Beruflich Dokumente
Kultur Dokumente
Service Manual
Imaging Services
CR 10-X
CR Reader
CR 12-X
CR Advanced Reader
CR 15-X
CR Multiformat Reader
Edition 1, Revision 2
02-2014 Printed in Germany
DD+DIS155.11E
Service Manual
Manufacturer
Agfa HealthCare N.V.
Published by
Agfa-Gevaert HealthCare GmbH
Tegernseer Landstrae 161
D - 81539 Mnchen
Germany
Copyright 2014 Agfa HealthCare N.V.
All rights reserved.
Technical modifications reserved.
Agfa and the Agfa rhombus are trademarks of Agfa-Gevaert N.V., Belgium, or its
affiliates.
All other trademarks mentioned in this document are held by Agfa HealthCare N.V. or
the respective owners and are used in an editorial fashion with no intention of
infringement.
Nothing contained in this legal notice nor in any text in this document shall be
construed as granting by implication, estoppel or otherwise, any license or right to use
any of the trademarks, service marks, trade names or logos appearing in this document
without the express prior written consent of their respective owner.
WARNING:
Improper operation or service activities may cause damage or injuries.
INSTRUCTION:
(1)
Read the "Generic Safety Directions" prior to attempting any operation, repair or
maintenance task on the equipment.
Agfa Portal via Internet.
Agfa Intranet /
Refer to Document ID 11849633,
(2)
Strictly observe all safety directions within the "Generic Safety Directions" and on
the product.
IMPORTANT:
The installation and service of the product(s) described herein is to be performed
by qualified personnel who are employed by Agfa HealthCare N.V or one of its affiliates
or who are otherwise authorized by Agfa HealthCare N.V. or one of its affiliates to
provide such services.
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LIST OF CONTENTS
0.2
0.3
Referenced documents.............................................................................................................9
0.4
0.5
Conventions ............................................................................................................................10
1.2
1.3
1.4
Applications.............................................................................................................................15
1.5
1.6
1.7
1.8
1.9
1.9.1
1.9.2
1.10
1.11
Hardware architecture.............................................................................................................25
1.12
1.12.1
1.13
Digitizer boot-up......................................................................................................................36
SAFETY DIRECTIONS...........................................................................................................38
2.1
2.2
2.3
2.4
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2.5
2.5.1
2.5.2
2.5.3
2.5.4
2.6
Labels......................................................................................................................................43
PRE-INSTALLATION..............................................................................................................44
3.1
3.2
3.3
Technical data.........................................................................................................................45
3.4
3.5
3.6
3.7
3.8
3.9
Introduction .............................................................................................................................53
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
Performing the Installation Steps as described in the Quick Installation Guide .....................55
4.4
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
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4.4.6
4.4.7
4.5
4.6
4.6.1
4.6.2
4.7
Appendix: Installation of the Digitizer without using the CR 10-X / CR 12-X / CR 15-X
Configuration Wizard ..............................................................................................................71
4.7.1
4.7.2
4.7.3
4.7.4
4.7.5
4.7.6
4.7.7
4.8
CALIBRATION........................................................................................................................97
5.1
5.1.1
5.1.2
5.1.3
5.1.4
TROUBLESHOOTING..........................................................................................................103
7.1
7.2
7.3
7.4
7.5
7.5.1
7.5.2
Dust Stripes...........................................................................................................................114
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7.6
7.6.1
Banding .................................................................................................................................115
7.7
7.8
7.8.1
Preparation............................................................................................................................116
7.8.2
7.9
REPAIR ................................................................................................................................149
8.1
8.2
8.2.1
8.2.2
8.2.3
8.2.4
8.3
Replacements .......................................................................................................................178
MAINTENANCE....................................................................................................................179
9.1
Diagnostics............................................................................................................................180
9.1.1
9.1.2
9.1.3
9.1.4
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
Subtypes 300 and 310: Removing the IP Drawer Module and checking condition..............183
9.2.6
Subtypes 100, 110, 200 and 210: Removing the IP Drawer Module and checking condition186
9.2.7
9.2.8
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Service Manual
9.2.9
9.2.10
Using the cleaning brush to clean the Light Collector and mirror .........................................191
9.3
9.4
9.5
9.6
9.7
9.7.1
9.7.2
9.8
Maintenance Checklist..........................................................................................................196
10.1.1
10.1.2
10.2
10.2.1
10.2.2
10.3
10.3.1
10.4
10.4.1
10.4.2
10.5
10.5.1
10.6
10.6.1
10.6.2
10.7
10.7.1
10.7.2
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10.8
10.8.1
10.8.2
11
12
SPARE PARTS.....................................................................................................................212
13
WIRING DIAGRAM...............................................................................................................213
13.1
13.1.1
13.1.2
13.2
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0.1
0.2
Specific service information for other target readers, e.g. Clinical Application
Specialists or Service Managers
Service Bulletins
0.3
Referenced documents
#
Document
Reference
Document ID 42863712
Agfa Intranet
Agfa Portal via Internet
Document ID 11849633
Agfa Intranet
Agfa Portal via Internet
User Manuals
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Service Manual
Explanation of notes
Safety-relevant Notes
Icon
Signal Word
Situation
CAUTION:
WARNING:
DANGER:
None-Safety-relevant Notes
Icon
Name
Type of Information
INSTRUCTION:
IMPORTANT:
NOTE:
0.5
Conventions
Highlighting of tasks
Task number
Task Description
Remark
(1)
(2)
(2)
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Product description
1.1
Intended use
The intended use statement of the components Digitizer, Workstation and Image
Plate is listed in the respective User Manual.
1.2
Cassette
Digitizer
NX Workstation
Digitizer
NX Workstation as of software
version 2.0.8700 / 3.0.8700
(subtypes 100 and 110) or
2.0.8800 / 3.0.8800 (subtypes 200,
210, 300, 310).
515100ab.cdr
Figure 1
* Subtypes 100, 110, 200 and 210 format 35x43 cm and 24 x 30 cm only. For details see section 1.3.
NOT OK
NOT OK
515100af.cdr
Figure 2
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NOTE:
The Digitizer can also be connected to other workstations.
Prerequisite: The workstation needs to support the Agfa proprietary DICOM protocol for
image acquisition. Example for such a workstation: Agfa SE 2.0 Standalone.
Standalone Installation
(Direct network connection)
NX Workstation
Digitizer
Network Cable
Integrated Installation
(Part of local network)
NX Workstation
Digitizer
Hospital Network
515100ad.cdr
Figure 3
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Service Manual
Subtype*
CR 10-X
CR Reader
CR 12-X
CR Advanced Reader
CR 15-X
CR Multiformat Reader
100
110
200
210
300
310
Cassette Size
35 x 43 cm,
With special Cassette Adapter also 24 x 30 cm.
Cassette Adapter needs IP Detection Double Light Sensor. For serial numbers see next page ****
106 seconds @ 100 m
90 seconds @ 100 m
72 seconds @ 150 m
60 seconds @ 200 m
No
Yes
ARC_1103**
ARC_1404**
1.001 to 9.999
20.001 to 24.999
30.001 to 34.999
NX 8700
ARC_2102
40.001 to 44.999
50.001 to 59.999
45.001 to 49.999
NX 8800
CR10-X -Vxyz
CR12-X -Vxyz
CR15-X -Vxyz
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CR 10-X
CR Reader
CR 12-X
CR Advanced Reader
CR 15-X
CR Multiformat Reader
100
110
200
210
300
310
Subtype*
Digitizer configuration wizard
(part of delivery on USB flash
drive)
ActivateNX4CR10.NX8700.v1.exe
n.a.
ActivateNX4CR12.NX8800.v1.exe
ActivateNX4CR15.NX8800.v1.exe
Right cover
Power II Board***
Power II Board***
Top Cover
Right Cover CR 12
Right Cover CR 15
Cassette Unit Multiformat
IP-Drawer Module Multiformat
IP Drawer Light Sensor Multiformat
IP Detection Double Light Sensor****
Y-Cable Power Board to Drawer Multiformat
/ Cass. LS
Cassette (set) CR MD 1.0 General /
Image Plate MD 1.0 (24x30, 18x24, 15x30)
CR 10-X
CR 10-X
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Service Manual
Applications
The Digitizer system is intended for radiology environments. Examples: Small
community hospitals, private practices, veterinary practices, orthopedic practices.
It supports all general radiography applications, including Full Leg Full Spine.
Not supported Applications:
All application requiring 50 m resolution, e.g. Mammography.
1.5
DICOM
Manual Data Transfer
PACS
Cassette
Softcopy
Digitizer
NX Workstation
Hardcopy
X-Ray Modality
CD ROM
515102bd.cdr
Figure 4
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Service Manual
Component Name
Purpose
Cassette Unit
(Multiformat)
IP-Drawer Module
(Multiformat)
Erasure Unit
Optic Module
Power Board
PMI Board
PMT with
Light Collector
Optic Module
PMI Board
USB Flash
Memory
Erasure Unit
Image Plate
Cassette
Power Board
515102ca.cdr
Figure 5
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Service Manual
Cassette
Lock
Shutter
closed
Shutter opened
E
Cassette Tube Side (black)
Cassette Key
Image Plate
Figure 6
* for subtypes 100, 110, 200 and 210: 35 x 43 cm only.
B
C
D
Description
The image plate is glued to a 0,3 mm sheet metal carrier.
The cassette has a cassette label attached allowing the user to label the
cassette.
The shutter is unlocked by pushing the cassette lock.
The cassette lock is either opened manually via cassette key (part of cassette
delivery) or by the Cassette Unit when inserting the cassette.
Backscatter protection is given by the IP carrier (sheet metal). This replaces the
lead layer used in other Agfa CR cassettes.
Each image plate carrier has a fluorescent label attached. Functions of the label:
Indicate begin of scan (BOS) and begin of line (BOL) for scanning. This is done
via the fluorescent surface. The barcode keeps image plate specific parameters
which influence scanning. On the barcode label the expiration date of the image
plate is written in human readable letters.
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Service Manual
green or yellow*
flashing
during
scan
Approx. 2 min.
5 Release cassette.
constant
green
when
idle
515102az.cdr
Figure 7
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Service Manual
Power Switch
POWER
Erasure Button
Network Interface
24 V Power Input
External Power Supply
515111ax.cdr
Figure 8
The Digitizer Remote Display and the Status Indicator are explained in the following
sub- sections.
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1.9.1
Service Manual
Message
Purpose
Example
Reference
Status message
None
Error message
resolvable by the
user
Instruct user to
solve an issue.
None
Error message
resolvable by
service only
Conformation
message
Message to
prevent remote
execution of a
function. Function
only starts, if
confirm button is
pressed on the
local NX
workstation.
Section 7.9
with list of
error
messages
None
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1.9.2
1.9.2.1
Status
Indicator
Digitizer Status
Meaning
Constant
blue
Blue
blinking
Erasure cycle
Constant
green
Yellow
blinking
Busy
Constant
red
Slow red
blinking
( 1 / sec.)
Boot-up
Digitizer warning or
error
Fast red
blinking
( 3 / sec.)
No connection to Error
Viewer on PC
No network connection
Triple
blinking
to PC
( 3 / sec. +
1 sec. off)
NOTE:
The blinking code as of software ARC_2012 is changed as follows, compared to the
blinking codes in software ARC_1201 to ARC_1404:
The previous green 600 ms on / 600 ms off blinking if scan cycle is active is
changed to a 350 ms on / 350 ms off yellow blinking.
The previous blue 600 ms on / 600 ms off blinking if erasure cycle is active is
changed to a 350 ms on / 350 ms off blinking. The color did not change.
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Service Manual
Status
Indicator
Digitizer Status
Meaning
Constant
blue
Blue
blinking
Erasure cycle
Constant
green
Green
blinking
Busy
Constant
red
Slow red
blinking
( 1 / sec.)
Boot-up
Digitizer warning or
error
Fast red
blinking
( 3 / sec.)
No connection to Error
Scanning not possible:
Viewer (Digitizer Remote Error Viewer (Digitizer Remote Display) not up-to-date or not started
Display) on PC
up.
No network connection
Triple
blinking
to PC
( 3 / sec. +
1 sec. off)
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Service Manual
Status Indicator
Digitizer Status
Meaning
Constant
Flashing
Erasure cycle
Constant
Flashing
Busy
Blue
Green
Constant
Red
Flashing
Digitizer error
Boot-up
No connection to the
workstation
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1.10
Service Manual
Reference diagram
This section lists the Digitizer components and how they are named in this document.
For subtypes 300 and 310 only:
3
12
8'
9'
14'
6
11
13
18
14
20
21
16
22
19
7
8
2
15
10
17
9
1 External Power Supply
8 IP Drawer Module*
15 PMI Board
2 Cassette Unit /
3 Top Cover
4 Right Cover
5 Left Cover
11 Optic Module
6 IP Guide Cover
7 Erasure Unit
13 IP Guide Plate
Figure 9
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Service Manual
Hardware architecture
The following figure shows the hardware components of the Digitizer.
