13-9-559 GARDNER DENVER® 4th Edition October 30, 2000 ELECTRA-SAVER II STATIONARY BASE-MOUNTED COMPRESSOR AUTO SENTRY? -- ES+ CONTROLS AUTO SENTRY® -- ES CONTROLS MODELS EBQ99F 125 & 150 HP PARTS LIST Gardner iverMAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH GENUINE GARDNER DENVER® COMPRESSOR PARTS AND SUPPORT SERVICES. Gardner Denver* Compressor genuine parts, manufactured to design tolerances, are developed for optimum dependability — specifically for Gardner Denver compressor systems. Design and material innovations are the result of years of experience with hundreds of different compressor applications, Reliability in materials and {quality assurance is incorporated in our genuine replacement parts, Your authorized Gardner Denver Compressor distributor offers all the backup you'll need. A worldwide network of authorized distributors provides the finest product support in the air compressor industry. Your local authorized distributor maintains a large inventory of genuine parts and he is backed up for emergency parts by direct access to the Master Distribution Center (MDC) in Memphis, Tennessee. ‘Your authorized distributor can support your Gardner Denver air compressor with these services: ‘Trained parts specialists to assist you in selecting the correct replacement parts. 2. Factory warranted new and remanufactured rotary screw airends, Most popular model remanufactured airends are maintained in stock at the Remanufacturing Center in Indianapolis, IN., for purchase on an ‘exchange basis with liberal core credit available for the replacement unit. 1. Afull line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver compressors, 4, Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor. ‘Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair. ‘They are ready to respond and assist you by providing fast, expert maintenance and repair services, For the location of your local authorized Gardner Denver Air Compressor distributor, refer to the yellow pages of your phone directory or contact: Distribution Center: Factory: Gardner Denver Gardner Denver Master Distribution Center 1800 Gardner Expressway 5585 East Shelby Drive Quincy, IL 62301 Memphis, TN 38141 Phone: (901) 542-6100 Phone: (217) 222-5400 (800) 245-4946 Fax: (901) 542-6159 Fax: (217) 224-7814 INSTRUCTIONS FOR ORDERING REPAIR PARTS When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER {see nameplate on unit). The Serial Number is also stamped on top of the discharge bearing carrier casting, All orders for Parts should be placed with the nearest authorized distributor. Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is ‘required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. DO NOT ORDER BY SETS OR GROUPS To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the ‘compressor. Right-Hand and Left- Hand are indicated in parenthesis following the part name, ie. (RH) and (LH), when appropriate. 13-9-559. Page i‘TOTAL PRODUCT SUPPORT - GARDNER DENVER’S CONTINUING COMMITMENT. TO YOUR AIR COMPRESSOR PERFORMANCE Commitment to total product support continues long after the purchase of your quality Gardner Denver rotary screw ‘compressor. Gardner Denver original parts incorporate years of experience and improvements in design, materials and quality ‘assurance, Maintaining your compressor investment with Gardner Denver parts will insure protection forthe alr ‘compressor unit and long, dependable service life, ‘Your authorized Gardner Denver compressor distributor maintains a complete slock of all common maintenance parts, factory approved AEON lubricants, and Gardner Der ver factory warranted exchange airends, In addition, ‘authorized distributor technicians are factory trained, and can provide complete diagnostic, compressor maintenance ‘and repair services. ‘Tris