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RasGas

RasGas Company Limited


Barzan Offshore Project
Engineering Document Transmittal

To: S.I. Chang


Project Manager
Hyundai Heavy Ind.

Date: 23 Jul 2012

Trans No: BRZ-T-RUHUE-1242


Ref HHI Trans No.
BRZ-T -HURU-CM-0113

Document Approval Code:


1 -Approved Without Comments
Code: 1 = Approved Without Comments
2 = Approved With Comments
3 = Rejected
Document Number:

Rev

BRZ-GX-0-CM-0096

BRZ-GX-0-CM-0095

BRZ-GX-0-CM-0072

BRZ -G X -0-CM -0071

From: : Douglas K Priedeman


Engineering Manager
RasGas Company Ltd

Document Description

Code

Welding Procedure Specification for Piping


(BRZ-TF-11-02)

Welding Procedure Specification for Piping


(BRZ-T-11-02)
Welding Procedure Specification for
PiE_ir19_(BRZ-TF-11-01)
Welding Procedure Specification for
Piping(BRZ-T -11-01)

1
1
1

Signed:

. . . ... . .a.ke. . . .... . .

Page 1 of1

%~~<i1lf.~

RasGas

SHEET No. 1 OF 2

WELDING PROCEDURE SPECIFICATION (WPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.

PROJECT =-~~----=B~ARZ==~A~N~O~F~F~S~H~O~R~E~P~R=O=J=E=C~T~-~P=R=O=C~E~S~S~P~IP~I~N=G~--------------------------- Q

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WPSNO. -------------=BRZ~-~T~-1~1~-0~1~------------- DATE ----------~J~A~N~-~03~2~01~2~---------

1R :AcJJti~

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REVISION NO.

----------~1.._____________________

DATE ----------~J~U~L~-~05~2~01~2~----------

-tl:-~ "-]~ lti~

SUPPORTING PQR NO.

QO
I

(")
Q

QO
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QT-11-BRZ01, QT-11-BRZ02

%~ <~J-~

M
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FR

MANUAL
~
WELDING PROCESS(ES) _____,G"-'T""'A"-'W"'----------------- TYPE(S) -------'~"-'-""~------1/)
I

~C~O~D;;;;E::,:IS~T~A~N:,:D:,:A~R::D~;;;;;;;;A;;S;;;;;M;;;;E~B~3~1~.3~/;;;;S;;;;E~C;;.;;;;IX;;;;;;;&;;B~RZ~-;;;;E;;;PS~-;;;;OO~-;;;;B;;;;-2;;;;1;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;~.,:1;,;;M::,P,:A~C~T,;T~E~S~T:::;;;;;;;;;Y;;;;E;;S~(;;;;T;;:;;E;;;;;M~P;;.~;;;-4~6;;;;C~)~ ~

o1 g 1!1-11

JOINT DESIGN (QW-402)

0]

"-J--<~] JOINT DETAIL(S)

~
';

"

o] g ~ FR
TYPE OF JOINT _________,G~R~0~0:2.V~E"-,F~I~L'-"L'-"E~T_____

mj7J

Qi

"'eo:
Qi

%1f-

6:

YES

X (FILLET) NO X (GROOVE)
NONE (FOR GROOVE)
BACKING MAT'L (TYPE)
BASE METAL (FOR FILLET)
BACKING

m] 7J /(R

;<Hl_

(~

-dQi

...

FR)

:E
:EQ

'i! F11 ] tl %RETAINER

YES

;...

NO

Q,

"'

... .Aij BASE METAL(S) (QW-403)

';

P NO.
1
Gr. NO.
1& 2
TO P NO.
1
Gr. NO.
1& 2
OR SPEC. AND GRADE API SL Gr.B, AlOSN, A106 Gr.B,
A234-WPB, A333-6, A350-LF2 OR EQUIVALENT
QUALIFIED CARBON EQUIVALENT :MAX. 0.41%
;<R -T-7Jl1 li:J~
QUALIFIED THICKNESS ---~2!:!.!~9.; _<_.!:._t....::.<..=!2:!!.!0.~0m~m~t---1---------~
RANGE OF BASE METAL ______,_,A""L"'"L'-"F-"O<.!oR"-'F"-'I~L'""L'""E'-"'T----llj-op:r ~~ li:J~
PIPE DIAMETER RANGE ______,_,A""'L""'L____________ :if~ j ~~ ~ ..r.

IiJlA'iJ 1rJ1 -T-7Jl] /(~1~

..2!

......"'
c:
eo:

eQ

r~~----------------------~1

LD HEAT TREATMENT (QW-407)

A]

lNG TIME
HERS

...
eo:

c:

=
...

7} !::.. GAS(ES) (QW-408)

,Q

----~N"'-O~N~E_---'l!:,,_________

;>;}-<~]

POSITION OF GROO~
%)_ ~ ;>;}-<~1
' ..
POSITION OF FILLJi>'-f..J'

~ i>~ <~J-<>-J:

-----------'A~r~-------------11 ~
"C

PERCENT COMPOSITION(MIXTURE)

~
FLOWRATE
7}:C:

J
,_,

ALL

99.99%

10-15UMIN.

mJ 7J

UP

NONE

TRAILING GAS

NONE

ai

=
~

.
~

DOWN

,Q

1.! ~* ~ FR

~ 5:.

MIN.PREHEATTEM~ --------~10~~C~(~*1~)_________

n .g_ s:.

"i:

TUNGSTEN ELECTRODE TYPE


EWTh-2
_E
1.! ~* 3.7]
"C
TUNGSTEN ELECTRODE SIZE _______.2""'.4'-'0"'"'R~3"".2""'m"'m""'0"-----ll ~

%-%-ii-4;'- 1.! o] ~ FR

MODE OF METAL TRANSFER FOR GMAW


MAXINTERPASSTEM~ ----~2=5~0_,C~---------
OTHERS
NONE
oj]'i':l_ %.7:]

N/A

WELDING RESEARCH DEP'T, H!RI

'
~

f-o

PREHEAT MAINTENANCE --------"-'N'-"'0'-'-N'-"E"------------HSFC-L050-A01

g;~
...

GAS BACKING

lf----'-A""L""'L"------------- E ?]] ~ ~ J}A

611 ~ PREHEAT (QW-406)

-1 1:Jl :ii] A

SHIELDING GAS(ES)
~ ~ 7}A 3':.-Aj l:l] ~

. , , -------"-"'""""'-------- ;&.71 ~ ~ ELEC. CHARACTERISTIC(S) (QW-409)

