Lifting Lug Calculation On Dish End

INDEX
SR. NO.
DESCRIPTION
REVISION
CALCULATION COVER SHEET
ii
LIST OF FABRICATION DRGS. WITH RIVISION STATUS
iii
INDEX
iv
INDEX (CONTINUE)
INDEX (CONTINUE)
INNER VESSEL STRENGTH CALCULATIONS
PART A : ASME CODE CALCULATIONS.
DESIGN DATA
1.1
MATERIAL OF CONSTRUCTION
1.2
VESSEL DATA
1.3
OTHER LOADING AS PER UG 22
2.0
EVALUATION OF MATERIAL OF CONSTRUCTION
3.0
EVALUATION FOR RADIOGRAPHY REQUIREMENTS
3.1
CODE REQUIREMENT FOR RADIOGRAPHY
3.2
CUSTOMER REQUIREMENT FOR RADIOGRAPHY
JOINT EFFI. FOR VARIOUS CATAGORY OF WELDS
4.1
JOINT EFFICIENCY FOR SHELL
4.2
JOINT EFFICIENCY OF HEAD
5.0
EVALUATION OF DESIGN PRESSURE
6.0
THICKNESS CALCULATION FOR SHELL CYLINDER
1.0
4.0
PAGE NOS.
0
INDEX
SR. NO.
7.0
DESCRIPTION
PAGE NOS.
THICKNESS CALCULATIONS FOR DISHED ENDS
THICKNESS CALCULATIONS FOR TOP D'END
THICKNESS CALCULATIONS FOR BOTTOM D'END
HEMISPHERICAL HEAD
10
11
13
REINFORCEMENT CALCULATIONS FOR NOZZLES

9.1 STRENGTH OF REINFORCEMENTS
REINFORCEMENT CALCULATIONS FOR NOZZLES ( AS PER
9.2
UG-37 OF ASME SEC VIII DIV 1)
10.0
FILLET SIZE CALCULATIONS FOR NOZZLES
A
A
A
A
B
B
14
15
16
17
11.0
EVALUATION FOR INSPECTION OPENINGS
18
12.0
EVALUA. FOR POST WELD HEAT TREATMENT
19
19
13.1 AS PER UHA 51 & APPENDIX - JJ
20
13.2 CUSTOMER REQUIREMENT FOR IMPACT TEST
24
13.3 AS PER CODE CASE 2596
24
25
7.1
7.1.1 THICKNESS CALCULATION FOR

HEMISPHERICAL HEAD
7.1.2 THICKNESS CALCULATIONS FOR TOP D'END
(2:1) ELLIPSOIDAL HEAD
7.2
7.2.2 THICKNESS CALCULATIONS FOR BOTOM D'END

(2:1) ELLIPSOIDAL HEAD
8.0
NOZZLE STUB THICKNESS CALCULATIONS

8.1 NOZZLE NECK COMPLIANCE WITH UW-13(h)
SKETCH FOR NOZZLE ORIENTATION
9.0
12.1 EVALUA. FOR POST WELD HEAT TREATMENT

DUE TO STRAINING
14.0
EVALUATION FOR COLD STRETH PRESSURE

(AS PER CODE CASE 2596)
INDEX
SR. NO.
DESCRIPTION
PAGE NOS.
PART B SUPPLIMENTARY CALCULATIONS

B1
DETERMINATION OF TRY COCK HEIGHT
26
B2
WEIGHT CALCULATIONS FOR INNER VESSEL
27
B3
SEISMIC LOAD CALCULATIONS
28
29
30
B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL
STRESSES
B4
DESIGN OF SKIRT FOR INNER VESSEL
B5
DESIGN OF INNER VESSEL STRAP SUPPORT PAD
B5.1 CALCULATION FOR SIZE OF TWISTED FLAT
PART C
C1
DESIGN SUMMARY
Rev. No.
Rev. Date
Revised Page
Revision Description
LIST OF ABBREVIATIONS
BOT.
CG
:
:
Bottom
Centre of Gravity
CIRC.
COMP.
:
:
Circumferencial
Compressive
D'END
DEG.
:
:
Dished End
Degree
DIA.
DIV.
:
:
Diametre
Division
DRG.
DRGS.
EFF.
:
:
:
Drawing
Drawings
Efficiency
FIG.
HT.
:
:
Figure
Height
I.D.
I.V.
:
:
Inside diameter
Inner Vessel
LAR
LIN
:
:
Liquid Argon
Liquid Nitrogen
LOX
LIQ.
:
:
Liquid Oxygen
Liquid
LONG.
MAX.
MIN.
:
:
:
Longitudional
Maximum
Minimum
M.O.C.
NOM.
:
:
Material Of Construction
Nominal
NOZ.
O.D.
:
:
Nozzle
Outside Diameter
REQD.
REV
:
:
Required
Revision
RF
S.F.
:
:
Reinforcement
Straight Face
SP.
SR.NO.
Supp. Calc.
:
:
:
Specific
Serial Number
Supplimentary Calculation
T.L.
THK.
:
:
Tangent Line
Thickness
VOL.
W.L.
WT.
:
:
:
Volume
Weld Line
Weight
1.0 DESIGN DATA :

1.1 MATERIAL OF CONSTRUCTION:
SHELL
SA 240M TYP 304L
DISHED HEAD
SA 240M TYP 304L
NOZZLE STUB
SA 182M F304L / SA 479M TYP 304L
REINFORCEMENT PAD
SA 240M TYP 304L
1.2 DATA FOR VESSEL
FLUID STORED
TYPE OF D'END
DESIGN CODE:
SR. NO.
1
* 1A
2
2A
3
4
5
6
7
8
9
10
10A
11
12
13
14
LIQUID N2
2 : 1 ELLIPSOIDAL
ASME SECVIII,DIV 1,ED 2007,ADD2009
(CODE CASE 2596) - COLD STRETCH
DESCRIPTION
SYMBOL
UNIT
Po
kg/cm2 (g)
MAXIMUM ALLOWABLE WORKING PRESSURE (FOR
DESIGN)
Po
MPa (g)
EXTERNAL VACUUM
Pe
kg/cm2 (g)
EXTERNAL VACUUM
Pe
MPa (g)
INSIDE DIAMETER
Di
mm
POSITIVE TOLERANCE ON INSIDE DIAMETER
c1
mm
W.L. TO W.L. LENGTH
Ls
mm
S. F. OF DISHED ENDS
S.F.
mm
s
SP. GRAVITY OF VESSEL MATERIAL
SP. GRAVITY OF LIN
N
MAX. SP. GRAVITY OF FLUID STORED

MDMT
deg C
DESIGN TEMPERATURE
Max.
deg C
COLD STRETCH TEST
Min.
deg C
TEMPERATURE
RADIOGRAPHY FOR L-SEAM OF SHELL, DISH END AND ALL T-JOINTS
RADIOGRAPHY FOR EACH CIRC. JOINT
CORROSION ALLOWANCE
c
mm
HEAT TREATMENT
NIL
VALUE
12.25
1.201
1.055
0.103
4100
0
21000
50
8
0.809
0.809
-196
+ 40
+ 10
100%
100%
0
1.3 OTHER LOADING AS PER UG 22

SR. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
WEIGHT OF CONTENT & STATIC HEAD

SUPER IMPOSED EQUIPMENT
ATTACHMENT OF INTERNALS
VESSEL SUPPORT
CYCLIC & DYNAMIC REACTIONS
MECHANICAL LOADING
WIND LOAD
SEISMIC LOAD
IMPACT REACTIONS (DUE TO FLUID SHOCK)
TEMPERATURE GRADIENT AND DIFFERNTIAL
EXPANSION
ABNORMAL PRESSURE (CAUSED BY
DEFLAGRATION)
TEST PRESSURE AND COINCIDENT STATIC HEAD
ACTING DURING THE TEST.
* CONVERSION AS PER APPENDIX GG

1 Mpa =
1
N/mm2
1 lbm =
0.453592 kg
1 lbf =
4.448222 N
1 kg =
4.448222 / 0.453524 = 9.80665 N
Hence, 1 kg/mm2 = 9.80665 N/mm2
1 kg/cm2 = 0.0980 N/mm2
1 kg/cm2 = 0.0980 Mpa
APPLICABILITY
APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
APPLICABLE
2.0 EVALUATION OF M.O.C

COMPONENT
SPECIFICATION
SHELL / RF. PAD
SA 240M TYP 304L
WHETHER
PERMITTED BY
ASME SEC. II D
AND SEC VIII -1
YES (82/38)#
DISH
SA 240M TYP 304L
SA 182M F304L/
SA479M TYP 304L
SA 312M TYP 304
SEAMLESS
SA 240M TYP 304L /
SA479M TYP 304L
SA 240M TYP 304L
NOZZLE STUB
INNER PIPES
INNER PIPE SUPPORTS
SUPPORTS
P - NO. GROUP
NO.
YES (82/38)#
YES (82/34)# /
YES (86/9)#
YES (90/15)#
8/
8
8
1/
1
1
YES (82/38)# /
YES (90/35)#
YES (82/38)#
8/
8
8
1/
1
1
# INDICATES REF. PAGE NO. & LINE NO. OF ASME SEC II PART D
COMPONENT
SPECIFICATION
ALLOWABLE STRESS
AT DESIGN
AT TEST
TEMPERATURE
TEMPERATURE
S (MPa)
SHELL / RF. PAD
SA 240M TYP 304L
Sa (MPa)
Sa / S
247 @
247
247 @
247
AS PER CODE CASE 2596
DISH
SA 240M TYP 304L

AS PER CODE CASE 2596
NOZZLE STUB
SA 182M F304L /
SA 479M TYP 304L
LOWEST VALUE OF Sa / S =
@' AS PER CODE CASE 2596
115
115
NOTE :CAUTIONARY NOTES ARE CONSIDERED AND NONE ARE APPLICABLE.
3.0 EVALUATION FOR RADIOGRAPHY REQUIREMENTS :

3.1 CODE REQUIREMENT FOR REDIOGRAPHY (UW-11) :
CLAUSE REQUIREMENT
REF.
APPLICABILITY
UW11(a)
1
ALL BUTT WELDS IN THE SHELL/HEADS TO CONTAIN
LETHAL SUBSTANCES
2
ALL BUTT WELDS WITH t > 1.5"
3
ALL BUTT WELDS IN SHELL AND HEADS OF UNFIRED
STEAM BOILERS
4
ALL BUTT WELDS IN NOZZLES, COMMUNICATING CHAMBERS,
ETC. ATTACHED TO VESSEL SECTIONS OR HEADS THAT ARE
REQUIRED TO BE FULLY RADIOGRAPHED UNDER (1) OR (3)
ABOVE.
5
ALL CATEGORY A AND D BUTT WELDS IN VESSEL SECTIONS
AND HEADS WHERE THE DESIGN OF THE JOINT OR PART IS
BASED ON A JOINT EFFICIENCY PERMITTED BY UW - 12(a)
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
APPLICABLE
REQUIREMENTS :
1
CATEGORY 'A' & CATEGORY 'B'
2
3
4
CATEGORY 'A'
CATEGORY 'D' WELDS
CATEGORY 'B' & CATEGORY 'C'
3.2
CATEGORY'A':- TYPE NO. (1), CATEGORY'B':- TYPE NO.

(1) OR TYPE NO. (2). AS PER TABLE UW - 12.
WELDS TO BE FULLY RADIOGRAPHED.
NONE ( AS NONE ARE BUTT WELDS)
INTERSECTING BUTT WELD JOINTS SHALL BE FULL
RADIOGRAPHED (CODE CASE 2596 CL. 5.1 (b)).
CUSTOMER REQUIREMENT FOR RADIOGRAPHY :

NOT SPECIFIED
CONCLUSION :- 1) ALL CATEGORY 'A' WELDS

:
FULLY RADIOGRAPHED.
(LONG SEAM ON SHELL & DISH END
2) ALL CATEGORY 'B' WELDS

(CIRC. SEAM ON SHELL)
FULLY RADIOGRAPHED.
3) ALL CATEGORY 'A' WELDS

TYPE NO. (1)
4) ALL CATEGORY 'B' WELDS
TYPE NO. (1)
EXCEPT WELDING OF TOP DISH END
TO SHELL
5)CATEGORY 'B' WELD
TYPE NO. (2)
FOR WELDING OF TOP DISH END
TO SHELL
AS PER
UW -12
4.0 JOINT EFFICIENCY FOR VARIOUS CATEGORY OF WELDS.

4.1 JOINT EFFICIENCY FOR SHELL & DISH WITH CHORDAL SEAM AS PER UW 12 :
DESCRIPTION
CATAGORY OF JOINT TYPE NO. DEG. OF

RADIOGRAPHY
JOINT EFFICIENCY
SHELL :
(a) LONG. SEAM
CATEGORY A
TYPE (1)
FULL
(b) CIRC. SEAM
CATEGORY B
TYPE (1)
FULL
(c) CIRC. SEAM BETWEEN

TOP DISH END AND SHELL
WITH BACKING STRIP
CATEGORY B
TYPE (2)
FULL
0.9
CATEGORY A
TYPE (1)
FULL
DISH:
(a) CHORDAL SEAM **
4.2 DESIGN EFFICIENCY OF SEAMLESS HEAD AS PER UW 12(a) & UW 12(d)

CASE ( 1 ) HEAD WITH FULLY RADIOGRAPHED CHORDAL SEAM :
( i ) HEAD TO SHELL JOINT : TYPE (1) FOR BOTTOM DISHED HEAD
TYPE (2) FOR TOP DISHED HEAD.
( ii ) HEAD TO SHELL JOINT : FULL RADIOGRAPHED TO UW 51.
HENCE, PER UW 12 (d) DESIGN EFFICIENCY FOR SEAMLESS HEAD IS 1.
** WHEN APPLICABLE
5.0 EVALUATION OF DESIGN PRESSURE
(UG 21 & UG 22)
MAWP TO BE MARKED ON VESSEL NAME PLATE
Po
VACUUM CORRECTION
DESIGN PRESSURE (CORRECTED FOR VACUUM)
TOTAL LIQUID HEAD (TRY COCK HEIGHT ) REFER CLAUSE B1
INSIDE DIAMETER
W.L. TO W.L. LENGTH
POSITIVE TOLARANCE ON LENGTH
Pe
Po + Pe
HL **
Di
S.F.
Ls
TL
MPa (g)
kPa (g)
MPa (g)
MPa (g)
mm
mm
mm
mm
mm
1.201
1201
0.103
1.304
21685
4100
50
21000
10
UNIT
mm
mm
mm
mm
VALUE
1025.0
21000
50
23160
CACULATION FOR STATIC HEAD (SH) :

SYMBOL
hi
Ls
S.F.
H
DESCRIPTION
INSIDE DEPTH OF HEAD
W.L. TO W.L. LENGTH
TOTAL INSIDE HEIGHT OF I.V.
FORMULA
Di/4
Ls+2*hi+2*S.F+ TL
= 21000 + 2 * 1025 +2*50 +10
STATIC HEAD (SH) IN MPa = H in mm * * g/ 106
NOTE:
WHERE =
0.809
g=
9.81
m/s2
= 23160 * 0.809 *9.81 /1000000
=
0.1838 Mpa(g)
(AS PER CLAUSE NO. 1.2)
(PAGE 1)
FOR CALCULATION OF DESIGN PRESSURE, THE MAXIMUM VALUE OF PRESSURE
AT BOTTOM OF THE TANK IS CONSIDERED
DESIGN PRESSURE
P= Po + Pe + SH = = 1.3039 + 0.1839
1.488
MPa (g)
** STATIC HEAD HAS BEEN CONSIDERED FOR VESSEL FULL OF LIQUID, EVEN THOUGH PROCESS
INSTRUMENT LIMIT HIGH LIQUID LEVEL TO TRY COCK HEIGHT.
6.0
THICKNESS CALCULATION FOR SHELL CYLINDER
SYMBOL
P
Di
c1
S
E
Ec
c
(UG 27 (c) ASME SEC. VIII DIV.1)

DESCRIPTION
DESIGN PRESSURE
INSIDE DIAMETER OF VESSEL
ALLOWABLE STRESS FOR SHELL MATERIAL
JOINT EFFICIENCY FOR LONG. SEAM
MIN. JOINT EFFICIENCY FOR CIRC. SEAM
CORROSION ALLOWANCE
SYMBOL
DESCRIPTION
INSIDE
DIAMETER
OF VESSEL
Dic
FOR THICKENSS CALC.
trs11
SHELL THK. FOR CIRC. STRESS
UNIT
MPa (g)
mm
mm
MPa
FORMULA
mm
VALUE
1.488
4100
0
247
1.00
1.00
0
UNIT
VALUE
*
*
trs21
SHELL THK. FOR LONG. STRES.
trs31
tRS
MIN. THK. AS PER UG 16 (b)
Di + c1 + 2c
mm
PDic/(2*(S*E - 0.6*P))
mm
=1.488*4100/(2*(247*1-0.6*1.488)
PDic/(2*(2*S*E+ 0.4*P))
mm
=1.488*4100/(2*(2*247*1+0.4*1.488)
mm
REQUIRED SHELL THICKNESS
MAX OF(trs11,trs21,trs31) + c
ts1
PROVIDED SHELL THICKNESS
4100.0
12.39
mm
12.39
mm
13
6.17
1.50
CHECK FOR APPLICABILITY OF UG 27 (c)
(a) PROVIDED THICKNESS =
13
mm
< 1/2 * (INSIDE RADIUS OF VESSEL)
= 1/2 * (Di/2) mm
1025
mm
(b) FOR CIRC. STRESS : (AS PER UG 27 (c) (1) )

P=
1.488
MPa
0.385*S*E = 95.095
MPa
P < 0.385*S*E
(c) FOR LONG. STRESS : (AS PER UG 27 (c) (2) )
P=
1.488
MPa
1.25*S*Ec = 308.75
MPa
P < 1.25*S*E
FROM (a) OR (b), FORMULA USED AS PER UG 27 (c) (1), IS APPLICABLE FOR CIRC. STRESS
FROM (a) OR (c), FORMULA USED AS PER UG 27 (c) (2), IS APPLICABLE FOR LONG. STRESS
* REFER CLAUSE NO. 4 OF THIS CALCULATION FOR JOINT EFFICIENCY VALUE.
7.0 THICKNESS CALCULATIONS FOR D'END :

7.1 THICKNESS CALCULATION FOR TOP D'END :
7.1.1 THICKNESS CALCULATION FOR SEAMLESS HEMISPHERICAL DISHED ENDS :
AS PER UG 32 (b)
SYMBOL
P
Di
c1
S
Et
Eh
c
DESCRIPTION
DESIGN PRESSURE
ALLOWABLE STRESS DISHEND MATERIAL
MIN. JOINT EFF. OF HEAD TO SHELL JOINT FOR TOP D'END
MIN. JOINT EFF. FOR SEAMLESS HEMISPHERICAL HEAD
CORROSION ALLOWANCE
UNIT
MPa (g)
mm
mm
MPa
*
*
mm
VALUE
1.304
4100
0
247
0.90
1.00
0
SYMBOL
DESCRIPTION
E
JOINT EFFICIENCY OF
HEAD TO SHELL JOINT
Lch
INSIDE SPHERICAL RADIUS
tch
REQD. MIN CORRODED THK OF
SEAMLESS HEMISPHERICAL
HEAD
trh3
REQD. MIN THK FOR
DISHED ENDS
FORMULA
UNIT
Et
((Di + 2*c + c1)/ 2)
mm
P*Lch / (2*S*Eh - 0.2*P) + c
mm
=1.3039*2050/(2*247*1- 0.2*1.3039)
AS PER (UG 32 (f) )
tch/Et
mm
AS PER (UG 32 (b) )
CHECK FOR APPLICABILITY OF UG 32 (f)

(a)
PROVIDED MIN THICKNESS =

14
mm
< 0.356 * Lch
= 729.80 mm
tch < 0.356 * Lch
(b)
DESIGN PRESSURE =
1.304
< 0.665*S*E
= 147.83
P < 0.665*S*E
MPa (g)
MPa (g)
FROM (a) OR (b), FORMULA USED AS PER UG 32 (f),

IS APPLICABLE FOR THE HEMISPHERICAL HEAD
(refer next page)
VALUE
0.90
2050.0
5.41
6.02
7.1.2 THICKNESS CALCULATION FOR TOP D'END :

(2:1 ELLIPSOIDAL)
SYMBOL
P
Dic
S.F.
S
E
c
UG - 32 (d) ASME SEC. VIII DIV.1)
DESCRIPTION
DESIGN PRESSURE
INSIDE DIAMETER OF VESSEL (Di + 2*c + c1)
JOINT EFFICIENCY FOR DISHED HEAD
CORROSION ALLOWANCE
***
UNIT
MPa (g)
mm
mm
MPa
*
mm
VALUE
1.304
4100
50
247
1.00
0

SYMBOL
DESCRIPTION
trh1
MIN. D'END THK
trh2
trh3
tRDT
MIN. THK PER UG - 16 (b)

REQD. MIN. D'END THK

th MIN. PROVIDED MIN. THICKNESS
th NOM. PROVIDED NOM. THICKNESS
FORMULA
UNIT
P * Dic / (2*S*E - 0.2*P)
mm
=1.3039*4100/(2*247*1- 0.2*1.3039)
mm
REF. CLAUSE NO. 7.1.1
mm
MAX OF ( trh1,trh2,trh3) + c
th1
mm
mm
mm
VALUE
10.83
1.60
6.02
10.83
14
18
CHECK FOR APPLICABILITY OF UG 32 (d)

(a)
***
PROVIDED MIN. THICKNESS =

14
mm
> 0.002 * L
= 0.002 * 0.9 * Dic
tch >
7.38
(WHERE L=0.9*Dic)
CHECK FOR SF :
UG 32 (l) & FIG. UW 13.1 (l) REQUIRING TAPER TRANSITION.
MINIMUM VALUE FOR SF SHALL BE MINIMUM OF
(a)
3 * THICKNESS
54
mm
(b)
1-1/2 INCH
38
mm
MINIMUM SF SHALL BE =
SF PROVIDED =
38
50
mm
mm
HENCE O.K.
7.2 THICKNESS CALCULATION FOR BOTTOM D'END :

7.2.1 THICKNESS CALCULATION FOR SEAMLESS HEMISPHERICAL DISHED ENDS :
AS PER UG 32 (b)
SYMBOL
P
Di
c1
S
Eb
Eh
c
DESCRIPTION
DESIGN PRESSURE
MIN. JOINT EFF. OF HEAD TO SHELL JOINT FOR BOTTOM D'END
MIN. JOINT EFF. FOR SEAMLESS HEMISPHERICAL HEAD
CORROSION ALLOWANCE
UNIT
MPa (g)
mm
mm
MPa
*
*
mm
VALUE
1.488
4100
0
247
1.00
1.00
0
SYMBOL
DESCRIPTION
E
JOINT EFFICIENCY OF
HEAD TO SHELL JOINT
Lch
INSIDE SPHERICAL RADIUS
tch
REQD. MIN CORRODED THK OF
SEAMLESS HEMISPHERICAL
HEAD
trh3
REQD. MIN THK FOR
DISHED ENDS
FORMULA
UNIT
Eb
((Di + 2*c + c1)/ 2)
mm
P*Lch / (2*S*Eh - 0.2*P) + c
mm
=1.4877*2050/(2*247*1- 0.2*1.4877)
AS PER (UG 32 (f) )
tch/E
mm
AS PER (UG 32 (b) )
CHECK FOR APPLICABILITY OF UG 32 (f)

(a)

14
mm
< 0.356 * Lch
= 729.80 mm
tch < 0.356 * L
(b)
DESIGN PRESSURE =
1.488
< 0.665*S*E
= 164.26
P < 0.665*S*E
MPa (g)
MPa (g)
FROM (a) OR (b), FORMULA USED AS PER UG 32 (f),

IS APPLICABLE FOR THE HEMISPHERICAL HEAD
(Refer Clause no.7.1.2)
VALUE
1.00
2050.0
6.18
6.18
7.2.2 THICKNESS CALCULATION FOR BOTTOM D'END :

(2:1 ELLIPSOIDAL)
SYMBOL
P
Dic
S.F.
S
E
c
DESCRIPTION
DESIGN PRESSURE
INSIDE DIAMETER OF VESSEL (Dic + 2*c + c1)
CORROSION ALLOWANCE
SYMBOL
DESCRIPTION
trh1
MIN. D'END THK
trh2
trh3
tRDB
UG - 32 (d) (ASME SEC. VIII DIV.1)
***
UNIT
MPa (g)
mm
mm
MPa
*
mm
VALUE
1.488
4100
50
247
1.00
0

FORMULA
UNIT
P * Dic / (2*S*E - 0.2*P)
mm
=1.4877*4100/(2*247*1- 0.2*1.4877)
mm
REF. CLAUSE NO. 7.2.1
mm
REQD. MIN. D'END THK
MAX OF ( trh1,trh2,trh3) + c
mm
12.35
th2
mm
mm
14
18
th MIN. PROVIDED MIN. THICKNESS

th NOM. PROVIDED NOM. THICKNESS
VALUE
12.35
1.60
6.18
CHECK FOR APPLICABILITY OF UG 32 (d)

(a)
***

14
mm
> 0.002 * L
= 0.002 * 0.9 * Dic
tch >
7.38
(WHERE L=0.9*Dic)
CHECK FOR SF :
UG 32 (l) & FIG. UW 13.1 (l) REQUIRING TAPER TRANSITION.
MINIMUM VALUE FOR SF SHALL BE MINIMUM OF
(a)
3 * THICKNESS
54
mm
(b)
1-1/2 INCH
38
mm
MINIMUM SF SHALL BE =
SF PROVIDED =
38
50
mm
mm
HENCE O.K.
8.0 NOZZLE STUB THICKNESS CALCULATIONS :
NOZZLE WALL THICKNESS FOR INTERNAL PRESSURE AS PER UG-45

