Beruflich Dokumente
Kultur Dokumente
40 35
45
30
50
25 20
2,5
15
10 5
2
3 1
Z
Air
Gas
Gas
Hydrocarbon Nitrogen
CnHm N2
Carbon Dioxide
CO2
Methane Propane
CH4 H C3H8 H H H
Example
for H C H H C C C H
Hydro-
carbon
H H H H
Oxygen Nitrogen
O2 N2
Air
Other gases
Complete combustion
a) C + O2 = CO2 + heat
O Combustion O
C + C
O O
b) 2 H2 + O2 = 2 H2O + heat
H H O Combustion H H
+ O O
H H O H H
High efficiency
1% 93%
6%
100%
2
3 1
Z
z
Environmentally friendly
N2
H2O NO
CO2
NO 2
CO
Cx Hy
2C + O2 = 2CO
O Combustion C O
C C +
O C O
Air temperature
Air pressure
Combustion
Gas
Air chamber
pressure
Chimney draught
Fan contamination
Excess air
+15…20%
Gas Air
Properties of fuels
Lower caloritic value kWh/m3 8,83 10,35 25,89 34,29 27,96 6,38 11,90
Air requirement m3/m3 8,45 9,91 24,37 32,37 26,32 6,12 11,22 m3/kg
Specific air requirement m3/kWh 0,957 0,957 0,941 0,941 0,941 0,959 0,943 kg/kWh
Max. carbon dioxide Vol.% 11,65 11,92 13,70 14,00 13,74 16,85 15,31
Film 1.7
Gas burner type G – training course
CO2 CO CO2 CO CO
12% CO2
<< 50 ppm 11,5% > 50 ppm > 50 ppm
10%
CO CO CO
[ppm] [ppm] [ppm]
Burner type G
Pressure switch
air Solenoid valve DMV Manometer
Test burner
40 35
45
30
50
25 20
2,5
15
10 5
Ball
valve
Filter
III III
III II
I
III
III
III
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
III
III III III
Pressure regulator
Compound
regulation Pressure switch Gas
Air inlet
Film 2.2
Gas burner type G – training course
Test point
inlet pressure
Test point
outlet pressure
Filter element
(replaceable)
Pressure regulator
Adjustment
spindle
Spring
Safety
Vent orifice diaphragm
Working
diaphragm
Balancing
diaphragm
Regulator disc
Impulse pipe
Quantity adjustment
Electrical
connection
Solenoid
coil
Strainer
Valve seat
valve 1
Valve seat
valve 2
Test points
4 5 1 2 3
1 3 4 5
1 2 3
Legend:
1 Pressure before of valve 1
2 Pressure between valve 1 and 2
3 Pressure after valve 2
4 Inlet flange connection
5 Outlet flange connection
Test points
6 7 1 2 3 5
4
3 4
2 6 7
5
1
V1 V2
4
1 2 3 5
Legend:
1 Pressure before of valve 1
2 Pressure before of valve 1
3 Pressure between valve 1 and 2
4 Pressure between valve 1 and 2
Ignition pilot connection
5 Pressure after valve 2
6 Inlet flange connection
7 Outlet flange connection
Spring
Mixing head
Diffuser
Ionisation
electrode
Combustion head
Gasket
Ionisation
electrode
Ignition
electrode
Setting dimensions of
Nozzle insert
ignition electrode:
5 mm to nozzle insert
Diffuser 2 mm to diffuser
Perforated diffuser
Conical diffuser
Ignition electrode
Ionisation electrode
Flame monitoring
/
GE /∼ (A
)
RAN
H
DATA- / µA mA·A
Ω ADP
∼V
FE on G8 – G11 FE on G1– G7
V
OFF
3230
V · ΩµA · mA
·
COM
10A
Microammeter
min. monitoring current 6 µA
UV monitoring
Feuerungsautomat
Burner control LFL LFL
22 23
UV GE )
RAN /∼ (A
H
DATA- / µA mA·A
Ω ADP
∼V
V
OFF
3230
V · ΩµA · mA
·
COM
10A
Microammeter
min. monitoring current 70 µA