manual is designed to assist you in maintaining high performance and receiving many years of dependable service you expect from your Gardner Denver compressor. REMANUFACTURED AIRENDS Whenever an airend requires replacement or repair, Gardner Denver offers an industry unique, factory remanufactured airend exchange program. From its moder Remanufacturing Center in Indianapolis, IN., Gardner Denver is committed to supplying you with the highest qualty, factory remanufactured airends that are guaranteed to ‘save you time, aggravation and money. Immediately Available Repair downtime casts you money, which Is why there are aver 200 remanufactured units in inventory at all times, ready for immediate delivery. Skilled Craftsmen ‘Our Remanufacturing assembly technicians average over 20 years experiance with air compression products Precision Remanufacturing All potentially usable parts are thoroughly cleaned, inspected and analyzed. Only those parts that can be brought back to original factory specifications are remanufactured. Every remanufactured airend receives a new overhaul Kit: bearings, gears, seals, sleeves and gaskets. Extensive Testing Gardner Denver performs testing that repair houses just don't do. Magnalux and ultrasonic inspection spot cracked fF stressed castings, monochromatic light analysis exposes oll leaks, and coordinate measurement machine inspects to +/-.0001", insuring that all remanufactured airends meet factory performance specifications. Warranty Gardner Denver backs up every remanufactured airend with a new warranty...18 months from purchase, 12 months. from service. Gardner Denver remanufactured airends deliver quality witnout question...year in and year out Call Gardner Denver for information on the airend exchange program and the name of your authorized distributor. Phone Number: 800-245-4946 or Fax: 901-542-6159 13-9-559 Page ii‘TABLE OF CONTENTS: Maintain Compressor Reliability And Performance W th Genuine Gardner Denver Compressor Parts And Support Services. i Instructions For Ordering Repair Parts. i Total Product Support - Gardner Denver's Continuing Commitment To Your Air Compressor Performance... Remanufactured Airends .. Bare Compressor... Airend Selection... Oil Seal Detail Inlet Vaive Air Filter & Mounting. Oil Reservoir Group ‘Separator Housing Separator Group... Se ee eee Discharge Piping 9 Oil Return Line... Cooling Group... Water Cooled Heat Exchanger ~ With Aftercooler... Water Cooled Heat Exchanger - Without Aftercooler. 15, 16 Control Schematic... Compressor Base Group Minimum Pressure Valve Filler Assembly. Discharge Bearing Oil Filter Mounting Enclosure Vent Fan Assembly (Water Cooled Only). Enclosure ene ne Enclosure ~ Hardware. Enclosure ~ Air Cooled Panels.. Enclosure — Water Cooled Panels. Enclosure — Basic Quiet. Air Cooled Quiet Baffle Air Cooled Quiet Baffle Hardware. Enclosure — Water Cooled Quiet.... Main Motor Group... Motor Group .. Overload Relay Heater Conversion Listing... Controller Assembly (EBQ - 125/150 HP Full Voltage Starters). Controller Assembly (EBQ - 125/150 HP Wye Delta Starters). Controller Assembly (EBQ - Less Main Motor Starter Miscellaneous Electrical Parts Identification And Instruction Group. Repair Kits... SSrSSSeBReSRRSRRR Bee: For Operating and Service Instructions, see: SERVICE MANUAL 113-910-643 CONTROLLER MANUAL, 113-910-647 139-559 PageBARE COMPRESSOR 221880810-A (Ref. Drawing) AIREND SELECTION REMANUFACTURED HP PSI AIREND AIREND. 125 100 ‘SSQNBFO1 SSQNBFO1X 150 125 150 100 ‘SSQNBFO2 ‘SSQNBFO2X 125 125 ‘SSQNBFO4 ‘SSQNBFO4X 150 150 139-559 Page 1Order by Part Number and Description. Reference Numbers are for your convenience only. BARE COMPRESSOR BIM: 3238804000 Ref. Part No. No. Name of Part Qty. BARE COMPRESSOR... ‘SSQNBFOt BARE COMPRESSOR... ‘SSQNBFO2 BARE COMPRESSOR, ‘SSQNBFO4 1 CYLINDER 1 a 2 ROTOR. 