(MAX. DESIGN PRESSURE AT BOTTOM IS CONSIDERED )
NOZZLE MARK
NOZZLE/STUB SIZE
LOCATION OF NOZZLE
DESIGN PRESSURE
DESIGN TEMPERATURE
STUB O.D.
NEAREST HIGHER NB SIZE PIPE
(Ref. ASME B 36.10M)
CORROSION ALLOWANCE
NOZZLE MATERIAL
ALLOWABLE STRESS
JOINT EFFICIENCY
RADIUS (Do/2)
AS PER UG 45 (a)
i) Tmin = P*Ro/(S*E+0.4P)+c
(AS PER APPENDIX 1 - 1a(1))
ii) NOZZLES ENDS ARE
THREDED ? (YES/NO) *
AS PER UG 45 (b) (1)
i) tmin PER UG-16 (b) = 1.5+c
LOCATION OF NOZZLE
(ii) SMLS. TOP HEAD THICKNESS (CL. 7.1.2)
(iii) SMLS. BTM HEAD THICKNESS (CL. 7.2.2)
(iv)GREATER OF tmin,tRDT,tRDB
AS PER UG-45(b)(2)
FOR EXTERNAL PRESSURE
AS PER UG-45(b)(3)
GREATER OF t1 & t2
AS PER UG-45(b)(4)
STD WALL THICKNESS
REFER ASME B36.10
MIN. WALL THK.
(UG-45(b)(4) **
0.875*Sw + C
AS PER UG-45(b)
SMALLER OF t3 & t4
AS PER UG-45
MIN. REQUIRED NOZ. THK.
GREATER OF Tmin & t5
PROVIDED THK
mm
Do
MPa (g)
deg C
mm
mm
S
E
Ro
MPa
Tmin
mm
mm
N1
N2,N4
N3
N5,N6
DN 50
BOT. D'END
1.488
-196 / 40
78
DN 80
DN 50
TOP D'END
1.488
-196 / 40
78
DN 80
DN 80
BOT. D'END
1.488
-196 / 40
122.8
DN 125
DN 15
TOP D'END
1.488
-196 / 40
34
DN 32
0
0
0
0
SA 182M F304L/
SA 182M F304L/
SA 182M F304L/
SA 182M F304L/
SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L
115
115
115
115
1
1
1
1
39
39
61.4
17
0.50
0.50
0.79
0.22
NO
NO
NO
NO
1.50
BOT. D'END
10.83
12.35
10.83
1.50
TOP D'END
10.83
12.35
10.83
1.50
BOT. D'END
10.83
12.35
10.83
1.50
TOP D'END
10.83
12.35
10.83
tmin
mm
tRDT
tRDB
t1
mm
mm
mm
t2
mm
t3
mm
10.83
10.83
10.83
10.83
Sw
mm
5.49
5.49
6.55
3.56
t4
mm
4.80
4.80
5.73
3.12
t5
mm
4.80
4.80
5.73
3.12
t6
mm
4.80
4.80
5.73
3.12
tn
mm
11.61
11.61
20.00
10.08
N.A.
NOZZLE MARK
NOZZLE/STUB SIZE
LOCATION OF NOZZLE
DESIGN PRESSURE
DESIGN TEMPERATURE
STUB O.D.
NEAREST HIGHER NB SIZE PIPE
(Ref. ASME B 36.10M)
CORROSION ALLOWANCE
NOZZLE MATERIAL
ALLOWABLE STRESS
JOINT EFFICIENCY
RADIUS (Do/2)
AS PER UG 45 (a)
i) Tmin = P*Ro/(S*E+0.4P)+c
(AS PER APPENDIX 1 - 1a(1))
ii) NOZZLES ENDS ARE
THREDED ? (YES/NO) *
AS PER UG 45 (b) (1)
i) tmin PER UG-16 (b) = 1.5+c
LOCATION OF NOZZLE
(ii) SMLS. TOP HEAD THICKNESS (CL. 7.1.2)
(iii) SMLS. BTM HEAD THICKNESS (CL. 7.2.2)
(iv)GREATER OF tmin,tRDT,tRDB
AS PER UG-45(b)(2)
FOR EXTERNAL PRESSURE
AS PER UG-45(b)(3)
GREATER OF t1 & t2
AS PER UG-45(b)(4)
STD WALL THICKNESS
REFER ASME B36.10
MIN. WALL THK.
(UG-45(b)(4) **
0.875*Sw + C
AS PER UG-45(b)
SMALLER OF t3 & t4
AS PER UG-45
MIN. REQUIRED NOZ. THK.
GREATER OF Tmin & t5
PROVIDED THK
mm
Do
MPa (g)
deg C
mm
mm
S
E
Ro
MPa
Tmin
mm
mm
N7
N10
N11, N12, N13,N14
DN 15
BOT. D'END
1.488
-196 / 40
44
DN 40
DN 100
TOP D'END
1.488
-196 / 40
148.2
DN 125
DN 50
SHELL
1.488
-196 / 40
78
DN80
0
0
0
SA 182M F304L/
SA 182M F304L/
SA 182M F304L/
SA 479M TYP 304L SA 479M TYP 304L SA 479M TYP 304L
115
115
115
1
1
1
22
74.1
39
0.28
0.95
0.50
NO
NO
NO
1.50
TOP D'END
10.83
12.35
10.83
1.50
SHELL
10.83
12.35
10.83
tmin
mm
tRDT
tRDB
t1
mm
mm
mm
1.50
BOT. D'END
10.83
12.35
10.83
t2
mm
N.A.
t3
mm
10.83
10.83
10.83
Sw
mm
3.68
6.55
5.49
t4
mm
3.22
5.73
4.80
t5
mm
3.22
5.73
4.80
t6
mm
3.22
5.73
4.80
tn
mm
15.08
20.00
11.61
* AS NOZZLE ENDS ARE NOT THREADED, UG-31(c) (2) IS NOT APPLICABLE.

** MINIMUM WALL THICKNESS CONSIDERING MILL UNDER TOLERANCE (12.5 %)
INCLUSIVE OF CORROSION ALLOWANCE.
8.1
NOZZLE NECK COMPLIANCE WITH UW-13(h)
t1
D3
D4
AS PER FIGURE UW 13.4.(a)
NOZZLE MARK
SIZE
N1,
N2, N4
N3
N5, N6
N7
N10
N5, N6, N7
50NB
50NB
80NB
15NB
15NB
100NB
40NB
t1(mm)=
trn=Tmin trn1=0.8*
tp (mm)**
D4 (mm) D3 (mm) (D4-D3)/2
(mm)
trn (mm)
***
60.3
54.8
2.76
0.50
0.40
2.42
60.3
54.8
2.76
0.50
0.40
2.42
88.9
82.8
3.05
0.79
0.63
2.67
21.3
13.8
3.73
0.22
0.18
3.26
21.3
13.8
3.73
0.28
0.23
3.26
114.3
108.20
3.05
0.95
0.76
2.67
48.26
42.72
2.77
0.50
0.40
2.42
**MINIMUM WALL THICKNESS OF CONNECTING PIPE (CONSIDERING TOLERANCE)

CONCLUSION: AS t1 IS NOT LESS THAN THE GREATER OF trn1 AND tp FOR ABOVE ALL
NOZZLES, HENCE ACCEPTABLE.
9.0 REINFORCEMENTS FOR NOZZLES:
UG 36 (c)(3)
NOZZLE MARK
NOZZLE / STUB SIZE
STUB O.D
STUB THICKNESS
SIZE OF CORRODED FINISHED OPENING *
Don
to
d
mm
mm
mm
mm
NOZZLE MARK
NOZZLE / STUB SIZE
STUB O.D
STUB THICKNESS
SIZE OF CORRODED FINISHED OPENING *
Don
to
d
mm
mm
mm
mm
N1
N2,N4
N3
N5,N6
DN 50
78
11.61
54.78
DN 50
78
11.61
54.78
DN 80
122.8
20.00
82.8
DN 15
34
10.08
13.84
N7
N10
DN 15
44
15.08
13.84
DN 100
148.2
20.00
108.20
N11, N12
N13,N14
DN 50
78
11.61
54.78
* ALL NOZZLES ON D'END ARE PERPENDICULAR TO SURFACE OF D'END.

(a) NOMINAL THICKNESSES OF HEAD :
(b) MAX. SIZE OF FINISHED OPENING
FOR NOZZLES
18 mm
>10 mm
N1,N2,N4,N5,N6,N7 < 60 mm
(c) ALL SINGLE NOZZLES ARE ISOLATED OPENINGS.
(d) NO TWO OPENINGS SHALL FORM A CLUSTER.
& (e) OPENINGS IN VESSEL DO NOT SUBJECT TO RAPID FLUCTUATION IN PRESSURE
COMPLIANCE TO (c) & (d) EACH NOZZLE SHALL BE LOCATED IN SUCH A WAY
THAT NO TWO UNREINFORCED OPENING SHALL HAVE THEIR CENTERS CLOSER
TO EACH OTHER THAN 2.5*(d1+d2) WHERE d1 & d2 ARE FINISHED DIAMETERS OF
TWO ADJACENT OPENINGS.
FOR NOZZLES ON TOP DISHED HEAD :
NOZZLES MARKS
FINISHED OPENING
SIZE (mm)
d1
d2
MIN. DIST. BET.

NOZZLES (mm)
2.5 * (d1 + d2)
N2 &
N10
54.78
108.20
407.45
N2 &
N6
54.78
13.84
171.55
N6 &
N4
13.84
54.78
171.55
N4 &
N5
54.78
13.84
171.55
HENCE ALL NOZZLES ARE ISOLATED OPENING PER UG 36.
ACTUAL DISTANCE
BET. NOZZLES
(mm)
600
459
459
459
FOR NOZZLES ON BOTTOM DISHED HEAD :

NOZZLES MARKS
N1 &
N3
N1 &
N7
FINISHED OPENING
SIZE (mm)
d1
d2
54.78
82.80
54.78
13.84
MIN. DIST. BET.

NOZZLES (mm)
2.5 * (d1 + d2)
343.95
ACTUAL DISTANCE
BET. NOZZLES
(mm)
600
171.55
600
HENCE ALL NOZZLES ARE ISOLATED OPENING PER UG 36.
NOTE :
FOR COMPLIANCE TO (c ) & (d) EACH NOZZELE SHALL BE LOCATED IN SUCH A WAY
THAT NO TWO UNREINFORDED OPENING SHALL HAVE THEIR CENTERS CLOSER TO EACH
OTHER THAN 2.5*(d1+d2). WHERE, d1 & d2 ARE FINISHED DIAMETERS OF TWO
ADJACENT OPENINGS.
CONCLUSION : HENCE REINFORCEMENT CALCULATIONS ARE NOT REQUIRED AS PER
UG-36 (c)(3) OF ASME SECTION VIII, DIV-1 FOR N1,N2,N4,N5,N6,N7.
9.0.2 REINFORCEMENT CALCULATIONS ARE PERFORMED FOR NOZZLE
N3 & N10 AS PER CLAUSE 9.2
9.1
STRENGTH OF REINFORCEMENTS (UG 41)
9.1.1. NOZZLES N1,N2,N4,N5,N6,N7

1. NOZZLES N1,N2,N4,N5,N6,N7, DO NOT REQUIRE
REINFORCEMENT AS PER UG 36 (c) (3)
AS DEMONSTRATED IN CLAUSE NO. 9.0
2. ATTACHMENT WELDS FOR NOZZLES N1,N2,N4,N5,N6,N7
ARE AS PER UW16.1 (c). (REFER CLAUSE 10 )
HENCE ATTACHMENT WELDS FOR NOZZLE N1,N2,N4,N5,N6,N7
ARE EXEMPTED FROM STRENGTH CALCULATION AS PER UW 15(b).
10.
FILLET SIZE CALCULATIONS FOR NOZZLES (UW 16) :
tn
tc
NOZZLE NOZZLE
MARK /STUB
SIZE
LOCATION
TYPE
(FIG.)
THK, OF THK. OF
SHELL
NOZZLE
OR HEAD
0.7 * MIN.
OF (t , tn)
(mm)
t
(mm)
tn
(mm)
tc1
MIN. SIZE MIN. SIZE

FILLET
OF FILLET OF FILLET
SIZE
AT THROAT
(LEG)
PROVIDED
*
**
(mm)
(mm)
(mm)
tc
N1
DN50
BOT D'END
UW-16.1 (c)
14
11.61
8.13
6.00
8.49
10
N2
N3
N4
DN50
DN80
DN50
TOP D'END
BOT D'END
TOP D'END
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
14
14
14
11.61
20.00
11.61
8.13
9.80
8.13
6.00
6.00
6.00
8.49
8.49
8.49
10
10
10
N5
N6
N7
N10
N11
N12
N13
N14
DN15
DN15
DN15
DN100
DN50
DN50
DN50
DN50
TOP D'END
TOP D'END
BOT D'END
TOP D'END
SHELL
SHELL
SHELL
SHELL
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
UW-16.1 (c)
14
14
14
14
13
13
13
13
10.08
10.08
15.08
20.00
11.61
11.61
11.61
11.61
7.06
7.06
9.80
9.80
8.13
8.13
8.13
8.13
6.00
6.00
6.00
6.00
6.00
6.00
6.00
6.00
8.49
8.49
8.49
8.49
8.49
8.49
8.49
8.49
10
10
10
10
10
10
10
10
MINIMUM OF 6 mm ( 1/4" ) OR 0.7 * MIN. OF (t , tn)
**
SIZE OF FILLET LEG = SIZE OF FILLET AT THROAT / 0.707
9.2 . REINFORCEMENT CALCULATIONS : (As per UG-37 of ASME SEC VIII DIV 1)
SYMBOL
DESCRIPTION
tn
NOZZLE WALL THICKNESS
d
SIZE OF CORRODED FINISHED OPENING
LOCATION OF NOZZLE
REQUIRED THK. OF DISH END
tr
(AS PER UG-37(a))
t
MIN. DISH END THK #
trn
REQD. THK. OF NOZZLE
h
INSIDE PROJ. OF NOZZLE
ti
THK. OF INTER. PROJ. OF NOZ.
E1
FOR OPENING IN SOLID PLATE
Sn
ALLOWABLE STRESS IN NOZZLE
Sv
ALLOWABLE STRESS IN VESSEL
Sp
ALLOWABLE STRESS IN RF ELEMENT
F
CORRECTION FACTOR
fr1
STRENGTH REDUCTION FACT.
fr2
fr3
fr4
A
FORMULA
UNIT
mm
mm
N3
20.00
82.8
BTM D/END
N10
20.00
108.20
TOP D/END
PDi/(2*(S*E - 0.2*P))+C.A.
mm
10.83
10.83
trs1
mm
mm
mm
mm
Mpa
Mpa
MPa
16.00
0.79
30.00
20.00
1
115
247
115
1
0.466
0.466
0.466
0.466
16.00
0.95
20.00
20.00
1
115
247
115
1
0.466
0.466
0.466
0.466
tn-2*c
Sn/Sv
Sn/Sv
MIN OF Sn/Sv OR Sp/Sv
Sp/Sv
AREA REQUIRED
d*tr*F+2*tn*tr*F*(1-fr1)
mm2
1128.0
1403.0
AREA AVAILABLE IN D'END
d*(E1*t - F*tr)
2*(t+tn)*(E1*t - F*tr)
2*tn*(E1*t-F*tr)*(1-fr1)
(a) - (c)
(b) - (c)
MAX( A1a , A1b )
mm2
mm2
mm2
mm2
mm2
mm2
428.3
372.4
110.6
317.7
261.9
317.7
559.7
372.4
110.6
449.1
261.9
449.1
AREA AVAIL. IN NOZ.OUT PROJ.
5*(tn-trn)*fr2*t
2*(tn-trn)*(2.5*tn+te)*fr2
MIN( A2a , A2b)
mm2
mm2
mm2
715.5
894.4
715.5
709.4
886.8
709.4
A3a
A3b
A3c
A3
A AVAIL. IN INWARD NOZ.PROJ
5 * t * ti * fr2
5 * ti * ti * fr2
2 * h * ti * fr2
MIN(A3a,A3b,A3c)
mm2
mm2
mm2
mm2
744.9
931.2
558.7
558.7
744.9
931.2
372.5
372.5
leg
A41
A43
SIZE OF WELD LEG

A AVAIL. IN OUT. NOZ. WELD
A AVAIL. IN INW. NOZ. WELD
(leg)2 * fr2
(leg)2 * fr2
mm
mm2
mm2
10
47
47
10
47
47
Atp
TOTAL A PROVIDED WITH

REINFORCING ELEMENT
A1+A2+A3+A41+A43
mm2
1685.0
1577.5
YES
YES
YES
YES
(a)
(b)
(c)
A1a
A1b
A1
A2a
A2b
A2
CHECK WHETHER Atp > A

IS PROVIDED REINFORCMENT SUFFICIENT?
# Assumed min. thickness at center of Dishend.
9 . REINFORCEMENT CALCULATIONS : (As per UG-37 of ASME SEC VIII DIV 1)

SYMBOL
DESCRIPTION
tn
d
LOCATION OF NOZZLE
REQUIRED THK. OF DISH END
tr
(AS PER UG-37(a))
t
SPECIFIED DISH END THK
trn
h
ti
E1
F
CORRECTION FACTOR
fr1
fr2
fr3
fr4
A
FORMULA
UNIT
mm
mm
N3
11.90
108.2
D/END
N4A
12.60
82.8
D/END
PDi/(2*(S*E - 0.6*P))+C.A.
mm
10.83
10.83
trs1
mm
mm
mm
mm
10.00
4.80
15.00
11.90
1
1
1
1
1
1
10.00
5.73
0.00
0.00
1
1
1
1
1
1
tn-2*c
Sn/Sv
Sn/Sv
MIN OF Sn/Sv OR Sp/Sv
Sp/Sv
AREA REQUIRED
mm2
1171.5
896.5
AREA AVAILABLE IN SHELL
d*(E1*t - F*tr)
2*(t+tn)*(E1*t - F*tr)
2*tn*(E1*t-F*tr)*(1-fr1)
(a) - (c)
(b) - (c)
MAX( A1a , A1b )
mm2
mm2
mm2
mm2
mm2
mm2
-89.5
-36.2
0.0
-89.5
-36.2
-36.2
-68.5
-37.4
0.0
-68.5
-37.4
-37.4
5*(tn-trn)*fr2*t
MIN( A2a , A2b)
mm2
mm2
mm2
354.8
422.2
354.8
343.4
432.7
343.4
A3a
A3b
A3c
A3
5 * t * ti * fr2
5 * ti * ti * fr2
2 * h * ti * fr2
MIN(A3a,A3b,A3c)
mm2
mm2
mm2
mm2
595.0
708.1
357.0
357.0
0.0
0.0
0.0
0.0
leg
A41
A43
SIZE OF WELD LEG

(leg)2 * fr2
(leg)2 * fr2
mm
mm2
mm2
10
100
100
10
100
100
leg
A42
Atp
OUTER ELEMENT WELD LEG

A AVAIL. IN OUT ELEMENT WELD
REINFORCING ELEMENT
(leg)2 * fr4
mm
mm2
10.0
100.0
10.0
100.0
A1+A2+A3+A41+A42+A43+A5
mm2
975.6
506.0
NO
NO
NO
NO
(a)
(b)
(c)
A1a
A1b
A1
A2a
A2b
A2
CHECK WHETHER Atp > A

IS PROVIDED REINFORCMENT SUFFICIENT?
9.2 REINFORCEMENT CALCULATIONS FOR NOZZLE N3

(AS PER UG-37 OF ASME SEC VIII DIV 1)
tn
d
NOZZLE MARK
to
LOCATION OF NOZZLE
r
dr
d1
d2
N3,
11.61
54.78
mm
mm
BOTTOM D'END
DISTANCE OF CENTER OF R.PAD FROM CENTER OF HEAD.

DIAMETER OF THE ENTIRE R.PAD (With weld leg) = Dp+2*Leg
80% OF SHELL DIAMETER
DIAMETER OF THE FARTHEST DISTANCE OF THE ENTIRE R.PAD
FROM CENTER OF HEAD = 2*(r+dr/2)
REQUIRED THK. OF D'END
(AS PER UG-37(a))
IF d1> d2 THEN RAD = K1*D IN
0.9*Di*Pt/(2*S*E-0.2*Pt)+C.A.
IF d1< d2 THEN E = 1 IN
D*P/(2*S*E-0.2*P)+C.A.
SPECIFIED DISHEND THK(MIN.)
th MIN.
mm
mm
mm
625
152
3280
mm
1402
mm
9.75
mm
mm
mm
9.75
10.83
14.00
trn
h
ti
E1
F
fr1
fr2
fr3
fr4

CORRECTION FACTOR
Tmin
mm
mm
mm
0.50
10
11.61
1
1
1
1
1
1
AREA REQUIRED
mm2
533.9
d*(E1*t - F*tr)
2*(t+tn)*(E1*t - F*tr)
2*tn*(E1*t-F*tr)*(1-fr1)
(a) - (c)
(b) - (c)
MAX( A1a , A1b )
5*(tn-trn)*fr2*t
5*(tn-trn)*fr2*tn
MIN( A2a , A2b)
5 * t * ti * fr2
5 * ti * ti * fr2
2 * h * ti * fr2
MIN(A3a,A3b,A3c)
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
233.1
217.9
0.0
233.1
217.9
233.1
777.6
644.8
644.8
812.7
674.0
232.2
232.2
SIZE OF WELD LEG

(leg)2 * fr2
(leg)2 * fr2
mm
mm2
mm2
10.0
100.0
100.0
(leg)2 * fr4
mm
mm
mm
mm
mm
mm
mm
mm
86.0
89.6
89.6
0
0
0.0
0.0
0.0
A1+A2+A3+A41+A43
mm2
1310.1
tr
(a)
(b)
(c)
A1a
A1b
A1
A2a
A2b
A2
A3a
A3b
A3c
A3
leg
A41
A43
Dpm1
Dpm2
Dpmax
Dp
te
A5
leg
A42
At
FOR R.PAD WITH IN RF. LIMIT

DIA. OF R. PAD
THICKNESS OF ELEMENT
A AVAIL. IN ELEMENT
OUTER ELEMENT WELD LEG
A AVAIL. IN OUT ELEMENT WELD
TOTAL A PROVIDED WITHOUT

REINFORCING ELEMENT
At > A
tn-2*c
(c = 0)
1
1
Sn/Sv
Sn/Sv
LESSER OF Sn/Sv OR Sp/Sv
Sp/Sv
d + 2*tn + 2*t -2 * leg

2*d - 2*leg
MAX(Dpm1,Dpm2)
<Dpmax
(Dp-d-2*tn)*te*fr4
HENCE REINFORCING ELEMENT IS NOT REQUIRED FOR NOZZLE N3.
9.1.1 STRENGTH OF REINFORCEMENTS FOR NOZZLE M AS PER UG-37

(ALL DIMENSIONS INDICATED BELOW ARE CORRODED DIMENSIONS.)
tn
d
NOZZLE MARK
mm
mm
t
trn
h
ti
E1
F
fr1
fr2
fr3
fr4
LOCATION OF NOZZLE
REQUIRED THK. OF D'END
SPECIFIED DISHEND THK(MIN.)
CORRECTION FACTOR
AREA REQUIRED
tRDT
to
trh
th MIN.
Tmin
(REF 7.1.2)
tn-2*c
(c = 0)
1
1
Sn/Sv
Sn/Sv
LESSER OF Sn/Sv OR Sp/Sv
Sp/Sv
mm
mm
mm
mm
mm
#REF!
12.00
#REF!
TOP D'END
10.83
14.00
#REF!
0
0.00
1
1
1
1
1
1
mm2
#REF!
(a)
(b)
(c)
A1a
A1b
A1
A2a
A2b
A2
A3a
A3b
A3c
A3
d*(E1*t - F*tr)
2*(t+tn)*(E1*t - F*tr)
2*tn*(E1*t-F*tr)*(1-fr1)
(a) + (c)
(b) + (c)
MAX( A1a , A1b )
5*(tn-trn)*fr2*t
5*(tn-trn)*fr2*tn
AREA AVAIL. IN NOZ.OUT PROJ. MIN( A2a , A2b)
5 * t * ti * fr2
5 * ti * ti * fr2
2 * h * ti * fr2
A AVAIL. IN INWARD NOZ.PROJ MIN(A3a,A3b,A3c)
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
#REF!
165.0
0.0
#REF!
165.0
#REF!
#REF!
#REF!
#REF!
0.0
0.0
0.0
0.0
leg
A41
A43
SIZE OF WELD LEG ###

(leg) * fr2
(leg)2 * fr2
mm
mm2
mm2
10.0
100.0
100.0
A1+A2+A3+A41+A43
mm2
#REF!
At
TOTAL A PROVIDED WITHOUT

REINFORCING ELEMENT
At < A
HENCE REIFORCING ELEMENT IS REQUIRED FOR NOZZLE M .
### ACTUAL SHALL BE MORE THAN 10 MM.
Dpm1
Dpm2
Dpmax
Dp
te
A1
A2ap
A2bp
A2p
A3
A41
A42
A43
A5
Atp
FOR R.PAD WITH IN RF. LIMIT

DIA. OF R. PAD
THICKNESS OF ELEMENT
d + 2*tn + 2*t -2 * leg

2*d - 2*leg
MAX(Dpm1,Dpm2)
5*(tn-trn)*fr2*t
AREA AVAIL. IN NOZ.OUT PROJ. MIN(A2ap , A2bp)
(leg)2 * fr3
(leg)2 * fr4
A AVAIL. IN OUTER ELE. WELD
(leg)2 * fr2
A AVAIL. IN ELEMENT
(Dp-d-2*tn)*te*fr4
A1+A2p+A3+A41+A42
REINFORCING ELEMENT
+A43+A5
Atp > A
HENCE THE OPENING IS ADEQUATELY REINFORCED.
mm
mm
mm
mm
mm
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
mm2
#REF!
#REF!
#REF!
900
28
#REF!
#REF!
#REF!
#REF!
0.0
100.0
100.0
100.0
#REF!
#REF!
11.0 EVALUATION FOR INSPECTION OPENING :
( UG - 46 (a) )
THE VESSEL IS NOT FOR USE WITH COMPRESSED AIR AND NOT SUBJECT
TO INTERNAL CORROSION OR MECHANICAL ABRASION. HENCE, INSPECTION
OPENING FOR EXAMINATION AND CLEANING IS NOT REQUIRED.
CONCLUSION :
FOR " NON CORROSIVE SERVICE" INSPECTION OPENING IS NOT REQUIRED

AND HENCE NO INSPECTION OPENING IS PROVIDED.
12.0 EVALUATION FOR POST WELD HEAT TREATMENT :

( UHA-32 )
FOR MATERIAL HAVING P-No. 8 AND Gr. No. 1 POST WELD HEAT
TREATMENT IS NEITHER REQUIRED NOR PROHIBITED FOR JOINTS BETWEEN
AUSTENITIC STAINLESS STEELS OF THE P-No. 8 GROUP.
12.1 EVALUATION FOR POST WELD HEAT TREATMENT DUE TO STRAINING :
( UHA-44 )
(a) FOR CYLINDRICAL SHELL FORMED FROM PLATES
Di
mm
4100
c1
mm
ts
NOMINAL THICKNESS OF SHELL CYLINDER
mm
13
Ro
ORIGINAL RADIUS OF SHELL PLATES
mm
INFINITE
Rf
MEAN RADIUS OF SHELL CYLINDER
mm
2056.5
mm
0.32
% STRAIN AS PER UHA 44(a)(2)(a)
(Di + c1 + ts) / 2
50 * ts / Rf * (1 - Rf / Ro)
= 50*13 /2056.5* (1-0)
(b) FOR DISHED HEADS FORMED FROM PLATES

th
NOMINAL THICKNESS OF DISHED HEAD
mm
18
INSIDE KNUCKLE RADIUS (0.17 TIMES Di FOR 2:1 ELLIP HEAD)
mm
697
mm
706
mm
INFINITY
mm
1.91
(ACCORDING TO UG32 (d) )

Rf
MEAN RADIUS OF DISHED HEAD AFTER FORMING
Ro
ORIGINAL RADIUS OF PLATE
% STRAIN AS PER UHA 44(a)(2)(a)
(r + th/2)
75 * th / Rf * (1 - Rf / Ro)
= 75*18 /706* (1-0)
(c)
DESIGN TEMPERATURE = + 40
FOR STAINLESS STEEL GRADE 304L, P-No. 8 Gr No.1, POST WELD HEAT
TREATMENT IS NOT REQUIRED.
PLEASE REFER TABLE UHA-32, NOTE:1
12.2 CUSTOMER REQUIREMENT FOR HEAT TREATMENT :
NO
CONCLUSION :
POST WELD HEAT TREATMENT IS NOT REQUIRED BY CODE .
13.0 EVALUATION FOR IMPACT TEST REQUIREMENTS.