PROGRESSION

-] ;>;-j ojj 'ill_

====J *

~~~~i;~~~~~~~~~~~~E=.
~
;:<1- All POSITION(S)(QW-~05) , '
.=I-f li.

FLUX TRADE NAME --------'-'N!.!:/A~-'

SOLI>

-i
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(SEENEXTPAGE)
WIRE-FLUX CLASS ---------'N'-"1-'-'A,___ _ __
~ i2j A "-J-lf.. "

CONSUMABLE INSERT
PRODUCT FROM

NONE
NONE

9}o]o-J-~i2jA A} 0J:

:{:_...Aj ~AlE

;
c:

"'~

PU\HTT~P. ------------"-'N,_,O~N'-"E"------------II

11-M:.:..:.:..A~X~.~PA~SS:::__T~H~IC:::_:K~.~L~IM~IT.:.....::==6=m=m========-l ,~
--7}.A~ FILLERMETAL(S) (QW-404)
H

"
"C

A4(21 Ommx297mm)

%1J3f~ K .;:;:- ~~
7~

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WPS NO. ------""B""RZ~-T"--~11"'--=01"-----------REV. NO. _ _ _ _ _ _ _1 " - - - - - - - - - - - - - -

%~ 71 ~ WELDING TECHNIQUE(S)

SHEET No. 2 OF 2

7}-lf-~ <~J 'il

(QW-410)

METHOD OF BACK GOUGING -----'N~O>LN._,_E~----

l:l] "C ~Ell


STRINGER OR WEAVE BEAD
7}~'\;l 3.7]
ORIFICE OR GAS CUP SIZE

BOTH

c::i

.....
Q'l

9-16mm

SINGLE OR MULTIPLE PASS (PER SIDE) --"'M"'"U""L"'"T""'I'""P-'=L"=E'---

00
I

r'l

~~ ~ ~ :fr ~ ~ <~J'ij

INITIAL OR INTERPASS CLEANING _ _ _ _ _ __

OSCILLATION ---------~N~/A~----

GRINDING AND/OR BRUSHING


t~ ~~ q~
71 c.]
SINGLE OR MULTIPLE ELECTRODE _ __..S""'IN._,_G~L~E~--CONTACT TUBE TO WORK DIST. -----'N'-'-'/'-'-A"------- ~~~
~~...lij-~9}

%1J%:fr

N
00
Q

I~====~====~==~==~~====~==========~LP~E:E:N~I~N~G~~==~====~======~==N=O=N=E~======~I 00~
WID
LAYER PROC
NO.
-SS
(ES)

FILLER MET AL(S)


MAX.
CURRENT
VOLTS
W/M F
A SFA ~----,---r--,A-M_P_E_R_E~S RANGE
THK. NO. NO. NO. AWS CLASS. DIA. TYPE RANGE
(V)
(mm)
(OR BRAND) (mm) POLA.
(A)

ROOT

HOT

GTAW

20

10

5.28

ER80S-Nil
(ST-1N,
HYUNDAI)

TRAVEL MAX.
SPEED HEAT
RANGE INPUT
(em/min.) (KJ/cm)

2.4

DCEN

90-105
105-130

11-12
11-13

4.7-7
6.3-8

16.1
16.1

2.4

DCEN

120-150
150-180

12-14
13-15

7.7-15
9.9-20

VJ.3
16,3

2.4

DCEN

120-150
150-180

12-14
13-15

6.7-16
8.Gt-2o ~#18.8

.....
~

OTHERS

rtf'

FILL
&CAP

,.,

....,..,"'

=
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Q..

""''

c~

'C)

,~

=
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I~---L--~--L-L-~--L---------~---L--~~r-----~----L----~------L-------41

71

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.A}-8J- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture o


(.;>:~7} ~01 91711-} K~oJl

~
c

-:ate, it shall be dried by heating.


,__, .;>:~ ~ 7}~ ~}O:j Z:!~~}O:j

~7]7} g~~oj

'C)

~Ti.)

*2. Surfaces to be welded and surfaces adjacent to a ~


I be free from loose or thick scale , slag, rust, grease, oil, paint and
moisture or other materials that would prevept {if
elding.
(.;>:~Qj K~oJl ~. 4-~. li!7-l, 7];; 7]<l-~~ 0 l 9lg uJloJl~ %1J1J.oJl ~~1 ;>:1]71~}0:jo]: ~q.)

-5

=
~

=
=
,..,
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*3. Application
j,
a) Pipe to pipe, Pipe to fitting (P ~o. t;,;;t,_~7 & 2 Materials)
b) Pipe support weld on X60/X6~clad P~"'

=
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IF===================~==================~===================w=======================91

PREPARED BY

CHECKED BY

APPROVED BY

AUTHORIZED BY

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IF==================9F============~~~==9F========~=======9F=====================~I ~

fs_ (Jv~
D. J. Kim

~2012/7/5

C ILi,v
C. Kim

-"=

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2012/7/5 I J. T. Choi"'

2012/7/5

~
8

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%1J~~K~

RasGas

SHEET No. I OF 2

WELDING PROCEDURE SPECIFICATION (WPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.
PROJECT ~~~--~B~ARZ~~A~N~O~F~F~S~H~O~R~E~P~R~O~J~E~C~T~-~P~R~O~C~E~S~S~P~IP~I~N~G~--------------%1J-3f'fl.R ~ ~_2_
'?,/7-}
WPSNO. ------~B~RZ~-T~F~-1~1~-0~1~------- DATE -----~J~A~N~~0~3~2~0~12L__ _ _ ___
'?,/7-}
7~7-a~~
REVISION NO. _ _ _ _____,.1~----------- DATE -----~J~U~L~.!t05~2~01!..<2,___ _ _ ___
.:tl:~

J.l"tf!

~~

QTF-11-BRZ01, QTF-11-BRZ02

SUPPORTING PQR NO.

%1l

-o;j Ell

l'IJ"~

WELDING PROCESS(ES)
CODE/STANDARD

o1 g 1!.711

-~G!2TC!:A,._,W"-+-'-'F"-'C"-"A"'-W!..!....__ _ _ _ ____

TYPE(S) --~M~A~N~U1LA~L...:+~S.!:!E~M~I:-A:!o..!U"-'T~O,!.!M!!.!:!A~T~IC"---

ASME B31 3 I SEC IX & BRZ-EPS-00-B-21

ol g -"J-Ail

JOINT DESIGN (QW-402)

ol g -o;JEJl

~C}

X{FILLET} NO X{GROOVE}
NONE (FOR GROOVE)
BASE METAL {FOR FILLET}
BACKING MAT'L (TYPE)
?.] Ell 01J.;j %lfNO
X
RETAINER
YES
YES

BACKING
~""J

JOINT DETAIL(S)

\605/

GROOVE, FILLET

TYPE OF JOINT
Bl17"l 0 LI
-, o OTT

Au AHl c-o;J Ell>

-If-

3.21.6mm

.. .A~ BASE METAL(S) (QW-403)


M'1n.

1
Gr. NO.
1&2
PNO.
1&2
TOPNO.
1
Gr. NO.
OR SPEC. AND GRADE API 5L Gr.B, A105N, A106 Gr.B,
A234-WPB, A333-6, A350-LF2 OR EQUIVALENT
QUALIFIED CARBON EQUIVALENT : MAX. 0.41%

.5'A

2.9 < t < 20.0mmt


ALL FOR FILLET

10.5mm

.......,

GE.

ALL

~ 'Y! 7-}..-\1]

'' \~"''

10.5mm
.6mm

r-Y'1

~f

0-2mm

.)!:

.L_ ...

J.1

-?

FILLET WID: ONLY FCAW

PlfST WELD HEAT TREATMENT (QW-407)

NONE
NONE
NONE

7}A %ft
SHIELDING GAS(ES)
{GT} Ar, {FC} Ar+C0 2
~ ~ 7}A 3::-"d l:ll ~
(GT) 99.99%
PERCENT COMPOSITION(MIXTURE) {FC} 80%Ar+20%COz .

2J

FLOW RATE
7}A ~7'd
GAS BACKING
. 1'11 '?,/ 'i:!J 7}A
TRAILING GAS

::2 i>~ l'IJ"i>J

JL

3.

7} !::.. GAS(ES) (QW-408)

POSITION OF FILL'Bit

19n{m

TEMP.
:7.1?.] J.l {}
/'t
kkoLDING TIME
OTHERS

Tf

ALL

45~r-Y'-

.A} J.i] POSITION(S) (Q\V-~~#


.::1-'f-l! 7-} Ail
)~~;'2:_
POSITION OF GRO()V .

{GT} 6mm, (FC) 6mm

*OTHER VARIABLES ARE SHO\\'J'f'ON NEX

db

,
"'
~~~ -&.so.

9}0101-~"'lA J..}OJ:
(SEE NEXT P A G E # N/A
r
WIRE-FLUX CLASS
~ :1 ~ -"J- .H. If:l
N/A
-J
FLUX TRADE NAME
:_.2..-"d <jJ..l E
CONSUMABLE INSERT
NOrfE
PRODUCT FROM
(GT) SOlIDI'~ UX CORED

{GT} 10-15 f/MIN., {FC} 20-25 f/MIN.


NONE
NONE

;@7] ~~ ELEC. CHARACTERISTIC(S) (QW-409)

PROGRESSION

UP

DOWN

.] 7-i aJ] ~ .g. 50.


MIN. PREHEAT TEMP.
-ll:J1 nl1 A
-&.so.
MAX INTERPASS TEMP.

