90-G
16WH
FLOW SWITCH GND CH09_8
J44-GA
16WH
POWER PARK GND
J44-G
10WH
POWER PARK GND
J11-GBG
12WH
J11-GM
8WH
STARTER GND
(4036)
J11-GL
4WH
GND
(4005)
(4006)
J11-GAM
12WH
J90-GM
12WH
HYDRAMAX MOTOR CH9_08
J11-GPM
16WH
PAM MODULE CH7_11
J11-GPN
16WH
FORWARD REMOTE POWER MODULE CH9_15
J61-G
18WH
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
AIR SUSPENSION SOLENOID CH9_17
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
52778H
Figure 21
EATON AUTOSHIFT GND
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
26MAY00
Grounds Chassis (Cont.)
s08285
AE08-52366
SHEET
09
21
22
2.10. GROUNDS IP, P. 10
Figure 22 Grounds IP
s08285
2.11. GROUNDS IP, P. 11


CHAPTER 2
GROUNDS, IP
A11-GDW
18WH
COURTESY LIGHT DRV CH8_04
A11-GDV
18WH
COURTESY LIGHT PASS CH8_04
A81-GA
12WH
POWER WINDOW / LOCK DRV CH3_04
A81-G
12WH
POWER WINDOW / LOCK PASS CH3_04
A81-GB
12WH
POWER WINDOW / LOCK PASS

TRAVEL CREW CH3_05
A81-GC
12WH
POWER WINDOW / LOCK DRV

TRAVEL CREW CH3_05
A11-GDX
16WH
A11-GH
8WH
GND STUD
(1858)
(1862)
(1552F)
A11-GAL
12WH
A11-GBA
18WH
BUSS BAR
C
D
E
A62-GC
18WH
5B
A23-GA
18WH
A62-GF
16WH
A21-G
16WH
A41-G
18WH
SNOW VALVE
SWITCH
(1901)
A186
18DKBL
TRANSMISSION GND
CH10_03
A188
18DKBL
TRANSMISSION GND
CH10_03
SEE CH05_03
A11-GDY
12WH
OPT IGN RELAY GND CH2_13

SHIFTER GND CH10_01
A62-GD
18WH
IP AIR HORN SW
CH3_06
MIRROR SWITCH
ETHER START
SWITCH
(1010)
10
SEE CH03_07
SEE
CH05_02
PREMIUM TRIM GND

CH3_03
J
K
AUTO NEUTRAL LIGHT
A28-GC
18TN
SEE CH10_05
GROUND
(1003)
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 23
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
9AUG00
Grounds IP
s08285
AE08-52366
SHEET
11
23
24
2.12. IGNITION CAB, P. 12


12 VOLT
POWER DISTRIBUTION - IGNITION CAB
CHAPTER 2
CAB FUSE BLOCK

(1012)
E2
A2
D2
B2
5A
A15
18RD
F2
E1 F5 F1
CAB FUSE BLOCK
(1011)
H2
C2
5A
F20
B
A
S
I
A OFF
OFF
I A
A13CY
10PK
PASS THRU
(4014)
F4
87
TO IGN RELAY
CHAP 2_14
D4
A28A
18TN
F14 B2 CLUSTER
SEE CH07_05
5A
C2
A41B
CHAP 3_3
18GY
F10 D2 COMPASS/TEMPERATURE
5A
A75C
CHAP 11_1
18LTGN
E2 F6 F2
HEATER-A/C CONTROL
5A
A13B
18PK
F7 F3 OWNER OPERATOR
IGNITION FEED
5A
C3
CHAP 9_8
F11 D3 HYD PARK BRAKE
10A
A13AH
10PK
A3 F15 B3
A13AF
18PK
12
SYSTEM
CONTROLLER
(1600)
IGN RELAY
CAB FUSE
BLOCK
(1012)
A14AA
6RD
A14AAA
6RD
CHAP 7_8
A99E
CHAP 6_1,3
18VT
F13 B1 ACCELERATOR
87A
A14BB
6RD
D3
F3
30
A14AT
10RD
A1
E3
85
A13AG
18PK
86
A13C
18PK
A49E
18GY
A49C
18GY
5A
A13AJ
10PK
SEE CH02_01
15
NEG STUD
(1851)
TO ACC RELAY
SEE CH02_01
CHAP 2_13
CHAP 6_4
5A
A13DD
18PK
A13DB
18PK
A17H
18PK
CLUTCH
C1 F9 D1 OPTIONAL WARN LIGHTS
A2
A11-GA
10WH
DIODE ASSY
(1106M)
FUSE BLOCK 3&4

IGN FEED
(1102)
A12
18LTBL
A14AS
10RD
A13DH
18PK
KEY SWITCH
(1100)
CAB FUSE BLOCK

(1011)
S
A I
OFF
OFF
S
GND
A11-GAF
16WH
A11-GAD
16WH
S
I
A12AB
18LTBL
S A
I
5A
CAB FUSE BLOCK

(1011)
G2
MEGAFUSE
100A
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00EDL2
P54304U
RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
22JUN00
Figure 24 Ignition Cab
s08285
AE08-52366
SHEET
12
2.13. IGNITION CAB, P. 13


FUSE BLOCK 3&4

IGN FEED
(1102)
A
A11-GBA
18WH
A13DC
18PK
J3
SEE CH03_13
CAB FUSE BLOCK

(1013)
G3
A13FA
10PK
10A
E2 F30
F2
A21C
16TN
ETHER START
SEE CH05_02
87A
G4
30
CH2_02
A14FJ
10RD
87
86
J4
BATT FEED
SEE CH02_11
A11-GAM
16WH
85
CH2_12
CHAPTER 2
12 VOLT POWER DISTRIBUTION IGNITION CAB (CONT)
C2
CAB FUSE
BLOCK
IGNITION
(1013)
B2
A13DA
18PK
A13DF
10PK
A13FB
10PK
10A
A2 F33
SEE CH05_03
10A
A13DF
18PK
CAB FUSE E1
F38 F1
BLOCK
10A
(1014)
G1 F36
SNOW VALVE SWITCH

