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Bolts, welds,

column base
Frantiek Wald
Czech Technical University in Prague

Eurocodes - Design of steel buildings with worked examples

Motivation
To present
o Content/principles
o Selected particularities
o Questions
To offer
o Worked examples
for design according to EN1993-1-8: 2005 of
Bolts
Welds
Column bases

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked examples
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Connections made with bolts, rivets or pins


in EN1993-1-8: 2005
3.1 Bolts, nuts and washers
3.1.1
3.1.2

pg.

General
Preloaded bolts

3.2 Rivets
3.3 Anchor bolts
3.4 Categories of bolted connections
3.4.1
3.4.2

Shear connections
Tension connections

3.5 Positioning of holes for bolts and rivets


3.6 Design resistance of individual fasteners
3.6.1
3.6.2

Bolts and rivets


Injection bolts

3.7 Group of fasteners


3.8 Long joints
3.9 Slip resistant connections using 8.8 or 10.9 bolts
3.9.1
3.9.2
3.9.3

3.10
3.10.1
3.10.2
3.10.3
3.10.4

3.11
3.12
3.13
3.13.1
3.13.2

20
20
20

20
21
21
21
21

23
24
24
28

29
29
30

Design Slip resistance


Combined tension and shear
Hybrid connections

30
31
31

Deductions for fastener holes

31

General
Design for block tearing
Angles connected by one leg and other unsymmetrically connected members in tension
Lug angles

31
32
33
34

Prying forces
Distribution of forces between fasteners at the ultimate limit state
Connections made with pins

34
34
35

General
Design of pins

35
35

Eurocodes - Design of steel buildings with worked examples

Bolt standards
EN 15048
Non-preloaded structural bolting assemblies
o Part 1: General requirements
o Part 2: Suitability test
EN 14399

High-strength structural bolting for preloading

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

High-strength structural bolting for preloading


EN 14399
Part 1: General requirements
Part 2: Suitability test for preloading
Part 3: System HR Hexagon bolt and nut assemblies
Part 4: System HV Hexagon bolt and nut assemblies
Part 5: Plain washers
Part 6: Plain chamfered washers
Part 7: System HR Countersunk head bolt and nut assemblies
Part 8 : System HV Hexagon fit bolt and nut assemblies

Eurocodes - Design of steel buildings with worked examples

Part 3: System HR
Hexagon bolt and nut assemblies

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Part 4: System HV
Hexagon bolt and nut assemblies

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Mechanical properties
EN ISO 898-1, Mechanical properties of fasteners made of carbon steel and alloy
steel Part 1: Bolts, screws and studs (ISO 898-1:1999)
EN 20898-2, Mechanical properties of fasteners Part 2: Nuts with specified
proof load values Coarse thread (ISO 898-2:1992)

EN ISO 3506-1, Mechanical properties of corrosion-resistant stainless-steel fasteners


Part 1: Bolts, screws and studs (ISO 3506-1:1997)

EN ISO 3506-2, Mechanical properties of corrosion-resistant stainless-steel


fasteners Part 2: Nut (ISO 3506-2:1997)

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Material
Bolts made of carbon steel and alloy steel:
4.6, 4.8, 5.6, 5.8, 6.8, 8.8, 10.9
Nuts made of carbon steel and alloy steel:
Bolts made of austenitic stainless steel:

4, 5, 6, 8, 10, 12
50, 70, 80
Nuts made of austenitic stainless steel:

50, 70, 80
Washers (if appropriate) according to
hardness class HV 100 or HV 200

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

EN 1993-1-8
Material Properties
Nominal values for bolts
fyb is yield strength
fub is ultimate tensile strength
Bolt class

4.6

4.8

5.6

5.8

6.8

8.8

10.9

fyb
(N/mm2)

240

320

300

400

480

640

900

fub
(N/mm2)

400

400

500

500

600

800

1000

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Holes
o Normal
+1 mm for M 12
+2 mm for M 16 up M 24

+3 mm for M 27 and bigger


o Oversized with 3 mm (M12) up 8 mm (M27)
o Slotted (elongated)
o Close fitting flushed bolts
for bolt M20 must be the clearance d < 0,3 mm
EN 1090-2 Execution of steel structures and aluminium structures
Part 2: Technical requirements for steel structures

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Resistance in shear in one shear plane


Fv, Rd

v A fub
M2

where the shear plane


passes through the unthreaded portion of the bolt
v = 0,6
A
fub
M2

is the gross cross section of the bolt


is ultimate tensile strength for bolt
s partial safety factors for resistance of bolts

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Resistance in shear in one shear plane


v A fub
M2
where the shear plane
passes through the threaded portion of the bolt

Fv, Rd

- for classes 4.6, 5.6 and 8.8:


v = 0,6
- for classes 4.8, 5.8, 6.8 and 10.9
v = 0,5
A
fub
M2

is the tensile stress area of the bolt As


is ultimate tensile strength for bolt
s partial safety factors for resistance of bolts

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Resistance in bearing
Fb,Rd

d0

k1 ab d t fu

M2
where b is the smallest of d, fub or 1,0
fu

d
e1

p1

In the direction of load transfer

p1
1
e1

,
for
inner
bolts
d
- for end bolts: d
3 d0 4
3 d0

Perpendicular to the direction of load transfer


e2
1,7 or 2,5
d0
e
- for inner bolts k1 is the smallest of 1,4 2 1,7 or 2,5
d0

- for edge bolts k1 is the smallest of 2,8

Fb.Sd

Eurocodes - Design of steel buildings with worked examples

Bearing of Plate and Bolt

Inner bolt

Outer bolt

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Resistance in Bearing
Load on a bolt not parallel to the edge
the bearing resistance may be verified separately
for the bolt load components parallel and normal to the edge
R 10

20

30
e1 40
p 1 60
e1 40
tw
5,6

IPE 200
P 10 - 140 x 100
M 20 - 5.6

L 140

tp
10

10

50
10

in oversized holes reduce bearing by 0,8

4
4

VSd = 110

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Influence of distances to force