Digitizer
EOL Sensor
BOL Sensor
Photomultiplier
Tube Board
Flash Memory
Optics Boards
(Optic Module)
PMI Board
E-Label
Device E-Label
E-Label
Flash Memory
User Interface
Board
Erasure LED
Board
IP Detection
Double
Light Sensor*
IP Drawer
Light Sensor**
Cassette Detection
Light Sensor
Drawer Motor
515102bc.cdr
Ethernet
USB
Flash
Drive
NX Workstation
External Power
Supply (24 V)
Power
Data
(and Power)
* Comprises one light sensor only named "IP Detection Light Sensor" in subtypes 100, 110, 200 and 210 below a certain SN.
For details see section 1.3.
**In subtypes 300 and 310 this sensor is named "IP Drawer Light Sensor Multiformat"
Figure 10
The following table lists the functions of the different components in alphabetical
sequence.
Component Name
Function
Cassette Detection
Light Sensor
Device E-Label*
Master E-label for device specific parameters like serial number and type
number.
Drawer Motor
Transports the image plate from the cassette to the scan drum.
Drives the image plate back into the cassette after scan.
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Component Name
Function
IP Detection Double
Light Sensor
IP Detection Sensor
Located approx. 24 cm after begin of scan. Detects the 35x43 cm image plate
during scan. Used in subtypes 100, 110, 200, 210 below a certain SN range
only. For details see section 1.3.
IP Drawer Sensor
Multiformat
Detects the end position of the drawer unit. The lever, which is used to
indicate the drawer position in the fork light barrier, also acts as a locking
device for the cassette release button.
Photomultiplier (PMT)
Collects the blue emitted light. Converts the emitted light into an electrical
signal.
PMI Board
(Photomultiplier
Interface)
Has a BOL (Begin of Line) and EOL (End of Line) sensor connected to trigger
the timing for digitizing of the scanned image.
Converts the analog voltage from the Tube Board into 20 bit linear and further
16 bit root compressed values.
A flash memory on the PMI board keeps the Digitizer software.
Power Board /
Power II Board
Converts the 24 V input voltage from the power supply to the appropriate
voltage for following consumers:
PMI Board
Optic Module
All motors
Erasure Unit
Compared to the Power Board, the Power II Board has a higher power output
for the erasure unit for subtypes 200, 210, 300 and 310. The Power II Board
is required for subtypes 200, 210, 300 and 310.
Slow Scan Motor
Tube Board
Interface board between Photomultiplier Tube (PMT) and PMI Board. A flash
memory on the tube board keeps the shading calibration values.
Is the interface for a blue LED glued to the Light Collector. This blue LED
generates a reference signal for sensitivity correction.
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Component Name
Function
Figure 11
User Interface Board
Contains the LED of the user interface as well as power and erasure button.
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1.12
Service Manual
The Cassette Detection Light Sensor detects the cassette: The IP Drawer
Module (Multiformat) pulls out the Image Plate towards the drum with three or
four magnets (depending on the IP size) and the magnetic IP drawer roller. The
Status LED is yellow (SW ARC_2012) or green (SW < ARC_2012) blinking.
The laser beam is switched on to read the bar code and the position of the label
on the image plate carrier.
The magnetic Slow Scan Drum drives the image plate during scan. The IP
Detection (Double) Light Sensor detects the image plate.
When the Slow Scan Motor has reached the required number of motor steps, it
changes direction: The image plate is transported back.
The Erasure Unit erases the Image Plate during its movement back into the
cassette.
The last few centimeters of the way back, the IP Drawer Module (Multiformat)
drives the image plate into the cassette.
The green status LED indicates the user to remove the cassette. When taking
out the cassette, it is closed again.
Cassette Detection
Light Sensor
Cassette Opener
Image Plate in
End Position
Cassette
IP Detection Double
Light Sensor*
Cassette Unit
Erasure Unit
Figure 12
* IP Detection Double Light Sensor is a single sensor in subtypes 100, 110, 200, 210 below a certain SN
range. For details see section 1.3.
** IP Drawer Module for subtypes 100, 110, 200 and 210 only. For subtypes 300 and 310 it is named
IP Drawer Module Multiformat
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Service Manual
1.12.1.1
Description
See Section
1.12.1.1
1.12.1.2
1.12.1.3
1.12.1.4
1.12.1.5
Cassette Unit
Lock
Cassette Unlocker
Shutter
Cassette Opener
Cassette Clamper
Cassette Pusher
517502eb.cdr
Figure 13
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The user activates following mechanical actions by user inserting the cassette with a
minimum required force of 40 N:
By pulling out the cassette the opposite actions are activated. In addition the
cassette pusher supports closing the cassette.
1.12.1.2
Taking the Image Plate out of the cassette at Digitizer subtypes 100, 110, 200 and 210
Image Plate
IP Drawer Module
IP Drawer
Light Sensor
Docking Position
Home Position
Magnets
517502ec.cdr
Figure 14
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The Digitizer performs following activities to transport the image plate towards the
(magnetic) Slow Scan Drum:
The drawer motor drives the magnets from home position to docking position:
The sheet metal of the image plate gets attracted by the four magnets.
The drawer motor drives the image plate onto the magnetic drawer unit rollers.
The magnetic drawer unit rollers take over the image plate and transport it
towards the slow scan drum.
When the image plate has reached the magnetic slow scan drum, the image
plate is continuously driven by the drum and the drawer unit rollers together.
During this step the barcode is read out.
During this movement additionally the drawer drives back to end position: In this
position it has no contact anymore with the image plate. The IP drawer light
sensor detects the end position.
The slow scan drive changes the direction and transports the image plate back
towards cassette until it nearly leaves the roller.
The slow scan drive changes direction again and speed up the the image plate
for scanning. Thereby the barcode label is read again to detect the position of
the image plate (begin of scan and begin of line).
After recognizing begin of scan signal from barcode and a predefined distance
the image acquisition starts.
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Service Manual
Taking the Image Plate out of the cassette at Digitizer subtypes 300 and 310
Difference when taking the Image Plate out of the Cassette, compared to subtypes
100, 110, 200 and 210:
The IP Drawer Module Multiformat of subtype 300 and 310 is equipped with 3 magnetic
rollers and 5 magnets (subtypes 100, 110, 200 and 210: 2 magnetic rollers, 4
magnets).
This way each image plate format can be transported in and out the cassette.
Figure 15: Top view on IP Drawer Module Multiformat with different IP sizes
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Service Manual
Figure 16
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1.12.1.5
The Light Collector collets the blue light, which is emitted by the image plate.
The IP Detection (Double) Light Sensor monitors the image plate during scan.
A spring at the rear end of the IP Guide Plate shifts back the image plate after
scan, in case out of any reason the contact from image plate to the Slow Scan
Drum gets lost.
When the Slow Scan Drum transports the image plate back, the Erasure Unit
erases the image plate.
The IP Drawer Module performs the transport back into the cassette, after the
Slow Scan Drum has lost contact to the image plate.
By a very fast movement back, the IP Drawer Module (Multiformat) magnets loose
contact to the image plate.
The cassette can be removed by the user: The status LED changes from yellow
(SW ARC_2012) or green (SW < ARC_2012) blinking to constant green.
At subtypes 100, 110, 200 and 210, the release of the cassette is not mechanically
blocked. Pressing the Cassette Release Button too early is registered by the
Cassette Detection Sensor however, and an error message is issued.
At subtypes 300 and 310 the Cassette Unit Multiformat in combination with the
IP Drawer Unit Multiformat blocks the release of the cassette mechanically, when
the image plate is not yet returned to the cassette. The mechanical principle is
shown in Figure 16.
Note, that the Drawer Unit Motor actively pushes the Drawer Locking Lever against
the Cassette Locking Bolt. This means, the motor is permanently controlled after
scan, until the Cassette is removed.
When switching off the Digitizer before removal of the Cassette, there are two
ways to get the Cassette out:
1. Remove Cassette Unit and pull out Cassette.
2. Switch on the Digitizer and wait until it is booted up completely.
After the boot-up it is possible to remove the Cassette.
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Cassette Unit
Multiformat
IP-Drawer
Module Multiformat
Drawer
Locking
Lever
Cassette
Locking Bolt
blocked
Figure 17
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Digitizer boot-up
Approximate
time in
seconds
0
17
Digitizer
Switch-On
Boot-up of PMI and
Power Board finished
Load data and
check E-labels
40
NO
Error message
in Error Viewer.
Boot-up stops
YES
Warning message
in Error Viewer
Selftest okay?
YES
43
IP Clean-up
Cycle
Cassette or IP
found?
NO
60
Adjust galvo
100*
Visible / audible
Effects
Initialization okay?
NO
Error message
in Error Viewer.
Boot-up stops
Status LED slow red blinking (approx. 0,6 sec. off / 0,6 sec. on)
1.13
Service Manual
Message
Digitizer start-up
(4198) in Error Viewer
Drawer Motor
briefly
audible
NX Viewer
running?
NO
YES
105*
Digitizer idle
Status LED
green on
YES
515102bb.cdr
Figure 18
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Comment
Approx. 1 second after switch on the status LED starts red blinking.
After boot-up of the PMI Board (approx. 17 seconds after switch on), until
sending the self-test signal (approx. 40 seconds after switch on), the Digitizer
performs following actions:
The data in the E-labels are compared with the E-label data on the USB
flash drive.
The status LED stays red blinking. No audible actions. No message in the
Error Viewer.
3
Send self test signal to all SW modules means: Check whether all consumers
are connected. Click sounds of motors are audible. The galvo starts up.
When the self test starts, message Digitizer start-up is displayed in the
Digitizer Remote Display.
This message is generated by the Digitizer and will not be displayed however,
if the Error Viewer is not started-up yet. This is the case for example if Digitizer
and workstation are switched on simultaneously.
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Safety Directions
IMPORTANT:
For each service intervention follow the instructions in the Generic Safety Directions.
Agfa Portal via Internet.
Agfa Intranet /
Refer to Document ID 11849633,
The Generic Safety Directions document comprises the general safety relevant
information including relevant environmental and occupational safety instructions for
the Service Engineer.
2.1
Do not keep tools in the laser beam when the device is switched on.
WARNING:
By clearing the image queue all images in the queue of the Digitizer are erased.
Retake possible.
Before clearing the image queue, check all other troubleshooting options to get the
image transmitted to the destination.
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Service Manual
To comply with ISO 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
WARNING:
Electrical device. Shock possible.
INSTRUCTION:
Position the Agfa products so that it is possible to disconnect the mains power
connection if required.
Local and International wiring regulations must be observed. Check all supplies
and voltages, currents, trips and fuses with the Hospital facilities department or
their engineers.
WARNING:
The device is a table-top Digitizer. The structure and stability of the table used need to
be suitable in relation with the size and weight of the system. Do not use excessive
force when inserting cassettes in the Digitizer as the device may slip or drop off the
table. Use a non-slip-mat below the Digitizer or other anti-skid measures. The table
should not be subject to excessive shock and vibrations from other sources, as this
may disturb the operation of the Digitizer.
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WARNING:
Image plate is sensitive for X-rays. Poor image quality possible.
The Digitizer and the cassette storage shall be protected against X-ray radiation this
way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
2.3
Use proper foot and hand protection when lifting the Digitizer.
2.4
Use proper foot and hand protection when lifting the Digitizer.
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WARNING:
Injury or device damage possible.
5151_ENC_106.cdr
Figure 19
2.5
2.5.1
CAUTION:
Sensitive surface. Reduced image quality possible due to clouded reflector.
2.5.2
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CAUTION:
The Light Collector can break when mechanically stressed.
Handle the Light Collector with great care.
CAUTION:
Finger prints on the mirror before the Light Collector may cause reduced image
quality.
Be careful not to touch the mirror.
Figure 20
2.5.3
Keep away all parts which are sensitive for strong magnetic fields, e.g. bank cards.
Ensure that no small metallic parts stick at the slow scan drum, e.g. screws,
metallic splinters.
CAUTION:
The Slow Scan Drum has a sensitive surface. Reduced image quality or image
plate jams possible.
Handle the Slow Scan Drum carefully.
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2.5.4
Service Manual
2.6
Keep away all parts which are sensitive for strong magnetic fields, e.g. bank cards.
Ensure that no small metallic parts stick at the IP drawer module wheels, e.g.
screws, metallic splinters.
Labels
NOTE:
For labels refer to the corresponding User Manual of the Digitizer and refer to the
Agfa Intranet /
Generic Safety Directions, Document ID 11849633,
Agfa Portal via Internet.
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Pre-Installation
NOTE:
For the pre-installation instructions of the NX workstation, refer to the corresponding
Service Documentation.
