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WHAT IS REVERSAL
ONCE FOR EVERY 20 MTS HEATING
CHANGES FROM GREEN TO RED
(OR) RED TO GREEN TAKES PLACE
WHICH IS CALLED REVERSAL
THIS IS TO ATTAIN UNIFORM
HEATING.
GREEN REVERSAL
ODD FLUES OF ODD H/W
&
EVEN FLUES OF EVEN H/W
OVEN
150
E O
H/W150
REG REG
149 149
H/W
H/W151
E E
HH
OVEN
151
H/W152
O E
REG REG
150 150
REG REG
151 151
WHB
150
WHB
151
REG REG
152 152
RED REVERSAL
EVEN FLUES ODD H/W
&
ODD FLUES OF EVEN H/W
F
L
A
S
H
Y
10
P
L
A
T
E
T in case of F Series
T in case of D - Series
OVEN
150
E O
H/W150
REG REG
149 149
H/W
H/W151
E E
HH
OVEN
151
H/W152
O E
REG REG
150 150
REG REG
151 151
WHB
150
WHB
151
REG REG
152 152
H/w 150
H/w 151
150
150
PAUSE
SMALL INTERMISSION PROVIDED AT
CHANGEOVER FROM ONE HEATING TO
ANOTHER
FACILITATES EVACUATION OF
RESIDUAL GASES
30 SECONDS IN BAT1&2
0 SEC. IN BAT3
REVERSING WINCH
Reversing winch mechanism is meant for
reversing the heating system from RED heating to
GREEN heating and vice versa to attain uniform
heating of the battery
This consists of a motor and gear box.
INTERLOCKS OF REV.
WINCH
To ensure the safety of the system, some
interlocks are provided such that
Rev.winch goes to pause position (along with hooter)
when reg .draft in both the streams goes below
5mmwc
When h/gas pressure goes below 50mmwc
When air rope snaps
Rev. winch remains in the same position (but hooter
comes) when gas rope snaps
REGENERATOR
THE HEAT IN THE WASTE GAS
IS ABSORBED by CHECKERS
DURING DOWN- STREAM AND
GIVEN AWAY to AIR DURING UPSTREAM
4 5 6 7 8 9 10 11 12
13 14 15 16
00
35
35
35
35
35
35
35
00
34
32
30
28
26
24
22
00
34
32
30
28
26
24
22
00
35
35
35
35
35
35
35
28
29 30 31 32
35
35
35
35
35
35
35
00
34
34
34
34
34
34
34
00
34
34
34
34
34
34
34
00
35
35
35
35
35
35
35
00
*MEASUREMENT
TO BE
DONE IN NON BURNING
FLUE
*MEASUREMENT TO BE
COMPLETED BY REVERSAL
END.
WASHER SCHEME
( H/WALLS-102 TO 167 / H/WALLS 101 ,168)
1
10 11 12 13 14 15 16
21.9
16.9
16.4
16.2
16.1
16.1
16.1
16.1
16.2
16.2
16.2
16.2
16.3
16.3
16.4
16.4
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
16.5
16.5
16.6
16.6
16.7
16.7
16.7
16.7
16.8
16.8
16.8
10 11 12 13 14 15 16
21.4
17.1
14
13.5
13.4
13.4
13.4
13.5
13.6
13.6
13.6
16.9
13.6
16.9
13.7
17.3
13.7
18.8
13.7
22.3
13.7
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
13.7
13.7
13.8
13.8
13.8
13.8
13.8
13.8
13.9
13.9
13.9
13.9
14.7
15.5
19
22.6
COEFFICIENT OF BATTERY(KB)
(indicates temp uniformity)
KB= (66-0p) + (66-0k)
2*66
= 1.0( ideal)
66 = no of h/ws considered
0p= no of h/ws deviated from p/s day average temp by
more than + 20 DEG.C
0k = no of h/ws considered from c/s day average temp by
more than +20 deg C
CHARGE LEVEL
MEASUREMENT
Coal level to be measured in the oven
immediately after charging with the help
of a tool provided exclusively for it.
The free space should be around 250-300
mm.
To be measured thru all three charging
holes.
SHRINKAGE
MEASUREMENT
It is measured in the oven thru all charging holes 15
mts before the end of coking period.
The shrinkage is 250-300 mm
% shrinkage = shrinkage in mm * 100
6700 mm(coal level after charging)
DESIRABLE VALUE= 5%(approx.)
less shrinkage results in more wall pressure
more shrinkage is the result of more volatile matter
DRAFT
Suction created by the chimney
Amount of suction created depends on chimney height,
waste gas temp, climatic conditions etc.
Draft facilitates inletting of air and out letting of waste
gases into atmosphere.
Draft is mantained with the help of chimney gates in
auto mode.
GENERAL PROBLEMS
BUFFING:
CHIMNEY CROSS LEAK:
CHIMNEY SMOKING WHITE
CHIMNEY PUMPS NOT WORKING
WASTE GAS TEMP HIGH ETC