Fb ,Rd

k1 b d t fu

M2

Prallel to acting force


e1

3 d0

p
1

0 ,25
3 d

b min 0

fub

fu

e1 p1 p1 e1
e2

p2

p2
e2

a
e

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Perpendicular to acting force


Fb ,Rd

k1 b d t fu

2 ,8

k1 min 1,4

M2
e2

1,7
d0

p2

1,7
d0

2 ,5

e1 p1 p1 e1
e2

e2

p2

a2

p2
e2

a2
e2

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

e1 p1 e1

Influence of distances

e1 =
p1 =
e2 =
p2 =

e2
p2
e2

Nomimal transversal distances:


e1 = 1,2 d0
p1 = 2,2 d0
e2 = 1,2 d0
p2 = 2,4 d0

2 ,8

k1 min 1,4

e2

1,7
d0

p2

1,7 min
d0

2 ,5

End bolts b e1 1,2 d 0 0 ,400

Fb ,Rd

Internal bolts

Fb ,Rd

3 d0

3 d0

2 ,2 d 0
p
b 1 0 ,25
0 ,25 0 ,483
3 d0
3 d0

1,2 d 0

2
,
8

1
,
7

d0

2 ,4 d 0

1,7 min
1,4
d0

2 ,5

k1 ab d t fu

M2
k1 ab d t fu

M2

1,66 0 ,400 d t fu

M2

1,66 0 ,483 d t fu

M2

1,66

1,66 1,66

2 ,5

0 ,664

0 ,802

d t fu

M2

d t fu

M2

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

e1 p1 e1

Sum
e2
p2
e2

e1 = 1,2 d0
p1 = 3,0 d0
e2 = 1,5 d0
p2 = 3,0 d0

Sum of resistances

Fb,Rd 2 1,875
Minimal resistance

Fb,Rd 4 1,0

d t fu

M2

d t fu

M2

2 1,00

4 ,0

d t fu

M2

d t fu

M2

5,75

d t fu

M2

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Pitch distances
Min
p1 = 2,2 d0
p2 = 2,4 d0
optimum e1 from 1,2 d0 to 1,45 d0
e2 = 1,2 d0

Fb ,Rd

Large
p1 = 3,75 d0
p2 = 3,0 d0
e1 = 3,0 d0
e2 = 1,5 d0

k1 ab d t fu

M2

Fb ,Rd

1,66 0 ,483 d t fu

k1 ab d t fu

M2

M2

2 ,5 1,0 d t fu

M2

0 ,802

2 ,5

d t fu

M2

d t fu

M2

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Steel S690

Experiment bolts M12 10.9 minimal and maximal pitch


B1

B3

B2

B1

B3

B3

B2

B3

B2
B1

B2

Last-Verformungskurve
Versuch VL-100-220-385

Last-Verfromungskurve
Versuch VL-240-320-385

350

500

Fu = 297kN

B1

= 27%
250

400

Fb,R,max = 426

Fb,R = 234kN
200

Kraft Fx [kN]

Kraft Fx [kN]

Fu,test =
432kN

Fv ,R = 438

300

150

300

200

100
100

50

0
0

e1 = 1,0 d0 < min. e1 = 1,2 d0

Comparison to EN

Verformung ux [mm]

e1 and p1 min.
e1 and p1 max.

10

12

e1 = 2,4d0 and p1 = 3,2 d0

Fu/FEN3 = 1,27
Fu/FEN3 1,02

10

Verschiebung ux [mm]

University of Dortmund,
Institute of Steel Structures

12

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Numerical model

Good agreement

Diffference D=5,5%

Comparison of simulation VL-100-220-385


University of Dortmund,
Institute of Steel Structures

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bearing resistance in slotted holes


Loaded perpendicular
to the long direction of the slot
60% of resistance in circular holes
22

18

18
40 40 8 16 8

40 40 8 16 8

M 16

M 16

10
35
50
25

10
35
50
25

110

110

Force, F, kN

200
180

Circular holes, (test 1c-16-1-d+2)

160
140
120
100

Slotted holes, (test 5c-16-1-d+2,5)

80
60
40
20
0

Displacement , mm
0

10

15

20

25

30

35

40

45

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Block tearing
Failure in shear at the row of bolts
along the shear face of the hole group
accompanied by
Tensile rupture
along the line of bolt holes
on the tension face of the bolt group

N Ed

N Ed

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Test

Orbison J.G., Wagner M. E., Fritz W.P. 1999, Tension plane behavior in single-row bolted
connections subject to block shear, Journal of Constructional Steel Research, 49,
225 239

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

FE model

Rupture

Topkaya C., 2004, A finite element parametric study on block shear failure of steel
tension members, Journal of Constructional Steel Research, 60, 1615 1635,
ISSN 0143-974X.

Eurocodes - Design of steel buildings with worked examples

Design model
Symmetric bolt group subject to concentric loading
Veff,1,Rd = fu Ant / M2 + (1/3) fy Anv / M0
Ant net area subjected to tension
Anv net area subjected to shear

Eccentric loading
Veff,2,Rd = 0,5 fu Ant / M2 + (1/3) fy Anv / M0

Brussels, 16 - 17 October 2014

WE

Worked Example Angle connected by one leg


P10; 1.4401
Eurocodes - Design of steel buildings with worked examples

70

40
35
25

Brussels, 16 - 17 October
35 2014

240

Worked Example - Angle100


70

L - 100 x 100 10
materil 1.4401

30 + 7 x 30 +30

8 x M16; 70

60
240

In plate (staggered rows)

Veff,1,Rd

fu A nt 1
A

fy nv
M2
3 M0

2 240 7 18 1 9 10
0,5 530 35 2 9 10 1

220

36 362 397 kN
3
3
1,25 10
1,0 10
3
In angle (staggered rows)
0,5 fu,p A nt 1
A
Veff,2,Rd

fy,p nv
M2
M0
3

240 4 18 10
0,5 530 60 18 9 10 1

220

70 175 245 kN
3
3
1,25 10
1,0 10
3

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Worked example
Fin plate connection

