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ThietSheet

ke Khuon
Dap Nguoi Kim loai Tam
Metal Cold Forming Die
Design

Cong nghe Dap


Cold Forming Technologies
Nguoi
ac iemCharacteristics
Phan loaiClassifications
Khuon gaDies
Thiet bMachines
Vat lieuMaterials

L Thanh Lc

Trng ai hoc S pham Ky thut Tp.HCM

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old Forming Technologies

1.

ac iem
Phng phap gia cong khong phoiNo Shavings
High Pressure
bang ap lc ln
)
di nhiet o ket tinh lai (<0,3TChay
Recrystallization
lam thay oi chi tiet bang kim loai tam
Sheet Metal
theo hnh dang va ket cau cua khuon
Die Sets

L Thanh Lc

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old Forming Technologies

2.

Phan loai
Cat ot Cutting
Bending
Uon
nh hnh Forming
Dap vuotDrawing
Dap khoiStamping
Khac

L Thanh Lc

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old Forming Technologies

3.

Khuon ga
3.1

Mo hnh ket cau Khuon n gian

3.1.1

Punching Dies
Khuon Cat ot
Tam gat phe lieu

Chay cat
Vong ep ap lc

Phoi
(tam kim loai)

e khuon
L Thanh Lc

Coi cat

Tam ay san
pham
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old Forming Technologies

3.

Khuon ga
3.1

Mo hnh ket cau Khuon n gian

3.1.2

Khuon Uon

Khuon uon V
Chay

Bending Dies
Coi

Phoi
(tam kim loai)

L Thanh Lc

Khuon be canh

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old Forming Technologies

3.

Khuon ga
3.1

Mo hnh ket cau Khuon n gian

3.1.3

Khuon nh hnh Forming Dies


Coi cuon

Chay cuon

Phan cuon
Phoi
Phoi (xoong noi)
Tam chan (ap lc)
Cuon m bang
chay
L Thanh Lc

Cuon m bang coi


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old Forming Technologies

3.

Khuon ga
3.1

Mo hnh ket cau Khuon n gian

3.1.4

Khuon Dap vuot

Chay
em ap lc

Drawing Dies

Tam cang

Phoi

Coi

Gat san pham

L Thanh Lc

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3.

Khuon ga
3.2

Chuoi
Shank

Thanh phan cua khuon

3.2.1

e tren
Top die Shoe

Die Shoes
e khuon

Chuoi & e

tren phai phu


hp vi au
emay
di dap Tru/Bac dan hng
trt
Guide Pin/Bushing
phai phu
hp vi ban
may & u
day e
e di
khong b
Bottom die Shoe
vong
Mat e
tren & di
phai phang
& song song
L Thanh Lc

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3.

Khuon ga
3.2

Thanh phan cua khuon

3.2.2

Tam lot

Chay CoiPunch-Die

Che tao bang thep


ac biet & c nhiet
Ao chay
luyen e co o ben
Chay A & B
Gia
cao
Punches
chay/coi va
Lap trc tiep vao e e, thng co
L Thanh Lc
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khuon hoac thong qua
tam lot
ao chay/coi

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3.

Khuon ga
3.2

Thanh phan cua khuon

3.2.3

Chot ay

In-Out
Cap thao phoi

Nap phoi
nh v phoi
Kep chat phoi
G phe lieu
Thao san pham
Tap ket san pham

L Thanh Lc

Lo xo kh hoi

Thanh noi gat &


chot ay
(xuyen qua au
chay)
Gat
C cau gat san pham ra khoi
chay
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3.

Khuon ga
3.2

Thanh phan cua khuon

3.2.4

Ket noi

Mounting

Trong khuon (Bulong luc giac chm,


Chot, )

Khuon & may (Ranh, Mieng ke, Bulong,


)

L Thanh Lc

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3.

Khuon ga
3.3

Phan loai khuon theo thao tac

3.3.1

Khuon nSingle Operation Die

L Thanh Lc

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3.

Khuon ga
3.3

Phan loai khuon theo thao tac

3.3.2

Khuon GhepCompound Die

L Thanh Lc

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3.

Khuon ga
3.3

Phan loai khuon theo thao tac

3.3.3

Khuon Ket hp Combination Die

L Thanh Lc

Cat & Bien dang

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3.

Khuon ga
3.3

Phan loai khuon theo thao tac

3.3.4

Khuon Lien tucProgressive Die

L Thanh Lc

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3.

Khuon ga
3.4

Yeu cau khi thiet ke khuon?

Kha thi

Feasibility

An toan
Hu

Safety

dung
Kinh te
3.5

Usefulness
Economy

Vat lieu che tao khuon


Phu thuoc:

Thanh phan cua khuon


Vat lieu phoi
Qui mo san xuat
L Thanh Lc

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4.

Thiet b
3.1

Phan loai

3.1.1

May dap c

Mechanical Presses

Dung truc lech tam

(eccentrics) bien chuyen


ong quay cua mo t,
banh a (flywheels) thanh
tnh tien cua au trt
(ram)

Toc o nhanh, lc manh


Thch hp vi cat ot

L Thanh Lc

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4.

Thiet b
3.1

Phan loai

3.1.1

Hydraulic Presses
May dap thuy lc

Dung mo t & bm
(pumps) van hanh dau
thuy lc trong xylanh-piston,
tao ap suat lam chuyen
ong au trt (ram)

Toc o cham, em
Thch hp vi bien dang, dap
vuot

L Thanh Lc

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4.

Thiet b
3.1

Phan loai

3.1.1

May dap ky thuatComputer


so numerical control turret press

Chnh xac
Thch hp
cat ot

L Thanh Lc

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4.

Thiet b
3.2

Thong so ky thuat
Technical Data

Lc may

Tonnage

Cong suat
Toc o

Power

Speed

Chieu cao lam viec

Working

Heights

Hmax Khoang cach cao nhat t au trt


en ban may
Hmin Khoang cach thap nhat t au trt
en ban may
H
(Hanh trnh Stroke) Khoang chay cua
au trt

Kch thc ban may & au


trt
L Thanh Lc

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5.

Vat lieu
Thanh phan hoa hocChemical Components
C ly tnh Physical & Mechanical Properties
Be day Thickness
Hnh dang & cau trucShape & Structure

L Thanh Lc

Trng ai hoc S pham Ky thut Tp.HCM