INTERACTIVE SCHEMATIC

Bookmarks

Options

This document is best viewed at a

screen resolution of 1024 X 768.

Features
Cover Page

To set your screen resolution do the following:

RIGHT CLICK on the DESKTOP.
Select PROPERTIES.
CLICK the SETTINGS TAB.
MOVE THE SLIDER under SCREEN RESOLUTION
until it shows 1024 X 768.
CLICK OK to apply the resolution.

Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navigate the schematic and machine views.

EC-C1

VIEW ALL CALLOUTS

When only one callout is showing on a machine view this

button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

KENR9676-01
October 2011

316E Excavator
Hydraulic System
DZW1-UP
WZY1-UP
YZZ1-UP

2011 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Description
Accumulator Gp

Part
Machine Schematic
Number Location Location
164-6981

B-5

Cylinder Gp - Boom

Note A

F-5

Cylinder Gp - Bucket

Note A

F-4

Cylinder Gp - Stick

Note A

F-4

Filter Gp - Case Drain

289-8194

A-4

Filter Gp - Pilot Hydraulic

158-8987

B-4

Filter Gp - Return Oil

259-0869

A-5

Motor Gp - Left Travel

185-6953

F-8

Motor Gp - Right Travel

185-6953

F-7

Motor Gp - Swing

364-0978

10

F-6

Pump Gp - Main Hydraulic

349-9085

11

B-3

Sensor Gp - Pressure (Boom Cylinder Head)

338-6971

12

F-5

Sensor Gp - Pressure (Boom Down Control)

338-6970

13

A-8

Sensor Gp - Pressure (Negative Flow Control)

338-6970

14

F-2

Sensor Gp - Pressure (Negative Flow Control)

338-6970

15

F-2

Sensor Gp - Pressure (Pump 1)

338-6971

16

C-4

Sensor Gp - Pressure (Pump 2)

338-6971

17

C-5

Sensor Gp - Pressure (Swing Control)

338-6970

18

A-7

Switch As - Pressure (Implement)

319-4407

19

A-7

Switch As - Travel Pressure

349-5406

20

E-5

Swivel Gp

162-4696

21

E-7

Valve Gp - Cooler Bypass

171-0002

22

C-3

Valve Gp - Joystick (Left Hand)

323-7948

23

B-8

Valve Gp - Joystick (Right Hand)

323-7947

24

B-7

Valve Gp - Main Control

335-0495

25

D-3

Valve Gp - Manifold (Control)

215-5037

26

B-6

Valve Gp - Pilot (Travel)

310-0415

27

D-8

Valve Gp - Pressure Reducing (Boom Priority)

352-7065

28

C-3

Valve Gp - Pump Control (Negative Flow)

310-0107

29

F-3

Valve Gp - Shuttle

323-7560

30

A-7

Valve Gp - Solenoid and Pressure Reducing (Boom Lowering)

323-7894

31

C-4

Valve Gp - Swing Cushion

158-9085

32

E-6

Valve Gp - Travel Left Counterbalance

199-0504

33

E-8

Valve Gp - Travel Right Counterbalance

199-0504

34

E-7

Note A: Refer to parts manual for specific cylinder information.

Note B: Part numbers are located on the main Hydraulic System Schematic according
to the effectivity of the machine.

TAP LOCATION
Tap
Number

Description

Schematic
Location

AA

Pilot Pump Delivery Pressure

B-4

BB

Boom Lowering Pilot Pressure

C-4

CC

NFC2 Pressure

E-3

DD

NFC1 Pressure

E-3

EE

Right Pump Power Shift Pressure

B-4

FF

Left Pump Power Shift Pressure

A-4

GG

Case Drain Pressure

B-3

HH

Power Shift Pressure

A-3

Hydraulic Oil Sampling Port

B-4

SOS

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

MAIN AUX.