3.1
Scope of delivery
Quantity
Description
Digitizer
CE declaration of conformity
Network cable 5 m
1.5 mm CU filter
* Language: Bulgarian, Chinese simplified, Chinese traditional, Czech, Danish, Dutch, English,
Estonian, Finnish, French, German, Greek, Hungarian, Italian, Japanese, Korean, Latvian,
Lithuanian, Norwegian, Polish, Portuguese, Romanian, Russian, Slovak, Slovenian, Spanish,
Swedish, Thai, Turkish, Vietnamese
IMPORTANT:
NOTE:
If accessories are ordered, these may also be part of delivery.
For an overview of accessories refer to the sales information, which is available in the
National Sales Organization.
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Service Manual
3.3
Technical data
NOTE:
For the technical specifications and compliance of the Digitizer refer to the User
Manual.
3.4
515111ab.cdr
Figure 21
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47 cm [18,5 in]
Service Manual
58 cm [22,8 in]
Front
42 cm [16,5 in.]
70 cm [27,6 in.]
Bottom view
Foot
32 cm [12,6 in.]
515111af.cdr
NOTE:
The Digitizer is delivered on a pallet with size (Length x width x height)
83 cm x 75 cm x 15 cm (32,6 in. x 29,5 in. x 5,9 in.).
Size of the complete Digitizer package incl. pallet (Length x width x height):
83 cm x 75 cm x 72 cm (32,6 in. x 29,5 in. x 28,3 in.).
The weight of the package is 50 kg (111 lb).
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WARNING:
The device is a table-top Digitizer. The structure and stability of the table used need to
be suitable in relation with the size and weight of the system. Do not use excessive
force when inserting cassettes in the Digitizer as the device may slip or drop off the
table. Use a non-slip-mat below the Digitizer or other anti-skid measures. The table
should not be subject to excessive shock and vibrations from other sources, as this
may disturb the operation of the Digitizer.
Observe following warning for the installation place of the Digitizer and the storage
location of the cassettes with image plates:
WARNING:
Image plate is sensitive for X-rays. Poor image quality possible.
The Digitizer and the cassette storage shall be protected against X-ray radiation this
way, that the annual dose equivalent at the installation place will not exceed 1 mSv.
3.5
Electrical Connections
Warning:
Images can be lost due to power failure.
Connect the equipment to an un-interruptible power supply (UPS) or an institutional
standby generator.
WARNING:
When different combinations of equipment are used in various medical
environments a potential difference (V) can exist between the protective earths
in different localities. If the protective earthing fails this potential difference can
cause a HAZARD for the OPERATOR or for the PATIENT.
To comply with ISO 60601-1 (annex I) all computers and peripherals must be
connected to the same power source.
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WARNING:
Electrical device. Shock possible.
INSTRUCTION:
Position the Agfa products so that it is possible to disconnect the mains power
connection if required.
Local and International wiring regulations must be observed. Check all supplies
and voltages, currents, trips and fuses with the Hospital facilities department or
their engineers.
IMPORTANT:
The external power supply is part of delivery. Do not use another power supply than
the one delivered with the Digitizer or available from spare parts stock.
UL: (US)
Double earthed pin outlet in compliance with DIN 49441 and with
CEE 7 standard cover V II.
UL: (US)
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Denmark,
Ireland, Italy
Malta, Cyprus,
UK and
Switzerland
IEC C13
5175_C11_001.cdr
Figure 23
US/CANVersion:
IEC C13
NEMA 5-15P
5175_C11_002.cdr
Figure 24
Upon Digitizer installation, it must be ensured that either the mains connector or an allpole circuit breaker for the installation on site is located close to the machine and easily
accessible.
3.6
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Service Manual
System integration
The following table lists the information which is required to integrate the Digitizer into
the local network.
Parameter:
Default value:
IP Address:
192.192.192.192
Subnet Mask:
255.255.255.0
Gateway IP Address*:
192.192.192.1
AE Title:
DIG_DEFAULT
Digitizer Hostname:
192.192.192.192
Processing Station IP
address:
192.192.192.193
AE-Title (Image):
DEFAULT
PC Port (Image):
104
AE-Title (Preview):
FAST_DEFAULT
PC Port (Preview):
3729
FASTID_DEFAULT
3216
3027
Value:
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
..............................................
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Service Manual
Step
Goal
Reference
1.
2.
3.1
3.4
7.
8.
3.
4.
5.
6.
9.
OK
1.2
3.7
Digitizer
User
Manual
3.4
Digitizer
User
Manual
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Service Manual
Checking date:
Client name:
Client address:
Contact person,
name and title:
Client phone
number:
Extension:
Type of systems:
Order / OGT*
number:
Task
OK
Remarks:
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4.1
Introduction
IMPORTANT:
This document describes the installation and configuration of the Digitizer including the
NX workstation with the help of the Quick Installation Guide (part of delivery) and the
CR 10-X / CR 12-X / CR 15-X configuration wizard.
For installation without using the CR 10-X / CR 12-X / CR 15-X configuration wizard
refer to the appendix, section 4.7.
REQUIRED TOOLS
The required tools are part of delivery.
REQUIRED TIME:
The complete installation of the Digitizer including installation and configuration of the
workstation takes approximately 1 hour.
REQUIRED DOCUMENTS
Chapter 4 of the corresponding NX Workstation version in the Agfa HealthCare Library:
Computed Radiography > CR Workstation Software
NOTE:
The Installation Checklist in section 4.8 gives an overview of all steps of the Digitizer
installation and guides through the complete installation process.
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Service Manual
Installation Preparation
Preparing the installation is split up into the following steps:
4.2.1
Task
Section
4.2.1
4.2.2
4.2.3
4.2.4
4.2.2
Compare the labels on the boxes with the customers order list and the
shipping papers.
(2)
Check the packing material for visible transport damage such as dented edges,
damage on the box, torn fixing elements.
(3)
IMPORTANT:
If the device was tilted, the circle in the
arrow head of the TILTWATCH changes
from white to red.
If the device was subjected to shocks, the
square field in the middle of the
SHOCKWATCH changes from white to
red.
STOSSEMPFINDLICH
Figure 25
If damages are visible from the outside, inform the carrier. The damage must be
noted down in the handover documents.
If the device should be replaced, contact your local AGFA representative.
If no damage is visible from the outside start installation.
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WARNING:
The Digitizer is heavy (30 kg; 66 lbs). Risk of injuries when lifting the Digitizer.
Use proper foot and hand protection when lifting the Digitizer.
WARNING:
The device is a table-top Digitizer. The structure and stability of the table used need to
be suitable in relation with the size and weight of the system. Do not use excessive
force when inserting cassettes in the Digitizer as the device may slip or drop off the
table. Use a non-slip-mat below the Digitizer or other anti-skid measures. The table
should not be subject to excessive shock and vibrations from other sources, as this
may disturb the operation of the Digitizer.
(4)
Unpack the Digitizer. The unpacking instructions are printed on the Digitizer box.
Figure 2 shows an example of the unpacking instructions.
A
B
4
6
7
30 kg
66 lbs
Device
Type
ABC-Code
SN
* Optional:
Depends on
national regulations.
Delivery
Note
Figure 26
4.2.3
4.2.4
4.3
Compare the scope of delivery with the packing lists, where available.
(2)
In case the delivery is not complete, escalate to the next support level.
Perform all steps as described in the Quick Installation Guide, which is part of
delivery. The document is also available via Agfa HealthCare Library, Document
Agfa Portal via Internet.
Agfa Intranet /
ID 34000041,
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NOTE:
After the installation with the Quick Installation Guide, the mandatory installation steps
for a standalone system are finished. The system status is as follows:
CR 10-X Status in the NX configuration menu:
Devices > Digitizer Configuration > Digitizer
#
Parameter
Value
Name:
DIG_DEFAULT
Enable Fast ID
Enabled
Disabled
192.192.192.192
DIG_DEFAULT
192.168.0.1
255.255.255.0
Figure 27
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Parameter
Value
Name:
DIG_DEFAULT
Enable Fast ID
Enabled
Disabled
100 m
200 m
192.192.192.192
DIG_DEFAULT
192.168.0.1
255.255.255.0
Figure 28
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Parameter
Value
DefaultNX
NX_DEFAULT
local host
Port
104
Default Modality
CR
FAST_DEFAULT
3729
Fast ID - AE Title
IDEN_DEFAULT
3216
10
IP address
192.192.192.193 (fixed)
Figure 29
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User Name
Service user
Standard NX user
Agfa
Password
Agfa4CR10 (for CR 10-X*) or
Agfa4CR12 (for CR 12-X**) or
Agfa4CR15 (for CR 15-X***)
4.4
Section
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
Mandatory Steps
4.5
4.6
Section
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4.4.1
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Figure 30
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(1)
Service Manual
Figure 31
(2)
(3)
(4)
(5)
Add NX users and roles. For an example see Figure 32 and Figure 33.
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Figure 32
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Figure 33
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4.4.2
Service Manual
(1)
(2)
(3)
(4)
Adapt the Workstation settings and the Digitizer settings with the information
provided by the network administrator.
(5)
Go to NX configurator screen:
Devices > General Settings >
Workstation Settings > IP
Address > Advanced
(6)
Figure 34
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(7)
(8)
Go to NX configurator screen:
Devices > Digitizer
Configuration > Digitizer.
(9)
Figure 35
Figure 36
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515101ha.cdr
Figure 37
Figure 38
4.4.3
4.4.4
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4.4.5
4.4.6
Service Manual
(2)
Device Info
Item
Type Number:
Subtype Number:
Serial Number:
Manufacture Date:
Installation Date:
Software Version:
Value
LE5151
MP
A
X
100
1001
02.01.2012
15.01.2012
ARC_1013
Figure 39
NOTE:
The latest software is available from the Agfa HealthCare Library:
Computed Radiography > CR Digitizer > CR 10-X > Software
4.4.7
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(1)
(2)
Figure 40
4.5
Activity
Reference
Electrical check
Acceptance Test
(3)
4.6
Contact your local service manager concerning the activities which are required
due to local regulations.
Customer Training
(1)
(2)
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4.6.1
Service Manual
The user interface (Error viewer at NX workstation and Digitizer status LED)
The function of the release button at the Cassette Unit. See also IMPORTANT
note below.
Boot-up procedure
Digitizer type 5151/200, 210, 300 and 310 only: Scan resolution switching
Basic workflow
Function of the USB flash drive in the rear (do not remove!)
constant
green
when
idle
515101zh.cdr
Figure 41
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NOTE:
4.6.2
For the auto cropping functionality refer to the Application Note Functional
Changes in NX 2.0.8700 / 3.0.8700, Document ID 36259799
For the Digitizer type 5151/200, 210, 300 and 310 scan resolution switching
functionality refer to the Application Note Functional Changes in NX 2.0.8800 /
3.0.8800, Document ID 39248556.
Operating conditions
Cleaning
NOTE:
For more information refer to the CR Plates and Cassettes (CR MD 1.0 General)
User Manual.
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4.7
Service Manual
NOTE:
The Installation Checklist in section 4.8 of this chapter gives an overview of all
steps
of the Digitizer installation and guides through the complete installation process.
IMPORTANT:
When using a direct network connection between Digitizer and a NX workstation, first
switch on the Digitizer, then the workstation. As alternative: With Digitizer switched
on select at NX workstation:
START > All Programs > Agfa > NX > Restart NX completely
Workarounds to avoid a switch-on sequence:
Possibility 1: Use a network switch to connect Digitizer and NX workstation.
Possibility 2: Connect Digitizer and NX to the local network. See also section 4.4.2.
Possibility 3: Set a fixed IP address for the NX workstation. See NX service manual
chapter 4, Installation.
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4.7.1
Installation Preparation
(1)
4.7.2
Service Manual
(1)
Mains
HDMI to
DVI converter
(optional)
Mains
install_poster_02a.c
Figure 42
(2)
(3)
Direct
network
connection
Mains
install_poster_003.cdr
Figure 43
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4.7.3
Service Manual
(1)
Performing the operating system settings (date & time, network, language)
(2)
(3)
User name
Password
install_poster_04.cdr
Figure 44
IMPORTANT:
With direct network connection observe
the correct switch on sequence: First
switch on Digitizer, then the NX
workstation.
install_poster_003a.cdr
Figure 45
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NOTE:
The Digitizer status is indicated via
static or blinking blue, green and red
LEDs.
Status
Indicator
515101ag.cdr
Figure 46
(4)
On the NX go to:
Control panel
Set:
View by: Small Icons
Figure 47
(5)
(6)
(7)
Figure 48
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(8)
Service Manual
Figure 49
(9)
Select: Properties
Figure 50
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Figure 51
(12) Set:
- IP address:
192.192.192.193
- Subnet mask: 255.255.255.0
- Default gateway: 192.192.192.1
(13) Select: OK followed by close
(2 times)
Figure 52
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Figure 53
Figure 54
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Figure 55
Figure 56
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Figure 57
Figure 58
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Figure 59
Figure 60
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Figure 61
192.192.192.192
Authentication Required
User Name:
Password:
OK
Cancel
Start
Start
515101zf.cdr
Figure 62
IMPORTANT:
When installing the Digitizer at SE, do not install the Error Viewer. SE has an Error
Viewer already pre-installed.