CONNECTOR
A13F
16PK
A13E
16PK
H1
2 WAY RADIO
SEE CH03_10
SATELLITE COMMUNICATION
QUAL COMM-IMCT SYSTEM
SEE CH03_15
7.5A
TBD
E1
CAB FUSE
BLOCK
C1
(1013)
A1
F29
F1
10AB1
F32
EATON AUTOSHIFT RELAY

A13DE
16PK
A92V
16TN
SEE CH10_07
AUTOSHIFT
DISPLAY/SELECTOR
SEE CH10_07
A92VA
18PK
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
LCT SHIFTER
CH10_01
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
Figure 25 Ignition Cab (Cont.)
s08285
AE08-52366
SHEET
13
25
26
2.14. IGNITION FEEDS, CHASSIS, P. 14


MINI FUSE BLOCK

(4001)
10A
F1-A1
F1-B1
F1-C1
J13S
14PK
J71HJ
18OR
IGNITION FEEDS, CHASSIS

J71
18OR
J71
18OR
J71
18LTBL
J71H
18OR
J71J
18OR
F1-E1
F1-G1
5A
F1-B2
BACKUP LIGHT RELAY WTEC CH10_02
ENGINE/DASH CONN V8-AVNT CH6_03

ECM 24 ENGINE CONN I6 CH6_01
5A W/CLUTCH
J23FS
18TN
FAN SOLENIOD
SEE CH05_01
J23Z
18TN
FAN CLUTCH
SEE CH05_01
5A
J24C
18GY EXHAUST BRAKE RELAY CH06_01
J87K
WASHER PUMP CH03_09
18GY
F1-D2
F1-C2
F1-E2
F1-F2
J13M
IGN SENSE LCT CH10_01
18PK
J92NA
18YL
IGN SENSE WTEC CH10_03
J94HD
HYD ABS FEED CH09_04
18GY
J94HE
18GY ABS WARN RELAY CH09_06
J39A
16GY AIR DRYER CH09_01
J39B
16GY HEATED DRAIN VALVE CH09_01
10A
F1-G2
F1-H2
10A
F1-A3
10A
F1-C3
20A
10A
F1-A4
10A
F1-C4
J13T
14PK
BACKUP LIGHT RELAY WTEC CH10_02
F1-H1
F1-A2
F1-E3
BACKUP LIGHT LCT XMSN CH10_1

BACKUP LIGHT W/EATON AUTOSHIFT
J97UA
18VT
J97U
18VT
F1-F1
10A W/SOLENIOD
J13E
14PK
BACKUP LIGHT MANUAL XMSN CH8_01
F1-D1
5A
10A
J13W
14PK
CHAPTER 2
5A
F1-E4
F1-B3
F1-D3
F1-F3
F1-B4
F1-D4
F1-F4
J37C
18TN
FUEL TRANSFER PUMP CH09_09
J61
18GY
AIR SUSPENSION CH09_17
J92J
18TN
WTEC AUTO NEUTRAL RELAY CH10_05
J13AS
18PK
J94A2
18PK
J13AV
18PK
J13X
18PK
IGNITION
(4840)
FUEL HEATER RELAY CH07_09,CH09_07

AIR ABS RELAY CH09_02
TRAILER ABS CENTER PIN
J13CW
10PK
PASS THRU
(4014)
FROM
KEYSWITCH
CH02_12
CAB
GND
(4005)
(4006)
CHK
DATE
PEC 16JAN01
A13C
18PK
15
J13C
18PK
R9-5
R9-4
86
87
PRIMARY
IGNITION
RELAY
(4003)
85
R9-2
J11-GD
18WH
87A
R9-1
J11-GD
18WH
CHANGE
PRODUCTION RELEASE.
REV
J14D
10RD
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
52778H
Figure 26
MAXIFUSE
BLOCK
(4000)
30
J14F
8RD
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
Ignition Feeds, Chassis
s08285
AE08-52366
SHEET
14
2.15. START, P. 15

CHAPTER 2
12VOLT POWER DISTRIBUTION - START
MEGAFUSE
TO START SOLENOID POS
100A
K14H
4RD
CH4_1,2
A14AA
6RD
A14BB
6RD
A14AAA
6RD
A14AS
10RD
FUSE BLOCK #2
(1012)
H2
MAXIFUSE
BLOCK (4000)
C2
A2
D2
B2
E2
F20
5A
F2
A15
18RD
J14H
4RD
G2
B
KEY
SWITCH
(1100)
A1
A2
A
S
S
I
I
I
A
A
OFF
OFF OFF
OFF
S
I A
GND
S A
S
I
B
A3
A5
A17
18PK
40A
A17
18PK
A4
J17D
10PK
A6
SEE CH10_05
W/AUTO NEUTRAL
N/AUTO NEUTRAL
TO ENGINE
ECM
CH4_1,2
PASS THRU
AT DASH
(4014)
J17
18PK
R12-2
87
85
86
J17S
18PK
87A
30
R12-1
R12-5
R12-4 J17E
10PK
TO START SOLENOID
CH4_1,2
R12-3
(4003)
STARTER
RELAYS
NOTE:
SHOWN NOT WITH WTEC AUTONEUTRAL
ALSO SEE CH10_5
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 27
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
Start
s08285
AE08-52366
SHEET
15
27
28
3. CAB ACCESSORIES (CHAPTER 3)

3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1
Figure 28 Cigar Lighter and Power Feeds
s08285
3.2. CB POWER, P. 2
Figure 29
CB Power
s08285
29
30
3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3
Figure 30
Compass and Temperature Display
s08285
3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4
Figure 31 Front Doors Windows and Locks (Power)
s08285
31
32
3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5
Figure 32
Crew Doors Windows and Locks (Power)
s08285
3.6. HORN, DUAL ELECTRIC, P. 6


