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Article history:
Received 6 October 2012
Accepted 20 March 2013
Available online 4 April 2013
In this study, Marsh Funnel is used to determine the rheological properties, namely, yield point, apparent
viscosity and plastic viscosity of drilling uid. Funnel drainage volume and corresponding drainage time
are two measured variables for this analysis. Drainage volume is used to predict funnel wall shear stress
whereas drainage rate is used to estimate funnel wall shear rate. The predicted shear rate is independent of
rheological models. Yield point is calculated from remaining volume of uid in the funnel at the end of the
experiment under no ow condition whereas apparent viscosity and plastic viscosity are determined from
the funnel consistency plot. Synthetic crude oil and the suspension of several drilling uid additives
(e.g., bentonite, polyethylene glycolsodium chloride and polyethylene glycolsodium chloridebentonite)
with practical importance have also been used to determine yield point, apparent viscosity and plastic
viscosity using the Marsh Funnel readings. Finally, the Marsh Funnel rheological results are also compared
with the Fann 35 viscometer results.
& 2013 Elsevier B.V. All rights reserved.
Keywords:
Marsh Funnel
shear stress
shear rate
yield point
apparent viscosity
plastic viscosity
drilling uid
1. Introduction
Rheological behavior of drilling uids is very complex. Yield
point, apparent viscosity and plastic viscosity are the common
rheological properties of drilling uid. For efcient drilling operations, above properties are continuously determined and monitored in the oil eld using Fann viscometer (Darley and Gray, 1986;
Bourgoyne et al., 1991). Yield point is a measure of electrochemical or attractive forces in the drilling mud which depends
on (i) surface properties of mud solids, (ii) percent solid loading,
and (iii) electrical environment around solids. Yield point of the
mud reects the ability to carry drilled cuttings out of the hole.
An exact value of true yield point under no ow condition is very
difcult to obtain from Fann viscometer and it is determined
indirectly (Gatlin, 1960; Darley and Gray, 1986; Bourgoyne et al.,
1991). In fact, rheometers of any kind fail to measure true yield
point of drilling uid (Nguyen and Boger, 1983, 1992; Carreau
et al., 1997; Zhu et al., 2001; Peder et al., 2006; Balhoff et al., 2011).
Moreover, estimation of true yield point from the ow curve (i.e.,
shear stress vs. shear rate) gives erroneous result for several
reasons (Balhoff et al., 2011).
Marsh Funnel viscosity (reported in seconds) is frequently used
for monitoring the relative change in the consistency (i.e., relative
viscosity) of the drilling uids (Marsh, 1931). This test is quick,
simple and requires very little equipment. Using power law
Corresponding author. Tel.: +91 326 2235411; fax: +91 326 2296632.
E-mail addresses: cguria.che@gmail.com,
guria.c.pe@ismdhanbad.ac.in (C. Guria).
0920-4105/$ - see front matter & 2013 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.petrol.2013.03.027
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
List of symbols
g
n
Pcone
Pcy
R0
RL
Rw(Z)
Q(t)
vz
V(t)
V0
Z
Z1
Z2
Greek letters
_ w
a
p
w
0
2. Experimental
For rheological analysis, Marsh Funnel and Fann 35 viscometer
were used to determine rheological properties of synthetic crude
oil and the suspensions of several drilling uid additives separately at room temperature (i.e., 305 K). To use Marsh Funnel for
rheological analysis, the drainage volume was measured with the
varying drainage time. Suspension volume of 1500 cm3 was used
for the funnel experiments. Details of Marsh Funnel with dimensions are shown in Fig. 1. To obtain the consistent Marsh Funnel
readings, experiments were repeated for several times with fresh
suspensions. Fann 35 viscometer is a rotational coaxial-cylindrical
type viscometer. The rotor of this rheometer is driven by an
electric motor with six standard rotational speeds (i.e., 600, 300,
200, 100, 6 and 3 rpm). Corresponding to these rotational speeds,
dial readings of Fann viscometer were measured in degrees. For
consistent Fann 35 viscometer readings, experiments were also
repeated for several times with fresh suspensions. Density of
slurry was measured using mud balance apparatus.