13.1 EVALUATION FOR IMPACT TEST REQUIREMENTS AS PER UHA 51 & APPENDIX -JJ
13.1.1 MATERIAL : AUSTENITIC STAINLESS STEEL
START
UHA-51(d)(1)(d)
IS THE
MATERIAL A
CASTING?
NO
IS THE MATERIAL
THERMALLY
TREATED AS
DEFINED IN UHA51(c) ?
NO
IS MDMT
COLDER THAN
-48 deg C?
YES
BASE MATERIAL
AND HAZ
REQUIREMENTS
A
A
WELDING PROCEDURE
QULIFICATION
REQUIREMENTS.
WELDING CONSUMABLE
PRE-USE TESTING
REQUIREMENTS.
PRODUCTION
IMPACT TEST
REQUIREMENTS.
13.1.2 BASE MATERIAL AND HAZ IMPACT TESTING REQUIRMENTS.

BASE MATERIAL AND
HAZ REQUIREMENTS
UHA-51(d)
UHA-51(d)(1)(a)
THE BASE
MATERIAL SS
304L?
YES
IS MDMT
COLDER THAN
-196 deg C?
NO
IMPACT TEST NOT
REQUIRED
13.1.3 WELDING PROCEDURE QUALIFICATION IMPACT TESTING REQUIREMENTS

WELDING PROCEDURE
QULIFICATION
REQUIREMENTS.
UHA- 51(e)(1)
UHA- 51(e)
ALL BASE
MATERIALS
JOINED HAVE
C<=0.1%
YES
UHA- 51(e)(2)(a)
FILLER METAL
CONFIRMING TO
SFA 5.4 OR SFA 5.9
(C<=0.1%)
YES
MDMT COLDER
THAN - 104 DEG C
YES
IMPACT TESTING OF
WELDING PROCEDURE IS
REQUIRED
IMPACT TESTING OF
WELDING PROCEDURE IS
REQUIRED
13.1.4 WELDING CONSUMABLE PRE -USE TESTING REQUIREMENTS

WELDING CONSUMABLE
PRE-USE TESTING
REQUIREMENTS.
UHA - 51 (f)
MDMT COLDER
THAN - 104 DEG C
YES
UHA - 51(f)(1),(2),(3)& (4)

1. IS WPS QUALIFIED WITH
IMPACT TESTING.
2.IS WELDING PROCESS LIMITED
TO GTAW ,SAW & GMAW.
3.IS WELD METAL CONFIRMING TO
SFA5.9.
4.IS WELD METAL <= 0.1% C .
NO
UNACCEPTABLE TO USE
WITH MDMTs COLDER
THAN -104 C
YES
GTAW
GMAW
UHA-51(f)(4)(e)
IS EACH
HEAT/LOT OF
FILLER METAL
PRE-USE
TESTED?
SAW
UHA-51(f) (4) (e)
NO
FILLER METAL
LIMITED TO
ER308L,ER316L
OR ER310
WELDING CONSUMABLES
CERTIFIED BY CONSUMABLE
MANUFACTURER FOR IMPACT
TEST AT OR BELOW MDMT
FOR EACH HEAT/BATCH
NO
YES
YES
READY FOR PRODUCTION WELDING-ONLY PRE

USE TESTED CONSUMABLES OR EXEMPTED
FILLER METAL WITH GTAW TO BE USED
YES
TC AVAILABLE FOR
COMBINATION OF
HEAT & EACH BATCH
OF FLUX
NO
IMPACT TEST IS REQUIRED
13.1.5 PRODUCTION IMPACT TEST REQUIREMENT
PRODUCTION IMPACT TEST

REQUIREMENTS.
UHA - 51 (f)(4)
FILLER METAL
CONFIRMING TO
SFA 5.4 OR SFA 5.9
YES
UHA-51(H)(2)
IS MDMT
COLDER THAN
-196 deg C?
NO
PRODUCTION IMPACT TEST
PLATES ARE NOT REQUIRED
13.2 CUSTOMER REQUIREMNT FOR IMPACT TESTING : NIL

13.3 EVALUATION FOR IMPACT TEST REQUIREMENTS AS PER CODE CASE 2596
13.3.1 THE COLD STRETCHED BASE MATERIAL SA-240,TYPE 304L NEED NOTE BE IMPACT
TESTED WHEN USED IN VESSELS CONSTRUCTED IN ACCORDANCE WITH THIS CODE CASE.
13.3.2 THE WELDING PROCEDURE QUALIFICATION SHALL INCLUDE IMPACT TESTS OF
WELDS AND HEAT AFFECTED ZONES(HAZ) MADE IN ACCORDANCE WITH UG-84(h)
AND WITH REQUIREMENTS OF UHA-51(a) AT MDMT.
THE SPECIMENS SHALL BE TESTED IN ACCORDANCE WITH THE CODE CASE.
13.3.3 THE VESSEL (PRODUCTIONIMPACT TESTS IN ACCORDANCE WITH UHA-51(h) ARE
NOT REQUIRED FOR VESSELS CONSTRUCTED IN ACCORDANCE WITH THIS CODE CASE.
CONCLUSION:
1) PARENT METAL NEED NOT BE IMACT TESTED
2) WPS SHALL BE QUALIFIED FOR GMAW/GTAW/SAW/GTAW+SAW PROCESS WITH IMPACT
TESTS AS PER UG 84(h) AT MDMT.
3) PRE USE TESTING OF SAW CONSUMABLES IS REQUIRED PER HEAT/LOT.
MANUFACTURER CERTIFICATION IS ACCEPTABLE.
4) WELD MADE WITH ER308L, ER316L, OR ER310 ARE EXEMPTED FROM PRE USE TESTING
OF CONSUMABLES PER UHA 51(f)(4)(e) SINCE WPS SHALL BE QUALIFIED WITH
IMPACT TEST AS PER UG 84 (h) AT MDMT.
5) THE WELDING PROCEDURE QUALIFICATION SHALL INCLUDE IMPACT TESTS OF
WELDS AND HEAT AFFECTED ZONES(HAZ) MADE IN ACCORDANCE WITH UG-84(h)
AND WITH REQUIREMENTS OF UHA-51(a) AT MDMT.
SUPPLEMENTARY CALCULATION TO SATISFY UG-99(c) REQUIRMENTS (SUBMITTED TO AI)

14.1.3
REFERENCE :UG 99 (c)
14.1.3.1 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF TOP/BTM DISH

SYMBOL
S
Dic
E
c
th nom.
Pit
DESCRIPTION
FORMULA
ALLOWABLE STRESS
CORROSION ALLOWANCE
PROVIDED NOM. THICKNESS
HPIP
2*S*E*th nom/(Dic+0.2*th nom)+c
VALUE
247
4100
1
0
15
1.80
14.1.3.2 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF SHELL

SYMBOL
S
Dic
E
c
ts1
Pis
DESCRIPTION
FORMULA
ALLOWABLE STRESS
CORROSION ALLOWANCE
PROVIDED SHELL. THICKNESS
HPIP
S*E*ts1/((Dic/2))+0.6*ts1)+c
VALUE
247
4100
1
0
12
1.44
14.1.3.3 HIGHEST PERMISSIBLE INTERNAL PRESSURE (HPIP) OF NOZZLES

NOZZLE MARK
NOZZLE/STUB SIZE
LOCATION OF NOZZLE
STUB O.D.
CORROSION ALLOWANCE
NOZZLE MATERIAL
ALLOWABLE STRESS
JOINT EFFICIENCY
RADIUS (Do/2)
PROVIDED THK
AS PER UG 45 (a)
Pin = S*E*tn/(Ro+0.6*tn)+c
N1
mm
Do
c
mm
mm
S
E
Ro
tn
MPa
Pin
MPa
mm
mm
N3
N5,N6
DN 50
DN 80
DN 15
BOT. D'END BOT. D'END TOP D'END
78
108
122.8
0
0
0
SA 182M F304/
SA 479M TYP 304
138
138
138
1
1
1
39
54
61.4
11.61
12.60
20.00
34.86
28.25
37.60
NOZZLE MARK
N10
NOZZLE/STUB SIZE
LOCATION OF NOZZLE
STUB O.D.
CORROSION ALLOWANCE
NOZZLE MATERIAL
ALLOWABLE STRESS
JOINT EFFICIENCY
RADIUS (Do/2)
PROVIDED THK
AS PER UG 45 (a)
Pin = S*E*tn/(Ro+0.6*tn)+c
mm
DN 100
TOP D'END
132
0
Do
c
mm
mm
S
E
Ro
tn
MPa
mm
mm
138
1
66
11.90
Pin
MPa
22.45
N7
N5
DN 15
DN 15
BOT. D'END TOP D'END
34
34
0
0
SA 182M F304/
SA 479M TYP 304
138
138
1
1
17
17
8.44
8.44
52.79
52.79
14.1.3.4 HYDROSTATIC TEST PRESSURE AS PER UG-99 (c)

TOTAL INSIDE HEIGHT OF IV, H =
HYDROSTATIC HEAD AT BOTTOM =
Phead=
Phead=
SYMBOL
Pht
Phb
Phs
Phn1
Phn2
Phn3
Phn5
Phn6
Phn7
Phn9
HYDROSTATIC TEST PRESSURE OF

TOP DISH
BTM DISH
SHELL
NOZZLE N1 (BTM HEAD)
NOZZLE N2/N4 (TOP HEAD)
NOZZLE N3 / N8 (BTM HEAD)
NOZZLE N5 (TOP HEAD)
NOZZLE N7 (BTM HEAD)
25435
H in M/10
2.544
0.25
mm
kg/cm2 (g)
MPa
FORMULA
=Pit x 1.3
=(Pit x 1.3) - Phead
=(Pis x 1.3) - Phead
=(Pin1 x 1.3) - Phead
=Pin2 x 1.3
=Pin5 x 1.3
=Pin6 x 1.3
=Pin9 x 1.3
VALUE
2.34
2.09
1.62
45.06
78.46
36.47
68.62
29.19
68.38
48.88
BMITTED TO AI)
UNIT
MPa
mm
mm
mm
MPa
UNIT
MPa
mm
mm
mm
MPa
N2,N4
DN 50
TOP D'END
34
0
F304/
YP 304
138
1
17
10.08
60.35
TOP D'END
F304/
YP 304
UNIT
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
14.0
EVALUATION OF HYDRO TEST/ COLD STRETCH PRESSURE
14.1
EVALUATION OF HYDRO TEST PRESSURE (UG 99 (b) OF ASME SECTION VIII, DIV. 1.)
REFERENCE DATA : UG 99 (b)
COMPONENT
SHELL
DISH END/PAD
SPECIFICATION
ALLOWABLE STRESS AS PER ASME SEC.II(D)
SA 240M TYP 304L

SA 240M TYP 304L
LOWEST VALUE OF Sa / S =
14.1.1
SYMBOL
S
Dic
Ric
E
c
tRS
ts1
PO1
SYMBOL
S
Dic
Ric
E
c
tRD
AT TEST
TEMP.
Sa (Mpa)
247
247
Sa/S
1
1
MAWP FOR SHELL AS PER UG-27 (c) ASME SEC. VIII DIV.1
DESCRIPTION
ALLOWABLE STRESS
FORMULA

INSIDE RADIUS
CORROSION ALLOWANCE
REQUIRED SHELL THICKNESS
PROVIDED SHELL. THICKNESS
MAWP
14.1.2
AT DESIGN
TEMP.
S (Mpa)
247
247
S*E*tRS/(Ric)+0.6*tRS)+c
VALUE
247
4100
2050
1
0
UNIT
MPa
mm
mm
mm
12.39
13
mm
mm
1.4877
MPa
MAWP FOR TOP/BOTTOM DISHED ENDS AS PER UG-32 (d) ASME SEC. VIII DIV.1
DESCRIPTION
ALLOWABLE STRESS
FORMULA

INSIDE RADIUS
CORROSION ALLOWANCE
REQUIRED D'END THICKNESS

thMIN. MIN. THK. AFTER FORMING
thNOM. PROVIDED NOM. THICKNESS
PO2
MAWP
2*tRD*S*E / [ Dic + (0.2*tRD)]
VALUE
247
4100
2050
1
0
UNIT
MPa
mm
mm
mm
10.83
14.0
18
mm
1.3039
MPa
VALUE
1.488
4100
UNIT
MPa (g)
mm
mm
MAWP SHALL BE HIGHER OF PO1 & PO2

Po =
14.1.3
1.488
Mpa
1.934
19.73
MPa (g)
kg/cm2 (g)
CALCULATION OF HYDRO TEST PRESSURE
Hydrotest Press. at top = Ptest=1.3 * Po * Sa / S =

=
VESSEL SHALL BE HYDROTESTED HORIZONTALLY

PARTICULARS
MAWP CALCULATED BASED ON ABOVE FORMULA
TOTAL INSIDE DIA OF IV
SYMBOL
Po
H=Di
HYDROTEST PRESSURE AT BOTTOM = [Ptest + H in m/9.81]

= [19.735+ (4100/1000/9.81)]
=[
20.15
Kg/cm2 g]
say =[
20.25
Kg/cm2 g]
OR
HYDROTEST PRESSURE AT BOTTOM = (1.94/0.098066 + 4100/9.81/1000)*0.098066
=
1.975
MPa g
say =
1.98
MPa g
14.0
EVALUATION FOR COLD STRETCH PRESSURE (AS PER CODE CASE 2596)
PARTICULARS
SYMBOL
VALUE
UNIT
MAWP MARKED ON NAME PLATE

VACUUM CORRECTION
DESIGN PRESSURE (CORRECTED FOR VACUUM) :
TOTAL INSIDE HEIGHT OF IV
INSIDE DIA. OF INNER VESSEL
Po
Pe
Pt=Po+Pe
H
Di
1.201
0.103
1.304
23160
4100
MPa (g)
MPa (g)
MPa (g)
mm
mm
COLD STRETCHING PRESSURE Pc :

Pc =
=
=
1.5 * Pt
1.96
19.96
MPa (g)
MPa (g)
kg/cm2 (g)
VESSEL WILL BE COLD STRETCHED HORIZONTALLY.

Provided Cold stretch at top
Pc new
21 kg /cm2 g
2.06 Mpa
COLD STRETCH PRESSURE AT BOTTOM = Pc + Di in M/10

=
2.10
MPa (g)
[2.06+ (4100/1000/9.81)]
say =
2.10
MPa (g)
say =
21.5
kg/cm2 (g)
CHECK FOR APPLICABILITY AS PER CODE CASE:
PROVIDED COLD STRETCH PRESSURE Pc =
<
2.06
1.6 * Pt
Mpa(g)
(i.e 2.086 Mpa (g))
13.0 EVALUATION FOR IMPACT TEST REQUIREMENTS ( UHA 51)

13.1 EXEMPTION FOR IMPACT TESTING FOR BASE METALS
AND HEAT AFFECTED ZONES ( UHA 51(d) ).
AS PER UHA 51 (d) (1) (a), SS 304 MATERIAL, WITH MDMT -196C, WITH NO HEAT
TREATMENT PERFORMED, IMPACT TEST IS EXEMPTED FOR PARENT METAL WITH
THICKNESS > 2.5 mm.
13.2 REQUIREMENTS FOR IMPACT TESTING FOR WELD METAL :
AS PER UHA 51 (e) (2) (a), FOR AUSTENATIC WELD METAL, HAVING CARBON CONTENT
NOT EXCEEDING 0.1% AND PRODUCED WITH SFA5.4 & SFA 5.9; WITH MDMT (-196C)
COLDER THAN -104C, IMPACT TEST IS REQUIRED AT MDMT (-196C).
13.3 REQUIRED IMPACT TESTING FOR VESSEL (PRODUCTION) PLATES.

AS PER UHA 51 (f) FOR AUSTENITIC STAINLESS STEEL
UG 84(I) WPS REQUIRED IMPACT TESTING AS PER UHA 51
MDMT > -196C (-320F)
WELDING PROCESS LIMITED TO SAW & GTAW
SUPPORTING PQR'S WITH IMPACT TESTING AT MDMT OR COLDER
WELD METAL C < 0.1%
FILLER METAL CONFIRMING TO SFA5.4 ORSFA 5.9
GTAW
SAW
CONSUMABLE LIMITED TO 308L, 316L, 310
WELDING CONSUMABLE CERTIFIED BY

CONSUMABLEMANUFACTURER FOR IMPACT
TEST AT OR BELOW MDMT FOR EACH HEAT/ LOT
WPS QUALIFIED WITH IMPACT TEST

AT OR BELOW MDMT
IMPACT TEST IS NOT REQUIRED
TC NOT AVAILABLE FOR COMBINATION OF

HEAT & EACH LOT OF FLUX
IMPACT TEST IS REQUIRED
a) FOR WELDS WITH ONLY GTAW PRODUCTION PLATES NOT REQUIRED.

b) SAW WELDS MADE INDIVIDUALLY OR IN COMBINATION WITH GTAW WILL
REQUIRE PRODUCTION PLATES.
NUMBER OF COUPON PLATES SHALL BE AS PER SHOP TEST PLAN,
PROVIDED BY WELDING ENGG.
13.4 CUSTOMER REQUIREMENT FOR IMPACT TESTING : NIL
B1 DETERMINATION OF TRY COCK HEIGHT

CAPACITY CALCULATIONS :
[FOR DETERMINATION OF VOLUME OF DISHED END
(REF. : APPENDIX D PRESSURE VESSEL DESIGN MANUAL
BY DENNIS R. MOSS)
DATA :
SYMBOL
Di
Ls
S.F.
th
DESCRIPTION
INSIDE DIA. OF VESSEL
W.L TO W.L LENGTH
NOM. THICKNESS OF D'END
SYMBOL
DESCRIPTION
Vh
Vs
Vg
Vnet
Vg-c
Vnet-c
Vgf
Vnetf
VOL. OF ONE DISHED END

VOL. OF SHELL (TL TO TL)
GROSS CAPACITY OF I.V
NET CAPACITY OF I.V.
Gross cap committed to customer
Net cap commited to customer
FINAL GROSS CAPACITY OF I.V
FINAL NET CAPACITY OF I.V.
CALCULATIONS FOR LIQUID HEAD :

SYMBOL
DESCRIPTION
Vnsh
VOL. OF LIQ. IN SHELL & UPPER D'END DURING OP. COND.
Vns
VOL. OF LIQ. IN SHELL
Vnh
VOL. REQD. IN UPPER D'END
hi
INSIDE DEPTH OF HEAD
Hvs
HEIGHT OF FLUID IN SHELL
FROM BOT. T.L
Hvh
HEIGHT OF FLUID IN UPPER
D'END(REF. APP.D of PVDM)
TOTAL LIQ. HEAD
HL
H
OVERALL HT. OF I.V.
FORMULA
Di
Ls
S.F.
th NOM
FORMULA
* Di3 / 24
/ 4 * Di2 * (Ls + 2*S.F.)
2*Vh + Vs
0.95 * Vg
Vg * 1.02
Vnet * 1.02
Vg * 1.05
Vnet * 1.05
UNIT
VALUE
mm
mm
mm
mm
4100
21000
50
18
UNIT
VALUE
mm3
mm3
mm3
mm3
Liters
Liters
mm3
mm3
9021737803.3
278573659973.6
296617135580.1
281786278801.1
302549
287422
311447992359.1
295875592741.2
(HEIGHT OF TRYCOCK FROM BOTTOM)
Vnet - Vh
FORMULA
UNIT
mm3
VALUE
272764540997.9
MIN(Vnsh , Vs)
Vnsh - Vns
Di / 4
4*Vns/( * Di2)
mm3
mm3
mm
mm
272764540997.9
0.0
1025.0
20660
mm
0.00
mm
mm
21685
23186
FOR Vnh =
*Di2*Hvh/4*(1-16*Hvh2/(3*Di2))
hi + Hvs + Hvh
Ls + 2 * (S.F. + hi ) + 2 * th
B2 WEIGHT CALCULATIONS FOR INNER VESSEL :

SYMBOL
Di
r
DESCRIPTION
FORMULA
UNIT
VALUE
INNER DIAMETER
Di
mm
4100
KNUCKLE RADIUS FOR 2:1
0.17Di
mm
697
kg
28225
ELLIPSOIDAL HEAD
WEIGHT OF SHELL
* (Di+ts) * Ls * ts * s
th1
th2
B.D.1
TOP D'END THICKNESS

BOTTOM D'END THICKNESS
BLANK DIA. OF D'END
mm
mm
mm
18
18
4885
Wd1
B.D.2
WEIGHT OF D'ENDS
BLANK DIA. OF D'END
kg
mm
2700
4885
Wd2
Wd
Wot
WEIGHT OF D'ENDS
WEIGHT OF D'ENDS
th1
th2
(Di+2*th1)+(Di+2*th1)/24
+ 2/3*(r+th1)+2*S.F.+5
/4* (B.D.1)2 * th1 *s
(Di+2*th2)+(Di+2*th2)/24
+ 2/3*(r+th2)+2*S.F.+5
/4* (B.D.)2 * th 2 *s
Wd1 + Wd2
kg
kg
kg
2700
5400
5500
Wei
EMPTY WEIGHT OF I.V.
Ws + Wd + Wot
kg
SAY
39125
39200
W LIN
WEIGHT OF LIN
kg
239363
WoLIN
WEIGHT OF I.V. WITH LIN
* Vnet
Wei + W LIN
kg
278563
WoMAX
MAX. OPRERATING WEIGHT
MAX(WoLIN,)
kg
278563
Ws
WT. OF NOZZLE / LEGS

/ CLOSING RING/MANHOLE ETC.
B3 SEISMIC LOAD CALCULATION FOR INNER VESSEL

SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)
AS PER AS 1170.4 (CLAUSE 6.2.2)
a
L
IMPORTANCE FACTOR
1.25
ACCELERATION COEFFICIENT
MAX. LENGTH OF LEG SUPPORT
mm
0.11
1000
H
hn
T
VESSEL HEIGHT OUT TO OUT FROM TOP TO BOTTOM D'ENDS

TOTAL HEIGHT OF VESSEL ABOVE BOT. OF SUPPORTS
(H + L)
STRUCTURAL PERIOD OF VIBRATION
(hn / 46)
mm
m
sec
23186
24.186
0.5258
C
S
EARTHQUAKE DESIGN COEFFICIENT

SITE FACTOR
0.2111
1
Rf
STRUCTURAL RESPONSE FACTOR

(TABLE 6.2.6 (b) VESSEL ON UNBRACED LEGS)
2.1
Wo
Gg
OPERATING WEIGHT OF EQUIPMENT

GRAVITY LOAD (OPERATING WEIGHT OF VESSEL)
(CLAUSE 6.2.5)
KG
N
278563
2731787
V1
V2
EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)

MIN. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)
( * (C*S / Rf) * Gg )
(0.01Gg)
N
N
343218
27318
V3
MAX. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)
( * (2.5*a / Rf) * Gg )
EARTHQUAKE BASE SHEAR TO BE CONSIDERED

MIN OF (MAXOF (V1,V2),V3)
SAY =
N
N
N
447168
343218
343300
V * La
m
Nm
12.09
4151527
SAY =
Nm
4151530
La
Me
HT. OF C.G. OF VESSEL ABOVE BOTTOM W.L.

