SmartBrains Institute of Oil and Energy ll & Energy What You Will Learn... > Overview of Industry and role of a Process Engineer in various fields > Basic design requirements based on the types of plants / projects. Overview of Basic Engineering Package. Introduction to PFD, P&ID and PDS of equipments. Relevant Codes and Standards used in industry Development of PFD: Process & Utility Mass and Energy balance - Design Basis, Sample Calculations and Utility Sizing interlocks, Control Philosophy, Valves Selection and sizing, Safety valves sizing Development of P&ID: Process and Utility, Line Sizing & Pressure Drop Calculations. Pump Selection and sizing Heat Exchanger Design (Thermal Design). Distillation Column Design Available Software used in industry and their applications. Personality Development & Mock Interviews preparation.SmartBrains Oil and Energy Institute provides premium training courses for energy industry executives and fresh ie meee ee rnicebeiien eee oe AO eae Meno cere ce our clients. Combining leading professionals from across the industry as lecturers and an interactive, practical format, the eee esa aerate mee ea transferable back to the work place Our Strategic Objectives To be recognized by industry and employers as a highly reputable training organization. Provide dynamic leadership, sound management and excellence in training. Continue to improve our services through quality management processes. Invest in and valve our people through professional development activities Grow our business through innovation and to continue to be financially secure. Be influential in the economic development of the industries we serve nation wise Course STRUCTURE Oil and Gas Fundamentals General Industry Overview And Basic Concepts Meaning of petroleum Typical oil & gas company objectives Typical oil & gas company activities Industry streams Typical organisation chart Company structures Oil & Gas Prospecting (exploration) * Geological prospecting * Geophysical prospecting ~ Seismic (20 and 30) acquisition = Seismic processing = Seismic interpretation * Offshore and onshore seismic data acquisition * The seismic section © Stratigraphical cross sections © Reservoir mapping Our Mission © G1 provide quality training and assessment services and to prepare our students for a fulfilling professional career in their chosen industry. We are committed to upholding our values of providing excellence in training 9 ora ne to a fresher is very scares but AM eee cnn Pe eee ean cE eeeS Ankit Kumar Oil & Gas Production Facilities Typical oil production facilities Actifcial if systems Crude treatment and processing Natural gas processing Typical ING value chain Gas added value products Offshore facilities Crude Oil Refinery Products And Processes Refinery configuration Crude oil refining process Refinery yields by crude type Refinery margins Factors affecting refinery margins Refinery margin caleulationsEngineering, Procurement & Construction Contracts In Oil & Gas What Is An Epe Contract? * How does the risk allocation on an EPC contract compare to other construction contracts? © To what extent does an EPC contract guarantee the project essentials: a fixed price, time and quality? * Why would you choose an EPC contract as opposed to other forms of contracl? * Will the use of an EPC contract mean that the works cost more? © The bankability of an EPC contract * The EPC contract within the overall structure of a project: the various entiies and the other project documents © Split EPCs: Onshore/ Offshore * Different models for contract risk ollocation © Contract jargon: Lump sum, turrekey, ECM, EPC. costplus, reimbursable The Tender & Procurement Process © The procurement time-line: From inception to contract finalisation * Procurement options: e.g. one or two stage tendering, preferred bidders * The way in which procurement regulations can restrict and limit tendering options * Design development in the contex! of procurement: Incorporating a Front End Engineering and Design (FEED) stage * Transparency and comparison between tender figures * Structuring the contract price: lump sum stage payments and milestones The Scope Of Works * Ensuring that the scope of works achieves the owner's objectives © The reasons why changes are required to the scope of works and what can be done fo ensure that the contractor takes the risk of the additional costs * Risks associated with the transition from the design to on-site construction * The impact of unexpected site conditions on the contractor's ability to construct the scope * How should the contractor's design responsibilities be defined? * The need for the owner to approve the contractor's designs and the degree to which this will lessen the contractor's single point responsibilty * What is the appropriate level of construction and design risk for the contractor to take? Monitoring Quality & Testing Ensuring that qualily standards ore achieved during the course of the project Licensed technology and intellectual properly Responsibility for specified specialist subcontract technology Testing and commissioning regimes Risks associated with the provision of feedstock and consumables during lesling Managing the interface with the offtaker The contractor's liability for performance shortfalls with the work Process Design Engineering Introduction to Process Engineering Process Engineering Refining Overview Hydrocarbon Process Examples ‘Typical Refinery Block Diagram ‘Typical Refinery Processes Process Engineering Nature of Design Process Engineering Applications ~ Design = Operation ~ New Plant = Revamp Process Equipment Resources/Tools Process Work Flow Process Calculations ~ Rigorous = Empirical ~ Shortcuts ~ Simulation Sofware Engineering Flow Diagrams = Block Flow Diagram ~ PFD ~ P&ID Process Control Diagram System Distribution Diagram Plot Plan and Elevation Drawings Hydrocarbon Properties Hydrocarbon Mixtures Hydrocarbon Types Hydrocarbon Characterization Properties