Table of Contents

SHELL LIFTING LUG.................................................................................................................................................1/10

CHANNEL LIFTING LUG...........................................................................................................................................6/10

SHELL LIFTING LUG

Geometry Inputs
Attached To

Shell

Material

SA-285

Orientation

Longitudinal

Distance of Lift Point From Datum

4,391 mm

Angular Position

0.00

Length of Lug, L

160 mm

Height of Lug, H

118 mm

Thickness of Lug, t

12.7 mm

Hole Diameter, d

38 mm

Pin Diameter, Dp

25.4 mm

Load Eccentricity, a1

0 mm

Distance from Load to Shell or Pad, a2

80 mm

Weld Size, tw

7 mm

Width of Pad, Bp

100 mm

Length of Pad, Lp

200 mm

Pad Thickness, tp

7.9 mm

Pad Weld Size, twp

7 mm

Load Angle Normal to Vessel,

90.0000

Load Angle from Vertical,

0.0000

1/10

Intermediate Values
Load Factor

1.5000

Vessel Weight (new, incl. Load Factor), W

1927 kg

Lug Weight (new), Wlug

3 kg

Allowable Stress, Tensile, t

1404.734 kg/cm^2

Allowable Stress, Shear, s

936.489 kg/cm^2

Allowable Stress, Bearing, p

2107.101 kg/cm^2

Allowable Stress, Bending, b

1560.893 kg/cm^2

Allowable Stress, Weld Shear, allowable

936.489 kg/cm^2

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0 mm

Required Lug Thickness, treqd

0 mm

Lug Stress Ratio, ratio

Weld Shear Stress Ratio, ratio

Lug Design

Acceptable

Local Stresses WRC 107

Acceptable

Lift Forces
Fr
Fr

=
=

force on vessel at lug

(1/cos())*[W*L34 / (L34 + L12)]*L2 / (L1 + L2)
[(1 / cos(0.0000))*1,926.6*0 / (0 + 0 ) ]*303.34 / (331.74 +
=
303.34 )
= 0 kgf
where 'L1' is the distance between lug 1 and the lift point in the lug 1 to lug 2 plane
'L2' is the distance between lug 2 and the lift point in the lug 1 to lug 2 plane
'L12' is the distance between the center of gravity and the lug 1 to lug 2 plane
'L34' is the distance between the center of gravity and the lug 3 to lug 4 plane
Lug Pin Diameter - Shear stress

dreqd

=
=

dreqd / Dp =

=
=
=

(2*Fr / (*s))0.5
(2*0 / (*936.5))0.5

0 mm

0 / 25.4

0.00

Fr / A
Fr / (2*(0.25**Dp2))
0 / (2*(0.25**25.42)) =

Acceptable

0 kg/cm2

2/10

 / s

0 / 936.5

Acceptable

Lug Thickness - Tensile stress

treqd

=
=

Fr / ((L - d)*t)
0 / ((160 - 38)*1,404.7) =

0 mm

0 / 12.7

0.00

=
=
=

Fr / A
Fr / ((L - d)*t)
0 / ((160 - 38)*12.7)

0 kg/cm2

0 / 1,404.7

treqd / t =

/ t

Acceptable

Acceptable

Lug Thickness - Bearing stress

treqd

=
=

treqd / t =

=
=
=

/ p =

Fv / (Dp*p)
0 / (25.4*2,107.1) =

0 mm

0 / 12.7

0.00

Acceptable

Fv / Abearing
Fv / (Dp*(t))
0 / (25.4*(12.7)) =

0 kg/cm2

0 / 2,107.1

Acceptable

Lug Thickness - Shear stress

treqd

=
=

[Fv / s] / (2*Lshear)
(0 / 936.5) / (2*21.53) =

0 mm

0 / 12.7

0.00

=
=
=

Fv / Ashear
Fv / (2*t*Lshear )
0 / (2*12.7*21.53) =

0 kg/cm2

0 / 936.5

treqd / t =

/ s

Acceptable

Acceptable

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

3/10

=
=
=
=
=
=

Lshear

55*Dp / d
55*25.4 / 38
36.7632
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(118 - 80 - 0.5*38) + 0.5*25.4*(1 - cos(36.7632))
21.53 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
0*cos(90.0) / (12.7*160*1,404.7) + 6*abs(0*sin(90.0)*80 - 0*cos(90.0)*0) /
=
(12.7*1602*1,560.9)
= 0.00
Acceptable
Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00; lift force = 0 kgf

