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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C60
E-C61

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EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this


button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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KENR8654-02
July 2009

216B2, 226B2, 232B2, 236B2 , 242B2,


and 252B2 Skid Steer Loader
247B2 and 257B2 Multi-Terrain Loader
Electrical System
MJH12175-UP
SCH2825-UP
SLK8300-UP
MTL5700-UP
RLL7700-UP
BXM4775-UP
HEN8070-UP
SCP5410-UP

Volume 1 of 2: Engine and Platform


Volume 2 of 2: Cab and Attachments

2009 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - ENGINE AND PLATFORM
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location
44

Alarm - Backup

C-13

16

Relay - Main Power A (A)

E-12

Alternator (A)

C-7

14

Relay - Main Power A (B)

G-15

44

Alternator (B)

I-10

33

Relay - Main Power B (A)

E-12

45

Battery (A)

A-8

11

Relay - Main Power B (B)

G-15

44

Battery (B)

G-11

13

Relay - Main Power C (A)

E-12

45

Breaker - Main (A)

B-9

45

Relay - Main Power C (B)

G-15

44

Breaker - Main (B)

H-12

45

Relay - Main Power D (A)

D-12

45

Breaker - Roading (A)

B-9

45

Relay - Main Power D (B)

G-15

44

Breaker - Roading (B)

H-12

44

Relay - Start (A)

D-7

45

Coil - Ferrite Asy.

C-2

19

Relay - Start (B)

I-10

45

Control - Auxiliary Hydraulic Control

F-1

47

Resistor - DMML Alternator (A)

C-7

14

Control - Operator Interlock

H-1

48

Sender - Fuel Level (A)

F-12

12

Diode - Block (A)

B-7

15

Sender - Fuel Level (B)

H-15

46

Fuses - Block 1

G-5

Socket - Power +12 Volts

F-5

Fuses - Block 2 (Work Tools)

G-7

Solenoid - (C-) High Flow (A)

E-5

Glow Plugs (A)

A-7

15

Solenoid - (C+) High Flow (A)

E-5

Glow Plugs (B)

G-10

15

Solenoid - A1

E-7

Ground - Engine Stud (A)

B-7

49

Solenoid - A2

E-7

Ground - Engine Stud (B)

H-10

49

Solenoid - Boost Flow (A)

E-5

Ground - Lower Frame

I-15

21

Solenoid - Cold Start Pump (B)

G-10

14

Ground - Lower Platform

D-4

39

Solenoid - Continuous Flow

D-5

Ground - Upper Frame

I-15

21

Solenoid - Fuel Shutdown (A)

B-7

33

Ground - Upper Frame Stud (A)

C-12

51

Solenoid - Fuel Shutdown (B)

H-10

14

Ground - Upper Frame Stud (B)

F-15

11

Solenoid - Impl Pilot (248,268,High Flow)

A-5

19

Handle - 1 SW - LH

I-1

20

Solenoid - Implement Pilot

C-2

19

Handle - 2 SW - LH

H-2

20

Solenoid - Parking Brake

D-4

39

Handle - 2 SW - RH

D-1

19

Solenoid - Quick Coupler (A)

B-12

11

Handle - 2 SW - RH

E-2

19

Solenoid - Quick Coupler (B)

E-15

53

Handle - 3 SW / Roller - RH

D-2

19

Solenoid - Transmission

H-3

20

Handle - 5 SW - LH

I-2

20

Solenoid - Two Speed (B)

E-5

39

Horn - Forward (A)

F-12

51

Horn - Forward (B)

H-15

52

Solenoid - Valve Grp DVTR ARC MTL (B)


248 High Flow

F-15

52

Lamp - License

C-15

16

Solenoid - Valve Grp DVTR XR XRMTL (A)

B-12

52

Lamp - Signal Group

C-15

16

Lamp - Stop/Tail - LH Attachment

C-14

18

Solenoid - Valve Grp DVTR XR XRMTL (B)


268 High Flow

F-15

52

Lamp - Stop/Tail - RH Attachment

B-14

17

Stud - Power (A)

C-9

45

Motor - Fuel Prime Pump (B)

E-15

11

Stud - Power (B)

H-12

44

Motor - Starter (A)

A-9

10

Switch - Air Filter Indicator (A)

B-12

45

Motor - Starter (B)

G-12

50

Switch - Air Filter Indicator (B)

E-15

44

Motor - Water Pump

I-8

25

Switch - Backup Pressure

H-3

20

Relay - (C-) Fuse Block 2

G-8

Switch - Cold Start Thermo Temp (B)

G-10

14

Relay - (C+) Fuse Block 2

H-8

Switch - Engine Coolant Temperature (A)

B-7

14

Relay - (C+/C-) Fuse Block 2

H-8

Switch - Engine Coolant Temperature (B)

H-10

33

Relay - (C1) Fuse Block 2

G-8

Switch - Engine Oil Pressure (A)

B-7

33

Relay - (C2) Fuse Block 2

G-8

Switch - Engine Oil Pressure (B)

H-10

14

Relay - Boost Flow (A)

E-6

Switch - High Flow (248,268)

A-4

19

Relay - Cold Start (A)

D-5

45

Switch - Hydraulic Filter Bypass (A)

D-12

13

Relay - Cold Start (B)

I-10

45

Switch - Hydraulic Filter Bypass (B)

F-15

54

Relay - Fuel Pump

D-14

11

Switch - Hydraulic Oil Temp (A)

F-12

51

B-6

Switch - Hydraulic Oil Temp (B)

I-14

51

Relay - Lockout (248,268,Boost Flow)

(A) = 216B / 226 / 232 / 242 / 247 / 257


(B) = 236B / 246 / 248 / 252 / 262 / 267 / 268 / 277 / 287

COMPONENT LOCATION
Volume 2 of 2 - CAB AND ATTACHMENT
Schematic
Location

Machine
Location

Action Lamp Group - LH (COSA)

G-13

Action Lamp Group - LH (NACD)

F-9

Action Lamp Group - RH (COSA)

E-13

Action Lamp Group - RH (NACD)

Schematic
Location

Machine
Location

Solenoid - Valve Gp RC1

E-1

56

Solenoid - Valve Gp RC2

E-2

56

Switch - Armrest (COSA)

C-15

24

E-9

Switch - Armrest (NACD)

C-11

24

Beacon And Beacon Socket (COSA)

D-13

36

Switch - Auto Leveler (COSA)

H-12

Beacon And Beacon Socket (NACD)

E-9

36

Switch - Auto Leveler (NACD)

H-8

Bottle - Washer

I-7

43

Switch - AUX Hydraulic Mode (COSA)

F-12

Coil - Ferrite Asy. (MSS)

G-3

21

Switch - AUX Hydraulic Mode (NACD)

F-8

Coil - MSS Exciter (COSA)

F-13

Switch - AUX Pressure Release (COSA)

H-12

Coil - MSS Exciter (NACD)

F-9

Switch - AUX Pressure Release (NACD)

H-8

Control - Machine Security System

H-1

21

Switch - Beacon (COSA)

E-12

Diode - Valve Group Remote Control

E-1

56

Switch - Cold Start (COSA)

G-12

Flasher (COSA)

F-15

34

Switch - Cold Start (NACD)

G-8

Ground - Cab (COSA)

H-15

34

Switch - Fan On/Off/On (Heater)

G-7

20

Ground - Cab (NACD)

H-11

34

Switch - Fan On/Off/On (HVAC)

E-7

20

Hour Meter (COSA)

G-13

Switch - Front Working Lamp (COSA)

C-12

Hour Meter (NACD)

G-9

Switch - Front Working Lamp (NACD)

C-8

Indicator - Fuel Level (COSA)

E-13

Switch - Hazard (COSA)

E-12

Indicator - Fuel Level (NACD)

E-9

Switch - HVAC Refrigerant Pressure

E-4

43

Lamp - Dome (COSA)

E-13

Switch - Hydraulic Lockout (COSA)

E-12

Lamp - Dome (NACD)

E-9

Switch - Hydraulic Lockout (Door)

H-5

57

Lamp - Flood - LH (COSA)

I-12

Switch - Hydraulic Lockout (NACD)

D-8

Lamp - Flood - LH (NACD)

I-8

Switch - Hydraulic Quick Coupler (COSA)

G-12

Lamp - Flood - RH (COSA)

B-12

Switch - Hydraulic Quick Coupler (NACD)

G-8

Lamp - Flood - RH (NACD)

B-8

Switch - Key Start (COSA)

F-13

Lamp - Head Turn - LH (Atch)

I-1

Switch - Key Start (NACD)

F-9

Lamp - Head Turn - RH (Atch)

I-1

Switch - Mode Off/On (HVAC)

D-7

20

Lamp - Rear Flood - LH (COSA)

I-15

Switch - Parking Brake (COSA)

F-12

Lamp - Rear Flood - LH (NACD)

I-11

Switch - Parking Brake (NACD)

F-8

Lamp - Rear Flood - RH (COSA)

E-15

Switch - Rear Working Lamp (COSA)

C-12

Lamp - Rear Flood - RH (NACD)

E-11

Switch - Rear Working Lamp (NACD)

C-8

Motor - Condenser Fan 1 & 2

D-4

23

Switch - Roading Lamps (COSA)

D-12

Motor - Dbl Blower (Heater)

G-6

20

Switch - Seat (COSA)

C-15

22

Motor - Dbl Blower (HVAC)

E-6

20

Switch - Seat (NACD)

C-11

22

Motor - Front Wiper

I-5

27

Switch - Stop Pressure 1

G-4

55

Relay - Compressor HVAC

E-6

20

Switch - Stop Pressure 2

G-4

55

Relay - Condenser Fan

E-6

20

Switch - Tool Power (COSA)

H-12

Relay - Key Switch (Heater)

G-6

20

Switch - Tool Power (NACD)

H-8

Relay - Key Switch (HVAC)

F-6

20

Switch - Turn Signal (COSA)

D-12

Relay - Stop Lamp

H-4

55

Switch - Wiper / Washer

I-5

27

Solenoid - HVAC Compressor Clutch

E-4

Thermostat (HVAC)

E-7

20

Component

Component

CONNECTOR LOCATION
Volume 1 of 2 - ENGINE AND PLATFORM
Connector Number

Schematic
Location

Machine
Location

CONN 1

B-12 , E-14

56

CONN 2

B-13 , B-14 , B-15

18

CONN 3

C-13 , C-14

13

CONN 4

C-12 , C-14

52

CONN 5

B-12 , D-14

46

CONN 6

H-14

55

CONN 8

B-10 , D-13

34

CONN 9

C-10 , E-13

34

CONN 10

E-13

34

CONN 11

C-10 , F-13

51

CONN 12

D-10 , F-13

51

CONN 13

E-10 , G-13

51

CONN 14

E-10 , H-13

51

CONN 15

F-10 , H-13

51

CONN 16

H-9 , I-13

12

CONN 17

F-12

44

CONN 19

I-12

45

CONN 20

F-9

51

CONN 21

C-9

51

CONN 22

G-9

13

CONN 23

I-9

14

CONN 25

I-8

I-7

40

CONN 27

A-6 , D-4

CONN 28

B-6 , D-6

CONN 29

D-6

39

CONN 30

E-6 , E-7

F-5

19

CONN 32

B-5

19

CONN 33

B-4 , D-2

19

CONN 26

CONN 31

TOOL

SERVICE

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - CAB AND ATTACHMENT
Schematic
Location

Machine
Location

CONN 4

I-3 , I-4

13

CONN 5

G-5

55

CONN 8

G-3

34

CONN 9

F-15

34

CONN 11

G-15 , G-11

34

CONN 12

G-15 , G-11

34

CONN 20

H-6 , F-6

42

CONN 24

E-3

13

CONN 34

H-15 , H-11 , H-3

34

CONN 35

I-7 , I-8, I-13

CONN 36

I-3

13

CONN 37

I-6

43

CONN 38

E-4

Connector Number

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

CID / MID / FMI


Component Identifiers (CID)
Module Identifier (MID)
Auxiliary Hydraulic Control
(MID No. 106)
CID

Component

0070

Parking Brake Switch

0168

Voltage Fault

0598

Two Speed Motor Solenoid

1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1188

Operator Interlock Override Switch

1189

Auxiliary Hydraulics Lever

1190

Arm Bar / Seat Switch

1694

Two Speed Motor Solenoid Supply

1695

Two Speed Switch

1931

High Pressure / High Flow Solenoid

1935

Auxiliary Hydraulic Flow Selector Switch

1939

Auxiliary Hydraulic High Flow Supply

1940

Auxiliary Hydraulic High Flow Diverter Solenoid

1942

High Pressure Tool Detection Switch

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control
module

Failure Mode Identifiers (FMI)


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - ENGINE AND PLATFORM
Engine & Platform Off Machine Switch Specification
Part No.

Function

Actuate

Deactuate

Contact Position

275.8 to 303.4 kPa


(40 to 44 psi)

206.8 kPa MIN


(30 psi MIN)

Normally Open

134-0404

Hydraulic Filter Bypass Switch

192-0836

Backup Pressure Switch

517.0 + 41.4, - 68.9 kPa


(75.0 + 6.0, -10.0 psi)

386.1 + 41.4, - 68.9 kPa


(56.0 + 6.0, -10.0 psi)

Normally Open

224-0744

High Flow Pressure Switch

375.9 + 37.9, - 58.6 kPa


(54.5 + 5.5, -8.5 psi)

263 kPa MIN


(38.1 psi MIN)

Normally Closed

236-1872

Hydraulic Oil Temperature Switch

102 3C
(215.6 5.4F)

90C MIN
(194F MIN)

Normally Open

Engine & Platform Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

233-7128

Solenoid:

Quick Coupler

172-0970

Solenoid:

Detent Valve

6.36 0.4

185-4254

Solenoid:

A1 & A2
Continuous Flow (High Flow XPS)

2.2 0.2

195-9700

Solenoid:

C+ & C- (High Flow XPS)


Implement Pilot
Parking Brake
Transmission

10 0.5

216-0610

Solenoid:

Two Speed

9.4

2.2 0.2

224-7782

Sender:

Fuel (287 / 267)

Empty: 240 - 245


Full: 28 - 33

224-8545

Sender:

Fuel (267 / 277)

Empty: 240 - 245


Full: 28 - 33

231-2105

Sender:

Fuel (216B / 226 / 232B / 242)

Empty: 240 - 250


Full: 28 - 33

231-2106

Sender:

Fuel (247 / 257)

Empty: 240 - 250


Full: 28 - 33

224-8544

Sender:

Fuel (236 / 246 / 252 / 262 / 248 / 268)

Empty: 240 - 250


Full: 28 - 33

238-9397

Resistor:

120.0 6.0

DMML ALT

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

K3A Alternator:

239-0772

SENR5841

R2.7KW Electric Starting Motor:

143-0539

SENR3828

Auxiliary Hydraulic Control system:

RENR2893

Operator Interlock Control:

RENR2864

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - CAB AND ATTACHMENT
Attachment & Cab Off Machine Switch Specification
Part No.

Function

184-1564

Stop Pressure 1 & 2

236-6923

A/C Refrigerant Pressure

Actuate

Deactuate

Contact Position

375.9 +37.9, -58.6 kPa


(54.5 + 5.5, -8.5 psi)

263 kPa
(38.2 psi)

Normally Closed

275 to 1750 kPa


(40 to 255 psi)

---

Normally Open

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

212-3350

Solenoid:

Remote Control 1

3.2 0.22

215-3272

Solenoid:

Remote Control 2

4.0 0.28

231-6287

Solenoid:

A/C Compressor

10.5

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Form Number

K3A Alternator:

239-0772

SENR5841

R2.7KW Electric Starting Motor:

143-0539

SENR3828

Auxiliary Hydraulic Control system:

RENR2893

Operator Interlock Control:

RENR2864

WIRE DESCRIPTION
Page 1 of 2
Wire
Number

Wire Color

101

RD

102

RD

Wire
Number

Wire Color

Bat (+) / Main Breaker

608

GN

Rear Work Lamp SW / Rear LH & RH Floods

Roading Breaker / Stop Lamp Relay /


Roading Lamp SW / Stop Pressure SW /
Flasher

610

OR

Front Work Lamp SW / LH & RH Floods

614

PU

Panel Switch Lamps

BR

LH Stop Tail Lamp / LH Head Turn Lamp/


Signal Lamp Group / License Lamp

Description
Power Circuits

Description
Lighting Circuits

617

105

RD

Key Start SW / AUX Bleed Off SW

109

RD

Alt Output (+) / Start Relay / Cold Start Relay


/ Roading Breaker / Main Power Relay A - D

618

YL

RH Stop Tail Lamp / RH Head Turn Lamp

619

GN

Roading Lamp SW / LH & RH Head Turn Lamp

110

GN

PWR Fuel Shut Off

674

BU

Operator Interlock Control / Action Lamp Group

111

YL

Main Power Relay Output D

676

PU

112

PU

Main Power Relay Output A-C

Operator Interlock Control / Action Lamp Group


Control Circuits

114

RD

LH Handle Forward Horn SW

779

WH

Hyd Quick Coupler SW / Quick Coupler Sol Valve

117

YL

QCPLR Auto Level

780

PU

Hyd Quick Coupler SW / Quick Coupler Sol Valve

118
119

GY
PK

Power Wiper Washer


Power Radio

781

PK

LH Handle / 2 Speed Trigger SW

782

GY

LH Handle / Work Tool C1 SW

120
122

YL
BU

Power Backup Alarm


Misc. Power

A751

YL

Power Tools Switch

A752

BR

Power Tools Switch / Water Pump

123

WH

High Flow SW / Fuel Level Ind /


Action Lamp

F766

WH

Lockout Relay / Detent Valve / Optr Interlock Cont

F780

PK

Operator Interlock Control / AUX Hyd Control /


Park Brake SW

PU
YL
BR

Main Power Relay A-D / Machine Security System


Solenoid Demand Fan (+)
Solenoid Demand Fan (-)

124

RD

Heater & HVAC Key SW Relay

125

RD

HVAC Condenser Fan Relay

126

PK

Operator Interlock Control

127

OR

Cold Start SW

G798
H746
H747

128

PK

AUX Hyd Control / AUX Bleed Off SW

H758

BR

Work Tool (C+) Relay / (C+) Solenoid

134

YL

Front Working Lamp SW

H759

OR

Work Tool (C-) Relay / (C-) Solenoid

135

BU

Rear Working Lamp SW

H791

GN

RH Handle WKTL (C+) SW / Relay (C+) Coil

144
145
180

GN
BU
GN

Beacon SW / Beacon Socket


Power Socket + 12 Volts
Jumper Demand Fan

H792
J764

BR
BR

RH Handle WKTL C1 SW / Relay (C-) Coil


Temp Sensor Ground

Ground Circuits

M732

OR

Start Relay / Machine Security System Control

PK
BR

Tool Connector / Work Tool Relay (C+/C-) Output


Hydraulic Temp. Sensor

200

BK

Main Chassis

M733
R732

201

BK

Operator Interlock Control / Park Brake SW

X734

GY

LOC Code IP, Bit 2

202

BK

Armrest SW

877

YL

Cold Start Relay / Glow Plugs

F846

PU

RH Action Lamp Group / Machine Security System

G848

GN

RH Action Lamp Group / Machine Security System

944

OR

Cat Data Link (+)

945
961

BR
BR

Cat Data Link (-)


OVRD Switch

203

BK

AUX Hyd Control / High Flow SW


Implement Lockout SW / LH & RH Handle /
Machine Security System / Detent Valve
Basic Machine Circuits