HORN, DUAL ELECTRIC
CHAPTER 3
RIGHT SIDE
ELECT HORN
(8312)
B
M85-GE
16WH
20
(8301)
AIR HORN
CITY HORN
M85-GD
16WH
M85K
16GY
GROUND
ADAPTER #2
(8801)
RADIATOR
GND
(8600)
GROUND
ADAPTER #1
(8800)
M11-GC
12WH
W/INSTRUMENT PANEL HORN SWITCH
A9M
18GY
13
FWD CHASSIS/DASH
(4301)
J85AA
16GY
A85L
18GY
A85C
20GY
A85C
20GY
10
HORN
SWITCH
(1018)
A85K
18GY
A9V
18GY
A85B
20GY
M11-GD
12WH
M11-G
12WH
B85C
18GY
B9V
18GY
B85B
18GY
M85E
16GY
B9R
18GY
RADIATOR
A4 B10 B11
CAB/DCM
(1800)
M85-GA
16WH
M85J
16GY
LEFT SIDE
ELECT HORN
(8311)
18
20
A
M85L
16GY
20
CLOCK
SPRING
(1809)
M85-GC
16WH
2B
3
J11-G
12WH
J11-GJ
10WH
PANEL LIGHT
BUSS BAR
(1002)
CHK
DATE
SEE CH08_08
CHANGE
PRODUCTION RELEASE.
REV
SYSTEM
CONTROLLER
BROWN FRONT
(4007)
PEC 16JAN01
(4006)
GND 2
10
A62-GF
18WH
5
AIR HORN
13
ELEC HORN SW
ZERO VOLT REF
SYSTEM
CONTROLLER
(1600)
A62R
18DKBL
A9H
20GY
GROUND
ADAPTER
(1003)
REFERENCE DRAWN
U00EDL2
P54304U
RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
19JUN00
Figure 33 Horn, Dual Electric
s08285
AE08-52367
SHEET
06
33
34
3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7
Figure 34
Mirrors (Heated, Lighted and Power)
s08285
3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8


CHAPTER 3
RADIO (ENTERTAINMENT), SPEAKERS
CAB FUSE BLOCK

(1012)
CLUSTER
CONN
(1500)
A62E
18DKBL
A62
18DKBL
A2
10A
F24
A1
10A
F17
B2
A86
18LTGN
A86A
18LTGN
B1
A86J
18LTGN
A86L
18LTGN
A86K
18LTGN
A86H
18LTGN
A86C
18LTGN
A86E
18LTGN
A86D
18LTGN
A86B
18LTGN
PREMIUM
ROOF
CONN
(2503)
+ -
D86B
18LTGN
D86C
18LTGN
A
+ -
RIGHT
CONSOLE
SPEAKER
(2304)
DATE
16JAN01
LEFT REAR RIGHT REAR

SPEAKER SPEAKER
(2302)
(2301)
B
A
A88-G
18WH
RADIO
CONN#2
CHANGE
PRODUCTION RELEASE
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
25AUG00
Radio (Entertainment), Speakers
s08285
AE08-52367
LEFT CONSOLE -
RIGHT CONSOLE -
RADIO POWER
RIGHT FRONT +
LEFT FRONT +
RADIO MEMEORY
RADIO
F
PANEL LIGHT
LEFT REAR -
RIGHT REAR -
LEFT REAR +
RIGHT REAR +
GND STUD
(1851)
52778H
Figure 35
(1301)
RADIO
CONN#1
(1300)
A88A-G
16WH
NOTE: REAR SPEAKER WIRING IS THE

SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.
CHK
A
+-
CLOCK, PTC
N/RADIO
PEC
GROUND
ANALOG
CLOCK
LIGHT
(1352)
A86-G
18WH
ANALOG
CLOCK
LIGHT
(1351)
+-
LEFT CONSOLE
SPEAKER
(2305)
W/PREMIUM
CAB TRIM
ONLY
ANALOG
CLOCK
(1350)
13
A11-GA
10WH
D86D
18LTGN
D86E
18LTGN
C86K
18LTGN
C86L
18LTGN
C86H
18LTGN
C86J
18LTGN
ROOF
CONN
(2000)
SHEET
08
35
36
3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9


WINDSHIELD WIPER AND WASHER PUMP
WIPER MOTOR
(4015)
WV50V
2.2uF x2
GND C
4.4uH x3
J82-G
16WH
J82H
16GY
LO
J82L
16GY
R2-5
R1-5
J82HLPR2-1
16GY
87
R2-2
R2-4
R2-3
87A
30
87A
GND 2
(4006)
86
R1-1
R1-3
30
R1-4
86
R1-2
J82RP
18GY
20
WIPER
HI-LOW
RELAY
(4003)
85
SYSTEM CONTROLLER
(4004)
29
WIPER PWR
RELAY
(4003)
J11-GJ
10WH
HI
87
J82B
16GY
J82P
16GY
85
PRK
J82FA
18GY
SYSTEM CONTROLLER
BLUE
(4008)
F WIPER HIGH
J82F
16GY
WINDING
J82FB
18GY
B+
J82HL
16GY
C/B
CHAPTER 3
J82RH
18GY
TURN SIGNAL
SWITCH
DCM
CONNECTOR
(1800)
(1810)
WIPER 0
20GN
20RD
11
20OR
20WH
20YL
12
SYSTEM
CONTROLLER
(1600)
A6
B82
18GY
22
A82
20GY
WIPER 0
WIPER 1
B6
B82A
18GY
23
A82A
20GY
WIPER 1
WIPER 2
B9S
18GY
B87A
18GY
B11-GAA
18WH
WASHER FLUID
LEVEL SENSOR
(4022)
ZERO VOLT REF