10C {*1}
244C

%7-l

PREHEAT MAINTENANCE
HSFC-L050-AOI

~~*

~ PREHEAT (QW-406)

aJ]~

-'r-~~ :c1

ALL

--7}.A~ FILLER METAL(S) (QW-404)

oJ]

~71]1 ~.!fl

QUALIFIED THICKNESS
RANGE OF BASE METAL
Il}opr 3] 78 ~ .!f1
PIPE DIAMETER RANGE
1iJ1 /-. "'.f -11:)1 ~71]1 Ail ~
MAX. PASS THICK. LIMIT

YES (TEMP > -46C)

IMPACT TEST

-o;JtH

TUNGSTEN ELECTRODE TYPE


~~* .3.71
TUNGSTEN ELECTRODE SIZE

%%'i?':<;"

EWTh-2
2.4 OR 3.2mm0

o]-o;j Ell

MODE OF METAL TRANSFER FOR FCAW


OTHERS

GLOBULAR
NONE

NONE
WELDING RESEARCH DEP'T, HIRI

A4(21 Ommx297mm)

%~ <Q-'"i:J.R f!':- J:tl~


7~

J:tl

AJ

--1j7]1 WELDING TECHNIQUE(S)

J:Jl r:

SHEET No. 2 OF 2

pWPS NO. _ _ _ _____.,B""RZ""-'T


- "-"F'--"""11"---""'01"'-----------REV. NO. _ _ _ _ _ _____..1~---------7}-9-~ BJ"~

(QW-410)

~Ell

METHOD OF BACK GOUGING

STRINGER OR WEAVE BEAD


7}~~ 3.71
ORIFICE OR GAS CUP SIZE

NONE

BOTH
(GT) 9-16mm
(FC) 12-19mm

SINGLE OR MULTIPLE PASS (PER SIDE)

MULTIPLE

INITIAL OR INTERPASS CLEANING _ _ _ _ _ __


GRINDING AND/OR BRUSHING
~~

fr- .!i_9} %{J %{} 7j cj

CONTACT TUBE TO WORK DIST. ---'-'(F'-'C=)-=2=05=m=m=---

WID
LAYER PROC
NO.
-SS
(ES)

MAX.
W/M F
A SFA
THK. NO. NO. NO.
(mm)

FILLER MET AL(S)

TRAVEL MAX.
VOLTS
SPEED HEAT
AMPERES RANGE
AWSCLASS. DIA. TYPE
RANGE INPUT
RANGE
(V)
(OR BRAND) (mm) POLA.
(em/min.) (KJ/cm)
(A)

ROOT
GTAW

10

5.28

HOT

FILL
&CAP

~ 7]

FCAW 17.2

5.20

CURRENT

ER80S-Nil
(ST-1N,
HYUNDAI)

E71Tl-12MJ
(Dual Shield
7100SRM,
ESAB SEAH)

2.4

DCEN

90-100
100-110

10-11
11-12

2.4

DCEN

120-150
150-180

11-13
12-14

1.2

DCEP

150-170
160-180

20-22
20-22

5.5-8
6.5-9

OTHERS

12.0
12.2

A}i'iJ- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture or


(.5'..:A~7} 1io-] 9J71Y. .Rli'!Oil ;';"717} ~~501o-] 9]-::::
*2. Surfaces to be welded and surfaces adjacent to a wei
moisture or other materials that would prevent p
(Y:A~Qj .Rli'!Oil -2f, 4-~, 'i!::zl, 71;; 71
*3. Application
f
a) Pipe to pipe, Pipe to fitting (P No.1. Gr. N
b) Pipe support weld on X60/X65pad"fiip

deJYate, it shall be dried by heating.


, .5'..:A~~ 7}~ <5}oj Z!5:<5}oj o): ~t:l-.)

e free from loose or thick scale , slag, rust, grease, oil, paint and
ding.
0 1 9] g_ uJl Oil -:::: %~ 1! Oil :sa <51 :A1171 <5} oj 0 ): ~ r:t.)

& 2 Materials)

A4(21 Ommx297mm)

%11:cf~K~

SHEET No. 1 OF 2

WELDING PROCEDURE SPECIFICATION (WPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.
PROJECT =-~---~B~A=RZ~A~N~O~F~F~S~H~O~R~E~PR=O=J=E=C~T~-~P~R~O~C~E~S~S~P~IP~I~N=G~-------------

%1J3f'fllE ~

~~

~:;>;}

WPSNO. -------=B~RZ~-~T~-1~1~-0~2~------- DATE _ _ _ _ _~M~A~Y~.2~1~20~1~2_ _ _ _ _ __


~:;>;}
7R:Aj ~~
REVISION NO. -----------"-1_______________ DATE ------~J=U-"'L~.0~5~20~1~2________

-B-Tt:[

Aj~ ~~

QT-11-BRZ03, QT-11-BRZ04

SUPPORTING PQR NO.

%1J

BJ"~

i E~

WELDING PROCESS(ES) ---"G"""T'-"-A"'"'W:..:____ _ _ _ _ _ __

TYPE(S) --------'~~-"-""'-------

o] g 1it7-l1 JOINT DESIGN (QW-402)


o] ,'; -E~
TYPE OF JOINT _ _ _ ___:G"'-R~O~O~V~E,._,F~I~L~L~E'-'T~-~"d %1fYES X (FILLET) NO X (GROOVE)
BACKING
~7J AR AR~ (i ~)
NONE (FOR GROOVE)
BACKING MAT'L (TYPE)
BASE METAL (FOR FILLET)
'21 Ej] 0 j L:j %lfRETAINER
YES
NO
X
.: ~~ BASE METAL(S) (QW-403)
P NO.
1
Gr. NO.
1& 2
TO P NO.
1
Gr. NO.
1& 2
OR SPEC. AND GRADE API SL Gr.B, A105N, A106 Gr.B,
A234-WPB, A333-6, A350-LF2 OR EQUIVALENT
QUALIFIED CARBON EQUIVALENT : MAX. 0.41
.5'_;;<R T7Jll liJ ~
QUALIFIED THICKNESS
2.9 < t < 23.2mmt
RANGE OF BASE METAL
ALL FOR FILLET
.li} 0 p:r 3] 7cl liJ ~
PIPE DIAMETER RANGE ___-=...A""L""'L_ _ _ _ _ __
:iiJl A 'it ~l rJ1 T7Jll ; <-j] ~
MAX. PASS THICK. LIMIT
6mm

;;...

eu
=
Q.

<.i

~~----------------------~1

LD HEAT TREATMENT (QW-407)

~"'lA

-'-Jl"1-J

c
0

"'
~

Q.

580-595t

'CI
~

--7}~] FILLER METAL(S) (QW-404)

9]-o] o-j -~"'1 A /.} 0J:


(SEE NEXT PAGE)
WIRE-FLUX CLASS ------'-N'-'-'/A~---'

'CI

1 HOUR/IN (Min. 2Hrs, Max.3.75Hrs)


Max. cooling rate above 315C shall be 222"C/hour

.~

..=
...

eu
r7~}-A---G-A-S(_E_S_)_(Q-W---4-08_)__________________~I ~
,Q

7}A ~*
~
CONSUMABLE INSERT ----~~~-----'!::.'------- SHIELDING GAS(ES)
Ar (99.99%)
Q,.
PRODUCT FROM -----------"==-r-:r------- ~ ~ 7}~ 3':"-j l:l]%
]
*OTHER VARIABLES ARE SHOWN ON~
E.
PERCENT COMPOSITION(MIXTURE) _____,_N""'/A=--------II eu

lr-------------------_,--~~~--------~%

7:} Al] POSITION(S) (QW-~15) ' '


.=:Iif-.!=!_ :;>;}-<il
POSITION OF GROO\\,
:rr1 ell :;>;}-<-jj
\

.,

pROGRESSION

oJ]
~]

UP

10-15 t/MIN.

J
""-----"-'A""L""'L__________ GAS BACKING -------------"N"'O"'-N'--!E"------------11
pE ?jj ~ ~ 7}A
NONE
ALL
TRAILING GAS

;O~ITION OF FILLttJ.
{1_ <5~ BJ"i>J:
--------"-~'---------'>

FLOW RATE
7}A ~7J

~7]

=i .J8

ELEC. CHARACTERISTIC(S) (QW-409)

1! ~%

A-j oj] 'il_ _g. 5:.

0
0
=
;
,Q

1!~% i ~

TUNGSTEN ELECTRODE TYPE

"'=

DOWN

~ PREHEAT (QW-406)

'i:
EWTh-2

3.7]

]l
'CI

TUNGSTEN ELECTRODE SIZE _ _ __.,2"".4'-'0""'R'""""'3.""'2""m,...m.,0"--ll ~


%%~4;'- 11_ o] i ~
~
~l Ll1 n~ ~
.g. s:.
MODEOFMETALTRANSFERFORGMAW
N/A
MAXINTERPASSTEM~ ----~2=5~0-"C~------- OTHERS
NONE
~
oJ] 'il. %7.]
..=
r-PREHEAT MAINTENANCE _ _____o.;N,O""'N""'E'-------MIN.PREHEATTEM~----~10~~C~<~*l~)_ _ _ _ __

HSFC-L050-AOI

g.