304

WH

Starter Relay / Starter

975

WH

306

GN

Operator Interlock Control /


Machine Security System

Operator Interlock Cont / Transmission Solenoid /


Implement Pilot Solenoid

A958

WH

Operator Interlock Cont / Park Brake Solenoid

307

OR

Key Start SW / Operator Interlock Control

E917

WH

Implement Lockout SW

YL

Key Start SW / Alternator / Res DMML Alt /


Machine Security System Control

E918

GN

Implement Lockout SW / Operator Interlock Cont /


AUX Hydraulic Control

321

BR

Back Up Pressure SW / Back Up Alarm

F905

YL

Auto Leveler SW / Valve DVTR ARC MTL 248 HF

322

GY

LH Handle Forward Horn SW / Horn Jumper

G969

YL

Park Brake Sol / Operator Interlock Control

327
A309

PK
GY

Fuel Pump PRM


Fuel Shutdown Solenoid / Diode Block

G982

PK

Implement Lockout SW / AUX Hyd Control

G983

GN

Armrest SW / Seat SW

A346

BU

Start Relay / Machine Security System Cont

A347

GN

Main Power Relay Coil A - D


Monitoring Circuits

G984

PK

Armrest SW / Operator Interlock Control /


AUX Hydraulic Control

G985

PU

403

GN

Seat SW / Operator Interlock Control /


AUX Hydraulic Control

K927

BU

Hyd Quick Coupler SW / Quick Coupler Solenoid

308

Alternator (R) Term. / Hour Meter /


Machine Security System Control

WIRE DESCRIPTION
Page 2 of 2
Wire
Number

Wire Color

Wire
Number

Wire Color

404

YL

LH Action Lamp Gp / Hyd Oil Temperature SW

L987

WH

405

GY

LH Action Lamp Gp / AUX Bleedoff SW /


Engine Oil Pressure SW

L998

OR

A1 & A2 Solenoid / AUX Hydraulic Control

L999

GN

Two Speed Solenoid / AUX Hydraulic Control

406

PU

LH Action Lamp Gp / Engine Cool Temp SW

436

OR

LH Action Lamp Gp / Hydraulic Filter Bypass SW

M901
M904
M905

YL
OR
WH

RH Action Lamp Interlock Override / AUX Hyd Cont


LOC Code IP, Bit 0
LOC Code IP, Bit 1

Description
Monitoring Circuits

Description
Control Circuits
Cold Start Relay / Cold Start SW

439

YL

RH Action Lamp GP / Implement Lockout SW

440

BR

RH Action Lamp GP / Air Filter Indicator

M906

BU

RC 2 Valve Group Solenoid / Diode

447

PK

RH Action Lamp GP / Fuel Level Ind / Fuel Sender

M907

GY

RC 1 Valve Group Solenoid / Diode

N957
N960
N979

PK
OR
GN

RXD - COMM # 1
TXD - COMM # 1
Signal GND - COMM # 1

C444

YL

RH Action Lamp GP / Alternator / Res DMML Alt

C457

BU

Stop Pressure SW 1

C460

BU

Tool Connector / Jumper

G465

PK

GN

A1 Solenoid / AUX Hydraulic Control

GN

Cold Start Pump / Cold Start Thermo SW


Transmission Solenoid / Operator Interlock Control

P978

H416

P979

YL

A2 Solenoid / AUX Hydraulic Control

Accessory Circuits

P980

OR

Flow Control Sol / AUX Hydraulic Control

PU

Two Speed Solenoid / AUX Hydraulic Control /


High Flow Relay / RH Action Lamp

500

BR

Wiper Washer SW / Front Wiper Motor

501

GN

Wiper Washer SW / Front Wiper Motor

P981

506

PU

Wiper Washer SW / Washer Bottle

P982

BU

LH Handle 2 Speed Trigger SW / AUX Hyd Control

513

OR

A/C Compressor Relay Output / A/C Comp Sol

P983

GN

High Flow SW / AUX Hydraulic Control

514

PU

A/C Condenser Fan Motor Relay Output / Fans

536

WH

Turn Signal SW / Hazard SW

P984
P986

YL
PU

Work Tool Relay (C+/C-) Output / AUX Hyd Cont


RH Handle Work Tool A2 SW / AUX Hyd Cont

537

GN

Turn Signal SW / Hazard SW / Flasher

549

PK

RH Handle / Work Tool Trigger SW

P987
P988

GN
OR

AUX Bleed Off SW / AUX Hydraulic Control


Lockout Relay / IMP Pilot Sol / Optr Interlock Cont

567
A571

WH
PU

A/C Pressure SW / Compressor Relay Coil


Tool Connector / Spare Relay Fuse Block 1

P991

PK

High Flow SW / AUX Hydraulic Control

P993

OR

LH Handle Cont Flow SW / AUX Hydraulic Control

C576

BU

Stop Lamp Relay / Stop Pressure SW 1

P994

BU

RH Handle Roller Power / AUX Hydraulic Control

GN

RH Handle Roller Signal / AUX Hydraulic Control

PK

Lighting Circuits
Beacon Socket / Beacon SW

P996

603
604

OR

Stop Lamp Relay / RH & LH Stop Tail Lamp /


Signal Lamp Group

P997
R995

BR
BU

RH Handle Roller Ground / AUX Hydraulic Control


Coolant Temp. Sensor

T901

YL

Ferrite Coil / Machine Security System Control

YL

Turn Signal SW / LH Stop Tail lamp /


LH Head Turn Lamp / Signal Lamp Group

T902

PK

Y905
Y952

YL
YL

MSS Exciter Coil / Machine Security System Cont


High Flow Relay / High Flow Solenoid
Demand Fan Speed Sensor

605
606

GY

Turn Signal SW / RH Stop Tail lamp /


RH Head Turn Lamp / Signal Lamp Group

HARNESS and WIRE


Electrical Schematic Symbols
Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

Part Number: for


Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

5A

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

14

13

12

11
P-C7
1552252

110-P58 GN-16
200-P89 BK-18
200-P13 BK-18
308-P93 YL-18
C444-P66 YL-18
A346-P42 BU-18
403-P50 GN-18
405-P34 GY-18
406-P33 PU-18
L987-P62 WH-18
M732-P1 OR-18

(21) UPPER FRAME


GROUND
102-P2 RD-14

102-P2 RD-14
109-P38 RD-8
109-P53 RD-8
109-P56 RD-12
110-P58 GN-16
200-P13 BK-18
200-P89 BK-18
203-P127 BK-18
308-P93 YL-18
403-P50 GN-18
405-P34 GY-18
406-P33 PU-18
A346-P42 BU-18
C444-P66 YL-18
L987-P62 WH-18
M732-P1 OR-18

UPPER LOWER FRAME GND STRAP


8M-4963

I
(21) LOWER FRAME
GROUND

NOTE B

109-P20 RD-12
109-P24 RD-12
109-P53 RD-8

110-P58 GN-16
110-P86 GN-18
110-P102 GN-18
111-P16
112-P10
112-P12
112-P15

A
B
C

WH-16
BK-16
T

(46) FUEL LEVEL SENDER (B)


224-8544 - BETA SS
231-2105 - ALPHA SSL
231-2106 - 247/257

(52) FORWARD HORN (B)


164-9425

1
2

1
2

PK-18
BK-18

HE-C2
HE-C1
1552269
3E3364
322-HE1 GY-18
200-HE2 BK-18

1
2

YL-12
PU-12
PU-12
PU-12

200-P120 BK-12

CONN 6

203-P127 BK-18
307-P52 OR-18

308-P93 YL-18

30
(44) MAIN POWER A
RELAY(B)
115-1615

85
87
87a
30

(44) MAIN POWER B


RELAY(B)
115-1615

85
87
87a
30

(44) MAIN POWER C


RELAY(B)
115-1615

30
(44) MAIN POWER D WKTL
RELAY(B)
246-9371

P-C4
9X1054

1
5
2
4
3

86

85
87
87a

A751-P8 YL-16
A752-P129 BR-14
G985-P49 PU-18
P987-P43 GN-18
P991-P87 PK-18

A347-P61
A347-P63
A347-P73
A347-P76

GN-18
GN-18
GN-18
GN-18

(54) HYDRAULIC FILTER


BYPASS SWITCH(B)
134-0404

G798-P27
G798-P28
G798-P39
G798-P46

436-P48 OR-18

PU-18
PU-18
PU-18
PU-18

K927-P90 BU-18
K927-P107 BU-18

112-P12
112-P15
112-P10
109-P56

RD-18

1
2
3
4

RD-18

COIL S-1

COIL S-2

RD-18

1
2

WC-C2
1552269
WC-1 YL-16
WC-2 BK-16

1
2

WC-C3
1552269
WC-4 RD-16
WC-3 BK-16

WC-1
WC-2
WC-3
WC-4

WC-C1
3E3376
YL-16
BK-16
BK-16
RD-16

P-C11
1552272
779-P65 WH-18
K927-P107 BU-18
K927-P90 BU-18
780-P64 PU-18

1
2
3
4

CONN 1

(53) QUICK COUPLER SOLENOID(A)


233-7128
"0.92 A MIN, 1.2 A CONT"

P-C23
1003320

440-P72 BR-18
200-P114 BK-18

A
B

(44) AIR FILTER INDICATOR


SWITCH(B)
237-7325
"75 mbar; 6 W"

F905-P44 YL-18

G798-P17 PU-18

K927-P67 BU-18

327-P69 PK-18
200-P109 BK-18

1
2

P-C3
1552269
327-P68 PK-18
307-P52 OR-18

1
2

SUPPR ARC F PUMP


106-8704
MUR460

30
(11) FUEL PUMP RELAY
115-1615

P-C6
1195094
110-P86
327-P85
200-P88
327-P74

1
5
2
4
3

86

85
87
87a

GN-18
PK-18
BK-18
PK-18

TO LOWER PLATFORM
HARNESS A-C9
(LOC SH 1 E-9)

P981-P6 PU-18

110-E14 GN-18
G465-E15 PK-18

POS

200-H5 BK -16
321-H11 BR -18
604-H12 OR -18
605-H4 YL -18
606-H7 GY -18
617-H3 BR -18
618-H8 YL -18

CONN 4

877-E10 YL-12

109-PA38 RD-8
109-PA53 RD-8
109-PA20 RD-12
109-PA24 RD-12
110-PA58 GN-18
110-PA98 GN-18
110-PA102 GN-18

(51) HYDRAULIC OIL


TEMPERATURE SWITCH(A)
236-1872

A
B
C

WH-16
BK-16

404-PA22 YL-18
200-PA84 BK-18

(12) FUEL LEVEL SENDER (A)


224-8544 - BETA SS
231-2105 - ALPHA SSL
231-2106 - 247/257

HE-C2
1552269

(51) FORWARD HORN (A)


164-9425
"12 V 5.4A"

1
2

PK-18
BK-18

1
2

PA-C13
1552269
447-PA14 PK-18
200-PA83 BK-18

HE-C1 PA-C12
3E3364 1552269
1
322-PA19 GY-18
322-HE1 GY-18
2
200-HE2 BK-18
200-PA82 BK-18

CONN 17

111-PA16
112-PA10
112-PA12
112-PA15

NOTE P

30

BK-18

(44) MAIN POWER A


RELAY(A)
115-1615

85
87
87a
30

(45) MAIN POWER B


RELAY(A)
115-1615

P-C10
3E3376

30
(45) MAIN POWER C
RELAY(A)
115-1615

P-C25 P-C26
1552252 3E5179
NOTE J
1
122-P51 RD-18
2
203-P116 BK-18
203-P121 BK-18
3
945-P77 BR-18
4
944-P81 OR-18
5
308-P117 YL-18
308-P123 YL-18
6
403-P119 GN-18
7
G798-P17 PU-18
203-P124 BK-18
8
A347-P11 GN-18
308-P123 YL-18
9
203-P78 BK-18
203-P124 BK-18
10
306-P122 GN-18
306-P59 GN-18
11
A346-P42 BU-18
306-P122 GN-18
12
M732-P1 OR-18
203-P121 BK-18

86

85
87
87a

TO CAB
HARNESS C-C25
(LOC SH 2 F-15)

CONN 9

86

86

85
87
87a

30
(45) MAIN POWER D WKTL
RELAY(A)
246-9371

86

85
87
87a

1
5
2
4
3
1
5
2
4
3

1
5
2
4
3

1
5
2
4
3

PA-C9
9X1054

PA-C16
9X1054

PA-C15
9X1054

PA-C4
9X1054

109-PA23 RD-12
A347-PA61 GN-18
G798-PA27 PU-18
112-PA10 PU-12

109-PA25 RD-12
A347-PA63 GN-18
G798-PA46 PU-18
112-PA15 PU-12

109-PA24 RD-12
A347-PA73 GN-18
G798-PA28 PU-18
112-PA12 PU-12

109-PA20 RD-12
A347-PA76 GN-18
G798-PA39 PU-18
111-PA16 YL-12

122-PA51 RD-18
122-PA128 RD-18
122-PA91 RD-16
200-PA80 BK-16
200-PA4 BK-18
200-PA82 BK-18
200-PA84 BK-18
200-PA83 BK-18
200-PA103 BK-18
200-PA106 BK-18
200-PA13 BK-18
200-PA89 BK-18
200-PA74 BK-18
200-PA79 BK-18
200-PA6 BK-18

203-PA116 BK-18
203-PA78 BK-18
203-PA127 BK-18
308-PA93 YL-18
308-PA94 YL-18
308-PA95 YL-18
308-PA117 YL-18

CONN 8
436-PA48 OR-18

605-PA55
606-PA47
617-PA70
618-PA71
619-PA54
779-PA65
780-PA64

A347-PA11 GN-18

200-PA106 BK-18

105-PA32 RD-16
109-PA56 RD-12
117-PA105 YL-18
118-PA57 GY-14
119-PA3 PK-18
123-PA92 WH-18
127-PA31 OR-18
128-PA5 PK-18
134-PA26 YL-16
135-PA21 BU-16
144-PA18 GN-16
306-PA59 GN-18
307-PA9 OR-18
405-PA34 GY-18
406-PA33 PU-18
614-PA75 PU-14
674-PA29 BU-18
676-PA30 PU-18
944-PA81 OR-18
945-PA77 BR-18
A346-PA42 BU-18
A751-PA8 YL-16
A752-PA129 BR-14
C444-PA66 YL-18
E918-PA37 GN-18
F780-PA35 PK-18
G982-PA40 PK-18
G984-PA45 PK-18
G985-PA49 PU-18
L987-PA62 WH-18
M732-PA1 OR-18
M901-PA36 YL-18
P983-PA60 GN-18
P987-PA43 GN-18
P991-PA87 PK-18

200-PA120 BK-12

NOTE B

200-LJ5 BK -18
617-LJ6 BR -18

TO REAR DOOR
HARNESS H-C2
(LOC SH 1 C-13)

TAIL

CONN 3

605-H4 YL -18
200-H1 BK -18
604-H9 OR -18
617-H3 BR -18

1
2
3
4

WH
RD
BK

STOP

NOTE E

TO RH STOP
TAIL LAMP

1
2
3
4

CONN 2

200-H6 BK -18
200-H10 BK -18

321-H11 BR -18
200-H6 BK -18

604-H2 OR -18
604-H12 OR -18
605-H4 YL -18
606-H7 GY -18
617-H3 BR -18
618-H8 YL -18

H-C3
1552272

1
2
3
4

TO REAR DOOR
HARNESS H-C3

CONN 2

WH
RD
BK

STOP

1
2
3
4

CONN 2

606-H7 GY -18
200-H10 BK -18
604-H2 OR -18
618-H8 YL -18

COIL S-2

1
2

WC-C2
1552269
WC-1 YL-16
WC-2 BK-16

1
2

WC-C3
1552269
WC-4 RD-16
WC-3 BK-16

FOR ROADING ATCH


USE 142-8634
12V 3.17A

CIRCUIT CONNECTED

(52) VALVE DVTR XR


XRMTL SOLENOID(A)
223-8408

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

15

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

14

RD-18

1
2
3
4

105-PA32 RD-16
109-PA56 RD-12
117-PA105 YL-18
118-PA57 GY-14
119-PA3 PK-18
123-PA92 WH-18
127-PA31 OR-18
128-PA5 PK-18
134-PA26 YL-16
135-PA21 BU-16
144-PA18 GN-16
306-PA59 GN-18
307-PA9 OR-18
405-PA34 GY-18
406-PA33 PU-18
614-PA75 PU-14
674-PA29 BU-18
676-PA30 PU-18
944-PA81 OR-18
945-PA77 BR-18
A346-PA42 BU-18
A751-PA8 YL-16
A752-PA129 BR-14
C444-PA66 YL-18
E918-PA37 GN-18
F780-PA35 PK-18
G982-PA40 PK-18
G984-PA45 PK-18
G985-PA49 PU-18
L987-PA62 WH-18
M732-PA1 OR-18
M901-PA36 YL-18
P983-PA60 GN-18
P987-PA43 GN-18
P991-PA87 PK-18

CONN 1
A
B
C

CONN 5

COLOR ABBREVIATIONS
ABBREV

WC-1
WC-2
WC-3
WC-4

440-PA72 BR-18
200-PA4 BK-18

WC-C1 PA-C11
3E3376 1552272
1
YL-16
779-PA65 WH-18
2
K927-PA41 BU-18
BK-16
3
K927-PA52 BU-18
BK-16
4
RD-16
780-PA64 PU-18

TO STOP LAMP SW
ATCH HARNESS G-C1
(LOC SH 2 G-5)

RD-18

DESCRIPTION

A
B

(11) QUICK COUPLER SOLENOID(A)


233-7128
"0.92 A MIN, 1.2 A CONT"

REAR DOOR
SYMBOL

PA-C21
1003320

(45) AIR FILTER INDICATOR


SWITCH(A)
241-3394
"64 mbar; 6 W"

COIL S-1

(17) RH STOP TAIL LAMP


142-7503
"12V 1.42A"

RR DOOR EXT HARN


(ITALY ONLY) (ATCH)

200-PA103 BK-18
321-PA7 BR-18
604-PA100 OR-18
605-PA55 YL-18
606-PA47 GY-18
617-PA70 BR-18
618-PA71 YL-18
619-PA54 GN-18

1
2
3
4
5
6
7
8

321-H11 BR -18
604-H9 OR -18

(16) BACKUP ALARM


161-2539
"12V 0.2A"

TAIL

CONN 4

200-H5 BK -16

(18) LH STOP TAIL LAMP


142-7503
"12V 1.42A"

RJ-C1
3E3376

606-RJ1 GY -18
200-RJ2 BK -18
604-RJ3 OR -18
618-RJ4 YL -18

200-H1 BK -18

CONN 3

617-LJ8 BR -18
200-LJ7 BK -18

RJ-C2
1552272

TO REAR DOOR
HARNESS H-C1
(LOC SH 1 C-14)
OR ROADING LAMP
HARNESS KJ-C2
(LOC SH 2 I-4)

H-C2
1552272
1
2
3
4

PU-18
PU-18
PU-18
PU-18

200-PA80 BK-16

(51) GROUND UPPER FRAME


STUD (A)

(16) LICENSE LAMP


190-8962
"12V 0.63A"

GN-18
GN-18
GN-18
GN-18

G798-PA17 PU-18

NOTE C

(16) LAMP GROUP SIGNAL


142-8634
"12V 3.17A"

