Emissions

S6

meal
Feed
S4

inker
S5
Figure 5. Process Flow Diagram in Kiln System

S4 stream

SiO2
Al2O3
Fe2O3
CaCO3
MgCO3
Inert in
Total

S3 stream
%
13.77
3.42
1.5
74.41
5.26
1.63
100

Tons/hr
40.09
9.96
4.38
216.55
15.31
4.75
291.04

Clinker
Cpds
C3S
C2S
C3A
C4AF
MgO
Inert in
CaO excess
Total

Tons/hr

55
19
10
7
5
2.5
1.5
100

104.5
36.1
19
13.3
9.5
4.75
2.85
190

er

Cement

S5

S7

Gypsum
S8
Figure 6. Process Flow Diagram in Cement Mill

Gypsum

S7 stream
%
100

Tons/hr
5

S6 stream
Cement
%
Composition
Clinker
95
Gypsum
5
Total
100

Tons/hr
190
10
200

DustCl
S3

FeedClink
Raw
S1

S2

Figure 4. Process Flow Diagram in Raw Mill

S1 stream
Raw meal
S2 stream
Feed
S3 stream
Dust

%
100

Tons/hr
306.36

%
100

Tons/hr
291.04

%
100

Tons/hr
15.31

Raw Mix Correction

%
Limestone
Clay

SiO2
3.8
53.4

Al2O3
0.9
20.3

Fe2O3
0.6
7.5

CaO
52.9
4.3

MgO
0.3
2.1

LOI
41.5
12.5

SiO2

Al2O3

Fe2O3

CaO

MgO

LOI

7.03

1.665

1.11

97.865

0.555

75.775

53.4
60.43

20.3
21.965

7.5
8.61

4.3
102.165

2.1
2.655

12.5
88.275

94.5 CaO 56.3

(64)
7.7
30.5

%
Limestone
(1.85)
Clay
Raw Mix %

Limestone
SiO2
Al2O3
Fe2O3
CaCO3
MgCO3
SO3
Clay
SiO2
Al2O3
Fe2O3
CaCO3
MgCO3
Total

S3 stream
%

Tons/hr