Aweld

= 2*(0.707)*tw*(L + t)
= 2*(0.707)*7*(160 + 12.7) = 1,709.38 mm2

= Fr*cos() / Aweld
= 0*cos(90.0) / 1,709.38 = 0 kg/cm2

= Fr*sin() / Aweld
= 0*sin(90.0) / 1,709.38 = 0 kg/cm2

=
=
=
=

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(0*sin(90.0)*80 - 0*cos(90.0)*(0)) / (156863.5040)
0 kg/cm2

ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (0 + 0)2 + (0)2 ) / 936.5
= 0.00

Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00; lift force = 0 kgf

Aweld

= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*7*(200 + 100) = 2,969.4 mm2

4/10

= Fr*cos() / Aweld
= 0*cos(90.0) / 2,969.4 = 0 kg/cm2

= Fr*sin() / Aweld
= 0*sin(90.0) / 2,969.4 = 0 kg/cm2

=
=
=
=

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
3*abs(0*sin(90.0)*87.9 - 0*cos(90.0)*(0)) / (494900.0000)
0 kg/cm2

ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (0 + 0)2 + (0)2 ) / 936.5
= 0.00

Acceptable

WRC 107 Analysis

Geometry
Height(radial):

118 mm

Pad Thickness:

7.9
mm

Width (circumferential): 12.7 mm Pad Width:

100
mm

Length

160 mm

Pad Length:

200
mm

Fillet Weld Size:

7 mm

Pad Weld Size:

7
mm

Located on:

Shell

(304 mm from top end)

Location Angle:

0.00

5/10

CHANNEL LIFTING LUG

Geometry Inputs
Attached To

Front Reducer

Material

SA-285-C

Orientation

Longitudinal

Distance of Lift Point From Datum

5,018 mm

Angular Position

0.00

Length of Lug, L

100 mm

Height of Lug, H

112 mm

Thickness of Lug, t

9.52 mm

Hole Diameter, d

32 mm

Pin Diameter, Dp

25.4 mm

Load Eccentricity, a1

0 mm

Distance from Load to Shell or Pad, a2

80 mm

Weld Size, tw

4.8 mm

Width of Pad, Bp

59 mm

Length of Pad, Lp

140 mm

Pad Thickness, tp

7 mm

Pad Weld Size, twp

4.8 mm

Load Angle Normal to Vessel,

90.0000

Load Angle from Vertical,

119.8590

6/10

Intermediate Values
Load Factor

1.5000

Vessel Weight (new, incl. Load Factor), W

1927 kg

Lug Weight (new), Wlug

1 kg

Allowable Stress, Tensile, t

1404.734 kg/cm^2

Allowable Stress, Shear, s

936.489 kg/cm^2

Allowable Stress, Bearing, p

2107.101 kg/cm^2

Allowable Stress, Bending, b

1560.893 kg/cm^2

Allowable Stress, Weld Shear, allowable

936.489 kg/cm^2

Allowable Stress set to 1/3 Sy per ASME B30.20

No

Summary Values
Required Lift Pin Diameter, dreqd

0 mm

Required Lug Thickness, treqd

0 mm

Lug Stress Ratio, ratio

Weld Shear Stress Ratio, ratio

Lug Design

Acceptable

Local Stresses WRC 107

Acceptable

Lift Forces
Fr
Fr

=
=

force on vessel at lug

(1/cos())*[W*L34 / (L34 + L12)]*L2 / (L1 + L2)
[(1 / cos(119.8590))*1,926.6*0 / (0 + 0 ) ]*359.86 / (261.37 +
=
359.86 )
= 0 kgf
where 'L1' is the distance between lug 1 and the lift point in the lug 1 to lug 2 plane
'L2' is the distance between lug 2 and the lift point in the lug 1 to lug 2 plane
'L12' is the distance between the center of gravity and the lug 1 to lug 2 plane
'L34' is the distance between the center of gravity and the lug 3 to lug 4 plane
Lug Pin Diameter - Shear stress