PUMP or MOTOR

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

TWO POSITION

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

ATTACHMENT

LINE RESTRICTION

VALVE PORTS

TWO-WAY

THREE POSITION

PUMP: VARIABLE and

PRESSURE COMPENSATED

VARIABLE and PRESSURE

COMPENSATED

VALVES

VALVE ENVELOPES

ONE POSITION

LINE RESTRICTION
(FIXED)

RESTRICTION

FOUR-WAY

THREE-WAY

CONTROL VALVES

CHECK VALVES

AB

AB

P T
NORMAL POSITION

P T
SHIFTED POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

TEMPERATURE

ROTATING SHAFTS

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID
or MANUAL

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

SERVO

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH-PULL LEVER

RELEASED PRESSURE

EXTERNAL RETURN

SPRING LOADED

HYDRAULIC PUMPS
VARIABLE DISPLACEMENT
NON-COMPENSATED

PEDAL

LINES CROSSING

LINES JOINING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING

DOUBLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS
FIXED
DISPLACEMENT

SPRING

REMOTE SUPPLY PRESSURE

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

PUSH BUTTON

PILOT CONTROL SYMBOLS

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

GENERAL MANUAL

INFINITE
POSITIONING

FLOW IN ONE
DIRECTION

THREE
POSITION

PARALLEL
FLOW

CROSS
FLOW

TWO
POSITION

FLOW ALLOWED IN
EITHER DIRECTION

ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G
Transducer
(Fluid)

Transducer
(Gas / Air)

Pressure Switch
(Adjustable)

Pressure Switch

Generator

Electric Motor

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard
Harness identification code
This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14
B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

8
(8) MOTOR GP
LEFT TRAVEL
185-6953

7
(9) MOTOR GP
RIGHT TRAVEL
185-6953

TRAVEL MOTOR (LEFT)

(2) BOOM CYLINDER

TRAVEL MOTOR (RIGHT)

(4) STICK CYLINDER

(3) BUCKET CYLINDER

(10) MOTOR GP
SWING
364-0978

(14) SENSOR GP
PRESSURE
(NEGATIVE
FLOW CONTROL)
338-6970

SWING MOTOR

PR

BL4
DR
Pp3

AL2

Pp3

T2
BG

AG

B1
BG

BG

BR3

A1

BL2
B2

T2

AG

AR3

(12) SENSOR GP
PRESSURE
(BOOM CYLINDER HEAD)
338-6971

T1

T1

AL4

(33) VALVE GP
TRAVEL LEFT
COUNTERBALANCE
199-0504

AR1

(34) VALVE GP
TRAVEL RIGHT
COUNTERBALANCE
199-0504

BL1

BR1

CC
DD

BR2

AR2

AL1

bL6
bR3

PA1

AR3

(21) SWIVEL GP
162-4696

(20) SWITCH AS.

TRAVEL PRESSURE
349-5406

bR4
bR2

BR2
BR3

(15) SENSOR GP
PRESSURE
(NEGATIVE
FLOW CONTROL)
338-6970

A1

DR

AG

A2

(29) VALVE GP
PUMP CONTROL
(NEGATIVE FLOW)
310-0107

(32) VALVE GP
SWING CUSHION
158-9085

B1

AR2

BR1

bR5

PSW

(OUT)

bL2
BL1

bR1

AR1

AL2

AL1

bL1

BL2
bL5

PTA
(FWD)

bL3

BL3

bL4

BL4

AL4

AL3
(OUT)

(UP)

(UP)

(FWD)

CP2

bL6

(CLOSE)

bL1

T4

BUCKET

TRAVEL(R)

T2

TRAVEL(L)

(FWD)

bR1

SWING

(FWD)

ATCH

STICK(1)

BOOM(1)

(R)

(25) VALVE GP
MAIN CONTROL
335-0495

R2
T3

T1

aR1

(BACK)

STICK(R)

(BACK)

(27) VALVE GP
PILOT (TRAVEL)
310-0415

aL1

TRAVEL(R)

TRAVEL(L)
TT

STICK(2)

BOOM(2)

TP

R1
(IN)

(L)

(BACK)

CP1
DB5 DB6

aR5
DB1

PB6

bR4

DB3 PB2

B1

dST1

PLg

(DOWN)

(IN)
pB1

aL3

aR2

PA1

PB1

PB4
PB5

PRg

DB3 DB2

DB4

(DOWN)