1 a 3 ROTOR. 1 a 4 HOUSING-BEARING 1 a 5 PIN-DOWEL ns 2 a 6 LOCKWASHER.. 82 a 7 SCREW 20 a 8 SCREW 2 a 9 SEAL, 1 a 10 TAG-INSTRUCTION 1 a * 11 BEARING-ROLLER.. 1 12BA138 * 12 SHIM 3 77036002 SHIM oc 3 7C36003, SHIM 3 77036005 SHIM .. 2 77036015 13 PLATE-BEARING RETAINER 1 a 44 SCREW a - * 45 BEARING 1 12BA192 * 16 SHIM. 3 77H54002 * 17° SHIM. 3 7454003 * 18 SHIMAn 3 77H54005 * 19 SHIM. 2 77H84015 20 PLATE-BEARING RETAINER..... 1 a 21 SCREW 3 a * 22 SPRING..... - 1 78ws9 23 PLATE-BEARING COVER... 1 a 24 SCREW 22 S * 25 BEARING-ROLLER 2 42BA126 26 ADAPTOR wnnensnnnnnnn 1 a 27 SCREW 24 I 28 SCREW... 1 “30 PLUG 1 “31 PLUG... 1 32 GUARD-COUPLING. 1 a 33 SCREW 4 2 “41 GASKET ELIMINATOR... 1 2580256 * Parts included in Periodic Overhaul Kit, Part Number 300EBQ6013. Refer to page 43, “Shown for reference only “+ Not shown on Drawing 139-559 PageOrder by Part Number and Description. Reference Numbers are for your convenience only. OIL SEAL DETAIL 221880810-A (Ref. Drawing) BIM: 3238804000 Ref. No. Name of Part Qty. _ Part No. 6 — LOCKWASHER nse 8 9585 34 HOUSING-SEAL... 1 207880362 35 SLEEVE-WEAR 1 80M28 36 SEAL-OLL... . oo . . 1 6oDD571 37 SEAL-OIL. 1 soDD689 38 O-RING. 1 25BC157 39 O-RING. 1 2580431 40 SCREW...... 8 — 655EE050 * VALVE-CHECK (Not shown) «0.0 1 90AR923 * Parts included in Periodic Overhaul Kit, Part Number 300EBQ6013. Refer to page 43, To replace Oil Seal, order Kit 200SSQ6007 end 90AR923 Check Valve. For Wear Sleeve Installation/Removal Kit, refer to Part Number 2008SQ4017, page 44. 139-559 Page 3Order by Part Number and Description. Reference Numbers are for your convenience only. ee ay BN Jel INLET VALVE 224880810-A (Ref. Drawing) BIM: 2018804030 Ref. No. Name of Part Qty. Part No. 1 ORING.. 1 2580298 2 SPRING 1 78we2 3 PISTON-INLET VALVE.... 1 2018sa043 4 SPRING 1 7awet 5 — HOUSING-INLET .. 1 20488041 6 — LOCKWASHER.. 8 9588 7 SCREW 8 — 655EG120 8 SEAT. 1 202880256 9 O-RING 1 25AM30 10 SCREW..... 1 75A102 11 LOCKWASHER.. 1 9SHS7 12 WASHER 1 95A2 13 VALVE-INLET... 1 20188Q044 14 RING-RETAINING 1 74D89 15 RETAINER. 1 200880205 16 GUIDE-VALVE... 1 2018sa483 * Included in Periodic Maintenance Kit Part Number 301EAQ6013, page 43. 139-559 Page 4Order by Part Number and Description. Reference Numbers are for your convenience only. 300EAQB10 (Ref. Drawing) AIR FILTER & MOUNTING BIM: 300EAQ4017 Ref. No. Name of Part Qty. Part No. de] PCTER AN ee 1 51300 2 SCREW... 4 75LMS51 3 ONUT crs 4 S0AWS 4 BRACKET-FILTER, 1 300EAQ389 5 CLAMP 1 20846 6 REDUCER... 1 300EAQ1323 7 HOSE 1 29Z96 8 CLAMP. 1 2009499 9 SCREW..... 4 655EE040 MO/= LOCKWASHERH teeter 4 95B5 ELEMENT (AIR FILTER) (Not shown). 1 2tt7161 139-559 Page 5Order by Part Number and Description. Reference Numbers are for your convenience only. 301EAQB10-A (Ref. Drawing) OIL RESERVOIR GROUP BIM: 300EAQ4018 Ref. No. Name of Part Qty. Part No. 1 RESERVOIR-OIL 1 300EAQ037 2 GAUGE-FLOAT. 1 300EBM303 3 COVERFILLER..... 1 200SPF156 4 O-RING, 1 54214 5 PLUG., 1 B4AAS 6 SCREW 4 75LM135 7 NUT 4 S0AW35 8 NIPPLE. 1 63FIG 9 ELBOW. 1 64caG 10 NIPPLE. 1 63FISG 11 VALVE-BALL. 1 90AR360 12 PLUG. 1 B4AAT 13 ADAPTOR-GAUGE.. 1 200EDE0s8 * For Repair: Float Gauge Gasket - order Part Number 54C204 139-559 Page 6Order by Part Number and Descri SEPARATOR HOUSING In. Reference Numbers are for your convenience only. B/M: 201EDM4018 Ref. No. Name of Part Qty. _ Part No. 1 SCREW 12 655EE090 2 LOCKWASHER. 12 9585 3 COVER... : 1 200EDM225 4 GASKET-ELIMINATOR 1 2580256 5 HOUSING... 1 200EDM405 6 GASKET 1 25C2719N 7 WASHER-LOCK. 8 95B8 8 SCREW 8 — 655EGO80 13-9559 Page 7Order by Part Number and Description. Reference Numbers are for your convenience only. 203EDMB10-A, (Ref. Drawing) SEPARATOR GROUP BIM: 200EDP4013 Ref. No. Name of Part Qty. Part No. SPACER (PIPE) «occ 1 201EDM392 OIL SEPARATOR... 