C460-WT14 BU-14
A571-WT15 PU-14
A751-WT8 YL-16
A752-WT16 BR-14
H758-WT9 BR-18
H759-WT6 OR-18
P984-WT7 YL-18
781-WT12 PK-18
782-WT11 GY-18
H791-WT3 GN-18
H792-WT5 BR-18

M907-WT10 GY-14
P984-WT7 YL-18

DIODE 2
215-5564
85

86

87

30

10A

86

87

M906-WT13 BU-14

FUSE C113-8490

(6) RELAY C146-9439

30

10A

111-PA16 YL-12
200-PA120 BK-12
203-PA127 BK-18

200-A110
308-A109
124-A107
125-A108

1
2
3
4

CONN 20

STRAP CAB GND


7G-1060
ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

PA-C14 A-C11
1673693 1673692
1
105-PA32 RD-16
2
110-PA98 GN-18
3
117-PA105 YL-18
4
118-PA57 GY-14
5
119-PA3 PK-18
6
122-PA91 RD-16
7
123-PA92 WH-18
8
127-PA31 OR-18
9
128-PA5 PK-18
10
134-PA26 YL-16
11
135-PA21 BU-16
12
144-PA18 GN-16
13
306-PA59 GN-18
14
307-PA9 OR-18
15
308-PA95 YL-18
16
321-PA7 BR-18
17
322-PA19 GY-18
18
614-PA75 PU-14
19
617-PA70 BR-18
20
618-PA71 YL-18
21
674-PA29 BU-18
22
676-PA30 PU-18
23
F780-PA35 PK-18
24
M901-PA36 YL-18
25
E918-PA37 GN-18
26
944-PA81 OR-18
27
945-PA77 BR-18

CAB GND

C
D
E
F
G
H

85

86

87

GRAY

87A

30

F4 C1
113-8490

10A

(6) RELAY C1
146-9439

NOTE B

105-PA32 RD-16
109-PA56 RD-12
110-PA98 GN-18
112-PA10 PU-12
112-PA12 PU-12
112-PA15 PU-12
117-PA105 YL-18
118-PA57 GY-14
119-PA3 PK-18
122-PA91 RD-16
123-PA92 WH-18
127-PA31 OR-18
128-PA5 PK-18
134-PA26 YL-16
135-PA21 BU-16
144-PA18 GN-16
306-PA59 GN-18
307-PA9 OR-18
308-PA95 YL-18
321-PA7 BR-18
322-PA19 GY-18
614-PA75 PU-14
617-PA70 BR-18
618-PA71 YL-18
674-PA29 BU-18
676-PA30 PU-18
944-PA81 OR-18
945-PA77 BR-18
A751-PA8 YL-16
A752-PA129 BR-14
E918-PA37 GN-18
F780-PA35 PK-18
G982-PA40 PK-18
G984-PA45 PK-18
G985-PA49 PU-18
M901-PA36 YL-18
P983-PA60 GN-18
P987-PA43 GN-18
P991-PA87 PK-18

28
29
30
31

G982-PA40 PK-18
P983-PA60 GN-18
G984-PA45 PK-18

CONN 15
A-C1
3E3382

PA-C1
1552273
A751-PA8 YL-16
A752-PA129 BR-14
G985-PA49 PU-18
P987-PA43 GN-18
P991-PA87 PK-18

1
2
3
4
5
6

112-PA12
112-PA15
112-PA10
109-PA56

PA-C6
1552267
110-PA102 GN-18
200-PA6 BK-18
604-PA100 OR-18

VALVE DVTR ARC MTL


224-9418
PA-C3
1552272
1
RD-18
200-PA74 BK-18
2
200-PA79 BK-18
RD-18
3
F905-PA69 YL-18
4
F905-PA68 YL-18

A-C24
1552269

P979-A35 YL -18
L998-A95 OR -18

H758-A66 BR -18
200-A70 BK -18
120-A117 YL -18
H759-A62 OR -18
L999-A26 GN -18
P980-A25 OR -18
P984-A57 YL -18
P984-A113 YL -18

CONN 13
PA-C2
1673693

102-PA2 RD-14
105-PA32 RD-16
117-PA105 YL-18
118-PA57 GY-14
119-PA3 PK-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

122-PA128 RD-18
123-PA92 WH-18
127-PA31 OR-18
128-PA5 PK-18
134-PA26 YL-16
135-PA21 BU-16
144-PA18 GN-16
307-PA9 OR-18
404-PA22 YL-18
405-PA34 GY-18
406-PA33 PU-18
436-PA48 OR-18
440-PA72 BR-18
C444-PA66 YL-18
447-PA14 PK-18
614-PA75 PU-14
674-PA29 BU-18
676-PA30 PU-18
A751-PA8 YL-16
A752-PA129 BR-14
779-PA65 WH-18
780-PA64 PU-18
F780-PA35 PK-18
M901-PA36 YL-18
F905-PA44 YL-18

403-PA118 GN-18
E918-PA37 GN-18
K927-PA67 BU-18
G982-PA40 PK-18
P983-PA60 GN-18
G984-PA45 PK-18
G985-PA49 PU-18
L987-PA62 WH-18
P987-PA43 GN-18
P991-PA87 PK-18
308-PA94 YL-18

109-EA18 RD-12
A346-EA16 BU-18
M732-EA13 OR-18
304-EA31 WH-12

PA-C10
3E3376
1
2
3
4

605-PA55 YL-18
606-PA47 GY-18
619-PA54 GN-18

TO CAB
HARNESS C-C25
(LOC SH 2 F-15)

110-EA1 GN-18
200-EA4 BK-18
200-EA2 BK-18
308-EA8 YL-18
C444-EA9 YL-18
A346-EA16 BU-18
403-EA7 GN-18
405-EA5 GY-18
406-EA3 PU-18
L987-EA17 WH-18
M732-EA13 OR-18

C444-EA26 YL-18
403-EA7 GN-18

102-PA2 RD-14

105A

109-EA19 RD-12
109-EA20 RD-4
109-EA18 RD-12

109-PW1 RD-4
109-EA21 RD-4

EA-C3
1552269
A309-EA15 GY-18
200-EA24 BK-18

(39) TWO SPEED SOLENOID(B)


216-0610
1.33A

86

120-FW15 YL -18

FW-C5
9X1054

1
5
2
4
3

120-FW15 YL -18
L999-FW2 GN -18
P980-FW8 OR -18
Y905-FW10 YL -18

H758-FW3 BR -18
200-FW11 BK -18
120-FW13 YL -18
H759-FW6 OR -18
L999-FW7 GN -18
P980-FW8 OR -18
P984-FW9 YL -18
P984-FW9 YL -18

1
2
3
4
5
6
7
8

TO LOWER PLATF
HARN A-C22
(LOC SH 1 E-7)

CONN 30
FW-C8
1552269

1
2

FW-C1
1552269

H758-FW3 BR -18
200-FW4 BK -18

120-FW12 YL -18
120-FW13 YL -18
200-FW11 BK -18

(8) SOLENOID (C+) HIGH FLOW(A)


231-0295

200-FW4 BK -18
200-FW5 BK -18
200-FW14 BK -18

H759-FW6 OR -18
200-FW5 BK -18

1
2

(8) SOLENOID (C-) HIGH FLOW(A)


231-0295

H758-FW3 BR -18
H759-FW6 OR -18

Y905-FW10 YL -18
200-FW14 BK -18

NOTE B

EA-C8
1552272
A309-EA22 GY-18
110-EA1 GN-18
200-EA14 BK-18
A309-EA23 GY-18

101-EA6 RD-4

101-CG1 RD-00

BAT

POS

(10) STARTER(A)
163-3361

FW-C4
1552269

P981-FW1 PU -18
L999-FW7 GN -18

A-C2
1552269

1
2

TO PLATFORM
AND ENGINE
EA-C7
(LOC SH1 C-8)

TO PLATFORM
AND ENGINE
EA-C20
(LOC SH1 C-8)

EG-C1
3E3376
1
2
3
4

EG-C2
9X1054

200-EG3 BK-18
L987-EG2 WH-18

109-EG1 RD-12
L987-EG2 WH-18
200-EG3 BK-18
877-EG4 YL-12

EG-C3
1779641

1
5
2
4
3

549-A114 PK -18
203-A51 BK -18
C460-A56 BU -14
975-A47 WH -18
P984-A75 YL -18
P986-A37 PU -18
P988-A5 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18
H791-A100 GN -18
H792-A101 BR -18

(45) COLD START RELAY(A)


115-1615
30
86
85
87
87a

109-EG1 RD-12
877-EG4 YL-12

1
2

R-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

549-R16 PK -18
203-R15 BK -18
975-R6 WH -18
P986-R7 PU -18
P988-R5 OR -18
P994-R2 BU -18
P996-R1 GN -18
P997-R3 BR -18

1
2
3
4

TO HIGH FLOW (FL-C5)


(LOC SH 1 C-6)
OR BOOST FLOW (FW-C8)
HARNESS
(LOC SH 1 D-6)

30
(7) LOCKOUT RELAY
(248,268,BOOST FLOW)
115-1615

RA-C6
3E3364
1
2

203-RA26 BK -18
203-RA15 BK -18
203-RA25 BK -18

120-RA17 YL -18

CONN 28

86

85
87
87a

1
5
2
4
3

975-RA6 WH -18

RA-C7
9X1054

975-RA13 WH -18

120-RA17 YL -18
P988-RA12 OR -18
975-RA14 WH -18
F766-RA22 WH -18

975-RA14 WH -18
C460-RA21 BU -18

RA-C1
3E5179

TO UPPER PLATF
HARNESS A-C6
(LOC SH 1 C-3)

1
2
3
4
5
6
7
8
9
10
11
12

COIL AS.
172-0970
"1.2A NOMINAL 1.8A MAX"

1
2

RA-C5
1552252

549-RA16 PK -18
203-RA26 BK -18
C460-RA21 BU -18
975-RA6 WH -18
P984-RA20 YL -18
P986-RA7 PU -18
P988-RA5 OR -18
P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18
H791-RA18 GN -18
H792-RA10 BR -18

P984-RA20 YL -18
P986-RA7 PU -18

F766-RA24 WH -18
H791-RA18 GN -18
203-RA15 BK -18
H792-RA10 BR -18

H792-RA10 BR -18
P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18

549-RA16 PK -18

HIGH FLOW MACHINES ONLY


NOTE K

JUMPER AS
133-9931

RA-C3
1552267

C460-RA21 BU -18
P984-RA20 YL -18
P986-RA7 PU -18

P988-RA5 OR -18
P988-RA11 OR -18
P988-RA12 OR -18

P994-RA2 BU -18
P997-RA3 BR -18
P996-RA1 GN -18

203-RA15 BK -18
549-RA16 PK -18
F766-RA24 WH -18
H791-RA18 GN -18

F766-RA22 WH -18
H791-RA18 GN -18
H792-RA10 BR -18

A
B
C

RA-C4
1552269

P988-RA11 OR -18
975-RA13 WH -18

BK-18
BK-18

CONN 32
1
2

P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18

CONN 27

(15) GLOW PLUGS (A)


172-4585

F766-RA23 WH -18
203-RA25 BK -18

549-RA16 PK -18

F766-RA23 WH -18
F766-RA24 WH -18

(11) BATTERY (A)


153-5656 - 650 CCA
230-6368 - 880 CCA
CBL-CA1 BK-00

29

IMPL PILOT SOL

XMSN SOL

40

F780-A7 PK -18

42

G984-A8 PK -18

47

203-A17 BK -14
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18

ARMREST SWITCH (N/C)

52
53

944-A22 OR -18
944-A50 OR -18
944-A59 OR -18

G985-A9 PU -18

58

ARMREST SW (N/O)/ SEAT SW

E918-A10 GN -18

60

IMPL LOCKOUT SW

307-A67 OR -18

945-A21 BR -18
945-A52 BR -18
945-A58 BR -18
975-A14 WH -18
975-A47 WH -18
975-A46 WH -18

62

KEY SW IN

306-A11 GN -18

64

START RELAY

G969-A13 YL -18

66

RELAY RETURN

975-A14 WH -18

68

COMMON

674-A15 BU -18

70

A-C5
1506765

A958-A4 WH -18
E918-A10 GN -18
E918-A32 GN -18
E918-A45 GN -18
F780-A7 PK -18
F780-A31 PK -18

PARKING BRAKE LAMP

203-A17 BK -14

GROUND

P981-A18 PU -18

TWO SPEED/BOOST FLOW

P993-A19 OR -18

CONTINUOUS FLOW SW

MODE SELECT (AUX FLOW)

945-A21 BR -18

11

- CDL

944-A22 OR -18

13

+ CDL

M901-A23 YL -18
P987-A24 GN -18

18
19

INTERLOCK OVERRIDE LAMP


AUX BLEED OFF SW

P980-A25 OR -18

24

CTRL SOL/PRESS SOL

L999-A64 GN -18

26

H SOLENOID SOURCE

P982-A27 BU -18

29

TWO SPEED SWITCH

P983-A28 GN -18

31

MODE SELECT
(XPS/HIGH FLOW)

NOTE A

G985-A9 PU -18
G985-A40 PU -18
H416-A6 GN -18
L998-A30 OR -18
L999-A64 GN -18
GN -18
GN -18
YL -18
GN -18
YL -18
OR -18
PU -18

P982-A27 BU -18
P983-A28 GN -18
P984-A69 YL -18

P978-A29 GN -18

40

A1 SOLENOID

P984-A57 YL -18
P984-A75 YL -18

L998-A30 OR -18

42

A SOLENOID SOURCE

P986-A37 PU -18
P987-A24 GN -18
P988-A5 OR -18
P991-A63 PK -18
P993-A19 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

F780-A31 PK -18

45

PARKING BRAKE SWITCH

E918-A32 GN -18

47

IMPLEMENT LOCKOUT SWITCH

P997-A33 BR -18
P996-A34 GN -18

52
53

PROPORTIONAL "A" SNSR RET


PROPORTIONAL SIGNAL

P979-A35 YL -18

58

A2 SOLENOID

P994-A36 BU -18

60

PROPORTIONAL +8V SUPPLY

WORKTOOL
"A2"

PLUGGED
BR-20
YL-20
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
OR-20
YL/BU-20

P986-A37 PU -18

62

A1 SWITCH/PRESS SW NC

G982-A38 PK -18

64

INTERLOCK OVERRIDE SWITCH

P984-A69 YL -18

66

CONTROL +/- PRESS SW NO

G985-A40 PU -18

68

ARMREST SW (N/0)/SEATSW

G984-A41 PK -18

70

ARMREST SW (N/C)

P994-R2 BU -18
P997-R9 BR -18
P996-R1 GN -18

203-R15 BK -18
549-R16 PK -18
975-R6 WH -18

975-R14 WH -18
975-R13 WH -18

P986-R7 PU -18
P988-R5 OR -18

549-R16 PK -18
P986-R7 PU -18
P997-R8 BR -18

P988-R12 OR -18
P988-R11 OR -18

ROLLER - PROPORTIONAL A1 / A2
1
2
3
4
5
6
7
8
9
10
11
12

203-R15 BK -18

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
LT GN-20
LT BU-20
T-20
GY-20
OR-20
PLUGGED

CONN 33

P994-R2 BU -18
P996-R1 GN -18
P997-R9 BR -18
P997-R8 BR -18

R-C2
1552269

P997-R3 BR -18

(19) RH HANDLE OPTION


223-3725 (ITT)
SYMBOL ORIENTED ACCORDING TO OPERATOR
USAGE; MACHINE FORWARD CORRESPONDS TO
RIGHT SIDE OF DIAGRAM SHEET

P988-R12 OR -18
975-R14 WH -18

1
2

<--- A1

A2 --->

WORKTOOL
TRIGGER

WORKTOOL
"C+"

WORKTOOL
"C-"

WORKTOOL
"A2"
1
2
3
4
5
6
7
8
9
10
11
12

PLUGGED
BR-20
YL-20
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
OR-20
YL/BU-20

WORKTOOL
"A1"

10

(19) IMPLEMENT PILOT SOLENOID


195-9700
"0.78A MIN 1.11A CONTINUOUS"

1
2
3
4
5
6
7
8
9
10
11
12

TO RH HANDLE
(LOC SH1 D-2)

VARIOUS

NOTE A:

WIRE PAIRS TO BE TWISTED TOGETHER


AT LEAST ONE TURN PER 25 mm

VARIOUS

NOTE B:

ASSEMBLE TERMINALS TO STUD

SH 1 C-12, D-14
SH 2 I-2, I-4

NOTE C:

IF ROADING LAMP ATCH HARN IS USED,


CONN KJ-C2 TO P-C17 (OR PA-C17) AND KJ-C3 TO H-C1

SH 2 E-1, E-3
SH1 I-8

NOTE D:

IF REAR AUX HYD ATCH HARN IS USED,


CONN RH-C2 TO N-C1 AND RH-C1 TO W-C1

SH 1 C-14

NOTE E: USE REAR LAMP EXTENSION HARNESS


WITH ROADING ATCH REAR LAMPS

SH 1 D-13, B-10

NOTE J: FOR MSS ATCH REMOVE CONN PC-26 (OR PA-C26)


AND THEN CONNECT P-C25 (OR PA-C25) TO T-C2}

SH 1 A-5

NOTE K: JUMPER AS. REQUIRED FOR USE


WITH HIGH FLOW MACHINES.

SH 1 E-9

NOTE L: CKT P981 FOR TWO-SPEED SOLENOID


FOR USE WITH MODELS 236, AND 252.

SH 2 H-11

NOTE M: CKT 102 FOR USE WITH EAME MACHINES ONLY

SH 2 E-12

NOTE N: REMOVE JUMPER WHEN USING BEACON SWITCH

SH 1 E-13

NOTE P: JUMPER AS. REQUIRED FOR USE


WITH TWO-SPEED SOLENOID ATCH

SH 2 D-6,F-6

NOTE R: HARNESS SUPPLIED WITH AIR CONDITIONING UNIT

SH 2 H-6

NOTE S: HARNESS SUPPLIED WITH HEATER UNIT

SH 1 I-8

NOTE T: TERMINALS BE ASSEMBLED INTO CONNECTOR CALLED OUT


IN GROUP LEVEL DURING MACHINE ASSEMBLY

THIS DIAGRAM IS FOR THE FOLLOWING MODELS:

CONN 33

216B2 (SL029) - 226B2 (SL016) - 232B2 (SL030) - 242B2 (SL019) [SKID STEER LOADER]
247B2 (SL022) - 257B2 (SL023) [MULTI-TERRAIN LOADER]
236B2 (SL017) - 252B2 (SL020)

HIGH FLOW XPS MACHINES ONLY


NOTE K

IDENT

PART NO.