WELDING RESEARCH DEP'T, HIRI

A4(210mmx297mm)

%~31-~lE~Jti~

1R

.Aj

1?1

pWPSNO. --------~B~RZ~-T~-~1~1-~02~----------------

SHEET No. 2 OF 2

REV.NO. ------------~1~---------------------

%~ 711! WELDING TECHNIQUE(S) (QW-410)


l:l] t:: ~Ell
STRINGER OR WEAVE BEAD
BOTH
7}~~ 3.7]
ORIFICE OR GAS CUP SIZE
9-16mm

7}-9-~ BJ-~

METHOD OF BACK GOUGING -------"N~O~N'"'-'E"---------

SINGLE OR MULTIPLE PASS (PER SIDE)

---"M""-U=L=T""-'I~P-"'L~E'---

Q
t-a-,
00
I

(")
Q

6':_~ ~ ~ {]_- ~ ~ BJ-~

INITIAL OR INTERPASS CLEANING -------------GRINDING AND/OR BRUSHING


~~ E-fr.El_.9.} %1J%{} 71 c.1
CONTACT TUBE TO WORK DIST. ----'N'""/'"'"'A._________

OSCILLATION ------------------~N~/A~--------1(!-~ ~~ q~

~
N

00
Q

SINGLE OR MULTIPLE ELECTRODE ---"S=IN'-'-G=L=E_______


lljo]'-3

S
~

I~====~====;===~==~~====~===========J~P~E:E:N~I~N~G~~==~====~======~==N=O=N=E~======~I 00~
FILLER MET AL(S)
WID MAX.
CURRENT
VOLTS
SFA f----------.---+-----rA-M_P_E_RE--lS RANGE
A
LAYER PROC W/M F
-SS THK. NO. NO. NO. AWS CLASS. DIA. TYPE RANGE
(V)
(ES) (mm)
(OR BRAND) (mm) POLA.
(A)

NO.

ROOT

HOT

GTAW 23.2

10

ER80S-Nil
(ST-1N,
HYUNDAI)

5.28

TRAVEL MAX.
SPEED HEAT
RANGE INPUT
(em/min.) (KJ/cm)

2.4

DCEN

90-110
110-130

10-12
11-13

5.9-8
7.5-10

13.4
13.5

2.4

DCEN

140-160
150-170

11-13
12-14

7.2-12
8.3-15

17.3

140-170
170-200

12-14
13-15

6.8-1!6
8.cJt.20 ,,20.9

....eo::

OTHERS

~7.3
~

FILL
&CAP

2.4

DCEN

'}J

,,

.~

;;...

eo::

Q,

e
Q

IJ

""=
eo::

=
Q

"'
a.
:....

Jr-----~--~--~--~~----L-------~~~~-'~~--'--~----~----~----~------~1 :
~

71

:~_;"'

.A}"B"J- SPECIAL INSTRUCTION(S)

~
Q

*1. When the base metal is wet or contains surface moisture o


(.2.:AR7}

1le>l

~1711-J-

lEtB.oJl

~7]7} g~s=]e>l

-5

'fate, it shall be dried by heating.


-, .2.:AR ~ 7}~ il}a:j {iS:il}a:j oj: ~ct.)

=
=
=
;;...
eo::

*2. Surfaces to be welded and surfaces adjacent to a


II be free from loose or thick scale , slag, rust, grease, oil, paint and
elding.
moisture or other materials that would preve~ pr
(.2.:AR Q] lE l/1 oJ] -2f, "]=:~, ;'i.A], 7] ~ 7] Ef ~~::~Jo] ~] g uJl oJ] ~ %~ ~ oJ] :;g ii] :Ai]71 il}a:j oj: ~ct.)

,Q

Q.,

*3. Application
1) Pipe to pipe, Pipe to fitting, et~ (PI!No
2) Pipe support weld on X60/X65 clad
3) Applicable to NACE
t ,

1tfe

""=

. No 1 & 2 Materials)

eo::

<J1
Q.,

...

.J'

a.

"'=
:....
Q

,Q

'i:
....

"'

IF===================~==================9F===================w======================~l ~

PREPARED BY

CHECKED BY

APPROVED BY

AUTHORIZED BY

C. !L!J

~;;;5
~================~=================d~================~====================d ~
D. J. Kim

HSFC-L050-A02

201217/5

C. Kim

201217/5

WELDING RESEARCH DEP'T, HIRI

..C::

A4(2! Ommx297mm)

%~-Of~lE~

RasGas

SHEET No. 1 OF 2

WELDING PROCEDURE SPECIFICATION (WPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.
PROJECT~~~----~B~ARZ~~A~N~O~F~F~S~H~O~R~E~PR~O~J~E~C~T~-~P~R~O~C~E~S~S~P~IP~I~N~G~-------------------------%1J~'1Jll~ 1{1~
~:A}

WPS NO.

BRZ-TF-11-02

DATE

~~1{1~

-------------'M~A~Y-'-'.2!;..!1~20!!21~2___________

~~

REVISION NO.

---------~J~U~L..,_.~05~2e!!.01~2:.....___________

DATE

~~ Aj~ 1{1_~

OTF-11-BRZ03, OTF-11-BRZ04

SUPPORTING PQR NO.

%1l

<lJ~

WELDING PROCESS(ES)
CODE/STANDARD

ASME B31 3/ SEC IX & BRZ-EPS-00-B-21

o] g 1i71] JOINT DESIGN (QW-402)


oj g ~Ell
TYPE OF JOINT
Bll71
..., 0

oj

IMPACT TEST

YES (TEMP > -46C)

AJJ.-1] JOINT DETAIL(S)

\605";

GROOVE, FILLET

0 P
Trl

~L3

X(FILLET} NO X(GROOVE}
NONE (FOR GROOVE)
BASE METAL (FOR FILLET}
BACKING MAT'L (TYPE)
'iJ E~j oj L:j %.IfYES
X
RETAINER
NO
BACKING

ER

TYPE(S) _____M~A~N~U'-E:A~L"-!+~S~E~M~I2
-A~U"-'T~O~M~A~T~IC"---

GTAW+FCA W

YES

l!ll 7J:A~ An~ c~Ell)

---H-

3.21.6mm

db
19rwn

3.

... ;;;~~ BASE METAL(S) (QW-403)


M" 45;-r-J'--

1&2
Gr. NO.
PNO.
1
1
1&2
Gr. NO.
TOPNO.
OR SPEC. AND GRADE API SL Gr.B, A105N, A106 Gr.B,
A234-WPB, A333-6, A350-LF2 OR EQUIVALENT
QUALIFIED CARBON EQUIVALENT :MAX. 0.41%
.2..:<~ -T-7Jll 1J'l ~
2.9 < t < 23.2mmt
QUALIFIED THICKNESS
ALL FOR FILLET
RANGE OF BASE METAL
:IT}o]~ zj~ IJl:l~

PIPE DIAMETER RANGE


l1]j A% i'-j t]j -T-7Jll :<~] ~
MAX. PASS THICK. LIMIT

ALL

f' t

(SEENEXTPA~

9}o] o-j -~9 ~ ;,}oJ


N/A
f'
WIRE-FLUX CLASS
~""'lA AJJitg
FLUX TRADE NAME
~
N/A
:. .2.. -"j '{} .Ai ..
CONSUMABLE INSERT
NOrfE
fGT) SOl ID.r fF.Qflit UX CORED
PRODUCT FROM
*OTHER VARIABLES ARE SHOWI'fON NF~ P,;:GE.

if-~

~~;f~2.._'

61]

ALL

10C (*1}

i<] tl1 nR ~{} .g.. 5:.


MAX INTERPASS TEMP.
oJl~ %7<]
PREHEAT MAINTENANCE
HSFC-L050-A01

FILLET W/D : ONLY FCAW

580-595t:
~ ~1 'il ;,j {}
LDING TIME
1 HOUR/IN (Min. 2Hrs, Max.3.75Hrs}
OTHERS
Max. cooling rate above 315"C shall be 222"C/hour

71- :!::. GAS(ES) (QW-408)


7}~

%-Tr

SHIELDING GAS(ES)
(GT} Ar (99.99%}, (FC} Ar + C0 2
~ ~ 7}~ 3":.-"j l:l] ~
PERCENT COMPOSITION(MIXTURE) (FC} 80%Ar+20%C02.

2J

=i .A.:J

(GT}10-15 t/MIN., (FC} 20-25 t/MIN.


NONE
NONE

ELEC. CHARACTERISTIC(S) (QW-409)

~~%~Ell

~ PREHEAT (QW-406)

i<l 7<-j oj] ~ .g.. 5:.


MIN. PREHEAT TEMP.

~.);!4-

~mm

, ,

~7]

DOWN

~~lLJ

FLOW RATE
7}A l!lj7j
GAS BACKING
E?~j~ i:fj 7}A
TRAILING GAS

ALL
X

.~

.:f~:%! ~ PSST WELD HEAT TREATMENT (QW-407)

0
Tr

POSITION(S) (Q\\'-~~~

.::I
:A}J.-1l
POSITION OF GROQV .
~ 5'! :A}J.-1]
" \:'''
POSITION OF FILtef
~ i;~ <lJ iiJ:
UP
PROGRESSION

10.5mm

I,

~i'l .g..s:.
f
TEMP.