dreqd

=
=

dreqd / Dp =

=
=
=

(2*Fr / (*s))0.5
(2*0 / (*936.5))0.5

0 mm

0 / 25.4

-0.00

Fr / A
Fr / (2*(0.25**Dp2))
0 / (2*(0.25**25.42)) =

Acceptable

0 kg/cm2

7/10

 / s

0 / 936.5

-0

Acceptable

Lug Thickness - Tensile stress

treqd

=
=

Fr / ((L - d)*t)
0 / ((100 - 32)*1,404.7) =

0 mm

0 / 9.52

-0.00

=
=
=

Fr / A
Fr / ((L - d)*t)
0 / ((100 - 32)*9.52)

0 kg/cm2

0 / 1,404.7

-0

treqd / t =

/ t

Acceptable

Acceptable

Lug Thickness - Bearing stress

treqd

=
=

treqd / t =

=
=
=

/ p =

Fv / (Dp*p)
0 / (25.4*2,107.1) =

0 mm

0 / 9.52

-0.00

Fv / Abearing
Fv / (Dp*(t))
0 / (25.4*(9.52)) =

0 kg/cm2

0 / 2,107.1

-0

Acceptable

Acceptable

Lug Thickness - Shear stress

treqd

=
=

[Fv / s] / (2*Lshear)
(0 / 936.5) / (2*19.51) =

0 mm

0 / 9.52

-0.00

=
=
=

Fv / Ashear
Fv / (2*t*Lshear )
0 / (2*9.52*19.51) =

0 kg/cm2

0 / 936.5

-0

treqd / t =

/ s

Acceptable

Acceptable

Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)

8/10

=
=
=
=
=
=

Lshear

55*Dp / d
55*25.4 / 32
43.6563
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(112 - 80 - 0.5*32) + 0.5*25.4*(1 - cos(43.6563))
19.51 mm

Lug Plate Stress

Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
0*cos(90.0) / (9.52*100*1,404.7) + 6*abs(0*sin(90.0)*80 - 0*cos(90.0)*0) /
=
(9.52*1002*1,560.9)
= 0.00
Acceptable
Weld Stress

Weld stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00; lift force = 0 kgf

Aweld

= 2*(0.707)*tw*(L + t)
= 2*(0.707)*4.8*(100 + 9.52) = 743.33 mm2

= Fr*cos() / Aweld
= 0*cos(90.0) / 743.33 = 0 kg/cm2

= Fr*sin() / Aweld
= 0*sin(90.0) / 743.33 = 0 kg/cm2

=
=
=
=

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(0*sin(90.0)*80 - 0*cos(90.0)*(0)) / (43628.1216)
0 kg/cm2

ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (0 + 0)2 + (0)2 ) / 936.5
= 0.00

Acceptable

Pad Weld Stress, tensile, bending and shear during lift:

Direct shear:

Shear stress at lift angle 90.00; lift force = 0 kgf

Aweld

= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*4.8*(140 + 59) = 1,350.65 mm2

9/10

= Fr*cos() / Aweld
= 0*cos(90.0) / 1,350.65 = 0 kg/cm2

= Fr*sin() / Aweld
= 0*sin(90.0) / 1,350.65 = 0 kg/cm2

=
=
=
=

M*c/I
3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
3*abs(0*sin(90.0)*87 - 0*cos(90.0)*(0)) / (150607.9680)
0 kg/cm2

ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (0 + 0)2 + (0)2 ) / 936.5
= 0.00

Acceptable

WRC 107 Analysis

Geometry
Height(radial):

112 mm

Pad Thickness:

7 mm

Width (circumferential): 9.52 mm

Pad Width:

59 mm

Length

100 mm

Pad Length:

140 mm

Fillet Weld Size:

4.8 mm

Pad Weld Size:

4.8 mm

Located on:

Front Reducer (53.32 mm from bottom end)

Location Angle:

0.00

10/10