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Figure 63
Figure 65
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Figure 66
Figure 67
NOTE:
The activation takes several minutes. The NX components are installed depending
on the available licenses.
Possible problems during activation are logged in the Activation Helper window.
Figure 68
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Figure 69
Figure 70
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Figure 71
Figure 72
Parameter
Value
ID station name
DefaultNX
NX_DEFAULT
local host
Port
104
Default Modality
CR
FAST_DEFAULT
3729
Enable Fast-ID
Fast ID - AE Title
IDEN_DEFAULT
10
3216
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Figure 73
Figure 74
Figure 75
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Figure 76
NOTE:
In a system with just one Digitizer and one NX the Recovery Exposure Type is not
relevant. For more information refer to the Application Note "Functional Changes in
NX 2.0.8500 / 3.0.8500 and NX 2.0.8600 / 3.0.8600", Document ID 32972652.
(63) In the same window select New to
add a new Digitizer.
(64) Enter following data in the "Add
Digitizer" window.
- Name: DIG_DEFAULT
- Type: CR 10-X* or CR 12-X**
or CR 15-X***
Figure 77
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Parameter
Value
Name:
DIG_DEFAULT
Enable Fast ID
192.192.192.192
DIG_DEFAULT
192.192.192.1
255.255.255.0
Figure 78
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(66) Enter the data in the Device Configuration > Digitizer > Emergency
Procedure window according to the customer needs.
The following table just shows examples:
Parameter
Value
Age Group:
17+
Exam Group:
Carpus (Knee)
Exposure Type:
DLPMO Left
Figure 79
NOTE:
With scan resolution parameter enabled in the NX Edit Image Detail window, the
user can switch scan resolution before scanning.
The default scan resolution settings are defined in the Digitizer configuration window.
Recommendation: Leave settings on default.
For more information see also Application Note NX 2.0.8800 / 3.0.8800,
Document ID 39248556.
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Figure 80
Figure 81
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Figure 82
Figure 83
Figure 84
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(77) Select Activate Configuration and follow the further instructions on the screen.
Figure 85
NOTE:
After activation of the configuration the NX application software resets and starts up
automatically. The Digitizer status LED changes from red to green.
4.7.4
(1)
Erase a cassette.
Remove cassette.
install_poster_12.cdr
Figure 86
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Service Manual
1,3 m
1. Insert CU Filter
2. Expose Cassette:
Large Focus
12 mAs
75 kVp
3. Rotate cassette by 180
4. Expose again
5. Remove CU Filter
Collimated
Area
Black side
facing up
install_poster_013.cdr
Figure 87
(3)
(4)
System
Diagnosis
Genrad
Flat
Field
200
install_poster_14a.cdr
Figure 88
IMPORTANT:
By selection of examination type System Diagnosis > Flatfield,
the correct settings for image processing of the flatfield are used.
Any other examination type gives a result which cannot be used for image evaluation.
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Large area
inhomogeneities
Unacceptable number
of white dots
install_poster_15.cdr
Figure 89
NOTE:
The slow scan direction is parallel
to the long side of the image
plate.
Slow Scan
Direction
Monitor
Image
Plate
515101aa.cdr
Figure 90
Evaluation:
If the scanned flatfield does not show one of the artifacts, no further action
is required.
If the scanned flatfield shows one of the artifacts compare the flatfield with the limit
pattern. For detailed instructions refer to chapter 3.3, Troubleshooting
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Service Manual
(2)
(3)
192.192.192.192
Authentication Required
User Name:
Password:
OK
Cancel
Start
Start
515101zf.cdr
Figure 91
(4)
Next
Next
Adapt
Next
Confirm installation
install_poster_17a.cdr
Figure 92
4.7.6
Performing a Backup
(1)
(2)
Select : Logout
Figure 93
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4.7.7
Service Manual
4.8
Installation Checklist
#
Step
Reference
Okay
Task
code*
Installation Prerequisites
1.
4.2.2
PRI
2.
Unpack Digitizer.
4.2.1
INS
3.
4.2.3
INS
4.
4.2.4
INS
4.3
INS
4.4.1
ASC
7.
4.4.2
ASC
8.
4.4.3
ASC
9.
4.4.4
ASC
4.4.5
ASC
4.4.6
ASC
4.4.7
ASC
4.5
ASC
4.6
ATR
13.
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Calibration
5.1
Shading calibration
Purpose
Use Case
Determine the sensitivity of the scanning system for each pixel of the scan line:
A flatfield is scanned. For each pixel a sensitivity factor is stored in a flash memory
on the Photomultiplier (PMT).
Perform a shading calibration in following cases:
Whenever stripes in image plate run direction are visible, which cannot be
removed by cleaning of the scan line with the cleaning brush
REQUIRED TOOLS:
* The last digit in the spare part number indicates the spare part revision at release of this document.
When ordering, the actual revision of the spare part is delivered.
** The Cu filter is part of Digitizer delivery.
*** For cleaning of an image plate either use CR Phosphor plate cleaner (poured on a lint free cloth) or
Polynit wipes.
REQUIRED TIME:
Approximately 30 minutes
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Service Manual
(2)
Open the cassette and check that the image plate (IP) is free of contamination
and without any signs of wear or defects like scratches or split off parts.
If any particles are detected, clean the IP according to the cleaning procedure.
If any defects are detected, inform the customer about the defect and use
another artifact free IP.
(3)
NOTE:
For CR MD1.0 General image plates only use AGFA CR Phosphor Plate cleaner and a
soft lint-free cellulose cloth or Polynit wipes to clean the image plate.
For more information refer to the user manual "AGFA CR Plates and Cassettes
(CR MD 1.0 General)". This manual is part of Digitizer delivery and is available on the
Agfa HealthCare Library.
IMPORTANT:
When using CR Phosphor Plate Cleaner: Do not put the CR Phosphor Plate Cleaner
directly on the image plate. Always put the CR Phosphor Plate Cleaner on the lint-free
cloth.
5.1.2
(2)
(3)
Cu filter
1,3 m
Black side
facing up
Collimated
area
5151_c36_001.cdr
Figure 94
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5.1.3
12 mAs
75 kVp
1.3 m (51,2) distance
Large focus
(5)
(6)
(7)
(8)
(2)
(3)
Enter the Digitizer IP address in the address window. See also NOTE below.
NOTE:
If the Digitizer IP address is not known, look it up in the NX configuration tool:
(4)
Enter username and password (obtained during the web based training).
(5)
(6)
Select Calibrate.
Figure 95
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Figure 96
(8)
Figure 97
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Figure 98
IMPORTANT:
If a message pops up which indicates a failed shading calibration (e.g. Underexposed
- too low pixel values ) refer to section 7.7 for possible remedies.
5.1.4
Verification
(1)
Expose a flatfield. Use the same exposure parameters like for the
shading calibration.
(2)
Identify and scan the image. Use exam type: System diagnosis > Flatfield
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IMPORTANT:
By selection of examination type System diagnosis > Flatfield the correct settings for
image processing of the flatfield are used.
Any other examination type may give a result which cannot be used to evaluate the
flatfield image.
(3)
Visually check the image for homogeneity in IP run direction and vertical to the
IP run direction.
Evaluation:
Result
If the scanned flatfield image does not show any lines or stripes or large area
inhomogeneities no further action is required.
If there are unacceptable effects, refer to section 7, Troubleshooting.
Acceptance test
Acceptance tests after installation and repair are performed via verification of the
service activity. This is described with each single service activity.
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Troubleshooting
The troubleshooting procedure depends on the symptom of the fault:
Symptom
Reference Section
7.1
7.2
7.3
7.4
7.5
7.6
7.7
Tool
Purpose
Reference
Malfunction file
See NOTE on
page 105.
File
ErrorInformation.html
See section
7.3.
See section
7.2.
Restore of Digitizer
default network settings
See section
7.4
*unknown IP address can also be looked up in file ErrorInformation.html on USB flash drive.
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7.1
Symptom
Note, that in some cases the R&D internal error code is displayed only.
Cause
Solution
Solve the problem as described in the service description of the error code.
To look-up a Digitizer error code (e.g. ARC1001) proceed as follows:
A) Look-up the error "online" (Access to NX Workstation or PC in the network
available):
(1)
(2)
(3)
Login with username and password provided in the web based training.
(4)
(2)
(3)
(4)
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NOTE:
The R&D internal error codes YYYYY can also be looked up in menu "Explain
Error Code" or the file "errors.csv". The error descriptions are however not
prepared for the service user.
With each error a file malfunction file with the syntax
MALF_<Type Nr.>_<SN>_<Error Code>_<Date>_<Time>.zip
(e.g. MALF_5151_01050_5145_20Aug2013_08-29-17.zip) is created on the
Digitizer USB flash drive. This file contains all configuration and logfiles, which are
required for fault analysis when escalating a problem. All available malfunction files
are part of the backup ZIP file.
Malfunction files are available as of software ARC_1404.
7.2
Symptom
Status LED is off or slow red blinking (0,6 seconds off, 0,6 seconds on)
Background: The Digitizer is not able to perform the hardware selftest (boards,
motors, sensors) which is executed approx. 40 seconds after switch-on.
For a default boot-up sequence refer to section 1.13.
Cause 1
Solution 1
Cause 2
Solution 2
Check the status of the LEDs on the PMI board indicating that power is available:
If one or more of following LEDs does not light up green, exchange the Power Board:
LD1, LD3, LD5, LD7, LD9, LD10, LD11, LD12, LD13, LD16
See section 3.4, Electrical and mechanical Codes, Fuses, LEDs for the location and
meaning of the LEDs.
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Cause 3
Solution 3
Cause 4
Solution 4
Use the "Boot Problem Analyzer" to get more info about the problem.
Instructions:
(1)
(2)
Remove the Digitizer USB flash drive and insert it at the Service PC.
(3)
.....
.....
and other files
.....
.....
and other files
.....
.....
preparing_USB_for_boot_anaylzer.cdr
Figure 99
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(4)
Release the USB flash drive from the Service PC and insert it at the Digitizer.
(5)
(6)
After approximately 1 minute remove the USB flash drive: The log files to analyze
the boot-up have been written to directory \log.
(7)
(8)
7.3
Symptom
Background: The symptom description above means: The ping command sent from
Digitizer to the workstation was successful. The Digitizer was not able to
communicate with the Error Viewer however.
IMPORTANT:
File ErrorInformation.html with information about the last error and the Digitizer
configuration is written to USB flash memory if the connection to the Error Viewer on
the NX workstation is not available (function available as of software ARC_1302). This
file is removed again when the Error Viewer is reconnected.
Recommendation for efficient troubleshooting:
(1) Remove the USB flash drive from the Digitizer.
(2) Insert it in the NX workstation.
(3) Double-click file: ErrorInformation.html
(4) Follow the instructions.
For an example of file ErrorInformation.html see page 108.
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A problem occurred when trying to display an ErrorMessage on the image processing station. The digitizer
cannot communicate anymore with the ErrorViewer.
1. Check if the ErrorViewer is running properly.
2. Check the network connection (cabling).
3. Check the digitizer and destination settings (IP addresses, ports).
Item
Type Number:
Subtype Number:
Serial Number:
Manufacture Date:
Installation Date:
Software Version:
Value
01-Jan-1970
01-Jan-1970
unknown
E
L
P
M
A
X
E
Errorcode:
Name:
Short Description:
Description:
ID of User Message:
User Message:
IP Address:
Subnet Mask:
Gateway:
Hostname:
AE Title:
4313
OPTICS_BOARD_CONNECTOR
Optics board not detected
Meaning: Optic board not detected. Reason: Cable broken/not connected or
optic board defective. Cure: 1) Check optic module cabling. 2) Replace optic
module cabling, if error persists. 3) Replace optic module, if error persists.
3
Ein Fehler ist aufgetreten. Bitte zur Problembehebung an Kundendienst
wenden.
192.192.192.100
255.255.255.0
192.192.192.1
DefaultDig
CR10MUC
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Cause 1
Solution 1
Go to Start > All Programs > Startup > Error Viewer to start the Error Viewer.
Cause 2
Expected Error Viewer version not installed. Each software version has its dedicated
Error Viewer.
Solution 2
Follow the software installation instructions which are part of the software zip file on the
library to:
If the Digitizer is connected to SE: Prepare the Digitizer for usage with the old Error
Viewer protocol as described in the SE service manual chapter 5 (Configuration) or as
described in the software installation instructions for software ARC_1404.
7.4
Symptom
Status LED is triple red blinking (approx. 3 on/off cycles per second followed
by 1 second off)
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Cause 1
Solution 1
Service Manual
Check network interface LEDs at the Digitizer: They should light up (constant or
intermittently).
If the network LEDs on both sides do not light up, try another network cable.
Cause 2
Solution 2
Set a fixed IP address for the NX in the "General Settings" window. For instructions
refer to the NX service manual chapter 4, Installation and Configuration. Note, that this
features is available only as of NX software 2.0.8700 / 3.0.8700.
