MATERIAL BALANCE

Raw Material: Fresh Bovine Bone:

Assumptions:
1. All bone except from skull and vertebral column.
2. All the bones are supplied by the contractor.
3. The raw material contains low quality (undesirable) bones
4. The raw material contains Impurities (dust and fleshing)

One Batch Of Raw material requires about 60 days to processed.

3270.945 Tons/batch

240 Tons/batch

7.34

MATERIAL BALANCE
Fresh
Cattle
Bones In

Sorting

Low Qlty. Bones

Out

Crushing
Bones Out
with
Impurities

Crushed Bones
out

Sinews

Sorting:
Feed In: 3270.945
Bones In : 96.03 %
Impurities In : 2.97 %
Low Quality Bones In : 1 %

Crushing:

Low Quality Bones Removed: 32.70945

Tons/batch

Feed Out: 2979.177

Crushed Bones: 2889.801 (97 %)
Impurities Out :89.3753 ( 3 %)

Feed Out: 3238.326

Bones Out : 97 %
Impurities Out: 3 %

Feed In: 3238.326

Bones In: 97 %
Impurities: 3 %

Sinews Out:
259.0588 (8 % of Total Feed In)

Water In

Crushed Bones

MATERIAL
BALANCE
Hot Water

De-greased Bon

Clean Bones

PRE-Washing

De-Greasing

Spent Water
Pre-Washing:
Feed In : 2979.177 tons/batch
Crushed Bones (without Fat): 78.4929
%
Impurities:3 %
Fat In Bones: 18.5076 %

Tallow & water

Feed In
Ossein
Moisture
Fat
Ca.HAP

2924.039 Tons/batch
14.7453 %
20.54932 %
16.97093 %
47.73445 %

Hot water In

1023.414 Tons/batch

Feed Out
Ossein
Moisture
Fat
Ca.HAP
Tallow Out

2510.859 Tons/batch
17.17175 %
26.84348 %
0.395272 %
55.5895 %
486.312 Tons / batch
950.2819 Tons

Feed Out: 2924.039 Tons/batch

Cleaned Bones : 79.9725 %
Surface Water: 3.05 %
Fat Remaining in Bones: 16.97 %
Water In :5958.353 Tons/batch
Spent Water:5868.978 Tons / batch
Impurities Out :89.3753 Tons / batch
Fat Removed:55.13 Tons/ batch

MATERIAL BALANCE
HCl 4 % v/v

Maceration
80 %

Degreased Bones

Spent Acid

Units: Tons/batch
Chemical Reaction:
Molar Mass:
For 80% Conversion:

Ca10(PO4)6(OH)2
998
1116.619

Macerated Bones

20HCl ----- >10CaCl2 +

730
1110
816.7656
1241.931

6H3PO4 +
582
651.1748

2H2O
36
40.27885

MATERIAL BALANCE
Macerated Bones

Lime Solution

Liming
90 %
Ca. Soap , Glycerin,
Ammonia, Spent Lime

Limed slurry

MATERIAL BALANCE
Macerated Bones

Lime Solution

Liming
90 %

Limed slurry

Ca. Soap , Glycerin,

Ammonia, Spent Lime
Tons/batch

Wt %

MATERIAL BALANCE
Water In
Ossein Slurry

From Liming
Settling
Ppt. Out
Tons/batch

Ossein Slurry
De Liming

Water out
Wt. %

MATERIAL BALANCE
Water In
Ossein Slurry

Water out

Extracti
on
50 %

Gelatin
Solution

Impurities

Clarifier

Clarified Gelatin
Solution

MATERIAL BALANCE

Gel. Sol.

Filter
Residue

Gel. sol
7%

Evapora
tor

Conc. Product
50 %

Dryer

Dried Product
10 % Moisture