3 x M20, 8.8
P10 - 230 x 110
meteril S235
35
IPE 300
S235

10

45
70
230
70

VSd = 100 kN

45
5

50 50
60

HEA 200
S235

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Worked Example Fin Plate connection


Shear Resistance
80

45

70

70
230
70

70

45
50
50

VRd,11

0,5 fu,b1 Ant

M2

A
1
fy,b1 nv 0,5 360 50 11 7,1 1 235 220 2 22 11 7,1
M0
3
1,25 103
1,0 103
3
39,9 159 kN 199 kN

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Worked example Fin plate,


Tying resistance
45
70

70

70

70
45
50

In beam web

NRd,u,6

fu,b1 Ant

M,u

50

360 7,1140 2 22 1
2 7,150 11
Anv
1

235

fy,b1
1,1
1,0
M0
3
3
223 75.1 298 kN

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bolted connection of double angle bar


N Ed

45
e 2 =35

2 L80 6
40 70
e1

70
p1

70

70 40

6
8

Bolts M20 class 5.6 fully treated


Loading NEd = 400 kN
Angle net section

Nu,Rd

0,9 Anet fu

M2

0,9 2 935 22 6 360


416,3 kN NEd 400 kN
1,25
Satisfactory

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bolted connection of double angle bar


N Ed

45
e 2 =35

2 L80 6
40 70
e1

70
p1

70

70 40

6
8

Bolts in shear
Two shear planes
Shear in bolt thread
Resistance for one bolt

Fv.Rd 2

v As fub
0,6 245 500
2
117,6 kN
M2
1,25

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bolted connection of double angle bar


N Ed

45
e 2 =35

2 L80 6
40 70
e1

70
p1

70

70 40

6
8

Bearing of end bolt

e
35

k1 min 2,8 2 1,7; 2,5 min 2,8


1,7; 2,5 min2,75; 2,5
d0
22

e1
40
0,606
3 d
3 22

fub
500

b min
min
min1,389 0,606
f
360
u

1,0
1,0
1,0

Fb,Rd

k1 d t fu 2,5 0,606 20 8 360

87,3 kN

1,25

k1 2,5

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bolted connection of double angle bar


N Ed

45
e 2 =35

2 L80 6
40 70
e1

70
p1

70

70 40

6
8

Bearing of internal bolt

e
35

k1 min 2,8 2 1,7; 2,5 min 2,8


1,7; 2,5 min2,75; 2,5
d0
22

1
1
p1
70
0,811
3 d 4
3 22 4

fub
500

b min
min
min1,389 0,811
fu

360

1,0
1,0
1,0

Fb,Rd

2,5 0,811 20 8 360


93,4 kN
1,25

k1 2,5

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bolted connection of double angle bar


Check of bolts
Shear resistance
Bearing resistance end bolt
Bearing resistance internal bolt

117,6 kN
87,3 kN
93,4 kN

Shear is not guiding the resistance, e.g. bearing as sum


For connection with five bolts

87,3 3 94 ,3 87,3 457,5 kN 400 kN NEd

Satisfactory

Conservatively elastic (minimal) resistance


Lower resistance from bearings

5 87,3 436,5 kN 400 kN NEd

Unsatisfactory

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
oGeneral
oDesign resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Summary for bolted connections


o Connections made with bolts, rivets or pins
in Chapter 3 of EN 1993-1-8
o Non-preloaded bolts
o Preloaded bolts
preload (0,7 fub)
o Injection bolts
replacement of rivets; bolts 8.8 and 10.9
o Pins
including serviceability

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Future?
Advanced models
of bolted connections
o FEM research models
o Validated on experiments

o FEM design models


o Verified against
analytical and numerical models
o Bars and springs model

o In tension stiffness, resistance


o In shear - contact

Fan model
of bolts

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example

o Summary

Welds
o General
o Fillet weld
oDesign model
oDesign example
oWelding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Welded connections in EN1993-1-8: 2005


4.1 General
4.2 Welding consumables
4.3 Geometry and dimensions
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6

Type of weld
Fillet welds
Fillet welds all round
Butt welds
Plug welds
Flare groove welds

4.4 Welds with packings


4.5 Design resistance of a fillet weld
4.5.1 Length of welds
4.5.2 Effective throat thickness
4.5.3 Design Resistance of fillet welds

4.6 Design resistance of fillet welds all round


4.7 Design resistance of butt welds
4.7.1 Full penetration butt welds
4.7.2 Partial penetration butt welds
4.7.3 T butt joints

4.8 Design resistance of plug welds


4.9 Distribution of forces
4.10
4.11
4.12
4.13
4.14

Connections to unstiffened flanges


Long joints
Eccentrically loaded single fillet or single sided partial penetration butt welds
Angles connected by one leg
Welding in cold-formed zones

38
38
38
38
38
40
40
41
41

41
42
42
42
42

44
45
45
45
45

45
46
46
48
48
48
49

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Electrode classification
EN 499 classification of carbon and low alloy steel electrodes
Covered electrode / manual metal arc welding
Strength & elongation
Impact properties (47J at 0oC)
Type of electrode covering (rutile-cellulosic)
Recovery and type of current
Welding position (all positions)

E 38 0 RC 1 1

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example

o Summary

Welds
o General
o Fillet weld
oDesign model
oDesign example
oWelding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Fillet welds
Definition of effective throat thickness a
The effective throat thickness
of a fillet weld
should not be less than 3 mm

Eurocodes - Design of steel buildings with worked examples

Design Model of Fillet Welds

effective throat thickness of the fillet weld

normal stresses perpendicular to the throat


normal stresses parallel to the axis of weld (omitted)
shear stresses perpendicular to the axis of weld

shear stresses parallel to the axis of weld

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Plane Stresses
Huber-Mises-Henckey condition of plasticity (HMH)
o Triaxial state of stress (needed exceptionally only)
z
o Plane state of stress (needed very often)
x2 + z2 - x2 z2 + 32 (fy / M) 2

o Uniaxial state of stress (from the material tests)


fy / M0
fy / (M0 3)
53

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Design Resistance of Filet Weld