Mineral oil, heavy oil and light oil were used to prepare
synthetic crude oil. Typical composition of mineral oil, heavy oil
and light oil is 1.0:3.2:0.6 by volume and mixture density was
63
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C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
all PEG based muds was also adjusted to 9.0 using sodium
hydroxide [Thermo Fisher Scientic India (Pvt.) Ltd., Mumbai,
India].
3. Model development
P P cone P cy
w Z
2w Z 2
gZ Z 2
Z=cos fRL R0 RL Z=Z 1 g 2Z 2 =RL
1
gRL
2
3n 1 4Q
4n R3L
Details of the funnel wall shear rate equation (i.e., Eq. (8)) are
given in Appendix A.
R2w P cone Rw Lw
w Z
cos fRL R0 RL Z=Z 1 g
2w Z 2
RL
1
dlog4Q =R3L
n
dlogw
Marsh Funnel consistency plot (i.e., wall shear stress vs. wall
shear rate) is generated using Eqs. (5) and (8) from Marsh Funnel
readings for a given suspension. Then the consistency plot is used
to calculate apparent viscosity (a) and plastic viscosity (p)
considering shear stresses at 1050 s1 and 510 s1 shear rates
which are equivalent to rotor rotation of 600 rpm and 300 rpm in
Fann 35 viscometer respectively. Therefore, apparent and plastic
viscosities are calculated by the following expressions:
1020
a cP
10001020
10a
1020
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
65
Table 1
Details of rheological results using Marsh Funnel and Fann VG meter.
Fluid
Density
(kg/m3)
Drainage
Marsh Funnel
Fann 35 viscometer
0
(Pa)
a
(cP)
p
(cP)
0 3=4a p
(Pa)
a 600 =2
(cP)
p 600300
(cP)
855.0
Complete
60.08
46.48
3.0
60.0
56.0
Bentonite
5% (wt/wt)
6% (wt/wt)
8% (wt/wt)
1020.0
1030.0
1050.0
Complete
Incomplete
Incomplete
0
12.0
46.9
34.81
42.59
68.42
29.94
27.96
4.10
3.75
15.75
47.25
12
28.0
67.0
7.5
7.0
5.0
PEG+NaCl
10%+20% (wt/wt)
15%+20% (wt/wt)
1037.0
1167.0
Complete
Complete
0
0
22.13
24.16
26.64
29.34
1.125
0.375
5.0
11.5
6.5
12.0
PEG+NaCl+Bentonite
10%+20%+3% (wt/wt)
10%+20%+5% (wt/wt)
1067.0
1087.0
Complete
Complete
0
0
22.51
14.66
29.56
24.15
0.75
1.125
6.0
6.0
7.0
7.5
and
1020 510
100021020 510
p cP
1020510
10b
where 1050 and 510 are the shear stresses (in Pa) at shear rates
1050 s1 and 510 s1 respectively.
66
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
Fig. 2. Rheology of synthetic crude oil: (a) variation of drainage volume with time,
(b) ow behavior index, and (c) consistency plot.
Fig. 3. Rheology of 5.0% and 6.0% (wt/wt) aqueous bentonite suspensions: (a) variation
of drainage volume with time, (b) ow behavior index, and (c) consistency plot.
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
Fig.
4. Rheology
of
8.0%
(wt/wt)
aqueous
bentonite
suspension:
(a) variation of drainage volume with time, (b) ow behavior index, and
(c) consistency plot.
67
Fig. 5. Rheology of PEGNaCl suspensions [(i) PEG 10%+NaCl 20% (wt/wt); (ii) PEG
15%+NaCl 20% (wt/wt)]: (a) variation of drainage volume with time, (b) ow
behavior index, and (c) consistency plot.