1 55B44 ELBOW. 1 64D8G RELIEF VALVE .. 1 100 PSI 90AR510 125 PSI 90AR532 150 PSI... 90AR976 * For Separator Repair Kil, see Part Number 202EDP6013, page 43. 139-559 PagesOrder by Part Number and Description. Reference Numbers are for your convenience only. DISCHARGE PIPING 207EDM810-A (Ref. Drawing) BIM: 200EDM4019 Ref. No. Name of Part Qty. Part No. 1 GASKET-ELIMINATOR .. 1 2880256 2 LOCKWASHER. 8 9587 3 SCREW..... 8 — 655EFO80 4 MANIFOLD.. 1 200EDM286 5 COUPLING-FLEXIBLE ... 1 64EBB04 GASKET, FLEXIBLE COUPLING (For Repair) (Not shown) 2 2117162 139-559 Page 9Order by Part Number and Description. Reference Numbers are for your convenience only. 309EAQ810-8 (Ref. Drawing) OIL RETURN LINE BIM: 308EAQ4017 Ref. No. Name of Part Qty. Part No. 1 ELBOW. 1 86E60 2 VALVE-CHECK. 1 90AR261 3. CONNECTOR-TUBE 1 86E28 4 TUBE... SFT 85K3 139-559 Page 10COOLING GROUP 302EAQ810-C (Ref. 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Reference Numbers are for your convenience only. 210EDM810-A (Ref. Drawing) COMPRESSOR BASE GROUP BIM: 200EAQ4017 Ref. No. Name of Part Qty. Part No. 1 SCREW. 2 655EG220 2 LOCKWASHER. 4 95B8 3 NUT. 4 S0B8 4 ISOLATOR-VIBRATION .. 4 4gcas 5 SCREW. 8 75LM135 6 NUT. 8 — S0AW35 7 BASE 1 206EAQ285 8 NUT. 8 S0B8 9 — LOCKWASHER.. 8 9588 10 SCREW .. 8 655EG140 11 WASHER 4 95A8 12 SCREW. 2 655EG240 * — KEY-SQUARE. 1 358243 * Not shown on drawing 13-9-559 Page 19Order by Part Number and Description. Reference Numbers are for your convenience only. MAIN SPRING CHECK VALVE O-RING SPRING OUT CHECK VALVE ASSEMBLY IN MINIMUM PRESSURE VALVE Name of Part Qty. Part No. MINIMUM PRESSURE VALVE ASSEMBLY 1 200EBMS527 REPAIR KIT = ose 1 2116854 O-RING. 1 ‘SPRING, CHECK VALVE..... 1 CHECK VALVE ASSEMBLY 1 (SPRING) MAIN eee eee eter 1 139-559 Page 20Order by Part Number and Descri FILTER ASSEMBLY (WITH 150° F ELEMENT - STANDARD) In. Reference Numbers are for your convenience only. 261EAUB10-B (Ref. Drawing) B/M: 300EAQ2045 Ref. No. Name of Part Qty. Part No. 1 MANIFOLD-OLL...... 1 200EAU116 2° O-RING... 1 25BC127 3 ELEMENT 150° F (Standard) 1 2117382 140° F (Optional)... 1 2117381 160° F (Optional) 1 2117383 180° F (Optional)... 1 2118384 4 O-RING.. 1 25BC175 5 CARTRIDGE-FILTER 2 2116640 6 — MANIFOLD-OIL 1 201EAU116 7 O-RING 1 25BC380 8 — BODY-OIL FILTER .. 1 200EDMo32 9 PLUG... 1 6487 10 LOCKWASHER 4 9583 11 SCREW 4 655ED050 12 PLUG. 1 B4AA2 13 PLUG. 1 B4AC2 * For repair of Filler Element, order Part Number 201EDM369. 139-559 Page 21Order by Part Number and Description. Reference Numbers are for your convenience only. DISCHARGE BEARING OIL FILTER MOUNTING BIM: 307EAQ4017 Ref. No. Name of Part Qty. Part No. 1 CONNECTOR-TUBE. 1 86N327 2 TUBE. 6 85K5 3 ELBOW..... 1 86N328 4 BUSHING... 1 4E10G 5 FILTEROIL . 1 26C27 6 NIPPLE. 1 63626 7 BUSHING-PIPE.. 1 6468 * For repair of Filter Element, order Part Number 2116128. 139-559 Page 22Order by Part Number and Descri ENCLOSURE VENT FAN ASSEMBLY (WATER COOLED ONLY) In. Reference Numbers are for your convenience only. 262EAUB10 (Ref. Drawing BIM: 300EBQ4017 Ref. No. Name of Part Qty. Part No. 1 GUARD-FAN 1 202ECM393 2 SCREW -FLANGED 4 75K48 3 WASHER... 4 9585 4 SCREW 4 75A35 5 RETAINER .. 4 2014731 6 WASHER... 4 95A2 7 LOCKWASHER... 4 9582 8 NUT 4 50B2 9 BUSHING-SHEAVE 1 22G27 10 FAN, 1 202ECM701 11 GUARD-FAN ... 1 200ECM393 12 SCREW -FLANGED .. 4 75LMS51 13 NUT 4 S0AWS: For Fan Motor part number, see page 33. 13-9-559 Page 23Order by Part Number and Description. Reference Numbers are for your convenience only. 200EDMB10-B (Ref. Drawing) i ENCLOSURE B/M: 200EDM4023 Ref. No. Name of Part Qty. Part No. 1 POST. 1 200EDM313 2 POST. 1 201EDM313 3 POST 1 202EDM313 4 POST. 1 203EDM313 5 FRAME. 1 200EDM314 6 FRAME 1 201EDM314 7 FRAME ..... 1 202EDM314 8 FRAME 1 203EDM314 9 FRAME 1 204EDM314 10 FRAME. 