SEISMIC MOMENT AT BOTTOM W.L.
( 1.25 * a / T2/3 )
(1/2 *(hn)
B3 SEISMIC LOAD CALCULATION FOR INNER VESSEL

AS PER UBC - 1997
SYMBOL
We
W LAR
Wo
E
Na
Nv
Cv
I*
R
Ca
Z
Ft
V1
V2
V3
V
Fe
DESCRIPTION
EMPTY WT OF INNER VESSEL
FORMULA
WT OF LIQUID ARGON
OPER. WEIGHT OF IV
YOUNG'S MODULUS
SEISMIC ZONE
SOIL TYPE
SEISMIC SOURCE
NEAR SOURCE FACTOR
AS PER TABLE 16-S
NEAR SOURCE FACTOR
AS PER TABLE 16-T
SEISMIC COFFICIENT
AS PER TABLE 16-R
IMPORTANCE FACTOR
AS PER TABLE 16-K
FACTOR
AS PER TABLE 16-P
SEISMIC COFFICIENT
AS PER TABLE 16-Q
SEISMIC ZONE FACTOR
AS PER TABLE 16-I
CONCENTRATED FORCE AT TOAS PER 4WEQ-1005-R1,7.6.1
AS PER 34.2 OF 1634.5
0.56*Ca*I*Wo
AS PER 34.3 OF 1634.5
((1.6*Z*Nv*I)/R)*Wo
AS PER 30.5 OF 1630.2.1
(2.5*Ca*(I/R))*Wo
MAX. OF V1, V2 V3
SHEAR FORCE
V / 1.4 (UBC - 1612.3.2)
L.A
CG OF VESSEL
(FROM BOT. W.L.)
2/3 * (H + Hsk)
Me
SEIS. MOMENT (AT BOT. WL)
Fe * L.A
* Important Factor taken here is for California Zone 4.
UNIT
KG
VALUE
39200
KG
KG
MPa
Kg
Kg
Kg
Kg
Kg
Kg
N
239363
278563
199817.2
4
SD
N/A
1.00
1.00
0.64
1.25
2.20
0.44
0.40
0.00
85797.51
101295.77
174102.10
174102.10
124359
1219542
mm
6626
N.M
8080683
B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL STRESS

DUE TO SEISMIC LOAD (UG 23(C))
(REF. L-2.1.2 OF ASME SEC. VIII - DIV. 1)
CHECK FOR TENSION SIDE :
SYMBOL
DESCRIPTION
UNIT
VALUE
(FOR SEIS. COND.)
MPa
mm
KG
296.4
2050
0.90
33625
KG
m
mm
0
0.00791
7.91
mm
13.00
S1
Ri
Ec
W
ALLOWABLE STRESS
INSIDE RADIUS OF SHELL
MIN. JOINT EFF. CIRC. JOINT
EMPTY WT. OF VESSEL
ABOVE THE SECTION
Wc
trs3
W LAR
WEIGHT OF CONTENTS
REQUIRED SHELL THICKNESS P*Ri / (2*S1*Ec + 0.4 * P) +
Me/(*Ri2*S1*Ec) (W+Wc)/(*Di*S1*Ec)
PROVIDED THK. OF SHELL
ts
1.2 * S
Di / 2
FORMULA
Ws+ Wd
CHECK FOR COMPRESSION SIDE :

DETERMINATION OF ALLOWABLE STRESS :
(UG-23 (b); OF ASME SEC. VIII DIV. 1)
SYMBOL
FORMULA
UNIT
VALUE
Ri + ts
0.125 / (Ro/ts)
(FIG. HA-1 OF SEC. II PART D)
mm
2063
0.0008
9200
63.42
76.11
1
0.00838
8.38
13.00
DESCRIPTION
Ro
A
B
OUTSIDE RADIUS OF SHELL

FACTOR
FACTOR
S2
E2
trs4
ALLOWABLE COMP. STRESS 1.2 * B

(FOR SEIS. COND.)
JOINT EFF. CIRC. JOINT
1
(IN COMPRESSION)
REQUIRED SHELL THICKNESS Me/(Ri2*S2*E2) +
(W/(*Di*S2*E2))
PROVIDED THK. OF SHELL
ts
PSI
MPa
MPa
m
mm
mm
B3. SEISMIC LOAD CALCULATIONS FOR INNER VESSEL (IN OPERATING CONDITION)
( AS PER ASCE 7 -05 IN COMBINATION WITH IBC 2006 )
SYMBOL
W1
DESCRIPTION
FORMULA
Operating Weight of Vessel
UNIT
V31312AC
Kg
278563
Soil Profile Type
Ss
The mapped spectral accelerations for short periods @
0.355
S1
The mapped spectral accelerations for short periods @
0.066
Fa
Site coefficient defind in Table 1613.5.3(1)
1.2
Fv
1.7
Sms
Sm1
SDS
SD1
hn
R
I
Cs
V
QE
Eh
The maximum considered earthquake spectral response

accelerations for short periods as determined in section
1613.5.3
accelerations for 1-second period as determined in
section 1613.5.3
The design spectral response acceleration parameter
in the short period .
at a period of 1.0 sec
Height in ft above the base to highest level of the
Fa x Ss
0.426
Fv x S1
0.1122
2/3 x Sms
0.28
2/3 x Sm1
0.0748
ft
structure
Response modification factor
( As per table 12.2-1 of ASCE 7-05 )
2.5
Occupancy importance factor
1.25
( As per sec 11.5-1 of ASCE 7-05 )

Seismic response co-efficient
Seismic Force at Base
SDS/ ( R/I)
Cs *W
SAY
Occupancy Category as per Table 1604.5 of IBC 2006

Seismic Design category as per Table 16135.6(1) &
1613.5.6(2) of IBC 2006
Redundancy Factor as per sec 12.3.4.1 of ASCE 7-05
##
0.7**QE
SAY
( 2/3)*hn*Eh
#
##
@
Seismic Moment at Base
Kg
Kg
N
III
0.1420
39555.946
39600
388317.6
Effect of horizontal seismic force from V

Horizontal Seismic Load effect
( As per sec 12.4.1 of ASCE 7-05 )
77.50
SAY
Cs shall not be less than 0.01, on conservative side not compared

with Cs max as per 12.8-3 or 12.8-4 of ASCE 7-05
70 % of seismic load considered as per section 2.4.1
As per customer specification
Kg
1.00
39555.946
Kg
Kg
N
Kg - M
Kg- M
N-m
27689.162
27700
271626
436026.42
436050
4275906
B4 DESIGN OF SKIRT FOR INNER VESSEL :

(REF : PRESSURE VESSEL DESIGN HAND BOOK - BY H.H. BEDNAR )
B4.1 DESIGN DATA :
SR. NO.
1
2
3
4
7
8
9
10
11
12
#
DESCRIPTION
EMPTY WEIGHT
OPERATING WEIGHT
SKIRT HEIGHT FROM DISHED END BOTTOM (MAX)
C.G. OF VESSEL ABOVE BASE = H/2 + Hsk
SEISMIC FORCE AT BASE
SEISMIC MOMENT AT BASE
MEAN DIA OF SKIRT = Di + ts
THICKNESS OF SKIRT
OUTSIDE DIAMETER OF SKIRT
CODE ALLOWABLE STRESS FOR SKIRT
SYMBOL
We
Wo
Hsk
C.G.
Fe
Me
Dsk
tsk
Do
#
S
VALUE
403780
2732707
435
12028
271626
4275906
4113
13
4126
115
UNIT
N
N
mm
mm
N
Nm
mm
mm
mm
MPa
AS PER PAGE 82, LINE NO. 38 OF ASME SEC. II PART D.

ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL :
( AS PER UG -23 ( b ) OF ASME SEC. VIII DIV. 1 )
A = 0.125 / (Do / (2*tsk))
= 0.125/(4126/(2*13))
=
0.000788
FROM TABLE HA-1 OF ASME SEC II PART D SUBPART 3
FOR ABOVE VALUE OF A
B=
5.56E+01 Mpa
=
567.31
Kg/cm2
SAL = ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS
= MIN OF ( S , B )
=
55.631 MPa
LONGITUDINAL STRESS IN SKIRT SHELL :
SLONG
= LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL

= Wo / ( * Dsk * tsk )
+
4 * Me / ( * Dsk 2 * tsk )
= 2732706.6/(3.14*4113*13)
+4*4275906.3/(3.14*4113*4113*13)
=
16.27
+
24.75583
=
41.02 Mpa
SLONG / SAL =
<
0.737
1
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL

( CHECK FOR OPENING )
M = MAX. OF Me & Mw
M = 4275906.30 Nm
Y = MAX. WIDTH OF UNREINFORCED OPENING IN SKIRT
=
1000 mm
SLONG = LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL
= Wo / [(* Dsk-Y)*tsk]
+
M / {*Dsk2 / 4)-(Y*Dsk/2)]*tsk}
= 2732706.6/(3.14*4113-1000)*13
+4275906.3*1000/((3.14*4113^2/4)
-(1000-4113/2))*13)
=
17.6329
+ 29.2893
=
46.9222 Mpa
SLONGCOMP/SAL =
<
0.8435
1
B 5.1 CALCULATION FOR SIZE OF TWISTED FLAT FOR SUSPENSION

SYMBOL
Vg
Vnet
We
Wo
N
W
t
A
Sa
Sr
DESCRIPTION
FORMULA
GROSS CAPACITY
NET CAPACITY
EMPTY WT. OF INNER VESSEL
OPERATING MEDIUM
MAX. SP. GRAVITY OF OP. MED.
OPER. WT. OF INNER VESSEL
Wo=We + Vnet *
NO. OF TWISTED FLAT SUPPORTS
WIDTH
THICKNESS
CROSS SECTIONAL AREA
A = W*t*N
INDUCED TENSILE STRESS
ALLOWABLE STRESS
STRESS RATIO
Wo/A
Sa
UNIT
*1.2
Ltrs
Ltrs
Kg
Kg
Nos
mm
mm
MM2
MPa
MPa
-
MODEL
V5042AC
311448
295876
39200
LIN/LOX/LAR
1.398
543401
8
100
10
8000
666
115
5.79
C1. DESIGN SUMMARY
(2:1 ELLIPSOIDAL)
SF =
THK MIN.** =
THK. NOM. =
50
13
18
** FOR CROWN AND

KNUCKLE PORTION ONLY.
THK.
WL TO WL
I.D.
TWISTED FLAT 10MM THK

WITH 28 MM THK PAD
SF =
THK MIN.** =
THK. NOM. =
VOLUME :
GROSS VOLUME
NET VOLUME
WEIGHTS :
EMPTY WEIGHT OF I. V.
WT. OF I.V. WITH LIN.
WT. OF I.V. WITH LOX.
WT. OF I.V. WITH LAR
50
13
18
MM3
MM3
5.0103E+10
4.7598E+10
KG
KG
KG
KG
15500
54007
69810
82042
NO OF PADS FOR TWISTED FLAT SUSPENTION SYS. =

4
LOAD ON EACH PAD =
WT.OF I.V.WITH LAR / NO OF PADS
=82043/4
= 20511
KG
WE HAVE CONSIDERED LOAD Fx =
20600 KG
LOAD IN Fy DIRECTION = Fx/COS(60)*

=20600/COS(60)*
WE HAVE CONSIDERED LOAD Fz =
41200 KG
B3. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART 1) 2002;

CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE
III
SYMBOL
DESCRIPTION
FORMULA
UNIT
VALUE
Wo
OPERATING WEIGHT
WE + W LIN
Kg
278563
CATEGORY
I
IMPORTANCE FACTOR (Table 6)
1.0
DAMPING %
Z
Sa/g
2.0
SEISMIC ZONE FACTOR (Table 2)
0.16
AV. ACCELRATION COEFF.
2.5
RESPONSE REDUCTION FACTOR
Ah
HORIZONTAL SEISMIC CO-EFFICIENT (Clause 6.4.2)

[ Ah = Z* I * (Sa/g)/2*R]
Feiv
4
0.05
Ah*Wo
SEISMIC FORCE
SAY
Kg
13928.17
Kg
13930
Hiiv
OVERALL HEIGHT OF I.V.
23.186
Hsk
HEIGHT OF SKIRT
1.2
Hcg
HEIGHT OF CG OF SEISMIC LOAD FROM BOTTOM OF
16.257
Kg-m
226465
I.V. SKIRT
Me
2/3 (Hiiv +Hsk)
Feiv * Hcg
This is proprietory document of INOX INDIA LTD. Contents of this page shall not be either copied or
xeroxed without the written permission from INOX INDIA LTD.
B3. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART 4) 2005;

CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
BASED ON SITE SPECIFIC SPECTRA FOR PUNJAB REFINERY PROJECT BHATINDA
REF: EIL Doc No. 6812-9-2554-0138
SYMBOL
DESCRIPTION
FORMULA
UNIT
VALUE
Wo
OPERATING WEIGHT
WE + W LIN
Kg
278563
CATEGORY
I
1.75
DAMPING %
Z/2
Sa/g *
R
Ah
2.0
WHEN USING SITE SPECIFIC SPECTRA
SPECTRAL ACCELERATION COEFFICIENTS BASED ON SITE

SPECIFIC SPECTRA FOR BHATINDA (CONSIDERING HIGHER
COEFFICIENT)
0.26

HORIZONTAL SEISMIC CO-EFFICIENT (Clause 8.3.1)
3
0.1516667
Ah = [Sa/g] / (R/I)
Feiv
Ah*Wo
SEISMIC FORCE
SAY
Kg
42248.78
Kg
42250
Hiiv
OVERALL HEIGHT OF I.V.
23.186
Hsk
HEIGHT OF SKIRT
1.2
Hcg
16.257
Kg-m
686872
I.V. SKIRT
Me
2/3 (Hiiv +Hsk)
Feiv * Hcg
This is proprietory document of INOX INDIA LTD. Contents of this page shall not be either copied or
xeroxed without the written permission from INOX INDIA LTD.
B4 DESIGN OF SKIRT FOR INNER VESSEL :

(REF : PRESSURE VESSEL DESIGN HAND BOOK - BY H.H. BEDNAR )
B4.1 DESIGN DATA :
SR. NO.
1
2
3
4
7
8
9
10
11
12
#
DESCRIPTION
EMPTY WEIGHT
OPERATING WEIGHT
SKIRT HEIGHT FROM DISHED END BOTTOM (MAX)
C.G. OF VESSEL ABOVE BASE = H/2 + Hsk
MEAN DIA OF SKIRT = Di + ts
THICKNESS OF SKIRT
OUTSIDE DIAMETER OF SKIRT
SYMBOL
We
Wo
Hsk
C.G.
Fe
Me
Dsk
tsk
Do
#
S
VALUE
403780
2732707
1400
12993
414304
6735470
4113
14
4127
138
UNIT
N
N
mm
mm
N
Nm
mm
mm
mm
MPa
AS PER PAGE 82, LINE NO. 38 OF ASME SEC. II PART D.

ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL :
( AS PER UG -23 ( b ) OF ASME SEC. VIII DIV. 1 )
A = 0.125 / (Do / (2*tsk))
= 0.125/(4127/(2*14))
=
0.000848
FROM TABLE HA-1 OF ASME SEC II PART D SUBPART 3
FOR ABOVE VALUE OF A
B=
5.74E+01 Mpa
=
585.79
Kg/cm2
= MIN OF ( S , B )
=
57.442 MPa
LONGITUDINAL STRESS IN SKIRT SHELL :
SLONG
SLONG / SAL =
<
= LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL

= Wo / ( * Dsk * tsk )
+
4 * Me / ( * Dsk 2 * tsk )
= 2732706.6/(3.14*4113*14)
+4*6735470.10066667/(3.14*4113*4113*14)
=
15.11
+
36.21034
=
51.32 Mpa
0.893
1

( CHECK FOR OPENING )
M = MAX. OF Me & Mw
M = 6735470.10 Nm
=
1000 mm
= Wo / [(* Dsk-Y)*tsk]
+
M / {*Dsk2 / 4)-(Y*Dsk/2)]*tsk}
= 2732706.6/(3.14*4113-1000)*14
+6735470.10066667*1000/((3.14*4113^2/4)
-(1000-4113/2))*14)
=
16.3734
+ 42.84144
=
59.2148 Mpa
SLONGCOMP/SAL =
<
1.0309
1
2:1 ELLIPSOIDAL
SF =
THK MIN. =
THK. NOM. =
C1. DESIGN SUMMARY
13 THK.
21000 WL TO WL
I.D. 4100
50
14
18
13 THK. B
VOLUME :
GROSS VOLUME
NET VOLUME
m3
m3
311448
295876
WEIGHTS :
OPERATING WEIGHT OF IV
KG
KG
39200
278563
mm
mm
mm
PCV2 SIZE CALCULATIONS BASED ON LOSS OF VACUUM AT AMBIENT 55 DEG C

VERTICAL CRYOGENIC TANK (MODEL NO V16610AC)
DESIGN DATA
Model No
Net capacity
Fluid
Density of fluid
Latent heat of vaporisation
Outside surface temperature
Inside temperature of fluid
VN
SGL
Lo
TA
TB
TA-TB
Litres
Kg / Ltrs.
Kcal / Kg
o
C
o
C
o
C
INNER VESSEL
TL - TL Length
Inside diameter
Outside diameter
Thickness of dished end
Inner surface area of dished end = 1.2 * / 4 * DII2
Outer surface area of dished end = 1.2 * / 4 * DIO2
Mean surface area of dished end = Sqrt(AII * AIO)
LIO
DII
DIO
THI
AII
AIO
AIM
M
M
M
M
M2
M2
M2
OUTER VESSEL
Inside diameter
Outside diameter
Thickness of dished end
Inner surface area of dished end = 1.2 * / 4 * DOI2
Outer surface area of dished end = 1.2 * / 4 * DOO2
Mean surface area of dished end = Sqrt(AOI * AOO)
DOI
DOO
THO
AOI
AOO
AOM
M
M
M
M2
M2
M2
INSULATION
Mean area of top insulation space = Sqrt(AIM * AOM)
Mean area of bottom insulation space = Sqrt(AIM * AOM)
Mean thickness of top insulation space
Mean thickness of bottom insulation space
AMT
AMB
ET
EB
M2
M2
M
M
SUPPORT SYSTEM
No of rosins
Area of one rosin
Length of rosin
No of SKIRTS
Area of SKIRT
Length of Lskirt
Film co-efficient of heat transfer between fluid and inner vessel
THERMAL CONDUCTIVITY
Inner vessel
Outer vessel
Perlite
Rosin
Leg and supporting bar
NR
AR
LR
NL
AL
LL
HL
M2
M
KCal/M2HroC
KS
KC
KP
KT
KL
KCal/MHroC
KCal/MHroC
KCal/MHroC
KCal/MHroC
KCal/MHroC
M2
M
CALCULATIONS
Heat loss of straight part of inner vessel =
2**LIO*(TA - TB)
2
+ ln(DIO/DII) + ln(DOI/DIO) + ln(DOO/DOI)
HL * DII
KS
KP
KC
Heat loss from top dished end =
AOO * (TA - TB)
AOO + THI * AOO + ET * AOO + THO * AOO
HL* AII
KS * AIM
KP * AMT
KC * AOM
Heat loss from bottom dished end =
AOO * (TA - TB)
AOO + THI * AOO + EB * AOO + THO * AOO
HL* AII
KS * AIM
KP * AMT
KC * AOM
Q1
Kcal / Hr
Q2
Kcal / Hr
Q3
Kcal / Hr
Heat loss from rosin support = NR * AR * KT * ( TA - TB ) / LR
QR
Kcal / Hr
Heat loss from leg support = NL * AL * KL * ( TA - TB ) / LL
QL
Kcal / Hr
Heat loss from supporting bar=NS * AS * KL * ( TA - TB ) / LS
QS
Kcal / Hr
Heat gain from inside piping =

(Sum of sectional area / length)*KL*(TA-TB)
QP
Kcal / Hr
Kcal / Hr
V LOSS
Ltrs. / Day
Total heat loss = Q1 + Q2 + Q3 + QR + QL + QS + QP

Liquid loss per day = Q * 24 / (Lo * SGL)
ATIONS BASED ON LOSS OF VACUUM AT AMBIENT 55 DEG C

CAL CRYOGENIC TANK (MODEL NO V16610AC)
V16610AC
166632
LN2
0.809
47.6
55
-196
251
14.85
3.550
3.566
0.010
11.878
11.985
11.931
4.500
4.528
0.018
19.085
19.323
19.204
15.137
15.137
0.700
1.100
16
0.004534
0.467
1
0.1117
1.200
1000
7.000
46.000
0.0300
0.252
10.000
3019.64
162.806
103.609
9.826
233.681
0.000
2.000
3531.56
2201.012
INDEX
SR. NO.
DESCRIPTION
PAGE NOS.
CALCULATION COVER SHEET
ii
INDEX
ii
DESIGN OF OUTER VESSEL

1.0
DESIGN DATA FOR OUTER VESSEL STRENGTH CALCULATION
2.0
CHECK FOR DISHEND THICKNESS
3.0
CHECK FOR SHELL THICKNESS
4.0
CHECK FOR STIFFENER RINGS PROPERTIES
5.0
WIND LOAD CALCUALTIONS
6.0
SEISMIC LOAD CALCULATIONS
7.0
DESIGN OF SKIRT FOR OUTER VESSEL
8.0
7.1 DESIGN OF SKIRT SHELL
7.2 DESIGN OF BASE RING
7.3 DESIGN OF TOP COMPRESSION RING
10
7.4 DESIGN OF ANCHOR BOLTS
10
TRUNNION LIFTING LUG CALCULATION
11
5.0 OUTER VESSEL WEIGHT CALCULATIONS :

SYMBOL PARTICULARS
Ws
B.D.
Wh
Wst
Wex
Wov
We
Wo
FORMULA
* (Di+ts) * Ls * ts * s
WT. OF SHELL CYLINDER
BLANK DIA. OF DISHED ENDS (Di+2*th)+(Di+2*th)/24
+ 2/3*(r+th)+2*S.F.
2
* /4* (B.D.)2 * th *s
WT. OF DISHED ENDS :
WT. OF STIFFNERS
WT. OF SUPPORT, LEG, LUG,
PAD, PIPEING, VALVES, ETC.
WT. OF OUTER VESSEL
Ws + Wh + Wst + Wex
TOTAL EMPTY WT. OF EQUP. Wiv + Wov + Wp
SAY =
OPERATING WEIGHT OF EQUIP.
We + W L
UNIT
VALUE
KG
mm
25828
5159
KG
KG
5908
4900
500
KG
KG
KG
37136
95136
95200
KG
334563
say
334800
DESIGN OF OUTER VESSEL :

1.0 DESIGN DATA FOR OUTER VESSEL STRENGTH CALCULATION:
DESIGN CODE :
M.O.C. FOR SHELL
M.O.C. FOR HEAD
CONTENT
WORKING PRESSURE
SECTION OF STIFFNING RING
ASME SECTION VIII DIV.1,ED-2007,ADD 2008

SA 516 GR 60
SA 516 GR 60
PERLITE. + VACUUM
VACUUM
ISA 100 x 100 x 12
SR. NO. DESCRIPTION

1
1A
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
DESIGN PRESSURE ( EXTERNAL)

INSIDE DIAMETER
W.L. TO W.L. LENGTH
SHELL THICKNESS
INSIDE CROWN RADIUS
INSIDE KNUCKLE RADIUS
MINIMUM THICKNESS OF HEAD
NOMINAL THICKNESS OF HEAD
CORROSION ALLOWANCE
MODULUS OF ELASTICITY
MAX. UNSUPPORTED LENGTH OF VESSEL
CROSS-SECTIONAL AREA OF STIFFNER RING
DIST. OF C.G. OF STIFFNER FROM VESSEL WALL
MOMENT OF INERTIA OF STIFFNER RING
DESIGN TEMPERATURE
BASIC WIND SPEED
SYMBOL
Po
Po
Di
Ls
ts
R
r
S.F.
th min.
th
c
E
L
As
CG
s
s
Vb
VALUE
UNIT
1.055
Kg/cm2(g)
0.1033
Mpa(g)
5000
mm
22500
mm
14
mm
4000
mm
500
mm
50
mm
15
mm
18
mm
3
mm
29000000
PSI
1000
mm
22.59
cm2
70.8
mm
cm4
207
7.85
0 to+ 65
deg. C
45
m/s
_____________________________________________________________________________________
This is proprietory document of INOX INDIA LTD. Contents of this page shall not be either copied or xeroxed without
the written permission from INOX INDIA LTD, Baroda
2.0 CHECK FOR DISHEND THICKNESS :
(UG-33(e) & L-6.2 OF ASME SEC.VIII DIV. 1)
SYMBOL PARTICULARS
thc
Ro
A
B
Pa
FORMULA
CORRODED THICKNESS OF DISHEND

OUTSIDE CROWN RADIUS OF D'END
FACTOR A
FACTOR B FROM TABLE. CS-2 OF
ASME SEC. II, PART D
MAXIMUM ALLOWABLE EXTERNAL
WORKING PRESSURE
UNIT
VALUE
mm
mm
Mpa(g)
12
4015
0.000374
3.88E+01
Mpa(g)
0.1161
FORMULA
UNIT
VALUE
Di + 2 * ts
ts - c
Do / tsc
L / Do
mm
mm
5028
11
457.09
0.199
0.0006
Mpa(g)
6.20E+01
Mpa(g)
0.181
th min - c
R + th min.
0.125/(Ro/thc)
B/(Ro/thc)
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa(g) <

0.1161
HENCE DISHEND THICKNESS PROVIDED = 15 mm MIN. IS O.K.
3.0 CHECK FOR SHELL THICKNESS :
(UG-28 OF ASME SEC. VIII DIV. 1)
SYMBOL PARTICULARS
Do
tsc
Do/t
L/Do
A
B
Pa
Mpa(g)
OUTSIDE DIAMETER OF SHELL

CORRODED THICKNESS OF SHELL
FACTOR A FROM TABLE. G OF

ASME SEC. II PART D
FACTOR B FROM TABLE CS-2 OF
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa (g) <

HENCE SHELL THICKNESS PROVIDED = 14 MM IS O.K.
4*B/(3*(Do/t))
0.181
Mpa (g)
_____________________________________________________________________________________
4.0 CHECK FOR STIFFENER RINGS PROPERTIES
(UG-29 OF ASME SEC. VIII. DIV. 1)
4.1 DETERMINATION OF REQUIRED MOMENT OF INERTIA

SYMBOL PARTICULARS
P
Do
t
As
Ls
B
A
FORMULA
DESIGN EXT. PRESSURE

OUTSIDE DIA. OF SHELL
CORODED SHELL THICKNESS
C/S AREA OF STIFFNER
DIST. BETWEEN LINE OF SUP.
FACTOR B
FACTOR A FROM TABLE. CS-2
OF ASME SEC. II PART D
CORRESPONDING TO B
REQUIRED M.I. OF
RING + SHELL
s'
-Po
Di + 2 * ts
ts - c
As
L
3/4*(P*Do)/(t+As/Ls)
UNIT
VALUE
Mpa(g)
mm
mm
mm2
mm
Mpa(g)
0.1033
5028
11
2259
1000
29.38
0.000303
(Do2 * Ls * (t+As/Ls) * A)/10.9
mm4
cm4
9331757
933.176
FORMULA
UNIT
VALUE
1.1 * SQRT(Do * t)
[W*t2/2 + As*(t+CG)]/[W*t+As]
W * t * [t/2 - Xbar]2 + s
+ As*(CG+t - Xbar)2
mm
mm
mm4
cm4
258.69
39.266
9401281.15
940
CONVERSION: 1 PSI = 0.00689 Mpa(g)

4.2 DETERMINATION OF MOMENT OF INERTIA PROVIDED
SYMBOL PARTICULARS
W
Xbar
s' pro
EFFECTIVE WIDTH OF SHELL

COMBINED C.G. DISTANCE
PROVIDED COMBINED M.I.
s'
s' pro
<
PROVIDED COMBINED MOMENT OF INERTIA IS MORE THAN REQUIRED
COMBINED MOMENT OF INERTIA
HENCE SELECTED SECTION OF STIFFNER RING IS O.K.
_____________________________________________________________________________________
5. WIND LOAD CALCULATIONS:
(AS PER CLAUSE 8 OF IS 875 PART 3, 1987)
AS PER FIG. - 1 (LOCATION : BHATINDA,PUNJAB)

BASIC WIND SPEED
Vb =
47
PROBABILITY FACTOR (K1) =
1.07
STRUCTURE SIZE FACT. (K2) =
1.07
m/S
AS PER CLAUSE 5.3.1 AND TABLE - 1
AS PER CLAUSE 5.3.2 REFERE TABLE - 2
TERRAIN HEIGHT AND STRUCTURE SIZE FACTOR
CATEGORY :
TOPAGRAPHY FACTOR ( K3) =
1.0
DESIGN WIND PRESSURE :
Vz =
K1 * K2 * K3 * Vb
WIND PRESSURE
Pz =
0.6 * Vz2
WIND RESISTING DIAMETER
B = Do = Di + 2*ts
HEIGHT OF O.V FROM BASE,
H=
Vd * b =
Vz * H
= 1398.31 m2 / SEC
Height/widtH / Do
Ls+2*S.F+2*Ho+Hsp
1737.329
177.2
5028
5.028
25986
N/m2
kg/m2
mm
m
mm
= 5.168
0.5
0.7
EFFECTIVE FRONTAL AREA
Do * H
WIND MOMENT AT BASE
53.8103 m/S
> 6 M2 / SEC
HENCE, FORCE COEFFICIENTS Cf =

HOWEVER CONSIDER =
WIND SHEAR AT BASE
CLASS : A
Ae =
(REFER : TABLE 23 )
130.658 m2
FWT = Cf * Ae * Pz
= 16206.8
SAY = 16300
kg
kg
MWT = Fw * C.G
= 223603
SAY = 223610
kg-m
kg-m
_____________________________________________________________________________________
This is proprietory document of INOX INDIA LTD. Contents of this page shall not be either copied or xeroxed
without the written permission from INOX INDIA LTD, Baroda
6. SEISMIC LOAD CALCULATIONS :
REF. : IS : 1893, (PART1) 2002 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE
SYMBOL
Wo
I
Z
Sa/g
R
Ah
Feov
Hio
Hcg
Me
DESCRIPTION
OPERATING WEIGHT
CATEGORY
DAMPING %
SEISMIC ZONE FACTOR (Table 2)
III
FORMULA
UNIT
VALUE
WO + W LIN
Kg
199765
1.0
2.0
0.16
2.5