CHG

C
F
G
H
J
N
N
R
T
U
V
W
AC
CN
FJ
HE
JA
JC
JE
KJ
KR
KR
LJ
RA
RJ
WT

216-4752
272-1626
216-4711
216-4703
233-5824
216-4725
225-7961
216-4704
216-4709
221-3876
221-3877
165-4894
221-3879
225-7999
202-2168
186-3362
233-5825
233-5828
233-5826
216-4727
216-4726
225-7990
186-0239
225-8009
183-7117
225-8012

07
03
04
04
01
04
04
04
03
05
05
02
03
04
02
00
01
01
01
03
05
02
01
03
02
03

A
E
P

216-4702
216-4721
258-4199

06
06
00

A
A
EA
EG
FW
PA

309-4039
309-1951
317-2691
318-0555
225-8005
292-1159

01
01
00
01
03
00

PW
WA
WC
WC

225-7982
225-8013
245-1911
245-1911

03
01
02
02

CA
CC
CG

225-7955
142-7513
225-7954

03
04
03

NOTE

(19) HIGH FLOW SWITCH


224-0744
BK-16
RD-16
BU-16

(19) IMPLEMENT PILOT SOLENOID


(248,268,HIGH FLOW)
195-9700
"0.78A MIN 1.11A CONTINUOUS"

RH POD HARNESS ATCH FOR MODELS 248, 268


AND HIGH FLOW MODELS 226, 242, 257

(19) COIL ASSEMBLY FERRITE


172-0970
"12V 1.1A"

1
2

R-C4
1552269

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

LOC

NOTE
ATCH
DESCRIPTION
HARNESS AS - COMMON
SH2 H-15
OPT
CAB - EAME ONLY
SH2 C-3
ATCH
DEMAND FAN
SH2 G-4
ATCH
STOP LAMP SW
SH1 C-13
REAR DOOR
SH2 C-7
ATCH
DUAL CONT - BKUP ALM
SH1 I-7
ATCH
WORK TOOLS - XR
SH1 I-7
ATCH
WORK TOOLS - ARC
SH1 D-3
OPT
JOYSTICK - RIGHT
SH2 F-1
ATCH
MACHINE SECURITY SYSTEM
SH2 I-6
ATCH
WIPER / WASHER
SH2 I-7
ATCH
WIPER / WASHER AUX
SH1 I-8
ATCH
WATER PUMP
SH2 D-5
ATCH
AIR CONDITIONING
SH2 H-11
OPT
CAB - NACD ONLY
SH2 E-4
ATCH
AC COMPRESSOR JUMPER
SH1 F-12, H-15
ATCH
HORN JUMPER
SH2 C-7
ATCH
DUAL CONT - LAMP IND
SH2 C-7
ATCH
DUAL CONT - SOL IMP PLT 2
SH2 C-7
ATCH
DUAL CONT - SOL IMP PLT 1
SH2 I-3
ATCH
ROADING LAMP EXTENSION
SH2 I-2
ATCH
ROADING LAMP (RIGHT SIDE) XR
SH2 I-2
ATCH
ROADING LAMP (RIGHT SIDE) ARC
SH1 C-15
E
ATCH
LH REAR LAMP EXTENSION
SH1 A-6
OPT
JOYSTICK C+ / CSH1 B-15
ATCH
RR DOOR EXT (ITALY ONLY)
SH1 G-9
ATCH
WORK TOOLS - PLATFORM
HARNESS AS - 236, 252
SH1 F-1
LOWER PLATFORM
SH1 I-12
ENGINE
SH1 D-13
UPPER PLATFORM
HARNESS AS - 216, 226, 232, 242, 247, 257
SH1 F-1
HARNESS AS.-PLATFORM (LOWER)(MTL)
SH1 F-1
HARNESS AS.-PLATFORM (LOWER)(SSL)
SH1 C-8
ENGINE
SH1 C-6
COLD START RELAY JUMPER
SH1 E-6
OPT
HIGH FLOW
SH1 F-10
UPPER PLATFORM
WIRE AS.
SH1 B-9
MAIN BRK TO PWR STUD
SH1 B-9, H-12
ATCH
LIGHTING BREAKER JUMPER
SH1 B-12
ATCH
QCPLR JUMPER
SH1 E-15
ATCH
QCPLR JUMPER
CABLE AS.
SH1 A-9, G-11
MACHINE GROUND
SH1 G-11
BATTERY POS TO STARTER (BETA MACH)
SH1 A-9
BATTERY POS TO STARTER (ALPHA MACH)

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

11

WORKTOOL
"A1"
(19) RH HANDLE
215-8308 (ITT)
215-8307 - ROLLER/WKTL TRIGGER ONLY (ITT)
60 mA MAX
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE OF DIAGRAM
SHEET

PART #: 319-1857-00

12

P981-A60 PU -18
P981-A61 PU -18

THIS SCHEMATIC IS FOR THE B2 SERIES SKID STEER AND MULTI-TERRAIN LOADER

13

(47) AUXILIARY HYDRAULIC CONTROL


216-0658
+ BATTERY

128-A16 PK -14

P991-A63 PK -18

F780-A42 PK -18
G969-A13 YL -18
G982-A38 PK -18
G984-A43 PK -18

L999-A26
L999-A65
M901-A23
P978-A29
P979-A35
P980-A25
P981-A18

PARKING BRAKE SW

45

201-A2 BK -16
203-A51 BK -18
203-A48 BK -14
203-A20 BK -18

"81.6A MAX 14.4A STEADY-STATE"


CONNECTION PLATE
257-8390

PLATFORM AND ENGINE


FOR MODELS 216, 226, 232, 242, 247, 257

24

31

128-A49 PK -18
128-A104 PK -14
200-A81 BK -16
200-A86 BK -18
200-A96 BK -18
200-A70 BK -18

P988-R11 OR -18
975-R13 WH -18

RA-C2
1552269

NOTE B

(15) DIODE ASSEMBLY


BLOCK
172-9200

PARKING BRAKE SOL

LOWER PLATFORM

(33) ENGINE OIL


PRESSURE SWITCH(A)
291-1265

1
2

13

122-A97 RD -16
122-A78 RD -16
122-A82 RD -16
126-A84 PK -18
128-A16 PK -14

CONN 27

(49) ENGINE GROUND


STUD (A)

(14) ENGINE COOLANT


TEMPERATURE SWITCH(A)
231-2999

ARMREST/SEAT STATUS LAMP

A958-A4 WH -18

H416-A6 GN -18

R-C5
1552252

A-C6
1552252

11

26

(20) TRANSMISSION SOLENOID


195-9700
"0.78A MIN 1.11A CONTINUOUS"

(39) PARKING BREAK SOLENOID


247-6462
1.5A

1
2

676-A3 PU -18

P988-A5 OR -18

(20) BACKUP PRESSURE SWITCH


192-0836

BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

ALTERNATE MATING
CONN RA-C1 AT
LOC SH1 A-6

NOTE B

877-EA10 YL-12

A-C12
1552269

H416-A6 GN -18
975-A46 WH -18

- BATTERY

18
19

G985-A44 PU -18

A958-A4 WH -18
G969-A13 YL -18

(39) LOWER PLATFORM


GROUND
NOTE B

P981-FW1 PU -18
L999-FW2 GN -18

201-A2 BK -16

(48) OPERATOR INTERLOCK CONTROL


154-4233
+ BATTERY

200-A81 BK -16
200-A110 BK -14
201-A2 BK -16
203-A48 BK -14
203-A51 BK -18
549-A114 PK -18
975-A47 WH -18
A958-A4 WH -18
C460-A56 BU -14
G969-A13 YL -18
H791-A100 GN -18
H792-A101 BR -18
P984-A75 YL -18
P986-A37 PU -18
P988-A5 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

(8) CONTINUOUS FLOW SOLENOID


231-0295

1
2

HIGH FLOW (ATCH)


FOR MODELS 226, 242, 257

NEG

304-EA11 WH-12

1
2

200-A81 BK -16
200-A110 BK -14
201-A2 BK -16
203-A48 BK -14

120-FW12 YL -18

A-C10
1552269

120-A12 YL -18
321-A55 BR -18

(8) HIGH FLOW SOLENOID


231-0295

1
2

126-A84 PK -18

CONT FLOW

FW-C3
1552269

L999-FW7 GN -18
P981-FW1 PU -18
Y905-FW10 YL -18

A-C4
1506764

(19) RH HANDLE AS OPT


218-6118 (REXROTH)
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE OF
DIAGRAM SHEET

(14) ALTERNATOR(A)
225-3143
12V 85A

1
2

WKTL "C1"

PLUGGED
RD-18
BK-18
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
BU-18
GY-18

FW-C2
1552269

FW-C6
3E3364
1
2

1
2

I
CONT FLOW

G984-A8 PK -18
G984-A41 PK -18

ALTERNATE MATING
CONN FW-C6 AT
LOC SH 1 D-6

CONN 29

(33) FUEL SHUTDOWN SOLENOID (A)


271-2117
-

1
2

30A

EA-C5
1552269
405-EA5 GY-18
200-EA25 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

MOTOR

1
2

D+

ASSEMBLE ENG GND STRAP


FROM ENGINE FLYWHEEL HSG
TO ENG GND STUD ON
BACK SIDE OF FUEL TANK
(INCLUDED IN LOWER FRAME AS.)

(45) ROADING BREAKER (A)


147-1773

MTR

ENG GND STRAP


7G-1060

308-PA123 YL-18

CONN 8

C444-EA30 YL-18

NOTE J

(6) POWER SOCKET (+12 VOLTS)


178-7539
10A

C444-EA26 YL-18
C444-EA27 YL-18

EA-C4
1552269
406-EA3 PU-18
200-EA4 BK-18

304-EA11 WH-12

DESCRIPTION
POWER
GROUND
CAT DATA LINK POS (+)
CAT DATA LINK NEG (-)

LOCATION

C444-EA9 YL-18

101-EA6 RD-4

BK-18
YL-18
BK-18
GN-18
GN-18
BK-18

PIN
A
B
D
E

PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
YL-18
GN-18

HORN

E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

(14) DMML ALTERNATOR RESISTOR(A)


238-9397

1
2

109-EA20 RD-4

NOTE B

203-PA124
308-PA123
203-PA124
306-PA122
306-PA122
203-PA121

SERVICE CONNECTOR

WKTL "C2"

COLD START RELAY JUMPER

B+

A346-EA16 BU-18

(45) MAIN BREAKER (A)


171-2212

203-PA121 BK-18

CAP
8C-6354

1
2
3
4
5
6
7
8
9
10
11
12

(20) HANDLE LH REXROTH 2PB


218-6118 (HORN AND CONT FLOW ONLY)
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

944-A50 OR -18
944-A59 OR -18
945-A58 BR -18
945-A52 BR -18

203-A20 BK -18
203-A48 BK -14
203-A51 BK -18
306-A11 GN -18
307-A67 OR -18
676-A3 PU-18
674-A15 BU -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18
975-A46 WH -18
975-A47 WH -18
A958-A4 WH -18
E918-A45 GN -18
F780-A42 PK -18
G969-A13 YL -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H416-A6 GN -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P982-A27 BU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A75 YL -18
P986-A37 PU -18
P987-A24 GN -18
P988-A5 OR -18
P991-A63 PK -18
P993-A19 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

1
2
3
4
5
6
7
8
9
10
11
12

(6) RELAY HIGH FLOW (A)


115-1615
30

TO HIGH FLOW ATCH


HARN FW-C7
(LOC SH 1 E-6) OR TO
HIGH FLOW XPS ATCH
HARN FL-C7
(LOC SH 1 D-6)

109-WA1 RD-12

122-PA51 RD-18
203-PA116 BK-18
945-PA77 BR-18
944-PA81 OR-18
308-PA117 YL-18
403-PA119 GN-18
G798-PA17 PU-18
A347-PA11 GN-18
203-PA78 BK-18
306-PA59 GN-18
A346-PA42 BU-18
M732-PA1 OR-18

F17 HEATER
113-8492

(20) HANDLE LH REXROTH 1PB


218-6117
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

2 SPEED
TRIGGER

122-A78 RD -16
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A86 BK -18
200-A96 BK -18
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18

122-A97 RD -16
122-A82 RD -16
122-A78 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A81 BK -16
200-A86 BK -18
200-A96 BK -18
201-A2 BK-16

F24 MISC PWR


113-8490

304-EA11 WH-12

A309-EA15 GY-18
A309-EA22 GY-18
A309-EA23 GY-18

101-EA6 RD-4

PA-C26
3E5179

F15 WIPER WSHR


113-8491

HORN

PLUGGED
BR-20
YL-20
PLUGGED
DK GN-20
DK BU-20
LT GN-20
LT BU-20
PLUGGED
GY-20
OR-20
YL/BU-20

TW0-SPEED SOL (ATCH)


FOR MODELS 236, 246,
252, 262, 248, 268

FW-C7
3E3388

DIODE BLOCKING
106-8704
MUR460

L987-EA17 WH-18
M732-EA13 OR-18

308-PA93 YL-18
403-PA50 GN-18
405-PA34 GY-18
406-PA33 PU-18
A346-PA42 BU-18
C444-PA66 YL-18
L987-PA62 WH-18
M732-PA1 OR-18

GRAY

F22 A/C
124-3548

403-EA7 GN-18
405-EA5 GY-18
406-EA3 PU-18
877-EA10 YL-12

RD-8
RD-8
RD-12
GN-18
BK-18
BK-18

PA-C25
1552252

145-A1 BU -18
200-A86 BK -18

(45) START RELAY (A)


115-1615

87
87a

C444-EA27 YL-18
C444-EA30 YL-18

308-EA28 YL-18
308-EA29 YL-18

109-WA1 RD-12

102-PA2 RD-14

QCPLR AUTOLVL
113-8490

P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A61 PU -18
P984-A57 YL -18
P984-A113 YL -18

CONN 31

EA-C2
1552269

308-EA8 YL-18

(45) POWER STUD(A)


114-4516

109-PA38 RD-8
109-PA53 RD-8
109-PA56 RD-12

A
B
C
D
E
F
G
H
J

NOTE A

1
2

BK-18
BK-18
BK-18
BK-18

304-EA11 WH-12
304-EA31 WH-12
304-EA32 WH-18

CONN 21

CONN 9

109-PA38
109-PA53
109-PA56
110-PA58
200-PA13
200-PA89

A-C13
9W1951

944-A50 OR -18
945-A52 BR -18

30
86
85

C444-EA30 YL-18
308-EA28 YL-18

112-A72 PU -12
109-A74 RD -12

A
C

109-A74 RD -12
112-A72 PU -12

122-A97 RD -16
200-A96 BK -18

EA-C10
1552269

200-EA2 BK-18
200-EA12
200-EA14
200-EA24
200-EA25

1
5
2
4
3

A-C18
1733138

F23 KEY SW
113-8490

TO COLD START
EG-C3
(LOC SH1 C-6)

1
2

EA-C6
9X1054

F16 AUX HYD ECM


113-8490

P982-A27 BU -18
P993-A19 OR -18
203-A90 BK -18

L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

120-A117 YL -18
200-A70 BK -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18

F25 HORN
113-8490

(6) FUSE BLOCK 1


221-3880

P984-A113 YL -18

TO COLD START
EG-C1
(LOC SH1 C-6)

EA-C20
1779646
109-EA19 RD-12
877-EA10 YL-12

F4 RR WORK LT
113-8491

H759-A62 OR -18

TO LOWER PLATF
HARN A-C7
(LOC SH 1 E-5)
1
2
3
4

CONN 12

CONN 11

20A

H758-A66 BR -18

EA-C7
1552272

1
2
3
4
5
6
7
8
9
10
11
12

15A
10A

A752-A127 BR -14

TO RH POD
HARN RA-C6
(LOC SH 1 B-6)

308-EA29 YL-18
200-EA12 BK-18
L987-EA17 WH-18
304-EA32 WH-18

110-PA58 GN-18
200-PA89 BK-18
200-PA13 BK-18
308-PA93 YL-18
C444-PA66 YL-18
A346-PA42 BU-18
403-PA50 GN-18
405-PA34 GY-18
406-PA33 PU-18
L987-PA62 WH-18
M732-PA1 OR-18

25A

CONN 28

TO CAB
HARNESS C-C21
(LOC SH 2 H-15)
OR CN-C21
(LOC SH 2 H-11)

EA-C1
3E5179

10A

A751-A125 YL -16

85
87
87a
1
2
3
4
5
6
7
8

F3 FR WORK LT
113-8491

A571-A115 PU -14

PLATFORM AND ENGINE


FOR MODELS 216, 226, 232, 242, 247, 257

PA-C7
1552252

10A

944-A50 OR -18
945-A52 BR -18

LOWER PLATFORM

TO CAB
HARNESS C-C24
(LOC SH 2 G-15)
OR CN-C24
(LOC SH 2 G-11)

10A

BU -14
GN -18
PK -18
PK -18
PK -18
PU -18
BR -18
OR -18

H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

F8 BKUP ALARM
113-8490

15A

10A

C460-A56
E918-A45
F780-A42
G982-A38
G984-A43
G985-A44
H758-A66
H759-A62

F10 RADIO
113-8490

10A

GRAY

781-A98 PK -18
782-A99 GY -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18

CONT FLOW
1
2
3
4
5
6
7
8
9
10
11
12

120-A116 YL -18
781-A98 PK -18
203-A102 BK -18
782-A99 GY -18

122-A78 RD -16
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A86 BK -18
200-A96 BK -18
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18

549-A114 PK -18
674-A15 BU -18
676-A3 PU -18

F9 COLD ST
113-8490

10A

A
B
C
D
E
F
G
H

BLACK

F6 RH TAIL
113-8490

10A

A-C16
1733141

112-A73 PU -12
112-A71 PU -12

A
C

F5 LH TAIL
113-8490

10A

GREEN

114-A79 RD -18
128-A104 PK -14
105-A76 RD -16
117-A77 YL -18
125-A108 RD -14
118-A80 GY -14
122-A82 RD -16
124-A107 RD -14

30

RLY 1
146-9439

F2 RLY 1
113-8490

A
B
C
D
E
F
G
H

782-A99 GY -18

CONN 30

110-EA1 GN-18
200-EA4 BK-18
1
2
3
4
5
6
7
8
9
10
11
12

10A

15A

781-A98 PK -18

A-C22
1552264

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.

112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
109-A74 RD -12

87

A-C15
1791311

549-A114 PK -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18

(8) A2 SOLENOID
185-4254
1.7A

1
2

L998-A30 OR -18

A-C3
1552252

322-A53 GY -18
114-A79 RD -18

203-A102 BK -18
203-A90 BK -18
321-A55 BR -18
322-A53 GY -18
781-A98 PK -18
782-A99 GY -18
975-A46 WH -18
H416-A6 GN -18
P982-A27 BU -18
P993-A19 OR -18

306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18

A-C17
1733137

86

87A

10A

617-A93 BR -18
618-A94 YL -18
127-A85 OR -18
119-A68 PK -18
120-A54 YL -18
134-A87 YL -16
135-A88 BU -16
614-A92 PU -14

85

F20 BEAC0N
113-8490

10A

200-A86 BK -18
200-A96 BK -18
308-A109 YL -18

(8) A1 SOLENOID
185-4254
1.7A

1
2

A-C25
1552269

IMPLEMENT CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.
OPERATOR INTERLOCK CONTROL CIRCUIT.

A-C9
1779649

10A

A-C7
1552269

P978-A29 GN -18
L998-A91 OR -18

F18 F SHUTOFF
113-8491

2
(20) LH HANDLE
223-3726 (ITT)
223-3725 (ITT - HORN AND CONT FLOW ONLY)
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

203-A20 BK -18

200-A86 BK -18
200-A96 BK -18
200-A110 BK -14

F19 INTLK CONT


113-8490

10A
A
B
C
D
E
F
G
H

BLACK

P981-A61 PU -18
L999-A65 GN -18

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
CAT DATA LINK CIRCUIT.
AUXILIARY HYDRAULIC CONTROL CIRCUIT.