1 205EDM314 11 FRAME 1 208EDM314 12 FRAME. 1 207EDM314 13 BRACE. 1 200EDM326 14 BRACE 1 201EDM326 15 BRACE .. 1 202EDM326 18 DOOR-CANOPY 1 200EDM334 17 DOOR-CANOPY... 2 201EDM334 18 PANEL .. 1 203EDM216 19 BRACKET 2 201EDM142 20 BRACKE’ 1 202EDM142 13-9-559 Page 24Order by Part Number and Description. Reference Numbers are for your convenience only. 217EDMBI0-A (Ref. Drawing) ENCLOSURE - HARDWARE B/M: 208EDM4017 Ref. No. Name of Part Qty. Part No. 1 LATCH .. 7 31D51 2 SEAL. 75FT. 32612 3. SCREW -FLANGED .. 90 75LM51 4 82 SOAWS 5 6 20380077 139-559 Page 25Order by Part Number and Description. Reference Numbers are for your convenience only. 201EDMB10-A (Ref. Drawing) ENCLOSURE - AIR COOLED PANELS B/M: 201EDM4023 Ref. No. Name of Part Qty. PartNo. 1 2 200EDM216 2 1 202EDM216 3 1 203EDM216 13-9-559 Page 26Order by Part Number and Description. Reference Numbers are for your convenience only. 202EDM810 (Ref. Drawing) ENCLOSURE - WATER COOLED PANELS BIM: 202EDM4023 Ref. No. Name of Part Qty. _ Part No. 1 2 201EDM216 2 1 204EDM216 3 1 205EDM216 139-559 Page 27Order by Part Number and Description. Reference Numbers are for your convenience only. 305EBUS10-A ik 7 (Ref. Drawing) ~ ENCLOSURE - BASIC QUIET BIM: 302EBU4023 Ref. No. Name of Part Qty. Part No. 1 POST. 1 200EDM313 2 POST. 1 201EDM313 3 POST. 1 202EDM313 4 POST. 1 203EDM313 5 FRAME. 1 200EDM314 6 FRAME. 1 201EDM314 7 FRAME 1 202EDM314 8 FRAME. 1 203EDM314 9 FRAME. 1 204EDM314 10 FRAME 1 205EDM314 11 FRAME. 1 206EDM314 12 FRAME 1 207EDM314 13 BRACE (MOTOR SIDE). 1 300EBUS26 14 BRACE... 1 201EDM326 15 BRACE. 1 202EDM326 16 DOOR (CONTROL SIDE). 1 301EBU334 17 DOOR... 2 300EBU334 18 PANEL (QUIET) 2 304EBU216 19 BRACKE 2 201EDM142 20 BRACKET 1 202EDM142 139-559 Page 28Order by Part Number and Description. Reference Numbers are for your convenience only. AIR COOLED QUIET BAFFLE BIM: 3016BU4023 Ref. No. Name of Part Qty. Part No. 1 PANEL (TOP AIR INLET) 2 — 300EBU216 2 PANEL. 1 202EDM216 3 PANEL. 2 305EBU216 4 BASE 1 300EBU285 5 POST. 2 300EBU313 6 FRAME 1 300EBU314 7 FRAME (BAFFLE BOTTOM). 1 S01EBU314 8 _ BRACE (BAFFLE SIDE). 1 S01EBU326 9 BRACE, 1 205EAU326 139-559 Page 29Order by Part Number and Description. Reference Numbers are for your convenience only. S i : 304EBUBIO-A (Ref. Drawing) AIR COOLED QUIET BAFFLE HARDWARE BIM: 303EBU4023 No. Name of Part Qty. Part No. 31D81 32612 7SLMS1 SOAWS 203ESO077 75LM135 ‘SOAW35 BeaASBRN 13-9-559 Page 30Order by Part Number and Description. Reference Numbers are for your convenience only. 302EBUS10-A (Ref. Drawing) ENCLOSURE - WATER COOLED QUIET BIM: 300EBU4023 Ref. No. Name of Part Qty. Part No. 1 PANEL (TOP AIR INLET) 1 300EBU216 2 PANEL... 1 302EBU216 3 PANEL... 1 301EBUZ16 139-559 Page 31Order by Part Number and Description. Reference Numbers are for your convenience only. (Ref. Drawing) 204EDM810-A MAIN MOTOR GROUP Ref, No. Part No. Part No. Qty. Name of Part 444 - 449 95A7 50B7 655EF 140 200EDM620 51130 See Page 33, 63AM12X226 9587 404 & 405 655EF 180 201EDM620 51129 See Page 33, 63AM12X326 MOTOR FRAME LOCKWASHER. WASHER... ECK77781 (See page 44) Drive Coupling — Repair Cushions — NOTE: 51129 Coupling (2-1/8 Motor Shaft Diameter) 51130 Coupling (2-3/8 Motor Shaft Diameter) 13-9-559 Page 32MOTOR GROUP (MAIN DRIVE MOTORS) Full Voltage Full Voltage Wye Delta Wye Delta Name of Part 4125 HP 150 HP. 425 HP 450 HP Part No. Part No. Part No. Part No. OPEN DRIP PROOF (60 HZ -ODP) MOTOR, 200 24CA3794 2ACA3798 24CA3405 240A3496 MOTOR, 230V 24CA3795 24CA3799 24CA3370 24CA3373, MOTOR, 460V. 240A3796 24083374 24CA3371 24CA3974 MOTOR, 575V 24CA3797 24CA3801 24CA3372, 24CA3375 OPEN DRIP PROOF (60 HZ ODP - HIGH EFFICIENCY) MOTOR, 200 24CA3802 24CA3806 24CA3498 24CA3499 MOTOR, 230V. 24CA3803, 24CA3807 24CA3376 24CA3379 MOTOR, 460 2403804 