2^ 3 2^ 2II

fu

f u b w Mw
f u Mw

Ultimate tensile strength of connected material

bw Correlation factor
Mw Partial safety factor for material of welds

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Correlation factor bw for fillet welds


Standard and steel grade
EN 10025

EN 10210

EN 10219

Correlation factor
w

S 235
S 235 W

S 235 H

S 235 H

0,80

S 275
S 275 N/NL
S 275 M/ML

S 275 H
S 275 NH/NLH

S 275 H
S 275 NH/NLH
S 275 MH/MLH

0,85

S 355
S 355 N/NL
S 355 M/ML
S 355 W

S 355 H
S 355 NH/NLH

S 355 H
S 355 NH/NLH
S 355 MH/MLH

0,90

S 420 MH/MLH

1,00

S 460 NH/NLH
S 460 MH/MLH

1,00

S 420 N/NL
S 420 M/ML
S 460 N/NL
S 460 M/ML
S 460 Q/QL/QL1

S 460 NH/NLH

55

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example

o Summary

Welds
o General
o Fillet weld
oDesign model
oDesign example
oWelding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Two fillet welds in parallel shear


F 2a l
From plane stress analysis is
F 2a l fu

Throat
thickness, not
leg length

w Mw

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Fillet weld in normal shear


II 0

^ ^ R

2
Ignored parallel fillet
weld

Has to be satisfied

2^ 3 2^ f u b w Mw
After substitution

2 +3 R

R f u b w Mw 2

2 2R f u b w Mw

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Connection of cantilever
Shear force

Sd

= FSd.

Transferred by web II = FSd 2 a h


fillets
M Sd = F Sd e
Bending moment
Transferred by the shape of .weld
Centre of gravity, Iwe and cross section modulus W we
For weld at lower flange cross section modulus W we,1 and stress is

^1 = ^1 = M Sd

2 W we ,1

For upper weld on flange is

^ 2 = ^ 2 = M Sd

2 W we , 2

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Flange - web weld


Welds are loaded by longitudinal shear force
Vl

V l = V Sd S I

where VSd shear force


S
I

VSd

static moment of flange to neutral axis


moment of inertia

This longitudinal force is carried by two welds effective thickness a


Shear stress
II = V l 2 a f u b w Mw 3

Maximum stress is at the point of maximum shear force

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example

o Summary

Welds
o General
o Fillet weld
oDesign model
oDesign example
oWelding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Welds to flexible plate


Effective width
of unstiffened column flanges

t fb

EN 1993-1-8 Chapter 4.10


beff t wc 2 s 7 t fc

t fc 2 fyc

beff t wc 2 s 7

t fb fyb
twc
tfc
tfb
s

thickness of column web


thickness of column flange
thickness of beam flange
equal to fillet radius rc
for hot rolled column sections

rc
t fc

t wc

beff

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Effective Width
Unstiffened column flanges
In EN1993-1-8 Clause 6.2.4.4

Ft,fc,Rd t wc 2 s 7 k t fc
fyc t fc
k min
; 1
f t

yb
fb

twc
tfc
tfb
s

t fb fyb

M0

is thickness of column web


thickness of column flange
thickness of beam flange
is equal to fillet radius rc for hot rolled column sections

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example

o Summary

Welds
o General
o Fillet weld
oDesign model
oDesign example
oWelding to flexible plate
o Summary
Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Summary
o Chapter 4 in EN1993-1-8: 2005
o Rules for connection of open sections

o Chapter 7 in EN1993-1-8: 2005


o Rules for connection of hollow sections

o New rules for high strength steels

o Size of welds
o Weld design for full resistance

Brussels, 16 - 17 October 2014

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Weld design for full resistance


Loading by normal by connecting member
Not directly in code

t
a 0,7
fu / Mw

= FSd / (t h)
FSd is the acting design force
fu is plate design strength
t is the thinness of connecting plate
b is width of connecting plate

^
^

FSd

Full capacity of a plate the thickness for steel S235

a 0,7

( fy / M0 ) t
fu / Mw

(235 / 1,0) t
0,7
0,47 t 0,5 t
360 / 1,25

66

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Weld design for full resistance


Loading by shear force by connecting member

= VSd / (t h)
VSd

is the design shear force in weld

VSd

For full capacity of a plate thickness S235


fy /( 3 M 0 ) t
t
235 /(1,0 3 ) t
a 0,85
0,85
0,85
0,33 t 0,3 t
fw / Mw
fu / Mw
360 / 1,25

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Weld Design
or Full Resistance of Connecting Members
Loading by normal force
0,5 t
Loading by shear force
0,3 t
Compare to AISC is less economical design
AISC LRFD matching with SMAW
fy
(N/mm2)

EN1993-1-8: 2005

fEXX

Steel grade

fw.u.side
(N/mm2)

235

60 414
70 483

0,37 t
0,33 t

S235

208

0,37 t

355

70 483

0,49 t

S355

262

0,45 t

420

80 552

0,51 t

S420 M
S420 N

230
240

0,61 t
0,58 t

485

90 621

0,52 t

S460 M
S460 N

245
254

0,63 t
0,61 t

(ksi N/mm2)

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Column bases in chap. 6 of EN 1993-1-8: 2005


Unfortunately in 6 clauses
o Resistance in cl. 6.2.8, cl. 6.2.5(7)
o Stiffness in cl. 6.3.1(4)
o Classification in cl. 5.2.2.5

o Component concrete block in compression


and base plate in bending in cl. 6.7(2)
o Component anchor bolt in tension
and base plate in bendingin cl. 6.2.6.11(2)
o Component anchor bolt in shear cl. 6.2.2(6)

70

Eurocodes - Design of steel buildings with worked examples

Component method
cl. 6.2.8

Brussels, 16 - 17 October 2014

Anchor bolts in tension


and base plate in bending

Concrete block in compression


and base plate in bending

Components
o Concrete block in compression
and base plate in bending

o Anchor bolt in tension


and base plate in bending

Anchor bolts in shear

o Component anchor bolt in shear


o Column web and flange in compression
Column web in shear

71

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Background materials
Wald F., Sokol Z., Steenhuis M. and Jaspart, J.P.,
Component Method for Steel Column Bases,
Heron. 2008, vol. 53, no. 1/2, 3-20, ISSN 0046-7316
Steenhuis M., Wald F., Sokol Z. and Stark J.W.B.,
Concrete in Compression and Base Plate in Bending,
Heron. 2008, vol. 53, no. 1/2, 51-68, ISSN 0046-7316.