HORIZONTAL SEISMIC CO-EFFICIENT (Clause 6.4.2 )
[ Ah = Z I Sa / 2 R g ]
SEISMIC FORCE
Ah*Wo
SAY
OVERALL HEIGHT OF O.V.
Ls+2*S.F+2*Ho+Hsp
O.V.
( Ls+2*S.F+2*Ho)/2 +Hsp
Feov * C.G
4
0.0500
Kg
Kg
m
m
9988.25
9990
25.986
13.718
Kg-m
137043
_____________________________________________________________________________________
7.0 DESIGN OF SKIRT FOR OUTER VESSEL :

M.O.C. FOR SKIRT : IS 2062 GR B
SR.
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
REF. DRG. NO. 1010922004-V-024A REV 02
DESCRIPTION
EMPTY WEIGHT (Minimum Weight)
OPERATING WEIGHT
HEIGHT OF SKIRT ABOVE BASE
C.G. OF VESSEL ABOVE BASE
WIND FORCE AT BASE
WIND MOMENT AT BASE
O.D OF SKIRT
THICKNESS OF SKIRT
MEAN DIA OF SKIRT = Di + tsk
WIDTH OF BASE PLATE
THICKNESS OF BASE PLATE
SYMBOL
We
Wo
Hsp
C.G.
Fw
Mw
Fe
Me
Do
tsk
Dsk
b
tb
tt
VALUE
UNIT
71700
199765
10590
160884
2207054
98002
1344390
4125
12
4113
132
25
kg
kg
mm
mm
N
Nm
N
Nm
mm
mm
mm
mm
mm
mm
mm
NOS.
Inch
mm2
mm
deg C
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
1275
14
15
16
17
18
19
20
21
22
23
24
25
26
THICKNESS OF TOP PLATE

THICKNESS OF GUSSET
NO. OF ANCHOR BOLTS
SIZE OF ANCHOR BOLTS
ROOT AREA OF ONE BOLT
PITCH CIRCLE DIAMETER (PCD) OF ANCHOR BOLTS
DESIGN TEMPERATURE (MINIMUM / MAXIMUM)
PERMISSIBLE TENSILE STRESS IN BOLT
PERMISSIBLE SHEAR STRESS IN BOLT
TENSILE STRENGHT OF IS 2062 Gr B
YIELD STRENGHT OF IS 2062 Gr B FOR SKIRT
BASE / TOP PLATE YIELD STRENGTH
Ab
pcd
T
f
fs
fT
fY
S
fy
25
12
16
M 24
324
4235
0 / 65
1200
800
4181.1
2549.5
1194.6
2447.5
27
ALLOWABLE BEARING PRESSURE FOR CONCRETE
fbp
50.0
tg
Nb
This is proprietory document of INOX INDIA LTD. Content of this page shall not be either copied or xeroxed
without the written permission from INOX INDIA LTD. Baroda
7.1 DESIGN OF SKIRT SHELL :

ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
(As per UG-23(b) of ASME SEC. VIII DIV.1)
A = 0.125/(Do / (2*tsk))
= 0.125/(4125/(2*12))
= 7.273E-04
FROM TABLE CS-2 OF ASME SEC IID, SUBPART 3 (FOR ABOVE VALUE OF A)
B = 84.31
Mpa
= 860.32
kg/cm2

= MIN OF (S, B)
= 860.32
kg/cm2
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
M = MAX OF Me & Mw
= 2207054
Nm
= 225060
kgm
SLONG =
=
=
=
=

Wo*100 / ( * Dsk * tsk)
+
4 * M *10 5/ ( * Dsk2 * tsk)
199765*100/(3.14*4113*12)+4*2207053.8*10*E+05/(3.14*4113^2*12)/9.80665
128.83
+
141.16
kg/cm2
269.99
SLONG / SAL = 0.31
<1

(CHECK FOR OPENING):
M = MAX OF Me & Mw
M=
2207054
Nm
=
225057
kg m
=
3200
mm
= Wo*100 / [( * Dsk - Y) * tsk] + M *105 / { [( * Dsk2 /4) - (Y * Dsk /2 ) ] * tsk}
= 199765*100/[(3.14*4113-3200)*12]+225056.86*100000/{[(3.14*4113^2/4)(3200*4113/2)]*12}
kg/cm2
= 450.93
SLONG / SAL = 0.52
<1
7.2 DESIGN OF BASE RING :

p = BEARING PRESSURE DUE TO M AND Wo
= 4*M *105/ ( * Dsk2)/b + Wo *100 / ( * Dsk)/b
= 4*225056.86*100000/(3.14*4113^2)/132+199765*100/
(3.14*4113)/132
+
= 12.83
11.71
kg/cm2
= 24.55
kg/cm2
< 50.00
n = WIDTH OF BASE PLATE AT OUT SIDE OF SKIRT
70
=
mm
a = WIDTH OF BASE PLATE AT INSIDE OF SKIRT
=
50
mm
fbb =
=
=
=
<
MAX BENDING STRESS IN BASE RING(INNER PORTION)

(p*a2/2) / (tb2/6)
(24.55*50*50/2)/(25*25/6)
294.60
2170.10
(1.33*2/3 * fy)
C3 = WIDTH OF BASE PLATE

=
50
mm
=
70
mm
(INNER PROJECTION PROVIDED)

(OUTSIDE PROJECTION PROVIDED)
g = BOLT DIST. FROM FACE OF SKIRT

=
55
mm
pcd =
=
2*g + Do
4235
mm
Bp = ACTUAL BEARING PRESSURE

=
24.55
kg/cm2
fb = PERMISSIBLE BENDING STRESS OF BASE PLATE
=
0.66 * fy
=
1615.34
kg/cm2
Mbp = BENDING MOMENT IN BASE PLATE DUE TO "Bp"
= Bp * C32 / 2
= (24.55*50*50/200)
=
306.88
kg /cm2
tb1 req. = REQUIRED THICKNESS OF BASE PLATE
(FOR INSIDE PROJECTION )
= SQRT ( 6 * Mbp / fb)
=
=
1.0676
10.676
cm
mm
DETERMINATION OF THICKNESS REQUIRED FOR OUTSIDE PROJECTION

B.S = * pcd / Nb
=
831.6
mm
C2 / B.S = i.e. l / b (REF. PROCESS EQUIP. DESIGN BY BROWNELL & YOUNG)
= 0.0842
HENCE, FROM TABLE 10.3 OF THE REF.
Mx =
-0.02440 * Bp * B.S2
/100
= -0.0244*24.55*(831.55/100)^2/100
= -4142.1 kg cm/cm
My =
0.48190
* Bp * C22
/100
= 0.4819*24.55*70*70/100
=
579.7
kg cm/cm
Mmax = MAX OF (Mx,My)
=
579.7
kg cm/cm
tb2 req. = REQUIRED THICKNESS OF BASE PLATE ( FOR OUTSIDE PROJECTION)
= SQRT ( 6 * Mmax / (1.33*fb))
=
1.27
cm
=
12.72
mm
tb pro. =
>
25
12.724
mm
mm
(HENCE SAFE)
7.3 DESIGN OF TOP COMPRESSION PLATE :

FBOLT = FULL BOLT LOAD
= Ab * f /100
=
3888
kg
dh = HOLE DIA IN TOP PLATE
=
36
mm
c = CLEAR DISTANCE BETWEEN TWO VERTICAL GUSSETS
=
80
mm
N=
100
fbt = MAX BENDING STRESS IN TOP PLATE

= (FBOLT * c) / (4 * (N - dh) * tt2)*100
=
194.40
kg/cm2
<
1631.65
(2/3 * fy)
7.4 DESIGN OF ANCHOR BOLTS :

TENSILE LOAD ON ANCHOR BOLTS DUE TO WIND LOADING (EMPTY):
Tb1= 4 * Mw /pcd - We
=
140883
kg
TENSILE LOAD ON ANCHOR BOLTS DUE TO SEISMIC LOADING (OPERATING):
Tb2= 4 * Me / pcd - Wo
= 4 * (1344390.0642 / 9.806 ) / (4235/1000) - 199765
=
-70274
kg (NEGATIVE VALUE INDICATES COMPRESSION)
Tb2 < Tb1 HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
Tb= Tb1
=
140883
kg
Ar= REQUIRED BOLT AREA
= Tb / f*Nb
= 7.34
cm2
= 733.8
mm2
< 324
mm2
Ab > Ar ,HENCE DESIGN IS SAFE.
CHECK FOR SHEAR IN ANCHOR BOLT

SHEAR STRESS IN ANCHOR BOLT DUE TO SEISMIC FORCE
Fs = Fe / Nb *Ab
= 192.79
kg/cm2
< 800 kg/cm2
HENCE , DESIGN IS SAFE .

BASIC WIND SPEED
Vb =
47
1.07
1.07
m/S
CATEGORY :
1.0
Vz =
K1 * K2 * K3 * Vb
WIND PRESSURE
Pz =
0.6 * Vz2
B = Do = Di + 2*ts
H=
Vd * b =
Vz * H
= 1407.73 m2 / SEC
Height/widtH / Do
Ls+2*S.F+2*Ho+Hsp
1737.329
177.2
5028
5.028
26161
N/m2
kg/m2
mm
m
mm
= 5.203
0.5
0.7
Do * H
WIND MOMENT AT BASE
53.8103 m/S
> 6 M2 / SEC

HOWEVER CONSIDER =
WIND SHEAR AT BASE
CLASS : A
Ae =
(REFER : TABLE 23 )
131.538 m2
FWT = Cf * Ae * Pz
= 16315.9
SAY = 16400
kg
kg
MWT = Fw * C.G
= 224975
SAY = 224980
kg-m
kg-m
_____________________________________________________________________________________
REF. : IS : 1893, (PART 4) 2005 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
BASED ON SITE SPECIFIC SPECTRA FOR PUNJAB REFINERY PROJECT BHATINDA
REF: EIL Doc No. 6812-9-2554-0138
SYMBOL
Wo
I
Z/2
T
Sa/g
R
Ah
Feov
Hio
Hcg
Me
DESCRIPTION
OPERATING WEIGHT
FORMULA
UNIT
VALUE
WO + W LIN
Kg
199765
CATEGORY
DAMPING %
WHEN USING SITE SPECIFIC SPECTRA
TIME PERIOD (sec) FOR 65 feet VERTICAL VESSEL
1.75
2.0
1
0.80
SPECTRAL ACCELERATION COEFFICIENTS BASED ON SITE

SPECIFIC SPECTRA FOR BHATINDA FOR T = 0.800
0.17
RESPONSE REDUCTION FACTOR FOR MECHANICALLY ANCHORED

STEEL VESSELS
HORIZONTAL SEISMIC CO-EFFICIENT (Clause 8.3.1 )
Ah = [Sa/g] / (R/I)
SEISMIC FORCE
Ah*Wo
SAY
Ls+2*S.F+2*Ho+Hsp
O.V.
( Ls+2*S.F+2*Ho)/2 +Hsp
Feov * C.G
3
0.0992
Kg
Kg
m
m
19810
19820
26.161
Kg-m
271891
13.718
_____________________________________________________________________________________
7.0 DESIGN OF SKIRT FOR OUTER VESSEL :

M.O.C. FOR SKIRT : IS 2062 GR B
SR.
NO
1
2
3
4
5
6
7
8
9
10
11
12
13
REF. DRG. NO. 1010922004-V-024A REV 02
DESCRIPTION
EMPTY WEIGHT (Minimum Weight)
OPERATING WEIGHT
HEIGHT OF SKIRT ABOVE BASE
C.G. OF VESSEL ABOVE BASE
WIND FORCE AT BASE
WIND MOMENT AT BASE
O.D OF SKIRT
THICKNESS OF SKIRT
MEAN DIA OF SKIRT = Di + tsk
WIDTH OF BASE PLATE
14
15
16
17
18
19
20
21
22
23
24
25
26
THICKNESS OF TOP PLATE

THICKNESS OF GUSSET
NO. OF ANCHOR BOLTS
SIZE OF ANCHOR BOLTS
ROOT AREA OF ONE BOLT
PITCH CIRCLE DIAMETER (PCD) OF ANCHOR BOLTS
DESIGN TEMPERATURE (MINIMUM / MAXIMUM)
PERMISSIBLE TENSILE STRESS IN BOLT (STUD) #
PERMISSIBLE SHEAR STRESS IN BOLT (STUD)
TENSILE STRENGHT OF IS 2062 Gr B
YIELD STRENGHT OF IS 2062 Gr B FOR SKIRT
BASE / TOP PLATE YIELD STRENGTH
27
ALLOWABLE BEARING PRESSURE FOR CONCRETE
SYMBOL
We
Wo
Hsp
C.G.
Fw
Mw
Fe
Me
Do
tsk
Dsk
b
tb
tt
VALUE
UNIT
71700
199765
kg
kg
mm
mm
N
Nm
N
Nm
mm
mm
mm
mm
mm
1275
10590
160818
2206154
194355
2666161
4125
12
4113
132
25
fs
fT
fY
S
fy
25
12
16
M 24
324
4235
0 / 65
1754
1227
4181.1
2549.5
1194.6
2447.5
mm2
mm
deg C
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
kg/cm2
fbp
50.0
kg/cm2
tg
Nb
Ab
pcd
T
mm
mm
NOS.
# Bolt (Stud) material = SA193 B7
7.1 DESIGN OF SKIRT SHELL :

ALLOWABLE LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
(As per UG-23(b) of ASME SEC. VIII DIV.1)
A = 0.125/(Do / (2*tsk))
= 0.125/(4125/(2*12))
= 7.273E-04
FROM TABLE CS-2 OF ASME SEC IID, SUBPART 3 (FOR ABOVE VALUE OF A)
B = 84.31
Mpa
= 860.32
kg/cm2

= MIN OF (S, B)
= 860.32
kg/cm2
LONGITUDINAL COMPRESSIVE STRESS IN SKIRT SHELL:
M = MAX OF Me & Mw
= 2666161
Nm
= 271877
kgm
SLONG =
=
=
=
=

Wo*100 / ( * Dsk * tsk)
+
4 * M *10 5/ ( * Dsk2 * tsk)
199765*100/(3.14*4113*12)+4*2666160.8*10*E+05/(3.14*4113^2*12)/9.80665
128.83
+
170.52
kg/cm2
299.35
SLONG / SAL = 0.35
<1

(CHECK FOR OPENING):
M = MAX OF Me & Mw
M=
2666161
Nm
=
271873
kg m
=
3000
mm
= Wo*100 / [( * Dsk - Y) * tsk] + M *105 / { [( * Dsk2 /4) - (Y * Dsk /2 ) ] * tsk}
= 199765*100/[(3.14*4113-3000)*12]+271872.74*100000/{[(3.14*4113^2/4)(3000*4113/2)]*12}
kg/cm2
= 486.13
SLONG / SAL = 0.57
<1
7.2 DESIGN OF BASE RING :

p = BEARING PRESSURE DUE TO M AND Wo
= 4*M *105/ ( * Dsk2)/b + Wo *100 / ( * Dsk)/b
= 4*271872.74*100000/(3.14*4113^2)/132+199765*100/
(3.14*4113)/132
+
= 15.50
11.71
kg/cm2
= 27.22
kg/cm2
< 50.00
n = WIDTH OF BASE PLATE AT OUT SIDE OF SKIRT
70
=
mm
a = WIDTH OF BASE PLATE AT INSIDE OF SKIRT
=
50
mm
fbb =
=
=
=
<
MAX BENDING STRESS IN BASE RING(INNER PORTION)

(p*a2/2) / (tb2/6)
(27.22*50*50/2)/(25*25/6)
326.64
2170.10
(1.33*2/3 * fy)

=
50
mm
=
70
mm
(INNER PROJECTION PROVIDED)

g = BOLT DIST. FROM FACE OF SKIRT

=
55
mm
pcd =
=
2*g + Do
4235
mm
Bp = ACTUAL BEARING PRESSURE

=
27.22
kg/cm2
fb = PERMISSIBLE BENDING STRESS OF BASE PLATE
=
0.66 * fy
=
1615.34
kg/cm2
Mbp = BENDING MOMENT IN BASE PLATE DUE TO "Bp"
= Bp * C32 / 2
= (27.22*50*50/200)
=
340.25
kg /cm2
tb1 req. = REQUIRED THICKNESS OF BASE PLATE
(FOR INSIDE PROJECTION )
= SQRT ( 6 * Mbp / fb)
=
=
1.1242
11.242
cm
mm
DETERMINATION OF THICKNESS REQUIRED FOR OUTSIDE PROJECTION

B.S = * pcd / Nb
=
831.6
mm
C2 / B.S = i.e. l / b (REF. PROCESS EQUIP. DESIGN BY BROWNELL & YOUNG)
= 0.0842
HENCE, FROM TABLE 10.3 OF THE REF.
Mx =
-0.02440 * Bp * B.S2
/100
= -0.0244*27.22*(831.55/100)^2/100
= -4592.6 kg cm/cm
My =
0.48190
* Bp * C22
/100
= 0.4819*27.22*70*70/100
=
642.7
kg cm/cm
Mmax = MAX OF (Mx,My)
=
642.7
kg cm/cm
tb2 req. = REQUIRED THICKNESS OF BASE PLATE ( FOR OUTSIDE PROJECTION)
= SQRT ( 6 * Mmax / (1.33*fb))
=
1.34
cm
=
13.40
mm
tb pro. =
>
25
13.398
mm
mm
(HENCE SAFE)
7.3 DESIGN OF TOP COMPRESSION PLATE :

FBOLT = FULL BOLT LOAD
= Ab * f /100
=
5683
kg
dh = HOLE DIA IN TOP PLATE
=
36
mm
c = CLEAR DISTANCE BETWEEN TWO VERTICAL GUSSETS
=
80
mm
N=
100
fbt = MAX BENDING STRESS IN TOP PLATE

= (FBOLT * c) / (4 * (N - dh) * tt2)*100
=
284.15
kg/cm2
<
1631.65
(2/3 * fy)
7.4 DESIGN OF ANCHOR BOLTS :

TENSILE LOAD ON ANCHOR BOLTS DUE TO WIND LOADING (EMPTY):
Tb1= 4 * Mw /pcd - We
=
140796
kg
TENSILE LOAD ON ANCHOR BOLTS DUE TO SEISMIC LOADING (OPERATING):
Tb2= 4 * Me / pcd - Wo
= 4 * (2666160.79256 / 9.806 ) / (4235/1000) - 199765
=
57039
kg
Tb2 < Tb1 HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
Tb= Tb2
=
140796
kg
Ar= REQUIRED BOLT AREA
= Tb / f*Nb
= 5.02
cm2
= 501.7
mm2
< 324
mm2
Ab > Ar ,HENCE DESIGN IS SAFE.
CHECK FOR SHEAR IN ANCHOR BOLT

SHEAR STRESS IN ANCHOR BOLT DUE TO SEISMIC FORCE
Fs = Fe / Nb *Ab
= 382.33
kg/cm2
< 800 kg/cm2
HENCE , DESIGN IS SAFE .
8.0 Trunnion (lifting lug) Calculation.

( Reference :-Pressure Vessel Design Manual ,Dennis R. Moss, III Edition (Procedure 7-8) )
Material of constuction
Lug Material
SA 106 Gr B
Pad material
SA 516 Gr 70
Input Data
SR.
NO.
1
2
3
4
5
6
7
8
9
10
10A
12
13
DESCIBTION
Applied equipment weight
Pipe size
Pipe thk/Sch
Pad diameter
Pad thickness
Impact Factor
Total no.of lifting lug
No. of lifting lug (under consideration)
Angle of lifting
Total Lug length
Effective Lug Length
Weld leg at lug to pad
Weld leg at lug to shell
We
d0
t1
d1
t2
Df
Nt
N
L
e
U
J
TRUNNION ONLY
W1
VALUE
UNIT
71700
355.6
19
700
14
1.5
4
2
30
170
120
14
14
Kg
mm
mm
mm
mm
Nos.
Nos.
deg
mm
mm
mm
mm
TRUNNION PROPORTIES
Cross Section area ,A
A=((OD^2-ID^2)*3.14/4,20091.7417 mm2
Section Modulus,Zx
(* Z, Section modulus)
Z= (OD/2)^2*t*3.14)
1886979
This is a proprietary document of Inox India Ltd. Content of this page shall not be either copied or xeroxed without the written
permission from Inox India Ltd. Vadodara.
MATERIAL PROPORTIES
Lug Yield strength,
Pad Yield strength
Lug Allowable stress
Pad Allowable stress
Sya
Syb
Sa
Sb
Allowable tension stress,

St
(the smaller of 1.5Sa or 0.6Sya)
Allowable bending stress
Sb
(the smaller of 1.5Sb or 0.66Syb)
Allowable shear stress
Allowable weld stress
=Sya*0.6
=Syb*0.6
22.023
14.682
20.196
13.464
Sya*0.4
St*0.49(as per UW 15)
CONSIDERING DYNAMIC EFFECT ON EQUIPMENT

Total weight of Equipmet
W
=We*Df
Vertical Load per Lug
V
=W/N
=V/cos()
Lifting Load per Lug,
W1
=V*Tan()
Horizontal Load per Lug,
P
24.470
22.440
14.682
13.464
Kg/mm^2
Kg/mm^2
Kg/mm^2
Kg/mm^2
14.682
Kg/mm^2
13.464
Kg/mm^2
9.79
7.19
Kg/mm^2
Kg/mm^2
107550
53775
62094
31047
kg
kg
kg
kg
STRESS AT LUG
Shear stress at Lug due to We : S1
Shear stress
S1=2*W1/A
Allowable stress
6.18
9.79
Kg/mm^2
Kg/mm^2
Tension stress at top of Lug due to V : S2

S2= V/A
Tension stress
Allowable stress
2.68
14.68
Kg/mm^2
Kg/mm^2
6453000
3.42
13.464
Kgf-m
Kg/mm^2
Kg/mm^2
Vessel Vertical
Longitunal moment .
Bending stress in trunnion : S3
Vesse Horizontal
Circumferential moment .
Bending stress in trunnion ; S4
ML=V*e
S3 =We*e/Zx
Allowable stress
Mc=P*e
S4 =Mc/Zx
Allowable stress
3725641.29 Kgf-m
1.97
Kg/mm^2
13.464
Kg/mm^2
STRESS AT WELD
Shear stress in weld part at Lug to Pad,
SW1= W1^0.5*e/(3.14*do*U)
SW1
1.91
Kg/mm^2
Shear stress in weld part at Shell to Pad,

SW2= W1^0.5*L/(3.14*d1*J)
SW2
0.97
Kg/mm^2
4.0
Kg/mm^2
Bending Stress in weld part at Lug to Pad , SW3
SW3 =W1/(3.14*do*U)
Allowable stress
SW
7.19418
Kg/mm^2
CONCLUSION
SR.
NO.
1
2
3
4
1
2
3
STRESS AT LUG
Shear stress at Lug due to We : S1
Tension stress at top of Lug due to V : S2
Bending stress in trunnion (Vertical) : S3
Bending stress in trunnion (Horizontal) : S4
STRESS AT WELD
Shear stress in weld part at Lug to Pad, SW
Shear stress in weld part at Shell to Pad,SW
Bending Stress in weld part at Lug to Pad,SW3
ACTUAL
ALLOWABLE
RESULT
6.18
2.68
3.42
1.97
9.79
14.68
13.464
13.464
OK
OK
OK
OK
1.91
0.97
3.97
7.19
7.19
7.19
OK
OK
OK

1.0 DESIGN DATA :
DESIGN CODE :
M.0.C. FOR SHELL
M.O.C. FOR HEAD
INSULATION
WORKING PRESSURE
SR.
NO.
1
2
2A
3
4
5
6
7
8
9
10
11
12
13A
14
15
16
17
18
19
20
21
22
23
C.G.A -341, 2007

SA 516 GR 70
SA 516 GR 70
PERLITE UNDER VACUUM
VACUUM
L75 X 75 X 10 ( IS 2062 Gr.B )
DESCRIPTION
DESIGN PRESSURE
MINIMUM COLLAPSING PRESSURE
INSIDE DIAMETER
W.L. TO W.L. LENGTH
SHELL THICKNESS
INSIDE CROWN RADIUS
CORROSION ALLOWANCE (EXTERNAL)
ACTUAL. MAX UNSUPPORTED LENGTH OF VESSEL
DESIGN TEMPERATURE ( MINIMUM /MAXIMUM )
HEIGHT OF SUPPORT FROM BOTTOM OF O.V
EMPTY WEIGHT OF INNER VESSEL
APPROX. DENSITY OF PERLITE
WEIGHT OF PERLITE
WEIGHT OF LIQUID
SYMBOL
Po
P
P
Di
Ls
ts
R
r
S.F.
th min.
th
c
E
La
A
CG
s
s
Lsp
Wiv
Dp
Wp
WL
VALUE
UNIT
-1.033
30
2.07
4500
16572
14
4050
500
50
15
18
3
2.89E+07
2100
1903.00
71.60
177.00
7.85
0 / 82
1000
39200
110
18800
BAR g
PSI
BAR g
mm
mm
mm
mm
mm
mm
mm
mm
mm
PSI
mm
mm2
mm
cm4
239363
DEG. C
mm
kg
kg/m3
kg
kg
2.0 CRITICAL COLLAPSING PRESSURE

1 SHELL : ( 3.6.2.1 OF CGA 341 )
Pc shell= 2.6*E*[(ts-C)/(Di+2*ts)]2.5 / {[La/(Di + 2*ts)] - 0.45*[(ts-C) / (Di + 2*ts)] 0.5}
ACTUAL
=
49.430 PSI g
REQUIRED
>
30 PSI g
2 DISHED END : (3.6.2.5 OF CGA 341 )
Pchead = 0.25*E*((thmin - C) / R)2
= 0.25*28862510*((15-3) /4050)^2
ACTUAL
REQUIRED
=
>
63.347 PSI g
30.000 PSI g
3. CALCULATIONS FOR STIFFENER RING .