Cause 3
Solution 3
(2)
If the network LEDs on the NX workstation does not light up, exchange the network
interface at the NX workstation.
Checking the network interface at the Digitizer:
(3)
Connect the Service PC via network cable to the Digitizer (Service PC IP address
configuration not required).
(4)
If the network LED on the Digitizer does not light up, exchange the PMI board.
Cause 4
Solution 4
Following settings must be correct on the Digitizer and the NX Workstation to allow
communication (see table below):
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Cause 5
Service Manual
Setting on Digitizer
Destination IP Address
Destination Name
AE title (Image)
Digitizer IP Address
Digitizer AE title
Digitizer Hostname
Digitizer IP address or subnet mask configured wrong (e.g. due to a typing error):
Accessing the Digitizer service pages is not possible anymore, as the network settings
are unknown.
Solution 5
(2)
Remove the USB flash drive and insert it at the Service PC.
(3)
(4)
(5)
Release the USB flash drive from the Service PC and re-insert it at the Digitizer.
(6)
(7)
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192.192.192.192
Subnet Mask:
255.255.255.0
Gateway IP Address:
192.192.192.1
Digitizer AE Title:
DIG_DEFAULT
Digitizer Hostname:
192.192.192.192
NOTE:
After a reset of the network settings it is required to configure the network settings
again. Refer to section 4.
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7.5
7.5.1
Calibration Lines
Symptom
Solution
Digitizer not calibrated after exchange of the Optic Module or the PMT with Light
Collector.
Perform a shading calibration. Refer to section 5.
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Service Manual
Dust Stripes
Symptom
Solution
Use the cleaning brush to clean the mirror and the entrance surface of the Light
Collector by moving the brush a few times. For a detailed instruction refer to the
Digitizer user manual.
(2)
(3)
If the dust stripes are still visible: Escalate to the next support level.
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7.6
7.6.1
Banding
Symptom
Solution
7.7
Check the table where Digitizer is positioned. It must be solid and in a fixed
position. No vibrations may disturb the scanning.
(2)
Particles in the optical path: Use the cleaning brush to clean the optical path.
Contamination and/or any defects on the image plate: Clean the image plate
according to the cleaning procedure or use another image plate.
Image plate wrong exposed (too high / low dose): Check exposure parameters.
Image plate not exposed on its entire area (wrong collimation): Ensure that the
image plate is entirely exposed.
PMT exposed to intensive light before calibration (in this case PMT has lower
sensitivity): Wait until the PMT has back the normal sensitivity (time depends on
duration and brightness of the light exposure).
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7.8
Service Manual
7.8.1
Preparation
(1)
(2)
7.8.2
(2)
(3)
(4)
(5)
Browse to the USB flash drive to select the limit pattern in directory
\LimitPattern.
(6)
(7)
(8)
(9)
Evaluate as follows:
If the scanned image visually looks as good as or better than the limit
pattern, the image quality is okay.
If there are unacceptable effects see sections 7.5 and 7.6 of this document.
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ARC2300 Replace the 'Cassette Unit' due to end of its life time.
Meaning: The maintenance plan requests to replace the 'Cassette Unit'.
Reason 1: The maximum life time of the 'Cassette Unit' is reached.
Cure 1: Replace the 'Cassette Unit'.
Check via 'Maintenance Indicator' (Service Menue) whether other
components
have also to be replaced next time. Bundle these necessary mainentance
activities.
ARC2301 Lubrication of the 'Cassette Unit' is necessary.
Meaning: The maintenance plan requests the lubrication of the 'Cassette
Unit'.
Reason 1: The 'Cassette Unit' has to be lubricated on regular base. The
maximum defined cycles are reached.
Cure 1: Lubrication of the 'Cassette Unit' according maintenance instruction.
ARC2400 Replace the 'IP Drawer Module' due to end of its life time.
Meaning: The maintenance plan requests to replace the 'IP Drawer Module'.
Reason 1: The maximum life time of the 'IP Drawer Module' is reached.
Cure 1: Replace the 'IP Drawer Module'.
Check via 'Maintenance Indicator' (Service Menue) whether other
components
have also to be replaced next time. Bundle these necessary mainentance
activities.
ARC2404 Motor error at the 'IP Drawer Module'.
Meaning: During motor selftest of 'IP Drawer Module' an error occurred.
Reason 1: The cables are defective or disconnected.
Cure 1: Check cables and connectors between 'Power Board' and motor of
'IP Drawer Module'.
Replace 'Y-Cable Power Board to Motors'.
Reason 2: The motor of 'IP Drawer Module' is defective.
Cure 2: Replace the 'IP Drawer Module'
Reason 3: 'Power Board' defective.
Cure 3: Replace 'Power Board'.
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ARC2500 Replace the 'Slow Scan Drum with Pulley' due to end of its life time.
Meaning: The maintenance plan requests to replace the 'Slow Scan Drum
with Pulley'.
Reason 1: The maximum life time of the 'Slow Scan Drum with Pulley' is
reached.
Cure 1: Replace the 'Slow Scan Drum with Pulley'.
Check via 'Maintenance Indicator' (Service Menue) whether other
components
have also to be replaced next time. Bundle these necessary mainentance
activities.
ARC2501 Replace the 'Slow Scan Plate with Belt Tensioner' due to end of its life time.
Meaning: The maintenance plan requests to replace the 'Slow Scan Plate
with Belt Tensioner'.
Reason 1: The maximum life time of the 'Slow Scan Plate with Belt
Tensioner' is reached.
Cure 1: Replace the 'Slow Scan Plate with Belt Tensioner'.
Check via 'Maintenance Indicator' (Service Menue) whether other
components
have also to be replaced next time. Bundle these necessary mainentance
activities.
ARC2504 Motor error at the Slow Scan Unit.
Meaning: Motor selftest of the 'Slow Scan Motor' detects an error.
Reason 1: The cables are defective or disconnected.
Cure 1: Check cables and connectors between 'Power Board' and 'Slow
Scan Motor'.
Replace 'Y-Cable Power Board to Motors'.
Reason 2: The 'Slow Scan Motor' is defective.
Cure 2: Replace the 'Slow Scan Motor'.
Reason 3: 'Power Board' defective.
Cure 3: Replace 'Power Board'.
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ARC2801 Connection between 'PMI Board' and 'PMT with Light Collector' failed.
Meaning: At the 'PMT with Light Collector' module the tube electronic board
detection failed.
Reason 1: Cable defective or disconnected.
Cure 1: Check cables and connectors between 'PMT with Light Collector'
and 'PMI Board'.
Replace 'Data Cable PMI Board to Tube Board'. Replace 'Signal Cable PMI
Board to Tube Board'.
Reason 2: 'PMT with Light Collector' is defective.
Cure 2: Replace 'PMT with Light Collector'.
Reason 3: 'PMI Board' defective.
Cure 3: Replace 'PMI Board'.
ARC2802 Connection between 'PMI Board' and 'Optic Module' failed.
Meaning: 'Optic Module' electronic board not detected.
Reason 1: Cable defective or disconnected.
Cure 1: Check cables and connectors between 'PMI Board' and 'Optic
Module'.
Replace 'Cable PMI Board to Optic Module'.
Reason 2: 'Optic Module' is defective.
Cure 2: Replace 'Optic Module'.
Reason 3: 'PMI Board' defective.
Cure 3: Replace 'PMI Board'.
ARC2804 Flash memory error at 'PMI Board'.
Meaning: The internal flash memory of the 'PMI Board' is corrupted or full.
Reason 1: Due to a software error the flash memory was corrupted or is full.
Cure 1: Install the newest software version with formatting of the flash
memory.
Restore previously saved backup data.
Reason 2: Flash memory on 'PMI Board' is defective.
Cure 2: Replace 'PMI Board'.
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Repair
8.1
Required tools
For servicing the Digitizer following tools are required:
TX20
To be organized locally:
Polynit wipes
Spare Part Number*:
10+9 9999 1273 0
200
Or
CR Phosphor
Plate Cleaner
Spare part number*:
10+9 9999 1197 0
Multimeter
(Ohmmeter)
Service PC
Antistatic
wrist strap
Flash light
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8.2
8.2.1
Diagnose Cycle
Shading Calibration
For more information se also section 8.2.4, Remote access to the service functions.
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Start the browser via shortcut or by entering iexplore in the search window of
the start menu.
(2)
(3)
Enter username and password which is provided during the web based training.
Select: Logout
(2)
(3)
IMPORTANT:
Do not use the browser buttons back and forward for navigation. Use the menu
in the service user interface for navigation only.
Do not quit a service session by closing the browser window. Only quit a service
session via Logout button.
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8.2.2
Service Manual
See Section
Logout
8.2.3.1
Home
8.2.3.2
General Info
Device Info
8.2.3.3
Network Info
8.2.3.4
Reporting
Info Counter
8.2.3.5
Error Statistics
8.2.3.6
8.2.3.7
8.2.3.8
Digitizer Settings
8.2.3.9
Destination Settings
8.2.3.10
8.2.3.11
Installation Wizard
8.2.3.12
8.2.3.13
Log Settings
8.2.3.14
Protection Mechanism
8.2.3.15
8.2.3.16
Device Test
8.2.3.17
Diagnose Cycle
8.2.3.18
8.2.3.19
8.2.3.20
8.2.3.21
8.2.3.22
8.2.3.23
Shading Calibration
8.2.3.24
Backup / Restore
Backup
8.2.3.25
Restore
8.2.3.26
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8.2.3
8.2.3.1
Logout
Purpose
Usage
If data have been changed during the service intervention: Asks to perform a
backup of the device specific data.
(1)
(2)
Figure 106
8.2.3.2
Purpose
Usage
Home
Shows the main screen.
(1)
Figure 107
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8.2.3.3
Purpose
Usage
Service Manual
Device Info
Show information about the Digitizer.
(1)
Figure 108
8.2.3.4
Purpose
Usage
Network Info
Show the network data of the Digitizer and the Workstation.
(1)
Figure 109
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.5
Purpose
Service Manual
Info Counter
The Info Counter provides device specific
information and counters for troubleshooting and
evaluation of device usage.
It is part of the complete backup (as
ICN_5151_<SN>.txt file in the ZIP file) and can
also be saved separately. See section 8.2.3.25.
Figure 110 shows a miniaturized infocounter
example.
Use the Adobe reader zoom functionality to view
details.
Usage
(1)
INFO COUNTER
CR15-X
1. Site and System Info
Date:
Time:
25-Nov-2013
15:24:10
CR15-X
5151
300
947
09-Oct-2013
19-Nov-2013
EX
E
PL
AM
1.10
7131
35909959
Power board:
Hardware revision:
Optic module:
Hardware revision:
Serial number:
1
3790
Pmt module:
Hardware revision:
Serial number:
2
3673
Cassette / IP Plate:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Test Equipment
009490105002
Oct-2011
2
09-Oct-2013
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Test Equipment
009500050010
May-2011
7
23-Oct-2013
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Test Equipment
009500106001
Oct-2011
1
09-Oct-2013
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Test Equipment
009500300117
Jun-2013
10
07-Nov-2013
Application Type:
IP-ID Number:
Manufacturing date:
Cycles:
Last use:
Test Equipment
009500300125
Jun-2013
4
07-Nov-2013
2011.02f
ARC_2010
01-Jan-1970
normal
activated
Single NX
DefaultDig
192.192.192.192
DIG_DEFAULT
255.255.255.0
0 192.192.192.1
local host
192.192.192.193
NX_DEFAULT
unknown
01-Jan-1970
2. Device Statistics
Installation Date:
19-Nov-2013
1d 4h
0h 17min
1h 52min
2.2 Throughput
Total scan cycles:
Since counter reset:
Average cycles / day:
197
109
13
05-Nov-2013:
09-Oct-2013:
3. Service statistics
3.1 Repair history
Date:
06-Nov-2013
0:00:00
117
80
Total scans:
89
CBR:
89
MCBM/MTBM:
Next PM:
Cycles
15000
15088
Time
0 years
-----
Date:
05-Nov-2013
05-Nov-2013
Total scans:
88
85
CBM:
3
85
Maintenance Exchange/Action
Cassette unit
Slow scan drum
Slow scan plate
IP-Drawer Module
Lubricate Cassette Unit
Cycles done
20
108
197
197
197
Date exchange
13-Nov-2013
05-Nov-2013
-------------------
Total scans:
133
105
16
16
14
13
12
Cal.
Scan
Scan
Scan
Scan
Scan
Scan
Scan
Failed calibrations
Date:
Total scans:
Cal. Type:
Type:
line cal.
line cal.
line cal.
line cal.
line cal.
line cal.
line cal.