Wald F., Sokol Z. and Jaspart J.P.,


Base Plate in Bending and Anchor Bolts in Tension,
Heron, 2008, vol. 53, no. 1/2, 21-50, ISSN 0046-7316.
Gresnight N., Romeijn A., Wald F., and Steenhuis M.,
Column Bases in Shear and Normal Force,
Heron, 2008, vol. 53, no. 1/2, 87-108, ISSN 0046-7316.
EN 1992-4 Eurocode 2:
Design of concrete structures Part 4: Design of Fastenings for Use in Concrete

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Component
Concrete in compression and base plate in bending
Design principles

Column flange

FSd

3D behaviour od concrete D
Design bearing strength of the joint fjd

Flexible base plate on concrete block


Effective rigid area under the flexible plate Aeff

Deformation of concrete block

Base plate

Stiffness coefficient for concrete deformation under the flexible plate kc

Wald F., Sokol Z., Steenhuis M. and Jaspart, J.P.,


Component Method for Steel Column Bases, Heron 53 (2008) 3-20.

74

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

3D behaviour
Concentrated force for at concrete resistance FRd,u
o Design bearing strength of joint cl. 6.2.5(7)
o Area of crushing of the concrete Ac0
o According to cl. 6.7(2) in EN 1992-1-1

FRd,u Ac0 fcd

Ac1
3,0 Ac0 fcd
Ac0
Load axes

Ac0 = b1 d1

Ac1 = b2 d2
h b2 b1; h d2 d1
3 b1 b2 a 3 d1 d2
h

75

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Cursing of the concrete


cl. 6.7(2) in EN 1992-1-1
Area
Homogenous forces on
area Ac0

Load axes

Area

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Concrete design strength in joint


f jd

b j FRdu
bef lef

b j Ac0 fcd

Ac0

Ac1
Ac0

b j fcd

Ac1 3,0 Ac0 fcd

3,0 fcd
Ac0
Ac0

bj = 2/3 is joint coefficient


Fcd is concrete compressive strength
Load axes

77

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

F
Flexible base plate on concrete
block
Column

FRd

Sd

o Effective rigid plate


o Elastic deformation of plate only

tw

Base plate

Elastic bending moment of the base plate per unit length is


1 2 fy

M = t
6 M0
and the bending moment per unit length on the base plate of span c and
loaded by distributed load is
1 2
M = fj c
2
where fj is concrete bearing strength

fj

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Effective width of flexible plate c

c
c

Effective width c t

fy

3 f jd M0

where
t is the plate thickness
fy is the base plate yield strength c
fjd is the design bearing strength cof the joint
c
M0 is the partial safety factor for concrete

c
c

Ap
A eq

Effective
area
c
c
c

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Stiffness

F ar
0,85 F

Deformation of an elastic hemisphere r


E
E c arl L
cfl

Stiffness coefficient

Width of effective T stub ar


in elastic stage

E Ip

E c aeq,el L
E c aeq,el L
F
kc

E 1,5 0,85 E
1,275 E
aeq,el t w + 2 ,5 t aeq,st =

= tw + 2 c = tw + 2 t

fy
3 f jd M0

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Validation to experiments
Force, kN

1800

1600
Calculated strength

1400

Experiment
Concrete and grout
Concrete

1200
1000
800

Prediction based on local and global deformation,

600
400

Prediction based on local deformation only

200
0
0

0,1

0,2

0,3

0,4

0,5

0,6

0,7 Deformation, mm

tw
d

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Lower nut

Influence of grout
o Grout higher quality than concrete block
b1 = 2/3 1,0

Packings

o Grout lower quality than concrete block


o Model as plate on liquid

bj = 2 / 3
f c.g 0,2 f c
t g 0,2 min (a ; b)
t g 0,2 min (a ; b)

t
tg

tg

tg

45

tg
45

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Component
Anchor bolts in tension and base plate in bending
o Base plate compare to end plate

Column flange
e m

o Base plate is thicker


o Anchor bolt is longer
o In most cases no prying forces

t
l eff
Base plate

Eurocodes - Design of steel buildings with worked examples

Contact of edge of T stub

Brussels, 16 - 17 October 2014

on experiment

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Question of contact

FF1-2

End plate contact or no contact

Base plate no contact

Q=0

Q=0

FRd.3
Bt.Rd

FRd.1
Bt.Rd

B
Q

a)

Mode 3

b)

Bt.Rd

FRd.2

B t.Rd

B
Q

Mode 1

Q
c)

Mode 2

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Failure Mode 1-2


F / B T,Rd
1,0

Failure mode 2
Failure mode 3

0,8
Tvar
poruen 1

0,6

Failure mode 1-2

0,4
0,2

4 l eff m pl,Rd / B T,Rd

0,0
0

0,5

1,5

Bt.Rd is bolt tensile resistance


Mpl,Rd is base plate bending resistance of unique length

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Free length of anchor bolt embedded in concrete


L bf L
b
L be

o Bolt effective free length Lbe = 8 d


d

o No prying force
o For Q = 0
o Limiting bolt length

Lb .lim

8 ,82m 3 As

Leff t 3

b = p n

Lb
p

Q=0

Wald F., Sokol Z., Jaspart J.P.,


Base Plate in Bending and Anchor Bolts in Tension, Heron 53 (2008) 21-50.

b
Q=0

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Failure mode 1- 2
Design resistance in collapse 1 -2

FT,12,Rd

2 Mpl,1,Rd
m

where m is the lever arm of the anchor bolt


Plastic moment resistance

Mpl,1,Rd 0,25 l eff t f 2 / M0


For the effective length eff the yield line method may be used.