1 REQUIRED MOMENT OF INERTIA OF COMBINED SECTION : (3.6.2.4 OF CGA 341)
I' = 1.38*(Di+2*ts)3 * L / E
( E is in PSI for this calculations )
= (1.38*(4500+2*14)^3*2100)/28862510
E=
198800 Mpa
= 9.32E+06 mm4
= 2.89E+07 PSI
=
932.145 cm4
2 DETERMINATION OF MOMENT OF INERTIA PROVIDED : ( 3.6.2.2 OF CGA 341 )

W = EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF
THE ATTACHMENT TO THE RING
= 0.78*{(Di + 2*ts)/2* (ts-C)}0.5
= 0.78*POWER((4500+2*14)/2*(14-3),0.5)
=
=
123.092 mm
12.309 cm
DETERMINATION OF PROPERTIES OF COMBINED SECTION.
2*W
Xbar = [2*W*(ts-C)2/2 + A*(ts-C+CG)]/[2*W*(ts-C) +A]

=
37.32 mm
Iyy = PROVIDED COMBINED M.I.
= 2*W*(ts-C)*[(ts-C)/2 -Xbar]2 + Is + A*(CG + ts - Xbar)2
= 8947717.5 mm4
PROVIDED =
894.772
cm4
REQUIRED > 932.145
cm4
3.1 CALCULATIONS FOR THE NO. OF STIFFNERS REQUIRED :

HEIGHT OF DISHED ENDS
WHERE
HENCE
Ho
Ho = CRo -SQRT((CRo-Do/2)*(CRo+Do/2-2*ro))
=
=
CRo =
=
=
ro =
=
=
Do =
=
=
4068-SQRT((4068-4536/2)*(4068+4536/2-2*518)
979
mm
OUTSIDE CROWN RADIUS
R + th
4068
mm
OUTSIDE KNUCKLE RADIUS
r + th
518
mm
OUTSIDE DIAMETER
Di + 2*th
4536
mm
979
mm
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFNERS

= Ls + 2*S.F. + 2/3 * Ho
= 16572+2*50+2/3*979.4
=
17325
mm
NO. OF STIFFENER REQUIRED
= (Ls1 / La)+1
=
(As dished ends are to be considered as stiffening rings)NO OF STIFF REQUIRED
Nst
ACTUAL PROVIDED
10
8
8
TOTAL
Nos
Nos
4.0 WEIGHT CALCULATION

WEIGHT OF THE OUTER VESSEL SHELL : *(Di+ts)*Ls*ts *s
2*/4*(B.D.)2*th*s
HEAD WEIGHT OF OUTER VESSEL :
WHERE, BLANK DIA. ' B.D.' = (Di+2*th)+(Di+2*th)/24+2/3*(r+th)+2*S.F.
=
5171 mm
WEIGHT OF STIFFENERS
WEIGHT OF SKIRT
WEIGHT OF BASE RING
WEIGHT OF TOP SHEAR PLATE
WEIGHT OF TRUNION PAD
WEIGHT OF TRUNION PAD AT OUTSIDE
WEIGHT OF TRUNION PIPE
WEIGHT OF CHAIR AT BASE PLATE
WEIGHT OF PAINTS (APPROX.)
WEIGHT OF SAFETY DEVICE
WEIGHT OF NAME PLATE, BRACKETS,PATCH PLATE,
SKIRT /VALVE SUPPORT CHANNELS/ANGLES,
HENCE TOTAL EXTRA WEIGHT
TOTAL EMPTY WEIGHT OF OUTER VESSEL
TOTAL EMPTY WEIGHT OF EQUIPMENT: Wiv + Wov + Wp
OPERATING WEIGHT OF EQUIPMENT:
We + WL
Di + 2*ts
OUTSIDE TO OUTSIDE HEIGHT OF OUTER VESSEL H - Lsp

HEIGHT OF THE VESSEL FROM G.L.
Ls +2*Ho + 2*SF + Lsp
Ws =
Wh =
25828
5935
kg
kg
Wst =
Wsk=
Wb =
Wtp =
Tp =
Tpo =
Tpp =
Wch =
Wp =
Wsd =
Wx =
3250
Err:502
307
250
92
80
70
150
200
150
200
50
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
Wext =
Wov =
Err:502
Err:502
kg
kg
We =
SAY =
Wo =
SAY =
Err:502
Err:502
Err:502
Err:502
kg
kg
kg
kg
Do =
=
4528
4.528
mm
m
18631
mm
H=
19631
mm

BASIC WIND SPEED
Vb =
47
1.07
1.07
m/S
CATEGORY :
1.0
Vz =
K1 * K2 * K3 * Vb
WIND PRESSURE
Pz =
0.6 * Vz2
B = Do = Di + 2*ts
H=
Vd * b =
Vz * H
= 1407.73 m2 / SEC
Height/widtH / Do
Ls+2*S.F+2*Ho+Lsp
1737.329
177.2
5028
5.028
26161
N/m2
kg/m2
mm
m
mm
= 5.203
0.5
0.7
Do * H
WIND MOMENT AT BASE
53.8103 m/S
> 6 M2 / SEC

HOWEVER CONSIDER =
WIND SHEAR AT BASE
CLASS : A
Ae =
(REFER : TABLE 23 )
131.538 m2
FWT = Cf * Ae * Pz
= 16315.9
SAY = 16400
kg
kg
MWT = Fw * C.G
= 224975
SAY = 224980
kg-m
kg-m
_____________________________________________________________________________________
REF. : IS : 1893, (PART1) 2002 ; CRITERIA FOR EARTHQUAKE RESISTANT DESIGN OF STRUCTURES.
SEISMIC ZONE
SYMBOL
Wo
I
Fo
Sa/g
B
Ah
Feov
DESCRIPTION
OPERATING WEIGHT
CATEGORY
IMPORTANCE FACTOR
DAMPING %
SEISMIC ZONE FACTOR
III
FORMULA
UNIT
VALUE
WO + W LIN
Kg
199765
1.0
2.0
0.16
0.28
CO-EFFICIENT FOR DIFF. SOIL FOUNDATION SYSTEM

HORIZONTAL SEISMIC CO-EFFICIENT
[ Ah = B* I * Fo * (Sa/g)]
SEISMIC FORCE
Ah*Wo
1.2
0.05376
SAY
Hio
Hcg
Me

O.V.
Feov * C.G
Kg
Kg
m
m
10739.37
10740
26.161
13.718
Kg-m
147331
_____________________________________________________________________________________
5 SEISMIC LOAD CALCULATIONS FOR OUTER VESSEL (IN OPERATING CONDITION)

(AS PER UBC 1997)
SYMBOL
DESCRIPTION
Wo
OPER. WEIGHT OF OUTER VESSEL
SEISMIC ZONE
SOIL TYPE
SEISMIC SOURCE
Ct
NUMERICAL CO-EFFICIENT
hn
T
Na
Nv
Cv
I
R
Ca
Z
V1
V2
V3
V4
V'
V'
V
Fe
Fe
La
Me
HEIGHT FROM BASE TO THE UPPER

MOST PORTION OF THE STRUCTURE
PERIOD OF VIBRATION
NEAR SOURCE FACTOR
NEAR SOURCE FACTOR
SEISMIC COFFICIENT
IMPORTANCE FACTOR
FACTOR
SEISMIC COFFICIENT
SEISMIC ZONE FACTOR
AS PER 30.4 OF 1630.2.1
AS PER 34.2 OF 1634.5
AS PER 34.3 OF 1634.5
AS PER 30.5 OF 1630.2.1
AS PER CLIENT REQUIREMENT
MAX. OF V1, V2,V3
MIN OF V',V4
SHEAR FORCE IN KG
SHEAR FORCE IN N
HT. OF C.G. OF VESSEL ABOVE BOTTOM W.L.
FORMULA
(extra 25%)
UNIT
kg
-
VALUE
Err:502
IV
SD
N/A
0.035
feet
64.60
sec
-
0.797521561
1.00
1.00
0.64
1.25
2.20
0.44
0.400
Err:502
Err:502
Err:502
Err:502
-----Err:502
Err:502
Err:502
Err:502
Err:502
13.09
Err:502
Err:502
FOR STEEL MOMENT

RESISTING FRAMES
Ct(hn)3/4
AS PER TABLE 16-S
AS PER TABLE 16-T
AS PER TABLE 16-R
AS PER TABLE 16-K
AS PER TABLE 16-P
AS PER TABLE 16-Q
AS PER TABLE 16-I
Wo*Cv*I/(R*T)
0.56*Ca*I*Wo
((1.6*Z*Nv*I)/R)*Wo
(2.5*Ca*(I/R))*Wo
----------
V / 1.4 (UBC - 1612.3.2)

V / 1.4 * 9.806
SAY =
2/3 *H
V * La
SAY =
kg
kg
kg
kg
--kg
kg
kg
N
N
m
Nm
Nm
5.0 SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)

( AS PER ASCE 7 -05 IN COMBINATION WITH IBC 2006 )
SYMBOL
W1
DESCRIPTION
FORMULA
Operating Weight of Vessel (extra 25%)
UNIT
V5042AC
Kg
Err:502
Soil Profile Type
Ss
The mapped spectral accelerations for short periods as

detemined in section 1613.5.1
@
230
S1
The mapped spectral accelerations for short periods as

detemined in section 1613.5.1
@
80
Fa
Fv
1.5
Sms
Sm1
SDS
SD1
hn
R
I
Cs
V
QE
Eh

accelerations for short periods as determined in section
1613.5.3
accelerations for 1-second period as determined in
section 1613.5.3
in the short period .
at a period of 1.0 sec
Height in ft above the base to highest level of the
Fa x Ss
2.3
Fv x S1
1.2
2/3 x Sms
1.53
2/3 x Sm1
0.8
ft
structure
Response modification factor
( As per table 12.2-1 of ASCE 7-05 )
Occupancy importance factor
( As per sec 11.5-1 of ASCE 7-05 )

Seismic response co-efficient
Seismic Force at Base
SDS/ ( R/I)
Cs *W
SAY
Occupancy Category as per Table 1604.5 of IBC 2006

Seismic Design category as per Table 16135.6(1) &
1613.5.6(2) of IBC 2006
Redundancy Factor as per sec 12.3.4.1 of ASCE 7-05
##
0.7**QE
SAY
( 2/3)*hn*Eh
#
##
@
Seismic Moment at Base
Kg
Kg
N
III
0.5111
Err:502
Err:502
Err:502
Effect of horizontal seismic force from V

Horizontal Seismic Load effect
( As per sec 12.4.1 of ASCE 7-05 )
37.75
SAY
Cs shall not be less than 0.01, on conservative side not compared

with Cs max as per 12.8-3 or 12.8-4 of ASCE 7-05
70 % of seismic load considered as per section 2.4.1
As per customer specification
Kg
1.30
Err:502
Kg
Kg
N
Kg - M
Kg- M
N-m
Err:502
Err:502
Err:502
Err:502
Err:502
Err:502
CHECK FOR STRENGTH OF OUTER VESSEL DURING LIFTING & SHIPPING.

OUTER VESSEL SHALL BE LIFTED USING TRUNIONS PROVIDED ON VESSEL SHELL.
THE VESSEL SHALL BE SUPPORTED AT TWO LOCATION(MAIN TWO SUPPORTS)
AT THE SAME SECTION WHERE TRUNIONS ARE PROVIDED. AT THE SECTION
ADDITIONAL THREE ANGLE RING STIFFENERS(AS LOAD RINGS) ARE PROVIDED.
DESIGN DATA :
ALLOWABLE STRESS FOR SHELL MATERIAL
YIELD STRENGTH OF THE SHELL MATERIAL
YOUNG'S MODULUS OF ELASTICITY
INSIDE DIA. OF OUTER VESSEL SHELL
TL TO TL LENGTH OF OUTER VESSEL SHELL
THICKNESS OF OUTER VESSEL SHELL
OUTER VESSEL CORROSION ALLOWANCE
MEAN RADIUS OF OUTER VESSEL SHELL (Di + ts)/2
AV. DIST. OF LINE OF SUP. FROM TL DURING LIFTING/SHIPPING
MEAN DEPTH OF D'END OF VESSEL
EMPTY WEIGHT OF THE EQUIPMENT
INTERNAL DESIGN PRESSURE
CRITICAL COLLAPSING PRESSURE SHELL
MIN. LIMIT FOR CRITICAL COLLAPSING PRESSURE
S
138
MPA
Fy
250
MPA
E
2.00E+05 MPA
Di
4500
mm
L
16672 mm
ts
14
mm
c
3
mm
r
2257
mm
A
3250
mm
b
1161.00 mm
We
0
KG
Pm
0
MPA
Pc shell
16.83
psi
Pc min
15
psi
DETERMINATION OFALLOWABLE AXIAL COMPRESSIVE STRESSES:

S = ALLOWABLE TENSILE STRESS FOR SHELL MATERIAL
=
138.00
MPA
Sc = ALLOWABLE COMPRESSIVE STRESS
(REF. UG - 23 (b) ;
OF ASME SEC.VIII, DIV. 1)
FACTOR A = 0.125 / (Ro/ts) = 0.125 * ((Di + 2*ts)/2/ts)
= 0.000773
B=
77.57
Mpa
(FROM FIG. CS2 ;

ASME SEC. II, PART D)
Sc = MIN. OF (S,B)
=
77.57 MPA
DETERMINATION OF SECTIONAL PROPERTIES OF STIFFNER RINGS AT SUPPORT LOCATION.
STIFFNER SECTION = ISA 100 x 100 x 12
NO OF STIFFNER PROVIDED AT LIFTING LOCATION =
3
cm2
CROSS-SECTIONAL AREA OF STIFFNER RING A1 =
19.03
DIST. OF C.G. OF STIFFNER FROM VESSEL WALL =
mm
71.6
MOMENT OF INERTIA OF STIFFNER RING s =
177.0
cm4
MAX. SPACING BETWEEN TWO STIFFNERS = 200.00
mm
FOR ONE RING SUPPORT
DETERMINATION OF MOMENT OF INERTIA PROVIDED

W1= EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF THE
ATTACHMENT TO THE RING
= 0.78*{(Di+2*ts)/2*(ts-C)}0.5
=
123.09
mm
=
12.31
cm
W2 = MAX. AVAILABLE WIDTH ON BOTH SIDE OF THE ATTECHMENT
= MAX. SPACING BETWEEN TWO STIFFENERS / 2
=
200/2
mm
=
100
mm
=
10
cm
W = FINAL EFFECTIVE LENGTH ON EACH SIDE OF THE
ATTACHMENT RING.
= MIN(W1,W2)
=
100
mm
SAY =
10
cm
DETERMINATION OF PROPERTIES OF COMBINED SECTION :
Xbar Max
2*W
Xbar = [2*W*(ts-c)2/2 + A1*(ts-c+CG)]/[2*W*(ts-c)+A1]

=
4.126
cm
X bar Max = ts+100-Xbar
=
72.740
=
7.274
mm
mm
cm
RADIUS OF RING MEASURED ON NEUTRAL AXIS R' = (ID OF O.V. - 2 * X bar)/2
2208.74
COMBINED AREA As1 =
=
=
As1 =
mm
AREA OF STIFFNER + EFFECTIVE AREA OF SHELL PLATE

2*W*(ts-c)+A1
41.03
cm2
4103
mm2
FOR ONE STIFFNER
As = 12309
= 123.09
mm2
cm2
FOR THREE STIFFNER
yy = PROVIDED COMBINED M.I.

= 2*W*(ts-c)*[(ts-c)/2 - Xbar]2 + s + A1*(CG + ts - Xbar)2
=
832
cm4
yy =
2497.4 cm4
FOR THREE STIFFNER
COMBINED SECTION MODULUS OF RING SUPPORT Z = Iyy/Xbar Max
343.331 cm3
Z = 343330.77 mm3
=
FOR THREE STIFFNER
CHECK FOR STRENGTH OF VESSEL DURING LIFTING :

(AS PER CLAUSE G 3.3.3 OF BS-5500)
W1/2
W1/2
HALF OF INCLUDED ANGLE OF THE SUPPORT =
90o
FACTORS DEPENDENT ON
HALF OF INCLUDED ANGLE K10 =
0.015
K11 =
0.25
(FOR TRUNIONS AT 180o APART)

FROM TABLE G.6 OF BS-5500
LOAD ACTING ON ONE RING DURING LIFTING CONSIDERING 5 % EXTRA FOR ECCENTRICITY
& 1.5 TIMES FOR LIFTING FACTOR
W1 = 1.05*We/2 * 1.5
= 0
KG
= 0
Newtons
f10 = THE MAX. CIRCUMFERENTIAL STRESS IN THE RING
= K10*W1*R'/Z + K11*W1/As
(EQ. G.25 OF BS 5500)
=
<
0.00
138
MPA
MPA
HENCE SAFE
q = THE TANGENTIAL SHEAR STRESS IN SHELL ADJACENT TO THE RING SUP.

= 0.319 W1 / ((Di+ts)/2*ts)*(L - 2*A)/(L+4*b/3)
(EQ. G.24 OF BS 5500)
=
0 MPA
q allow = min. of (0.8 * f, 0.06*E*t/((Di+ts)/2))
= 74.414010588 MPA
> q
HENCE SAFE
CHECK FOR STRENGTH OF VESSEL DURING SHIPPING :

g3 = VERTICAL(MAX.) ACCELARATION FACTOR FOR SEA SHIPMENT
= 2g
LOAD ACTING ON ONE SUPPORT DURING SHIPPING CONSIDERING 5 % EXTRA FOR
ECCENTRICITY & 2 TIMES FOR ACCELERATION FACTOR.
W1 = 1.05*We/2 * 2
=
0
KG
=
0N
M3 = LONGITUDINAL BENDING MOMENT AT MID-SPAN
= W1*L/4 * ( (1+2*(r2 - b2)/L2) / (1 + 4*b/(3*L) - 4*A/L)
=
0 N mm
(EQ. G.7 OF BS5500)
M4 = LONGITUDINAL BENDING MOMENT AT SUPPORTS

= W1*A*(1- (1-A/L+(r2-b2)/(2*A*L))/(1+4*b/(3*L)))
=
0 N mm
(EQ. G.8 OF BS5500)
f1 = LOGITUDINAL STRESS AT MID-SPAN, AT HEIGHTEST POINT OF THE C/S

= Pm * r / (2*ts) - M3 / ( * r2 * ts)
(EQ. G.9 OF BS5500)
=
0.000
MPA
f1 allow =
=
<
Sc =
77.6
MPA
f1 / f1 allow + Pc min/ Pc shell

0.890
1.000
HENCE SAFE
f2 = LOGITUDINAL STRESS AT MID-SPAN, AT LOWEST POINT OF THE C/S

= Pm * r / (2*ts) + M3 / ( * r2 * ts)
(EQ. G.10 OF BS5500)
=
0.000
MPA
<
f=
138
MPA
(HENCE SAFE)
f3 = LONGITUDINAL STRESS AT THE SADDLES, AT THE HIGHEST POINT OF C/S
= Pm * r / (2*ts) - M4 / (K1 * * r2 * ts)
(EQ. G.11 OF BS5500)
WHERE K1 = 1
(TABLE G.2)
=
0
MPA
f3 allow =
=
<
Sc =
77.6
MPA
f3 / f3 allow + Pc min/ Pc shell

0.890
1.000
HENCE SAFE
f4 = LONGITUDINAL STRESS AT THE SADDLES, AT THE LOWEST POINT OF C/S

= Pm * r / (2*ts) + M4 / (K2 * * r2 * ts)
(EQ. G.12 OF BS5500)
WHERE K2 = 1
(TABLE G.2)
=
0.00000
MPA
<
f=
138
MPA
(HENCE SAFE)
q = TANGENTIAL SHEARING STRESSES SHELL NOT NEAR VESSEL END
WITH RINGS ADDED
= K3 * W1 / ((Di+ts)/2*ts)*(L - 2*A)/(L+4*b/3)
(EQ. G.13 OF BS5500)
WHERE K3 = 0.319
(TABLE G.3)
=
0 MPA
q allow = min. of (0.8 * f, 0.06*E*t/((Di+ts)/2))
= 74.414010588 MPA
> q
HENCE SAFE
(TABLE G.3)
f7 = CIRCUMFERENTIAL STRESS AT THE HORN OF SADDLE , IN SHELL

= C4 * K7 * W1 * r * c / I - K8 * W1 / a
(EQ. G.19 OF BS5500)
FOR =
150O
WHERE C4 =
-1
(TABLE G.5)
K7 = 0.0316
(TABLE G.5)
K8 =
0.303
(TABLE G.5)
c=
X bar
= 41.260 mm
yy
I=
= 24974046 mm4
a=
As
=
12309
mm2
f7 =
0 MPA
<
1.25 * f =
172.5
MPA
f8 = CIRCUMFERENTIAL STRESS AT THE HORN OF SADDLE , IN RING
= C5 * K7 * W1 * r * d / I - K8 * W1 / a
(EQ. G.20 OF BS5500)
FOR =
150O
WHERE C5 =
1
(TABLE G.5)
K7 = 0.0316
(TABLE G.5)
K8 =
0.303
(TABLE G.5)
d = X bar Max
= 72.740 mm
yy
I=
= 24974046 mm4
a=
As
=
12309
mm2
f8 =
0 MPA
<
1.25 * f =
172.5
MPA
COMBINED LOADING :
AS PER 5.3.3.2 OF 4WEQ-1515, REV.2, TANKS > 80000 LITERS CAPACITY
<1> THE LATERAL LOAD SHALL BE COMBINED SIMULTANEOUSLY WITH 60% OF THE VERTICAL
AND 60% OF THE LONGITUDINAL LOAD.
CHECK FOR STRESSES IN SKIRT
SYMBOL
DESCRIPTION
FORMULA
UNIT
VALUE
ftc4
Ftc
COMBINED AXIAL STRESS

ALOW. TENSILE/COMP. STRESS
0.6*ftc1+SQRT(ftc2 + (0.6*ftc3) )
0.6 * fy
Mpa
Mpa
26.50
123
fsh4
Fsh
COMBINED SHEAR STRESS

ALLOWABLE SHEAR STRESS
SQRT(fsh2 2+ (0.6*fsh3) 2)
0.4 * fy
Mpa
Mpa
2.85
82.00
FORMULA
SQRT(fcr2 2+ (0.6*fcr3) 2)
fc / 4
UNIT
Mpa
Mpa
VALUE
12.29
85.00
CHECK FOR STRESS IN ROSIN SUPPORTS.

SYMBOL
DESCRIPTION
fcr4
COMBINED COMP. STRESS
Fcr
<2> THE VERTICAL LOAD SHALL ALSO BE CONSIDERED COMBINED WITH THE LONGITUDINAL LOAD
CHECK FOR STRESSES IN SKIRT
SYMBOL
DESCRIPTION
FORMULA
UNIT
VALUE
ftc5
Ftc
COMBINED AXIAL STRESS

ftc1+ftc3
0.6 * fy
Mpa
Mpa
36.69
123
fsh5
Fsh
COMBINED SHEAR STRESS

ALLOWABLE SHEAR STRESS
fsh3
0.4 * fy
Mpa
Mpa
2.98
82.00
UNIT
Mpa
Mpa
VALUE
12.71
85.00
57649.47
CHECK FOR STRESS IN ROSIN SUPPORTS.

SYMBOL
DESCRIPTION
fcr5
COMBINED COMP. STRESS
Fcr
FORMULA
fcr3
fc / 4
AS ALLOWABLE STRESS > ACTUAL TRESS, FOR ALL CASES, DESIGN IS SAFE.
MAX LOAD ACTING ON ROSIN =fcr4*Ar
LOCAL LOAD ANALYSIS FOR OUTER VESSEL SHELL (V16610AC) Part -1

STABILISER AREA UNDER SHIPPING LOADING:
(Ref.: Pressure Vessel Hand Book - H H Bednar, Section 7.4 & Figs 7.6, 7.7, 7.8, 7.9)
Stabilisers are inserted thourgh holes made in outer vessel
as shown. Local load analysis is divided into two cases as
below:
1. Considering stabiliser attached to the shell having ID equal to
OD of outer vessel less thk of add padand thickness equal to add pad.
2. Considering add pad attached to the shell having ID equal to
OD of outer vessel and thickness equal to pad
3 Considering pad attached to the shell having ID equal to
ID of outer vessel and thickness equal to outer vessel
Inner vessel
Outer vessel
Add pad
Pad
Stabiliser
Holder pipe
= Radial Load = Max load during shipping

Direction of P (I=Inward, O=Outward)
= Longitudinal Shear Load
= Tangential Shear Load
= Longitudinal Moment
= Tangential Moment
= Torque
= Design Pressure
= Allowable stress
=
=
=
=
=
=
=
=
5879
O
0.00
0.00
0.00
0.00
0.00
0.000
14.062
ro
Attachment type(C=Circular, R=Rectangular)

= Outside radius of attachment
=
=
C
38.00
mm
Di
ts
R
= Shell ID
= Shell thickness (Add pad thk)
= Mean shell Radius = (Di + ts) / 2
=
=
=
4996
16
2506
mm
mm
mm
=
=
=
=
=
156.63
0.013
1.75
0.00
0.00
0.00
40.19
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
40.19
40.19
28.124
VL
VT
ML
MT
T
p
S
Kg
Kg
Kg
Kg-mm
Kg-mm
Kg-mm
Kg/cm2(g)
Kg/mm2
Case -1 :
Stress at edge of attachment (Stabiliser):

= R / ts
= 0.875 * ro / R
Cp
= From fig 7.6
CT
= From fig 7.8
CLT
= From fig 7.9
CLL
From fig 7.10
s1a
= Stress due to P = Cp * P / ts^2
s2a
= Stress due to VL = VL / ( * ro * ts)
s3a
= Stress due to VT = VT / ( * ro * ts)
s4a
= Stress due to ML = CLT * ML / (ts^2 * R * )
s5a
= Stress due to MT = CT * MT /(ts^2 * R * )
s6a
= Stress due to T = T / (2 * * ro^2 * ts)
s7a
= Circumferential Stress due to p = p * R / ts
s7a1
= Longitudinal Stress due to p = p * R /2* ts
s8a
Longitudinal Stress due to ML=CLL*ML*1000/Ts^2 * R /2* ts
sa
= Combined circumferential stress=s1a+s4a+s5a+s7a
sb
= Combined longitudinal stress=s1a+s7a1+S8a
Allowable combined stress = 2 * S
=
=
=
=
=
=
=
=
=
=
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Case 2
ro
Attachment type(C=Circular, R=Rectangular)

= Outside radius of attachment
=
=
C
65
mm
Di
ts
R
= Shell ID
= Shell thickness (Pad Thk)
=
=
=
5028
12
2520
mm
mm
mm
=
=
=
=
=
210.000
0.023
1.40
0.00
0.00
0.00
57.16
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0
57.16
57.16
28.124
Stress at edge of attachment (Stabiliser):

= R / ts
= 0.875 * ro / R
Cp
= From fig 7.6
CT
= From fig 7.8
CLT
= From fig 7.9
CLL
From fig 7.10
s1a
s2a
= Stress due to VL = VL / ( * ro * ts)
s3a
= Stress due to VT = VT / ( * ro * ts)
s4a
s5a
s6a
= Stress due to T = T / (2 * * ro^2 * ts)
s7a
= Stress due to p = p * R / ts
s7a1
s8a
Longitudinal Stress due to ML=CLL*ML*1000/Ts62 * R /2* ts
sa
Sb
= Combined longitudinal stress=s1a+s7a1+S8a
=
=
=
=
=
=
=
=
=
=
N/A
N/A
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Case -3 :
rp
Pad type(C=Circular, R=Rectangular)

= Outside radius of pad
=
=
C
100.0
mm
Di
ts
R
= Shell ID
= Shell thickness
=
=
=
5000
14
2507
mm
mm
mm
=
=
=
=
=
=
=
=
=
179.071
0.035
1.00
0.00
0.00
0.00
29.99
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
29.99
29.99
28.124
=
=
=
=
=
76.00
0.00
4536.46
1.30
3.47
Stress at edge of attachment (Pad):