4. Technical Counters
4.1 Cassette / IP scan statistics:
Successful scans:
Format 18 x 24 cm:
130490292055
130490281573
030500264711
130490291992
130490292014
130490292030
139500300151
Total scans:
17
6
2
1
1
1
1
Format 24 x 30 cm:
120490292231
020500264711
120490281548
120490291986
Total scans:
5
2
1
1
Format 35 x 43 cm:
009510090005
000420200122
009500300117
009500050010
009500300125
000470261163
000500264711
009490105002
000490330265
000590090002
Total scans:
24
10
10
7
4
2
2
2
1
1
Format 15 x 30 cm:
140490281501
140490292153
140490292143
040500264711
140490281601
140490292179
Total scans:
19
19
17
2
1
1
Failed scans:
Format 18 x 24 cm:
Total scans:
Format 24 x 30 cm:
Total scans:
Format 35 x 43 cm:
Total scans:
Format 15 x 30 cm:
Total scans:
Total scans:
5
7
5
15
Relative:
0
0
0
0
Inst.Date: Operating:
09-Oct-2013
6 h
Optic module:
3790
2369
Total scans:
165
0
Inst.Date: Operating:
09-Oct-2013
6 h
07-Nov-2013
0 h
Total scans:
165
Inst.Date: Operating:
09-Oct-2013
6 h
Total scans:
165
0
Inst.Date: Operating:
09-Oct-2013
6 h
07-Nov-2013
0 h
Total scans:
10
2
1
2
1
2
7
1
10
4
24
1
2
2
2
1
1
5
6
1
1
1
17
1
19
1
17
19
1
First Use:
09-Oct-2013
07-Nov-2013
29-Oct-2013
09-Oct-2013
07-Nov-2013
09-Oct-2013
09-Oct-2013
09-Oct-2013
07-Nov-2013
07-Nov-2013
07-Nov-2013
09-Oct-2013
09-Oct-2013
09-Oct-2013
09-Oct-2013
09-Oct-2013
07-Nov-2013
29-Oct-2013
09-Oct-2013
09-Oct-2013
09-Oct-2013
07-Nov-2013
29-Oct-2013
07-Nov-2013
09-Nov-2013
09-Oct-2013
29-Oct-2013
09-Nov-2013
07-Nov-2013
PMT module:
3673
Galvo:
3790
2369
5. Failure Statistics
5.1 Last counter resets:
Counter:
Maintenance
Relative counters
5.2 Start-ups
Event:
Startups
Total:
84
5.3 Retries:
Event:
ICC_NumRetries_ReadBarcode
IP_Retries_ReadBC_140490281501
IP_Retries_ReadBC_140490292153
Total: Relative:
23
23
8
8
15
15
Relative
55
Total: Relative:
2
2
Total: Relative:
Cassette/IP:
140490292143
140490292143
130490292055
Relative:
2
1
0
0
Total:
2
2
1
1
Relative:
1
0
0
Total:
16
8
1
Figure 110
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.6
Purpose
Usage
Service Manual
Error Statistics
The menu Error Statistics shows hit lists (relative and total frequency) for occurred
errors for troubleshooting purposes.
The same information is also part of the info counter.
(1)
(2)
Figure 111
8.2.3.7
Purpose
Usage
(4)
Figure 112
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.8
Purpose
Service Manual
Software Installation
The menu Software Installation allows to upload and install software for the Digitizer.
IMPORTANT:
Software installation can be performed via USB flash drive (checked to be virus-free) or
via any PC with network connection to the Digitizer.
For software installation via USB flash drive:
Preferably use the USB flash drive which is connected in the rear of the Digitizer. When
using a different USB flash drive be aware that the Digitizer only accepts USB flash
drives with a certain specification (e.g. maximum size 4 GB).
Usage
Figure 113
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DD+DIS155.11E
8.2.3.9
Purpose
Service Manual
Digitizer Settings
The menu Digitizer Settings allows entering data to modify:
Usage
(1)
(2)
(3)
(4)
Figure 114
*The CCM tool (Configuration and Customization Manager) is by default installed on the NX workstation
NOTE:
Edition 1, Revision 2
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DD+DIS155.11E
8.2.3.10
Purpose
Usage
Service Manual
Destination Settings
The menu Destination Settings allows entering data to modify the destination network
settings.
(1)
(2)
(3)
(4)
(5)
Figure 115
NOTE:
Edition 1, Revision 2
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DD+DIS155.11E
8.2.3.11
Purpose
Service Manual
Usage
(1)
(2)
(3)
Figure 116
8.2.3.12
Purpose
Installation Wizard
The installation wizard guides through all required steps to set up the Digitizer.
It starts automatically at first connection to the service user interface.
It calls following screens, one after another:
Digitizer settings
Destination settings
As long as the installation date is not confirmed, a reminder is displayed in the service
user interface to set up the Digitizer.
Alternatively all data for set up can also be entered in separate menus below Install &
Configure.
Usage
(1)
(2)
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02-2014
DD+DIS155.11E
8.2.3.13
Purpose
Usage
Service Manual
8.2.3.14
Purpose
Usage
(2)
(3)
Click: ErrorViewerInstaller.msi
(4)
Figure 117
Log Settings
The menu Log Settings allows to toggle different levels or error logging. This may be
required to trace sporadic problems.
(1)
(2)
(3)
Log Level:
Standard or Extended.
Default: Standard.
Click: SAVE
Figure 118
NOTE:
Only use the "extended logging" function if required for troubleshooting: Extended
logging may have an impact on the performance of the system.
Edition 1, Revision 2
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DD+DIS155.11E
8.2.3.15
Purpose
Service Manual
Protection Mechanism
The menu Protection Mechanism allows enabling or disabling the protecting
mechanism to access the service menu. By default the protection mechanism is
disabled.
For more information to the Protection Mechanism contact the Agfa Service Manager
in the National Sales organization.
Usage
(1)
(2)
(3)
Figure 119
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DD+DIS155.11E
8.2.3.16
Purpose
Usage
Service Manual
(2)
Figure 120
NOTE:
The Digitizer issues two types of error codes:
Example
ARC1001 (25613)
ARC1001*
24588
24588
*Also the internal error code (in this example "25613") can be looked up.
8.2.3.17
Purpose
Device Test
The menu Device Test allows to initiate a self test of the Digitizer.
The self test is identical to the self test during boot-up of the Digitizer.
Usage
(1)
(2)
(3)
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.18
Purpose
Usage
Service Manual
Diagnose Cycle
The menu Diagnose Cycle allows to perform a complete scan cycle manually step by
step e.g. for troubleshooting purposes.
(1)
(2)
Click: Confirm
Figure 122
(3)
(4)
Select the IP format, if the IP size is different to 35 x 43 cm, and the drop down
box offers the possibility to change the value.
If an IP format is used which is smaller than the default format 35x43 cm, and
the proper IP size is not selected, the diagnose cycle works with default timings
for a 35x43 cm IP.
(5)
Edition 1, Revision 2
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DD+DIS155.11E
Service Manual
Figure 123
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02-2014
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Service Manual
IMPORTANT:
The Error Viewer and related confirm / cancel window only pops up at the
NX workstation. This means, that in any case entering the diagnose cycle
window needs to be confirmed at the NX workstation.
Only leave the Diagnose Cycle window by the CANCEL button. Leaving it via
browser back button requires a reboot of the Digitizer to allow further service
activities.
NOTE:
Description of the colored rectangles shown in the diagnose cycle overview:
8.2.3.19
Purpose
Usage
(1)
(2)
Click: Confirm
Figure 124
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DD+DIS155.11E
Service Manual
(3)
(4)
(5)
(6)
Click: Start
(7)
Figure 125
IMPORTANT:
The Error Viewer and related confirm / cancel window only pops up at the
NX workstation. This means, that in any case, entering the Endurance Run
window needs to be confirmed at the NX workstation.
Only leave the Endurance Run window by the CANCEL button. Leaving it via
browser back button requires a reboot of the Digitizer to allow further service
activities.
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DD+DIS155.11E
8.2.3.20
Purpose
Service Manual
Usage
(1)
(2)
(3)
Figure 126
IMPORTANT:
Always switch the high voltage on before handing over the equipment to the customer.
With PMT high voltage switched off the Digitizer scans images, it does not record the
image however.
By a reset of the Digitizer (switch off / on) the high voltage for the PMT is switched on
again.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.21
Purpose
Usage
Service Manual
(2)
Click: OK
Figure 127
8.2.3.22
Purpose
An image is scanned while the network is disconnected. At the same time the
destination settings are changed (e.g. IP address of Workstation).
In this case after each subsequent scan a destination not available or destination is
invalid warning is displayed.
With the menu Clear Image Queue all images in the image queue can be erased.
WARNING:
By clearing the image queue all images in the queue of the Digitizer are erased.
Retake possible.
Before clearing the image queue, check all other troubleshooting options to get the
image transmitted to the destination.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Usage
Service Manual
(1)
(2)
(3)
8.2.3.23
Purpose
Usage
Maintenance Indicator
The menu Maintenance Indicator allows:
To change the target values for the Mean Cycle Between Maintenance
(MCBM) and the Mean Time Between Maintenance (MTBM).
(1)
(2)
Select button Maintenance done to reset the time and cycle counters for
preventive maintenance.
(3)
(4)
Select the required interval. Note, that it is possible to select either Time based
or Cycle based maintenance, or both in parallel.
(5)
Select Done at the Maintenance parts, if one of the required activities has been
performed. This resets the respective counter.
NOTE:
For more information to the Maintenance Indicator and preventive Maintenance refer to
the Service Plan for the Digitizer, Document ID 32332049.
Edition 1, Revision 2
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Service Manual
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.24
Purpose
Service Manual
Shading Calibration
The menu Shading Calibration provides:
Possibility to view the current calibration curve (Link "Show calibration line") for
troubleshooting.
Usage
Optics Module
(2)
Follow the instructions on the screen. For details refer to section 5.1
Edition 1, Revision 2
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DD+DIS155.11E
Service Manual
Figure 131
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.2.3.25
Purpose
Service Manual
Backup
The menu Backup allows storing device specific settings and other relevant data
(e.g. info counter, logfiles etc.) in a backup Zip file (= Backup).
The backup file is one important part of the data to be provided when escalating a
Digitizer problem. It is saved with following syntax:
BAC_CR10-5151_<Serial Number>DDMMMYYYY_HH-MM-SS.ZIP or
BAC_CR12-5151_<Serial Number>DDMMMYYYY_HH-MM-SS.ZIP or
BAC_CR15-5151_<Serial Number>DDMMMYYYY_HH-MM-SS.ZIP
(1)
Figure 132
(2)
(3)
(2)
Infocounter and/or
Logfiles and/or
(3)
(4)
NOTE:
It is recommended to perform in any case a "complete backup".
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02-2014
DD+DIS155.11E
8.2.3.26
Purpose
Usage
Service Manual
Restore
The menu Restore is required to restore a previously created backup file of the
Digitizer.
(1)
(2)
(3)
Figure 133
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DD+DIS155.11E
8.2.4
Service Manual
Purpose
Remote access to the Digitizer means: Connection via a PC in the local network or
via internet.
To prevent that service actions initiated via service user interface interfere with the
operation by the customer, two safety levels are built in the software:
Level 1: When executing the function (e.g. software installation), the Digitizer status
indicator changes to red constant. The user cannot scan an image.
Note, that the status indicator only changes to red, when the function is really
executed (e.g. by pressing OK). Just by opening the menu, the safety level 1 is not
yet activated.
Level 2: The service engineer has to confirm in the Error Viewer (installed on the
assigned Workstation), that the function can be executed.
The table below shows the safety level per service menu:
Reference
Level 1:
Scanning blocked
Level 2:
Confirmation
required
Logout
8.2.3.1
no
no
Home
8.2.3.2
no
no
Device Info
8.2.3.3
no
no
Network Info
8.2.3.4
no
no
Info Counter
8.2.3.5
no
no
Error Statistics
8.2.3.6
no
no
8.2.3.7
no
no
Software Installation
8.2.3.8
yes
no
Digitizer Settings
8.2.3.9
yes
no
Destination Settings
8.2.3.10
yes
no
8.2.3.11
no
no
Installation Wizard
8.2.3.12
yes
no
8.2.3.13
yes
no
Log Settings
8.2.3.14
no
no
Protection Mechanism
8.2.3.15
no
no
8.2.3.16
no
no
Device Test
8.2.3.17
yes
no
Edition 1, Revision 2
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DD+DIS155.11E
Service Manual
Reference
Level 1:
Scanning blocked
Level 2:
Confirmation
required
Diagnose Cycle
8.2.3.18
yes
yes
8.2.3.19
yes
yes
8.2.3.20
yes
no
8.2.3.21
no
no
8.2.3.22
yes
no
Maintenance Indicator
8.2.3.23
no
no
Shading Calibration
8.2.3.24
yes
yes
Backup
8.2.3.25
no
no
Restore
8.2.3.26
no
no
Edition 1, Revision 2
02-2014
DD+DIS155.11E
8.3
Service Manual
Replacements
The replacement instructions are enclosed to the Digitizer spare parts as printout.
They are also available as PDF documents on the Agfa HealthCare Library: Computed
Radiography => CR Digitizers => CR 10-X => Service Enclosures.