SPLICE
(4830)
B9U
18GY
24
A82B
20GY
WIPER 2
A8
A9H
20GY
A87A
20GY
A9V (250)
18GY
A9
A87C
18GY
A7
A11-GAA
18GY
NEGATIVE STUD
(1852)
J87H
18GY
ZERO VOLT REFERENCE

28
WASHER PUMP
SYSTEM CONTROLLER
(4004)
12
J87C
18GY
WASHER PUMP
(4021)
A11-G
10WH
WASHER
A5
B82B
18GY
J87B
18GY
30
PASS THRU
AT DASH
(4014)
LOW WASHER
FLUID LIGHT DIGITAL
A87B
18GY
J87K
18GY
5 AMPF1-C2
F1-D2
MINIFUSE BLOCK
(4001)
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
52778H
Figure 36
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
Windshield Wiper and Washer Pump
s08285
AE08-52367
SHEET
09
3.10. 2WAY RADIO, P. 10


CHAPTER 3
SEE CH02_13
2-WAY RADIO
A13DF
18PK
N14-GD
10WH
N14HB
10RD
BATTERY
2-WAY RADIO
(9265)
A NEGATIVE CONN
20A
(9263)
N14-GD
10WH
N14HC
10RD
N14HC
10RD
2-WAY RADIO
POSITIVE CONN A
(9264)
(6334)
J14HC
16RD
J14-GD
16WH
2-WAY
RADIO
CONN
E1
PASS THRU
(4014)
21
28
CAB FUSE
F38 BLOCK
(1014)
5A
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
A86P
18LTGN
REFERENCE DRAWN
U00DLCK
P54304U
RELEASE NO.
P52778H
Figure 37
2-WAY RADIO
CONNECTION
2-WAY RADIO BTRY

NEGATIVE
2-WAY RADIO BTRY

POSITIVE
A14HC
16RD
A11-GAP
16WH
F1
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
19JUN00
2Way Radio
s08285
AE08-52367
SHEET
10
37
38
3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11


SWITCH PACK, OPTIONAL GAUGE PACK
CLUSTER
(1500)
30
CAB FUSE
BLOCK
(1012)
29
E1
5A
F19
F1
A62
18DKBL
CAB FUSE
BLOCK
(1011)
SWITCH PACK
(1101)
C4
5A
NEG STUD
(1851)
A11-GA
10WH
SYSTEM
CONTROLLER
(1600)
CHAPTER 3
A12P
18LTBL
F12
D4
A11-GDB A
18WH
B
A62C
18DKBL
A3J(+)
18DKBL
A3K(-)
18GY
A3E(+)
20DKBL
A3F(-)
20GY
GROUND
POWER
BACKLIGHT
D
SWITCH D/L +
SWITCH D/L -
ADDRESS SEL
(1101A)
A
A14FF
18RD
GROUND
A13FC
18PK
POWER
C
BACKLIGHT
D
OPTIONAL GAUGE
PACK
SWITCH D/L +
(1510)
SWITCH D/L -
ADDRESS SEL
BATTERY
1
2
A11-GJ
18WH
A62S
18DKBL
BACKLIGHT
DRIVE TRAIN J1939 (+)
DRIVE TRAIN J1939 (-)
(1101)
TO PREVIOUS
SWITCH PACK
GROUND
A5C(+)
20YL
A5C(-)
20LTGN
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 38
A
B
C
GROUND
POWER
BACKLIGHT
SWITCH D/L +
SWITCH D/L F
ADDRESS SEL
NOTE:
FOR MULTIPLE SWITCH PACKS,
CONNECT 1101 OF NEXT SWITCH
PACK TO 1101A OF PREVIOUS
SWITCH PACK. CONNECT OPTIONAL
GAUGE PACK TO LAST SWITCH
PACK.
SWITCH D/L +
ADDRESS SEL
DRIVETRAIN
J1939
(1659)
REV
POWER
BACKLIGHT
(1101A)
14
CHANGE
GROUND
SWITCH D/L -
13
PRODUCTION RELEASE.
11
DATE
12
CHK
10
PEC 16JAN01
SWITCH PACK
TO NEXT SWITCH
PACK OR OPTIONAL
GAUGE PACK
ACCESSARY
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
09AUG00
Switch Pack, Optional Gauge Pack
s08285
AE08-52367
SHEET
11
3.12. LIGHTED AIR SHIELD, P. 12


CHAPTER 3
LIGHTED AIR SHIELD
AIR
DEFLECTOR
LIGHT
18BK
18WH
B A
A58AE
20BN
E3
A58AC
18BN
87
D4
CAB FUSE BLOCK

(1014)
10A
85
SYSTEM
CONTROL
(1600)
F3
86
GROUND
ADAPTER
BUSS BAR
(1003)
30
AUX ROOF/IP
(2022)
87A
A11-GHF
18WH
A58AD
18BN
F4
A58AB
18BN
F2
E2 F39
BATTERY FEED
SEE CH02_02
CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC
CHK
DATE
CHANGE
REV
REFERENCE DRAWN
U00DLCK
RELEASE NO.
P54304U
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
16JAN01
Figure 39 Lighted Air Shield
s08285
AE08-52367
SHEET
12
39
40
3.13. ROOF AUX. LOAD, P. 13


ROOF AUX LOAD
IP/AUX ROOF
CONNECTOR
(2021)
A12-GB
14WH
A11-GHE
14WH
A12U
14LTBL
CHAPTER 3
GROUND
ADAPTER
BUSS BAR
(1003)
B4
CAB FUSE
BLOCK 20A
(1014)
CAB FUSE
BLOCK
(1013)
SEE CH02_13
A4
A11-GAM
18WH
A12Z
14LTBL
CAB FUSE
BLOCK
(1012)
AUX ROOF LOAD

CAB FUSE
BLOCK #4
(1014)
BATT FEED
SEE CH02_02
87A
87
G1
85
5A
30
86
A14FR
10RD
A12X
14LTBL
PANEL LIGHT
ADAPTER
BUSS BAR
(1002)
J
SEE CH08_08
AUX ROOF LOAD