A751-A125 YL -16
A752-A127 BR -14
G985-A44 PU -18
P987-A24 GN -18
P991-A63 PK -18

1
2
3
4

PU -18
GN -18
GN -18
PK -18

WIRE GROUP COLOR DESCRIPTIONS

CONN 14
PA-C5
1779654
PU-12
PU-12
PU-12
RD-12

A-C14
1733139

123-A83 WH -18
145-A1 BU -18
126-A84 PK -18
549-A114 PK -18
110-A39 GN -14
A571-A115 PU -14
144-A89 GN -16

134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
145-A1 BU -18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

NOTE L

F13 PWR PORT


113-8490

10A

BU -14
GN -18
PK -18
PK -18
PK -18

120-A54 YL -18
122-A82 RD -16
122-A97 RD -16
123-A83 WH -18
124-A107 RD -14
125-A108 RD -14
126-A84 PK -18
127-A85 OR -18
128-A104 PK -14

105-A76 RD -16
109-A74 RD -12
110-A39 GN -14
112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18
122-A78 RD -16
123-A83 WH -18
124-A107 RD -14
125-A108 RD -14
127-A85 OR -18
128-A49 PK -18
134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
200-A110 BK -14
306-A11 GN -18
307-A67 OR -18
308-A109 YL -18
308-A109 YL -18
321-A55 BR -18
322-A53 GY -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18
674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18
A751-A125 YL -16
A752-A127 BR -14
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P987-A24 GN -18
P991-A63 PK -18

BK -14
YL -18
RD -14
RD -14

105-A76 RD -16
110-A39 GN -14
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18
122-A78 RD -16
123-A83 WH -18
127-A85 OR -18
128-A49 PK -18
134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
306-A11 GN -18
307-A67 OR -18
308-A109 YL -18
321-A55 BR -18
322-A53 GY -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18
674-A15 BU -18
676-A3 PU -18
F780-A42 PK -18
M901-A23 YL -18
E918-A45 GN -18
944-A59 OR -18
945-A58 BR -18
P981-A60 PU -18
G982-A38 PK -18
P983-A28 GN -18
G984-A43 PK -18
NOTE A

114-A79 RD -18
120-A54 YL -18
122-A97 RD -16
122-A82 RD -16
122-A78 RD -16
126-A84 PK -18
128-A104 PK -14
128-A49 PK -18

F21 GAUGE
113-8490

10A

105-A76 RD -16
109-A74 RD -12
110-A39 GN -14
112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
114-A79 RD -18
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18

C460-A56 BU -14
H758-A66 BR -18
H759-A62 OR -18
H791-A100 GN -18
H792-A101 BR -18
P984-A113 YL -18

F5 SPARE
113-8491

15A

P981-A60
P983-A28
P987-A24
P991-A63

781-A98 PK -18
782-A99 GY -18
A571-A115 PU -14
A751-A125 YL -16
A752-A127 BR -14

F6 C2
113-8490

(6) RELAY C2
146-9439

87A

WT-C2
1733141
A
M907-WT10 GY-14
B
782-WT11 GY-18
781-WT12 PK-18

PA-C8
1552252

LJ-C1
3E3376

605-LJ1 YL -18
200-LJ2 BK -18
604-LJ3 OR -18
617-LJ4 BR -18

YL-18
GY-18
BR-18
YL-18
GN-18
WH-18
PU-18

K927-PA67 BU-18
K927-PA41 BU-18
K927-PA52 BU-18

87A

BLACK

(6) RELAY (C+/C-)


146-9439
HF PRESS SW
F3 WKTL
113-8491
15A

A-C8
1552272

404-PA22 YL-18
436-PA48 OR-18
440-PA72 BR-18
447-PA14 PK-18
604-PA100 OR-18

G798-PA27
G798-PA28
G798-PA39
G798-PA46

200-P103 BK -16
321-P7 BR -18
604-P100 OR -18
605-P55 YL -18
606-P47 GY -18
617-P70 BR -18
618-P71 YL -18
619-P54 GN -18

30

TO HVAC UNIT
(LOC SH2 F-6)

403-PA50 GN-18
403-PA119 GN-18
403-PA118 GN-18

F905-PA44 YL-18
F905-PA68 YL-18
F905-PA69 YL-18

87

A
C

112-A71 PU -12
112-A73 PU -12

G985-A44 PU -18
H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18

114-A79 RD -18
120-A54 YL -18
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A104 PK -14
200-A86 BK -18
200-A96 BK -18
549-A114 PK -18
781-A98 PK -18
782-A99 GY -18
944-A50 OR -18
945-A52 BR -18
H758-A66 BR -18
H759-A62 OR -18
P984-A113 YL -18

WT-C3
1733138
111-WT2 YL-12
200-WT1 BK-12
GRAY

86

(6) FUSE BLOCK 2


221-3881

321-PA7 BR-18
322-PA19 GY-18

A347-PA61
A347-PA63
A347-PA73
A347-PA76

PLATFORM AND ENGINE


FOR MODELS 236 AND 252

LJ-C2
1552272
1
2
3
4

YL
WH
RD
BK

YL-12
PU-12
PU-12
PU-12

200-PA120 BK-12

BK-18

85

C460-A56
E918-A45
F780-A42
G982-A38
G984-A43

674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18
C460-A56 BU -14
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P987-A24 GN -18
P991-A63 PK -18

WORK TOOL ATTACHMENT HARNESSES

109-PA23 RD-12
109-PA25 RD-12

PA-C18
1552267

B
C
D
E
F
G
H

(15) GLOW PLUGS (B)


107-3659
"81.6A MAX 14.4A STEADY-STATE"
CONNECTION PLATE
257-8390

102-PA2 RD-14

TO CAB
HARNESS C-C21
(LOC SH 2 H-15)
OR CN-21
(LOC SH 2 H-11)

PK-14
BR-18
OR-18
YL-18
YL-16
BR-18

85

CONN 22

PA-C17
1552264

TURN
GND
STOP
TAIL

(14) COLD START PUMP ASSEMBLY


SOLENOID(B)
249-7346

P-C17
1552264
1
2
3
4
5
6
7
8

306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18

FUSE C+
113-8490

30

10A
(6) RELAY C+
146-9439

87A

WT-C4
1552252

PLATFORM AND ENGINE


FOR MODELS 236 AND 252

NOTE C
H-C1
3E3388

E-C8
2364701

(13) BATTERY (B)


153-5656 - 650 CCA
230-6368 - 880 CCA

110-P102 GN-18
200-P108 BK-18
604-P100 OR-18

CONN 5

NEG

NOTE B

M733-WT4
H792-WT5
H759-WT6
P984-WT7
A751-WT8
H758-WT9

120-A12 YL -18
120-A116 YL -18

122-A78 RD -16
128-A49 PK -18
200-A110 BK -14
306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18
674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18

122-A78 RD -16
128-A49 PK -18
200-A110 BK -14

CONN 26

86

87A

1
2
3
4
5
6
7
8
9
10
11
12

C460-A56 BU -14
A571-A115 PU -14
A751-A125 YL -16
A752-A127 BR -14
H758-A66 BR -18
H759-A62 OR -18
P984-A113 YL -18
781-A98 PK -18
782-A99 GY -18
H791-A100 GN -18
H792-A101 BR -18

101-CC1 RD-00

(50) STARTER(B)
235-4963

CONN 16

(14) COLD START THERMO


TEMPERATURE SWITCH(B)
238-8274

1
2

BK-14
BK-14
BK- 12
PK-18
GY-18

WT-C1
1733139
A
H791-WT3 GN-18

H758-WT9 BR-18
H759-WT6 OR-18
H791-WT3 GN-18
H792-WT5 BR-18
M733-WT4 PK-14
M906-WT13 BU-14

PA-C19 WT-C6
1779646 1779641
1
111-WT2 YL- 12
111-PA16 YL-12
2
200-PA120 BK-12
200-WT17 BK- 12

A-C27
3E5179

101-E6 RD-4

(13) HYDRAULIC FILTER


BYPASS SWITCH(A)
134-0404

A
B
C

1
2

C460-WT14 BU-14

(14) ENGINE OIL


PRESSURE SWITCH(B)
292-6568

E-C5
2443926

2 SP JUMPER
133-9931

1
2
3
4

A
B
C
D
E
F
G
H

(25) MOTOR - WATER PUMP GP


233-5719
"5.6 A @ 40 psi"

87

A571-WT15 PU-14
A751-WT8 YL-16
A752-WT16 BR-14

(33) ENGINE COOLANT


TEMPERATURE SWITCH(B)
217-5793

1
2

304-E11 WH-12

BAT

200-WT18
200-WT19
200-WT17
781-WT12
782-WT11

(14) FUEL SHUTDOWN SOLENOID (B)


249-7346

30A

MTR

CONN 10

605-P55 YL-18
606-P47 GY-18
619-P54 GN-18

W-C3
1552269
200-W6 BK-14
A752-W9 BR-14

85

200-WT1 BK-12

NOTE B

CONN 11
A
B
C

200-N11 BK-14
A571-N8 PU-14
M906-N3 BU-14
M907-N4 GY-14
200-N5 BK-14
M733-N6 PK-14
C460-N7 BU-14
A752-N2 BR-14

CONN 25

M733-W11 PK-14
M906-W3 BU-14
M907-W4 GY-14

111-WT2 YL-12

M733-WT4 PK-14
M906-WT13 BU-14
M907-WT10 GY-14

110-E2 GN-18

405-E5 GY-18
1

P-C21
1552267
TO STOP LAMP SW ATCH
HARNESS G-C1
[LOC SH 2 G-5]

NOTE B

E-C3
2364701

109-E20 RD-4

(44) ROADING BREAKER (B)


147-1773

P-C24
1552267
P981-P41 PU-18

200-WT18 BK-14
200-WT19 BK-14
A571-WT15 PU-14
A752-WT16 BR-14
C460-WT14 BU-14

(49) ENGINE GROUND


STUD (B)

102-P2 RD-14

TO CAB
HARNESS C-C24
(LOC SH 2 G-15)
OR CN-C24
(LOC SH 2 G-11)

200-N11 BK-14
A752-N2 BR-14
M906-N3 BU-14
M907-N4 GY-14
200-N5 BK-14
M733-N6 PK-14
C460-N7 BU-14
A571-N8 PU-14

DIODE 1
215-5564

109-WA1 RD-12

CONN 13

122-P128 RD-16
123-P92 WH-18
127-P31 OR-18
128-P5 PK-18
134-P26 YL-16
135-P21 BU-16
144-P18 GN-16
307-P9 OR-18
404-P22 YL-18
405-P34 GY-18
406-P33 PU-18
436-P48 OR-18
440-P72 BR-18
C444-P66 YL-18
447-P14 PK-18
614-P75 PU-14
674-P29 BU-18
676-P30 PU-18
A751-P8 YL-16
A752-P129 BR-14
779-P65 WH-18
780-P64 PU-18
F780-P35 PK-18
M901-P36 YL-18
F905-P44 YL-18

C460-W10 BU-14

E-C4
1003320

TO LOWER PLATFORM
HARNESS A-C1
(LOC SH 1 E-9)

P-C8
1552252
1
403-P118 GN-18
2
E918-P37 GN-18
3
K927-P67 BU-18
4
P981-P6 PU-18
5
G982-P40 PK-18
6
P983-P60 GN-18
7
G984-P45 PK-18
8
G985-P49 PU-18
9
L987-P62 WH-18
10
P987-P43 GN-18
11
P991-P87 PK-18
12
308-P94 YL-18

105-P32 RD-16
117-P105 YL-18
118-P57 GY-14
119-P3 PK-18
123-P92 WH-18
127-P31 OR-18
128-P5 PK-18
134-P26 YL-16
135-P21 BU-16
144-P18 GN-16
306-P59 GN-18
614-P75 PU-14
674-P29 BU-18
676-P30 PU-18
944-P81 OR-18
945-P77 BR-18
A751-P8 YL-16
A752-P129 BR-14
E918-P37 GN-18
F780-P35 PK-18
G982-P40 PK-18
G984-P45 PK-18
G985-P49 PU-18
M901-P36 YL-18
P981-P6 PU-18
P981-P41 PU-18
P983-P60 GN-18
P987-P43 GN-18
P991-P87 PK-18

P-C20
1552269

(11) FUEL PRIME PUMP MOTOR(B)


232-5877
"4.5 A STATIC"

109-E21 RD-8

(45) MAIN BREAKER (B)


171-2212

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

A752-W9 BR-14
A752-W2 BR-14

(33) ALTERNATOR(B)
239-0772
90A
109-E20 RD-4

A347-P11 GN-18

105-P32 RD-16
117-P105 YL-18
118-P57 GY-14
119-P3 PK-18
123-P92 WH-18
127-P31 OR-18
128-P5 PK-18
134-P26 YL-16
135-P21 BU-16
144-P18 GN-16
306-P59 GN-18
614-P75 PU-14
674-P29 BU-18
676-P30 PU-18
944-P81 OR-18
945-P77 BR-18
A751-P8 YL-16
A752-P129 BR-14
E918-P37 GN-18
F780-P35 PK-18
G982-P40 PK-18
G984-P45 PK-18
G985-P49 PU-18
M901-P36 YL-18
P981-P6 PU-18
P981-P41 PU-18
P983-P60 GN-18
P987-P43 GN-18
P991-P87 PK-18

F905-P112 YL-18
F905-P113 YL-18
200-P110 BK-18
200-P111 BK-18

1
2
3
4

RD-18

105A

CONN 12

(52) VALVE DVTR ARC MTL SOLENOID(B)


248XPS(HIGH FLOW)
224-9408
P-C22
1552272

(52) VALVE DVTR XR XRMTL SOLENOID(B)


268XPS(HIGH FLOW)
223-8418

B+

ASSEMBLE ENG GND STRAP


FROM ENGINE FLYWHEEL HSG
TO ENGINE GND STUD ON
BACK SIDE OF FUEL TANK
(INCLUDED IN LOWER FRAME AS.)

CBL-CA1 BK-00

200-P120 BK-12

NOTE B

101-E6 RD-4

200-P106 BK-14

109-P79 RD-4

406-E3 PU-18
200-E4 BK-18

P-C2
1673693
102-P2 RD-14
105-P32 RD-16
117-P105 YL-18
118-P57 GY-14
119-P3 PK-18

A752-W8 BR-14

N-C2
1561460

NOTE T

ENG GND STRAP


7G-1060

109-E18 RD-12
109-E19 RD-12

1
2
3
4

P
I
L

114-A79 RD -18
120-A54 YL -18
120-A117 YL -18
120-A116 YL -18

200-WT1 BK-12
111-WT2 YL-12

200-P80 BK-16

1
2
3

NOTE D
W-C1 N-C1
1552264 3E3388
1
200-W1 BK-14
2
A752-W2 BR-14
3
M906-W3 BU-14
4
M907-W4 GY-14
5
200-W5 BK-14
6
M733-W11 PK-14
7
C460-W10 BU-14
8
A571-W12 PU-14

A571-W12 PU-14

CONN 23
E-C2
1073134

109-WA1 RD-12

PU-12
PU-12
PU-12
RD-12

(45) START RELAY(B)


115-1615

87
87a

1
2
3
4
5
6
7
8

W-C2
3E3388
200-W7 BK-14
A752-W8 BR-14
M906-W3 BU-14
M907-W4 GY-14
200-W5 BK-14
M733-W11 PK-14
C460-W10 BU-14
A571-W12 PU-14

CONN TO Y-C1
WORK TOOL (ATCH) HARN
225-8014 OR 225-8015

200-W7 BK-14
200-W1 BK-14
200-W6 BK-14

CAB GND
NOTE B

MOTOR

L987-P62 WH-18
M732-P1 OR-18

(11) UPPER FRAME GROUND


STUD (B)

STRAP CAB GND


7G-1060

109-P38 RD-8
109-P53 RD-8
109-P56 RD-12

1
2
3
4
5
6

WT-C5
1552264
200-WT18 BK-14
A752-WT16 BR-14
M906-WT13 BU-14
M907-WT10 GY-14
200-WT19 BK-14
M733-WT4 PK-14
C460-WT14 BU-14
A571-WT15 PU-14

30
86
85

200-W5 BK-14

87
87a

1
5
2
4
3

(44) POWER STUD(B)


114-4516

P-C5
1779654

C444-P66 YL-18
F905-P112 YL-18
F905-P113 YL-18

A346-E16 BU-18
C444-E9 YL-18
L987-E17 WH-18
M732-E13 OR-18

109-E20 RD-4

TO LOWER PLATF
HARNESS A-C11
(LOC SH 1 F-9)

605-P55 YL-18
606-P47 GY-18
617-P70 BR-18
618-P71 YL-18
619-P54 GN-18
779-P65 WH-18
780-P64 PU-18
A346-P42 BU-18

109-P20 RD-12
A347-P76 GN-18
G798-P39 PU-18
111-P16 YL-12

109-E18 RD-12
A346-E16 BU-18
M732-E13 OR-18
304-E11 WH-12

(45) COLD START RELAY(B)


115-1615

85

C444-E9 YL-18
308-E8 YL-18
403-E7 GN-18

CONN 14

403-P118 GN-18
403-P119 GN-18

30
86

1
5
2
4
3

E-C6
9X1054

308-E8 YL-18
403-E7 GN-18
405-E5 GY-18
406-E3 PU-18
877-E10 YL-12

P-C1
1552273

308-P117 YL-18
308-P94 YL-18
308-P95 YL-18

404-P22 YL-18
405-P34 GY-18
406-P33 PU-18
436-P48 OR-18
440-P72 BR-18
447-P14 PK-18
604-P100 OR-18

109-P24 RD-12
A347-P73 GN-18
G798-P28 PU-18
112-P12 PU-12

110-E1 GN-16

CONN 15

PK-18
PK-18
PK-18
PK-18

403-P50 GN-18

109-P25 RD-12
A347-P63 GN-18
G798-P46 PU-18
112-P15 PU-12

P-C15
9X1054

1
5
2
4
3

86

85
87
87a

327-P69
327-P68
327-P85
327-P74

109-P23 RD-12
A347-P61 GN-18
G798-P27 PU-18
112-P10 PU-12

P-C16
9X1054

1
5
2
4
3

86

307-P4 OR-18
307-P9 OR-18

321-P7 BR-18
322-P19 GY-18

P-C9
9X1054

1
5
2
4
3

86

203-P78 BK-18
203-P116 BK-18

109-E19 RD-12
L987-E17 WH-18
200-E12 BK-18
877-E10 YL-12

200-E4 BK-18
200-E12 BK-18

CONN 19
ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

E-C7
9X1054

110-E2 GN-18
110-E14 GN-18

203-P127 BK-18
P-C14
1673693
1
105-P32 RD-16
2
110-P98 GN-14
3
117-P105 YL-18
4
118-P57 GY-14
5
119-P3 PK-18
6
122-P91 RD-16
7
123-P92 WH-18
8
127-P31 OR-18
9
128-P5 PK-18
10
134-P26 YL-16
11
135-P21 BU-16
12
144-P18 GN-16
13
306-P59 GN-18
14
307-P4 OR-18
15
308-P95 YL-18
16
321-P7 BR-18
17
322-P19 GY-18
18
614-P75 PU-14
19
617-P70 BR-18
20
618-P71 YL-18
21
674-P29 BU-18
22
676-P30 PU-18
23
F780-P35 PK-18
24
M901-P36 YL-18
25
E918-P37 GN-18
26
944-P81 OR-18
27
945-P77 BR-18
28
P981-P41 PU-18
29
G982-P40 PK-18
30
P983-P60 GN-18
31
G984-P45 PK-18