Agfa Intranet /
The List of Service Documents, Document ID 42863712,
Agfa Portal via Internet, lists all available replacement instructions.
NOTE:
On the Agfa HealthCare Library always the latest released spare part enclosure
document is available.
Due to logistical reasons it is possible, that the document versions on the Agfa
HealthCare Library and the printout provided with the spare part are different.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
Maintenance
Purpose
To ensure image quality and functional reliability of the system all maintenance tasks
listed here must be carried out.
Depending on national regulations additional maintenance tasks may be required.
Maintenance frequency
The maintenance has to be carried out depending on the settings in the Maintenance
Indicator screen. Refer to section 8.2.3.23.
Step
Frequency
Classification
Reference
Diagnostics
Recommended
9.1
Recommended
9.2
Lubricating the
Cassette Unit
After 52.500
cycles**
Mandatory
9.3
After 105.000
cycles**
Mandatory
9.4
Recommended
9.6
Finalizing preventive
maintenance
Recommended
9.7
REQUIRED TIME:
Approximately 1 hour
NOTE:
Use the Maintenance Checklist in section 9.8 to fill in the performed steps.
Hand it out to the customer after completion of the preventive maintenance.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
REQUIRED TOOLS
Torx key TX 20
Flash light
Vacuum cleaner
Isoflex Topas NB52 (50 ml), Spare Part Number*: CM+9 9999 9247 0
Slow Scan Plate with Belt Tensioner", spare part number*: CM+6040520
* The last digit in the spare part number indicates the spare part revision at release of
this document. When ordering, the actual revision of the spare part is delivered.
NOTE:
Digitizers with subtype 100, 110, 200 and 210 are specified for a lifetime of 7 years or
14.000 scan cycles. Therefore spare parts for subtypes 100, 110, 200 and 210 are not
listed as required spare parts to be replaced after 105.000 cycles.
9.1
Diagnostics
9.1.1
Ask the customer for issues with the Digitizer since the last maintenance.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
9.1.2
9.1.3
9.1.4
Service Manual
(2)
(3)
Enter username and password which is provided during the service training.
(4)
(5)
(6)
Check the meaning of the errors in service menu Error Code Explanation.
(2)
Check the setting for Reminder for Preventive Maintenance: If it is set to yes,
enter the displayed Maintenance Status values in the maintenance checklist.
(3)
Check the remaining cycles and time for the exchange of wear parts or
lubrication of the Cassette Unit.
Select an image plate of size 35x43 cm. If this is not available on site: Select the
widest available image plate.
(2)
(3)
(4)
Identify the image plate: Selection examination type System Diagnosis >
Flatfield. See IMPORTANT note below.
(5)
(6)
(7)
Edition 1, Revision 2
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Service Manual
IMPORTANT:
By selection of examination type System Diagnosis > Flatfield,
the correct settings for image processing of the flatfield are used.
Any other examination type gives a result which cannot be used for image evaluation.
9.2
9.2.1
(2)
(3)
(4)
Figure 134
9.2.2
(2)
(3)
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DD+DIS155.11E
9.2.3
Service Manual
(2)
5151_MAINT_002.cdr
Figure 135
9.2.4
9.2.5
Subtypes 300 and 310: Removing the IP Drawer Module and checking condition
(1)
5151_ENC_016a.cdr
Figure 136
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Service Manual
(2)
(3)
(4)
(5)
5151_ENC_016b.cdr
Figure 137
(6)
(7)
Disconnect the
light sensor cable (B).
(8)
5151_ENC_001g.cdr
Figure 138
(9)
Magnets
Rubber surface
5151_Maint_006.cdr
Figure 139
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Service Manual
5151_Maint_007.cdr
Figure 140
5151_Maint_008.cdr
Figure 141
IMPORTANT:
When lubricating the cams of the IP Drawer Module Multiformat, use grease sparingly.
It must be avoided that dropping grease contaminates the Digitizer.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
9.2.6
Service Manual
Subtypes 100, 110, 200 and 210: Removing the IP Drawer Module and checking
condition
(1)
5151_ENC_016.cdr
Figure 142
(2)
A
5151_ENC_017.cdr
Figure 143
(3)
Magnets
Rubber surface
5151_Maint_010.cdr
Figure 144
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DD+DIS155.11E
9.2.7
Service Manual
90
5151_ENC_014a.cdr
Figure 145
(2)
IP Guide Plate
IP Drawer Module
(Multiformat)
5151_Maint_011.cdr
Figure 146
Edition 1, Revision 2
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DD+DIS155.11E
9.2.8
Service Manual
WARNING:
During operation the erasure unit is hot: Risk of burns.
(1)
Do not touch the Erasure Unit as long as it did not cool down.
8 mm
5151_ENC_008.cdr
Figure 147
(2)
(3)
A
B
5151_ENC_009.cdr
Figure 148
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9.2.9
Service Manual
3x
3x
5151_ENC_003a.cdr
Figure 149
(2)
12 mm
A
5151_ENC_019.cdr
Figure 150
Edition 1, Revision 2
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DD+DIS155.11E
(3)
Service Manual
5151_ENC_028a.cdr
Figure 151
(4)
5151_ENC_028b.cdr
Figure 152
(5)
5151_ENC_028c.cdr
Figure 153
Edition 1, Revision 2
02-2014
DD+DIS155.11E
(6)
Service Manual
5151_Maint_012.cdr
Figure 154
(7)
(8)
5151_Maint_013.cdr
Figure 155
9.2.10
Using the cleaning brush to clean the Light Collector and mirror
CAUTION:
Damage of the image plate possible if cleaning brush is not in its home position.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
(1)
Service Manual
5151_ENC_016f.cdr
Figure 156
9.3
5151_ENC_043.cdr
Figure 157
(2)
Lubricate the lower part of the Cassette Unit at the places as indicated in
Figure 158.
IMPORTANT:
When lubricating the Cassette Unit, use grease sparingly.
It must be avoided that dropping grease contaminates the image plates or the
Cassette Unit.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
5151_maint_001.cdr
Figure 158
(3)
(4)
5151_Maint_017.cdr
Figure 159
(5)
(6)
5151_Maint_015.cdr
Figure 160
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
(7)
(8)
(9)
5151_Maint_016.cdr
Figure 161
9.4
(2)
9.5
(2)
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
IMPORTANT:
When mounting the Cassette Unit
Multiformat in its Cover, keep the left
cassette flap open.
Be careful, not to squeeze your finger.
Only insert it this far, that the flap just
opens.
5151_MAINT_003.cdr
Figure 162
9.6
Expose a flatfield on the same image plate that was used to record the image
quality at start of the preventive maintenance.
(2)
(3)
(4)
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
9.7
9.7.1
(6)
(7)
(8)
(9)
Click Logout.
Figure 163
9.7.2
9.8
(2)
Hand-over the maintenance checklist and inform the customer about the results
of the preventive maintenance.
Maintenance Checklist
(1)
Maintenance Checklist
Maintenance Checklist
E
L
P
#
Task
16.
Not
applicable
OK / Done
NOT OK
Solved
Task
1.
2.
3.
4.
5.
Not
applicable
NOT OK
Solved
17.
18.
Items to be solved:
M
A
X
6.
7.
8.
9.
OK / Done
Description
10.
11.
12.
E
13.
14.
15.
Figure 164
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
10
Release information
10.1
03/2012
Digitizer SNs
Availability
Prerequisites
Reference Document
10.1.1
None
10.1.2
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.2
Service Manual
05/2012
Digitizer SNs
Availability
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
10.2.1
A new Error Viewer version 2.0.9.0 is released together with software ARC_1201.
New features of the Error Viewer:
o Connection between Digitizer and PC is checked periodically: Status indicator
switches to "red triple flashing" if a "ping" to the configured PC fails and to
"fast red blinking" if the connection to the Error Viewer fails. The network
connection failure has the higher priority.
o Title of the Error Viewer panel is changed to "AGFA Digitizer Remote Display".
o If an error is displayed, the user can browse through all previous errors i.e.
errors messages which were closed by pressing the "OK" button.
o Displays now the status connected or offline in the new status bar.
o The Digitizer checks now the version of the Error Viewer: If this version is not
compatible to the Digitizer software or has severe known bugs, the Digitizer
switches the status indicator to "red fast blinking" to indicate that the
ErrorViewer must be updated to the version which is integrated in the Digitizer
software.
Reliability of the barcode reading improved.
Photomultiplier flash memory errors are repaired automatically: The software
doesn't crash anymore if the Photomultiplier flash memory is corrupted.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.2.2
Service Manual
Galvo adjustment is optimized: The adjustment is checked and repeated once per
minute if required.
Infocounter values like installation/manufacture date and machine running time are
corrected.
Image is not lost anymore for following special case:
- Network is disconnected during scan and
- Cassette is not removed after scan and
- Digitizer is switched off afterwards
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.3
Service Manual
07/2012
Digitizer SNs
Availability
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
10.3.1
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.4
Service Manual
09/2012
Digitizer SNs
Availability
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
10.4.1
Solved sporadic software issue with Error Viewer being offline each 15 seconds.
The issue may appear if Digitizer and PC are switched on at the same time.
Solved issue with green blinking status LED after scan for several minutes, if an
error occurred during scan.
The feedback messages during service function endurance run are now updated
with each step (feeding IP, scanning, erasing etc.). Before, the feedback
messages stopped with feeding IP, despite endurance run worked fine.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.4.2
Service Manual
Solved error ARC_4004 (22757) after exchange of the PMI Board: This error
needed to be solved by performing a shading calibration.
The default destination settings, that are configured after installing software
including formatting, are identical now with the destination settings as shipped
from production.
The shading calibration now also can be performed, if the NX application software
is not running.
Solved issue with wrong error message, if the transfer of the ID data from NX to
the Digitizer does not work correctly: Wrong error message: Error occurred.
Image plate is not scanned and erased.. Correct error message: Error during
read-out of the ID data. Restart PC and Digitizer.
Solved software hang-up if the service function endurance run was started and
stopped again before a cassette was inserted.
Improved error code descriptions for all error codes. They are also available offline
in service manual section 3.3, Troubleshooting.
File ErrorInformation.html with information about the last error (if an error occurs)
is written to USB flash memory if the connection to the Error Viewer on the
NX workstation is not available. This file is removed again when the Error Viewer
is reconnected.
Support of new type of "PMT with Light Collector". As a consequence, the spare
part "PMT with Light Collector" requires software ARC_1302. The enclosure
document to the spare part is adapted accordingly.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.5
Service Manual
10/2012
Digitizer SNs
Availability
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
10.5.1
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.6
Service Manual
04/2013
Digitizer SNs
Availability
Type
SNs
5151/100
5151/110
SN 20.001
5151/200
SN 30.001
5151/210
SN 40.001
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
NOTE:
Software ARC_1404 is the first software which supports also the three Digitizer
subtypes 110, 200 and 210 that were introduced in 04-2013.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.6.1
10.6.2
Service Manual
Contains solution for Digitizer service user interface access problems with Internet
Explorer 9 as long as IP address is on 192.192.192.192, by an upgrade of the
Digitizer operating system. A detailed symptom description and workaround was
communicated with SB No. 08 (HQ_1301090001).
Prevents image fault on the last 7 cm of the Image due to image plates delivered
with wrong IP size code. This issue was communicated with MSB No. 09.
As of software ARC_1404 a wrong IP size code is ignored, so that also image
plates of the affected lot numbers can be used again.
Together with ARC_1404 a batch file is released to make the Digitizer compatible
with the Error Viewer implemented in SE 2.0. The usage of the batch files is
described in SE 2.0 Service Manual DD+DIS222.11E, Chapter 5, Configuration, as
of revision 2. The batch file is available in the SE 2.0 software download area.
Blinking of status indicator during a scan cycle improved: Now the pause
between two "LEDs ON" states is always the same time, even at end of the
cycle. Previously this pause could be Zero in some cases (i.e. green status
LED continuously ON).
Log file dump in case of an error: A so-called malfunction file with the syntax
MALF_TYPE_SN_ERRORCODE_DATE_TIME is generated for each
occurring error. These malfunction files are automatically part of a complete
backup and part of the logfiles backup. They contain all required logfiles and
configuration files for error evaluation when escalating a problem.
Creates an automatic backup file on the USB flash drive at logout if the
configuration was changed and no backup was made.
Error Viewer shows now correct time stamps in its error history, i.e. the time
when the error occurred.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
Restoring the backup file does not overwrite the infocounter and service
activity log file anymore.
Images can now be deleted from the image queue via the service interface.
ErrorViewer starts now correctly if two Ethernet network cards are installed in
NX and the Digitizer is switched off when the PC is started: No hang-up
anymore.
Counters for IP cycles and operating hours in the optic module and PMT with
Light Collector are now working correctly.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.7
Service Manual
01/2014
Digitizer SNs
Availability
Type
SNs
5151/100
SN 5.000
5151/110
SN 20.500
5151/200
SN 30.500
5151/210
SN 40.500
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.7.1
Service Manual
New status indicator blinking codes are introduced to prevent the user from
pressing the cassette release button too early. For details see Note below.