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Length of effective T stub


Bolts inside the flanges
For bolts inside the section

l 1 2 m 4 m 1,25 e
l2 4 m

In case of prying

l 1 2 m 4 m 1,25 e

l2 2 m

e m

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Length of effective T stub

e
ex
mx
0 ,8

Bolts outside the flanges

2 a

bp
l

Prying case
1 = 4 mx + 1,25 ex
2 = 2 mx
3 = 0.5 bp
4 = 0.5 w + 2 mx + 0.625 ex
5 = e + 2 mx + 0.625 ex
6 = mx + 2 e
7 = mx + w
eff,1 = min (1 ; 2 ; 3 ; 4 ; 5 ; 6 ; 7 )
eff,2 = min (1 ; 2 ; 3 ; 4 ; 5 )

No prying case
1 = 4 mx + 1.25 ex
2 = 2 mx
3 = 0.5 bp
4 = 0.5 w + 2 mx + 0.625 ex
l5 = e + 2 mx + 0.625 ex
6 = 2 mx + 4 e
7 = 2 ( mx + w )
eff,1 = min (1 ; 2 ; 3 ; 4 ; 5 ; 6 ; 7 )
eff,2 = min (1 ; 2 ; 3 ; 4 ; 5 )

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Length of effective T stub for hollow sections


b

b
(a)
m

Leff .1 m
Leff .5 m

a
ac
bc

b
2
a

Leff .2
Leff .4

eb

m
ea

a a c 2 b bc 2

Leff .3

ea

2
2
eb

8 e a eb

e a eb

a ac 2 b bc 2

L eff min ( Leff .1 ; Leff .2 ; Leff .3 ; Leff .4 ; Leff .5 )

Wald F., Bouguin V., Sokol Z., Muzeau J.P., Component Method for Base Plate of RHS, Proceedings of the
Conference Connections in Steel Structures IV: Steel Connections in the New Millenium, Roanoke
2000, IV/8- IV/816.
Heinisuo M., Perttola H., Ronni H., Joints between circular tubes, Steel Construction, 5(2) (2012) 101-107.

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Stiffness coefficients
of component anchor bolts in tension and base plate in bending
For base plate of thickness t

For bolt

0,425 l eff t 3
kp
m3

kb 2,0

As
Lb

93

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Comparison to experiments
Stiffens and resistance of anchor bolt with header plate
Force, kN
180

40

160
Experiment W13/98

140

Experiment W14/97

120

24 - 355

Prediction

100

P6 - 40 x 50

80

50

60

10

40

P10 - 95 x 95

315

365

40

10
6
5

20
0
0

0,2

0,4

0,6

0,8

1,2

1,4

1,6
Deformation, mm

95

95

Model anchor bolts for resistence in CEB documents


Eligehausen R., Malle R., Silva J. F., Anchorage in Concrete Construction, Ernst and Sohn Verlag,
Darmstadt, 2006, ISBN 978-433-01143-0

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Comparison to experiments
Force, kN

350
300

Simplified prediction

250

Force, kN

300

W97-12

250
Experiment

200

m = 32

Complex calculation

150

200
Complex calculation

150

100

50

W97-02
0

m = 67

Simplified prediction

100

50
0

350

Deformation, mm
4

Deformation, mm
0

Wald F., Sokol Z., Jaspart J.P.,


Base Plate in Bending and Anchor Bolts in Tension, Heron 53 (2008) 21-50.

95

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Components in Shear

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

In EN1993-1-8 cl. 6.2.2(6) - Anchor Bolt in Shear


Fh

Tensile resistance

Fh

Reduced tensile resistance

Shear and bending resistance

Simplification by limiting of shear

F2,vb,Rd

b fub As
Mb

where fub is bolt design strength (in range 640 MPa fub 235 N/mm2)
b = 0,44 0,0003 fyb
Mb
is safety factor for bolts
Gresnigt N., Romeijn A., Wald F., Steenhuis M.,
Column Bases in Shear and Normal Force, Heron (2008) 87-108.

98

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Assembling of components for bending resistance


o Plastic design
Activated part

o Force equilibrium

of affective area

MEd NEd zc,r

Ft,l,Rd
z
z

Affective area

MEd

MEd NEd z T,1

FC,R,Rd
z
z

Axis of compressed part

NEd

Neutral axis

Ft,pl,Rd

Fc,pl,Rd

zt

zc
z

Wald F., Sokol Z., Steenhuis M. and Jaspart J.P.,


Component Method for Steel Column Bases, Heron 53 (2008) 3-20.

100

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

M - N interaction diagram
M1 , N 1

M 2, N 2
M N=0

Compression

Tension
Ft.Rd

M=0

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Assembling of components for bending stiffness


From the component deformation stiffness for two cases
Bolts activated
Bolts not activated
MEd
NEd

t,l

MEd
NEd

c,r
zt,l

zc,r
z

c,l

zc,l

zc,r

c,r

Wald F., Sokol Z., Steenhuis M. and Jaspart, J.P.,


Component Method for Steel Column Bases, Heron 53 (2008) 3-20.

103

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Stiffness
Simplified contact area round the axes of compressed flange
MSd / NSd = konst.

xc <N Sd / MSd <

M Sd / N Sd
E z2
Sj
1
M Sd / N Sd

ki
z k z k
c c t t
kc kt

1,5

c
c

cc

2 ,7

r/2
1
M Sd / N Sd

r/2
M Rd / N Sd
M Sd / N Sd

k t

kp
kb

kc

kc

kc

Eurocodes - Design of steel buildings with worked examples

History of loading

Brussels, 16 - 17 October 2014

M Rd

M oment
Non-proportional loading
Proportional loading

o Influence to stiffness
o No influence to resistance

Nonlinear part of the curve


Plastification of one component

Anchor bolts in tension and one flange in compression


e0 NSd

S j.ini
Rotation

0
M oment

Non-proportional
loading
Proportional
loading
Column base
resistance
Normal force

105

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Sensitivity study of base plate thickness


400 kN
HE 160 B

M oment, kNm

t = 30 t
25

120
100
80

20

60
15
10

40
20

Rotation, mrad

0
0

10

15

20

25

30

Rd

M 20 - 10.9

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Validation on experiment
Components

Assembly

Force, kN
200
100

Ekb

Anchor bolt
0
0,5
200 Force, kN
100 E k p
0
200
100
0

Base plate
0,5
E k c Force, kN
0,5 Concrete
Deformation, , mm

Moment, kNm
80
Experiment
W7-4.20-prop

60

N
40

Prediction

HE 160 B
t = 20
h = 500

20

0
0

10

Rotation, mrad

Wald F., Sokol Z., Jaspart J.P.,


Base Plate in Bending and Anchor Bolts in Tension, Heron 53 (2008) 21-50.