24CA3808 24CA337 24CA3380 MOTOR, 575 2403805 2403809 24CA3378 24CA3381 TOTALLY ENCLOSED FAN COOLED (60 HZ-TEFC) MOTOR, 200 24CA3810 2ACA3814 24CA3501 24CA3602 MOTOR, 230V. 24CA3811 24CA3815 24CA3382 24CA3385 MOTOR, 460V. 24CA3812 24CA3816 24CA3383, 240A3386 MOTOR, 575 240A3813, 24CA3817 24CA3384 24CA3387 TOTALLY ENCLOSED FAN COOLED (60 HZ -TEFC- HIGH EFFICIENCY) MOTOR, 200 24CA3818 24CA3822 240A3504 2403605 MOTOR, 230 24CA3819 24CA3823 24CA3388 243391 MOTOR, 460V. 24CA3820 24CA3824 24CA3389, 24CA3302 MOTOR, 575 24CA3621 24CA3825 24CA3390, 24CA3393 MOTOR GROUP (FAN MOTORS) ‘AIR COOLED FAN MOTOR (COOLING MODULE) (TEF.C., 3 HP, 1200 RPM, 60 HZ., 1.33 SF.) VOLTAGE PART NO. MOTOR, 200 240A4259 MOTOR, 230V 24CA4260 MOTOR, 460V 24CA4260 MOTOR, 575V 2464261 WATER COOLED FAN MOTOR (ENCLOSURE VENT FAN) (LEF.C., 1200 RPM, 60 HZ, 1.0S.F.) VOLTAGE PART NO. HP MOTOR, 200 2ACASI77 44 MOTOR, 230 24CA2464 44 MOTOR, 460 24CA2464 44 MOTOR, 575V 24CA4178 414 139-559 Page 33OVERLOAD RELAY HEATER CONVERSION LISTING Refer to Motor Nameplate “Amperage” and Decal in Control Panel for Selection of Overload Relay Heater Packs CUTLER-HAMMER GARDNER DENVER PART NUMBER PART NUMBER. 20028 24CA4101 20038 24CA4102 H20048.... ne 24CA4103 120058 24CA4104 120088... ve 24CA4105 20078 24CA4106 20088 24CAM107 H20098.... n 24CA4108 20108, 24CA4109 H2011B.... ve 24CA4110 H20123 24CAA111 20138 24CAA112 H2014B.... ne 2ACA4113 20158 24CAat14 H2016B 24CAA115 20178 24CA4116 2018 24CA2924 H2019 .... n 24CA2925 2020 24CA2926 H2021 24CA2927 2022 24CA2893 2023 24CA2894 H2024 24CA2928 13-9-559 Page 34(SUB.LUVLS 3OVLIOA TINS dH OSt/SzL - D3) ‘ATGWASSY YATIOULNOD‘AUO Sun BuOWUOW ]UELIND YHA +93 WWM PES :ALON brewwore wwewore VIN wn L (mows eon 86s) wONGSNVUL — St ewewvore, zrervore VIN wn b (ores 10N 29S) WAWHOSSNVEL YE eeoevore, eeszvore VIN wn 9 OOTS TWNINEAL sg0rvore, seorvore = VIN wn b AVI GVOTESAO s6orvore, seorvore = VIN vn b wacroHasns = Ht zsestiz zsegtiz VIN vn b 1109 (OF osrevore, osrevore VIN vn L HOLON NIVWHELUVIS 6 osestiz osesiiz VIN vn L waLuvisi0o 8 velpvor velpvore VIN vn b wavs 4 ezlevore, ezuevore VIN vn L asna 9 egzariz z9z9lkz VIN vn b MSNYOISNVEL = S goszvore VIN vin b MOOT LOVINOD losevore IN vn b wowveado | & exbinvao0z == VIN vn b WATIONLNOO +83 eublavazoz = ELLdvacoz VIN vn b MSTIOMINOD SA Z extnaz00z = GLINGa00Z_——«WIN vn b XO8 TOUNOD + (ve) o6onvove (ve) O60PvOKZ VIN vin € }Ord “V-) GTO BSLV, (vo) zeorvore (v8) pe0PvOHZ VIN vn e (99-41 VI G31000 UV HOLON NYS SSN (wsez) zeuevore wed eazzvore VIN vn z (rN 'W) AUVINRid HBWOSSNVEL"SSNd zesevore, zesevore VIN vn b (o8v ‘VI) GYVO8 TOHINOD '3SNd Vv sovovaere sorovaere VIN vn b JoyUOW UELIND LIM “y VINBN :+S3—TANVd G3TENSSSY s9rovalye sorova0r2 VIN vn b ZL WBN '+83-T3NVd GFIGWSSSY sorovae1z VIN vn b JOWUOWTUBLIND OM “y VNBN +S TaNVd GAINES. sovovarlz VIN vn b jUOW ALND O/M "ZL VAN :=S3-TANVd G31AN3SSV seraaz0zz VIN wn b yVISN:Sa~T3NVe GSTaWSSSv s9rsas61z e9rdaasiz VIN wn b ZL VAN ‘$3 TaNVd GaTaNassy ‘ASIS ‘n08Y “n0ez ‘n00z “ALD (SuaLuvis 30¥170A TINd dH os1/szt- Daa) ‘ATAWASSV WATIOLNOD(suia.uvis v.1190 3AM dH Os1/sz1 ~ Daa) ATSWASSV YITIONLNOD“Aug sun) Buvo}UOW 1UELNS YIM +83 UM PESN "LON lwewore = Lrepvore brewore Lrewwore (woe e10N ees) EONGSNVUL 9 zrervore —zvewwore erewvore, zrervore, (womE SON 88S) USNOISNVUL SF ecezvore ——seazwore eegzvore, eeazvore, yOOTS TWNINEAL 7 georvore —980hWOTZ saorvore, seorvore, AvTRIGvOTHaNO eb aeorvore ——60hWOWZ aeorvore, a6orvore, wacTOHasnd = Zt eszevore ——aszevove segevore, s69evore, MOLOVINOD = Fh sssoiz sesoriz zsestiz zseshiz Woo OF sszevore —sgzevore osrevore, osrevore, HOLONNIVWEALVIS 6 osegiiz osesiiz osestiz osestiz waLuvisi0o 8 velyvore ve LwwOre veLyvore velrvore, wanvis £ ezzevore ezzevore ecLeVvove ezLeWore ““asnd 9 sezoliz, 92912 aszauiz gezoriz MSNYOISNVL = gosevore ——g06zvOrz sosevore, s0sevore, yOOISLOVINOD dosevore ——-L06zvOrz Losevore, Losevore, wowveado | & extinvsooz —eztinva0gz =—etinva00z ~—ezLinvadoz ~-WATIOMINOO +83 ELbidvacoe ELIbdvSCOe © ELINdWaCOe © ELtbaWSOe BSTIOWINOD Sa eziWa300z —6LIWNO300Z «643002 «6 LIW0300z X08 TONINOD + (ve) o6orvove (ve) oorvore (vs) Ze0rvOKE (WL) EBOPVORE. (00-41 'v) g31000 HaLVM (ve) veorwove (SH) o60rvOrZ (VSI) o6HVOHZ “(o0rd1'W) G31000 HIV MOLOWNVS3SN4 (wsee) zzzevove Wel eazevore wal sauzvore wi esopvore =z (HON 'V) AUVINRid MAWNOSSNVEL“SSNd zesevore ——ze6zvore zeezvove zesevore (o9v Vi) GuVO8 TOXINOD “3sNd¥ S9rOvaseZ — 9avOVIEEZ—BBYOVAEZ = gavOVASEZ JoyUoy TUALIND LIM “p VAN +82 TENVd GSISNESSV S9rOVaE2Z — 9B"OVIEZZ —«BPOVALZZ-—gayOVARZZ JOIWOW WeLND YUN ‘ZL VNB :+SA-TANVe GSIAWSSSY eorova0lz 9eyOVSLOZ = aPOVIG0Z = gaPOVSGOZ JOWUOY UELIND O/M“p VNBN *+S3-TANVd GAIGNSSSY serovaenz — 9eyOVI00Z©~—«eaPOVSLOZ = gavOVAZOZ iL sO}UOYY ALND O/M "ZL VEN *+S3~ TaNVd G37EWSSS¥ Sorda3elZ — 9BrdOIEOZ = BPSLIZ = OPdAZIZ Lk ‘yVWAN 'S3~TaNvd GS TaWassVv serdaavoz 99rdas00z = ehdaZOZ © eydaeOZ Lk ZL VEN ‘S3~ 73NVd G37EWaSSv ‘ASIS ‘08? ‘Agee ‘n00z ‘ALO (suia.uvis v.1190 3AM dH Os1/sz1 ~ Daa) ATSWASSV YITIONLNOD(yanuvis YOLOW NIV ss31-Daa) ‘ATGWASSV ATIOINOD‘Avo Sun) BuuoyUOWN TUELND YIM +3 UM PES “LON brewore ——Lrepvore brewore brewore (wore @10N 28) YZONGSNVEL =F zvervore ——awewwove evewvore, zewore (momG SION 8¢S) USNYOISNVUL EL ecezvore ——-gezwore ecoevore, eeoevorz ok OO7S TWNINEAL — 2 gaorvore —980hWOZ saorvore, seorvorz ok Aviad avoTuano Ht seorvore ——-60hWOVZ acorvore, seorvorz ~~"ysaTOHasNd — OF geevore gesevore gesevore gesevore =k “AVISY TONLNOD & osesiiz OS6SLLZ, osesi iz osestiz ik “WaLNVIS-I09 velyvore ve LwwOre veLwvove velvore wavs ¢ ezuevore —szevOre ezlevore, ezievore asna 9 sezoLiz 929112 aseauiz gezouiz MSWNOISNVEL gosevore ——a06zvOrZ sosevore, sosevorz 9018 LOVINOD dosevore ——L06zvOZ osevore, osevore wowveado | & exiinvsooz —eziinvaodz == eztinva00z = eztinvaqoz ~-WITIOMINOO +83 CLbtdvazOZ —ELLLVRLOZ —ELVBOOZ ELL LVECOZ MATIOINOD SA _Z eziwaaooz —6zWo300z = 6zIWa300z = 6zIWa300Z_ XO8 TONINOD (we) osopvorz (ve) osorvore (vs) zeorvore © wi e6opvOYZ «= (99"d1'¥) GF1000 BSLV, zeorvore (ve) y6anvOrZ (SH) 960KVOPZ (SH) 960HVOVZ ——E (99'd1'¥) G31000 uIV MOLOWNVS3SN4 (wsew) zzzevovz (weleazevore wal gauzvore tw esorvore © z QrON‘V) AUVINRd MAWNOSSNVEL“SSN4 zesevore ——-ze6zvore zesevore zesevore ob (9v ‘vi) Guivog 10NINOD ‘3snd ov gerova0sz — geyOVaerZ © gaPOVEPZ = eaPOVAGIZ iL soyUoyy TELIND LIM “p VNAN *+83~TaNVd GATGNSSSV serovaerz — 9evOVayrZ © aPOVErYZ = gaPOVASZ iL so]WO WELD YUN 'ZL VSN #+S3~TNVd GSIGWSSSV gorovarez — 9eyOVazzZ © GaPOVEZZZ = gaPOVAEZZ iL soWUOY UELIND OM "y VAN *+S3-TaNVd GAIGNSSSV goraviozz sePOVaRIZ «= SOPDVaRIZ «= aPOVESIZ. sO}UOY ALND O/M "ZL VSN *+S3-TANVd G31GNSSSV eordazezz 9erddg0z © avdOzZ = OHZZ yWIAN Sa TaNvd GSTaWassy eordaavez 9@rddazZz © OhdAzzZ © aydEZZ ZL VAN 'S3—TaNVd GaTaNaSS¥ aHOsrSZ: dHOSIS2L — dHosi-szt dH sZt ASIS nosy noez ‘nooz ‘ALD (yanuvis YOLOW NIV ss31-Daa) ‘ATGWASSV ATIOINODOrder by Part Number and Description. Reference Numbers are for your convenience only. MISCELLANEOUS ELECTRICAL PARTS S00ECP810-A (Ref. Drawing) BIM: 200ECP4007 Ref. No. Name of Part Qty. _ Part No. 1 PROBE-ELECTRICAL... 2 21D264 5 TRANSDUCER-PRESSURE. 2 geH242 6 — SWITCH-VACUUM.. 1 88H195 10 NIPPLE 3 24CAs644 11 ORING 3 240383 12 LOCKNUT-CONDUIT. 3 24A77 19 FITTING-ELECTRICAL 2 24CA2865 139-559 Page 41IDENTIFICATION AND INSTRUCTION GROUP BIM: 300EBQ4011 Ref. No. Name of Part Qty. Part No. 1 DECAL, OPERATION & MAINTENANCE. 1 217ECMo77 2 DECAL, WARNING. 1 227EAQO77 3 DECAL, PARTS LIST & SERVICE MANUAL 1 204EDEO77 4 DECAL, WARNING - ELECTRICAL SHOCK & FIRE... 1 314€AQ077 10 DECAL, DANGER - AIR & OIL UNDER PRESSURE. 