Air damper
Position
indicator
Gas butterfly
Setting
valve
screw
Reset
Servo-drive spring
shaft
Linkage
Cam disk
Cam band
Burner control:
Receives signals
Issues commands
Coordinates time
sequences
25 20
Version ZE LN
5
2,
15
10 5
0085 CE-0085AP0385
Kat. DE/I2ELL Gas type N
Supply press. min 15 max 500 mbar
Rating 80 – 550 kW kg/h
Oil accord. to DIN 51603BN
Voltage 230 V~ ~ 50 Hz 16 A gl
Elec. rating 0,76 kW kW
Serial-Nr. 4012087 Year of manuf. 1995
10
-2
0 100 200 300 400 500 600
25 20
Version ZE
5
2,
15
10 5
0085 CE-0085AP0520
Kat. DE/I2ELL Gas type N
Supply press. min 15 max 500 mbar
Rating 90 – 630 kW kg/h
Oil accord. to DIN 51603BN
Voltage 230 V~ ~ 50 Hz 16 A gl
Elec. rating 0,76 kW kW
Serial-Nr. 4012087 Year of manuf. 1999
-2
0 200 400 600 800
Burner installation
III III
III III
III
III
III
III
≥ 60°<)
Combustion head
flush or protruding
Valve proving
Phase 1 Phase 2
1 2 3 5
4
3 4
6 7 2
5
1
V1 V2
4
1 2 3 5
Test requirements:
Test pressure: 100…150 mbar
Test period: 5 minutes
Max. pressure loss: 1 mbar
III
III
Test burner
To check that no air is present
Burner head
push-button cock
Important feature:
Test burner with
double nonreturn valve
Function test
Burner control ▲ P ▼ 1 2
Burner motor
Air pressure switch
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
OPEN
Servo-motor
CLOSED
Ignition transformer
Solenoid valve
Ionisation electrode
Film 5.1
Gas burner type G – training course
10
4
Zu Auf
0 g
160 175
-2
0 100 200 300 400 500 600
Burner rating [kW]
-2
0 200 400 600 800
Burner rating [kW]
PF = + 4 mbar
QF = 450 kW
2
3 1
300 44 19 12 10 10 9 25 10 7 7
350 59 25 15 13 12 11 33 13 10 10
400 75 30 17 15 13 13 42 15 11 11
450 91 35 19 16 14 13 51 17 12 12
500 110 41 21 17 14 13 61 19 13 13
550 132 47 24 19 16 15 73 22 15 14
PF = + 4 mbar
QF = 450 kW
2
3 1
Type G3/1-E
300 41 16 9 – – – 22 6 – – – –
350 54 20 10 8 – – 29 8 5 – – –
400 69 25 12 9 – – 37 10 6 6 – –
450 86 30 14 11 9 – 46 12 7 7 6 5
500 105 36 16 12 9 9 56 14 8 8 6 6
550 126 42 18 13 10 9 68 17 9 9 7 6
600 149 49 21 15 11 10 80 19 10 10 8 7
650 174 56 23 16 12 11 93 22 11 11 9 8
Adjust com-
bustion head
Pressure
switch air to
min. setting
Valve stroke
maximum
40 35
45
30
50
25 20
2,5
15
10 5
Open
III III
III III
III
III
III
III
III III III
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
ball
valve
Pressure regulator
to min. setting
Pressure switch
gas to min. setting
Limit switch Closed 0° <)
Limit switch Open 90° <)
Auxiliary switch Partial load 30° <)
Auxiliary switch Ignition load 20° <)
Film 5.4
Gas burner type G – training course
Motor drive
can be
disengaged
for manual
adjustment
M
2
3 1
M
Z 1
2
3
Air quantity
Optimising partial load
setting
January 1999 Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
Film 5.7
Gas burner type G – training course
Close ball
valve slowly
40 35
45
30
50
25 20
2,5
15
10 5
III III
III III
III
III
III
III
0 m T.