= R / ts
= 0.875 * rp / R
Cp
= From fig 7.6
CT
= From fig 7.8
CLT
= From fig 7.9
CLL
From fig 7.10
s1p
s2p
= Stress due to VL = VL / ( * rp * ts)
s3p
= Stress due to VT = VT / ( * rp * ts)
s4p
s5p
s6p
= Stress due to T = T / (2 * * rp^2 * ts)
s7p
= Stress due to p = p * R / ts
s7a1
s8a
Longitudinal Stress due to ML=CLL*ML*1000/Ts62 * R /2* ts
sa
sb
Combined longitudinal stress=s1a+s7a1+S8a
Compression check for stabilisers:
Do
= OD of stabiliser
Di
= ID of stabiliser
Ar
= Cross sectional area of stabiliser = /4*(Do2-Di2)
fcr
= Compressive stress in stabiliser = P / Ar
Fcr
Allowable compressive stress
=
=
=
=
=
=
=
N/A
N/A
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
Kg/mm2
mm
mm
mm2
Kg/mm2
Kg/mm2
B4 DESIGN CHECK FOR STABILIZERS FOR INNER VESSEL

SYMBOL
DOR
DIR
AS
FC
UNIT
MM
MM
/ 4 * (DOR2 - DIR2)
MM2
SEISMIC LOAD
KG
N
IT IS ASSUMED THAT THE TOTAL LOAD ACTS ON ANY ONE COLUMN OF BARS
NC
FC1
CR
fc
CRA
RATIO
DESCRIPTION
O.D. OF STABILZER BAR
I.D. OF STABILIZER BAR
C/S AREA OF STAB. BAR
COMP. LOAD ON BAR
FORMULA
NO OF ROWS OF STABILIZER BARS

COMPRESSSIVE LOAD ON
EACH BAR
FC1 = FC /Nc
FC1 / ( AS)
COMP. STRESS IN BAR
COMPRESSIVE STRENGTH OF ROSIN
ALLOWABLE COMP. STRESS fc/4
CR / CRA
VALUE
76
0
4536.46
124359
1219542
NOS
2.00
609770.83
MPa
MPa
MPa
134.42
339.8
84.9
1.582
1.00(SAFE)
<
B4
EVALUATION OF EXTERNAL PRESSURE DUE TO PERLITE

Outside Volume of Inner vessel V1
OD
4126
WL to WL
21010
Dish type
2 : 1 Ellipsoidal
SF
50
Volume
291.45
Inside Volume of Outer vessel V2
ID
4500
Radius
2250
WL to WL
16572
Crown Radius
4050
Coefficient
0.30334
Knuckle Radius
50
SF
50
Volume
266.75
mm
mm
mm
m3
mm
mm
mm
mm
mm
mm
m3
Volume of perlite V = V2 - V1
-24.69
m3
Weight of perlite Wp = V * 110

-2716
Kg
OUTER SURFACE AREA OF SHELL

OUTER SURFACE AREA OF DISHED END
TOTAL OUTER SURFACE AREA OF IV
PRESSURE DUE TO PERLITE
273.67
19.26
312.18
Pp1=
M2
M2
M2
-0.0009 Kg/Cm2
CONCLUSION : EXTERNAL PRESSURE DUE TO PERLITE ON I.V IS NEGLIGIBLE

HENCE NOT CONSIDERED.
B6
LIFTING HOOK DESIGN CALCULATIONS :
REFERANCE BOOK: PRESSURE VESSEL DESIGN HAND BOOK BY HENRY H. BEDNAR (SECOND EDITION)
We = EMPTY WEIGHT OF TANK

= 39200 kg
a) PROPERTIES OF WELD :
a.1) LIFTING LUG ON DISH END
Y
22
mm
mm
L1 = LENGTH OF W1
150
mm
L2 = LENGTH OF W2
w1 = THICKNESS OF LUG
w2 = WIDTH OF W2
200
22
75
mm
mm
mm
w1
w2
L1
22
22
L2
t1 = SIZE OF W1 FILLET LEG

75
Y
PROPERTIES OF W1 :
a1 = EFFECTIVE AREA OF W1
= 2* L1 * t1 * 0.707
= 4666.2
mm2
= 2*(L2 + w2) * t2 * 0.707
= 8554.7
mm2
Ixx1 = M.I. @ X-X AXIS OF W1

= 2/12 *L13 * t1*0.707
= 8749125 mm4

= 2/12 *L23 * t2*0.707+ 2*w2*t2*.707*(L2/2)2
= 4E+007 mm4
Iyy1 = M.I. @ Y-Y AXIS OF W1

= 2*L1*t1*0.707*(w1/2)2
= 564610.2 mm4

= 2/12 *w23 * t2*0.707+2*L2*t2*0.707*(w2/2)2
= 9842766 mm4
Zxx1 = SECTIONAL MODULUS @ X-X AXIS

= 2*Ixx1 / L1
=
116655 mm3

= 2*Ixx2 / L2
= 440697 mm3
Zyy1 = SECTIONAL MODULUS @ Y-Y AXIS

= 2*Iyy1 / w1
= 51328.2 mm3

= 2*Iyy2 / w2
= 262474 mm3
b) DETERMINATION OF MAX. PERMISSIBLE STRESS

s per = ALLOABLE SHEAR STRESS IN LIFTING LUG
= 0.4 * YIELD STRESS OF LUG MATERIAL
= 0.4 * 21.09 kg / mm2
(FOR SA240M TYP304 , Fy =
=
8.44
kg / mm2
21.093
kg/mm2)
CHECK FOR LIFTING LUG

W = MAX POSSIBEL WEIGHT ON LUG WHILE LIFTED WITH SINGLE CRANE
= We/2*1.5 kg
= 29400 kg
(MIN) =
Fv
60
DEGREE
F
R1 = RADIUS OF LIFTING LUG
Fh
=
66
mm
r1 = RADIUS OF HOLE IN THE LUG
=
26
mm
Fh
h1 = DIST. OF HOLE FROM WELD

=
60
mm
h2 = DIST. OF HOLE FROM W2
(AT CENTER)
=
68
mm
Fv = VERTICAL COMPONENT OF FORCE ON LIFTING LUG

=W
= 29400 kg
Fh = HORIZONTAL COMPONENT OF FORCE ON LIFTING LUG
= W / (TAN )
= 16974.1 kg
F = RESULTANT FORCE
= SQRT(Fv2 + Fh2)
= 33948.2 kg
s = SHEAR STRESS IN LIFTING LUG
= F / (2*(R1-r1)*w1)
= 19.29 kg / mm2
<
8.4372
kg / mm2
( SAFE )
CHECK FOR WELD W1 :

M1 = Fh * h1
= 1018446 kg mm
b1 = STRESS IN WELD DUE TO M1
= M1/Zxx1
= 8.730 kg / mm2
v1 = Fv / a1
= 6.301
kg / mm2
h1 = Fh / a1
= 3.638
kg / mm2
r1 = RESULTANT SHEAR STRESS IN WELD

= SQRT((b1+v1)2+h12)
= 15.465 kg / mm2
<
8.44
kg / mm2
( SAFE )
8.44
kg / mm2
( SAFE )
CHECK FOR WELD W2 :

M2 = Fh * h2
= 1154239 kg mm
b2 = STRESS IN WELD DUE TO M2
= M2/Zxx2
= 2.619 kg / mm2
v2 = Fv / a2
= 3.437
kg / mm2
h2 = Fh / a2
= 1.984
kg / mm2

= SQRT((v2+sb)2+h22)
6.373 kg / mm2
<
SUMMERY
SHEARE STRESSES IN LUG

SHEARE STRESSES IN
WELD BETWEEN LUG & PAD
SHEARE STRESSES IN
WELD BETWEEN PAD &
D'END
ACTUAL STRESSES,kg/mm2
19.29
ALLOWABLE STRESSES,kg/mm2
8.44
15.465
8.44
6.373
8.44
C1. DESIGN SUMMARY
(2:1 ELLIPSOIDAL)
SF =
THK MIN.** =
THK. NOM. =
40
14
18
** FOR CROWN AND

KNUCKLE PORTION ONLY.
13
21000 WL TO WL
4100
TWISTED FLAT 75 x 8mm

WITH 150 x 200 x 16MM THK PAD
SF =
THK MIN.** =
THK. NOM. =
VOLUME :
GROSS VOLUME
NET VOLUME
WEIGHTS :
WT. OF I.V. WITH LIN.
WT. OF I.V. WITH LOX.
WT. OF I.V. WITH LAR
40
14
18
MM3
MM3
311447992359.1
295875592741.2
KG
KG
KG
KG
39200
#REF!
#REF!
278563
NO OF TWISTED FLAT =
3
LOAD ON EACH TWISTED FLAT = WT.OF I.V.WITH LAR / NO OF
TWISTED FLAT
=278564/3
= 92854
KG
WE HAVE CONSIDERED LOAD Fx =
92900 KG
LOAD IN Fy DIRECTION = Fx/COS(60)*

=92900/COS(60)*
WE HAVE CONSIDERED LOAD Fy =
185800 KG
1. STRENGTH CAL. FOR OUTER VESSEL FOR EXTERNAL PRESSURE:

1.1. DESIGN DATA :
JOB NO :
CAPACITY :
DESIGN CODE :
M.O.C. FOR SHELL
M.O.C. FOR HEAD
FLUID STORED
WORKING PRESSURE
STIFFNING RING
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
13A
14
15
16
17
18
19
20 **
20
21
22
STD
6 m3
C.G.A - 341, 2007.
IS2062 Gr A/B
SA 516 GR 70
PERLITE + VACUUM
VACUUM
ISA 75 X 75 x 10
DESCRIPTION
DESIGN PRESSURE
INSIDE DIAMETER
W.L. TO W.L. LENGTH
SHELL THICKNESS
INSIDE CROWN RADIUS
CORROSION ALLOWANCE
MAX. UNSUPPORTED LENGTH OF VESSEL ALLOWED
ACTUAL MAX UNSUPPORTED LENGTH
DESIGN TEMPERATURE
HEIGHT OF LEG SUPPORT FROM BOTTOM OF O.V
WIND PRESSURE (TABLE 16-F OF UBC - AT 58 mps)
WEIGHT OF PERLITE
EMPTY WEIGHT OF INNER VESSEL
WEIGHT OF LIQUID
SYMBOL
Po
P
Di
Ls
ts
R
r
S.F.
th min.
th
C
E
L
La
A
CG
s
s
Lsp
qs
Wp
Wiv
WL
VALUE
V0638AC
-1.033
30
2200
2730
8
2200
50
50
6.2
8
0
2.90E+07
3060
3060
14.02
52.80
71.40
7.85
-20 & 55
550
211.5
18800
39200
#REF!
UNIT
KG/CM2 g
PSI
MM
MM
MM
MM
MM
MM
MM
MM
MM
PSI
MM
MM
CM2
MM
CM4
DEG. C
MM
KG/M2
KG
KG
KG
This is a proprietory document of Inox India Ltd. Contents of this page shall not be either copied or
Xeroxed without the written permission from Inox India Ltd.
1.2. CRITICAL COLAPSING PRESSURE

1 SHELL : ( 3.6.2.1 OF CGA 341)
Pc shell = 2.6 * E *[(ts-C)/(Di+2*ts)]2.5 / {[L/(Di+2*ts)] - 0.45*[(ts-C)/(Di+2*ts)]0.5}
=
43.61
PSI
>
30.00
PSI
2 DISHED END : (3.6.2 OF CGA 341)
Pc head = 0.25 * E * ((th min - C) / R)2
=
57.58
PSI
>
30.00
PSI
1.3. CALCULATIONS FOR STIFFNER RING.
1 REQUIRED MOMENT OF INERTIA OF COMBINED SECTION : (3.6.2.4 OF CGA 341)
' = 1.38 * (Di + 2*ts)3 * L / E
=
158.46
CM4
2 DETERMINATION OF MOMENT OF INERTIA PROVIDED : (3.6.2.2 OF CGA 341)
W = EFFECTIVE WIDTH OF OUTER SHELL PLATE ON EACH SIDE OF THE
ATTACHMENT TO THE RING
= 0.78*{(Di+2*ts)/2*(ts-C)}0.5
=
73.44
MM
=
7.344
CM
DETERMINATION OF PROPERTIES OF COMBINED SECTION.
2*W
Xbar = [2*W*(ts-C)2/2 + A*(ts-C+CG)]/[2*W*(ts-c)+A]

=
3.490
CM
yy = PROVIDED COMBINED M.I.
= 2*W*(ts-C)*[(ts-C)/2 - Xbar]2 + s + A*(CG + ts - Xbar)2
=
>
277.64
158.46
CM4
CM4
( ' )
CALCULATIONS FOR NO. OF STIFFNER REQUIRED.

Ho = CRo - SQRT((CRo - Do/2)*(CRo + Do/2 - 2* ro))
WHERE
CRo =
=
=
ro =
=
=
HENCE
Ho =

R + th
2208
MM
r + th
58
MM
332
MM
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFNERS

= Ls + 2*S.F. + 2/3 * Ho
= 3051.33 MM
NO. OF STIFFNER REQUIRED
= Ls1 / L + 1
=
2
TOTAL
ON SHELL Ns=
0
(As dished ends are to be considered as stiffening rings)
2. DETERMINATION OF SECTIONAL PROPERTIES OF C/S OF LEG SUPPORT
h
w
tw
tf
C.S AREA = (h - 2*tf)*tw + 2 * w * tf

A = 3176.88 mm2
=
31.77 Cm2
Cy = h/2
= 100
mm
10
CM
Cx = ((h-2*tf)*tf*tw/2 + 2*w * tf*(w/2))/A
=
21.404 mm
= 2.140438 CM
MM
MM
MM
MM
w
tw
tf
HEIGHT OF WEB
WIDTH OF FLANGE
THICKNESS OF WEB
THICKNESS OF FLANGE
Ixx = 1/12*(h-2*tf)3*tw + 2*tf*w*(tf/2-Cy)2 + 2/12*w*tf3

= 16800191 mm4
= 1680.02 cm4
Iyy = 1/12*(h-2*tf)*tw3 + (h-2*tf)*tw*(tw/2 - Cx)2 + 2/12*tf*w3+2*tf*w*(w/2-Cx)2
= 2423714 mm4
=
242.37 cm4
Z xx = Ixx / Cy
= 168001.9 mm3
= 168.0019 cm3
Z yy = Iyy / (w - Cx)
= 30837.78 mm3
= 30.83778 cm3
Designati
on
ISMB 100
ISMB 125
ISMB 150
ISMB 175
ISMB 200
Weight Sectional Depth of Width of Thickness Thickness

per Meter Area A IN Section h Flange b of Flange of Web tw
tf in mm
W in KG.
CM2
IN mm
in mm
in mm
11.5
14.6
100
75
7.2
4
13
16.6
125
75
7.6
4.4
14.9
19
150
80
7.6
4.8
19.3
24.62
175
90
8.6
5.5
25.4
32.33
200
100
10.8
5.7
Moment of Inertia in
cm4
Ixx
Iyy
257.5
449
726.4
1272
2235.4
40.8
43.7
52.6
85
150
ISMB 250
ISMB 300
ISMB 350
ISMB 400
ISMB 500
ISMB 600
37.3
44.2
52.4
61.6
86.9
122.6
47.55
56.26
66.71
78.46
110.74
156.21
250
300
350
400
500
600
125
140
140
140
180
210
12.5
12.4
14.2
16
17.2
20.8
6.9
7.5
8.1
8.9
10.2
12
5131.6
8603.6
13630.3
20458.4
45218.3
91813
334.5
453.9
537.7
622.1
1369.8
2651
Moduli of Section in
cm3
Zxx
Zyy
51.5
71.8
96.9
145.4
223.5
10.9
11.7
13.1
18.9
30
Radius at Radius at Slope of

Root r1 in Toe r2 in Flange in
D degree
mm
mm
9
4.5
98
9
4.5
98
9
4.5
98
10
5
98
11
5.5
98
Connection Detaiil in mm
h1
h2
b1
65
89.2
113.9
134.5
152.7
17.5
17.9
18.05
20.25
23.65
35.5
35.3
37.6
42.25
47.15
C
3.5
3.7
3.9
4.25
4.35
410.5
573.6
778.9
1022.9
1808.7
3060.4
53.5
64.8
76.8
88.9
152.2
252.5
13
14
14
14
17
20
6.5
7
7
7
8.5
10
98
98
98
98
98
98
194.1
241.5
288
334.4
424.1
509.7
27.95
29.25
31
32.8
37.95
45.15
59.05
66.25
65.95
65.55
84.9
99
4.95
5.25
5.55
5.95
6.6
7.5
ection Detaiil in mm
g
35
35
40
50
55
g1 (Min)
55
55
55
55
60
Maximum Size of
Flange Rivet in mm
12
12
12
12
16
65
80
80
80
100
140.1
65
65
65
70
75
80
22
22
22
22
28
25, 32
3.0 SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION)

AS PER AP STANDARD 4WEQ-1005 REV 1 & UBC - 1997
SYMBOL
Wo LAR
N
L
E
g
IXX
IYY
Y
T
Na
Nv
Cv
I*
R
Ca
Z
Ft
V1
V2
V3
V
Fe
DESCRIPTION
OPER. WEIGHT OF EQUIPMENT
NO. OF LEG
LENGTH OF LEG
YOUNG'S MODULUS
GRAVITIONAL ACCELARATION
MI OF LEG SUPPORT @ X-X
MI OF LEG SUPPORT @ Y-Y
DEFLECTION
PERIOD OF VIBRATION
SEISMIC ZONE
SOIL TYPE
NEAR SOURCE FACTOR
NEAR SOURCE FACTOR
SEISMIC COFFICIENT
IMPORTANCE FACTOR
FACTOR
SEISMIC COFFICIENT
SEISMIC ZONE FACTOR
CONCENTRATED FORCE AT TOP
AS PER 34.2 OF 1634.5
AS PER 34.3 OF 1634.5
AS PER 30.5 OF 1630.2.1
MAX. OF V1, V2 V3
SHEAR FORCE
FORMULA
2*Wo*L3/(3*N*E(IXX+IYY))
2**(Y/g)1/2
Considering California Zone
AS PER TABLE 16-S
AS PER TABLE 16-T
AS PER TABLE 16-R
AS PER TABLE 16-K
AS PER TABLE 16-P
AS PER TABLE 16-Q
AS PER TABLE 16-I
AS PER 4WEQ-1005-R1,7.6.1
0.56*Ca*I*Wo
((1.6*Z*Nv*I)/R)*Wo
(2.5*Ca*(I/R))*Wo
V / 1.4 (UBC - 1612.3.2)
* IMPORATNCE FACTOR IS CONSIDERED FOR CALIFORNIA
UNIT
Kg
Nos
CM
Kg/CM2
CM/SEC2
CM4
CM4
CM
SEC
Kg
Kg
Kg
Kg
Kg
Kg
V0638AC
VALUE
#REF!
3
777
2038951
981
1680.02
242.37
#REF!
#REF!
4
SD
1.00
1.20
0.77
1.25
2.20
0.44
0.40
0.00
#REF!
#REF!
#REF!
#REF!
#REF!
5.0 OUTER VESSEL WEIGHT CALCULATIONS :

SYMBOL PARTICULARS
Ws
B.D.
Wh
Wst
Wex
Wov
We
Wo
FORMULA
* (Di+ts) * Ls * ts * s
WT. OF SHELL CYLINDER
BLANK DIA. OF DISHED ENDS (Di+2*th)+(Di+2*th)/24
+ 2/3*(r+th)+2*S.F.
2
* /4* (B.D.)2 * th *s
WT. OF DISHED ENDS :
WT. OF STIFFNERS
WT. OF SUPPORT, LEG, LUG,
PAD, PIPEING, VALVES, ETC.
WT. OF OUTER VESSEL
Ws + Wh + Wst + Wex
TOTAL EMPTY WT. OF EQUP. Wiv + Wov + Wp
SAY =
OPERATING WEIGHT OF EQUIP.
We + W L
UNIT
VALUE
KG
mm
2061
2442
KG
KG
589
1100
500
KG
KG
KG
4250
7460
7500
KG
#REF!
say
#REF!

1.0 DESIGN DATA :
DESIGN CODE :
M.O.C. FOR SHELL
M.O.C. FOR HEAD
CONTENT
WORKING PRESSURE
SR. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
DESIGN PRESSURE
INSIDE DIAMETER
W.L. TO W.L. LENGTH
SHELL THICKNESS
INSIDE CROWN RADIUS
CORROSION ALLOWANCE (EXTERNAL)
MAX. UNSUPPORTED LENGTH OF VESSEL
DESIGN TEMPERATURE
ASME SECTION VIII DIV.1,ED-2007

SA 516 GR 70
SA 516 GR 70
PERLITE. + VACUUM
VACUUM
ISA 100 x 100 x 10
SYMBOL
VALUE
UNIT
Po
Di
Ls
ts
R
r
S.F.
th min.
th
c
E
L
As
CG
s
s
0.1033
4500
16572
14
4050
500
50
15
18
3
29000000
1250
19.03
71.6
177
7.85
-20 to+55
Mpa(g)
mm
mm
mm
mm
mm
mm
mm
mm
mm
PSI
mm
cm2
mm
cm4
deg. C
_____________________________________________________________________________________
2.0 CHECK FOR DISHEND THICKNESS :
(UG-33(e) & L-6.2 OF ASME SEC.VIII DIV. 1)
SYMBOL PARTICULARS
thc
Ro
A
B
Pa
FORMULA
CORRODED THICKNESS OF DISHEND

OUTSIDE CROWN RADIUS OF D'END
FACTOR A
FACTOR B FROM TABLE. CS-2 OF
WORKING PRESSURE
UNIT
VALUE
mm
mm
Mpa(g)
12
4065
0.000369
3.83E+01
Mpa(g)
0.1130
FORMULA
UNIT
VALUE
Di + 2 * ts
ts - c
Do / tsc
L / Do
mm
mm
4528
11
411.64
0.276
0.0005
Mpa(g)
5.25E+01
Mpa(g)
0.170
th min - c
R + th
0.125/(Ro/thc)
B/(Ro/t)
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa(g) <

0.1130
HENCE DISHEND THICKNESS PROVIDED = 6.2 MM MIN. IS O.K.
3.0 CHECK FOR SHELL THICKNESS :
(UG-28 OF ASME SEC. VIII DIV. 1)
SYMBOL PARTICULARS
Do
tsc
Do/t
L/Do
A
B
Pa
Mpa(g)
OUTSIDE DIAMETER OF SHELL

CORRODED THICKNESS OF SHELL
FACTOR A FROM TABLE. G OF

ASME SEC. II PART D
FACTOR B FROM TABLE CS-2 OF
WORKING PRESSURE
ACTUAL EXTERNAL PRESSURE = 0.1013 Mpa (g) <

HENCE SHELL THICKNESS PROVIDED = 8 MM IS O.K.
4*B/(3*(Do/t))
0.170
Mpa (g)
_____________________________________________________________________________________
4.0 CHECK FOR STIFFENER RINGS PROPERTIES
(UG-29 OF ASME SEC. VIII. DIV. 1)
4.1 DETERMINATION OF REQUIRED MOMENT OF INERTIA

SYMBOL PARTICULARS
P
Do
t
As
Ls
B
A
FORMULA
DESIGN EXT. PRESSURE

OUTSIDE DIA. OF SHELL
CORODED SHELL THICKNESS
C/S AREA OF STIFFNER
DIST. BETWEEN LINE OF SUP.
FACTOR B
FACTOR A FROM TABLE. CS-2
OF ASME SEC. II PART D
CORRESPONDING TO B
REQUIRED M.I. OF
RING + SHELL
s'
-Po
Di + 2 * ts
ts - c
As
L
3/4*(P*Do)/(t+As/Ls)
UNIT
VALUE
Mpa(g)
mm
mm
mm2
mm
Mpa(g)
0.1033
4528
11
1903
1250
28.01
0.000280
(Do2 * Ls * (t+As/Ls) * A)/10.9
mm4
cm4
8248298
824.830
FORMULA
UNIT
VALUE
1.1 * SQRT(Do * t)
[W*t2/2 + As*(t+CG)]/[W*t+As]
W * t * [t/2 - Xbar]2 + s
+ As*(CG+t - Xbar)2
mm
mm
mm4
cm4
245.49
37.372
8405898.75
841
CONVERSION: 1 PSI = 0.00689 Mpa(g)

4.2 DETERMINATION OF MOMENT OF INERTIA PROVIDED
SYMBOL PARTICULARS
W
Xbar
s' pro
EFFECTIVE WIDTH OF SHELL

COMBINED C.G. DISTANCE
PROVIDED COMBINED M.I.
s'
s' pro
<
PROVIDED COMBINED MOMENT OF INERTIA IS MORE THAN REQUIRED
COMBINED MOMENT OF INERTIA HENCE SELECTED SECTION OF
HENCE, STIFFNER RING IS O.K.
_____________________________________________________________________________________
4.3 CALCULATIONS FOR NO. OF STIFFENER REQUIRED.