SWITCH CONNECTOR
(1915)
H1
A12Y
14LTBL
A12V
14LTBL
DATE
CHANGE
REV
REFERENCE DRAWN
U00DLCK
RELEASE NO.
P54304U
Figure 40
3
7
8
A62U
18DKBL
A12-GA
18WH
CHK
28
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
16JAN01
AE08-52367
Roof Aux. Load
s08285
SHEET
13
3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14
Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems
s08285
41
42
4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4)

4.1. I6 HEUI ENGINES, P. 1

CHAPTER 4
CHARGING AND CRANKING

I6-HEUI ENGINES
R12-4
G
R
K2*
4RD
BATTERIES
1/0RD
2/0RD
2/0BK
A1
MEGAFUSE
THERMAL
OVERCRANK
(6316)
K17K
18PK
K17L
18PK
K10-GC
1BK
W/THERMAL
OVERCRANK
PROTECTION
2/0BK
CRANKING
MOTOR
K11-GL
4WH
J14H
4RD
MAXIFUSE
BLOCK (4000)
ENGINE
BLOCK
GND
17
100A
CRANKING
MOTOR
SOLENOID
1/0BK
W/AUTO NEUTRAL
K14H
4RD
K17C
10PK
K2-G*
4WH
FUSIBLE
LINKS
ENGINE/
DASH
(4103)
A2
SEE CH10_05
ECM POWER
STARTER
(4101)
40A
A4
A3
J17E
10PK
SEE NOTE
SEE NOTE
A5
R12-1 J17D
10PK
K17M
18WH
FUSIBLE
LINKS
ALTERNATOR
A6
J17E
10PK
R12-3
85
J17S
18PK
R12-2
30
R12-5
J17
18PK
A17
18PK
87
KEYSWITCH S
(1100) B
87A
PASS THRU
AT DASH
(4014)
86
STARTER
ISO & POWER
RELAY
(4003)
N/THERMAL
OVERCRANK
PROTECTION
ECM
46
(6007)
FRAME
GND
DASH PANEL
GND
(4005)
NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL
WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS
WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12BL
CHK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 42
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
I6 HEUI Engines
s08285
AE08-52368
SHEET
01
4.2. V8 AVNT ENGINES, P. 2


CHAPTER 4
CHARGING AND CRANKING

(V8-AVNT) ENGINES
R12-4
ALTERNATOR
K18
6PK
GLOW PLUG
RELAY
(4057)
85
A6
A5
R12-1 J17D
10PK
SEE CH10_05
1/0RD
CHK
DATE
16JAN01
N14AY
10RD
CHANGE
PRODUCTION RELEASE.
CRANKING
MOTOR
2/0BK
ENGINE
ECM
FEED
FUSE
(9254)
ECM2 23
(6020)
FRAME
GND
ECM POSITIVE
FEED
(9261)
REV
NOTE:
FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 43
MAXIFUSE
BLOCK
(4000)
CRANK MOTOR
SOLENOID
TO ECM2 CLEAN
POWER/GROUND CONN
(A-12V,B-GND)
(6323F)
SEE CH06_01
SEE CH06_03
PEC
J14H
4RD
B
N14BA
10RD
A
N97AA
10RD
GND
(4005)
17
4/0BK
N97-G
10WH
ECM
NEGATIVE
(9260)
A1
100A
K10-GC
1BK
K11-GL
4WH
ENGINE
BLOCK
GND
K14H
4RD
1/0BK
1/0BK
4/0RD
N14-G
10WH
60A
1/0BK
1/0RD
K17C
10PK
B
R
K2-G
4WH
BATTERIES
1/0RD
ECM POWER/
STARTER SOLENOID MEGA(4105)
FUSE
A2
K17L
18PK
W/AUTO NEUTRAL
FUSIBLE
LINKS
ENGINE/
DASH
CONN
(4103)
A3
J17E
10PK
K2
4RD
40A
A4
J17E
10PK
R12-3
J17S
18PK
R12-2
30
R12-5
J17
18PK
87
A17
18PK
KEYSWITCH S
87A
PASS THRU
AT DASH
(4014)
86
STARTER
ISO & POWER
RELAY
(4003)
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
V8 AVNT Engines
s08285
AE08-52368
SHEET
02
43
44
5. FANS AND ENGINE ACCESSORIES (CHAPTER 5)

5.1. FAN WIRING, P. 1

CHAPTER 5
FAN WIRING
I6 WITH FAN SOLENOID

FAN
SOLENOID
ENGINE/DASH
(4103)
MINI FUSE BLOCKS

(4001)
SEE CH02_14
14
FAN AIR
SOLENOID
(4111)
K23A
16TN
J23FS
18TN
ENGINE
HARNESS CONN
(6401)
K97B
18VT
K23B
16TN
ENGINE
CONTROLLER
K97DF
18VT
W/BODYBUILDER
CONNECTIONS
V8-AVNT WITH FAN CLUTCH
FAN
CLUTCH
(J23Z)
FAN RELAY
(4002)
ELECTRIC
FAN
(6406)
86
M1-A3
87A
M1-A4
30
SEE CH02_14 J23Z

18TN
M1-C4
ENGINE BLOCK
GROUND
(6412)
K23-G
18WH
87
85
MINI FUSE BLOCKS

(4001)
M1-B3 J23
18TN
15
K23
18TN
ECM2
(6021)
J23A
18TN
K23A
18TN
14
14
ELECTRIC FAN
RELAY CONTROL
ENGINE/DASH
(4103)
CHK
DATE
PEC
16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54394U
RELEASE NO.
P52778H
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
Figure 44 Fan Wiring
s08285
AE08-52369
SHEET
01
5.2. ETHER START, P. 2


ETHER START
CAB FUSE
BLOCK
(1013)
10A
A21C
16TN
10
SEE CH02_11
E2
F30
4 6
5B
GROUND
BUS BAR
(1003)
SEE CH02_13
F2
3
2B
7
ETHER START SWITCH