68
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
and PEG based mud). As the radius of Marsh Funnel outlet tube is
xed, the minimum yield point for a given suspension (i.e., for
known density) is also xed and the suspensions with negligible
yield point (i.e., below the minimum value of the funnel yield point)
will not stay in the funnel (i.e., complete drainage). Therefore,
Marsh Funnel is very much effective for sufciently high yield point
of the suspensions (as in the case of 6.0% and 8.0% wt/wt bentonite
suspension). Yield points obtained from Fann viscometer for all PEG
based mud (Table 1) are negative and conrm the dilatants
behavior of PEG based mud. It is also observed that almost identical
values of a and p are obtained for 8.0% (wt/wt) bentonite
suspension from both the rheometers whereas relatively higher
values of a and p are obtained from funnel prediction for all other
suspensions except synthetic crude. An identical apparent viscosity
is obtained for synthetic crude oil from both the rheometers
whereas lower plastic viscosity is obtained for this crude oil from
funnel readings as compared to Fann 35 viscometers readings.
A similar rheological patterns (i.e., dilatants behavior: a op) are
obtained from funnel and Fann readings for all PEG based mud (i.e.,
PEGNaCl and PEGNaClBentonite). Though, the rheological
results obtained from Marsh Funnel readings differ from Fann 35
viscometer readings (8.0% wt/wt aqueous bentonite suspensions),
but there is possibility to improve the prediction of Marsh Funnel
wall shear rates which can be achieved by reducing outlet tube
diameter of the funnel and online monitoring and recording of the
Marsh Funnel measured variables (i.e., drainage volume and corresponding drainage time).
5. Conclusion
We present a methodology to construct the consistency plot
from Marsh Funnel readings for several non-Newtonian uids.
Marsh Funnel wall shear stress is obtained from drainage volume
of the suspension. A rheological model independent shear rate
equation is presented and is obtained from volumetric ow rate of
the discharged suspension and wall shear stress. True yield point is
calculated from Marsh Funnel reading under no ow condition at
the end of the experiment whereas apparent viscosity and plastic
viscosity are obtained from consistency plot knowing wall shear
stresses at 510 s1 and 1020 s1 shear rates. Synthetic crude oil and
several drilling uid additives (e.g., bentonite, PEGNaCl and
PEGNaClbentonite) with practical interest have been considered
for rheological analysis. True yield point, apparent viscosity and
plastic viscosity for all these suspensions have been measured from
the Marsh Funnel readings. These results are also compared with
the rheological properties obtained from Fann 35 viscometer.
Comparable rheological results are obtained for synthetic crude
oil and relatively high bentonite loading suspensions [i.e., 6.0% and
8.0% (wt/wt)] from both rheometers whereas relatively higher
apparent and plastic viscosities are obtained for other suspensions.
Acknowledgments
Partial nancial support from the Indian School of Mines, Dhanbad [through research project Grant FRS(28)2010-11/PE] is gratefully
acknowledged. The authors also thank B.B. Sahay (Senior Technical
Assistant, Department of Petroleum Engineering, Indian School of
Mines, Dhanbad, India) for helpful discussions.
C. Guria et al. / Journal of Petroleum Science and Engineering 105 (2013) 6269
69
4 R3L
4 R3L
dlogw
Now substituting dlog4Q =R3L =dlogw 1=n in Eq. (A.9), one
may obtain the following equation in the convenient form:
_ w
3n 1 4Q
4n R3L
Eq. (7) is the desired expression for the estimation of wall shear
rate through Marsh Funnel for known volumetric ow rate
through nozzle.
dvz
dR
Substituting w =RL Rinto Eq. (A.5) and rearranging, following equation is obtained:
Z w
Q 3w
_ 2 d
A:6
R3L
0
Now, differentiating both sides with respect to w using the
Liebnitz rule for differentiation of a denite integral, one may
obtain
1
dQ
_ w 2w
3w
32w Q
A:7
3
dw
RL
Rearranging Eq. (A.7), one may obtain the following equation:
!
3
4Q
w d4Q =R3L
_ w
A:8
3
4
dw
4
RL
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