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A S M E U & R S TA M P S

U STAMP - CONSTRUCTION OF PRESSURE VESSEL AS PER ASME SECTION VIII


DIVISION
R STAMP - METALLIC REPAIRS AND ALTERATIONS OF PRESSURE RETAINING
ITEMS

IN TR O D U C TIO N

Agreement with
Authorized
Inspector
Preparation of QC
Manual
Approval of QC
Manual
Application to ASME
and NB
Sub Contracting of
Design, NDE and HT
Approval of Demo
Vessel Construction

O B TA IN IN G
C ER TIFIC ATIO N

Implementation of
QC Manual with
Demo Vessel
Construction
Inspections and
Examinations

Pre- Audit By AI
Joint Review &
Audit by ASME
Inspector
Certification

I. ORGANIZATION CHART

Quote and Receive


Job ConfirmationOM
Details to DE to
Provide Fabrication
Details- OM
Work Order
Preparation- PE
Work Order
Approval - OM
Approved for
Fabrication DWGs
Distribution- QC

II. WORK ORDER

Indent PreparationPE
Identify stock
material- Store, PE
Indent ApprovalOM
QCE Copy
LPO PreparationOM
Store Copy
Material Inspection
Stage

III. MATERIAL REQUISITION,


RECEIVING & CONTROL

Receive the Material


with MTC,CoC,DOStore
Notify QC with
MTC,PO,COC- Store
Inward Inspection
Report- QC
Maintain copy of
IIR,MTC and Input in
Material Inward
register- Store

Reject/Hold
Material

Stock material

Material Issuing Stage

III. MATERIAL REQUISITION,


RECEIVING & CONTROL

Material RequisitionPE
Material issue and
Stock update- Store
Heat Number
transferring- PE, QC
Customer Supplied
material- PDR
Consumable Issue
Stage

III. MATERIAL REQUISITION,


RECEIVING & CONTROL

Consumable
Requisition- Welding
Foreman, PE
Baking Control- Store

Issue of consumablesStore
Update stock, accept
return quantity- Store
Re bake for last time
and Issue with
priority- Store, QC

III. MATERIAL REQUISITION,


RECEIVING & CONTROL

Preparation of ITP- QC

Notification of
Inspection (IRN)- PE

Fit up, Welding of


joints

Inspection as per ITP


Stage Inspection
Reports- QC
Final Inspections and
Pressure tests

IV. EXAMINATION &


INSPECTION

Inspect, Identify Issue


NCR- QC
Stop the Job and Move
to Hold area- PE
Propose a ResolutionPE (or any)
Close the NCR

Update NCR log

V. NON CONFORMANCE

Weld & NDE Plan- PE


Identify joints and
check for Welding
acceptance- QC
NDE Request
Level III Sub
contractor

Reports Retention

VI. NDE

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