200-P83 BK-18
200-P80 BK-16
200-P82 BK-18
200-P84 BK-18
200-P103 BK-16

P-C12
1552269
322-P19 GY-18
200-P82 BK-18

E-C1
3E5179
110-E1 GN-16
200-E4 BK-18
200-E12 BK-18
308-E8 YL-18
C444-E9 YL-18
A346-E16 BU-18
403-E7 GN-18
405-E5 GY-18
406-E3 PU-18
L987-E17 WH-18
M732-E13 OR-18

200-P13 BK-18
200-P89 BK-18
200-P111 BK-18
200-P110 BK-18
200-P88 BK-18
200-P106 BK-14
200-P108 BK-18
200-P109 BK-18
200-P114 BK-18

P-C13
1552269
447-P14 PK-18
200-P83 BK-18

1
2

110-P98 GN-14

122-P51 RD-18
122-P91 RD-16
122-P128 RD-16

404-P22 YL-18
200-P84 BK-18

TO WKTL ATCH
HARNESS WT-C6
(LOC SH 1 H-9)

CONN 16

109-P56 RD-12

P-C18
1552267
(51) HYDRAULIC OIL
TEMPERATURE SWITCH(B)
236-1872

P-C19
1779646
111-P16 YL-12
200-P120 BK-12

109-P23 RD-12
109-P25 RD-12
109-P38 RD-8

C
22 A-T
57 2
95
6

NOTE B

1
2
3
4
5
6
7
8
9
10
11
12

10

E
12 A-T
84 1
16
4

15

15

14

13

12

11

10

NOTE C
200-KJ8 BK -16

(2) HAZARD SWITCH (COSA)


142-9331

4
6

10

MOM
5

MOM
2

4
6

10

4
6

10

4
6

10

MOM

4
6
5

MOM

10

10

4
6

MOM

10

4
6

OFF
ON
ST

C
S
B

+-

BK
BK

OFF

OR2

(1)HYDRAULIC QUICK
COUPLER SWITCH (NACD)
212-6521

87

30

BK1
YL1
GN1

GN1

OFF

NOTE R

YL1
85

RD2
RD3

86
30

87

(2) FUEL LEVEL INDICATOR


ASSEMBLY(NACD)
170-6305

1
2
3
4

BK1
YL1
GN1

GN1

BK/WH2
RD5

614-CN123 PU -18

GN3

YL2
OR2

NOTE A

(55) STOP PRESS SWITCH 2


184-1564

TO UPPER PLATFORM
HARNESS P-C25
(LOC SH 1 D-13) OR TO
UPPER PLATFORM
HARNESS PA-C25
(LOC SH 1 B-10)

BU
BK/WH1

85
87

WH

30

4
6

513-AC10 OR -18
200-AC7 BK -18

DRIVER #2 INPUT

308-T17 YL -18

24

KEYSWITCH ON POSITION INPUT

403-T10 GN -18

26

ALTERNATOR R TERMINAL INPUT

306-T19 GN -18

RD1

1
2

MOTOR

AC-C3
1552269

AC-C1
1552267

514-AC2 PU -14
200-AC5 BK -14

514-AC11 PU -14
513-AC10 OR -18
567-AC9 WH -18

A
B
C

OR1
WH
BK/WH1

SNSR HYD TEMP.


130-9811
1
2

1
2

RD-18
RD-18

200-RH7 BK -16
A752-RH2 BR -16
M906-RH9 BU -16
M907-RH11 GY -16
200-RH20 BK -14
M733-RH5 PK -14
C460-RH18 BU -14
A571-RH19 PU -14

DEFAULT

120-J1 YL -18
321-J2 BR -18

1
2

120-J1 YL -18
200-J3 BK -18

10
9

4
6
5

(2) FRONT WORKING LAMP SWITCH(NACD)


142-9328
CN-C9
2285856

975-JA1 WH -18
H416-JA2 GN -18

975-JA1 WH -18
H416-JA2 GN -18

P988-JE1 OR -18
975-JE2 WH -18

P988-JE1 OR -18
975-JE2 WH -18

1345

1345

1870

3400

2800

2450

3400

OVERRIDE SPEED

2450

2015

1765

2450

SIGNAL
GROUND

CONN 24

M906-RH3 BU -16

M907-RH11 GY -16
M907-RH10 GY -16

M907-RH4 GY -16
M907-RH16 GY -16
M907-RH17 GY -16

(23) CONDENSER FAN


ASSEMBLY MOTOR
218-6250
"12V 16A"

42

CAT DATA LINK +

945-T7 BR -18

45

CAT DATA LINK -

NOTE A

47

M732-T15 OR -18
T902-T3 PK -18

52
53

DRIVER #2 GROUND RETURN


EXCITER COIL RETURN LINE

G798-T23 PU -18

58

DRIVER #1 GROUND RETURN

F846-T1 PU -18

60

RED LED SIGNAL LINE

G848-T2 GN -18

62

GREEN LED SIGNAL LINE

308-T13 YL -18

64

DRIVER 2 ENABLE INPUT

1
2

MOTOR

(23) CONDENSER FAN


ASSEMBLY MOTOR
218-6250
"12V 16A"

TO LOWER PLATF GND


(LOC SH 1 D-4)

1
2

F-C4
2304011

1
2

A
B
C

CN-C8
2285856

C460-JF1 BU -18
P984-JF2 YL -18
P986-JF3 PU -18

C460-JF1 BU -18
P984-JF2 YL -18
P986-JF3 PU -18

200-F4 BK -18
200-F17 BK -18
200-F18 BK -18
200-F19 BK -18
200-F24 BK -18
200-F9 BK -18

110-F21 GN -18
Y952-F10 YL -18
200-F9 BK -18

A
B
C

F-C7
1552269

A
B
C

H746-F11 YL -18
H747-F12 BR -18

CONN TO P-C21
PLATF HARN
[LOC SH 1 D-15]
OR PA-C6
PLATF HARN
[LOC SH 1 B-12]

DUAL CONT [ATCH]

N960-F14 OR -18
N957-F15 PK -18
N979-F13 GN -18

A
B
C

H746-F11 YL -18
N957-F15 PK -18
N960-F14 OR -18

R732-F5 BR -18
R995-F7 BU -18

N957-F15 PK -18
N960-F14 OR -18
N979-F13 GN -18

J764-F20 BR -18
200-F19 BK -18
M904-F1 OR -18
M905-F2 WH -18
X734-F3 GY -18
Y952-F10 YL -18

R732-F5 BR -18
R995-F7 BU -18
F-C10
1552267
A
B
C

X734-F3 GY -18
Y952-F10 YL -18

110-F25 GN -18
200-F24 BK -18
604-F23 OR -18

DESCRIPTION

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RH-C4
1552269

200-RH12 BK -16
200-RH13 BK -16
M906-RH14 BU -16

M907-RH16 GY -16
200-RH13 BK -16

CONT ELEC DEMAND FAN


270-1629
+5V REF
OVRD SW IP
ANLG GND
SOL ANOT USED
BAT. BAT. +
NOT USED
SOL A+
RS-232 RCV
RS-232 XMT
RS-232 GND

1
2
3
4
5
6
7
8
9
10
11
12
BLACK

TEMP SNSR 1 [HYD]


TEMP SNSR 2 [ENG COOL.]
NOT USED
TEMP SNSR GND
GND
NOT USED
LOC CODE IP, BIT 0
LOC CODE IP, BIT 1
LOC CODE IP, BIT 2
FAN SP FDBK SIG
NOT USED
NOT USED

RH-C5
1552269

NOTE D

200-RH20 BK -14
200-RH1 BK -16
A571-RH19 PU -14
A752-RH2 BR -16
C460-RH18 BU -14
M733-RH5 PK -14
M906-RH3 BU -16
M907-RH4 GY -16

PART NO.

CHG

C
F
G
H
J
N
N
R
T
U
V
W
AC
CN
FJ
HE
JA
JC
JE
KJ
KR
KR
LJ
RA
RJ
WT

216-4752
272-1626
216-4711
216-4703
233-5824
216-4725
225-7961
216-4704
216-4709
221-3876
221-3877
165-4894
221-3879
225-7999
202-2168
186-3362
233-5825
233-5828
233-5826
216-4727
216-4726
225-7990
186-0239
225-8009
183-7117
225-8012

07
03
04
04
01
04
04
04
03
05
05
02
03
04
02
00
01
01
01
03
05
02
01
03
02
03

200-RH1 BK -16
A752-RH2 BR -16
M906-RH3 BU -16
M907-RH4 GY -16
200-RH20 BK -14
M733-RH5 PK -14
C460-RH18 BU -14
A571-RH19 PU -14

A
E
P

216-4702
216-4721
258-4199

06
06
00

A
A
EA
EG
FW
PA

309-4039
309-1951
317-2691
318-0555
225-8005
292-1159

01
01
00
01
03
00

PW
WA
WC
WC

225-7982
225-8013
245-1911
245-1911

03
01
02
02

CA
CC
CG

225-7955
142-7513
225-7954

03
04
03

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
CAT DATA LINK CIRCUIT.

1
2

(56) DIODE
106-8704

1
2
3
4
5
6
7
8

TO WATER PUMP HARN W-C1


(LOC SH 1 I-8)

CONN 25

LOC

NOTE
ATCH
DESCRIPTION
HARNESS AS - COMMON
H-15
OPT
CAB - EAME ONLY
C-3
ATCH
DEMAND FAN
G-4
ATCH
STOP LAMP SW
C-13
REAR DOOR
C-7
ATCH
DUAL CONT - BKUP ALM
I-7
ATCH
WORK TOOLS - XR
I-7
ATCH
WORK TOOLS - ARC
D-3
OPT
JOYSTICK - RIGHT
F-1
ATCH
MACHINE SECURITY SYSTEM
I-6
ATCH
WIPER / WASHER
I-7
ATCH
WIPER / WASHER AUX
I-8
ATCH
WATER PUMP
D-5
ATCH
AIR CONDITIONING
H-11
OPT
CAB - NACD ONLY
E-4
ATCH
AC COMPRESSOR JUMPER
F-12, H-15
ATCH
HORN JUMPER
C-7
ATCH
DUAL CONT - LAMP IND
C-7
ATCH
DUAL CONT - SOL IMP PLT 2
C-7
ATCH
DUAL CONT - SOL IMP PLT 1
I-3
ATCH
ROADING LAMP EXTENSION
I-2
ATCH
ROADING LAMP (RIGHT SIDE) XR
I-2
ATCH
ROADING LAMP (RIGHT SIDE) ARC
C-15
E
ATCH
LH REAR LAMP EXTENSION
A-6
OPT
JOYSTICK C+ / CB-15
ATCH
RR DOOR EXT (ITALY ONLY)
G-9
ATCH
WORK TOOLS - PLATFORM
HARNESS AS - 236, 252
SH1 F-1
LOWER PLATFORM
SH1 I-12
ENGINE
SH1 D-13
UPPER PLATFORM
HARNESS AS - 216, 226, 232, 242, 247, 257
SH1 F-1
HARNESS AS.-PLATFORM (LOWER)(MTL)
SH1 F-1
HARNESS AS.-PLATFORM (LOWER)(SSL)
SH1 C-8
ENGINE
SH1 C-6
COLD START RELAY JUMPER
SH1 E-6
OPT
HIGH FLOW
SH1 F-10
UPPER PLATFORM
WIRE AS.
SH1 B-9
MAIN BRK TO PWR STUD
SH1 B-9, H-12
ATCH
LIGHTING BREAKER JUMPER
SH1 B-12
ATCH
QCPLR JUMPER
SH1 E-15
ATCH
QCPLR JUMPER
CABLE AS.
SH1 A-9, G-11
MACHINE GROUND
SH1 G-11
BATTERY POS TO STARTER (BETA MACH)
SH1 A-9
BATTERY POS TO STARTER (ALPHA MACH)

B
NOTE

VARIOUS

NOTE A:

WIRE PAIRS TO BE TWISTED TOGETHER


AT LEAST ONE TURN PER 25 mm

VARIOUS

NOTE B:

ASSEMBLE TERMINALS TO STUD


CONN KJ-C2 TO P-C17 (OR PA-C17) AND KJ-C3 TO H-C1

SH 2 E-1, E-3

NOTE D:

SH 2 H-11

NOTE M: CKT 102 FOR USE WITH EAME MACHINES ONLY

IF REAR AUX HYD ATCH HARN IS USED,

SH 2 E-12

NOTE N: REMOVE JUMPER WHEN USING BEACON SWITCH

SH 2 D-6,F-6

NOTE R: HARNESS SUPPLIED WITH AIR CONDITIONING UNIT

SH 2 H-6

NOTE S: HARNESS SUPPLIED WITH HEATER UNIT

AUXILIARY HYDRAULIC CONTROL CIRCUIT.


IMPLEMENT CONTROL CIRCUIT.
MACHINE SECURITY CONTROL CIRCUIT.
OPERATOR INTERLOCK CONTROL CIRCUIT.

THIS SCHEMATIC IS FOR THE B2 SERIES SKID STEER AND MULTI-TERRAIN LOADER

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.

RH-C1
3E3388

SH2
SH2
SH2
SH1
SH2
SH1
SH1
SH1
SH2
SH2
SH2
SH1
SH2
SH2
SH2
SH1
SH2
SH2
SH2
SH2
SH2
SH2
SH1
SH1
SH1
SH1

SH 2 I-2, I-4

WIRE GROUP COLOR DESCRIPTIONS

1
2

(56) VALVE GP RC1 SOLENOID


212-3350

M907-RH17 GY -16
M906-RH15 BU -16

IDENT

LOCATION

COLOR ABBREVIATIONS
ABBREV

GRAY
1
2
3
4
5
6
7
8
9
10
11
12

F-C2
2538111

M904-F1 OR -18
M905-F2 WH -18

110-F22 GN -18
200-F17 BK -18
604-F23 OR -18

GN -18
BR -18
GN -18
BR -18

200-F18 BK -18
110-F16 GN -18

J764-F6 BR -18
J764-F8 BR -18
J764-F20 BR -18

F-C9
3E3370
A
B
C

180-F26
961-F27
N979-F13
H747-F12

961-F27 BR -18

F-C8
1552267

TXD
RXD
SIG GND

F-C1
2538110

604-F23 OR -18

H746-F11 YL -18
H747-F12 BR -18

1
2

1
2

CONNECT TO OVRD CAL


JPR CONNECTOR

110-F22 GN -18
110-F25 GN -18
110-F16 GN -18
110-F21 GN -18
110-F21 GN -18
180-F26 GN -18

F-C6
1552267

YL/GN
BR
BU

SOL DEMAND FAN


261-6727
1.6 A MAX

CONN TO
RS-232
CONNECTOR

(2) RH FLOOD LAMP(NACD)


234-4328
"12V 4.58A"

180-F26 GN -18
961-F27 BR -18

M904-F1 OR -18
M905-F2 WH -18
X734-F3 GY -18
200-F4 BK -18

1
2
3
4

SNSR SP DEMAND FAN


278-8713
POSITIVE
OUTPUT
GROUND

F-C11
1552269

R995-F7 BU -18
J764-F8 BR -18

1
2

(56) VALVE GP RC2 SOLENOID


215-3272

REAR AUXILIARY HYDRAULIC ATCH

F-C5
1552272

JF-C2
1552267

JF-C1
3E3370

(2) REAR WORKING LAMP SWITCH (NACD)


142-9326

944-T8 OR -18

M906-RH15 BU -16
M907-RH16 GY -16
M907-RH17 GY -16

M906-RH9 BU -16

R732-F5 BR -18
J764-F6 BR -18

1
2

CONN TO APPLICABLE CODE PLUG:


101-9161 [MODELS 248, 268, 287]
070-0333 [MODELS 246, 262, 277, 287]
107-5630 [MODELS 226, 242, 247, 257]
[NOTE: MODELS 216 AND 232 DO NOT
USE DEMAND FAN ATCH]

1
2

P988-JC1 OR -18
975-JC2 WH -18

SNSR COOL. TEMP


238-0112

10

608-CN39 GN -16
614-CN119 PU -18

1870

MAXIMUM FAN SPEED

JC-C2
1552269

P988-JC1 OR -18
975-JC2 WH -18

200-RH12 BK -16
200-RH13 BK -16

M906-RH14 BU -16
M906-RH15 BU -16

101-9161 070-0333 107-5630

MINIMUM FAN SPEED

JE-C2
1552269

JC-C1
3E3364
1
2

1
2

JA-C2
1552269

JE-C1
3E3364
1
2

200-CN117 BK -18
134-CN135 YL -14
134-CN35 YL -14

KEYSWITCH CRANK POSITON INPUT

200-RH1 BK -16

M906-RH8 BU -16

F-C3
1552269
1
2

SIGNAL
GROUND

J-C3
1552269

31

40

AC-C2
1552269

514-AC1 PU -14
200-AC4 BK -14

NOTE R

200-J3 BK -18
321-J2 BR -18

J-C1
3E3364

1
2

1
2

447-FJ1 PK-18
200-FJ2 BK-18

1
2

1
2
3
4
5
6
7
8

TO WKTL HARN N-C1


(LOC SH 1 C-8)

FJ-C2
1552269

567-AC9 WH -18

CONN TO G-C1
STOP LAMP SW HARN
[LOC SH 2 G-5]

10

18
19

29

NOTE A

A571-RH19 PU -14
A752-RH2 BR -16
C460-RH18 BU -14
M733-RH5 PK -14

(20) CONDENSER FAN RELAY


236-5069

JA-C1
3E3364

610-CN100 OR -18
200-CN95 BK -18

(43) HVAC PRESSURE SWITCH


236-6923

(9) HVAC COMPRESSOR


CLUTCH SOLENOID
231-6287

BK3

30

3
2
1

AC-C5 FJ-C1
1552269 3E3364

514-AC11 PU -14
514-AC1 PU -14
514-AC2 PU -14

RD2

A
B

CONN 38

86

87

GN2

567-AC9 WH -18
200-AC6 BK -18

513-AC10 OR -18

86

RH-C2
1552264

AC-C40
1684999

200-AC8 BK -10
200-AC4 BK -14
200-AC5 BK -14
200-AC6 BK -18
200-AC7 BK -18

CIRCUIT NOT CONNECTED

11

306-T18 GN -18

RH-C3
3E3364

J-C2
1552269
(2) HYDRAULIC LOCKOUT SWITCH(NACD)
226-5901
CN-C13
2285856

200-CN109 BK -18
E917-CN27 WH -18
203-CN94 BK -18
200-CN133 BK -18

610-CN99 OR -16
614-CN41 PU -18
614-CN118 PU -18

DRIVER #1 OUTPUT

13

M906-RH14 BU -16
200-RH12 BK -16

10

4
6

3
2

MOM

11

306-T11 GN -18
A346-T14 BU -18
M732-T15 OR -18

NOTE D

CIRCUIT CONNECTED

12

A347-T12 GN -18

122-T5 RD -18
203-T6 BK -18
945-T7 BR -18
944-T8 OR -18
308-T9 YL -18
403-T10 GN -18
G798-T23 PU -18
A347-T12 GN -18

1
2
3
4
5
6
7
8
9
10
11
12

HVAC [ATCH]

SYMBOL

13

NOTE A

T-C2
3E5179

MOTOR

NACD CAB

14

DRIVER #1 INPUT

308-T9 YL -18

403-T10 GN -18
944-T8 OR -18
945-T7 BR -18
A346-T14 BU -18
A347-T12 GN -18
F846-T1 PU -18
G798-T23 PU -18
G848-T2 GN -18
M732-T15 OR -18
T901-T4 YL -18
T902-T3 PK -18