(GT} 6mm. (FC) 6mm

--71-:;~~ FILLER METAL(S) (QW-404)

:Al- J.i]

ln.

10.5mm
.6mm

250C

TUNGSTEN ELECTRODE TYPE


EWTh-2
~~% 3.7]
TUNGSTEN ELECTRODE SIZE
2.4 OR 3.2mm0
%%~4;'- ~ oj ~Ell
MODE OF METAL TRANSFER FOR FCAW
GLOBULAR
NONE
OTHERS

NONE
WELDING RESEARCH DEP'T, HIRI

A4(21 Ommx297mm)

%1F} 'i:J E ~ Jti~


1R :Aj Jti ~

pWPS NO. ------""B"'RZ~-T!...!!Fc.::-"'"'11""-""02,___ _ _ _ _ _ __


REV. NO. -----------"1~-----------

%~7]~ WELDINGTECHNIQUE(S)

7}-'f-~

(QW-410)

SHEET No. 2 OF 2

BJ"~

METHOD OF BACK GOUGING

lll-'='. i>j El1


STRINGER OR WEAVE BEAD

NONE

BOTH

7}A7,j 3_71

B~ ~,c?_ q~

ORIFICE OR GAS CUP SIZE

(GT} 9-16mm
(FC} 12-19mm

SINGLE OR MULTIPLE PASS (PER SIDE)

~~ ~ ~.n- ;<a~ BJ~

zl

%-

INITIAL OR INTERPASS CLEANING


GRINDING AND/OR BRUSHING

OSCILLATION

~~~fr-~9}

SINGLE OR MULTIPLE ELECTRODE


lij 01 'cl
PEENING

(FC}205mm

MAX.
A SFA
LAYER PROC W/M F
NO.
-SS THK. NO. NO. NO.
(ES) (mm)
WID

ROOT

HOT

FILLER MET AL(S)

10

5.28

5.20

NONE

CURRENT

2.4

DCEN

90-110
110-130

10-12
11-13

5.8-8
7.4-10

13.7
13.7

2.4

DCEN

140-160
160-180

12-14
13-15

7.9-15
9.5-20i1'

17.0

150-170
170-190

20-22
21-23

13;l:t

ER80S-Nil
(ST-1N,
HYUNDAI)

GTAW

FILL FCAW 17.2


&CAP

SINGLE

TRAVEL MAX.
VOLTS
AMPERES RANGE SPEED HEAT
AWSCLASS. DIA. TYPE
RANGE INPUT
RANGE
(V)
(OR BRAND) (mm) POLA.
(em/min.)
(KJ/cm)
(A)

GTAW
6

N/A

B~ ~~ q~

%1J%-TI- 71'2-l

CONTACT TUBE TO WORK DIST.

MULTIPLE

E71T-12MJ
(Dual Shield
7100SRM,
ESAB SEAH)

1.2

DCEP

.,..

OTHERS

~!:Y
~'17.1
,.

15.~

17.0

''*'~'

WY

7] .A}c5J- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture or

(Y:AR7}

9!o-J 9]711-J- Eli':loJl

~717} %~5'Jo-J 9J~

*2. Surfaces to be welded and surfaces adjacent to a wei


moisture or other materials that would prevent
(. AR .91 E ;1 oJl -2f' y~' Zl_ Al, 71;:; 71
*3. Application
if,
1) Pipe to pipe, Pipe to fitting, etc. (P No.1,
2) Pipe support weld on X60/X6~cla4'pi
3) Applicable to NACE

No 1 & 2 Materials)

CHECKED BY

.,oro~

c C;"'J

HSFC-L050-A02

201217/5

C. Kim

deQIIlte, it shall be dried by heating.


.;<R ~ 7}~ c5}0:j 7,l3':.i5}0:j F ~rt.)

e free from loose or thick scale , slag, rust, grease, oil, paint and
ding.
01 9] g_ u:Jl oJl ~ %1J ~ oJl ~<51 :Ail/'1 i5}0:j F ~rt.)

PREPARED BY

D. J. Kim

if'.

201217/5

APPROVED BY
_______,

AUTHORIZED BY

...

=--

~('\.

WELDING RESEARCH DEP'T, HIRI

201217/5
A4(21 Ommx297mm)

-~

(~G)
RasGas

RasGas Company Limited


Barzan Offshore Project
Engineering Document Transmittal

To: S.l. Chang


Project Manager
Hyundai Heavy Ind.

Date: 26 Apr 2012

Trans No: BRZ-T-RUH UE-0531


RefHHI Trans No:
BRZ-T -HURU-CM-0045

Document Approval Code:


1- Approved Without Comments
Code: 1 = Approved Without Comments
2 = Approved With Comments
3 = Rejected
Document Number:

Rev

BRZ-GX-0-CM-0086

From: Douglas K Priedeman


Engineering Manager
RasGas Company Ltd.

Document Description
Welding Procedure Specification for
Pipir19_(BRZ- T -3434-01)

Code
1

Signed:

Page 1 of 1

%~~~JE~

SHEET No.1 OF 2

Preliminary WELDING PROCEDURE SPECIFICATION (pWPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.
PROJECT --------~B~ARZ~=AN~~O~FF~S=H=O=RE~P~R=O=J=E=C~T~-~P~R=O=C=E=S=S~P~I~PI=N=G~-------------------------%1J3}~1E~ Jtl~

'?,IA}

WPS NO.
~~Jtl~
REVISION NO.

ttrt:!

BRZ-T-3434-01

DATE -----------=JAN=.,_,0=3'--"2=0=12.____________
'?,1~
DATE - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

A]~ Jtl~

OGT-34.34-01 (PREVIOUS POR)

SUPPORTING PQR NO.

%11

-&;:! Ell

BJ-l{j

WELDING PROCESS(ES)

o1 g 1l7Jl

TYPE(S) -------------'=~=-------------

GTAW

JOINT DESIGN (QW-402)

o]g -&dEll
TYPE OF JOINT __________,G~R,.,O~O~VE,_......,_,_F....,IL""L""'E"-"T'------

l!Jj7J

%--

BACKING

YES

X (FILLET) NO X (GROOVE)
NONE (FOR GROOVE)
BACKING MAT'L (TYPE)
BASE METAL (FOR FILLET)

l!J17J .A~ .AHl (-&;:!Ell)

C1 <:1] 0 ll:J %-RETAINER

YES

NO

. ~~ BASE METAL(S) (QW-403)


Gr. NO. _ _ _ _ _ __
G~NO. ____________
B466 C70600 OR EOUIVALENT

PNO.
34
TO PNO.
34
OR SPEC. AND GRADE
_li'_.A~

-'f-7Jll

~!fl

QUALIFIED THICKNESS ______,1,_,.5"--<'"-'t'--<"-'1~1=.0=m=m"'-t____


RANGE OF BASE METAL ______,AL~L"--'F,_,O~R~F"-'IL=L=ET""-----1---~------'+-

:rr} 0 p::r

31 7cl

~ !f1

PIPE DIAMETER RANGE _____AL=L=-------------:slJl A t3- ~ rJ1 -'f-7Jll fill~


MAX. PASS THICK. LIMIT
6mm

% lt~l~
EM~ ------------~N~O~N~E~-----------

%7}~~ FILLER METAL(S) (QW-404)

.Qj-o l &1- ~ i2j 6 ;,HJ:


(SEE NEXT PAGE)
WIRE-FLUX CLASS ----"-'N!..!./A,___ __,_,
~

~1C1

"-]Zl-

LDING TIME ------------"-'N_,.,O"'""'N""E'----------OTHERS ----------------=N=O~N""E'-----------

i2jA "-JJE~

FLUX TRADE NAME -------"'-N-"-'1A'-"--'+""'---"-""""

~_li'_~~~E

~6~*

CONSUMABLE INSERT --------'"-'-='~----"''---------- SHIELDING GAS(ES)


Ar (99.99%)
PRODUCT FROM --------~~==-:m-T---------- ~ ~ 7}6 s:_;,.;:! l:l]%
*OTHER VARIABLES ARE SHOWNQ,N'~E:){
E.
PERCENT COMPOSITION(MlXTURE) ----'-'N=/A,___ __
1~------------------~~~~L---------~*

A}

-"ll

.:::1-'f-..!:!.

POSITION(S) (QW~40S

A}-"~]

. .

FLOW RATE

10-15 t/MIN.

7}A l!Jj7J

POSITION OF G~ooy(~'--w"- __
~' _,AL=L"--------------

~~: :~C~G

Ar. (99.99%), 15-25 .e /Min. (*3)

=>g ~

TRAILING GAS

NONE

.,;;ti.

A}-"~]

''