(1010)
CHAPTER 5
A21-G
16WH
A21B
16TN
PANEL LIGHT
BUSS BAR
(1002)
A21E
16TN
SEE CH08_08
PASS THRU
(4014)
J21E
18TN
29
J21F
18TN
K21B
16TN
K21-G
16WH
SPLICE BLOCK
(6704)
22
DATE
ETHER START
(8400)
ETHER
BOTTLE
CONTROL
VALVE
ENGINE
BLOCK
GND
(6302)
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 45
K10-G
18WH
K10-GB
14WH
K10-GA
18WH
CHK
FWD CHASSIS/DASH
(4301)
B
A
PEC 16JAN01
19
M21C
18TN
ENGINE/DASH
(4103)
THERMAL SWITCH
(6650)
M21D
18TN
12
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
21JUN00
Ether Start
s08285
AE08-52369
SHEET
02
45
46
5.3. SNOW VALVE, P. 3
Figure 46 Snow Valve
s08285
6. ELECTRONIC ENGINES (CHAPTER 6)

6.1. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINES, P. 1

J24A
18GY
ENGINE/
DASH
(4103)
16
K24-G
18WH
19
3
27
12
J97AAA
14VT
5A
J13S
F1-E114PK
F1-F1
MINI FUSE BLOCK

(4001)
5
K97R
18VT 6
4
2
1
2
5
4
INTAKE AIR
TEMP SENSORS
(6703)
(LOCATED ON
AIR INTAKE)
DATE
CHANGE
REV
PEC
16JAN01
PRODUCTION RELEASE.
C10
C4
B4
C5
F13
REFERENCE DRAWN
U00JXP9
RELEASE NO.
P52778H
BAP
SENSOR
(1808)
APS/IVS
(1804)
B99V
18VT
B97Y
18VT
B97P
18VT
B97AD
18VT
B97AF
18VT
B5
B99U
18VT
C6
B99E
18VT
CAB FUSE
BLOCK
(1011)
A13CY
10PK
P54304U
A97Q
18VT
A99V
18VT
A97Y
18VT
A97P
18VT
A99U
18VT
CHK
DCM/CAB
(1800)
J97Q
18VT
J99V
18VT
J97Y
18VT
J97P
18VT
J99U
18VT
K97S
16VT
PASS THRU
AT DASH
(4014)
B97AE
18VT
ENGINE/
DASH
(4103)
K97E
16VT
Figure 47
J13CW
10PK
FROM PRIMARY
IGNITION
RELAY (R9-4)
(4003)
11
ENGINE ECM
FEED FUSE
(9254)
K97K
18VT
K99T
18VT
K97D
18VT
K97C
18VT
K99S
18VT
J97U
18VT
N14AY
10RD
87
86
R11-4 R11-5
R11-3
J97W
A 10VT
B97AH
18VT
K97M
16VT
ECM MODULE POWER

RELAY
(4003)
ECM POWER/STARTER
(4105)
ENGINE/
DASH
(4103)
29
J97T
18VT
87A
K97W
10VT
40A
N14BA
A 10RD B
R11-2
85
30
K97F
14PL
K97Z
14PL
K97L
14PL
N14-G
10WH
K10-GB
14WH
R11-1
B97Q
18VT
24
N97AA
10RD
BATTERIES
ECM POSITIVE
FEED (9261)
E1
41
K97AA
10VT
18
C1
22
ECM
NEGATIVE
(9260)
N97-G
10WH
ECM POWER/STARTER
(4105)
A99E
18VT
21
5A
K97-GA
10VT
ENGINE/
DASH
(4103)
FROM SECONDARY
IGNITION RELAY
(4003)
F1-A2
F1-B2
J24C
18GY
5A B1
ECM (6007)
42
F1-E2
J13W
14PK
J24B
18GY
ECM CLEAN POWER

& GROUND (6323)
A1
2
23
MINIFUSE
BLOCK
(4001)
86
M1-C4
ENGINE/
DASH
(4103)
SPLICE
BLOCK
(6704)
K97J
16VT
K97V
14VT
K97P
14VT
K97N
14VT
K97Y
14VT
M1-B3
K24B 15
18GY
K10-GA
18WH
K10-G
18WH
K34A
18TN
25
K34-G
18WH
10
M1-C3
87
87A
ENGINE
BLOCK
GND
LOW
COOLANT
SENSOR
(NORMALLY
OPEN)
(6400)
85
30
EXHAUST
BRAKE
(6500)
K24A
18GY
EXHAUST BRAKE
RELAY
(4002)
MULTIFED TERMINAL/BUSS BAR
M1-A3
M1-A4
J97AA
12VT
47
CHAPTER 6
ELECTRONIC ENGINE CONTROLS

I6-HEUI ENGINES
IGNITION FEED FROM CAB

FUSE BLOCK (1011) F1-A2
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52370
Electronic Engine Controls, I6HEUI Engines
s08285
SHEET
01
47
48
6.2. ELECTRONIC ENGINE CONTROLS, I6HEUI ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 2

FROM PRIMARY
IGNITION
RELAY
(4003)
J13CW
10PK
10A
F1-G1
N/AIR FAN DRIVE
ENGINE/
DASH
(4103)
J13S
14PKF1-E1
(CH 2, PG 14)
RESUME
J23FS
18TN
F1-H1
MINI FUSE BLOCK

(4001)
K97DF
18VT
K97DF
K23A
18VT
16TN
B5
W/AIR FAN DRIVE
HYD PRESSURE GOVERNER ENABLE - HGE

5
REMOTE VOLTAGE REFERENCE - VCREF

D
CLUTCH
SWITCH
(1807)
CLOCK
SPRING
(1809)
REMOTE ACCEL. POS. SENSOR RTN - RPS_RTN

7
REMOTE VOLTAGE REF. GND - VCREF GND

13
HYD PRESSURE GOVERNOR SENSOR - HPS

30
1200
TURN
SIGNAL
SWITCH
(1810)
31
RESUME/ACCEL SWITCH - RAS

ECM (6007)
1200
C
REMOTE ACCELERATOR POS. SENSOR - RPS
A
D
B9S
18GY
SET/COAST SWITCH - SCS
32
36
REMOTE PTO VARIABLE - RVAR