T901-T4 YL -18
T902-T3 PK -18

1
2

NOTE A

DEMAND FAN [ATCH]

15

TO LOWER PLATFORM
HARNESS A-C8
(LOC SH 1 F-10)

202-CN139 BK -18
G985-CN137 PU -18
G984-CN58 PK -18

EAME CAB

EXCITER COIL SIGNAL LINE

308-T16 YL -18

PU -18
PK -18
GN -18
YL -18
PU -18

MOM

610-CN100 OR -18
200-CN95 BK -18

(2) RH FLOOD LAMP(COSA)


234-4328
"12V 4.58A"

BK-18
BK-18

WH-18
BK-18

200-RH6 BK -16
200-RH20 BK -14

(20) MODE SWITCH OFF/ON (HVAC)


202-2284

CN-C33
1552269

202-C139 BK -18
G984-C58 PK -18
G985-C137 PU -18

1
2

(55) STOP PRESS SWITCH 1


184-1564

WH-18
BK-18

200-RH7 BK -16

85

GRD

C-C8
2285856

BK-18
BK-18

T-C4
1552269
1
2

(20) KEY SWITCH


RELAY (HVAC)
236-5069
(20) DBL BLOWER
MOTOR (HVAC)
231-8125

YL2
GN2

BK/WH2

614-CN128
G982-CN21
E918-CN26
439-CN151
614-CN157

610-CN99 OR -16
614-CN41 PU -18
614-CN118 PU -18
614-CN119 PU -18
614-CN128 PU -18
614-CN157 PU -18
E917-CN27 WH -18
E918-CN26 GN -18
G982-CN21 PK -18

(2) REAR WORKING LAMP SWITCH (COSA)


142-9326

306-T18 GN -18
306-T19 GN -18

308-T13 YL -18
308-T16 YL -18
308-T17 YL -18

(21) FERRITE COIL ASSEMBLY (MSS)


222-3870

OR2

(20) THERMOSTAT (HVAC)


119-9631

4
6

G983-CN138 GN -18
G985-CN137 PU -18

MACHINE SECURITY SYSTEM ATCH

1
2

DRIVER #2 OUTPUT

T901-T4 YL -18

CONN 20

BK5
BK4

YL
YL

1
2

STOP LAMP SW ATCH

BK6

BK6

C-C9
2285856

C576-G1 BU -18
C457-G2 BU -18

110-G6 GN -18
C457-G2 BU -18

BK3
BK2

(36) BEACON (NACD)


128-6985
"12V 4.7A MAX"

134-CN35 YL -14
134-CN135 YL -14
135-CN136 BU -16
200-CN109 BK -18
200-CN117 BK -18
200-CN120 BK -18
200-CN133 BK -18
203-CN94 BK -18
439-CN151 YL -18
608-CN39 GN -16

CN-C29
1552269

87
87a

(55) STOP LAMP RELAY


115-1615

T901-T20 YL -18
T902-T21 PK -18

AIR CONDITIONER GP
218-6405

BK5
BK6

WIRE AS. SEAT SW


154-3985
(22) SEAT SWITCH (NACD)
154-3686
153-1260 SUSPENDED SEAT

GROUND

70

CN-C1
2285856

202-CN139 BK -18
G984-CN58 PK -18
G983-CN138 GN -18

A346-T14 BU -18

68

BK4
RD5
RD4

122-CN48 RD -18
123-CN6 WH -18
123-CN52 WH -18
144-CN59 GN -18
200-CN40 BK -18
200-CN51 BK -18
200-CN96 BK -18
200-CN124 BK -18
439-CN24 YL -18
440-CN36 BR -18
447-CN29 PK -18
614-CN123 PU -18
C444-CN25 YL -18
F846-CN65 PU -18
G848-CN66 GN -18
M901-CN7 YL -18
P981-CN4 PU -18

CN-C28
3E3376
1
2
3
4

85

G-C2
1552269

C576-G1 BU -18

200-AC8 BK -10

BK
RD
OR

NOTE A

30
86

G-C3
1552269

(36) BEACON SOCKET (NACD)


9R-7941

(24) ARMREST SWITCH (NACD)


162-0223

1
5
2
4
3

T-C5
1552269

200-G5 BK -18
604-G3 OR -18
C457-G2 BU -18

CONN 5

200-CN120 BK -18
135-CN136 BU -16

1
2

110-G6 GN -18
110-G7 GN -18

110-G4 GN -18
200-G5 BK -18
604-G3 OR -18

A
B
C

110-G7 GN -18
C576-G1 BU -18
200-G5 BK -18
604-G3 OR -18

110-G4 GN -18

G-C1
3E3370

C-C11
2285856

C-C10
2285856

(1) AUX HYDRAULIC MODE


SWITCH(NACD) (HIGH FLOW)
223-5942

614-CN123 PU -18

ROADING

66

RD-18

203-T6 BK -18

122-T5 RD -18
203-T6 BK -18
306-T11 GN -18

F846-T1 PU -18
G848-T2 GN -18
T902-T21 PK -18
T901-T20 YL -18

1
2
3
4

CN-C2
2285856

(2) DOME LAMP(NACD)


084-4277
"12V 0.83A"

200-CN124 BK -18

MARKER

122-T5 RD -18

CONN 34 T-C3
3E3376
TO CAB HARNESS C-C26
(LOC SH 2 H-15)
OR C-CN26
(LOC SH 2 H-11)

(1) PARKING BRAKE


SWITCH (NACD)
142-9320

IGN

TURN

YL-18
BK-18
WH-18
BU-18

(21) MACHINE SECURITY SYSTEM CONTROL


156-6155
BATTERY

CN-C3
2285856

LOW

SEND

1
2
3
4
5
6

T-C1
1506766

CONN 8

ALTERNATOR FAIL

200-C120 BK -18
135-C136 BU -16

C-C33
1552269

(57) HYDRAULIC LOCKOUT SWITCH(DOOR)


229-8757

TO UPPER
PLATFORM P-C21
(LOC SH1 D-14)
OR PA-C6
(LOC SH1 B-12)

TO LOWER PLATFORM
HARNESS A-C8
(LOC SH1 F-9)

1
2
3
4

(20) COMPRESSOR RELAY (HVAC)


236-5069

(2) TURN SIGNAL


SWITCH (COSA)
226-5900

KR-C2
1552273

606-KR2 GY -18
200-KR5 BK -18
618-KR10 YL -18

ROADING LAMP HARNESS AND JUMPER ATCH

(1) COLD START


SWITCH (NACD)
142-9325

RD3

123-CN52 WH -18

ROADING

BK-18
WH-18
GN-18

A
B
C

BK5

RD4

144-CN59 GN -18
200-CN40 BK -18

619-KR11 GN -18

619-KR8 GN -18

(20) DBL BLOWER


MOTOR (HEATER)
231-8125

CN-C4
2285856

+ BATTERY
GROUND
INTERLOCK OVERRIDE
MSS GREEN
IMPLEMENT LOCKOUT
AIR FILTER IND
TWO SPEED
MSS RED

447-CN29 PK -18

RD-18

(1) HEAD TURN LAMP LH(ATTCH)


3E-7584 (RH DIPPED)

B+

MOTOR

OR2

(2) RH(NACD) LAMP GROUP ACTION


249-2910

(2) ROADING LAMP


SWITCH (COSA)
142-9329

MARKER

200-KR7 BK -16
605-KR1 YL -18
606-KR2 GY -18
617-KR3 BR -18
618-KR10 YL -18

YL2
7

HIGH 6

200-KR7 BK -16
605-KR1 YL -18
606-KR2 GY -18
617-KR3 BR -18
618-KR10 YL -18
619-KR11 GN -18

MOTOR

GN2

(20) BLOWER MOTOR SWITCH (HEATER)


236-5067

CN-C27
1552252

KR-C1
1552273
1
2
3
4
5
6

TURN

YL-18
BK-18
WH-18
BU-18

(2) HEAD TURN LAMP RH(ATTCH)


3E-7584 (RH DIPPED)

(20) KEY SWITCH


RELAY (HEATER)
236-5069

YL2

(20) BLOWER MOTOR


SWITCH (HVAC)
236-5067

122-CN48 RD -18
200-CN96 BK -18

86

200-CN90 BK -18
203-CN18 BK -18

1
2
3
4
5
6
7
8
9
10
11
12

200-KJ1 BK -16
605-KJ4 YL -18
606-KJ5 GY -18
617-KJ6 BR -18
618-KJ7 YL -18
619-KJ19 GN -18

200-CN88 BK -18
201-CN31 BK -18
123-CN54 WH -18
P991-CN147 PK -18
P983-CN61 GN -18
614-CN91 PU -18

(1) MSS EXCITER COIL (NADC)


205-8257
1
2

KJ-C1
3E3382

618-KJ18 YL -18
618-KJ7 YL -18
619-KJ19 GN -18

1
2
3
4
5
6

619-KR4 GN -18

200-KR5 BK -18
200-KR6 BK -18

HEATER GP ATCH

T902-CN68 PK -18
T901-CN67 YL -18

C-C12
2285856

8
HIGH 6

F780-CN64 PK -18
614-CN89 PU -18

4
6
5

9
10

4
6
5

CN-C19
1552269

C444-CN25 YL -18

608-C39 GN -16
614-C119 PU -18

NOTE A

123-CN6 WH -18
200-CN51 BK -18
M901-CN7 YL -18
G848-CN66 GN -18
439-CN24 YL -18
440-CN36 BR -18
P981-CN4 PU -18
F846-CN65 PU -18

200-C117 BK -18
134-C135 YL -14
134-C35 YL -14

MOM
YL-16
PU-16
OR-16
BR-16

CONN 4

200-CN84 BK -18
127-CN56 OR -18

R
1
2
3
4

PU -18
PU -18
PU -18
PU -18
PU -18

10

+ BATTERY
GROUND
COOLANT HIGH TEMP
PARKING BRAKE
HYD OIL HIGH TEMP
DIRTY HYD OIL FILTER
ARM REST / SEAT POS
EXT ALARM
EXT ALARM
LOW OIL PRESSURE
NOT USED
NOT USED

L987-CN20 WH -18
614-CN83 PU -18

1
2
3
4
5
6
7
8
9
10
11
12

618-KJ12 YL -18

KR-C3
1552273

605-KR1 YL -18
200-KR6 BK -18
617-KR3 BR -18

619-KR4 GN -18
619-KR8 GN -18

117-CN129 YL -18
200-CN11 BK -18

(1) HOUR METER (NACD)


200-5717

(1) KEY START SWITCH (NACD)


142-8858

K927-CN30 BU -18
K927-CN126 BU -18
L987-CN20 WH -18
M901-CN7 YL -18
P981-CN4 PU -18
P983-CN61 GN -18
P987-CN130 GN -18
P991-CN147 PK -18
T901-CN67 YL -18
T902-CN68 PK -18

606-C115 GY -18

CN-C5
2285856

BK5

307-CN13 OR -18
105-CN17 RD -18

K927-CN158 BU -18

C-C13
2285856

(2) FRONT WORKING LAMP SWITCH(COSA)


142-9328

610-C100 OR -18
200-C95 BK -18

85

(4) REAR RH FLOOD LAMP (NACD)


234-7727
"12V 4.58A"

606-C115 GY -18
605-C116 YL -18

610-C99 OR -16
614-C114 PU -16
614-C118 PU -18

610-C100 OR -18
200-C95 BK -18

GN-18

NOTE S

YL1

10

4
6
5

8
7

200-C111 BK -18
606-C28 GY -18
605-C11 YL -18

(1) POWER TOOLS


SWITCH (NACD)
142-8633

LOW

9
10
9
10

4
6
5

610-CN75 OR -18
610-CN100 OR -18
610-CN99 OR -16

E917-CN27 WH -18
F780-CN64 PK -18
F846-CN65 PU -18
F905-CN15 YL -18
G848-CN66 GN -18
G982-CN21 PK -18
G984-CN58 PK -18
G985-CN137 PU -18

608-CN37 GN -18
200-CN42 BK -18

GND

CONN 20

BK2

RD3

4
6

10
9

4
6

10

MOM
9

5
4
6

10

MOM
5
4
6
5

MOM

WIRE AS.-BEACON
165-0312

10

4
6
5

9
9

308-CN12 YL -18

537-C107 GN -18
605-C116 YL -18

674-CN10 BU -18
676-CN9 PU -18
779-CN23 WH -18
780-CN22 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
C444-CN25 YL -18
E918-CN26 GN -18

BK-16
BK-16
GN-16
RD-16
YL-16

1
2
3
4

WASHER PUMP AND WIPER / WASHER ATCH

(1) TOOL POSISTION SELF


LEVELER SWITCH (NACD)
142-9116
CN-C6
2285856

K927-CN126 BU -18
K927-CN30 BU -18
780-CN22 PU -18
779-CN23 WH -18

SIG
1

617-KJ11 BR -18

617-KJ17 BR -18
617-KJ6 BR -18

U-C4
1552267

HEATER GP
218-6393

(1) LH(NACD) LAMP GROUP ACTION


223-6537

608-CN39 GN -16

614-CN128
614-CN123
614-CN119
614-CN118
614-CN157

200-U9 BK -16
500-U8 BR -16
501-U4 GN -16
118-U7 GY -16

CN-C7
2285856

200-CN80 BK -18
A751-CN62 YL -16

RH PANEL

614-C113 PU -16

G983-C138 GN -18
G985-C137 PU -18

BK-18

537-C121 GN -18
536-C108 WH -18
536-C122 WH -18

102-C82 RD -18
134-C35 YL -14
134-C135 YL -14
135-C136 BU -16
144-C59 GN -18
200-C103 BK -18
200-C105 BK -18
200-C109 BK -18
200-C111 BK -18
200-C117 BK -18
200-C120 BK -18
200-C133 BK -18
200-C160 BK -18
203-C74 BK -18
439-C46 YL -18
537-C24 GN -18
603-C69 PK -18
605-C11 YL -18
606-C28 GY -18
608-C39 GN -16
610-C99 OR -16
614-C114 PU -16
614-C101 PU -16
614-C104 PU -18
614-C106 PU -18
614-C110 PU -18
614-C113 PU -16
614-C118 PU -18
614-C119 PU -18
614-C128 PU -18
614-C157 PU -18
619-C26 GN -16
E917-C27 WH -18
E918-C60 GN -18
G982-C21 PK -18

C-C29
1552269

202-C139 BK -18
G984-C58 PK -18
G983-C138 GN -18

405-CN8 GY -18

102-C112 RD -16

122-C48 RD -18
123-C6 WH -18
123-C52 WH -18
200-C40 BK -18
200-C51 BK -18
200-C96 BK -18
200-C124 BK -18
439-C151 YL -18
440-C36 BR -18
447-C29 PK -18
603-C69 PK -18
614-C123 PU -18
C444-C25 YL -18
F846-C65 PU -18
G848-C66 GN -18
M901-C7 YL -18
P981-C4 PU -18

C-C28
3E3376

RD-18

123-CN55 WH -18
200-CN77 BK -18
406-CN3 PU -18
674-CN10 BU -18
404-CN5 YL -18
436-CN16 OR -18
676-CN9 PU -18

200-C160 BK -18
102-C82 RD -18

RH PANEL

606-KJ16 GY -18
606-KJ5 GY -18

TO REAR DOOR
HARNESS H-C1
(LOC SH 1 C-14)

E917-U13 WH -18

RD3

1
2

606-KJ10 GY -18

1
2
3
4
5
6
7
8

CONN 36

G-C4
9X1054

4
6

10

3
2
3

MOM
2
3
2
3
2
3

8
4
6

10
9

3
3

(36) BEACON SOCKET (COSA)


9R-7941

T901-C67 YL -18
T902-C68 PK -18

BK-18
BK-18

CN-C23
1237615
4
6

U-C2
1552272

501-U4 GN -16

605-KJ20 YL -18
605-KJ4 YL -18

(27) WIPER MOTOR (FRONT)


248-2376
"12V 4A"

500-U8 BR -16

(1) AUX PRESSURE RELEASE


SWITCH (NACD)
223-5941

A752-CN63 BR -14
614-CN150 PU -18

CN-C18
1552272

C-C1
2285856

CONN 4

200-CN53 BK -18
117-CN45 YL -18

SUPPR ARC
106-8704

614-CN81 PU -18
614-CN150 PU -18
614-CN83 PU -18
614-CN89 PU -18
614-CN91 PU -18
614-CN92 PU -18
614-CN41 PU -18

439-U12 YL -18

506-V7 PU -16
200-V8 BK -16

U-C3
1117898

200-KJ8 BK -16
321-KJ13 BR -18
604-KJ14 OR -18
605-KJ9 YL -18
606-KJ10 GY -18
617-KJ11 BR -18
618-KJ12 YL -18
619-KJ19 GN -18

605-KJ9 YL -18

BK -16
BR -18
OR -18
YL -18
GY -18
BR -18
YL -18

614-U3 PU -18

F905-CN15 YL -18
614-CN81 PU -18

440-CN36 BR -18
447-CN29 PK -18

(1) AUX HYDRAULIC MODE


SWITCH(COSA) (HIGH FLOW)
223-5942

200-U15 BK -18

200-U15 BK -18
E917-U13 WH -18
439-U12 YL -18

4
6

10

MOM
5

3
2

MOM

8
7
8

1
1

439-CN34 YL -18
439-CN24 YL -18
439-CN151 YL -18

CONN 37

MOM

1
2
3
4
5
6
7
8

TO UPPER PLATF
HARNESS P-C17
(LOC SH 1 C-14)
OR PA-C17
(SH 1 C-12)

200-U14 BK -16
200-U9 BK -16
501-U4 GN -16
506-U5 PU -16

506-U5 PU -16

405-CN87 GY -18
406-CN3 PU -18
436-CN16 OR -18

200-U2 BK -16
200-U14 BK -16

V-C3
1237615

CN-C16
1552252

405-CN8 GY -18
405-CN127 GY -18

MOM

105-CN134 RD -18
405-CN127 GY -18

LH PANEL

619-C26 GN -16
614-C101 PU -16
614-C110 PU -18
10

(36) BEACON (COSA)


128-6985
"12V 4.7A MAX"

CONN 35

200-U2 BK -16

118-U1 GY -16
200-U2 BK -16
614-U3 PU -18
E917-U13 WH -18
439-U12 YL -18
506-U5 PU -16

1
2
3
4
5
6

P987-CN130 GN -18
128-CN131 PK -18

105-CN17 RD -18
122-CN49 RD -18
123-CN55 WH -18
200-CN70 BK -18
200-CN77 BK -18
307-CN13 OR -18
308-CN12 YL -18
403-CN2 GN -18
404-CN5 YL -18
405-CN8 GY -18
406-CN3 PU -18
436-CN16 OR -18
674-CN10 BU -18
676-CN9 PU -18
T901-CN67 YL -18
T902-CN68 PK -18

537-C107 GN -18

603-C69 PK -18
200-C40 BK -18

P981-C4 PU -18
P983-C61 GN -18
P987-C130 GN -18
P991-C147 PK -18

1
2

200-C105 BK -18
537-C24 GN -18
C-C23
1237615

M901-C7 YL -18

YL
YL

8
7

614-C123 PU -18

L987-C20 WH -18

WIRE AS SEAT SW
154-3985

GRD

118-V1 GY -16
200-V6 BK -16
614-V3 PU -18
E917-V4 WH -18
439-V5 YL -18
506-V7 PU -16

U-C1
3E3382

(43) BOTTLE WASHER ASSEMBLY


219-9739

203-CN18 BK -18
203-CN94 BK -18

307-CN13 OR -18
308-CN12 YL -18
403-CN2 GN -18
404-CN5 YL -18

536-C108 WH -18

SEND

200-C124 BK -18

K927-C30 BU -18
K927-C30 BU -18
K927-C126 BU -18
K927-C161 BU -18

(22) SEAT SWITCH (COSA)