and Definitions Property Estimation Methods Laboratory Distillations Pseudo-Components Combustion Properties© Properties of Materials ~ Corrosion ~ Hydrogen Induced Attack = Corrosion Monitoring and Control Techniques = Coatings ~ Electrochemical Techniques Fluid Flow and Heat Transfer * Fluid Flow in Piping ~ Fluid Flow Basics = Incompressible Flow — Compressible Flow — TwoPhase Flow © Line Sizing Criteria © Heat Transfer ~ Conduction » Thermal Conductivity » TwoDimensional Steady State » Transient ~ Convection » Internal Flow » Condensation » TwoPhase Flow » Boiling * Radiation Pumps and Pumping Systems * Types of Pumps ~ Reciprocating = Rotary = Contrifugal * Performance Characteristics - Curves, System Hydraulics, Afinity Laws, Capacity, Turndown, Sparing © Key Design Parameters - Capacity Factors, Properties, Head, NPSH, Horsepower * Calculation Methods and Examples © Impellor Compressors * Compressor Categories and Types = Positive Displacement - Reciprocating, Rotary Screw ~ Dynamic - Centrifugal, Axial © Compression Process - Adiabatic, Isothermal, Polytropic * Compressor Characteristics - Performance, Terminology, System Curves © Key Compressor Parameters - Capacity, Gas Properties, Head, Compression Exponent, Temperature Rise, Efficiency, Power Requirements, Affinity Laws Compressor Control Surge Staging Drivers Design Issues Performance Specification Rotary Compressors Process Vessels Mechanical Design ~ Code Safety Factors ~ Design Pressure and Temperature, MAWP ~ Codes, Lows, Standards and Practices Simple Calculations Types and Functions ~ Drums - Design Considerations, Orientation, L/D Ratio, Connections, Separation, Settling, Liquid Surge, Sizing, Internals Fractionators - Types, Equilibrium Stages, Reflux Ratio, Key Components, Relative Volatility, Minimum Number of Stages — Crude Distillation Examples = Fractionator Internals » Tray Types » Tray Selection Criteria » Packing » Liquid and Vapor Distributors = Vacuum Towers = Trayed Towers ~ Reboilers Reactors — Common Reactor Types: Fixed Bed, Axial Flow, Radial Flow Design Considerations Catalyst Requirements Pressure Drop Considerations Reactor Internals ~ FixedBed Reactor Heat Exchangers Basic Principles of Heat Exchanger Design — Factors that Affect Heat Transfer ~ Fouling Factors = Weighted MTD Celeulations ~ Predicting Heat Exchanger Performance Shell and Tube Heat Exchangers = Mechanical Design ~ TEMA Classifications Tubes Other Exchanger Components Factors that Affect Heat Transfer ~ Heat Exchanger Operating Parameters and Problems = Energy Conservation Overview and Methods Selection of Heat Exchanger Type ~ Shell and Tube = Plate and Frame = SpiralAir Coolers ~ Types ~ Main Components = Header Options Reviewing Vendor Options ~ Process and Overall Performance ~ Mechanical Details = Vibration Analysis ~ Date Sheets ~ Drawings Types Combustion Basics Efficiency Heat Transfer - Basics Operational Issues - Air Leaks, Burner Problems, Instrumentation, Flooding, Ete. Design and Operation Fired Heater Duties Selection and Design Issues Special Units ‘Steam Surface Condensers Steam Jot Ejectors — Components — Advantages and Limitations Pressure Relief = Overpressure Causes Relief Load Calculation Pressure Relief Devices ASME Section Vill Requirements Purpose Flow Characteristics - Vortices, Separation Pressure to Flow Relationships Choked Flow Conditions (Critical Flow) Cavitation Flashing Typical Control Valve Applications Flow Resistance Model Diagram Design Requirements Flow Characteristics Design Equations Examples Cost Estimating Methods = Capacity/Scale Ratio ~ Equipment/Modular Factors = Detailed Quotes, Estimate Types and Accuracy Equipment Installation Cost Factors Contingency Allowances Cost Escalation Purpose of Specification Package Types of Specification Packages Specification Package Contents Butane, LPC Column simulation Light Neptha, CO2 Absorber Striper DesignWhy SmartBrains? ‘SmartBrains is the ultimate choice forall the working & ‘non working engineers in energy Sector training requirements. Our extensive portfolio of energy training courses are: > 100% focused on the Oil and eneray industry. > Guided by the industry's renowned professionals with ‘unprecedented knowledge of the Oil and energy industry. » Highly interactive program with practical and relevant case studies. > Training by extensively researched self developed cutting edge techniques. > Skill development techniques with comprehensive set cof documentation, practical skis and tools used in the Industry, Admission Requirements Duly Filled Application Form. 2 Photographs Photo State of Qualifying Examination, Address Proof 1.0. Proof Latest Resume ll & Energy Noida Office: land Mark: Behind Haldiram Email : info@smartbrains.in +91-989 110 8700 Website: www.smartbrains.in Hyderabad Office: H-86, Sector-63, Noida-201301 6.3- 680/403, 4 floor, Regency House, Somajiguda, Hyderabad - 500 082 Phone: +91-120-4104991-94 Email : info@smartbrains.in Phone: +91-9703751174 +91-9703132211 The perfect opportunity to develop network and experiences with knowledge sharing. Internationally acclaimed engineering qualification. Designed for both Fresh engineers and working professionals to attain growth in ol and energy industry. One of the finest international faculty. Interactive, interesting and motivational training sessions, ‘Access to enormous reference books and research materials. Declaration This training program is on AUTONOMOUS basis conducted by SmartBrains. SmartBrains has right to expel any student at any time for misbehavior, poor attendance without refunding the fees. Certification will be issued only after completion of course, submission of all assignments and passing all the examinations. SmartBrains has its own rules and regulations about conducting examinations and assessment of examinations Vadodara Office: 9, Helix,Complex, Opp. Hotel Surya, Sayajigunj, Vadodara - 390020 Email : info@smartbrains.in Phone: +91-265-6595620/21 4+91-9033033791/92