(BACK)

aR1

aR3

PR

(17) SENSOR GP
PRESSURE (PUMP 2)
338-6971

B7

aL1

PL

(16) SENSOR GP
PRESSURE (PUMP 1)
338-6971

B3
B5

aL4

BB

(31) VALVE GP
SOLENOID AND PRESSURE REDUCING
(BOOM LOWERING)
323-7894

B6

aL6

(28) VALVE GP
PRESSURE REDUCING
(BOOM PRIORITY)
352-7065

aL2

(OPEN)

(22) VALVE GP
COOLER BYPASS
171-0002

P
P
T

JRP
JR1
(DOWN)

STICK

BOOM

SWING
JL4
(L)

JR2
(OPEN)

BUCKET

SWING
STICK

P-IN
P2

BOOM

JL3
(IN)

PSA2

Pi1

DR1

(1) ACCUMULATOR GP
164-6981
352-6860 NOTE A

Pi

T-OUT2
NO.1
(TRAVEL)

JLP

(24) VALVE GP
JOYSTICK (RIGHT HAND)
323-7947

(11) PUMP GP
MAIN HYDRAULIC
349-9085

EE

PSA1

JR3
(UP)

JRT

(23) VALVE GP
JOYSTICK (LEFT HAND)
323-7948

B4

(26) VALVE GP
MANIFOLD \
(CONTROL)
215-5037

BUCKET

JR4
(CLOSE)
JL2
(R)

B2

(6) FILTER GP
PILOT HYDRAULIC
158-8987

DR2

M2

PR

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

OUT

PILOT PUMP OUTPUT

RIGHT MAIN PUMP OUTPUT
STEERING CIRCUIT
SUPPLY LINE
STICK CYLINDER CONTROL CIRCUIT
LEFT TRAVEL MOTOR CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT
DRAIN / RETURN LINE
SWING BRAKE CONTROL CIRCUIT
LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

Pn2

A2
NO.3
(LOCK)

JLT

NO.2
(SWING)

JL1
(OUT)

IN
S3

P1

PG

GG

S1

PC

DrM

AA

PAC
A1

A2

A3

A4

A5

A6

A7

A8

(30) VALVE GP
SHUTTLE
323-7560

DR3

Pi2

DR4

DR5

T-OUT1

SOS

DR6

Dr

PsM1

A1
B1

C1

B2

B3

C2

B4

C3

B5

B6

B7

C4

NOTE A: FOR CANADA BC/AL REGULATION

A3

LINE PATTERNS

HH

Pressure Line

PL

B8

Pilot / Load Sensing Pressure

Pn1

Drain / Return Lines

aR2

aL2

bL4

(13) SENSOR GP
PRESSURE
(BOOM DOWN CONTROL)
338-6970

M1

bR2

aL4
bL2

OUT

aR5

bR3

IN

(18) SENSOR GP
PRESSURE
(SWING CONTROL)
338-6970

(7) FILTER GP
RETURN OIL
259-0869

CALLOUTS

FF

aR3

(19) SWITCH AS
PRESSURE
(IMPLEMENT)
319-4407

Component Group
Pm

Taps (Pressure, Sampling, Sensor - by letter)

YY

Callout Number

(5) FILTER GP
CASE DRAIN
289-8194

(Machine Location from

Component LocationsTable)

(52) VALVE GP - CONTROL

138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE 316E HYDRAULIC SYSTEM

MEDIA NUMBER: KENR9676-01
SCHEMATIC PART NUMBER: 337-8512, CHANGE: 03, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE COMPONENT LOCATIONS

VIEW ALL CALLOUTS

33

34

10

32

21

12

LEFT SIDE VIEW (CAB REMOVED)

VIEW ALL CALLOUTS

25
28

24

23

26

19
30
18
27

13

MAIN CONTROL VALVE

VIEW ALL CALLOUTS

22
20

17

BB

16
31
FWD
BOTTOM
VIEW

TOP
VIEW

RIGHT SIDE REAR VIEW

6

SOS

VIEW ALL CALLOUTS

AA

GG

DD

7
FF

14
CC

EE

29
15
HH

11