154-3686
153-1260 SUSPENDED SEAT

8
7
8
7

447-C29 PK -18

200-C109 BK -18
E917-C27 WH -18
203-C74 BK -18
200-C133 BK -18
614-C106 PU -18
4
6

IGN

E918-C60 GN -18
F846-C65 PU -18
F780-C64 PK -18
F905-C15 YL -18
G848-C66 GN -18
G982-C21 PK -18
G984-C58 PK -18
G985-C137 PU -18

(2) FUEL LEVEL INDICATOR


ASSEMBLY(COSA)
170-6305

MOM

E917-CN28 WH -18

403-CN2 GN -18

202-CN139 BK -18
203-CN125 BK -16

C-C2
2285856

NOTE N

118-V1 GY -16
200-V2 BK -16
614-V3 PU -18
E917-V4 WH -18
439-V5 YL -18

1
2
3
4
5
6

E917-CN28 WH -18

V-C2
1552273

BK -18
BK -18
BK -18
BK -18

201-CN31 BK -18

200 BK-18

1
2
3
4
5
6

V-C1
3E3382

CONN 35

122-CN49 RD -18

(1) PARKING BRAKE


SWITCH (COSA)
142-9320

(2) HYDRAULIC LOCKOUT SWITCH(COSA)


226-5901

10

123-C52 WH -18

E917-C27 WH -18

(24) ARMREST SWITCH (COSA)


162-0223

MOM
7

(2) BEACON
SWITCH (COSA)
142-9327
C-C14
2285856

118-CN47 GY -14
200-CN73 BK -16
614-CN92 PU -18
E917-CN27 WH -18
439-CN34 YL -18

KJ-C2
3E3388

(27) WIPER/WASHER
SWITCH
138-4883

200-KJ15
321-KJ13
604-KJ14
605-KJ20
606-KJ16
617-KJ17
618-KJ18

321-KJ13 BR -18
604-KJ14 OR -18

NOTE C

118-U7 GY -16
500-U8 BR -16
614-U3 PU -18

200-U9 BK -16

IF WATER PUMP / WIPER ATTACHMENT


IS USED, REMOVE CN-C22A AND
CONNECT CN-C22 TO V-C1; STRAP JUMPER
CN-C22A TO V-C2 FOR SERVICE REPAIR

CN-C35
3E3382

118-U1 GY -16
118-U11 GY -16

118-U7 GY -16

(1) LH FLOOD LAMP(NACD)


234-4328
"12V 4.58A"

1
2

CN-C22
1552273

105-CN134 RD -18
117-CN45 YL -18
117-CN129 YL -18
123-CN54 WH -18
127-CN56 OR -18
128-CN131 PK -18
200-CN11 BK -18
200-CN53 BK -18
200-CN80 BK -18
200-CN84 BK -18
200-CN88 BK -18
200-CN90 BK -18
201-CN31 BK -18
203-CN18 BK -18
405-CN127 GY -18
614-CN81 PU -18
614-CN83 PU -18
614-CN89 PU -18
614-CN91 PU -18
614-CN150 PU -18
779-CN23 WH -18
780-CN22 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
F780-CN64 PK -18
F905-CN15 YL -18
K927-CN30 BU -18
K927-CN126 BU -18
L987-CN20 WH -18
P983-CN61 GN -18
P987-CN130 GN -18
P991-CN147 PK -18

200-CN70 BK -18

CN-C32
1552269

122-C48 RD -18
200-C96 BK -18

C444-C25 YL -18

1
2
3
4

200-CN57 BK -18
200-CN42 BK -18

403-CN2 GN -18
E918-CN26 GN -18
K927-CN158 BU -18
P981-CN4 PU -18
G982-CN21 PK -18
P983-CN61 GN -18
G984-CN58 PK -18
G985-CN137 PU -18
L987-CN20 WH -18
P987-CN130 GN -18
P991-CN147 PK -18
308-CN12 YL -18

1
2

(2) DOME LAMP(COSA)


084-4277
0.83A

A751-C62 YL -16
A752-C63 BR -14

BK
RD
OR

8
ALTERNATOR FAIL

(2) RH(COSA) LAMP GROUP ACTION


249-2910

619-C26 GN -16
674-C10 BU -18
676-C9 PU -18
779-C23 WH -18
780-C22 PU -18

200-CN11
200-CN40
200-CN42
200-CN57

608-CN37 GN -18
608-CN38 GN -18

200-C103 BK -18
144-C59 GN -18
614-C128 PU -18
G982-C21 PK -18
E918-C60 GN -18
439-C46 YL -18
614-C157 PU -18
1

C444-C25 YL -18

+ BATTERY
GROUND
INTERLOCK OVERRIDE
MSS GREEN
IMPLEMENT LOCKOUT
AIR FILTER IND
TWO SPEED
MSS RED

(4) REAR RH FLOOD LAMP (COSA)


234-7727
"12V 4.58A"

1
2
3
4
5
6
7
8
9
10
11
12

123-C6 WH -18
200-C51 BK -18
M901-C7 YL -18
G848-C66 GN -18
439-C151 YL -18
440-C36 BR -18
P981-C4 PU -18
F846-C65 PU -18

C-C27
1552252

610-CN75 OR -18
200-CN71 BK -18

200-CN33 BK -14

614-CN76 PU -18

PU -18
PU -18
PU -18
PU -16
PU -16

BK -16
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18

118-U1 GY -16

CN-C17
1552269

HARNESS AS DIODE
266-2928

614-CN14 PU -14

608-C37 GN -18
200-C42 BK -18

200-CN72 BK -18

603-C69 PK -18
614-C104 PU -18

614-C14 PU -14
614-C158 PU -18
614-C110 PU -18
614-C123 PU -18
614-C113 PU -16
614-C119 PU -18
614-C118 PU -18
614-C128 PU -18

C-C32
1552269

TO UPPER PLATFORM
HARNESS P-C8
(LOC SH 1 F-13)
OR PA-C8
(LOC SH 1 C-10)

200-CN73
200-CN53
200-CN80
200-CN70
200-CN90
200-CN84
200-CN88
200-CN77
200-CN71

200-C90 BK -18
203-C18 BK -18

BK
BK

1
2

200-CN72 BK -18

122-CN19 RD -18
123-CN1 WH -18
127-CN56 OR -18
128-CN131 PK -18
134-CN159 YL -14
135-CN136 BU -16
144-CN59 GN -18
307-CN13 OR -18
404-CN5 YL -18
405-CN87 GY -18
406-CN3 PU -18
436-CN16 OR -18
440-CN36 BR -18
C444-CN25 YL -18
447-CN29 PK -18
614-CN14 PU -14
674-CN10 BU -18
676-CN9 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
779-CN23 WH -18
780-CN22 PU -18
F780-CN64 PK -18
M901-CN7 YL -18
F905-CN15 YL -18

1
2
3
4
5
6
7
8
9
10
11
12

200-CN117 BK -18
200-CN133 BK -18
200-CN120 BK -18
200-CN109 BK -18
200-CN51 BK -18
200-CN96 BK -18
200-CN95 BK -18
200-CN124 BK -18

200-CN32 BK -14

CONN 11

+-

614-C106
614-C157
614-C104
614-C101
614-C114

T902-C68 PK -18
T901-C67 YL -18

614-C83 PU -18
614-C89 PU -18
614-C91 PU -18
614-C81 PU -18
614-C92 PU -18
614-C150 PU -18
614-C76 PU -18

NOTE M
105-CN86 RD -18
117-CN155 YL -18
118-CN47 GY -14

200-C88 BK -18
201-C31 BK -18
123-C54 WH -18
P991-C147 PK -18
P983-C61 GN -18
614-C91 PU -18

102-C34 RD -18

C-C3
2285856

F780-C64 PK -18
614-C89 PU -18

(1) MSS EXCITER COIL (COSA)


205-8257

C-C19
1552269

NOTE A

(1) COLD START


SWITCH (COSA)
142-9325

200-C84 BK -18
127-C56 OR -18

+ BATTERY
GROUND
COOLANT HIGH TEMP
PARKING BRAKE
HYD OIL HIGH TEMP
DIRTY HYD OIL FILTER
ARM REST / SEAT POS
EXT ALARM
EXT ALARM
LOW OIL PRESSURE
NOT USED
NOT USED

608-C39 GN -16
610-C75 OR -18
610-C100 OR -18
610-C99 OR -16

(34) FLASHER ASSEMBLY (COSA)


242-9000

1
2
3
4
5
6
7
8
9
10
11
12

(1) LH(COSA) LAMP GROUP ACTION


223-6537
C-C18
R
1552272
1
YL-16
308-C12 YL -18
C OFF
2
PU-16
S ON
3
OR-16
307-C13 OR -18
ST
B
4
BR-16
105-C17 RD -18
(1) KEY START SWITCH (COSA)
142-8858

605-C11 YL -18
606-C28 GY -18

200-C44 BK -18

(1) HOUR METER (COSA)


200-5717

405-C8 GY -18

603-C69 PK -18

CONN 12

135-CN136 BU -16
144-CN59 GN -18

CN-C24
3E5179

439-C46 YL -18
439-C78 YL -18
439-C151 YL -18

537-C24 GN -18

GN-18

123-C55 WH -18
200-C77 BK -18
406-C3 PU -18
674-C10 BU -18
404-C5 YL -18
436-C16 OR -18
676-C9 PU -18

406-C3 PU -18
436-C16 OR -18

608-C37 GN -18
608-C38 GN -18

C-C4
2285856

117-C129 YL -18
200-C41 BK -18
L987-C20 WH -18
614-C83 PU -18

C-C16
1552252

405-C8 GY -18
405-C127 GY -18

440-C36 BR -18
447-C29 PK -18
537-C24 GN -18

BK-18

SIG

403-C2 GN -18

405-C87 GY -18

307-C13 OR -18
308-C12 YL -18
403-C2 GN -18
404-C5 YL -18

605-C11 YL -18
606-C28 GY -18
619-C26 GN -16

1
2

200-C70 BK -18

203-C18 BK -18
203-C74 BK -18

202-C139 BK -18
203-C125 BK -16

TO UPPER PLATFORM
HARNESS P-C2
(LOC SH 1 F-13)
OR PA-C2
(LOC SH 1 D-10)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

RD-18

122-C49 RD -18

(1)HYDRAULIC QUICK
COUPLER SWITCH (COSA)
212-6521

1
2

+ BATTERY

BK-18
BK-18

LAMP OUT

SUPPR ARC
106-8704

201-C31 BK -18

C-C20
1918332
- GROUND

200-C41 BK -18
200-C40 BK -18

200-C57 BK -18
200-C33 BK -14
200-C44 BK -18
200-C42 BK -18

C-C25
1552272

1
2
3
4
5
6

C-C5
2285856

134-CN35 YL -14
134-CN135 YL -14

PU -18
GN -18
PK -18
YL -18

NOTE A

CN-C21
1673692

K927-C126 BU -18
K927-C161 BU -18
780-C22 PU -18
779-C23 WH -18

HARNESS AS DIODE
266-2928

CONN 9

(1) POWER TOOLS


SWITCH (COSA)
142-8633

134-CN159 YL -14

F846-CN65
G848-CN66
T902-CN68
T901-CN67

1
2
3
4

CONN 34

(1) TOOL POSISTION SELF


LEVELER SWITCH (COSA)
142-9116
C-C6
2285856

127-CN56 OR -18
128-CN131 PK -18

203-CN125 BK -16

REMOVE RECP END CAP


THEN CONNECT
CN-C26
TO MACHINE
SECURITY
HARNESS T-C3
(LOC SH 2 H-3)

RD -18
RD -18
WH -18
WH -18

123-CN6 WH -18
123-CN52 WH -18

123-CN132 WH -18

(34) CAB GROUND(NACD)


NOTE B
CN-C26
1552272

A752-C63 BR -14
614-C150 PU -18

LH PANEL

403-C2 GN -18
E918-C60 GN -18
K927-C30 BU -18
P981-C4 PU -18
G982-C21 PK -18
P983-C61 GN -18
G984-C58 PK -18
G985-C137 PU -18
L987-C20 WH -18
P987-C130 GN -18
P991-C147 PK -18
308-C12 YL -18

1
2
3
4

C-C7
2285856

200-C80 BK -18
A751-C62 YL -16

CONN 11
TO UPPER PLATFORM
HARNESS P-C10
(LOC SH1 E-13)
OR PA-C10
(SH1 C-10)

BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18

(1) AUX PRESSURE RELEASE


SWITCH (COSA)
223-5941

200-C53 BK -18
117-C45 YL -18

200-C98 BK -18

C-C24
3E5179

TO UPPER PLATFORM
HARNESS P-C8
(LOC SH1 F-13)
OR PA-C8
(LOC SH 1 C-10)

200-C133
200-C109
200-C103
200-C105
200-C111
200-C117
200-C120
200-C124
200-C160

105-C17 RD -18
122-C49 RD -18
123-C55 WH -18
200-C70 BK -18
200-C77 BK -18
307-C13 OR -18
308-C12 YL -18
403-C2 GN -18
404-C5 YL -18
405-C8 GY -18
406-C3 PU -18
436-C16 OR -18
674-C10 BU -18
676-C9 PU -18
T901-C67 YL -18
T902-C68 PK -18

122-C19 RD -18
123-C1 WH -18
127-C56 OR -18
128-C131 PK -18
134-C162 YL -14
135-C136 BU -16
144-C59 GN -18
307-C13 OR -18
404-C5 YL -18
405-C87 GY -18
406-C3 PU -18
436-C16 OR -18
440-C36 BR -18
C444-C25 YL -18
447-C29 PK -18
614-C14 PU -14
674-C10 BU -18
676-C9 PU -18
A751-C62 YL -16
A752-C63 BR -14
779-C23 WH -18
780-C22 PU -18
F780-C64 PK -18
M901-C7 YL -18
F905-C15 YL -18

1
2
3
4
5
6
7
8
9
10
11
12

200-C72 BK -18
200-C32 BK -14
200-C98 BK -18

200-C73 BK -16
200-C70 BK -18
200-C71 BK -18
200-C95 BK -18
200-C51 BK -18
200-C96 BK -18

102-C43 RD -14
105-C86 RD -18
117-C155 YL -18
118-C47 GY -14

L987-C20 WH -18
P983-C61 GN -18
P987-C130 GN -18
P991-C147 PK -18

CONN 12

200-C72 BK -18

200-C80 BK -18
200-C53 BK -18
200-C84 BK -18
200-C90 BK -18
200-C88 BK -18
200-C77 BK -18

123-CN1 WH -18

201-CN31 BK -18

STRAP CAB GND


7G-1060

122-CN49
122-CN48
123-CN55
123-CN54

122-CN19 RD -18

202-CN139 BK -18

105-C134 RD -18
405-C127 GY -18
F905-C15 YL -18
614-C81 PU -18

135-C136 BU -16
144-C59 GN -18

PU -18
GN -18
PK -18
YL -18

P987-C130 GN -18
128-C131 PK -18

117-CN45 YL -18
117-CN129 YL -18

117-CN155 YL -18
118-CN47 GY -14

200-CN32 BK -14
200-CN33 BK -14

ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

105-CN134 RD -18
105-CN17 RD -18

105-CN86 RD -18

608-CN38 GN -18
200-CN57 BK -18

(3) REAR LH FLOOD LAMP (NACD)


234-7727
"12V 4.58A"

TO UPPER PLATFORM
HARNESS P-C2
(LOC SH 1 F-13)
OR PA-C2
(LOC SH 1 D-10)

134-C162 YL -14
134-C35 YL -14
134-C135 YL -14

NOTE A

C-C21
1673692
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

123-C6 WH -18
123-C52 WH -18

CONN 35

CONN 34

123-C132 WH -18
127-C56 OR -18
128-C131 PK -18

203-C125 BK -16

F846-C65
G848-C66
T902-C68
T901-C67

1
2
3
4

123-C54 WH -18
123-C55 WH -18

CN-C15
1552269
1
2

THEN CONNECT
C-C26
TO MACHINE
SECURITY
HARNESS T-C3
(LOC SH 2 H-3)

123-C1 WH -18

IF WATER PUMP / WIPER ATTACHMENT


IS USED, REMOVE C-C22A AND
CONNECT C-C22 TO V-C1; STRAP JUMPER
C-C22A TO V-C2 FOR SERVICE REPAIR.

201-C31 BK -18
202-C139 BK -18

(34) CAB GROUND(COSA)


NOTE B
C-C26
1552272
REMOVE RECP END CAP

122-C49 RD -18
122-C48 RD -18

122-C19 RD -18

200-C32 BK -14
200-C33 BK -14

STRAP CAB GND


7G-1060

117-C45 YL -18
117-C129 YL -18

118-C47 GY -14

E917-C79 WH -18
E917-C79 WH -18

117-C155 YL -18

(3) REAR LH FLOOD LAMP (COSA)


234-7727
"12V 4.58A"

ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

105-C17 RD -18
105-C134 RD -18

105-C134 RD -18
117-C45 YL -18
117-C129 YL -18
123-C54 WH -18
127-C56 OR -18
128-C131 PK -18
200-C41 BK -18
200-C53 BK -18
200-C80 BK -18
200-C84 BK -18
200-C88 BK -18
200-C90 BK -18
201-C31 BK -18
203-C18 BK -18
405-C127 GY -18
614-C81 PU -18
614-C83 PU -18
614-C89 PU -18
614-C91 PU -18
614-C150 PU -18
779-C23 WH -18
780-C22 PU -18
A751-C62 YL -16
A752-C63 BR -14
F780-C64 PK -18
F905-C15 YL -18
K927-C126 BU -18
K927-C161 BU -18

1
2
3
4
5
6

105-C86 RD -18

608-C38 GN -18
200-C57 BK -18

118-C47 GY -14
200-C73 BK -16
614-C92 PU -18
E917-C27 WH -18
439-C78 YL -18

C-C30
3E3382

C-C15
1552269
1
2

102-C82 RD -18

(1) LH FLOOD LAMP(COSA)


234-4328
"12V 4.58A"

1
2

C-C22
1552273

614-C92 PU -18
E917-C27 WH -18
102-C34 RD -18
102-C43 RD -14

610-C75 OR -18
200-C71 BK -18

439-C78 YL -18
610-C75 OR -18

118-CN47 GY -14
200-CN71 BK -18
200-CN73 BK -16
439-CN34 YL -18
610-CN75 OR -18
614-CN92 PU -18
E917-CN27 WH -18

C-C17
1552269

118-C47 GY -14
200-C71 BK -18
200-C73 BK -16

KJ-C3
1552264

200-KJ1 BK -16
200-KJ15 BK -16

PART #: 319-1857-00

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

13

10

54

45

50

15

56

51

21

25

46

20

48

40

47

18
33
16
14
49
11
17
44

53

12

52

17

18

16

55
14

33

54

25

44

19

8
45

21

15

50

56

51

52

20
19
8
40
7
46
6
47
48

11

13

53

49

10

12

55

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
23

23

34

34

VIEW ALL CALLOUTS

56

36

21

36

55

21

22

24

24

22

42

42

20

20

43

57

2
1
57
43
27

56

55

27