20 STA
r
ba
∼
0
0m K
20
20 P EA
r
ba
GB
LL
NU
EIN
S
AU
/
(A)
E
NG
/∼
RA
-H
TA
µA
DA
·A
mA
/
Ω
P
AD
∼V
3230
F
OF
V · ΩµAA · mA
·
C OM
10A
Sensor
current Regulating pressure
Turn setting dial until
the pressure switch
contacts open
20
ID–No:
GW 50 A2
–No: CE
A00012
– Minimum required
15 10
➞ Switch point
CE-0085
➞
sensor current 10µA
50
35 30 30 25
40 35
Bereich 2,5 ÷ 50 mbar
20
Ausf.
Ausf.
DIN–DVGW–Reg.Nr.
DIN–DVGW–Reg.Nr.
ar 50 45
25
45 40
pmax = 400 mbar
LGW 50 A2P
80.09 e 128
80.09 e 128
➞ ➞
❙
➞ ➞
50
mb
10 52
5 2,5 ,5 mbar
Start position
Servo-motor closed /
ignition load
Pre-ignition
1 2
Fuel release Release
b capacity
End of 1. safety time regulation
Sequence diagram
Start command
Servo-motor OPEN Servo-motor Ignition load
Ignition
Nominal load
pre-purge Fuel release Release capacity
Safety time regulation
Operating position
Lockout indicator ▲ P ▼ 1 2
Burner motor
Air pressure switch
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
OPEN
Servo-motor
CLOSED
Ignition
Solenoid valve
Ionisation electrode
January 1999
Lockout indicator AR P R O G R A M M W E R K SM
Start position
Servo-motor Open
Air pressure switch test P
Start position
1 2 12 13 4 5 6 14 11 7 9 10 8 16 17 18 22 24 23 15 19 20
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
ϑ
P M
˜
ZL UV LR
ϑ P ϑ
P P
B/W LP R Auf SA
Flammenfühler Z A
Zu
M SA
Input signal
˜
Output signal
Flame signal L N
Film 7.4
Gas burner type G – training course
QRA5...
UV
L 1 2
1 M
5 3 4
F 22 23 15
br1 FE N
a b
a b 22 24
ar1 ar2
QRA2
4 12 6 7 UV
K1 K1
S11 S10
QRE
22 23 24
F4
M1 M1
F5
N V
5 13 14
FR
fr1 fr3 fr2
a
b
ϑ a b ❊
b a
b a a b NTC
AR a b
a b
S
ar3
H br2
E M
a a a a a
BR b b b b b
A M
SM
3 21 2 15 16 17 18 19 20 9 11 10 8
F6
1
Y6 V A Z M
S1 M
H6 LK
T1 Y1 Y4 Y2 Y12
N
L 1 2
1 M
5 3 4
F 22 23 15
br1 FE N
a b
a b 22 24
ar1 ar2
QRA2
4 12 6 7 UV
K1 K1
S11 S10
QRE
22 23 24
F4
M1 M1
F5
N V
5 13 14
FR
fr1 fr3 fr2
a
b
ϑ a b ❊
b a
b a a b NTC
AR a b
a b
S
ar3
H br2
E M
a a a a a
BR b b b b b
A M
SM
3 21 2 15 16 17 18 19 20 9 11 10 8
F6
1
Y6 V A Z M
S1 M
H6 LK
T1 Y1 Y4 Y2 Y12
N
A B C D
t7 t t1 t6
a 11 12
b 7
t3
a 19
b 16
a 10
b 9
a
b
t 16
a 9
b 11
t4
20
a
b 8
t2 t 20
a 18
b
t9
a 17
b
t5
a
Steuerausgänge
b
t 10
a
der Kontakte
b
t 13
a
b
a
b
t8
▲ P ▼ 1 2
96
F2
43 81 13 24 61 33 95
2 4 6
K1
S1 H1 B1 44 82 14 23 62 34 1 3 5
K17
h h
P1 H2 P2
S7 S2
X3
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
28
27
1 2 3 4 5 6 7 8 9
17
Copyright © by Max Weishaupt GmbH, D- 88475 Schwendi
ϑ
P
F4
S11
PE
X9 X9
PE
L2
L1
L2
L1
1 2
N
ϑ ϑ
P P
3 2 1 2 1 3 GAS F3 F1
F6
H11
H12
F5
H6
1 2 Y2
P
S11 X9 Q1
PE N L1 L2 L3
380V-400V 3/N/PE 50-60Hz