~~~~~~~;OF F~!i.EJ#-------=AL=L=-------------- ~ : \. !.:.: :7:.:1::~:.:.A~~:::E_:L:::E::::C-=.C=H=ARA==C=T=E=RI=::::::S:::::T:::IC:::=:(S=)=(Q=W=-=40=9=)==1


PROGRESSION

oJl

UP

DOWN

~ PREHEAT (QW-406)

HSFC-H910-A01

WELDING RESEARCH DEP'T, HlRl

--1;j3}~ .R - Jti~
7~ :A;:j Jti ~

pWPS NO. _ _ ____,B~RZ-=--"-T--"-3'-'4""'"34_,_-_,_01"'------------REV.NO. _ _ _ _ _ __ _ _ , 0 ' - - - - - - - - - - - - - -

--~ 711 WELDING TECHNIQUE(S)

B1

1::

7}-9-~ tiJ-~

(QW-410)

-<Ell

METHOD OF BACK GOUGING

STRINGER OR WEAVE BEAD


7}A~

SHEET No. 2 OF 2

NONE

BOTH
.-1

371

IC

ORIFICE OR GAS CUP SIZE

9-16mm

SINGLE OR MULTIPLE PASS (PER SIDE)

MULTIPLE

Q\
Q\
I

!")

j;_~ ~ ~

~a 7,il_ tiJ-~

::8

INITIAL OR INTERPASS CLEANING _ _ _ _ _ __


GRINDING AND/OR BRUSHING (SUS TOOL ONLY)
.lf'f-..!:!, 9.} --1;j % zl- 71 C1
CONTACT TUBE TO WORK DIST. _ ___,N""'/.._,A,__ _ __
~ l2j E

OSCILLATION
\I~~~ 4~
SINGLE OR MULTIPLE ELECTRODE

N/A

&]

SINGLE

~~~

~
~

I~====~====~==~==~~====~===========JlP~E=E=N~IN::G:_-===~====~~====~~N~O~N~E~======~I~

QC)

WID
LAYER PROC
NO.
-SS
(ES)
1

MAX.
1--F_IL_L_E_R_M_ET_AL,--(_S_)+--C_U-.RRE
__N_T_--1 VOLTS
W/M F
A SFA
RANGE
THK. NO. NO. NO. AWSCLASS. DIA. TYPE AMPERES
RANGE
(V)
(OR BRAND) (mm) POLA.
(mm)
(A)

GTAW

34

5.7

11.0
OTHERS GTAW

2.4

DCEN

100-130
140-160

9-12
11-13

2.4

DCEN

140-160
160-180

11-13
12-14

ERCuNi
(TC-T800,
SEAHESAB)
34

5.7

*1. When the base metal is wet or contains surface moisture or conden. s~ter~.tshal
(.2-7<~7} ~o-] ~J71Y-

.Rli"!oJ1

.,,

.Rli"!oJ1

MAX.
HEAT
INPUT
(KJ/cm)

6.1-9.0
8.1-12.0

15.3
15.4

OTHERS

e dried by heating.

~717} g~~o-] ~J~ 78-9-oJ1~:P:Rtf7}~o-}O:] 7,:!~-o-}0:] 0 1= ~4.>

*2. Surfaces to be welded and surfaces adjacent to a weld shal~ be fr~


moisture or other materials that would prevent proper ":~~~
4?
(.2-7<~.9.]

TRAVEL
SPEED
RANGE
.
(cm/mm.)

~. "T-~. ~::>.:1, 71~

71E}

.2..'il%~o~'

m loose or thick scale, slag, rust, grease, oil, paint and

oJ1~ %1:l~oJ1 ~o-1

::kl]71o}O:jo]:

~4.)

*3. Back purging method ( o11?1 :it] ~ BJ- ~)


a) The inside pipe shall be purged when the ~a~fO(
rt is fillet welded to the pipe body and the pipe wall thickness is 6mm
orless.
. . . . ,~
(:sillc Ef.~.Ai3f.E~ .!f-7Jl1 6.5mrn 01o}.9-]:rrf<l]j-oJ1 ~~%1:l g_ o}~ 78-9-oJ1~ :rrfop:r.9-j 1-J11i"!g_ l>j~o}O:jo]: ~4)
b) Back purging gas shall be maintained uptilt!te completion of first 4 layers. (Depth of deposited weld metal :<::: 6.5mm)
0]: ~4 (%3fi:i-~ .!f-7Jl1 ~ 6.5mm o]AJ-))
(011?'! :it]~~ ~1 g 4 ~ 77}::>.:1 ~~fr~ ~'
c) Oxygen content shall notexce.. .e.tf.'.'.'.50
.. 0J. . J?Pj.IK or to welding and during welding.
({l-:_~o1 500ppm u1;1-q.j ~~g_>.IIJ --1:J g_ A13fo}r]l-j- Jl1~~4)
.<jp

.J

CHECKED BY

C. ~;;)
HSFC-H910-A02

[~6)
RasGas

RasGas Company Limited


Barzan Offshore Project
Engineering Document Transmittal

To: S.I. Chang


Project Manager
Hyundai Heavy Ind.

Date: 26 Apr 2012

Trans No: BRZrT-RUHUE-0530


RefHHI Trans No:
BRZrT -HURU-CM-0044

Document Approval Code:


1 - Approved Without Comments
Code: 1 = Approved Without Comments
2 = Approved With Comments
3 = Rejected
Document Number:

Rev

BRZ-GX-0-CM-0087

From: Douglas K Priedeman


Engineering Manager
RasGas Company Ltd.

Document Description
Welding Procedure Specification for
Piping(BRZ-T-0808-01)

Code
1

Signed:

Page 1 of 1

SHEET No. 1 OF 2
%~~~jf_~
WELDING PROCEDURE SPECIFICATION (WPS)

HYUNDAI HEAVY INDUSTRIES CO., LTD.


PROJECT =-~~----~B~ARZAN~~~O~F~F~S~H~O~RE~P~R~O~J~E~C~T~-~PR~O~C~E~SS~P~IP~I~N~G~-------------------------%~-3]-'?:].R~ :!~

~:A}

WPS NO.

DATE ___________,J'"'"AN...,_,_._,03"'-=-2"'-'01..,2~---------

BRZ-T-88-01

~~}~

~~

REVISION NO. ___________,0'--------------------- DATE ------------------------------

triC! Al ~

}~

SUPPORTING PQR NO.

QT-0808-001, QGT-8.8-06G, QGT-8.8-02 (PREVIOUS PQR)

%~ BJ"~

WELDING PROCESS(ES)

o]
0

GTAW

MANUAL

~71] JOINT DESIGN (QW-402)

lg

d~O

~Ell

TYPE OF JOINT --------'G,_R~0-"'0'-"V~E..._,F'"'I~L""'L""'E'-"T--___

%4'-

~7.-J

BACKING

X (FILLET) NO X (GROOVE)
NONE (FOR GROOVE)
BACKING MAT'L (TYPE)
BASE METAL (FOR FILLET)
~ 7.-l

Ell

TYPE(S)

YES

.AR .AHl

(~Ell)

d. ,:,~~;=,

f-

19mm

3.21.6mm

&

2l t:~] 0 l GJ %4'RETAINER

YES

NO

PNO.
8
TOPNO.
8
OR SPEC. AND GRADE

f-7Jll

Gr.NO.
1
Gr.NO.
1
A312 TP316L OR EQUIVALENT

....

3178

Q..

~~

-=
'----------------------------~1 ;

=
c

~c:f~

j;J r.J1 f-7Jll Ail ~

MAX. PASS THICK. LIMIT

6mm

EM~ ------------~N~O=N~E_____________ 11

1c:f Al {}

--7}){~ FILLER METAL(S) (QW-404)


9}olo-j-~'Ej2 ;,.} 0c:)=
(SEENEXTPAGE)
WIRE-FLUX CLASS __________,N'"'"'/....,A,_________,
~ 'Ej 6

=
=
ec

~~

PIPE DIAMETER RANGE -----=AL=L_____________


:slJ1 ~ ~

10.5mm

Min.4s

QUALIFIED THICKNESS ------""'2.""4_,<'-"t_,<'-"3"'-6m=m,..t_____


RANGE OF BASE METAL ______,_,AL~L'-"F_,O""R"""F~IL~L""'E'-"T---r--------",-""-----",---Jr
3Ij-opr

A-iL

,, il

.. ){~ BASE METAL(S) (QW-403)

Y.AR

-1

& .. ;3.21.6mm

.AJ- .R ~

Q..

"=
~

LDING TIME --------------=N-'-'O""'N'-'-'E,_____________ 11 ~


OTHERS
NONE
'5
7} :!::. GAS(ES) (QW-408)

=
=
=
....=

7}2 ~*
CONSUMABLE INSERT ----~N'-'-O~N;;;,E..,_-"'-'------- SHIELDING GAS(ES)
Ar (99.99%)
PRODUCT FROM ________.S;.:::O..,L"-"ID""'.~~---- ~ ~ 7}~ 3':/-.j Bl ~
*OTHER VARIABLES ARE SHOW:NONl'!EX
E.
PERCENT COMPOSITION(MIXTURE) ____._N""'/A'""-------

"=

.A} .kl] POSITION(S) (QW-,~ ) '

'J!.

lr-~~------------~~~~~~--------~*
.:I if-.!!

:A}.A~l

7}~ ~ 7.-J

:c;

POSITION OF GROO'\\
~ rj! :A}.A~l
. .}' . ,

FLOW RATE

ALL

GAS BACKING
E

ell~ td 7}~

10-15 t/MIN.
Ar. (99.99%), 15-25 .e /Min. (*3)

,.Q

=;

'Q
~

~O~I~~~r OF FII;!f~J~----=AL=L=------- ~: : .:"L!.RA: 7~]1L: :=i: ~ dG:: .E_:: GL:_: AE:: :SC-=.C=H=ARA==C=T=E=RI=;=;=I~::::E:::(S=)=(Q=W=-=40=9=)==-jl ~

PROGRESSION

oJ]

UP

j;J:A1 oJl~ -&s=.


j;Jr.Jl

:sl]]~{}

MAX INTERPASS TEMP.


oJl~

TUNGSTEN ELECTRODE TYPE ----~E=W..:..:..:T=h-=2,________ ~

----------"'10"-o"""'C'-'(~*1"-L)_________

-&s=.

~~* <5Jfll

~ PREHEAT (QW-406)

MIN. PREHEAT TEMP.

...c

DOWN

~~*

3.71

TUNGSTEN ELECTRODE SIZE


%%'5-~ ~ 0 1~Ell

:5

-----~2"".4"-0"'-R=-"'3.:.:.2'-'!m..,m,.,0~- ~

------~1=8-"-oo_,c"------------- ~~::R~F METAL T~;:ER FOR GMAW

.5
N/A

%7:1

~
~

PREHEAT MAINTENANCE ------"'N'-"'0'-'-N=E,____________


~
~~~~~==================~~~~~~~~~==================~=======d~
HSFC-H910-AOI