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Validation on experiment
Proportional loading, bolt failure
Moment, kNm
80

W7-4.20-prop

60
40
Model

20

Experiment
0

10

12

Rotation, mrad

Moment, kNm
80
70
HE 160 B- 480
4 M 24 - 4.6- 420 60
P 20- 300 x 220 50
30 x 330 x 250 40
550 x 550 x 550
30
20
10
0

W7-4.20-prop

Normal force, kN
0

500

1000

Nonproportional loading, concrete failure


Moment, kNm
140
120

S220-190

100

Moment, kNm

S220-190

500

1000 Normal force sla, kN

80

80
60

60

40
20
0

HE 220 B - 900
2 M 20 - 10.9 - 320 160
P 20 - 280 x 280
140
30 x 250 x 250 120
1200 x 600 x 600
100

40

Model
Experiment
0

10

15

20

20
Rotation, mrad

0
0

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Classification
According to stiffness
Asked accuracy of design
5% in resistance
10% in serviceability
Similar to beam-to-column joints

Wald F., Sokol Z., Steenhuis M. and Jaspart, J.P.,


Component Method for Steel Column Bases, Heron 53 (2008) 3-20.

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Non-sway frames by resistance

b =

t = 12 mm
a 1 = b1 = 280 mm
a = b = 500 mm
h = 1000 mm
M 24 -420
S j,ini,pin = 7 100 kNm / rad
t = 40 mm
a 1 = b1 = 420 mm
a = b = 500 mm
h = 1000 mm
M 24 -420
S j,ini,stif = 74 800 kNm / rad

Fcr.pin
Fcr,res

1
0,9

S j,ini,pin

0,8

S j,ini,stif

0,7
0,6
0,0001

0,01

1,00

100,0

log S

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Sway frames for serviceability


5 kN

115 kN
HE 200 B

yS / yP

y
4m

HE 200 B

1,0

115 kN

0,8

5m

0,6

S j,ini,pin

0,4

S j,ini,stif

0,2
0
0,0001

0,01

100

log S

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Classification based on stiffness


Accuracy - 5% for resistance and 20% for serviceability
M j / M pl,Rd
Rigid

1,0
0,8

j,ini,c,n

= 30 E I c/ L

0,6
S

0,4

j,ini,c,s =

12 E I / L

o = 1 ,36

Semirigid

0,2

Pinned

0
0

0,1

0,2

0,3

Rotation,

113

Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Non-sway frames by resistance


For
Sj,ini 0
o 0,5
For
0,5 < o< 3,93
Sj,ini 7 (2 - 1) E Ic / Lc
and for
Sj,ini 48 E Ic / Lc
o 3,93
where
is relative stiffness for simple supported column
at both ends
For limited stiffness 12 E Ic / Lc

For sway frames

S j,ini 30 E Ic / Lc

114

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Worked example Simple base plate


Base plate resistance?
o Column HE 200 B
o Concrete block 850 x 850 x 900 mm concrete C 12/15

o Base plate 18 mm, steel S 235


o c = 1,50, M0 = 1,00
HE 200 B

FRd

4xP30-40x40

b2 = 850
b1 = 340

t = 18
30
h = 900

d1 = 340

d 2 = 850

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Concrete strength in joint


Under the base plate
f jd b j fcd

Ac1
b j fcd
Ac0

850 850
b 2 d2 2
= 12 / 1,5

b1 d1 3
340 340

f jd 13,3 MPa 3,0 fcd 3,0 12 / 1,5 24 MPa

WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Plate effective width


c=t

fy
3 f j M0

18

235
43,7 mm
3 13,4 1,00
c

t f = 15
c

h c = 200
c

bc = 200 c

tw= 9

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Base plate compression resistance


Effective area under I cross section
Aeff min b; bc 2 c min a; hf 2 c

max min b; bc 2 c t f 2 c; 0 max hc 2 t f 2 c; 0

Aeff 200 2 43,7 200 2 43,7


200 2 43,7 9 2 43,7 200 2 15 2 43,7
c bc = 200 c
82 599 15 777 66 722 mm 2

The base plate resistance


NRd Aeff f jd 66 722 13,3 887 103 N

t f = 15
c

h c = 200
c

tw= 9

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Work example rigid base plate


Bending resistance of base plate?
Column HE 200 B loaded by FEd = 500 kN
Concrete block C16/20 of 1 600 x 1 600 x 1000 mm
Base plate 30 mm from steel S235
c = 1,50; M0 = 1,00 and Mb = 1,25
FEd

b2 = 1600

MEd

b = 420
1

HE 200 B
M 24

t = 30
30

ea = 50
e b = 90
h = 1000

p = 240
e c = 60

d 1 = 420

d2 = 1600

r b = 160

120

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Component
Anchor bolt and plate in bending
Bolt resistance
for M 24; As = 253 mm2
FT,3,Rd 2 Bt,Rd 2

0,9 fub As

mb

0,9 360 353


183,0 103 N
1,25

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Component anchor bolt and plate in bending