37
REMOTE PTO PRESET - RPRE

49
B9R
18GY
B9VB
18GY
B96A
18VT
B17H
18PK
B17J
18PK
HYD PRESSURE GOVERNOR LAMP - HMI

OIL WATER LAMP - OWL
54
55
150
58
VEHICLE SPD SENSOR CHAN A - VSSCALA

TACHOMETER CHANNEL A - TACA
6.8V
STOP LIGHT
#1
W/AIR BRAKES
(1823)
DCM
CONN
(1800)
18
J17J
18PK
F5
5A
REV
REFERENCE DRAWN
U00JXP9
RELEASE NO.
P54304U
P52778H
TRANS SPEED
SENSOR
(7601)
E1
CAB FUSE
BLOCK
(1011)
C1
PASS THRU
AT DASH
(4014)
F1
CHANGE
XMSN/
DASH
(4705)
A1
DATE
ENG/TRANS
CONN
(7800)
D7
D8
A4
C11
B9
A70C
20RD
A96
20VT
3
A9H
20GY
A9V
18GY
17
A96A
20VT
A17H
18PK
A17J
18PK
10
33
B70CA
18OR
6.8V
B12
6.8V
150
K17E
18PK
K47A
18GY
K47
18GY
B70CB
18OR
ONLY ONE STOP LIGHT SWITCH USED

W/AIR BRAKES & W/TRACTOR
CHK
BODY
BUILDER
26
NOTE:
PEC 16JAN01 PRODUCTION RELEASE.
K97HE
18VT
K97DD
18VT
K97HM
18VT
K97WA
18VT
K97EA
18VT
K99F
18VT
K46A
18GY
K46B
18GY
K97CC
18VT
K97CB
18VT
K97HG
18VT
K97WL
18VT
K97EW
18VT
K47B
18GY
K97AR
18VT
K97XC
18VT
40
150
SYSTEM
CONTROLLER
(1600)
9
39
B70C
18OR
STOP LIGHT
#2
W/AIR BRAKES
(1824)
59
TRANSFER CASE SWITCH - XCS
B96
18VT
B9VH
18GY
B9V
18GY
W/HYD
BRAKES
B70C
18RD
B9VF
18GY
STOP LIGHT
(1814)
ENGINE WARNING LAMP - WARN
B9VG
18GY
BODY
BUILDER
L17D
18PK
L47E
18GY
L47D
18GY
SET
2370 OHM
CRUISE ON
6190 OHM
CRUISE OFF
1210 OHM
AIR HORN
CITY HORN
STEERING WHEEL SWITCHES
CHAPTER 6
ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE

CRUISE CONTROL & BODY BUILDER CONNECTIONS
WITH MANUAL TRANSMISSION
A13CY
10PK
TO CAB FUSE
BLOCK
(1011) A2
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52370
SHEET
02
Figure 48 Electronic Engine Controls, I6HEUI Engine Cruise Control and Body Builder Connections
s08285
6.3. ELECTRONIC ENGINE CONTROLS, (V8AVNT) ENGINES, P. 3


CHAPTER 6
ELECTRONIC ENGINE CONTROLS

(V8-AVNT) ENGINES
K97-G
10WH
K97-GA
12WH
K97T
10VT
87A
K97LA
16PL
K97J
18VT
K97UA
18VT
19
5A
J97UA
18VT
F1-F1
J13S
14PK
F1-E1
J13CW
10PK
MINI FUSE BLOCK

(4001)
5
6
4
2
7
1
2
5
4
A97Q
18VT
A99V
18VT
A97Y
18VT
A97P
18VT
A99U
18VT
A99W
18VT
A1
F13
B14
B11
A12
B12
BAP
SENSOR
(1808)
B99V
18VT
B97Y
18VT
B97P
18VT
B97AD
18VT
B97AF
18VT
B99U
18VT
B99W
18VT
B99E
18VT
A13
A14
B13
CAB FUSE
BLOCK
(1011)
A13CY
10PK
DATE
PEC 16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 49
APS/IVS
(1804)
A
J97QA
18VT
J99V
18VT
J97Y
18VT
J97P
18VT
J99U
18VT
K97K
18VT
K99T
18VT
K97D
18VT
K97
18VT
K99S
18VT
DCM
CONN
(1800)
B97AE
18VT
PASS THRU
AT DASH
(4014)
K97H
16PL 21
B97Q
18VT
K97F
16VT
K97Z
16VT
CHK
FROM PRIMARY
IGNITION
RELAY (R9-4)
(4003)
18
4
12
J97LA
18VT
12
24
86
R11-4 R11-5
E1
18
J97JA
18VT
ECM ISO &