1 212EAQo77 11 DECAL, WARNING - INSPECT OIL RESERVOIR... 1 217EAQO77 13 DECAL, NOTICE - USE GENUINE GD PARTS 1 214€AQ077 14 DECAL, NOTICE - USE GENUINE GD PARTS 1 214BAQ077 15 DECAL, CAUTION - DO NOT LIFT... 2 208EAQO77 16 DECAL, WARNING - ROTATING MACHINERY ..... 1 211€AQ077 17 DECAL, DANGER-DO NOT BREATHE DISCH. AIR..... 1 206EAQ077 19 DECAL, GD LOGO - VERT 18-1/2 HIGH. 1 6oF18 21 DECAL, HEAT EXCHANGE "IN*.. 1 200ESPO77 22 DECAL, HEAT EXCHANGE "OUT" 1 201ESPO77 23 DECAL, ELECTRA-SAVER Il veces 1 201ECP077 24 DECAL, ELECTRA-SAVER I... 1 200ECP077 26 DECAL - MADE IN USA....nsnnene : 1 6oFe4 28 DECAL, WARNING - OIL FILL & ELECTRICAL. 1 2406AQ077 29 DECAL - QUALITY WITHOUT QUESTION... 1 251€AQ077 30 TAG-INSTRUCTION - ES+ SPEEDY REFERENCE 1 300EAQ304 31 TAG-INSTRUCTION - ES+ SPEEDY REFERENCE 1 301EAQ304 32 POCKET. 1 200EAQ1304 13-9-559 Page 42REPAIR KITS ‘Your Gardner Denver rotary screw compressor is designed and manufactured for many years of reliable ‘operation. All components are engineered to exacting specifications, which will function together as a system to provide maximum efficiency. To insure the continuing integrity of compressor operation, use only original quality genuine Gardner Denver replacement parts and accessories, Name of Part Qty. Part No. ROUTINE MAINTENANCE KIT (Heavy Duty A FH) 308EAQ6013 ELEMENT, AIR FILTER. 2 2ni7181 ELEMENT, OIL FILTER. 3 201EDM369 ELEMENT, OIL FILTER. 3 2116128 PERIODIC MAINTENANCE KIT (It Vai. 301EAQ6013 CAING Sete rereees 1 258C298 SPRING. 1 7ewe2 SPRING. 1 7awet O-RING... 1 25AM30 RETAINING RING 1 74D89 GASKET ELIMINATOR. 1 258256 PERIODIC OVERHAUL KIT. 300EBQ6013 GASKET KIT... 1 301EBQ6013 OIL SEAL KIT 4 200ssa6007 ROLLER BEARING .. 2 12BA126 ROLLER BEARING 1 12BA138 ROLLER BEARING 1 12BA192 ‘SPRING. 1 7awe9 GASKET KIT... 301EBQ6013 PERIODIC MAINTENANCE KIT het Vat). 1 301EAQ6013 ‘SHIM SET 1 7036 ‘SHIM SET 1 77H50 GASKET ELIMINATOR. 1 2580256 OIL SEPARATOR KIT. 202EDP6013 OIL SEPARATOR.... 1 55B44 GASKET ELIMINATOR. 1 258256 LUBRICANT (Oil Seal Grease)... 1 2116755 OIL SEAL KIT 2008806007 ‘SHIM SET 3 77H54 WEAR SLEEVE... 1 80M28 OIL SEAL 1 6oDDs71 OIL SEAL . 1 6oDD689 ORING. 1 258C187 O-RING 1 28BC431 GASKET ELIMINATOR... 1 258256 CHECK VALVE. 1 S0AR923 13-9-559 Page 43REPAIR KITS (Continued) Name of Part Qty. Part No. PNEUMATIC CONTROLS AND GAUGES. 302EAQ6013, ‘CHECK VALVE.. 2 90AR261 ‘CONTROL VALVE. 2 90AR1034 CONTROL VALVE .nsnnn 1 90AR1082 PRESSURE REGULATOR 1 88H139 PRESSURE GAUGE 4 2116732 ELECTRICAL CONTROL GROUP. 308EAQ6013, SOLENOID VALVE..senne 1 91870 ‘SOLENOID VALVE. 1 918143, SOLENOID VALVE... 4 91B144 THERMISTOR PROBE. 2 210264 ‘TRANSDUCER. 2 88H242 VACUUM SWITCH vsnns 4 8BH195 DRIVE COUPLING KIT... ECK77781 ‘CUSHIONS. 6 2109116 LUBRICANT (AEON 9000SP) 5GALLON PAIL 1 28H109 55 GALLON DRUMe nnn 1 2BH110 TOUCH-UP PAINT... 5 GALLON PAIL 1 28H76 1.GALLON CAN. nnn 1 2BH84 1 QUART CAN. 1 28H83 WEAR SLEEVE INSTALLATIONIREMOVAL KIT 2008804017 PULLER 1 2008sa219 PULLER PLATE ssn 1 200880340 ‘SCREW. 1 655EE030 ‘SCREW. 4 655ED120 ‘SCREW. 2 75D176 GUIDE 1 200880450 TOOL nnn 4 200ssa074 WATER TEMPERATURE REGULATOR (Optional)... 90AR151 MAGNETIC WATER SHUTOFF VALVE — NEMA 1 (Optional) .. EAQ77013, MAGNETIC WATER SHUTOFF VALVE - NEMA 4 (Optional) EAQ77014 13-9-559 Page 44Gardner ‘Speciicatons subject to change without notice. Copyright © 1999 Garner Dem https. gardnerdenver.com Ie. Litho in USA mktg@gardnerdenver.com Fer atonal formation contact your local representative or Gardner Denver Compressor and Pump Divisio, 1800 Gardner Expressway, Quincy, linois 62304 1SO 9001 Customer Service Department Telephone: CERTIFIED (c00) 682.0068 FAX: (217) 224-7814 Sales and Service in all major cles. For pats information, contact Garcner Denver, Master Dstrbution Center, Memphis, TN “Telephone: (800) 245-4946 FAX: (801) 542-6159,