Bolt distance for weld 6 mm
m 60 0,8 a wf 2 60 0,8 6 2 53,2 mm

Length of effective T stub


4 m 1,25 ea 4 53,2 1,25 50 275,3

4 m 4 53,2 668,6

0,5 b 0,5 420 210

l eff,1 min 2 m 0,625 eb 0,5 p 2 53,2 0,625 90 0,5 240 282,7


2 m 0,625 e e 2 53,2 0,625 90 50 212,7

b
a

2 m 4 eb 2 53,2 4 90 694,2

2 m 2 p 2 53,2 2 240 814,2

l eff,1 210 mm

T stub resistance FT,1-2,Rd

2 Leff,1 t 2 fy
4 m M0

2 210 302 235

370,0 103 N
4 60 1,00

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Component
Concrete block and plate in bending
Concrete crushing resistance
f jd b j fcd

Ac1
b j fcd
Ac0

b 2 d2 2
1420 1420
= 16 / 1,5

b1 d1 3
420 420

24,0 MPa 3,0 fcd 3,0 16 / 1,5 32 MPa

Force equilibrium
FEd Aeff f j FT,Rd

Contact force for full bolt resistance


Aeff

FEd FRd,3
f jd

500 103 183,0 103

28 458 mm 2
24 ,0

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Effective width of base plate


c=t

fy
3 f jd M0

235
54,2 mm
30
3 24 ,0 1 ,00

t f = 15
hc = 200
t f = 15

c bc = 200 c
c t w= 9 c
c
c
c
c

rt
beff r
c

The effective width of the area in contact


beff

Aeff
28 458

92,3 mm t f 2 c 15 2 54,2 123,4 mm


bc 2 c 200 2 54,2

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bending moment resistance


for acting normal force
Lever arm
rc

hc
b
200
92,3
c eff
54 ,2
108,1 mm
2
2
2
2

Bending resistance
for normal force FEd = 500 kN
MRd FT,3,Rd rb Aeff f jd rc

183,0 103 160 28 458 24 ,0 108,1


103,1 106 Nmm 103,1 kNm

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bending stiffness
Stiffness coefficient

t f = 15
b c = 15

o Anchor bolt

a eq

kb 2,0

As
353
2,0
2,7 mm
Lb
261,5

o Base plate
kb

0,425 Lb,eff t 3
m3

0,425 210 303

16,0 mm
3
53,2

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bending stiffness
Stiffness coefficient
kc

Ec
27 500
aeq bc
90 200 13,8 mm
1,275 Es
1,275 210 000

Lever arm in tension zt and in compression zc to column neutral axes


hc
200
rt ec
60 160 mm
2
2

For part in tension

hc t f 200 15

92,5 mm
2 2
2
2
1
1
kt

2,310 mm
1 1
1
1

kb kp 2,7 16,0

zc

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Bending stiffness
Lever arm

r rt rc 160 92,5 252,5 mm


kc rc kt rt 13,8 92,5 2,3 160
a

56,4 mm
kc k t
13,8 2,3

Eccentricity

M Rd 103,1 10 6
e

206,2 mm
3
FEd
500 10

Bending stiffness

Es r 2
210 000 252,52
e
206,2
S j,ini

1 206,2 56,4
1
ea
1
1

k
i
i
2,31 13,78

20, 799 Nmm rad 20 799 kNm rad

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Classification
Bending stiffness for column HE 200 B of length Lc = 4,0 m
4 000
Lc
9
S j,ini S j,ini
20,799 10
6,96
6
E s Ic
210 000 56,96 10

the base plate is semi-rigid for braced frames

S j,ini 6,96 12 S j,ini,EC 3,n


M j / M pl,Rd

and also for unbraced frames


S j,ini 6,96 30 S j,ini,EC 3,s

Rigid

1,0
0,8

j,ini,c,n

= 30 E I c/ L

0,6
S

0,4

j,ini,c,s =

12 E I / L

o = 1 ,36

Semirigid

0,2

Pinned

0
0

0,1

0,2

0,3

Rotation,

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Base plate M-N interaction diagram


NRd

Normal force, kN

Rd

HE 200 B

M pl.Rd
1 835
1 000

M 24

t=
30

t=
40

h = 1 000

Npl.Rd

30
25

1 600
340 630

20
15

End column resistance

630
340

0
100

151,0 Moment, kNm


1 600

WE
WE
Eurocodes - Design of steel buildings with worked examples

Brussels, 16 - 17 October 2014

Influence of contact in column web


Normal force, kN
One bolt row activated
Both bolt rows activated
Base plate thickness, mm
40

M pl,Rd

Contact of flanges only


N pl,Rd

30
25
20
15
Column end resistance
Moment, kNm
Model
contact column web and flanges

Eurocodes - Design of steel buildings with worked examples

Scope of the lecture


Bolts
o General
o Design resistance of individual fasteners
o Non-preloading bolts
o Slotted holes
o Design for block tearing
o Worked example
o Summary
Welds
o General
o Fillet weld
o Design model
o Design example
o Welding to flexible plate
o Summary

Column bases
o Basis of design
o Components
o Base plate and concrete in compression
o Base plate in bending and bolt in tension
o Anchor bolt in shear
o Assembly
o Resistance
o Stiffness
o Classification
o Worked examples
o Summary

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Summary
o Component method
o Good accuracy of prediction

o In EN 1993-1-8 in 6 closures

o Plastic distribution of forces for resistance


o Concrete 3D strength
o Effective rigid area under flexible base plate

o Questions for next edition


o Embedded columns?
o Column bases with base plate and anchor plate?
o Advanced models?

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Component based
model of column base
with base plate and
anchor plate
RFCS project INFASO+
o Design Manual I
o Design Manual II
o Software toll

http://www.steelconstruct.com/site
http://steel.fsv.cvut.cz/infaso

Brussels, 16 - 17 October 2014

Eurocodes - Design of steel buildings with worked examples

Component based FEM


o Advanced design model based on FEM
o Components integrated FEM

Brussels, 16 - 17 October 2014

Material
nonlinear
design model
of plate

True stress-strain
Experimental
Design

o Welds
o Bolts
o Compressed plates

Allows for column bases


o Generally loaded by N and My, Mz
o Irregular shape of base plate
o Arbitrary positions of anchors
o Opening in column web

http://www.idea-rs.com

Fan model
of
anchor bolt

Thank you
for your attention
Frantiek Wald
Czech Technical University in Prague

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