POWER RELAY
(4003)
87
R11-3
R8-2
C1
ECM2 (6021)
R11-2
85
30
85
V8 IDM
POWER RELAY
(4003)
24
(4001)
87A
30
A99E
18VT
5A B1
K97C
18VT
F1-H4
ENGINE/
DASH
(4103)
F1-G4ENGINE ECM
R11-1
R8-1
K97LC
16VT
ECM2 (6020)
K34A
18TN
MINI-FUSE BLOCKS
5A
J97HB
18VT
ENGINE ECM
FEED FUSE
(9254)
ECM POSITIVE
FEED (9261)
ECM POWER/
STARTER
SOLENOID (4105)
R8-4 R8-5
86
87
R8-3
N14AY
10RD
J97J
18VT
LOW
COOLANT
SENSOR
(6400M)
K97AZ
18VT
B97AH
18VT
K9V
16WH
K9W
16WH
F2-D4 F2-C4
J97TC
10VT
10
60A
N14BA
10RD
B
J97HA
18VT
K10-G
10WH
10A
K34-G
18WH
K97M
16VT
MINI-FUSE
BLOCK
(4001)
N97AA
10RD
BATTERIES
N14-G
10WH
J97H
18VT
9
6
A
J97TA
10VT
ENGINE
BLOCK
GND
J97LD
16VT
12
ECM
NEGATIVE
(9260)
N97-G
10WH A
K97X
10VT
J97XA
10VT
K97Y
12VT
J97LB
18VT
J97LC
16VT
IDM2 (6011)
ECM2 CLEAN
POWER & GROUND
(6323)
FROM PRIMARY
IGNITION FEED
CAB FUSE BLOCK
(1011)
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
DATE
PART NO.
10AUG00
AE08-52370
Electronic Engine Controls, (V8AVNT) Engines
s08285
SHEET
03
49
50
6.4. ELECTRONIC ENGINE CONTROLS, V8AVNT ENGINE CRUISE CONTROL AND

BODY BUILDER CONNECTIONS, P. 4

ELECTRONIC ENGINE CONTROLS - V8-AVNT

ENGINE CRUISE CONTROL
CHAPTER 6
RESUME
SET
2370 OHM
CRUISE ON
6190 OHM
CRUISE OFF
1210 OHM
1200
CLOCK
SPRING
(1809)
6.8V
B9R
18GY
6.8V
A
A9H
20GY
DCM
CONN
(1800)
J17J
18PK
17
XMSN/
DASH
(4705)
18
PASS THRU
AT DASH
(4014)
SYSTEM
CONTROLLER
(1600)
CAB FUSE
BLOCK
(1011)
ONLY ONE STOP LIGHT SWITCH USED

W/AIR BRAKES & W/TRACTOR
L17D
18PK
DATE
16JAN01
CHANGE
PRODUCTION RELEASE.
REV
REFERENCE DRAWN
U00JXP9
P54304U
RELEASE NO.
P52778H
Figure 50
F5
ENG/TRANS
CONN
(7800)
E1
TRANS SPEED
SENSOR
(7601)
C1
A13CY
10PK
CHK
10
5A
A1
PEC
F1
NOTE:
ECM2
(6021)
K97AD
18VT
B9V
18GY
B70CB
18OR
A4
A9V
18GY
C11
A96A
20VT
D8
A17H
18PK
D7
A17J
18PK
B12
10
33
A70C
20RD
A96
20VT
B9
TURN SIGNAL
SWITCH
(1810)
ECM2
(6020)
150
B70C
18RD
K47A
18GY
K47
18GY
B9VH
18GY
B70C
18OR
STOP LIGHT #2
W/AIR BRAKES
(1824)
B70CA
18OR
B9S
18GY
W/HYD
BRAKES
STOP LIGHT #1
W/AIR BRAKES
(1823)
150
B9VF
18GY
L47E
18GY
L47D
18GY
6.8V
B9VG
18GY
150
B96
18VT
B9VB
18GY
B96A
18VT
B17H
18PK
B17J
18PK
STOP LIGHT
(1814)
CLUTCH
SWITCH
(1807)
1200
AIR HORN
CITY HORN
STEERING WHEEL SWITCHES
TO CAB FUSE BLOCK

(1011)
NAME
42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PART NO.
DATE
AE08-52370
10AUG00
SHEET
04
Electronic Engine Controls, V8AVNT Engine Cruise Control and Body Builder Connections
s08285

S08285A Planos Electricos International Parte 1

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S08285A Planos Electricos International Parte 1

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SERVICE MANUAL

SERVICE MANUAL SECTION

1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1

4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..73

12.55. CONNECTOR COMPOSITES (9717), (9717A), (9717B), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154

1. INSTRUCTIONS AND CHARTS (CHAPTER 1)

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

INTERNATIONAL CIRCUIT NUMBER

Cab-instrument Panel Module

Cab-Driver Control Module

Chassis/Front End (Cab Dash Panel Forward)

Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

Chassis/Wheel Base Section

Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

1708 DATA LINK, SWITCH DATA LINK (+)

1708 DATA LINK, SWITCH DATA LINK (-)

SERIAL/DATA COMMUNICATION J1922

DRIVE TRAIN J1939 DATA LINK (+)

DRIVE TRAIN J1939 DATA LINK (-)

LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

Circuit Number Identification and Location Chart

1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

INTERNATIONAL CIRCUIT NUMBER

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

ZERO VOLT REFERENCE (ZVR)

IGNITION FEED (BODY BUILDER CONNECTOR)

KEY SWITCH FEED

REMOTE POWER MODULE

COLD START CONTROLS (ETHER)

ENGINE EXHAUST BRAKE

INSTRUMENTS AND GAUGES

ENGINE WATER TEMPERATURE

ENGINE OIL TEMPERATURE

TRANSMISSION OIL TEMPERATURE

AXLE OIL TEMPERATURE

Circuit Number Identification and Location Chart (Cont.)

1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3

ELECTRICAL CIRCUIT DIAGRAM

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT

INTERNATIONAL CIRCUIT NUMBER

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

ENGINE OIL LEVEL

ENGINE OIL PRESSURE

AIR DRYER HEATER

LOW AIR PRESSURE WARNING

FRONT AXLE ENGAGED

POWER DIVIDER LOCK (PDL) WARNING

PARK BRAKE WARNING

ANTI - THEFT WARNING

POWER TAKE - OFF WARNING

DIFFERENTIAL LOCK WARNING

LIGHT SWITCH FEED

DIMMER SWITCH FEED

TURN SIGNAL - FEED

TURN SIGNAL LIGHTS - LEFT

TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION)

TURN SIGNAL LIGHTS - RIGHT

TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION)

Figure 3 Circuit Number Identification and Location Chart (Cont.)