WELDING RESEARCH DEP'T, HIRI

A4(210mmx297mm)

%1J3fq:J .H.~ Jti~ WPS NO. _ _ _ __,B'-"'RZ-=-~T-_,8""8_,-0""1_ _ _ _ _ _ _ _ __


7TI ~ Jti ~
REV. NO. _ _ _ _ _ _ _0 " - - - - - - - - - - - - - - --~ 71 ~ WELDING TECHNIQUE(S) (QW-410)
B] t:: "< EjJ
STRINGER OR WEAVE BEAD
BOTH
7}A~ .3.7]
ORIFICE OR GAS CUP SIZE
9-16mm
3":~

'3.1

~ Z}

:78 ~

7}-'t-~ <~J-~

METHOD OF BACK GOUGING _ _ __,N,_,_O""-"-'N""E'----.-1


~

SINGLE OR MULTIPLE PASS (PER SIDE) ---"M"'U""L"'"T~I""P""'L""E'---

<~J-~

INITIAL OR INTERPASS CLEANING _ _ _ _ _ __


GRINDING AND/OR BRUSHING (SUS TOOL ONLY)
~~E-'ff-_:t:l_S!}

%1J%Z}

SHEET No. 2 OF 2

7i~

OSCILLATION ---------~N=/A~----1{!~ ~~ q~

QC

Q
I

SINGLE OR MULTIPLE ELECTRODE --"S""IN'-'-G=L""'E'-----

CONTACT TUBE TO WORK DIST. _ ___,N'""/...,A,___ _ __

f'l
Q

Q\
Q\

~~~

~
~

lfl

I~====~====;===~==~~====~===========J~P~E=E=N~IN~G~~==~====~======~~N=O=N=E~======~I ~
WID
LAYER PROC
NO.
-SS
(ES)
1

FILLERMETAL(S)

MAX.
SFA
THK. NO. NO. NO.
(mm)
W/M

GTAW

AWS CLASS. DIA. TYPE


(OR BRAND) (mm) POLA.

5.9

5.9

~~S
(A)

VOLTS TRAVEL
SPEED
RANGE RANGE
(V)
(em/min.)

2.4

DCEN

80-100
110-130

9-11
11-12

2.4

DCEN

120-160
140-180

11-14
12-16

ER316L
(ST-316L,
HYUNDAI)

36.0
OTHERS GTAW

CURRENT

4.5-8
6-10

MAX.
HEAT
INPUT
(KJ/cm)

.....

OTHERS

14.7
15.6

~ 71 A}tM- SPECIAL INSTRUCTION(S)

*1. When the base metal is wet or contains surface moisture or co~ldeJilSatep~it~Jilall
dried by heating.
(S:.7<TI7} ~01 9]7it.f .H.li':l.OJ] ;:;-7]7} g ~50]01 ~-:::::: ~4-0J]-::::::
~-t}O:j Z:i~-t}O:jo]: ~r.}.)
*2. Surfaces to be welded and surfaces adjacent to a weld shall
moisture or other materials that would prevent proper
(S:.7<TI91 .H.li':l.OJl ~, 9~, 'if7:l, 7]~ 7]E} .2..'fl%

loose or thick scale , slag, rust, grease, oil, paint and

*3. Back purging method ( 0 1tB. ::iil ~ <~J- ~)


a) The inside pipe shall be purged when the
is fillet welded to the pipe body and the pipe wan thickness is 6mm
or less.
(:;rJlt:: 5':.-::::::.Ai~~~ -T-7Jll 6.5mm o]-t}:]
~'J!%1J g -t}-:= ~4-0J]-:::::: TI}o]rr.Qj J.11tB_g ::s>l~-t}O:jo]: ~r.})
b) Back purging gas shall be maintained mtjl the completion of first 4 layers. (Depth of deposited weld metal ~ 6.5mm)
( 0 ] tB. ::iil ~ ,'?_ ~i g 4 ~ 77}7:]
%~ 6 ]: ~r.} (%3fit~ -T-7Jll-:::: 6.5mm o]AJ-))
c) Oxygen content shall not exc.~e~?O..O..J.J?
P]rl prror to welding and during welding.
({!-~'3'o] 500ppm u]"i}o] so]~g JJI1 %1J g .A]3}-t}71Y. ;tJ]~~r.})

?':-lt:.-6*'

if

[~OJ

RasGas

RasGas Company Limited


Barzan Offshore Project
Engineering Document Transmittal

To: S.l. Chang


Project Manager
Hyundai Heavy Ind.

Date: 26 Apr 2012

Trans No: BRZ-T-RUHUE-0529


RefHHI Trans No:
BRZ-T -HURU-CM-0043

Document Approval Code:


1 - Approved Without Comments
Code: 1 = Approved Without Comments
2 = Approved With Comments
3 =Rejected
Document Number:

Rev

BRZ-GX-0-CM-0088

From: Douglas K Priedeman


Engineering Manager
RasGas Company Ltd.

Document Description
WELDING PROCEDURE SPECIFICATION
FOR PIPING (BRZ-TF-88-01)

Code
1

Signed:

Page 1 of l

%~~~~

SHEET No. 1 OF 2

WELDING PROCEDURE SPECIFICATION (WPS)


HYUNDAI HEAVY INDUSTRIES CO., LTD.
PROJECT __~------~B~ARZ~~AN~O~F~F~S~H~O~RE~P~R~O~JE~C~T~-~PR~O~C~E~SS~P~IP~IN~G~-------------------------%1J-3f'iJlE~ ~~

~:A}

WPS NO.

BRZ-TF-88-01

DATE

~~~~

\C

Q\
Q\

---------~J~AN~.!!:03~2~01~2,___________

~~

REVISION NO. ----------"'1~------------------ DATE _________~A~P~R~-~2~3~2~0~12~---------tl:-~ -"1~ ~~

QO

SUPPORTING PQR NO.