NOTE:
The blinking code as of software ARC_2012 is changed as follows, compared to the
blinking codes in software ARC_1201 to ARC_1404:
10.7.2
The previous green 600 ms on / 600 ms off blinking if scan cycle is active is
changed to a 350 ms on / 350 ms off yellow blinking.
The previous blue 600 ms on / 600 ms off blinking if erasure cycle is active is
changed to a 350 ms on / 350 ms off blinking. The colour did not change.
Solved memory leaks in the Error Viewer and some software components of
software ARC_1404, which can lead to a software crash of the digitizer, when it is
switched on for many hours.
Improved error handling in case of IP jams and barcode reading errors by clear
separation of error causes.
The error ARC2101 (10852) is split up in three different error codes (additional
error codes ARC2101 (10858) and ARC2101 (10859)) to be able to
distinguish between different reasons for galvo failures.
The digitizer installation date is automatically set after 10 days of usage (i.e.
minimum one scan cycle on 10 different days).
Backup file contains now all digitizer specific files (module counters, settings
and module information like e.g. serial number).
Modules (PMI board, Photomultiplier, Optic Module) store now the list of
devices, in which they have been installed, correctly.
Service function "Reporting > Error Statistics" does not crash anymore.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
If the Error Viewer is uninstalled, the specific settings (e.g. the used IP
address in case of several installed network cards) are now kept automatically
and needs not be set again after installing the new Error Viewer.
If the barcode cannot be read because the image plate cannot be transported
to the scan drum correctly, an image plate handling error instead of a barcode
reading error is now displayed and stored in the infocounter. This prevents
unnecessary optic module replacements.
If reading of the barcode fails, but the barcode can be read after some retries,
the number of needed retries is stored in the infocounter for each image plate /
barcode.
The USB flash memory, delivered with the digitizer, contains now the DICOM
limit pattern. Before only the limit pattern in native NX format was included.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.8
Service Manual
02/2014
Digitizer SNs
Availability
Type
SNs
5151/100
SN 5.187
5151/110
5151/200
5151/210
SN 40.520
5151/300
SN 50.003
5151/310
SN 45.002
Prerequisites
Reference Document
* On the Agfa HealthCare Library only the latest software release can be downloaded.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
10.8.1
Service Manual
The service GUI contains a new menu Maintenance Indicator. For details to this
menu refer to SB No. 14, Document ID 43357111.
If the maintenance indicator is configured: The user is reminded about a
preventive maintenance visit after each boot-up, as soon as the configured time
or cycle counter is reached.
Independent on the maintenance indicator configuration: The user is reminded
about a preventive maintenance visit after each boot-up, as soon as 52.500
cycles or 105.000 cycles are reached.
A second light sensor as part of the IP Detection Double Light Sensor is
supported. This sensor checks IP run for IP sizes other than 35 x 43 cm.
The IP Drawer Motor for CR 15-X / CR Multiformat Reader is permanently
controlled after scan, to enable cassette release.
Note, that these software changes are also present in software ARC_2012. They were
not communicated with SB15, Software ARC_2102 available with several
improvements, as ARC_2012 was not released yet for CR 15-X / CR Multiformat
Reader.
10.8.2
A new galvo* control algorithm shifts the start of the galvo pulse to support a wide
range of galvos. This solves the error messages ARC2101 (10852) with aged
galvos (short pulses) and with high temperature and humidity (long pulses) and
improves the stability of the galvo. This additionally minimizes the occurrence of
user message 327 (internal error 4305: Adjustment of digitizer components) if
the user pushes the cassette into the input slot roughly (PR1307090004).
*Galvo = motor for oscillating mirror in the optic module.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
11
Service Manual
Upgrade procedure
The upgrade procedure is not integrated in this Service Manual.
Refer to the following documents:
12
Document
Reference
Document ID 34181094
Agfa Intranet
Agfa Portal via Internet
Spare parts
The spare parts list is not integrated in this Service Manual.
Refer to the following documents:
#
Document
Reference
Document ID 33979680
Document ID 35994465
Document ID 39101843
2
3
Agfa Intranet
Agfa Portal via Internet
Agfa Intranet
Agfa Portal via Internet
Agfa Intranet
Agfa Portal via Internet
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Wiring diagram
A
2, 5AT
P5
BU11
* 50/ 50
* 50/50
P22
ST27
* 6/ 6
F1#8
+12V
1AT
LED gn
F1#7
LED rd
F1#6
2,5AT
Type 2xx /3xx: 3,5AT
P18
P4
1AT
* 4/ 4
+5VD
BU5
2, 5AT
Reset
S3
* 4/ 4
1AT
ST5
36
#4/ 10
710
#4/ 10
* 4/ 4
BU7
#2
BK
3/ 4
4/ 4
3/ 4
4/ 4
1/ 4
#2 /4
#2 /4
1/8
WHBK2/8
RD 3/8
WHRD4/8
WHGN5/8
GN 6/8
WHBU7/8
BU 8/8
BU9
#2/ 4
P2
LD21
green
LD 20
red
#2/ 4
1,3 V+
P1
2,4 G ND
GN
A 602467.
BK
WH BK
WHG N
BK
A
S2
RD
ST5909X2508A
M2
YE
M1
ST 4118M 1204
Stepper Motor Drawer
BU8
BK
BK
BK
OVERHEAT
PROTECTION
BK
BU
F 8. 5170.4212.
BU
2/ 4
4/4
4/4
RD
WH
YE
RD
BU
1/8
2/8
3/8
4/8
5/8
6/8
7/8
8/8
1/4
2/4
3/4
1/4
2/4
3/4
BU1
GN
BK
BK
GN
RD
BU
BU
BK
A602421 .
RD
WH
YE
BK
S1
ST1
BU2
RD
IP Drawer
Light Sensor*
A602420.
WH
* 4/ 4
BK
ST2
ST1
#2
twisted pair
IMPORTANT
Fuses are shown for information purpose only.
Do not replace any fuse.
BU6
1,3 V+
#2/ 4
2, 4 GN D
BU3
* 4/ 4
Ty pe 3x x : A602425.
#4
P16
#2/ 4
BU3
ST1
Cassette Detection
Light Sensor
A602419.
1,2
P15
P21
3/ 8
4/ 8
7/ 8
8/ 8
1/8
2/ 8
5/ 8
P21
3/ 8
4/ 8
7/ 8
8/ 8
6/ 8
1/8
2/ 8
5/ 8
6/ 8
F33
Type 2xx/3xx only
1AT
Subtype 1xx/2xx
only
IP Detection
Light Sensor
12V
F29
+13V
* 4/ 4
2,5AT
F28
BU18 ST1
#4
+24V R es _M irr
F27
* 8/ 8 * 8/ 8
A602418.
* 4/ 4
1/4
ST4 P19
IP Detection
Double Light
Sensor
2/ 4
A602417.
#8
ST18
*6/6
1AT
F31
2,5AT
5V F I X_IP F32
*8/8
* 6/ 6
+8V
F24
Slow Sc an
ST3
ST28 P1
#6
2,5AT
Power Board
* 10/10
* 8/ 8
A602423.
* 6/ 6
F19
ST1#1
P1
* 4/ 4
+20V
*10/10
Page 2. 1A
to PMI Board
A602431.
#4
PE
LD 39
green
P3
*10/10
R552
P1
*10/10
R 553
ACN
S1
OFF
ACL
D ILSWIT CH
INPUT
#50
A602465.
13
Service Manual
WHRD
WHBU
BU
Wiring Diagram
Page 1 of 3
D
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
0, 5AT
250m AF
P8
A602464.
ST17
#26
* 4/4 * 4/ 4
* 64/ 64
F33
#4
P23
F34
ST8 BU1
ELabel
Addr#2
* 4/ 4 * 4/4
+20V_PM T _I F
* 10/ 10
Page 3. 1A
to Optic M odule
A602426.
250m AF
P6
ST7
9V_PM T _IF
F32
P5
P4
* 26/ 26 * 26/ 26
F31
F30
HV_M odule
250m AF
250m AF
5, 0VD
F27
0, 5AT
3, 3VD
F26
250m AF
RS2 32 debug
F25
0, 5AT
Elabel 2
F24
1AT
+24V_G ALVO
F6
F3
1AT
F2
F1
* 50/ 50 *50/50
+12 V_OPT
BU12 P2
2,5AT
A602431.
3,3VD
1 2V_O PT
250m AF
*10/10
+5V_Tube
250mAF
F35
P51
USB
0,5AT
*6/6
PMI Board
S2
Abort debounced
s w it c h
Reset debounced
switch
P46
* 4/4
3,3V OK
LD5
LD9
OPU PW R OK
LD10
PM T OK
LD11
AN ALOG OK
LD12
C AN _N OK
LD13
C ON F _D ON E
LD14
RECEIVE
LD15
F PGA PW R OK
LD16
* 1 8/1 8 * 18 /1 8
* 8/8
ST11 P49
47
ST9 P
*8/8
LD7
OPT OK
BU45
YE
1/4
BN 2/4
OG3/4
RD4/4
MC1
MC2
* 18 /1 8 * 18/18
* 8/8
ST12
P8
* 8/ 8
ST10
P11
#4/5 #4 /5
A602520.
1/5 1/ 5
SY4
P5 ST16
SY2
#8
#18
A602466 .
IMPORTANT
Fuses are shown for information purpose only.
Do not replace any fuse.
BK
A602424.
SY1
S Y3
#4 /5 #4/5
1/5
LAN
ST15 P10
*8/8
USB
1/5
P3
LD1
LD3
5,0V OK
S1
USB
24V G alv o O K
High Voltage
P14
1/4
2/4
3/4
4/4
Tube Board
(on PMT)
4
+B9
A
Auto_Cal
Wiring Diagram
Page 2 of 3
A
Edition 1, Revision 2
02-2014
DD+DIS155.11E
Service Manual
A
BU1
*4 /4
eLabel
1
from PM I Board
X
Page 2.1F
A602464.
BU10
* 26/26
P2
* 26/26
P5
ST19
* 4/4
* 4/4
A602429.
#4
ST20 P1
* 4/4
AGALVOCONNECT
A800234.
*4/4
B11
AOPTICSPOWER
A800236.
B13
P1 ST21
Galvo Voltage
F1
A602430.
#12
* 12/12 *12/12
ST22 P1
ALDMODULATOR
A800235.
* 12/12 *12/12
B12
125mAF
BOL
P1
ALINEDETECT
A800149.
B14
* 6/6 * 6/6
A602427.
ST25
P1
* 6/6 * 6/6
ST23
3
* 6/6 * 6/6
A602428.
#6
#2 /8
P4
ST26
#6
#6 /8
P3
ST24
#2 /8
#6 /8
IMPORTANT
Single boards of Optic Module are shown for information
purpose only. Do not open the Optic Module.
Do not replace any fuse.
EOL
ALINEDETECT
A800149.
B21
Wiring Diagram
Page 3 of 3
A
Edition 1, Revision 2
02-2014
DD+DIS155.11E
13.1
Service Manual
P47
P49
P4
P8
P10
D2
LD14
P46
R1548
D32 R1519
Y2
S1 S2
LD15 LD1
P3
R272
LD7
LD5
LD13
LD12 LD9
LD11
C700
LD3
LD16
LD10
P2
5151_C34_002.cdr
IMPORTANT:
Fuses are not displayed on purpose.
Do not replace any fuse. In case of a broken fuse, replace the board instead.
13.1.1
Switch
Meaning
S1
S2
NOTE:
On some PMI Boards the switches S1 and S2 are not available.
Edition 1, Revision 2
02-2014
DD+DIS155.11E
13.1.2
Service Manual
LED
LD1
LD3
LD5
LD7
LD9
LD10
LD11
LD12
LD13
LD14
LD15
LD16
Status Indicator
Green
Green
Green
Green
Green
Green
Green
Green
Green
Red
Yellow
Green
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Constant
Meaning
ON*
5 V for USB ok
OFF
ON*
24 V for Galvo OK
OFF
ON*
OFF
ON*
OFF
ON*
OFF
ON*
OFF
ON*
OFF
ON*
OFF
ON*
OFF
ON
OFF*
FPGA configured
ON**
Ethernet traffic
OFF
No Ethernet traffic
ON*
OFF
Edition 1, Revision 2
02-2014
DD+DIS155.11E
13.2
Service Manual
C189
F27
R191
Q41
C267
P19
L1#6
P5
P18
L188
L189
P3
P3
P15
P16
P21
P22
S3
S1
ON
1 2
S1
S3
5151_C34_001.cdr
IMPORTANT:
Fuses are not displayed on purpose.
Do not replace any fuse. In case of a broken fuse, replace the board instead.
13.2.1.1
Meaning
S1/1
Not used.
S1/2
Not used.
S3
NOTE:
On some Power Boards / Power II Boars the switches S1 and S3 are not available.
Edition 1, Revision 2
02-2014