Design capacity Calculation of 3X156 KPH

Electrochlorination System
1. System Capacity
Total flow rate
For continuous Dosing
5760Kg / Day
Continuous dosing (@3 ppm) Cl require
Per Hour Requirement
Shock Dosing (@5ppm) Cl require
kg/Day
Per 20 min in an Hour Requirement
Total chlorine require per day
Total chlorine require per Hr
10% overdesigned is considered
System capacity selected
requirement)
Electro chlorination System

3. Hypo pump Capacity

Continuous Dosing Pump
Total chlorine to be dosed
kg/hr.
Chlorine content in NaOCl
Total NaOCl required
Take 10% extra
NaOCl Pump selected
No. of Pumps
Shock Dosing Pump
Total chlorine to be dosed
kg/hr.
Chlorine content in NaOCl
Total NaOCl
Take 10% extra
NaOCl pump selected
No. of Pumps

80,000 m/hr
80,000 X 3 X 24 =

=
=

1000
240 kg/hr.

2. Sea Water Pump Capacity

Sea water required for 1 kg/ hr.
Chlorine Production
Sea water required for 156 kg / hr.
Chlorine Production
Sea water pump capacity 10% extra
Sea water pump selected
specification)
No. of sea water pump

=
=

80,000 x 5 x 1 = 400

1000
=
134 kg per 20 min
=
5760+400=6160 kg /Day
=
6160 /24 = 256.66 kg/Hr
=
282.33 kg / hr
311 kg/hr. (as per client
=

3X156 kph (3x50%)

666.66 liters / hr.

=
156 x 666.66
103.99 m / hr.
=
114m/ hr.
120 m/ hr. (as per
=

3 (2W=1S)

5760 kg/day = 5760/24=240

1.5 GMS/ ltrs

=
240 /1.5 = 160 m/ hr.
=
176 m/ hr.
=
176 m
=
2 (1W+1S) (2x100%)
=

=
=

400 kg/day = 400/1 =400

1.5 gems / ltrs

400 / 1.5 = 266.67 m/hr
=
294 m/hr
=
147 m
=
3 (2W=1S) (3X50%)

4. NaOCl tank Capacity

Tank size selected for continuous Dosing
No. of tanks for contionous dosing
Tank size selected for shock dosing
No. of tanks
=
5. Blower Capacity
1 kg Cl
hr

=
=
=

Air (99%) required for dilution

hr
Blower capacity for 1kg/hr
Blower required for continuous dosing
Blower selected
No. of blowers
Blower required for shock Dosing
Blower selected
No. of blowers

=
20m
=
1 Nos.
=
30m
4 Nos.

=
=
=
=

6. DC Output ( Transformer Rectifier)

Voltage Calculation
No. of Electrolyzer per unit
No. of cell in each Electrolyzer
Total Nos. of Cells
=
Voltage required per cell
=
Voltage required for system

28.43gms of H release/

316 liters H/hr

0.316 m/hr
=
0.316 x 99 = 31.284 m /
=
31.284 m/hr
=
240 x 31.284
7507.2 m/hr
2252.16 m/hr
8000m/hr
=
2(1W+1S)
=
72x31.284
2500 m/hr
=
2 (1W+1S)

=
3 Nos.
=
10 Nos.
10 x 3 = 30
4 V or 4.5 V
=
total no. of cell x voltage

required per cell

=

30 x 4.5 = 135 V DC

Current Calculation
Total capacity of system
Current required for 1 kg/hr system
Total no. of cell
Current required for the system
kg/hr x current in

=
=
=
=

=
=
=
Required voltage & current for each stream

Ampere + total no. of cell

156 x 1000 +30
5200 A DC
=
135 V and 5200 A (DC) (only

indicative exact
detail

140 kg/hr
1000 A
30 Nos.
total cap of system in

Requirement shall be done during

engineer)