%1l

,..;

QGT.FC-8.8-06G (PREVIOUS PQR)

<~J-~

N
Q

"<Ell

WELDING PROCESS(ES)

GTAW + FCAW

TYPE(S) ------"M=AN'-=-'-=U=AL=-..;+....::S=E=M=I'-'-A'"""U=T-=-O=M=A::.:T=I=C-----

N
I
N
Ill
I

ASME B31.3 I SEC. IX & BRZ-EPS-00-B-21

CODE/STANDARD

IMPACT TEST

NONE

~::~~::~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
0 ] ~ "'J-,~~1 JOINT DETAIL(S)
o1 g 1il7fl JOINT DESIGN (QW-402)

=
=
"'=
CJ

o]~

iE]j
TYPE OF JOINT ----------'G=R=O=O=-.!..V=E"'-',F:....:I=L=L=E=T_____

~
~

%--

~7J

6::

BACKING

YES

X (FILLET) NO X (GROOVE)
NONE (FOR GROOVE)
BACKING MAT'L (TYPE) BASE METAL (FOR FILLET)
~ 7J :A~ :A~ ~

~ <:11 l tl

-d

.....
......
~

Ci Ell )

,.Q

-=c

%--

RETAINER

YES

NO

"'

Q.

R. A~ BASE METAL(S) (QW-403)

-;

-...
011
~

PNO.
8
Gr.NO.
1
TO P NO. -------"-8_______ Gr. NO.
1
OR SPEC. AND GRADE
A312 TP316L OR EQUIVALENT

"~'

..:A~ ~7Jll ~~

QUALIFIED THICKNESS -----=9-=2_<._,t_<'-"3=6-=6=m=m=t_____


RANGE OF BASE METAL ----=AL=L'-='F~O=R~F,_,I=L=L=E=T---r-----.....z....--"-.li}opr 31 7cJ ~ ~
PIPE DIAMETER RANGE -------"'AL""""'L_____________
Till~ "it ,]

rJ1

~--------------------------41 ;

+&~:~~

~7Jll All~

MAX. PASS THICK. LIMIT

cCJ

't:l

(GT) 6mm. (FC) 6mm

EM~ ------------~N~O=N~E~------------- 't:l

~1~ A]:{[-

%71-A~ FILLER METAL(S) (QW-404)

LDING TIME ---------""-'N..,O=-=.N=E"--------------OTHERS ______________~N=O=-=-N=E"---------------

. . ..@! I .........

9}o] 01-~ i2j /- A }C.:)=


(SEE NEXT PAGE)
WIRE-FLUX CLASS _________,N'""/""'A"--------......,
~ i2j /- "'JlE ~
FLUX TRADE NAME ------'N'""/"""'A'--'o,--""-,'"""~.."'J

'{P:J E

CONSUMABLE INSERT
PRODUCT FROM

NONE

7}/-

;g.*

,.Q

SHIELDING GAS(ES)

(GT) S. O. L. ID
..... '..ifCruFLUX CORED

POSITION(S)

~~

(GT) Ar (99.99%),

(FC) Ar + COz

7}/- s:AJ B]%

<

.=:1.-'f-.!:! :AHJ

!oJ~ "J

(QW:4~5~ >.?

RATE

r:U'<P

~--------------------------------------~1 ;
71- :!:=. GAS(ES) (QW-408)

lf-*O_T_HE
__
R_V_ARIAB
____L_ES_ARE
___S_H_O_WN-.,pO'i'.N+.~.:,.E...:c.X:-:..M,_
. .....,IL._E_.- - - - - - - 1 PERCENT COMPOSITION(MIXTURE) (FC) 80%Ar+20%CO,.

;Al- A-ll

~
...;

Q.

7}/-

(GT) 10-15 t/MIN., (FC) 20-25 t/MIN.

--

GAS BACKING ____-=.A=r-'-'.(~9=9-=99"--"!.=o=),~1"'-5--=2=5-"'.e-'-'IM=in:.:...-'-(*-"'3.L.)_____

c:t::

0
=--

'g
;

'Q

E 10~1 ~ Bd 7 }~
~
>
POSITION OF FII.;~Ef*'--------"-'AL~L,.______________ I--T:.:RAIL:=.:=:IN:.:.:::G:...:G:::A.::S:....======::::::::N::::O:::N::::E::::::::======ll "'
~ ~ <~J-'5'J:
',,.,
~71 =i Aa ELEC. CHARACTERISTIC(S) (QW-409)
~
PROGRESSION
UP
X
DOWN
.S
.....
~ <">:1
~ ~* "< Ell
Oft 2 PREHEAT (QW-406)
TUNGSTEN ELECTRODE TYPE
EWTh-2
:9
------~~~-------11 ~
,j A1 oj] ~ -&
~ ~* 3.7]
,f!l

POSITION OF GROOY~~,/---..!:.AL~L,._______________

~ ~ :A}--\~j

...... \,

MIN. PREHEAT TEMP. ---------"'-'


10"-o""C-'-(*_,1'-'-)_________ TUNGSTEN ELECTRODE SIZE

2.4 OR 3.2mm0

%%ii-4i- ~ o] "<Ell
MAXINTERPASSTEM~------~1=8=0o~c~---------- ~~::R~FMETALT~;:ERFORFCAW
oJl~ %:Al
,] rJ1

Jill~:{[-

-&

GLOBULAR

...=

CJ
~

.c:
~============================================================================~~
PREHEAT MAINTENANCE
HSFC-H910-A01

------'-'N~O~N~E,.____________

WELDING RESEARCH DEP'T, HIRI

A4(210mmx297mm)

%~

-3)-q:j lE -J:tl~

7~

.AcJ

J:tl

WPS NO. _ _ _ ___,B"-'RZ-=__,T'""F--'-8=8"---=01.....__ _ _ _ _ _ _ __


REV. NO. ----------"1_ _ _ _ _ _ _ _ _ _ __

%{171 ~ WELDING TECHNIQUE(S)


l:l]"' ~Ell
STRINGER OR WEAVE BEAD
7}~7,j .3.7]
ORIFICE OR GAS CUP SIZE

7}-9-~ BJ"~

(QW-410)

METHOD OF BACK GOUGING

NONE

BOTH

,..;

\C

(GT) 9-16mm
(FC) 12-19mm

SINGLE OR MULTIPLE PASS (PER SIDE)

MULTIPLE

Q\
Q\
I

!")

INITIAL OR INTERPASS CLEANING _ _ _ _ _ __

OSCILLATION --------~N~/A~-----
li!~ ~~ q~

GRINDING AND/OR BRUSHING (SUS TOOL ONLY)


~~E.'ft.!:!_.Q} %~%zl

SHEET No. 2 OF 2

7ie1

QC

=
I

SINGLE OR MULTIPLE ELECTRODE --==S=IN'-'-G=L=E____

CONTACT TUBE TO WORK DIST. _ ___,("'"F_,C:.L.)=20==5=m=m,.___

~M

~~~

S
~

I~====~====~==~==~~==~============~LP~E=E=N~IN~G~~==~====~~====~~N~O~N~E~======~I QC~
FILLER MET AL(S)
CURRENT
TRAVEL MAX.
WID MAX.
LAYER PROC W/M F
A SFA ~----~-~--.----~VOLTS SPEED HEAT
RANGE RANGE INPUT
NO.
-SS THK. NO. NO. No . AWS CLASS. DIA. TYPE AMPERES
RANGE
(V)
.
(ES) (rom)
(OR BRAND) (mm) POLA.
(A)
(em/rom.) (KJ/cm)

....

OTHERS

===
CJ

Ql

"'=
6:
Ql

GTAW

5.9

GTAW

2.4

DCEN

ER316L
(ST-316L,
HYUNDAI)
6

5.14

90-110
110-120

9-12
10-12

6-8
6.5-10

13.2
13.3

...-=.......
Ql

,Q

2.4

DCEN

-==

140-160
160-200

Q,

_e.

-;

-...
011

OTHERS FCAW 28.6

5.22

E316LT1-1
(SHIELD
BRIGHT 316L,
SEAHESAB)

1.2

DCEP

Ql

110-130
130-150

...."'

Q,

=
CJ

"Q

=
=
=
"'=
Ql

Q,

"Q
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c""

.;:=

;
=
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,Q

=-

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....

=
"'
=
=
.......==
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.......=
..."'
,Q

IF===================,====================r==================~=======================91 "0

PREPARED BY

CHECKED BY

APPROVED BY

AUTHORIZED BY

IF===========~=====91F===========~~~=9~=========9F=======9?====================~1 ~

- ---~'"~- c. ;4 J
'

2012/4/23

2012/4/23

---Q~
'

2012/4/23

~~~k========d~=============d~======~======~========~==~==d

HSFC-H910-A02

WELDING RESEARCH DEP'T, HIRI

A4(210mmx297mm)

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