Ho = CRo - SQRT((CRo - Do/2)*(CRo + Do/2 - 2* ro))
WHERE
CRo =
=
=
ro =
=
=
HENCE
Ho =

R + th
4068.00
mm
r + th
518.00
mm
978
mm
Ls1 = TOTAL EFFECTIVE LENGTH OF SHELL FOR DETERMINATION OF STIFFENERS

= Ls + 2*S.F. + 2/3 * Ho
= 17324.00 mm
NO. OF STIFFENER REQUIRED
= Ls1 / L -1
= 14
TOTAL
_____________________________________________________________________________________
3. SEISMIC LOAD CALCULATIONS (IN OPERATING CONDITION) FOR EQUIPMENT

AS PER AP STANDARD 4WEQ-1005 REV 1 & UBC - 1997
SYMBOL
Wo LAR
N
L
E
g
IXX
IYY
Y
T
DESCRIPTION
OPER. WEIGHT OF EQUIPMENT
NO. OF LEG
LENGTH OF LEG
YOUNG'S MODULUS
GRAVITIONAL ACCELARATION
MI OF LEG SUPPORT @ X-X
MI OF LEG SUPPORT @ Y-Y
DEFLECTION
PERIOD OF VIBRATION
SEISMIC ZONE
SOIL TYPE
NEAR SOURCE FACTOR
Na
NEAR SOURCE FACTOR
Nv
SEISMIC COFFICIENT
Cv
IMPORTANCE FACTOR
I*
R
FACTOR
SEISMIC COFFICIENT
Ca
SEISMIC ZONE FACTOR
Z
CONCENTRATED FORCE AT TOP
Ft
AS PER 34.2 OF 1634.5
V1
AS PER 34.3 OF 1634.5
V2
AS PER 30.5 OF 1630.2.1
V3
V
MAX. OF V1, V2 V3
Fe
SHEAR FORCE
* Importance factor is taken for California Zone 4
FORMULA
WITH LAR
2*Wo*L3/(3*N*E(IXX+IYY))
2**(Y/g)1/2
Considering california zone
AS PER TABLE 16-S
AS PER TABLE 16-T
AS PER TABLE 16-R
AS PER TABLE 16-K
AS PER TABLE 16-P
AS PER TABLE 16-Q
AS PER TABLE 16-I
AS PER 4WEQ-1005-R1,7.6.1
0.56*Ca*I*Wo
((1.6*Z*Nv*I)/R)*Wo
(2.5*Ca*(I/R))*Wo
V / 1.4 (UBC - 1612.3.2)
UNIT
Kg
Nos
CM
Kg/CM2
CM/SEC2
CM4
CM4
CM
SEC
Kg
Kg
Kg
Kg
Kg
Kg
VA2118A
VALUE
22500
3
791
2038951
981
6777.25
2653.19
229.0652
3.0362
4
SD
1.00
1.20
0.77
1.25
2.20
0.44
0.40
0.00
6930
9818
14063
14063
10045
NOT TO GIVE AS PER AP1515

As per Air Prod directive Lateral accn factor for LOX is 0.536
LATERAL ACCELERATION FACTOR
LAF LAR (For LAR Service)
LATERAL ACCELERATION FACTOR
LAF LOX (For LOX Service)
Fe LOX SHAER FORCE
Fe
SHAER FORCE CONSIDERED
Fe / W LAR
0.446
Fe / W LOX
Fe LOX = W0 * LAF LOX
Max of Fe LAR,Fe LOX
kg
kg
0.536
18771
18771
98504.8
6 SEISMIC LOAD CALCULATION FOR OUTER VESSEL

AS PER AS 1170.4 (CLAUSE 6.2.2)
IMPORTANCE FACTOR
1.25
ACCELERATION COEFFICIENT
0.11
MAX. LENGTH OF LEG SUPPORT
mm
550
VESSEL HEIGHT OUT TO OUT FROM TOP TO BOTTOM D'ENDS
mm
5538
hn
TOTAL HEIGHT OF VESSEL ABOVE BOT. OF SUPPORTS
6.088
STRUCTURAL PERIOD OF VIBRATION
(hn / 46)
sec
0.1323
EARTHQUAKE DESIGN COEFFICIENT
( 1.25 * a / T2/3 )
0.5294
SITE FACTOR
Rf
STRUCTURAL RESPONSE FACTOR
2.1
KG
#REF!
#REF!
( * (C*S / Rf) * Gg )
#REF!
mm
(H + L)
(TABLE 6.2.6 (b) VESSEL ON UNBRACED LEGS)

Wo
OPERATING WEIGHT OF EQUIPMENT
Gg
GRAVITY LOAD (OPERATING WEIGHT OF VESSEL)
V1
EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)
V2
MIN. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)
(0.01Gg)
#REF!
V3
MAX. EARTHQUAKE BASE SHEAR (CLAUSE 6.2.2)
( * (2.5*a / Rf) * Gg )
#REF!
#REF!
#REF!
3.32
V * La
Nm
#REF!
SAY =
Nm
#REF!
V
La
Me
(CLAUSE 6.2.5)
EARTHQUAKE BASE SHEAR TO BE CONSIDERED

MIN OF {[MAXOF (V1,V2)],V3}
HT. OF C.G. OF VESSEL
SAY =
(1/2 *(H)+L
7 WIND LOAD CALCULATIONS OUTER VESSEL :

(REF. AS 1170.2)
VR
REGIONAL 3S GUST WIND SPEED FOR ANNUAL PROBABILITY OF
m/sec
88
WIND DIRECTION MULTIPLIER (FOR ANY DIRECTION)
TERRAIN/ HEIGHT MULTIPLIERS
1.05
EXCEEDANCE OF 1/500, FOR REGION D

VR = FD * 80 m/sec
Md
MZ,cat
WHERE FD = 1.1
FOR TERRAIN CATEGORY 2, HEIGHT <= 5 m ( TABLE 4.1(A) )

MS
SHIELDING MULTIPLIER ( SECTION 4.3.1 )
Mt
TOPOGRAPHIC MULTIPLIER (= Mn) ( SECTION 4.4.1(B) )
Vsit
SITE WIND SPEED (ANY DIRECTION)
M/S
92.4
M/SEC
92.4
KG/M3
1.2
VR * Md (MZ,cat * MS * Mt)
SECTION-2 CLAUSE-2.2
Vdes
DESIGN WIND SPEED

(= Vsit, FOR NO SPECIFIC CARDIAL DIRECTION)
Qair
DENSITY OF AIR
Cfig
AERODYNAMIC SHAPE FACTOR (CLASUE C.5.2)
0.63
Cdyn
DYNAMIC RESPONSE FACTOR (CLAUSE 2.4.1)
N/m2
3227.28
(0.5 * Qair ) Vdes2 * Cfig * Cdyn
DESIGN WIND PRESSURE
OUTSIDE DIAMETER OF VESSEL
2.216
HEIGHT OF VESSEL
6.215
P*D*L
44447.6
Fw
WIND FORCE
SAY =
44500
Nm
138120.92
P * D * L * L/2
Mw
WIND MOMENT
Mw
WIND MOMENT
SAY =
Nm
138150
8. CALCULATION OF LEG, BASE PLATE & ANCHOR BOLT UNDER SEISMIC LOAD:
8.1 DESIGN DATA :
SR. NO.
DESCRIPTION
1
OPERATING WEIGHT
EMPTY WEIGHT
OUTSIDE DIA OF THE VESSEL
2
PCD OF LEG SUPPORT
3
NUMBER OF LEGS
4
MAX HEIGHT OF LEG SUPPORT ABOVE BASE
5
WL TO WL OF O/V
OVERALL HEIGHT OF THE VESSEL
6
DISTANCE FROM LEG ATTACHMENT TO WL TO WL
7
C.G. OF VESSEL ABOVE BASE = H/2+L+Lsp
8
9
SEISMIC MOMENT AT BASE = Fe * C.G.
DESIGN WIND PRESSURE
10
WIND FORCE AT BASE.
11
WIND MOMENT AT BASE
10
LEG SUPPORT WIDTH
11
LEG SUPPORT HEIGHT
12
THICKNESS OF LEG SUPPORT
13
ECCENTRICITY
14
NO OF BOLTS PER LEG
15
SIZE OF BOLT
16
ROOT AREA OF BOLT
17
PERMISSIBLE TENSILE STRESS IN BOLT ##
18
PERMISSIBLE SHEAR STRESS IN BOLT ##
19
WIDTH OF BASE PLATE
20
LENGTH OF BASE PLATE
21
PROJECTION OF BASE PLATE
22
23
WIDTH OFBASE PLATE ON OPEN SIDE
## BOLTS TO BE ARRANGED BY CLIENT
8.2 DESIGN OF LEG SUPPORT :
8.2.1
DETERMINATION OF LOADING SEISMIC :

Fe1 = SEISMIC FORCE AT TOP OF LEG
= Fe
= #REF! KG
SAY = #REF! KG
Me1 = SEISMIC MOMENT AT TOP OF LEG
= Fe1 * (C.G. - Lsp)
= #REF! KG M
Pcomp. = MAX. COMP. FORCE IN ONE LEG
= Wo/N + 4 * Me1 / (N*PCD)
= #REF! KG
SAY = #REF! KG
Ts= TOP SHEAR IN ONE LEG
= Fe1/N
= #REF! KG
SYMBOL
Wo
Do
PCD
N
Lsp
H
Ht
L
C.G.
Fe
Me
Pw
Fw
Mw
W
Hsp
tsp
e
Nb
Ab
fat per
fsh per
B
D
b
t bp
L1
VALUE
#REF!
35700
2216
1950
3
791
4730
6215
112
3268
#REF!
#REF!
329.31
4538
14087
200
250
10
0
4
M33
6.751
1720
1032
400
425
100
45
400
UNIT
KG
MM
NOS.
MM
MM
MM
MM
KG
KG M
Kg/m2
Kg
KG M
MM
MM
MM
MM
No
CM2
KG/CM2
KG/CM2
MM
MM
MM
MM
MM
BM= BENDING MOMENT AT BASE OF EACH LEG

= Ts*Lsp
= #REF! KG. M
8.2.2
DETERMINATION OF LOADING WIND:

Fw1 = WIND FORCE AT TOP OF LEG
= Pw*Do*(Ht-Lsp)
=
3958
KG
SAY =
4000
KG
Mw1 = WIND MOMENT AT TOP OF LEG
= Fw1 * (Ht. - Lsp)/2
= 10848 KG M
= Wo/N + 4 * Mw1 / (N*PCD)
= #REF! KG
SAY = #REF! KG
Ts= TOP SHEAR IN ONE LEG
= Fw1/N
=
1333
KG
BM= BENDING MOMENT AT BASE OF EACH LEG
= Ts*Lsp
=
1055
KG. M
8.2.3
MAX. LOAD ON LEG SUPPORT FOR DESIGN

= MAX(Pcomp.e,Pcomp.w)
= #REF!
Kg
BM = MAX. BENDING MOM. AT BASE OF EACH COLUMN
= MAX(BMe,BMw)
= #REF! Kg m
DISTRIBUTION OF BASE SHEAR ON LEGS DUE TO SEISMIC FORCE Fe

Fe
SUPPORT A
SUPPORT A IS MORE CRITICAL
X''
X''
30O
30O
X'
X'
SUPPORT B
SUPPORT B
MOMENT OF INERTIA @ X'-X' AXIS

Ix'x' = Ixx*COS2300+IYY*SIN2300
=
5746.2
CM4
TOTAL OF M.I @ AXIX PERPENDICULAR TO SEISMIC LOAD
I = Iyy + 2*Ix'x'
= 14145.655
CM4
BASE SHEAR AT SUPPORT A
FsA = Fw1*Iyy/ I
= 750.24778
KG
MOMENT @ MINOR AXIS AT BASE OF SUPPORT A

MbA = FsA*Lsp
=
#REF! KGCM
A = C/S AREA
= 63.000 CM2
(AS SHOWN IN ATTACHED SHEET)
MI = MOMENT OF INERTIA
= 6777.25 CM4
(AS SHOWN ATTACHED SHEET)
Zx = SECTIONAL MODULUS
= MI /Cy
= 542.18 CM3
(AS PER ATTACHED SHEET)
re = RADIUS OF GYRATION
= SQRT(MI / A)
= 10.372 CM
= SLENDERNESS RATIO
= Hsp/re
=
7.626
fcc = ELASTIC CRITICAL STRESS

= 2*E/2
= 345992.37 KG/CM2
fy = Yield Strength
= 2549.00 KG/CM2
(YIELD FOR IS2062 UPTO 20THK)

IS2062 is equivalent toA36
n = A FACTOR
=
1.40
ac = ALLOWABLE AXIAL COMPRESSIVE STRESS
= MIN OF (0.6*fcc*fy/{[(fcc)n+(fy)n]1/n} & 0.6*fy)
= 1528.27 KG/CM2
CHECK FOR STRESSES AT BASE OF LEG SUPPORTS:
ac cal = Pcomp. / A + BM / Zx
= #REF! KG/CM2
STRESS RATIO =
=
<
ac cal / ac
#REF!
1.00
8.3 DESIGN OF BASE PLATE :

BPmax = MAX. BEARING PRESSURE BELOW BASE PLATE
= Pcomp / (B*D) + 6 * BM /B2*D
= #REF! KG / CM2
b = PROJECTION OF BASE PLATE BEYOND LEG SUPPORT
=
100
=
10
CM
Mbp = MOMENT AT FACE OF LEG DUE TO BEARING PRESSURE
= BPmax * b2 * B / 2
= #REF! KG CM
Zbp = SECTIONAL MODULUS OF BASE PLATE
2
= B * tbp / 6
=
135.000
CM3
b1 = Mbp / Zbp
= #REF! KG / CM2
< 0.66*2447 KG / CM2
=
1615.02 KG/CM2
(YIELD FOR IS2062 UPTO 40THK IS 240MPA
=2447 KG/CM2 )
Mbpc = MOMENT INSIDE LEG DUE TO BEARING PRESSURE
= BPmax * L12 /12
= #REF! KG CM
b2 = Mbpc / Zbp
= #REF! KG / CM2
< 0.66*2447 KG / CM2
1615.02
KG/CM2
8.4 CHECK FOR ANCHOR BOLTS :

Te leg = TENSION IN ONE LEG DUE TO EARTHQUAKE LOAD
= 4 * Me / (N * PCD) - Wo / N
=
#REF! KG
=
#REF!
Tw leg = TENSION IN ONE LEG DUE TO WIND LOAD
= 4 * Mw / (N * PCD) - Wo / N
= -2267.653 KG
=
Err:502
Te leg < Tw leg HENCE WIND LOAD GOVERNS ANCHOR BOLT DESIGN
T leg= MAX. TENSION IN ONE LEG
= Err:502 KG
MAX. FORCE IN ONE BOLT(TENSILE) Tb = T leg / Nb
=
Err:502
SAY =
Err:502
ROOT AREA OF BOLT Aroot =
6.751
MAX. TENSILE STRESS IN ONE BOLT fat = Tb / Aroot

=
Err:502
KG
KG
CM2
KG/CM2
SHEAR FORCE IN ONE BOLT SHb = Fe1 / (N * Nb)

=
#REF!
KG
=
#REF!
KG
MAX. SHEAR STRESS IN ONE BOLT fsh = SHb / Aroot
=
#REF!
KG/CM2
STRESS RATIO = SQRT ( (fat/fat per)2 + (fsh/fsh per)2 )

=
Err:502
<
1
6.0 WIND LOAD CALCULATION FOR OUTER VESSEL:

(AS PER ASCE 7-98)
(REF : SPC No. OO-ZA-E-09003 CLAUSE - 2.1
SYMBOL
DESCRIPTION
H
Do
V
HT. OF THE VESSEL FROM G.L.

BASIC WIND SPEED
EXPOSURE
VELOCITY PRES. EXPOSURE COEFF.
FACTOR
TOPOGRAPHY FACTOR
WIND DIRECTIONALITY FACTOR
IMPORTANCE FACTOR
Ls +2*Ho +2*SF + Lsp

Di + 2*ts
VELOCITY PRESSURE (6.5.10)
0.613 * Kz * Kzt * Kd * V2 * I
qz / 9.806
FROM SEC. 6.5.8 (FOR RIGID STR.)
FOR CYLINDERS (6.10 TABLE)
H * Do
qzc * G * Cf * Af
(SECTION 6.5.13)
SAY
qzc * G * Cf * Af * H/2
SAY
Kz
K2
Kzt
Kd
I
qz
qzc
G
Cf
Af
Fw
Mw
FORMULA
VELOCITY PRESSURE IN kg/m2

GUST COEFFICIENT
NET FORCE COEFFICIENT
WIND RESISTING AREA
WIND FORCE AT BASE
WIND MOMENT AT BASE
UNIT
m
m
m / sec
FROM TABLE 6.5

FOR x >> Lh FROM FIG. 6.2
(1+K1*K2*K3)2
FROM TABLE 6.6
N / m2
kg / m2
m2
kg
kg
kg m
kg m
CHECK FOR WIND INDUSED VIBRATIONS AS PER 32- SAMSS -004 CALUSE 7.11.2
CASE -1
H =
H/Do =
#REF!
#REF!
< 30 m
< 15
CASE - 2
W / HDo2
#REF! > 400
HENCE, WIND INDUSED VIBRATION IS NOT REQUIRED.
VALUE
#REF!
#REF!
#REF!
C
1.24
0
1
0.95
1
#REF!
#REF!
0.85
0.70
#REF!
#REF!
#REF!
#REF!
#REF!
DESIGN OF OUTER VESSEL LEG SUPPORT FOR V-483 :

CALCULATION FOR LEG, BASE PLATE :
(Ref. Bednar)
DESIGN DATA :
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
DESCRIPTION
OPERATING WEIGHT
BCD OF LEG SUPPORT
NUMBER OF LEGS
MAX HEIGHT OF LEG SUPPORT ABOVE BASE
LENGTH OF SHELL COURSE
DISTANCE FROM LEG ATTACHMENT TO WL TO WL
SYMBOL
Wo
BCD
N
Lsp
H
L
VALUE
17624
2240
4
1450
3020
0
UNIT
KG
MM
NOS.
MM
MM
MM
C.G.
2919
MM
C.G. OF VESSEL ABOVE BASE = C.G. IN OPERATING

CONDITION+L+Lsp
SEISMIC MOMENT AT BASE = Fe * C.G.
LEG SUPPORT WIDTH
LEG SUPPORT LENGTH
THICKNESS OF LEG SUPPORT
ECCENTRICITY
NO OF BOLTS PER LEG
SIZE OF BOLT
ROOT AREA OF BOLT
PERMISSIBLE TENSILE STRESS IN BOLT ##
PERMISSIBLE SHEAR STRESS IN BOLT ##
WIDTH OF BASE PLATE
LENGTH OF BASE PLATE
PROJECTION OF BASE PLATE
WIDTH OFBASE PLATE ON OPEN SIDE
## BOLTS TO BE ARRANGED BY CLIENT
Properties for ISMB200

Ixx =
Iyy=
Area=
2235.4 cm4
150 cm4
32.33
4.2 DESIGN OF LEG SUPPORT :

DETERMINATION OF LOADING :
Fe1 = SEISMIC FORCE AT TOP OF LEG
= Fe
=
8469.0
KG
SAY =
8500
KG
Me1 = SEISMIC MOMENT AT TOP OF LEG
= Fe1 * (C.G. - Lsp)
=
12487
KG M
= Wo/N + 4 * Me1 / (N*PCD)
=
9980.3
KG
SAY =
10000
KG
MOMENT OF INERTIA @ X'-X' AXIS
Ix'x' = Ixx*COS245+IYY*SIN2450
CM4
=
1192.7
TOTAL OF M.I @ AXIX PERPENDICULAR TO SEISMIC LOAD
I =
4*Ix'x'
Fe
Me
W
Hsp
tsp
e
Nb
Ab
fat per
fsh per
B
D
b
t bp
L1
8469
KG
24721.011 KG M
100
MM
200
MM
10.8
MM
0
MM
2
No
M20
2.21
CM2
1720
KG/CM2
1032
KG/CM2
350
MM
350
MM
75
MM
24
MM
350
MM
LL2
LIFTING HOOK DESIGN CALCULATIONS :

We = EMPTY WEIGHT OF TANK
=
81
KG
A) PROPERTIES OF WELD :
A.1) LIFTING LUG ON DISH END
Y
8
W1

5
5
L1 = LENGTH OF W1
75
L2 = LENGTH OF W2
95
w1 = THICKNESS OF LUG
w2 = WIDTH OF W2
8
40
75
W2
95
40
(MIN) =
30
DEGREE
=
30
mm
=
15
mm
h1 = DIST. OF HOLE FROM W1 (AT CENTER)
=
40
mm
h2 = DIST. OF HOLE FROM W2 (AT CENTER)
=
45
mm
PROPERTIES OF W1 :
= 2* L1 * t1 * 0.707
= 530.25
MM2
= 2*(L2 + w2) * t2 * 0.707
= 954.45
MM2

= 2/12 *L13 * t1*0.707
= 248554.6875 MM4

= 2/12 *L23 * t2*0.707+ 2*w2*t2*.707*(L2/2)
= 1143204 MM4

= 2*L1*t1*0.707*(w1/2)2
=
8484 MM4

= 2/12 *w23 * t2*0.707+2*L2*t2*0.707*(w2/2)
= 306366.7 MM4

= 2*Ixx1 / L1
=
6628.125 MM3

= 2*Ixx2 / L2
= 24067.46 MM3
Page 148
LL2

= 2*Iyy1 / w1
=
2121 MM3

= 2*Iyy2 / w2
= 15318.33 MM3
DETERMINATION OF MAX. PERMISSIBLE STRESS

FOR E7018 ELECTRODES NOMINAL TENSILE STRENGTH IS 70 ksi =
49.217
KG / MM2
per = MAX. PERMISSIBLE SHEAR STRESS ON EFFECTIVE AREA OF WELD

= 0.3 * NOMINAL TENSILE STRESGTH OF WELD METAL
=
14.765
KG / MM2
s per = ALLOABLE SHEAR STRESS IN LIFTING LUG
= 0.44 * YIELD STRESS OF LUG MATERIAL
= 0.44 * 24
KG / MM2
(FOR IS 2062 MATERIAL)
=
10.560
KG / MM2
CHECK FOR LIFTING LUGS ON DISHED ENDS

TANK IN VERTICAL POSITION AND IS LIFTED WITH TWO LUGS ON DISHED ENDS
(MIN) =
W = 1.2 * We
=
97.2
KG
30
DEGREE

=
75
MM

=
15
MM
F

(AT CENTER)
=
40
MM

(AT CENTER)
=
45
MM
= W/2
=
48.6
KG
Fh = HORIZONTAL COMPONENT OF FORCE ON LIFTING LUG

= W / ( 2*TAN )
=
84
KG
Page 149
LL2
Fhx = Fh * COS 90O

=
0.0
KG
Fhy = Fh * SIN 60O

=
84
KG
CHECK FOR WELD W1 :

Mx1 = Fhx * h1
=
My1 = Fhy * h1
3367.107 KG MM
0 KG MM
bx1 = STRESS IN WELD DUE TO Mx

= Mx/Zxx1
=
0.000
KG / MM2
v1 = Fv / a1
=
0.092
KG / MM2
h1 = Fh / a1
=
0.159
KG / MM2
by1 = STRESS IN WELD DUE TO My

= My/Zyy1
= 1.588 KG / MM2

= SQRT((bx1+by1+v1)2+h12)
=
1.687
KG / MM2
<
14.77
KG / MM2
( SAFE )
CHECK FOR WELD W2 :

Mx2 = Fhx * h2
=
0
My2 = Fhy * h2
=
3788
KG MM
bx2 = STRESS IN WELD DUE TO Mx

= Mx2/Zxx2
KG / MM2
=
0.000
v2 = Fv / a2
=
0.051
KG / MM2
h2 = Fh / a2
=
0.088
KG / MM2
KG MM
by2 = STRESS IN WELD DUE TO My

= My2/Zyy2
= 0.247 KG / MM2

= SQRT((bx2+by2+v2)2+h22)
KG / MM2
0.311
CHECK FOR STRESS IN LIFTING LUG:
F = SQRT(Fh2 + Fv2 )
=
97
KG
s = SHEAR STRESS IN LIFTING LUG
= F / (2*(R1-r1)*w1)
Page 150
<
14.77
KG / MM2
( SAFE )
LL2
0.10
KG / MM2
<
Page 151
10.56
KG / MM2
( SAFE )
LL2
MM
MM
MM
MM
MM
MM
2*w2*t2*.707*(L2/2)2
+2*L2*t2*0.707*(w2/2)2
LUS @ X-X AXIS
Page 152
LL2
LUS @ Y-Y AXIS
OF LIFTING LUG
OF HOLE IN THE LUG
HOLE FROM W1
HOLE FROM W2
Page 153
LL2
IN WELD DUE TO My
IN WELD DUE TO My
Page 154
LL2
Page 155
SAFETY DEVICE SIZING FOR OUTER VESSEL

(Ref.: Clause 6.4.2 of CGA - 341 - 2002)
Vg
Vw
Ar
Di
Ai
N
Ap
=
=
=
=
=
=
=
Gross capacity of inner vessel

Water capacity of inner vessel = Vg * 1000
Required discharge area = 0.34*Vw
Safety device inside diameter (6" NB Sch 40S)
Discharge area of one safety device = /4 * Di2
Number of safety devices
Provided discharge area of safety devices = Ai * N
=
=
=
=
=
=
=
As Ap > Ar, selected size for safety device is OK
172.000
172000
58480.00
154.00
18626.50
4
74506.01
m3
Kg
mm2
mm
mm2
mm2

Lifting Lug Calculation On Dish End

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INDEX

CALCULATION COVER SHEET

LIST OF FABRICATION DRGS. WITH RIVISION STATUS

INNER VESSEL STRENGTH CALCULATIONS

PART A : ASME CODE CALCULATIONS.

OTHER LOADING AS PER UG 22

EVALUATION OF MATERIAL OF CONSTRUCTION

EVALUATION FOR RADIOGRAPHY REQUIREMENTS

CODE REQUIREMENT FOR RADIOGRAPHY

CUSTOMER REQUIREMENT FOR RADIOGRAPHY

JOINT EFFI. FOR VARIOUS CATAGORY OF WELDS

JOINT EFFICIENCY FOR SHELL

JOINT EFFICIENCY OF HEAD

EVALUATION OF DESIGN PRESSURE

THICKNESS CALCULATION FOR SHELL CYLINDER

THICKNESS CALCULATIONS FOR DISHED ENDS

THICKNESS CALCULATIONS FOR TOP D'END

THICKNESS CALCULATIONS FOR BOTTOM D'END

REINFORCEMENT CALCULATIONS FOR NOZZLES

EVALUATION FOR INSPECTION OPENINGS

EVALUA. FOR POST WELD HEAT TREATMENT

13.1 AS PER UHA 51 & APPENDIX - JJ

13.2 CUSTOMER REQUIREMENT FOR IMPACT TEST

13.3 AS PER CODE CASE 2596

7.1.1 THICKNESS CALCULATION FOR

7.2.2 THICKNESS CALCULATIONS FOR BOTOM D'END

NOZZLE STUB THICKNESS CALCULATIONS

12.1 EVALUA. FOR POST WELD HEAT TREATMENT

EVALUATION FOR COLD STRETH PRESSURE

PART B SUPPLIMENTARY CALCULATIONS

DETERMINATION OF TRY COCK HEIGHT

WEIGHT CALCULATIONS FOR INNER VESSEL

SEISMIC LOAD CALCULATIONS

B3.1 CHECK FOR SHELL THICKNESS FOR LONGITUDINAL

DESIGN OF SKIRT FOR INNER VESSEL

DESIGN OF INNER VESSEL STRAP SUPPORT PAD

B5.1 CALCULATION FOR SIZE OF TWISTED FLAT

1.0 DESIGN DATA :

MAX. SP. GRAVITY OF FLUID STORED

1.3 OTHER LOADING AS PER UG 22

WEIGHT OF CONTENT & STATIC HEAD

* CONVERSION AS PER APPENDIX GG

2.0 EVALUATION OF M.O.C

SHELL / RF. PAD

SA 240M TYP 304L

SA 240M TYP 304L

SHELL / RF. PAD

SA 240M TYP 304L

AS PER CODE CASE 2596

SA 240M TYP 304L

NOTE :CAUTIONARY NOTES ARE CONSIDERED AND NONE ARE APPLICABLE.

3.0 EVALUATION FOR RADIOGRAPHY REQUIREMENTS :

CATEGORY 'A' & CATEGORY 'B'

CATEGORY'A':- TYPE NO. (1), CATEGORY'B':- TYPE NO.

CUSTOMER REQUIREMENT FOR RADIOGRAPHY :

CONCLUSION :- 1) ALL CATEGORY 'A' WELDS

2) ALL CATEGORY 'B' WELDS

3) ALL CATEGORY 'A' WELDS

4.0 JOINT EFFICIENCY FOR VARIOUS CATEGORY OF WELDS.

CATAGORY OF JOINT TYPE NO. DEG. OF

(b) CIRC. SEAM

(c) CIRC. SEAM BETWEEN

4.2 DESIGN EFFICIENCY OF SEAMLESS HEAD AS PER UW 12(a) & UW 12(d)